JP5951760B2 - 吸収性材料を有する吸収性構造を作製するための方法及び装置(1) - Google Patents
吸収性材料を有する吸収性構造を作製するための方法及び装置(1) Download PDFInfo
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- JP5951760B2 JP5951760B2 JP2014514521A JP2014514521A JP5951760B2 JP 5951760 B2 JP5951760 B2 JP 5951760B2 JP 2014514521 A JP2014514521 A JP 2014514521A JP 2014514521 A JP2014514521 A JP 2014514521A JP 5951760 B2 JP5951760 B2 JP 5951760B2
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- absorbent
- carrier sheet
- rod
- absorbent material
- endless surface
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Description
i)吸収性材料(100)を有する供給装置(20、60)を提供する工程と、
ii)平均長手方向寸法及び長さ(MDであり得る)を有し、かつ平均横断寸法及び幅(CDであり得る)を有する1つ以上の成形受容部(33)を備える外殻部を有する、機械方向(MD)に移動する移動無端表面(30)、例えばドラム等を提供する工程であって、前記長さが前記幅を超え、前記受容部(複数可)が、横断方向に互いに離間した複数の実質的に長手方向に延在するロッド(36)を備え、それぞれのロッド(36)が、少なくとも0.3mmの最大横断寸法を有し、前記ロッド(36)のそれぞれが、上部及び反対側の底部を有し、前記底部が、任意に、内部グリッド(37)に隣接し、隣り合うロッド(36)間の横断寸法の最小距離が、少なくとも1mmであり、前記ロッド(36)がそれぞれ、少なくとも1mmの(横断寸法及び長手方向寸法に垂直な)平均高さ寸法を有し、
前記移動無端表面(30)が、前記受容部(33)又はその一部に真空吸引を適用する、1つ以上の真空システム(38)に接続される、工程と、
iii)担持シート(200)輸送体(210)を提供する、工程と、
iv)前記担持シート(200)を前記外殻部に輸送し、前記ロッド(36)の前記上部上に載置する、工程と、
v)任意に、前記真空吸引により、前記担持シート(200)を隣り合うロッド(36)の間に部分的に引張り入れ、前記ロッド(36)間の前記担持シート(200)に起伏(201)を形成し、前記ロッド(36)の前記上部上に頂部(202)を形成する(例えば図4に示される)、工程と、
vi)前記供給装置により、前記吸収性材料(100)を前記成形受容部(33)上に存在する前記担持シート(200)上に堆積させる、工程と、
vii)前記真空吸引により、前記吸収性材料(100)を、隣り合うロッド(36)間に存在する担持シート(200)上に引張り、任意に前記起伏(201)の中に吸収ストリップを形成する、工程と、
viii)任意に、前記担持シート(200)の前記頂部(202)上に残る吸収性材料(100)を取り除く、工程と、
ix)前記担持シート(200)及び前記吸収性材料(100)を前記移動無端表面(30)から取り除くことにより、前記吸収性構造を得る、工程と、を含む。
−移動無端表面(30)に吸収性材料(100)を供給するための供給装置と、
−担持シート(200)を前記移動無端表面(30)に輸送するための担持シート(200)輸送体(210)と、
−複数の実質的に長手方向に延在するロッド(36)を有し、それぞれのロッド(36)が、少なくとも0.3mmの最大横断寸法を有し、前記ロッド(36)のそれぞれが、上部(表面)及び反対側の底部(表面)を有し、前記底部が、内部グリッド(37)に隣接し、隣り合うロッド(36)間の横断寸法の最小距離が、少なくとも1mmであり、前記ロッド(36)が、少なくとも1mmの(横断寸法及び長手方向寸法に垂直な)平均高さ寸法を有する、上述の1つ以上の成形受容部(33)を備える外殻部を有する、機械方向(MD)に移動する前記移動無端表面(30)と、を備え、
