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14 pages, 724 KiB  
Article
Design and Uncertainty Evaluation of a Calibration Setup for Turbine Blades Vibration Measurement
by Lorenzo Capponi, Giulio Tribbiani, Vittoria Medici, Sara Fabri, Andrea Prato, Paolo Castellini, Alessandro Schiavi, Nicola Paone and Gianluca Rossi
Sensors 2024, 24(24), 8050; https://doi.org/10.3390/s24248050 - 17 Dec 2024
Abstract
Turbomachinery engines face significant failure risks due to the combination of thermal loads and high-amplitude vibrations in turbine and compressor blades. Accurate stress distribution measurements are critical for enhancing the performance and safety of these systems. Blade tip timing (BTT) has emerged as [...] Read more.
Turbomachinery engines face significant failure risks due to the combination of thermal loads and high-amplitude vibrations in turbine and compressor blades. Accurate stress distribution measurements are critical for enhancing the performance and safety of these systems. Blade tip timing (BTT) has emerged as an advanced alternative to traditional measurement methods, capturing blade dynamics by detecting deviations in blade tip arrival times through sensors mounted on the stator casing. This research focuses on developing an analytical model to quantify the uncertainty budget involved in designing a calibration setup for BTT systems, ensuring targeted performance levels. Unlike existing approaches, the proposed model integrates both operational variability and sensor performance characteristics, providing a comprehensive framework for uncertainty quantification. The model incorporates various operating and measurement scenarios to create an accurate and reliable calibration tool for BTT systems. In the broader context, this advancement supports the use of BTT for qualification processes, ultimately extending the lifespan of turbomachinery through condition-based maintenance. This approach enhances performance validation and monitoring in power plants and aircraft engines, contributing to safer and more efficient operations. Full article
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<p>Measurement of arrival times of blade tips.</p>
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<p>Scenario where <math display="inline"><semantics> <mi>β</mi> </semantics></math> assumes the value of the angle between two consecutive sensors <math display="inline"><semantics> <mi>θ</mi> </semantics></math>.</p>
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<p>Scenario where <math display="inline"><semantics> <mi>β</mi> </semantics></math> assumes the value of the angle between two blades <math display="inline"><semantics> <mi>α</mi> </semantics></math>.</p>
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<p>Scenario where <math display="inline"><semantics> <mi>β</mi> </semantics></math> is the spacing angle <math display="inline"><semantics> <mi>σ</mi> </semantics></math> between the external sensor references.</p>
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<p>Rise time <math display="inline"><semantics> <msub> <mi>t</mi> <mn>1</mn> </msub> </semantics></math> of a signal of amplitude <math display="inline"><semantics> <mrow> <mo>Δ</mo> <mi>V</mi> </mrow> </semantics></math>: similarity of triangle built with the variability interval of the time samples <math display="inline"><semantics> <msub> <mi>U</mi> <msub> <mi>t</mi> <mn>1</mn> </msub> </msub> </semantics></math> and the signal noise <span class="html-italic">J</span> [<a href="#B22-sensors-24-08050" class="html-bibr">22</a>].</p>
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21 pages, 8114 KiB  
Article
Investigation of the Flexural Behavior and Damage Mechanisms of Flax/Cork Sandwich Panels Manufactured by Liquid Thermoplastic Resin
by Anas Ait Talaoul, Mustapha Assarar, Wajdi Zouari, Rezak Ayad, Brahim Mazian and Karim Behlouli
J. Compos. Sci. 2024, 8(12), 539; https://doi.org/10.3390/jcs8120539 - 17 Dec 2024
Abstract
This study investigates the flexural behavior of three sandwich panels composed of an agglomerated cork core and skins made up of cross-ply [0,90]2 flax or glass layers with areal densities of 100 and 300 g/m2. They are designated by SF100, [...] Read more.
This study investigates the flexural behavior of three sandwich panels composed of an agglomerated cork core and skins made up of cross-ply [0,90]2 flax or glass layers with areal densities of 100 and 300 g/m2. They are designated by SF100, SF300, and SG300, where S, F, and G stand for sandwich material, flax fiber, and glass fiber, respectively. The three sandwich materials were fabricated in a single step using vacuum infusion with the liquid thermoplastic resin Elium®. Specimens of these sandwich materials were subjected to three-point bending tests at five span lengths (80, 100, 150, 200, and 250 mm). Each specimen was equipped with two piezoelectric sensors to record acoustic activity during the bending, facilitating the identification of the main damage mechanisms leading to flexural failure. The acoustic signals were analyzed to first track the initiation and propagation of damage and, second, to correlate these signals with the mechanical behavior of the sandwich materials. The obtained results indicate that SF300 exhibits 60% and 49% higher flexural and shear stiffness, respectively, than SG300. Moreover, a comparison of the specific mechanical properties reveals that SF300 offers the best compromise in terms of the flexural properties. Moreover, the acoustic emission (AE) analysis allowed the identification of the main damage mechanisms, including matrix cracking, fiber failure, fiber/matrix, and core/skin debonding, as well as their chronology during the flexural tests. Three-dimensional micro-tomography reconstructions and scanning electron microscope (SEM) observations were performed to confirm the identified damage mechanisms. Finally, a correlation between these observations and the AE signals is proposed to classify the damage mechanisms according to their corresponding amplitude ranges. Full article
(This article belongs to the Special Issue Sustainable Biocomposites, Volume II)
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<p>Layer stacking of the three sandwich panels studied in this work.</p>
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<p>UD-F100 laminate in the tensile test.</p>
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<p>SG300 sample in the three-point bending test.</p>
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<p>Tensile curves of (<b>a</b>) the UD laminates and (<b>b</b>) the [0,90]<sub>2</sub> sandwich skins.</p>
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<p>Load–deflection curves of (<b>a</b>) SF100, (<b>b</b>) SG300, and (<b>c</b>) SF300 from the three-point bending tests.</p>
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<p>Determination of the equivalent flexural and shear stiffnesses of SF100 (<b>a</b>), SG300 (<b>b</b>), and SF300 (<b>c</b>).</p>
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<p>Radar diagram of SF100, SF300, and SG300, as tested through three-point bending.</p>
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<p>Acoustic events of SF100 (<b>a</b>,<b>b</b>), SG300 (<b>c</b>,<b>d</b>), and SF300 (<b>e</b>,<b>f</b>) in synchronization with the applied load during the three-point bending tests, with support spans of 100 mm (<b>a</b>,<b>c</b>,<b>e</b>) and 250 mm (<b>b</b>,<b>d</b>,<b>f</b>).</p>
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<p>Evolution of the cumulative number of hits during the three-point bending tests.</p>
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<p>Acoustic signal classification of SF100, SF300, and SG300.</p>
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<p>SEM observations of matrix and core cracking in SF100, SF300, and SG300.</p>
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<p>SEM observations of damage to the skin/core interfaces.</p>
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<p>SEM observations of fiber damage.</p>
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<p>SEM observations of damage inside fibers.</p>
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<p>Micro-tomographic observations of the (<b>a</b>) SF100 and (<b>b</b>) SF300 specimens near the loading point for L = 100 mm.</p>
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<p>Micro-tomographic observations of the (<b>a</b>) SF300 and (<b>b</b>) SG300 specimens for L = 250 mm.</p>
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18 pages, 9492 KiB  
Article
Noise Reduction in CWRU Data Using DAE and Classification with ViT
by Jun-gyo Jang, Soon-sup Lee, Se-yun Hwang and Jae-chul Lee
Appl. Sci. 2024, 14(24), 11771; https://doi.org/10.3390/app142411771 - 17 Dec 2024
Viewed by 73
Abstract
With the Fourth Industrial Revolution unfolding worldwide, technologies including the Internet of Things, sensors, and artificial intelligence are undergoing rapid development. These technological advancements have played a significant role in the dramatic growth of the predictive maintenance market for mechanical equipment, prompting active [...] Read more.
