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WO2015172387A1 - 一种用于装配电子烟电极连接头的装配设备及装配方法 - Google Patents

一种用于装配电子烟电极连接头的装配设备及装配方法 Download PDF

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Publication number
WO2015172387A1
WO2015172387A1 PCT/CN2014/077689 CN2014077689W WO2015172387A1 WO 2015172387 A1 WO2015172387 A1 WO 2015172387A1 CN 2014077689 W CN2014077689 W CN 2014077689W WO 2015172387 A1 WO2015172387 A1 WO 2015172387A1
Authority
WO
WIPO (PCT)
Prior art keywords
arm
electronic cigarette
soldering
insulating ring
electrode
Prior art date
Application number
PCT/CN2014/077689
Other languages
English (en)
French (fr)
Inventor
刘秋明
Original Assignee
吉瑞高新科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 吉瑞高新科技股份有限公司 filed Critical 吉瑞高新科技股份有限公司
Priority to PCT/CN2014/077689 priority Critical patent/WO2015172387A1/zh
Publication of WO2015172387A1 publication Critical patent/WO2015172387A1/zh

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Classifications

    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70—Manufacture
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10—Devices using liquid inhalable precursors

Definitions

  • the present invention relates to the field of electronic cigarette technology, and in particular to an assembly apparatus and an assembly method for accurately soldering an electronic cigarette electrode connector.
  • the prior art electronic cigarette includes: an atomizer 110 for atomizing the smoke oil to form a smoke for the user to smoke, and a battery rod assembly 120 for supplying power to the atomizer 110,
  • the atomizer 110 has an atomizer electrode connector, the atomizer electrode connector is provided with an atomizer electrode, the battery rod assembly has a battery rod electrode connector, and the battery rod electrode connector is provided with a battery rod electrode, wherein the atomizer electrode connector is connected to the battery rod electrode connector to electrically connect the atomizer electrode and the battery rod electrode, that is, the atomizer 110 and the
  • the battery rod assembly 120 is respectively connected to the atomizer electrode connector as the electronic cigarette electrode connector and the battery rod electrode connector to realize mechanical connection and electrical connection therebetween.
  • the atomizer electrode connector includes an outer electrode 111, an inner electrode 112 interposed in the outer electrode 111, and an insulating ring 113 between the outer electrode 111 and the inner electrode 112.
  • the battery rod electrode connector includes an outer electrode 121, an inner electrode 122 interposed in the outer electrode 121, and an insulating ring 123 between the outer electrode 121 and the inner electrode 122.
  • the electronic cigarette electrode connector is generally assembled by manually assembling it on an assembly line, and the assembly line of the entire electronic cigarette electrode connector needs to be completed by about three to four workers.
  • the existing manual assembly technology works relatively slowly, the assembly efficiency is low, too much manpower is wasted, the production cost of the factory is consumed, and there is a certain risk to the hygiene of the finished product. And if the electronic cigarette electrode connector is contaminated, it will affect the normal power supply of the battery rod assembly 120 to the atomizer 110. Moreover, the existing assembly precision is low, and it is easy to cause material damage during the assembly process, thereby wasting materials and high production cost. Moreover, the assembled materials of the electronic cigarette electrode connector are relatively loose between materials, thereby affecting the service life and user experience of the electronic cigarette.
  • soldering is applied to the electrode connector of the electronic cigarette so that the electron wire and the electronic cigarette electrode connector are easily soldered in the subsequent process, but the prior art is manually operated.
  • the method is not accurate enough, and the size of the solder on the solder is uneven, and the position is uncertain.
  • soldering is connected with the electronic wire, it is easy to cause soldering or soldering, which increases the defect rate of the product.
  • the present invention provides an assembly apparatus and an assembly method for accurately soldering the tip of an electronic cigarette electrode.