前記移動無端表面(30)が、前記受容部(33)若しくはその一部に真空吸引を適用する真空システム(38)、又は上述の寸法のいずれかを備え、
前記供給装置は、任意に、前記吸収性材料(100)を受容し、保持するための、及び前記吸収性材料(100)を前記移動無端表面(30)に移行するための収容受容部(複数可)を備える更なる移動無端表面(20)であり、前記更なる移動無端表面(20)は、前記収容受容部(複数可)に真空吸引を適用するための真空システム(28)に接続される。
「吸収性構造」とは、長手方向寸法及びそれに垂直な横断寸法並びに両方に垂直な高さ寸法を有する3次元構造を指し、それは少なくとも吸収性材料(100)及び担持シート(200)を含み、それは吸収性物品に有用である。
本明細書の方法及び装置(1)は、機械方向(MD)に移動する移動無端表面(30)を展開する。これは、その上又はその中に担持シート(200)(本明細書において以下に記載されるウェブ材料又は受容部上に設置される個々のシートであり得る)を受容するための、1つ以上の成形受容部(33)を備える外殻部を有する。以下は、単一の受容部(33)に関して説明されるが、移動無端表面(30)の外殻部のそれぞれの受容部(33)に適用され得る。例示的な装置が図1に示される。
吸収性材料(100)は、前記移動無端表面(30)に隣接及び近接して、例えば実質的に前記表面の上に設置される供給装置(60、20)によって担持シート(200)に送達され得る。
本明細書の吸収性材料(100)は、任意に、粒子状材料等の流動性材料(乾燥状態で)であり、粒子、フレーク、繊維、球体、凝塊粒子、及び当該技術分野において既知の他の形態を含む粒子状形態の任意の材料であってよい。吸収性材料(100)は、セルロース材料の混合物、又はいわゆるエアフェルト、及び超吸収性ポリマー材料であってよい。
本発明の装置(1)及び方法によって製造可能な吸収性構造は、吸収性材料(100)を受容するための担持シート(200)を含む。この担持シート(200)は、任意の個々のシート又はウェブシート材料、具体的には、紙、フィルム、織布若しくは不織布、又はこれらのいずれかの積層体であり得る。
担持シート(200)は、前記移動無端表面(30)に移行される前に、接着剤を含み得る。よって、本明細書の装置(1)は、前記移動無端表面(30)から上流に接着剤塗布ユニット(51)、及び例えば前記担持材料移行手段(210)、例えばロールから下流に接着剤塗布ユニットを備えることができる。よって、本明細書の方法は、そのような接着剤塗布工程を含むことができる。これは、例えば、図1に示される。
本明細書の装置(1)及び方法は、当該技術分野において既知であるように、前記吸収性材料(100)を封入するために、更なる担持シート(300)を前記吸収性構造に適用する更なる工程/ユニットを備えることができる。これは、例えば、図1に示される。
本発明の装置(1)及び方法は、例えば、吸収性物品に好適な吸収性構造又は吸収コア(本明細書に記載される更なる材料と組み合わされた吸収性構造)を製造するのに有用である。
Claims (18)
- 吸収性層及びその中に吸収性材料(100)を含まない長手方向に延在するストリップを有する吸収性構造を作製する方法であって、前記吸収性層が担持シート(200)上に担持され、前記方法が、
i)吸収性材料(100)を有し、それに隣接及び近接する供給装置を提供する、工程と、
ii)平均幅並びに横断方向及び寸法を有し、かつ平均の長さ及び長手方向寸法を有する1つ以上の成形受容部(33)を備える外殻部を有する、機械方向(MD)に移動する移動無端表面(30)を提供する工程であって、前記平均の長さが前記平均幅超であり、前記受容部が、横断方向に互いに離間した、複数の長手方向に延在するロッド(36)を備え、それぞれのロッド(36)が、少なくとも0.3mmの最大横断寸法を有し、前記ロッド(36)のそれぞれが、上部及び反対側の底部を有し、隣り合うロッド(36)間の横断最小距離が、少なくとも1mmであり、前記ロッド(36)がそれぞれ、少なくとも1mmの平均高さ寸法を有し、