With the Fourth Industrial Revolution unfolding worldwide, technologies including the Internet of Things, sensors, and artificial intelligence are undergoing rapid development. These technological advancements have played a significant role in the dramatic growth of the predictive maintenance market for mechanical equipment, prompting active research on noise removal techniques and classification algorithms for the accurate determination of the causes of equipment failure. In this study, time series data were preprocessed using the denoising autoencoder technique, a deep learning-based noise removal method, to improve the accuracy of failure classification from mechanical equipment data. To convert the preprocessed time series data into frequency components, the short-time Fourier transform technique was employed. The fault types of mechanical equipment were classified using the vision transformer (ViT) technique, a deep learning technique that has been actively used in recent image analysis research. Additionally, the classification performance of the ViT-based technique for vibration time series data was comparatively validated against existing classification algorithms. The accuracy of failure classification was the highest when the data, preprocessed using a Denoising Autoencoder (DAE), were classified by a Vision Transformer (ViT). Full article
(This article belongs to the Section Applied Industrial Technologies)
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<p>The importance of data preprocessing.</p>
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<p>Research flowchart.</p>
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<p>Short−time Fourier transform theory.</p>
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<p>Result of STFT ((<b>a</b>) normal; (<b>b</b>) ball; (<b>c</b>) inner; (<b>d</b>) outer).</p>
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<p>Learning method of the Denoising Autoencoder.</p>
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<p>Image division for ViT learning.</p>
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<p>Structure of the vision transformer (* New learnable parameters) [<a href="#B31-applsci-14-11771" class="html-bibr">31</a>].</p>
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<p>Experiment device [<a href="#B34-applsci-14-11771" class="html-bibr">34</a>].</p>
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<p>DAE model structure.</p>
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<p>Result of normal data ((<b>a</b>) raw data; (<b>b</b>) DAE data).</p>
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<p>Result of ball fault data ((<b>a</b>) raw data; (<b>b</b>) DAE data).</p>
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<p>Result of inner-race data ((<b>a</b>) raw data; (<b>b</b>) DAE data).</p>
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<p>Result of outer-race data ((<b>a</b>) raw data; (<b>b</b>) DAE data).</p>
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<p>Result of normal-data STFT ((<b>a</b>) raw data; (<b>b</b>) DAE data).</p>
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<p>Result of ball-fault-data STFT ((<b>a</b>) raw data; (<b>b</b>) DAE data).</p>
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<p>Result of inner-race-data STFT ((<b>a</b>) raw data; (<b>b</b>) DAE data).</p>
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<p>Result of outer-race-data STFT ((<b>a</b>) raw data; (<b>b</b>) DAE data).</p>
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<p>The result of classifying raw data by applying it to ViT.</p>
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<p>The result of classification by applying DAE data to ViT.</p>
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<p>Configuring data for K-fold cross-validation.</p>
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<p>Classification result based on CNN—1.</p>
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<p>Classification result based on CNN—2 ((<b>a</b>) CNN channel-wise accuracy; (<b>b</b>) confusion matrix of 3 Channel CNN).</p>
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26 pages, 6416 KiB  
Article
Advanced Monocular Outdoor Pose Estimation in Autonomous Systems: Leveraging Optical Flow, Depth Estimation, and Semantic Segmentation with Dynamic Object Removal
by Alireza Ghasemieh and Rasha Kashef
Sensors 2024, 24(24), 8040; https://doi.org/10.3390/s24248040 - 17 Dec 2024
Viewed by 98
Abstract
Autonomous technologies have revolutionized transportation, military operations, and space exploration, necessitating precise localization in environments where traditional GPS-based systems are unreliable or unavailable. While widespread for outdoor localization, GPS systems face limitations in obstructed environments such as dense urban areas, forests, and indoor [...] Read more.
Autonomous technologies have revolutionized transportation, military operations, and space exploration, necessitating precise localization in environments where traditional GPS-based systems are unreliable or unavailable. While widespread for outdoor localization, GPS systems face limitations in obstructed environments such as dense urban areas, forests, and indoor spaces. Moreover, GPS reliance introduces vulnerabilities to signal disruptions, which can lead to significant operational failures. Hence, developing alternative localization techniques that do not depend on external signals is essential, showing a critical need for robust, GPS-independent localization solutions adaptable to different applications, ranging from Earth-based autonomous vehicles to robotic missions on Mars. This paper addresses these challenges using Visual odometry (VO) to estimate a camera’s pose by analyzing captured image sequences in GPS-denied areas tailored for autonomous vehicles (AVs), where safety and real-time decision-making are paramount. Extensive research has been dedicated to pose estimation using LiDAR or stereo cameras, which, despite their accuracy, are constrained by weight, cost, and complexity. In contrast, monocular vision is practical and cost-effective, making it a popular choice for drones, cars, and autonomous vehicles. However, robust and reliable monocular pose estimation models remain underexplored. This research aims to fill this gap by developing a novel adaptive framework for outdoor pose estimation and safe navigation using enhanced visual odometry systems with monocular cameras, especially for applications where deploying additional sensors is not feasible due to cost or physical constraints. This framework is designed to be adaptable across different vehicles and platforms, ensuring accurate and reliable pose estimation. We integrate advanced control theory to provide safety guarantees for motion control, ensuring that the AV can react safely to the imminent hazards and unknown trajectories of nearby traffic agents. The focus is on creating an AI-driven model(s) that meets the performance standards of multi-sensor systems while leveraging the inherent advantages of monocular vision. This research uses state-of-the-art machine learning techniques to advance visual odometry’s technical capabilities and ensure its adaptability across different platforms, cameras, and environments. By merging cutting-edge visual odometry techniques with robust control theory, our approach enhances both the safety and performance of AVs in complex traffic situations, directly addressing the challenge of safe and adaptive navigation. Experimental results on the KITTI odometry dataset demonstrate a significant improvement in pose estimation accuracy, offering a cost-effective and robust solution for real-world applications. Full article
(This article belongs to the Special Issue Sensors for Object Detection, Pose Estimation, and 3D Reconstruction)
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<p>Proposed Pipeline Architecture.</p>
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<p>Optical flow processed output sample for one sequence of frames.</p>
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<p>Sample output of depth estimation.</p>
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<p>Sample output of the semantic segmentation.</p>
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<p>Sample output of dynamic object and sky removal.</p>
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<p>Step-by-step preprocessing samples.</p>
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<p>Pose estimator architecture. I changed it and replaced the image.</p>
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<p>Train/Loss chart for the KITTI odometry dataset.</p>
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<p>The validation/Loss chart for the KITTI odometry dataset shows that the pose estimator can learn more rapidly by providing extra scene information, especially semantic segmentation, to add correction weight to each class of objects and remove dynamic ones from the estimations.</p>
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<p>Train and validation loss for different preprocessing stages, including no preprocessing, OF, OF with depth estimation, and OF with depth and semantic segmentation.</p>
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<p>Proposed model’s tracking experience output for the KITTI odometry dataset. The <span class="html-italic">X</span> and <span class="html-italic">Y</span>-axis units are in meters.</p>
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<p>Train/Loss with different learning rates.</p>
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<p>Validation/Loss with different learning rates.</p>
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18 pages, 867 KiB  
Article
Enhanced Kalman Filter with Dummy Nodes and Prediction Confidence for Bipartite Graph Matching in 3D Multi-Object Tracking
by Shaoyu Sun, Chunyang Wang, Bo Xiao, Xuelian Liu, Chunhao Shi, Rongliang Sun and Ruijie Han
Electronics 2024, 13(24), 4950; https://doi.org/10.3390/electronics13244950 - 16 Dec 2024
Viewed by 237
Abstract
Kalman filter (KF)-based methods for 3D multi-object tracking (MOT) in autonomous driving often face challenges when detections are missed due to occlusions, sensor noise, or objects moving out of view. This leads to data association failures and cumulative errors in the update stage, [...] Read more.