  • An assembly device for assembling an electronic cigarette electrode connector comprising: an assembly platform, a material fixing seat, a first material sensing area, a first sensor, a second material sensing area, a second sensor, and a material picking arm , discharge guide rail, controller and soldering arm;
  • the material fixing seat is fixedly disposed on the assembly platform
  • the first material sensing area is provided with the first sensor, so that the first sensor senses materials located in the first material sensing area and correspondingly generates a first trigger signal;
  • the controller is electrically connected to the first inductor and the material picking arm respectively, so that the controller controls the material picking arm to pick up the material according to the first trigger signal and the material is picked up Placed on the material holder to form the electronic cigarette electrode connector, and the controller drives the material holder to move through the assembly platform until the electronic cigarette electrode connector moves to the discharge Guide rail
  • the second material sensing area is located at an end of the discharge rail away from the assembly platform, and the second material sensing area is provided with the second inductor, so that the second sensor senses the location
  • the e-cigarette electrode connector of the second material sensing area correspondingly generates a second trigger signal
  • Positioning assembly is disposed at an end of the discharge rail away from the assembly platform, and the positioning component is configured to position the electronic cigarette electrode connector at a preset soldering position on the discharge rail; and the pre-preparation Setting the solder position below the solder arm;
  • the soldering arm and the positioning component are respectively electrically connected to the controller, and the controller is configured to control the positioning component to move toward the electronic cigarette electrode connector according to the second trigger signal to make the electronic cigarette
  • the electrode connector is positioned at the preset soldering position, and the controller is further configured to control the solder arm to the electronic device at the preset soldering position according to the second trigger signal Solder on the cigarette electrode connector.
  • the assembly device wherein the positioning component comprises:
  • a first cylinder is disposed in connection with the stopper, and the first cylinder is electrically connected to the controller to cause the controller to push the stopper through the first cylinder to make the stopper Resisting the discharge port to make the electronic cigarette electrode connector stay on the discharge rail;
  • the first positioning block is movably inserted into a through hole opened in a side of the discharge rail adjacent to one end of the discharge port, and the first positioning block is adjacent to the electronic cigarette electrode connector
  • the end portion is provided with at least one groove, and the groove is matched with the outer peripheral wall of the electronic cigarette electrode connector, so that the electronic cigarette electrode connector positioned on the discharge rail through the groove Located at the preset solder position;
  • a second cylinder is disposed in connection with the first positioning block, and the second cylinder is electrically connected to the controller, so that the controller pushes the first positioning block through the second cylinder, so that The first positioning block moves in the direction of the electronic cigarette electrode connector via the through hole until the electronic cigarette electrode connector is disposed at the preset soldering position by the groove positioning.
  • the assembly device wherein the positioning component comprises:
  • the second positioning block is movably inserted into a through hole opened in a side of the discharge rail adjacent to one end of the discharge port, and the second positioning block is disposed adjacent to the discharge port for making
  • the e-cigarette electrode connector stays on the resisting wall of the discharge rail, and the second positioning block is provided with at least one groove near the end of the e-cigarette electrode connector, and the groove is
  • the outer peripheral wall of the e-cigarette electrode connector is matched to be disposed such that the e-cigarette electrode connector positioned on the discharge rail through the groove is located at the preset soldering position;
  • a third cylinder is disposed in connection with the second positioning block, and the third cylinder is electrically connected to the controller, so that the controller pushes the second positioning block through the third cylinder, so that The second positioning block moves in the direction of the electronic cigarette electrode connector via the through hole until the resisting wall abuts the discharge port and the electronic cigarette electrode connector is positioned through the groove
  • the controller pushes the second positioning block through the third cylinder, so that The second positioning block moves in the direction of the electronic cigarette electrode connector via the through hole until the resisting wall abuts the discharge port and the electronic cigarette electrode connector is positioned through the groove
  • the assembly device wherein the electronic cigarette electrode connector comprises an outer electrode, an inner electrode interposed in the outer electrode, and an insulating ring between the outer electrode and the inner electrode;
  • the two grooves are configured to enable the two electronic cigarette electrode connectors to be respectively disposed at the first preset soldering position and the second predetermined soldering position by the positioning component;
  • soldering arms are two, and the first soldering arm and the second soldering arm are respectively electrically connected to the controller; and the first soldering arm is used for soldering the outer electrode, the second soldering arm Used for soldering the inner electrode;
  • the controller is configured to control the first soldering arm to solder the outer electrode at the first predetermined soldering position, and control the second soldering arm to be located at the second predetermined soldering position Describe the solder on the inner electrode;
  • the controller is further configured to control the second soldering arm to solder the inner electrode at the first preset soldering position, and control the first soldering arm pair to be located at the second preset soldering position Solder on the outer electrode.