前記移動無端表面(30)が、前記受容部(33)又はその一部に真空吸引を適用する、1つ以上の真空システム(38)に接続される、工程と、
iii)担持シート(200)輸送手段(210)を提供する、工程と、
iv)前記担持シート(200)を前記外殻部に輸送し、前記ロッド(36)の前記上部上に載置する、工程と、
v)前記真空吸引により、前記担持シート(200)を部分的に隣り合うロッド(36)の間に引張り、前記ロッド(36)間の前記担持シート(200)に起伏(201)を形成し、前記ロッド(36)の前記上部上に頂部(202)を形成する、工程と、
vi)前記供給装置により、前記吸収性材料(100)を前記成形受容部(33)上に存在する前記担持シート(200)上に堆積させる、工程と、
vii)前記真空吸引により、前記吸収性材料(100)を隣り合うロッド(36)間に存在する担持シート(200)上に引張り、前記起伏(201)の中に吸収ストリップを形成する、工程と、
viii)前記担持シート(200)の前記頂部(202)上に残る吸収性材料(100)を取り除く、工程と、
ix)前記担持シート(200)及び前記吸収性材料(100)を前記移動無端表面(30)から取り除くことにより、前記吸収性構造を得る、工程と、を含み、
前記方法は、第1の接着剤塗布ユニット(50)を提供する工程と、前記移動無端表面(30)から前記吸収性構造を取り除く前に、前記吸収性構造に接着剤を塗布する工程と、を更に含み、
前記吸収性層は、前記吸収性材料(100)を含むか又は前記吸収性材料(100)からなり、前記吸収性材料(100)は、超吸収性ポリマー材料を含むか、又はそれから成り、前記吸収性材料は、少なくとも80重量%が50μm〜1200μmの大きさの球形粒子である、方法。 - 工程vii)において、前記吸収性材料(100)は、前記担持シート(200)上の長手方向に延在するストリップの中であって、前記起伏(201)内に形成され、ストリップ同士の間であって前記頂部(202)上には、吸収性材料(100)が存在しない、請求項1に記載の方法。
- 前記受容部(33)が、それぞれ前記受容部のそれぞれの横断寸法内に延在する、前部端区画及び後部端区画を有し、前記前部端区画及び/又は後部端区画が、前記ロッド(36)を含まず、前記区画に対応する吸収性層の一部が、吸収性材料(100)を含まない前記ストリップを有さず、前記前部端区画及び/又は後部端区画に隣接する前記担持シート(200)の前記一部がそれぞれ、前記起伏(201)を含まない、請求項1又は2に記載の方法。
- 前記受容部が、第1の平均幅寸法を有し、前記受容部上にある前記担持シート(200)又はその一部が、第2の平均幅寸法を有し、前記第2の平均幅寸法に対する前記第1の平均幅寸法の割合が、少なくとも1:1.2である、請求項1〜3のいずれか一項に記載の方法。
- 第2の接着剤塗布ユニット(51)を提供する工程と、前記吸収性材料(100)を前記担持シート(200)上に堆積する前に、前記担持シート(200)に接着剤を塗布する工程であって、選択的に、ロッド(36)に接触する担持シート(200)の領域、又は隣り合うロッド(36)間にある担持シート(200)の領域のいずれかであって、前記起伏(201)に一致する前記担持シート(200)の領域上の長手方向のストリップに対して接着剤を塗布する工程と、を含む、請求項1〜4のいずれか一項に記載の方法。
- 前記工程i)〜vii)及びix)、並びに工程vii)が、第2の吸収性構造を形成するように繰り返され、前記方法が、前記両方の構造の吸収層が前記第1の構造の担持シート(200)と第2の構造の担持シート(200)との間に挟まれるように、前記第1の吸収性構造と前記第2の吸収性構造とを組み合わせる後続の工程を含む、請求項1〜5のいずれか一項に記載の方法。
- 前記担持シート(200)が、不織布シートであり、前記吸収性材料(100)が、粒子状超吸収性ポリマー材料を含む、又は粒子状超吸収性ポリマー材料である、請求項1〜6のいずれか一項に記載の方法。
- 前記ロッド(36)が、少なくとも2mmである最大幅寸法を有し、隣り合うロッド(36)間の横断最小距離が少なくとも3mmであり、前記ロッド(36)がそれぞれ、少なくとも2mmの平均高さ寸法を有する、請求項1〜7のいずれか一項に記載の方法。