Kalman filter (KF)-based methods for 3D multi-object tracking (MOT) in autonomous driving often face challenges when detections are missed due to occlusions, sensor noise, or objects moving out of view. This leads to data association failures and cumulative errors in the update stage, as traditional Kalman filters rely on linear state estimates that can drift significantly without measurement updates. To address this issue, we propose an enhanced Kalman filter with dummy nodes and prediction confidence (KDPBTracker) to improve tracking continuity and robustness in these challenging scenarios. First, we designed dummy nodes to act as pseudo-observations generated from past and nearby frame detections in cases of missed detection, allowing for stable associations within the data association matrix when real detections were temporarily unavailable. To address the uncertainty in these dummy nodes, we then proposed a prediction confidence score to reflect their reliability in data association. Additionally, we modified a constant acceleration motion model combined with position-based heading estimation to better control high-dimensional numerical fluctuations in the covariance matrix, enhancing the robustness of the filtering process, especially in highly dynamic scenarios. We further designed bipartite graph data association to refine Kalman filter updates by integrating geometric and motion information weighted by the prediction confidence of the dummy nodes. Finally, we designed a confidence-based retention track management module to dynamically manage track continuity and deletion based on temporal and reliability thresholds, improving tracking accuracy in complex environments. Our method achieves state-of-the-art performance on the nuScenes validation set, improving AMOTA by 1.8% over the baseline CenterPoint. Evaluation on the nuScenes dataset demonstrates that KDPBTracker significantly improves tracking accuracy, reduces ID switches, and enhances overall tracking continuity under challenging conditions. Full article
(This article belongs to the Section Computer Science & Engineering)
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<p><b>Illustration of tracking challenges and solutions.</b> Our method is motivated by the challenges encountered in our previous works: (<b>A</b>) Bidirectional Cross-Frame Memory for Single-Object Tracking (SOT) in STMDTracker, (<b>B</b>) Bipartite Graph Matching for Multi-Object Tracking (MOT) in GMTracker, and (<b>C</b>) the Enhanced Kalman Filter with Dummy Detection Nodes for Bipartite Graph Matching in MOT, embodied in the KDPBTracker as a solution to these challenges in MOT.</p>
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<p><b>The overall architecture of KDPBTracker.</b> The proposed KDPBTracker framework integrates dummy nodes with prediction confidence to address missed detections in 3D MOT. In the Dummy Detection Operation module, dummy nodes are generated based on past and future detection states, with an uncertainty score modulating their influence in data association. The Kalman Filter Motion Prediction module provides state estimates, which, together with the detected and dummy nodes, are used to construct a bipartite graph with a geometric and motion cost matrix. The cost matrix, weighted by dummy node prediction confidence to represent uncertainty, refines the Kalman filter updates for improved robustness. Finally, the Track Management Module applies confidence thresholds for track retention and deletion, enhancing tracking accuracy and continuity in complex environments.</p>
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<p><b>Dummy node motivation.</b> Kalman Prediction Error Accumulation due to Missed Detection: This diagram illustrates how errors accumulate in Kalman filter predictions when missed detections occur. The predicted trajectory (blue line) deviates from the true trajectory (green line) due to missed detections (empty circles). A dummy node (red circle) is introduced to correct the prediction using linear interpolation based on past and future detection states. This compensates for accumulated errors, preventing further divergence in future predictions (T + n).</p>
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<p><b>Bipartite graph data association.</b> This bipartite graph is constructed between predicted states and detected states. Instead of using a binary (0/1) association, the association matrix is built using geometric and motion similarity scores between predicted and detected objects. By reducing the complexity from <math display="inline"><semantics> <mrow> <mo>(</mo> <mi>D</mi> <mo>+</mo> <mi>P</mi> <mo>)</mo> <mo>×</mo> <mo>(</mo> <mi>D</mi> <mo>+</mo> <mi>P</mi> <mo>)</mo> </mrow> </semantics></math> to <math display="inline"><semantics> <mrow> <mo>(</mo> <mi>D</mi> <mo>×</mo> <mi>P</mi> <mo>)</mo> </mrow> </semantics></math>, where D is the number of detected objects and P is the number of predicted objects, the association matrix becomes more efficient while maintaining accuracy. This matrix now contains similarity scores, improving data association and matching.</p>
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<p>Comparison AMOTA results of overall and seven classes, namely bicycle, bus, car, motorcycle, pedestrian, trailer, and truck, in the NuScenes val set.</p>
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<p>Effect of future frames for dummy nodes and track retention.</p>
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<p>Dummy detection visualization.</p>
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12 pages, 4355 KiB  
Article
Effect of Seepage on Sand Levee Failure Due to Lateral Overtopping
by Woochul Kang, Seongyun Kim and Eunkyung Jang
Water 2024, 16(24), 3617; https://doi.org/10.3390/w16243617 - 16 Dec 2024
Viewed by 205
Abstract
Recent increases in rainfall duration and intensity due to climate change have heightened the importance of levee stability. However, previous studies on levee failure, primarily caused by seepage and overtopping, have mostly examined these causes independently owing to their distinct characteristics. In this [...] Read more.
Recent increases in rainfall duration and intensity due to climate change have heightened the importance of levee stability. However, previous studies on levee failure, primarily caused by seepage and overtopping, have mostly examined these causes independently owing to their distinct characteristics. In this study, we conducted lateral overtopping failure experiments under seepage conditions that closely resembled those in experiments conducted in previous studies. Seepage was monitored using water pressure sensors and a distributed optical fiber cable that provided continuous heat for temperature monitoring in the levee. Τhe analysis of levee failure due to lateral overtopping, in the presence of seepage, was conducted using image analysis with digitization techniques and machine learning-based color segmentation techniques on the protected lowland side of the levee, targeting the same area. The results revealed that levee failure occurred more than twice as fast in experiments where seepage conditions were considered compared to the experiments where they were not. Thus, levees weakened by seepage are more vulnerable to overtopping and breaching. Consequently, employing a comprehensive approach that integrates various monitoring and analysis methods for assessing levee stability is preferable to relying on a single method alone. Full article
(This article belongs to the Special Issue Safety Monitoring of Hydraulic Structures)
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<p>The process of building a full-scale sand levee for the experiment and the final result.</p>
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<p>(<b>a</b>) Point cloud results generated from experimenting on the overtopping and breaching of a sand levee in 2021 [<a href="#B3-water-16-03617" class="html-bibr">3</a>] using imagery prior to overtopping, and (<b>b</b>) comparison of point clouds generated from experimenting on the seepage of a sand levee in 2023 [<a href="#B4-water-16-03617" class="html-bibr">4</a>] using imagery prior to overtopping and breaching.</p>
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<p>Grain size distribution results of particles comprising the sand levee of the experiment conducted in 2021 [<a href="#B3-water-16-03617" class="html-bibr">3</a>] and grain size distribution results of particles comprising a levee in the sand levee seepage and overtopping and breaching experiment conducted in 2023 [<a href="#B4-water-16-03617" class="html-bibr">4</a>].</p>
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<p>Specifications of the levee and locations of the installed sensors.</p>
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<p>Measurement result of flow supplied to reproduce seepage in the levee.</p>
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<p>Measurement results of water pressure changed by seepage in the levee.</p>
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<p>(<b>a</b>) Photo of the levee seepage experiment and (<b>b</b>) leakage and flooding of the protected lowland as a result of seepage.</p>
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<p>Temperature changes due to seepage at 0.5 m below the bottom of the protected lowland.</p>
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<p>Temperature variations due to seepage at different heights in the same location.</p>
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<p>(<b>a</b>) Image analysis results of the levee failure process and (<b>b</b>) comparison of the levee surface loss.</p>
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<p>Color-based levee failure image analysis using K-means clustering (<b>a</b>) 2 classification, (<b>b</b>) 3 classification, and (<b>c</b>) 5 classification.</p>
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19 pages, 7232 KiB  
Article
Finite Element Simulation of Acoustic Emissions from Different Failure Mechanisms in Composite Materials
by Manoj Rijal, David Amoateng-Mensah and Mannur J. Sundaresan
Materials 2024, 17(24), 6085; https://doi.org/10.3390/ma17246085 - 12 Dec 2024
Viewed by 501
Abstract
Damage in composite laminates evolves through complex interactions of different failure modes, influenced by load type, environment, and initial damage, such as from transverse impact. This paper investigates damage growth in cross-ply polymeric matrix laminates under tensile load, focusing on three primary failure [...] Read more.