  • the assembly device further comprising: a material vibrating plate for placing the material and a material guide rail; to the material guide rail, the preset state is an axis of each hollow portion of the material and The plane of the material vibrating plate is vertical;
  • the material guide rail is disposed between the material vibrating plate and the assembly platform, and is configured to continue conveying the material sent by the material vibrating plate along the assembly platform;
  • the first material sensing area is located at an end of the material rail near the assembly platform; the material rail is provided with a material valve, and the material valve is used for fixing the material to the first material sensing Area.
  • the assembly device wherein the material vibrating plate comprises: an outer electrode material vibrating plate for placing the outer electrode, an insulating ring material vibrating plate for placing the insulating ring, and for placing the inner electrode Inner electrode material vibrating plate;
  • the material guide rail comprises: an outer electrode material guide rail disposed in cooperation with the outer electrode material vibrating plate, an insulating ring material guide rail disposed in cooperation with the insulating ring material vibrating plate, and an inner portion disposed in cooperation with the inner electrode material vibrating plate Electrode material guide rail;
  • the material picking arm includes: an insulating ring picking arm, a first grabbing arm for gripping the outer electrode, and a second grabbing arm for gripping the inner electrode.
  • the assembly platform is a conveyor belt, and the material fixing seats are arranged in sequence on the conveyor belt;
  • the assembly platform is a rotatable turntable, and the material fixing seat is disposed on the turntable.
  • the assembly device wherein the insulating ring material vibrating plate, the outer electrode material vibrating plate and the inner electrode material vibrating plate are sequentially disposed along a rotating direction of the turntable or along a conveying direction of the conveying belt;
  • the insulating ring picking arm, the first grabbing arm and the second grabbing arm are sequentially disposed along a rotating direction of the turntable.
  • the assembly device wherein the material holder comprises:
  • a positioning groove for receiving and positioning the insulating ring is disposed at a top end of the base, and an inner circumferential surface of the positioning groove is matched with an outer circumferential surface of the insulating ring;
  • a positioning post is fixedly disposed on the base, and one end of the positioning post passes through the positioning slot to pass through the base, and the positioning slot is coaxially disposed with the positioning post, and the positioning post is away from the base
  • the end surface of the one end end is higher than the horizontal plane where the positioning groove is located; the diameter of the positioning post 'J, the diameter of the hollow portion of the insulating ring, so that the insulating ring sleeved on the positioning post Interspersed with the positioning post and received in the positioning groove.
  • the assembly device wherein the assembly device further includes:
  • a first pressing arm for pressing to fix the outer electrode sleeved on the positioning post and the insulating ring
  • a third grasping arm for lifting the outer electrode and the insulating ring which are located on the material fixing base and fixed to each other to move the outer electrode and the insulating ring to a preset position, and
  • the third grabbing arm is further configured to sleeve the outer electrode and the insulating ring that have moved to the preset position on the material fixing seat that has been sleeved with the inner electrode to form the electron Smoke electrode connector;
  • the assembly apparatus wherein the assembly apparatus further includes a support column;
  • the support column is located below the assembly platform to move the material holder below the first pressing arm and below the second pressing arm, so that the supporting column will be the top of the assembly platform To balance the assembly platform.