- 更なる材料で前記吸収性層を覆うために前記移動無端表面(30)から下流にユニットを提供する工程を含み、前記ユニットは、前記担持シート(200)を前記吸収性層に折り重ねるユニット、更なる担持シート(300)を前記吸収性層上に適用するためのユニット、更なる層状材料である捕捉材料を前記吸収性層上に適用するユニット、前記吸収性構造と更なる吸収性構造を組み合わせるためのユニットから選択される、請求項1〜8のいずれか一項に記載の方法。
- 前記ロッド(36)のパターンに対応する隆起した圧力パターン(71)を有する圧力ロール(70)を提供する工程と、前記吸収性構造の前記担持シート(200)を接触させることにより、前記吸収性構造と、及び/又は、存在する場合、更なる材料と、前記圧力ロール(70)パターンとを嵌合させ、それによって、前記圧力が前記担持シート(200)の前記ストリップ又は吸収性材料(100)が存在しない更なる材料に適用される工程と、を含む、請求項1〜9に記載の方法。
- 前記供給装置が、収容受容部平均幅並びに横断方向及び寸法を有し、かつ収容受容部平均長さ及び長手方向寸法を有する収容受容部を備える更なる移動無端表面(20)であり、前記収容受容部平均長さが、前記収容受容部平均幅、及び前記収容受容部の平均深さを超え、前記方法が、前記更なる移動無端表面(20)に吸収性材料(100)を受容する工程と、前記収容受容部内に前記吸収性材料(100)を保持する工程と、前記吸収性材料(100)を前記移動無端表面(30)に移行させる工程と、を含み、前記更なる移動無端表面の収容受容部が、複数の溝及び/又は複数の空洞(22)の列により形成され、それぞれの溝又は列が、長手方向寸法に延在し、前記溝及び/又は列が、隆起したストリップにより互いに分離され、前記方法が、前記吸収性材料(100)を前記移動無端表面(30)に移行する間に、前記隆起したストリップと前記ロッド(36)とを嵌合する工程を含む、請求項1〜10のいずれか一項に記載の方法。
- 吸収性層及びその中に吸収性材料(100)を含まない長手方向に延在するストリップを有する吸収性構造を作製するための装置(1)であって、前記層が、担持シート(200)上で担持され、前記装置(1)は、
−吸収性材料(100)を、隣接及び近接する移動無端表面(30)に供給するための供給装置(20、60)と、
−担持シート(200)を前記移動無端表面(30)に輸送するための担持シート(200)輸送手段(210)と、
−成形受容部平均幅並びに横断方向及び寸法を有し、かつ成形受容部平均長さ及び長手方向寸法を有する1つ以上の成形受容部(33)を備える外殻部を有する、機械方向(MD)に移動する前記移動無端表面(30)と、を備え、前記成形受容部平均長さが前記成形受容部平均幅超であり、前記受容部が、複数の長手方向に延びるロッド(36)を含み、それぞれのロッド(36)が、少なくとも0.3mmの最大横断寸法を有し、前記ロッド(36)のそれぞれが、上部及び反対側の底部を有し、前記底部が、内部グリッド(37)に隣接し、隣り合うロッド(36)間の横断最小距離が、少なくとも1mmであり、前記ロッド(36)が、少なくとも1mmの平均高さ寸法を有し、前記移動無端表面(30)が、前記受容部(33)又はその一部に真空吸引を適用する真空システム(38)を備え、
前記供給装置が、平均の幅並びに横断方向及び寸法を有し、収容受容部平均長さ及び長手方向寸法を有する収容受容部を備える更なる移動無端表面(20)であり、前記収容受容部平均長さが、前記収容受容部平均幅、前記収容受容部の平均深さを超え、前記収容受容部は、前記吸収性材料(100)を受容及び保持し、前記吸収性材料(100)を前記移動無端表面(30)に移行するための特定の容積を有し、前記更なる移動無端表面(20)が、真空吸引を前記収容受容部に適用するための真空システムに接続される、装置(1)。 - 前記更なる移動無端表面の収容受容部が、複数の溝及び/又は複数の空洞(22)の列によって形成され、それぞれの溝又は列が、長手方向に延在し、前記溝及び/又は列が隆起したストリップにより互いに分離され、前記隆起したストリップ表面及び前記ロッド(36)が、吸収性材料の移行中に互いに一致する、請求項12に記載の装置(1)。