Damage in composite laminates evolves through complex interactions of different failure modes, influenced by load type, environment, and initial damage, such as from transverse impact. This paper investigates damage growth in cross-ply polymeric matrix laminates under tensile load, focusing on three primary failure modes: transverse matrix cracks, delaminations, and fiber breaks in the primary loadbearing 0-degree laminae. Acoustic emission (AE) techniques can monitor and quantify damage in real time, provided the signals from these failure modes can be distinguished. However, directly observing crack growth and related AE signals is challenging, making numerical simulations a useful alternative. AE signals generated by the three failure modes were simulated using modified step impulses of appropriate durations based on incremental crack growth. Linear elastic finite element analysis (FEA) was applied to model the AE signal propagating as Lamb waves. Experimental attenuation data were used to modify the simulated AE waveforms by designing arbitrary magnitude response filters. The propagating waves can be detected as surface displacements or surface strains depending upon the type of sensor employed. This paper presents the signals corresponding to surface strains measured by surface-bonded piezoelectric sensors. Fiber break events showed higher-order Lamb wave modes with frequencies over 2 MHz, while matrix cracks primarily exhibited the fundamental S0 and A0 modes with frequencies ranging up to 650 kHz, with delaminations having a dominant A0 mode and frequency content less than 250 kHz. The amplitude and frequency content of signals from these failure modes are seen to change significantly with source–sensor distance, hence requiring an array of dense sensors to acquire the signals effectively. Furthermore, the reasonable correlation between the simulated waveforms and experimental acoustic emission signals obtained during quasi-static tensile test highlights the effectiveness of FEA in accurately modeling these failure modes in composite materials. Full article
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<p>Schematic showing sensor position for carbon/epoxy cross-ply tensile coupons.</p>
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<p>Micrograph of a cross-section of composite laminate showing different failure modes.</p>
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<p>Fiber break event obtained during the experiment: (<b>a</b>) Waveform. (<b>b</b>) Wavelet transform.</p>
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<p>Matrix crack event obtained during the experiment: (<b>a</b>) Waveform. (<b>b</b>) Wavelet transform.</p>
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<p>Delamination event obtained during the experiment: (<b>a</b>) Waveform. (<b>b</b>) Wavelet transform.</p>
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<p>Source time functions and their FFTs used for simulating various failure modes: (<b>a</b>) Fiber break. (<b>b</b>) Matrix crack. (<b>c</b>) Delamination.</p>
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<p>Source time functions and their FFTs used for simulating various failure modes: (<b>a</b>) Fiber break. (<b>b</b>) Matrix crack. (<b>c</b>) Delamination.</p>
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<p>Schematics for various impulse loading showing locations of fiber break and matrix crack events.</p>
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<p>Schematics of couple loading for simulation of delamination events.</p>
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<p>Percentage change in maximum axial stress in consecutive models with increasing number of elements in each lamina for (<b>a</b>) symmetric mode (<b>b</b>) anti-symmetric mode.</p>
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<p>Experimental and extrapolated attenuation values along 0<sup>0</sup> for (<b>a</b>) symmetric and (<b>b</b>) anti-symmetric modes.</p>
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<p>Attenuation values and the response of arbitrary amplitude filters along 0<sup>0</sup> at 100 mm for (<b>a</b>) symmetric and (<b>b</b>) anti-symmetric modes.</p>
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<p>Dispersion curve showing group velocity for [0/90]<sub>3s</sub> laminate used obtained from post-processing the results from GUIGUW software (ver-2.2) [<a href="#B29-materials-17-06085" class="html-bibr">29</a>].</p>
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<p>Simulated FB event obtained at 25 mm from the source at impulse location FB<sub>2</sub>: (<b>a</b>) Axial strain. (<b>b</b>) Wavelet fitted with dispersion curve.</p>
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<p>Simulated MC event obtained at 50 mm from the source at impulse location MC<sub>2</sub>: (<b>a</b>) Axial strain. (<b>b</b>) Wavelet fitted with dispersion curve.</p>
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<p>Simulated delamination event obtained at 50 mm from the source: (<b>a</b>) Axial strain. (<b>b</b>) Wavelet fitted with dispersion curve.</p>
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<p>Waveforms for matrix crack at increasing source to sensor distance for different impulse locations in thermoset cross-ply composite.</p>
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<p>Waveforms for fiber break at increasing source to sensor distance for impulse located at FB<sub>2</sub> in thermoset cross-ply composite.</p>
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<p>Variation of total attenuated energy with distance from the source for different impulse locations for fiber break.</p>
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<p>Variation of total attenuated energy with distance from the source for different impulse locations for matrix crack.</p>
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<p>Comparison of waveforms from FEM and experiments for delamination: (<b>a</b>) FEM. (<b>b</b>) Experimental waveform (C.C 86%).</p>
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<p>Comparison of waveforms from FEM and experiments for fiber break: (<b>a</b>) FEM. (<b>b</b>) Experimental waveform (C.C. 85%).</p>
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<p>Comparison of waveforms from FEM and experiments for matrix crack: (<b>a</b>) FEM. (<b>b</b>) Experimental waveform (C.C 84%).</p>
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31 pages, 2372 KiB  
Article
Edge-Cloud Synergy for AI-Enhanced Sensor Network Data: A Real-Time Predictive Maintenance Framework
by Kaushik Sathupadi, Sandesh Achar, Shinoy Vengaramkode Bhaskaran, Nuruzzaman Faruqui, M. Abdullah-Al-Wadud and Jia Uddin
Sensors 2024, 24(24), 7918; https://doi.org/10.3390/s24247918 - 11 Dec 2024
Viewed by 504
Abstract
Sensor networks generate vast amounts of data in real-time, which challenges existing predictive maintenance frameworks due to high latency, energy consumption, and bandwidth requirements. This research addresses these limitations by proposing an edge-cloud hybrid framework, leveraging edge devices for immediate anomaly detection and [...] Read more.