  • the assembly apparatus wherein the inner electrode material vibrating plate, the insulating ring material vibrating plate, and the outer electrode material vibrating plate are sequentially disposed along a rotation direction of the turntable or along a conveying direction of the conveyor belt ;
  • the second grabbing arm, the insulating ring picking arm and the first grabbing arm are sequentially disposed in a rotating direction of the turntable or in a conveying direction of the conveyor belt.
  • the assembly device wherein the material holder is internally provided with a cylindrical magnetic column made of a magnetic material, and the diameter of the magnetic column is equal to the diameter of the inner electrode;
  • the top of the magnetic column is provided with a sub-magnetic column, and the sub-magnetic column is matched with the hollow portion of the inner electrode, so that the second grabbing arm inserts the inner electrode on the sub-magnetic column So that the insulating ring pick-up arm sleeves the insulating ring on the inner electrode, so that the first grabbing arm sleeves the outer electrode on the insulating ring to form the Electronic cigarette electrode connector.
  • the assembly device wherein the assembly device further includes:
  • a third pressing arm for pressing to fix the inner electrode and the insulating ring on the material holder relatively fixed
  • the second grabbing arm, the insulating ring picking arm, the third pressing arm, the first grabbing arm and the fourth pressing arm are along the rotating direction of the turntable or along the The conveying direction of the conveyor belt is set in order.
  • a jacking drive mechanism Provided inside the material holder, and connected with the magnetic column is provided with a jacking drive mechanism, and the jacking drive mechanism is connected with the controller to pass the controller through the jacking drive mechanism Controlling the magnetic column to rise such that the third pressing arm and the magnetic column that move relative to each other compress the inner electrode and the insulating ring together to make the fourth pressing arm and the relative movement
  • the magnetic column collectively presses the electronic cigarette electrode connector.
  • the assembly device wherein the assembly device further includes:
  • the utility model is configured to grab the electronic cigarette electrode connector located on the material fixing seat, and place the electronic cigarette electrode connector on a fourth grabbing arm of the discharge rail.
  • a method of assembling an assembly apparatus comprising:
  • the controller controls the material picking arm to pick up the material according to the first trigger signal generated by the first sensor, and place the material on the material fixing seat to form the electronic cigarette electrode connection Head
  • the controller controls the fourth grabbing arm to grasp the electronic cigarette electrode connector located on the material holder, and controls the fourth grabbing arm to place the electronic cigarette electrode connector in the Said discharge rail;
  • the controller controls the positioning component to move toward the electronic cigarette electrode connector according to the second trigger signal generated by the second sensor to position the electronic cigarette electrode connector to be disposed at the preset solder Location
  • the controller controls the soldering arm to solder the electronic cigarette electrode connector at the preset soldering position according to the second trigger signal.
  • the assembling method wherein the controller controls, according to the second trigger signal, the soldering arm to the soldering electrode connector at the preset soldering position to include soldering:
  • the controller controls the first soldering arm to solder the outer electrode at the first predetermined soldering position according to the second triggering signal, and controls the second soldering arm pair to be located at the second Solder is soldered to the inner electrode at a predetermined soldering position.
  • the present invention provides an assembly apparatus and an assembly method, the assembly apparatus comprising: an assembly platform, a material holder, a first material sensing area, a first sensor, a second material sensing area, a second sensor, and a material picking arm a discharge guide rail, a controller, and a soldering arm; the controller controls the material picking arm to pick up the material according to the first trigger signal generated by the first sensor, and the controller is further according to the second The second trigger signal generated by the inductor controls the soldering arm to solder on the electronic cigarette electrode connector.
  • the assembly device can automatically complete the automatic assembly of the electronic cigarette electrode connector, greatly reducing the manual participation in the assembly process, thereby improving the assembly efficiency, and the welding arm is located in the pre-preparation.
  • the solder on the electronic cigarette electrode connector of the soldering position is set, so that the solder on the solder is uniform, and the yield of the electronic cigarette electrode connector production product and the subsequently produced electronic cigarette product are ensured.