- 前記受容部(33)が、間に中央区画Bを有する、前部端区画A及び後部端区画Cを有し、それぞれ、前記受容部の幅寸法内に延在し、前記中央区画Bが前記ロッド(36)及び前部端区画を含み、かつ/又は後部端区画が前記ロッド(36)を含まないか、又は前記受容部(33)が、中央領域、前部領域、及び後部領域を有し、前記受容部(33)が、前記前部領域にのみ、前記中央領域にのみ、又は前記前部及び中央領域にのみ前記ロッド(36)を含む、請求項12又は13に記載の装置(1)。
- 前記受容部(33)が、前記ロッド(36)を含まない前記領域又は区画において、前記ロッド(36)の摩擦より高い摩擦を有する、前記中央区画(B)が、前記前部区画(A)及び後部区画(C)より低い摩擦を有する前記ロッドのみを有する、請求項14に記載の装置(1)。
- 前記移動無端表面(30)から上流に第2の接着剤塗布ユニット(51)、及び/又は接触点の下流に位置する第1の接着剤塗布ユニット(50)を備える、請求項12〜15のいずれか一項に記載の装置(1)。
- 更なる材料で前記吸収性層を覆うために前記移動無端表面(30)から下流にユニットを含み、前記ユニットは、前記担持シート(200)を前記吸収性層に折り重ねるユニット、更なる保持シート(300)を適用するためのユニット、更なる層状材料である捕捉材料を適用するユニット、前記吸収性構造と更なる吸収性構造を組み合わせるためのユニットから選択される、請求項12〜16のいずれか一項に記載の装置(1)。
- 前記移動無端表面(30)から下流に、前記ロッド(36)のパターンに対応する隆起した圧力パターン(71)を有する圧力ロール(70)を備える、請求項12〜17のいずれか一項に記載の装置(1)。
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EP11169395.8 | 2011-06-10 | ||
EP11169395.8A EP2532328B1 (en) | 2011-06-10 | 2011-06-10 | Method and apparatus for making absorbent structures with absorbent material |
PCT/US2012/040707 WO2012170338A1 (en) | 2011-06-10 | 2012-06-04 | Method and apparatus (1) for making absorbent structures with absorbent material |
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US20120316046A1 (en) | 2012-12-13 |
ES2459724T3 (es) | 2014-05-12 |
US9668926B2 (en) | 2017-06-06 |
CN103596531A (zh) | 2014-02-19 |
WO2012170338A1 (en) | 2012-12-13 |
RU2013156992A (ru) | 2015-07-20 |
EP2532328B1 (en) | 2014-02-26 |
CL2013003516A1 (es) | 2014-07-11 |
CA2838702A1 (en) | 2012-12-13 |
JP2014515972A (ja) | 2014-07-07 |
CA2838702C (en) | 2017-02-14 |
BR112013030597A2 (pt) | 2016-09-27 |
EP2532328A1 (en) | 2012-12-12 |
PL2532328T3 (pl) | 2014-07-31 |
US20170095377A1 (en) | 2017-04-06 |
US10813794B2 (en) | 2020-10-27 |
CN103596531B (zh) | 2016-08-17 |
MX2013014593A (es) | 2014-01-24 |
RU2573343C2 (ru) | 2016-01-20 |
ZA201309506B (en) | 2015-10-28 |
SG195104A1 (en) | 2013-12-30 |
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