Sensor networks generate vast amounts of data in real-time, which challenges existing predictive maintenance frameworks due to high latency, energy consumption, and bandwidth requirements. This research addresses these limitations by proposing an edge-cloud hybrid framework, leveraging edge devices for immediate anomaly detection and cloud servers for in-depth failure prediction. A K-Nearest Neighbors (KNNs) model is deployed on edge devices to detect anomalies in real-time, reducing the need for continuous data transfer to the cloud. Meanwhile, a Long Short-Term Memory (LSTM) model in the cloud analyzes time-series data for predictive failure analysis, enhancing maintenance scheduling and operational efficiency. The framework’s dynamic workload management algorithm optimizes task distribution between edge and cloud resources, balancing latency, bandwidth usage, and energy consumption. Experimental results show that the hybrid approach achieves a 35% reduction in latency, a 28% decrease in energy consumption, and a 60% reduction in bandwidth usage compared to cloud-only solutions. This framework offers a scalable, efficient solution for real-time predictive maintenance, making it highly applicable to resource-constrained, data-intensive environments. Full article
(This article belongs to the Section Sensor Networks)
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<p>Impact of <span class="html-italic">k</span> on KNN classification accuracy.</p>
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<p>The sensor locations on four different types of machines.</p>
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<p>The learning curve analysis of the KNN anomaly detector. The graph is divided into three distinct regions: (a) rapid improvement region, where the accuracy improves significantly with increasing training data; (b) stable region, where the rate of improvement slows down; and (c) convergence region, where accuracy plateaus, indicating diminishing returns with additional data. This division highlights the efficiency of the KNN model in achieving high performance with a moderately sized dataset.</p>
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<p>The learning curve analysis of the LSTM failure prediction model. The graph shows three key regions: (a) rapid improvement region, where both training and validation losses decrease substantially; (b) stable region, where the rate of decrease slows, showing consistency; and (c) convergence region, where losses reach minimal levels, indicating a well-trained model with low overfitting risk. These regions emphasize the LSTM’s effective learning and generalization capabilities.</p>
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<p>The workflow of the implemented system.</p>
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<p>Confusion matrix analysis of the anomaly prediction by KNN.</p>
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<p>The consistency of performance in all evaluation metrics in k-fold cross-validation.</p>
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<p>The consistency of MAE and RMSE in the LSTM network in k-fold cross-validation.</p>
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<p>Latency performance of the proposed edge-cloud framework across 20 experiments, showing reductions in end-to-end latency compared to a cloud-only baseline along with other parameters.</p>
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<p>Energy consumption performance of the edge-cloud framework across 20 experiments, showing energy savings compared to a cloud-only baseline.</p>
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<p>Bandwidth usage performance of the edge-cloud framework across 20 experiments, showing substantial reductions in bandwidth consumption compared to a cloud-only baseline.</p>
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18 pages, 577 KiB  
Article
Reinforcement-Learning-Based Fixed-Time Prescribed Performance Consensus Control for Stochastic Nonlinear MASs with Sensor Faults
by Zhenyou Wang, Xiaoquan Cai, Ao Luo, Hui Ma and Shengbing Xu
Sensors 2024, 24(24), 7906; https://doi.org/10.3390/s24247906 - 11 Dec 2024
Viewed by 330
Abstract
This paper proposes the fixed-time prescribed performance optimal consensus control method for stochastic nonlinear multi-agent systems with sensor faults. The consensus error converges to the prescribed performance bounds in fixed-time by an improved performance function and coordinate transformation. Due to the unknown faults [...] Read more.
This paper proposes the fixed-time prescribed performance optimal consensus control method for stochastic nonlinear multi-agent systems with sensor faults. The consensus error converges to the prescribed performance bounds in fixed-time by an improved performance function and coordinate transformation. Due to the unknown faults in sensors, the system states cannot be gained correctly; therefore, an adaptive compensation strategy is constructed based on the approximation capabilities of neural networks to solve the negative impact of sensor failures. The reinforcement-learning-based backstepping method is proposed to realize the optimal control of the system. Utilizing Lyapunov stability theory, it is shown that the designed controller enables the consensus error to converge to the prescribed performance bounds in fixed time and that all signals in the closed-loop system are bounded in probability. Finally, the simulation results prove the effectiveness of the proposed method. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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<p>Block diagram of the overall control system.</p>
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<p>Directed communication topology graph.</p>
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<p>Schematic diagram of <math display="inline"><semantics> <mrow> <msub> <mi>s</mi> <mi>i</mi> </msub> <mrow> <mo>(</mo> <mi>t</mi> <mo>)</mo> </mrow> </mrow> </semantics></math> curves [<a href="#B44-sensors-24-07906" class="html-bibr">44</a>,<a href="#B46-sensors-24-07906" class="html-bibr">46</a>].</p>
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<p>Schematic diagram of <math display="inline"><semantics> <msubsup> <mi>y</mi> <mrow> <mi>i</mi> </mrow> <mi>f</mi> </msubsup> </semantics></math> and <math display="inline"><semantics> <msub> <mi>y</mi> <mi>r</mi> </msub> </semantics></math> curves.</p>
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<p>Schematic diagram of <math display="inline"><semantics> <msub> <mi>x</mi> <mrow> <mi>i</mi> <mo>,</mo> <mn>2</mn> </mrow> </msub> </semantics></math> curvies.</p>
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<p>Schematic diagram of <math display="inline"><semantics> <mrow> <msub> <mi>u</mi> <mi>i</mi> </msub> <mrow> <mo>(</mo> <mi>t</mi> <mo>)</mo> </mrow> </mrow> </semantics></math> curvies.</p>
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14 pages, 5915 KiB  
Article
A Method for Aliasing Metal Particle Recognition Based on Three-Coil Sensor Using Frequency Conversion
by Di Wu, Yucai Xie, Chenyong Wang, Xian’an Gu, Feng Gu, Guoqing Li, Hongpeng Zhang, Yunsheng An, Rui Li and Changzhi Gu
J. Mar. Sci. Eng. 2024, 12(12), 2273; https://doi.org/10.3390/jmse12122273 - 11 Dec 2024
Viewed by 335
Abstract
The diesel engine on a ship is crucial as it serves as the primary power source, significantly influencing both the vessel’s efficiency and safety. Monitoring metal wear particles found in lubricating oil is essential for assessing the lubrication condition of mechanical equipment onboard [...] Read more.