  • FIG. 1 is a schematic cross-sectional view showing the overall structure of an electronic cigarette in the prior art
  • FIG. 2 is a schematic plan view showing a preferred embodiment of an assembly apparatus according to an embodiment of the present invention
  • FIG. 3 is a partially enlarged schematic structural view of a preferred embodiment of an assembly apparatus according to an embodiment of the present invention.
  • FIG. 4 is a partial structural schematic view of another preferred embodiment of an assembly apparatus according to an embodiment of the present invention.
  • FIG. 5 is a schematic enlarged view of a preferred embodiment of a first positioning block of an assembly apparatus according to an embodiment of the present invention
  • Figure 6 is a partially enlarged schematic view showing another preferred embodiment of the assembly apparatus according to the embodiment of the present invention.
  • FIG. 7 is a schematic enlarged view of a preferred embodiment of a second positioning block of an assembly apparatus according to an embodiment of the present invention.
  • FIG. 8 is a top plan view showing another preferred embodiment of an assembly apparatus according to an embodiment of the present invention.
  • FIG. 9 is a side view showing a structure of a preferred embodiment of an insulating ring pick-up arm according to an embodiment of the present invention.
  • FIG. 10 is a side view showing a partial structure of another preferred embodiment of the assembly apparatus according to an embodiment of the present invention.
  • Figure 11 is a side elevational view of a preferred embodiment of a first grasping arm according to an embodiment of the present invention.
  • FIG. 12 is a top plan view showing another preferred embodiment of an assembly apparatus according to an embodiment of the present invention.
  • Figure 13 is a schematic view showing the overall structure of a material fixing base provided in the embodiment.
  • FIG. 14 is a schematic top plan view of another preferred embodiment of an assembly apparatus according to an embodiment of the present invention
  • FIG. 15 is a schematic perspective structural view of another preferred embodiment of the material fixing base provided in the embodiment
  • FIG. 16 is a flow chart showing the steps of a preferred embodiment of the assembly method provided by the embodiment. detailed description
  • Embodiment 1 This embodiment describes a specific structure of an assembly device for assembling an electronic cigarette electrode connector:
  • the assembly apparatus provided in this embodiment specifically includes:
  • the rack 200 can be closed in the embodiment, and the pollution in the process of assembling the e-cigarette electrode connector can be further avoided.
  • the rack 200 can also be non-closed, which is convenient. The user can view it at any time to ensure the smooth progress of the assembly process.
  • the assembly platform is located inside the rack 200; wherein the assembly platform can be a conveyor belt or a rotatable turntable.
  • the rotation platform of the assembly platform is illustrated as an example:
  • the specific position of the turntable 201 is not limited.
  • the turntable 201 is preferably disposed at the center of the frame 200.
  • a turntable driving device is provided in driving connection with the turntable 201 to rotate the turntable 201 under the driving of the turntable driving device.
  • the specific position of the turntable driving device in this embodiment is not limited as long as it can drive the turntable 201 to rotate.
  • the material fixing bases 202 are fixedly disposed on the turntable 201; wherein, if the assembly platform is a conveyor belt, the material fixing bases 202 are sequentially arranged on the conveyor belt.
  • the specific arrangement of the material fixing base 202 is not limited, as long as the material fixing base 202 is rotated by the turntable 201.
  • the material holder can be
  • the assembly apparatus further includes a material picking arm 21, wherein the material picking arm 21 is adapted to pick up the material under the control of the controller for placement to the material holder 202 to complete the assembly.
  • the material picking arm 21 in the embodiment may be distributed around the appropriate position of the turntable 201. Yes.
  • the assembly apparatus includes:
  • the first material sensing area is provided with the first sensor, so that the first sensor senses the material located in the first material sensing area and generates a first trigger signal correspondingly;
  • the specific position of the first material sensing area is not limited in this embodiment, as long as the material picking arm 21 can pick up the material located on the first material sensing area.
  • the controller is electrically connected to the first inductor and the material pick-up arm 21, respectively.