The diesel engine on a ship is crucial as it serves as the primary power source, significantly influencing both the vessel’s efficiency and safety. Monitoring metal wear particles found in lubricating oil is essential for assessing the lubrication condition of mechanical equipment onboard and anticipating potential failures. Analyzing these metal wear particles allows us to gauge the wear status of bearing pairs within the machinery, thereby providing a technical foundation for routine maintenance activities. However, under real operating conditions, it can be challenging to prevent multiple metal particles from simultaneously passing through sensors. To address this issue, this research introduces an innovative three-coil induction sensor that employs a variable-frequency excitation technique to explore how induction and eddy currents interact. The findings indicate that when the excitation frequency changes, the peak value of the signal from 337 μm iron particles only increases by 3.35 times, while the peak value of the signal from 340 μm copper particles increases by 22.69 times. Consequently, this study recommends using changes in excitation frequency to differentiate between mixed metal particles made of various materials. Full article
(This article belongs to the Section Ocean Engineering)
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<p>Modeling and rendering of sensors.</p>
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<p>Metal abrasive particles through the sensor simulation model.</p>
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<p>(<b>a</b>) The magnetic flux density of different metal abrasives in a magnetic field. (<b>b</b>) Voltage output changes of iron and copper particles under different excitation frequencies.</p>
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<p>Experimental platform system.</p>
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<p>Partial metal particle samples.</p>
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<p>The correlation between excitation frequency and the dimensions of individual iron particles. (<b>a</b>) Relationship between 10 kHz excitation and the size of individual iron particles. (<b>b</b>) Relationship between 90 kHz excitation and the size of individual iron particles.</p>
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<p>Voltage signals of 337 μm iron particle under different excitation frequencies.</p>
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<p>Characteristics of frequency changes in a single iron particle with a diameter of 88 μm.</p>
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<p>The relationship between the excitation frequency and the size of individual copper particles. (<b>a</b>) Relationship between 10 kHz excitation and the size of individual copper particles. (<b>b</b>) Relationship between 90 kHz excitation and the size of individual copper particles.</p>
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<p>Characteristics of frequency changes in a single copper particle with a diameter of 340 μm.</p>
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<p>Voltage signals of 340 μm copper particle under different excitation frequencies.</p>
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<p>The relationship between metal particle size and output voltage. (<b>a</b>) The relationship between iron particle size and output voltage. (<b>b</b>) The relationship between copper particle size and output voltage.</p>
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<p>(<b>a</b>) Output curves of the aliased particle sample 1 under two excitation frequencies. (<b>b</b>) Output variation curves of the aliased particle sample 1 under two excitation frequencies.</p>
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<p>(<b>a</b>) Output curves of the aliased particle sample 2 under two excitation frequencies. (<b>b</b>) Output variation curves of the aliased particle sample 2 under two excitation frequencies.</p>
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<p>(<b>a</b>) Output curves of the aliased particle sample 3 under two excitation frequencies. (<b>b</b>) Output variation curves of the aliased particle sample 3 under two excitation frequencies.</p>
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11 pages, 1461 KiB  
Article
Validation Against Polysomnography of a Transthoracic Impedance Sensor for Screening of Sleep Apnea in Heart Failure Patients: A Pooled Analysis of AIRLESS and UPGRADE
by Fabian Barbieri, Agne Adukauskaite, Philipp Spitaler, Thomas Senoner, Bernhard Pfeifer, Sabrina Neururer, Peggy Jacon, Sandrine Venier, Sarah Limon, Raoua Ben Messaoud, Jean-Louis Pépin, Florian Hintringer, Wolfgang Dichtl and Pascal Defaye
J. Clin. Med. 2024, 13(24), 7519; https://doi.org/10.3390/jcm13247519 - 10 Dec 2024
Viewed by 343
Abstract
Background/Introduction: Cardiac implantable electronic devices and their integrated thoracic impedance sensors have been used to detect sleep apnea for over a decade now. Despite their usage in daily clinical practice, there are only limited data on their diagnostic accuracy. Methods: AIRLESS and UPGRADE [...] Read more.
Background/Introduction: Cardiac implantable electronic devices and their integrated thoracic impedance sensors have been used to detect sleep apnea for over a decade now. Despite their usage in daily clinical practice, there are only limited data on their diagnostic accuracy. Methods: AIRLESS and UPGRADE were prospective investigator-driven trials meant to validate the AP scan® (Boston Scientific, Marlborough, MA, USA) in heart failure cohorts. Patients, who either fulfilled the criteria for implantation of an implantable cardioverter-defibrillator (ICD), cardiac resynchronization therapy (CRT), or upgrading to CRT according to most recent guidelines at the time of study conduction, were eligible for enrolment. Sleep apnea and its severity, measured by apnea–hypopnea index (AHI), were assessed by polysomnography. For direct comparison, the apnea sensor-derived AP scan® was used from the identical night. Results: Overall, 80 patients were analyzed. Median AHI was 21.6 events/h (7.1–34.7), while median AP scan® was 33.0 events/h (26.0–43.0). In the overall cohort, the sensor-derived AP scan® correlated significantly with the AHI (r = 0.61, p < 0.001) with a mean difference (MD) of −12.6 (95% confidence interval (CI) −38.2 to 13.0). Furthermore, the AP scan® was found to correlate well with the AHI in patients with obstructive sleep apnea r = 0.73, p = 0.011, MD −5.2, 95% CI −22.7 to 12.3), but not central sleep apnea (r = 0.28, p = 0.348, MD −10.4, 95% CI −35.4 to 14.6). Conclusions: In an exclusive heart failure cohort, the AP scan® correlated well with the PSG-derived AHI. A similar correlation was found in most subgroups except for patients suffering from central sleep apnea. Full article
(This article belongs to the Section Cardiology)
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<p>Scatter plot showing the correlation between the device-derived AP scan<sup>®</sup> and the apnea–hypopnea index.</p>
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<p>Bland–Altman plot showing the overestimation of the device-derived AP scan<sup>®</sup> compared to the apnea–hypopnea index by visualizing the mean of differences with their respective 95% confidence interval. <span class="html-italic">Y</span>-axis depicts the difference between the polysomnography-derived apnea–hypopnea index and the AP scan<sup>®</sup>, while the <span class="html-italic">x</span>-axis plots their mean. The fitted linear regression line demonstrates no form of proportionality bias.</p>
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<p>Scatter plot showing the correlation between the mean of 15 device-derived AP scan<sup>®</sup> measurements and the apnea–hypopnea index.</p>
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<p>Scatter plot showing the correlation between the mean of 31 device-derived AP scan<sup>®</sup> measurements and the apnea–hypopnea index.</p>
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<p>Bland–Altman plot showing the overestimation of the mean of 15 device-derived AP scan<sup>®</sup> measurements compared the apnea–hypopnea index by visualizing the mean of differences with their respective 95% confidence interval. <span class="html-italic">Y</span>-axis depicts the difference between the polysomnography-derived apnea–hypopnea index and the mean of 15 AP scan<sup>®</sup> measurements, while the <span class="html-italic">x</span>-axis plots their mean. The fitted linear regression line demonstrates a higher form of overestimation with smaller apnea–hypopnea index measurements.</p>
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<p>Bland–Altman plot showing the overestimation of the mean of 31 device-derived AP Scan<sup>®</sup> measurements compared the apnea–hypopnea index by visualizing the mean of differences with their respective 95% confidence interval. <span class="html-italic">Y</span>-axis depicts the difference between the polysomnography-derived apnea–hypopnea index and the mean of 31 AP scan<sup>®</sup> measurements, while the <span class="html-italic">x</span>-axis plots their mean. The fitted linear regression line demonstrates a higher form of overestimation with smaller apnea–hypopnea index measurements.</p>
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25 pages, 1924 KiB  
Review
AI in Structural Health Monitoring for Infrastructure Maintenance and Safety
by Vagelis Plevris and George Papazafeiropoulos
Infrastructures 2024, 9(12), 225; https://doi.org/10.3390/infrastructures9120225 - 7 Dec 2024
Viewed by 888
Abstract
This study explores the growing influence of artificial intelligence (AI) on structural health monitoring (SHM), a critical aspect of infrastructure maintenance and safety. This study begins with a bibliometric analysis to identify current research trends, key contributing countries, and emerging topics in AI-integrated [...] Read more.
This study explores the growing influence of artificial intelligence (AI) on structural health monitoring (SHM), a critical aspect of infrastructure maintenance and safety. This study begins with a bibliometric analysis to identify current research trends, key contributing countries, and emerging topics in AI-integrated SHM. We examine seven core areas where AI significantly advances SHM capabilities: (1) data acquisition and sensor networks, highlighting improvements in sensor technology and data collection; (2) data processing and signal analysis, where AI techniques enhance feature extraction and noise reduction; (3) anomaly detection and damage identification using machine learning (ML) and deep learning (DL) for precise diagnostics; (4) predictive maintenance, using AI to optimize maintenance scheduling and prevent failures; (5) reliability and risk assessment, integrating diverse datasets for real-time risk analysis; (6) visual inspection and remote monitoring, showcasing the role of AI-powered drones and imaging systems; and (7) resilient and adaptive infrastructure, where AI enables systems to respond dynamically to changing conditions. This review also addresses the ethical considerations and societal impacts of AI in SHM, such as data privacy, equity, and transparency. We conclude by discussing future research directions and challenges, emphasizing the potential of AI to enhance the efficiency, safety, and sustainability of infrastructure systems. Full article
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<p>The seven areas of AI in SHM for infrastructure maintenance and safety covered in the present study.</p>
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<p>Scopus articles in “structural health monitoring” (query made on 15 November 2024): (<b>a</b>) all fields, (<b>b</b>) “Engineering” field only.</p>
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<p>Keyword co-occurrence network map for publications on SHM and AI.</p>
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<p>Co-authorship network map of the top 50 countries in SHM and AI research.</p>
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25 pages, 6085 KiB  
Article
SHM System for Composite Material Based on Lamb Waves and Using Machine Learning on Hardware
by Gracieth Cavalcanti Batista, Carl-Mikael Zetterling, Johnny Öberg and Osamu Saotome
Sensors 2024, 24(23), 7817; https://doi.org/10.3390/s24237817 - 6 Dec 2024
Viewed by 445
Abstract
There is extensive use of nondestructive test (NDT) inspections on aircraft, and many techniques nowadays exist to inspect failures and cracks in their structures. Moreover, NDT inspections are part of a more general structural health monitoring (SHM) system, where cutting-edge technologies are needed [...] Read more.
There is extensive use of nondestructive test (NDT) inspections on aircraft, and many techniques nowadays exist to inspect failures and cracks in their structures. Moreover, NDT inspections are part of a more general structural health monitoring (SHM) system, where cutting-edge technologies are needed as powerful resources to achieve high performance. The high-performance aspects of SHM systems are response time, power consumption, and usability, which are difficult to achieve because of the system’s complexity. Then, it is even more challenging to develop a real-time low-power SHM system. Today, the ideal process is for structural health information extraction to be completed on the flight; however, the defects and damage are quantitatively made offline and on the ground, and sometimes, the respective procedure test is applied later on the ground, after the flight. For this reason, the present paper introduces an FPGA-based intelligent SHM system that processes Lamb wave signals using piezoelectric sensors to detect, classify, and locate damage in composite structures. The system employs machine learning (ML), specifically support vector machines (SVM), to classify damage while addressing outlier challenges with the Mahalanobis distance during the classification phase. To process the complex Lamb wave signals, the system incorporates well-known signal processing (DSP) techniques, including power spectrum density (PSD), wavelet transform, and Principal Component Analysis (PCA), for noise reduction, feature extraction, and data compression. These techniques enable the system to handle material anisotropy and mitigate the effects of edge reflections and mode conversions. Damage is quantitatively evaluated with classification accuracies of 96.25% for internal defects and 97.5% for external defects, with localization achieved by associating receiver positions with damage occurrence. This robust system is validated through experiments and demonstrates its potential for real-time applications in aerospace composite structures, addressing challenges related to material complexity, outliers, and scalable hardware implementation for larger sensor networks. Full article
(This article belongs to the Special Issue Advanced Sensing Technology in Structural Health Monitoring)
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<p>Specimen with internal defects.</p>
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<p>Specimen with defects on the surface.</p>
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<p>Lamb wave dispersion curve: phase velocity.</p>
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<p>Lamb wave dispersion curve: group velocity.</p>
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<p>Overview of the data acquisition system with one transmitter and four receivers placed on the center and corners of the specimen, respectively.</p>
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<p>Actuation signal for the transmitted signal characterized by a 3.5−period and a 15 kHz sine wave, modulated by a 3 kHz Hanning window signal.</p>
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<p>Data acquisition system. (<b>a</b>) Block diagram of the FPGA architecture design. (<b>b</b>) Devices used in the data acquisition system: four EVAL-CN0350-PMDZ boards (Rx1, Rx2, Rx3, and Rx4) and one PmodDA3 board (Tx) connected to the Zedboard FPGA board through Pmod connectors.</p>
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<p>Experimental setup of a specimen with the transmitter (Tx) placed in its center and four receivers (Rx) positioned at its corners, connected to the receiver boards (Source: [<a href="#B33-sensors-24-07817" class="html-bibr">33</a>]).</p>
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<p>PZT sensor with 10 mm diameter patch.</p>
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<p>First stage of the DWT algorithm (Source: adapted from [<a href="#B41-sensors-24-07817" class="html-bibr">41</a>]).</p>
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<p>Second stage of the DWT algorithm, which is also the first stage of its decomposition process (Source: adapted from [<a href="#B41-sensors-24-07817" class="html-bibr">41</a>]).</p>
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<p>Last stage of the decomposition process for a one-dimensional DWT (Source: adapted from [<a href="#B41-sensors-24-07817" class="html-bibr">41</a>]).</p>
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<p>DWT coefficient decomposition structure (Source: adapted from [<a href="#B41-sensors-24-07817" class="html-bibr">41</a>]).</p>
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<p>Comparison between the SNR values of the signal Rx1 with and without the 3−level <math display="inline"><semantics> <mrow> <mi>d</mi> <mi>b</mi> <mn>4</mn> </mrow> </semantics></math> DWT filtering, where the signal was recorded from the plate with internal defects.</p>
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<p>Comparison between the signal Rx1 with and without the 3−level <math display="inline"><semantics> <mrow> <mi>d</mi> <mi>b</mi> <mn>4</mn> </mrow> </semantics></math> DWT filtering, where the signal was recorded from the plate with internal defects.</p>
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<p>Comparison between the signal Rx1 with and without the 3−level <math display="inline"><semantics> <mrow> <mi>d</mi> <mi>b</mi> <mn>4</mn> </mrow> </semantics></math> DWT filtering, where the signal was recorded from the plate with external defects.</p>
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<p>PSD of the filtered signal from receiver Rx1, where the recorded signal was obtained from the specimens with internal and external defects.</p>
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<p>Compressed data of the PSD matrices related to the receiver Rx1 allocated in a 2−dimensional space.</p>
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<p>Overview of the system’s digital signal processing.</p>
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<p>Detected outliers in the specimen internal.</p>
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<p>Detected outliers in the specimen external.</p>
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<p>Overview of the system’s ML inference phase implemented on hardware.</p>
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<p>Block diagram of the HDL components for the SVM datapath implementation.</p>
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<p>FSM specification responsible for controlling the optimized SVM inference datapath using a method based on the Mahalanobis distance calculation.</p>
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<p>Optimized SVM inference datapath controlled by the FSM of <a href="#sensors-24-07817-f024" class="html-fig">Figure 24</a> based on the Mahalanobis distance calculation.</p>
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<p>FSM specification responsible for controlling the SVM inference datapath using the standard Euclidean method.</p>
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<p>SVM inference datapath controlled by the FSM of <a href="#sensors-24-07817-f026" class="html-fig">Figure 26</a>, using the standard Euclidean method.</p>
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32 pages, 3241 KiB  
Article
Microgrid Resilience Enhancement with Sensor Network-Based Monitoring and Risk Assessment Involving Uncertain Data
by Tangxiao Yuan, Kossigan Roland Assilevi, Kondo Hloindo Adjallah, Ayité Sénah A. Ajavon and Huifen Wang
Energies 2024, 17(23), 6141; https://doi.org/10.3390/en17236141 - 5 Dec 2024
Viewed by 366
Abstract
This paper focuses on enhancing the resilience of microgrids—localized power systems that integrate multiple energy sources—against challenges such as natural disasters, technological obstacles, and human errors. It begins by defining the specific connotation of microgrid resilience and then proposes an innovative solution centered [...] Read more.
This paper focuses on enhancing the resilience of microgrids—localized power systems that integrate multiple energy sources—against challenges such as natural disasters, technological obstacles, and human errors. It begins by defining the specific connotation of microgrid resilience and then proposes an innovative solution centered on the use of advanced sensor technology to continuously monitor the microgrid and its operational environment, ensuring accurate and timely data collection under dynamic conditions. Subsequently, a decision risk assessment framework is constructed, integrating data quality evaluation and operational risk considerations, to drive strategy optimization through in-depth data analysis. At the application level, this framework is successfully applied to two critical decision-making scenarios: the first is to optimize the power allocation strategy between solar energy and the auxiliary grid, aiming to maximize cost efficiency and minimize power outage losses; the second is to develop low-risk maintenance plans based on the predicted failure probabilities of microgrid components with uncertain information. Both decision processes skillfully utilize Monte Carlo simulation and multi-objective genetic algorithms to effectively manage the uncertainty risks in the decision-making process, thereby significantly enhancing the overall resilience of the microgrid. Full article
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<p>Microgrid general architecture.</p>
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<p>Microgrid architecture with sensor network.</p>
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<p>Microgrid resilience progress with IoT.</p>
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<p>Data-driven decision risk assessment and resilience control process for microgrid.</p>
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<p>Resilience-oriented decision making in microgrid.</p>
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<p>The architecture of an actual microgrid.</p>
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<p>The architecture of an actual microgrid with sensor network.</p>
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<p>Example of solar panel inverter DC power and five related MPPT daily measurements.</p>
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<p>Example of hourly MPPT measurements of the output current of five PV panels inverters.</p>
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<p>Control options of microgrid power sources.</p>
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<p>Microgrid resilience control decision making based on a maintenance process.</p>
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<p>Components’ maintenance time.</p>
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<p>Scenario 1 simulation: 1 set of panels.</p>
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<p>Scenario 2 simulation: 2 sets of panels.</p>
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<p>Scenario 3 simulation: sets of panels + inverter.</p>
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<p>Scenario 4 simulation: sets of panels + inverter + switch.</p>
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<p>Resilient progress with risk-based predictive maintenance decisions.</p>
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Article
Open-Source Data Logger System for Real-Time Monitoring and Fault Detection in Bench Testing
by Marcio Luís Munhoz Amorim, Jorge Gomes Lima, Norah Nadia Sánchez Torres, Jose A. Afonso, Sérgio F. Lopes, João P. P. do Carmo, Lucas Vinicius Hartmann, Cicero Rocha Souto, Fabiano Salvadori and Oswaldo Hideo Ando Junior
Inventions 2024, 9(6), 120; https://doi.org/10.3390/inventions9060120 - 4 Dec 2024
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Abstract
This paper presents the design and development of a proof of concept (PoC) open-source data logger system for wireless data acquisition via Wi-Fi aimed at bench testing and fault detection in combustion and electric engines. The system integrates multiple sensors, including accelerometers, microphones, [...] Read more.
This paper presents the design and development of a proof of concept (PoC) open-source data logger system for wireless data acquisition via Wi-Fi aimed at bench testing and fault detection in combustion and electric engines. The system integrates multiple sensors, including accelerometers, microphones, thermocouples, and gas sensors, to monitor critical parameters, such as vibration, sound, temperature, and CO2 levels. These measurements are crucial for detecting anomalies in engine performance, such as ignition and combustion faults. For combustion engines, temperature sensors detect operational anomalies, including diesel engines operating beyond the normal range of 80 °C to 95 °C and gasoline engines between 90 °C and 110 °C. These readings help identify failures in cooling systems, thermostat valves, or potential coolant leaks. Acoustic sensors identify abnormal noises indicative of issues such as belt misalignment, valve knocking, timing irregularities, or loose parts. Vibration sensors detect displacement issues caused by engine mount failures, cracks in the engine block, or defects in pistons and valves. These sensors can work synergistically with acoustic sensors to enhance fault detection. Additionally, CO2 and organic compound sensors monitor fuel combustion efficiency and detect failures in the exhaust system. For electric motors, temperature sensors help identify anomalies, such as overloads, bearing problems, or excessive shaft load. Acoustic sensors diagnose coil issues, phase imbalances, bearing defects, and faults in chain or belt systems. Vibration sensors detect shaft and bearing problems, inadequate motor mounting, or overload conditions. The collected data are processed and analyzed to improve engine performance, contributing to reduced greenhouse gas (GHG) emissions and enhanced energy efficiency. This PoC system leverages open-source technology to provide a cost-effective and versatile solution for both research and practical applications. Initial laboratory tests validate its feasibility for real-time data acquisition and highlight its potential for creating datasets to support advanced diagnostic algorithms. Future work will focus on enhancing telemetry capabilities, improving Wi-Fi and cloud integration, and developing machine learning-based diagnostic methodologies for combustion and electric engines. Full article
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Figure 1
<p>Examples of development boards and open-source hardware applications: (<b>a</b>) Open Source Hardware and Open Source Initiative logos; (<b>b</b>) Arduino Uno; (<b>c</b>) Intel Edison development board; (<b>d</b>) Texas Instruments Launchpad; (<b>e</b>) STM32 Nucleon board; (<b>f</b>) photodynamic therapy device to detect hepatitis C; (<b>g</b>) portable laboratory platform for hepatitis C detection; and (<b>h</b>) system for measuring incident light in photovoltaic applications [<a href="#B16-inventions-09-00120" class="html-bibr">16</a>,<a href="#B17-inventions-09-00120" class="html-bibr">17</a>,<a href="#B18-inventions-09-00120" class="html-bibr">18</a>,<a href="#B19-inventions-09-00120" class="html-bibr">19</a>,<a href="#B20-inventions-09-00120" class="html-bibr">20</a>,<a href="#B21-inventions-09-00120" class="html-bibr">21</a>,<a href="#B22-inventions-09-00120" class="html-bibr">22</a>,<a href="#B23-inventions-09-00120" class="html-bibr">23</a>,<a href="#B24-inventions-09-00120" class="html-bibr">24</a>].</p>
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<p>Examples of development boards and open-source hardware applications: (<b>a</b>) Open Source Hardware and Open Source Initiative logos; (<b>b</b>) Arduino Uno; (<b>c</b>) Intel Edison development board; (<b>d</b>) Texas Instruments Launchpad; (<b>e</b>) STM32 Nucleon board; (<b>f</b>) photodynamic therapy device to detect hepatitis C; (<b>g</b>) portable laboratory platform for hepatitis C detection; and (<b>h</b>) system for measuring incident light in photovoltaic applications [<a href="#B16-inventions-09-00120" class="html-bibr">16</a>,<a href="#B17-inventions-09-00120" class="html-bibr">17</a>,<a href="#B18-inventions-09-00120" class="html-bibr">18</a>,<a href="#B19-inventions-09-00120" class="html-bibr">19</a>,<a href="#B20-inventions-09-00120" class="html-bibr">20</a>,<a href="#B21-inventions-09-00120" class="html-bibr">21</a>,<a href="#B22-inventions-09-00120" class="html-bibr">22</a>,<a href="#B23-inventions-09-00120" class="html-bibr">23</a>,<a href="#B24-inventions-09-00120" class="html-bibr">24</a>].</p>
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<p>Block diagram of the electronic circuit components and connections.</p>
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<p>Perfboard with the daughter boards attached.</p>
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<p>Mainboard and peripheral boards.</p>
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<p>External and internal structures of the PoC device.</p>
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<p>Overview of the structural components and parts of the PoC.</p>
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<p>Block diagram of the code behavior.</p>
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<p>Overview of the structural test setup.</p>
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<p>Sound levels of the motor (blue), motor and load (red), and motor and generator (yellow).</p>
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<p>Overview of the vibration dispersion over time between motor, load, and generator in (<b>a</b>) x-axis and (<b>b</b>) y-axis.</p>
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<p>Overview of the temperature difference between motor, generator, and load.</p>
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<p>The FFT response from the accelerometer.</p>
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<p>The FFT response from the microphone.</p>
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