  • the controller is configured to control the material picking arm 21 to pick up the material according to the first trigger signal and place the material on the material fixing base 202 to form the electronic cigarette electrode connector, and the The controller drives the material holder to move through the assembly platform until the electronic cigarette electrode connector moves to the discharge rail 24.
  • the controller controls the rotation of the turntable 201 to rotate the material holder 202 on which the electronic cigarette electrode connector is placed, until the electronic cigarette electrode is placed.
  • the material holder 202 of the connector moves to the discharge rail 24.
  • the e-cigarette electrode connector includes an atomizer electrode connector and a battery rod electrode connector. If the assembly device shown in this embodiment is assembled with an atomizer electrode connector, the external electrode is required. And soldering the inner electrode such that the two ends of the heating wire for atomizing the smoke oil in the atomizer to form a smoke for the user to suck are respectively welded to the outer electrode and the inner electrode through the electron wire to realize electrical connection;
  • the assembly device shown in this embodiment is assembled with a battery rod electrode connector, and soldering is also required on the outer electrode and the inner electrode to electrically connect the outer electrode in the battery rod assembly with the outer electrode of the atomizer and through the electron.
  • the battery is electrically connected to the positive electrode or the negative electrode of the battery in the battery rod
  • the internal electrode in the battery rod assembly is electrically connected to the inner electrode of the atomizer and is electrically connected to the battery in the battery rod after being connected by wire bonding.
  • a second material sensing region is disposed at an end of the discharge rail 24 away from the assembly platform, that is, In this embodiment, a second is disposed at an end of the discharge rail 24 away from the turntable 201. Material sensing area.
  • Fig. 3 is an enlarged schematic view of a circle portion indicated by reference numeral 25 in Fig. 2.
  • the second material sensing area 251 is provided with the second inductor, so that the second sensor senses the electronic cigarette located in the second material sensing area 251. Electrode connector and correspondingly generating a second trigger signal;
  • the discharge rail 24 is A positioning assembly 252 is disposed away from the end of the assembly platform.
  • the positioning guide member 252 is disposed at an end of the discharge rail 24 away from the turntable 201.
  • the e-cigarette electrode connector is positioned by the positioning assembly 252 to be positioned at a predetermined soldering position on the discharge rail 24.
  • the preset solder position is located below the solder arm 253;
  • the soldering arm 253 and the positioning component 252 are respectively electrically connected to the controller, and the controller is configured to control the positioning component 252 toward the according to the second trigger signal.
  • the e-cigarette electrode connector moves to position the e-cigarette electrode connector at the preset soldering position, and the controller is further configured to control the pair of soldering arms 253 to be located according to the second trigger signal Solder is attached to the e-cigarette electrode connector at the soldering position.
  • the assembly device can automatically complete the automatic assembly of the electronic cigarette electrode connector, greatly reducing the manual participation in the assembly process, thereby improving assembly efficiency and soldering.
  • the arm 253 solders the electronic cigarette electrode connector located at the preset soldering position, thereby making the solder on the uniformity, and ensuring the yield of the electronic cigarette electrode connector production product.
  • Embodiment 2 This embodiment describes the specific structure of the positioning component 252 shown in Embodiment 1 in detail:
  • the first type is as follows: Please refer to FIG. 3 and FIG. 4, the stopper 254 disposed near the discharge port of the discharge rail 24;
  • a first cylinder 255 is disposed in connection with the stopper 254.
  • the first cylinder 255 is electrically connected to the controller to cause the controller to push the stopper 254 by controlling the first cylinder 255 to cause the stopper 254 to abut the discharge port So that the electronic cigarette electrode connector stays on the discharge rail 24 .
  • the first cylinder 255 and the stopper 254 are both disposed on the left side, so that the first cylinder 255 pushes the stopper 254 to the right to resist the electronic cigarette electrode.
  • the position of the first cylinder 255 and the stopper 254 is not limited as long as the stopper 254 is pushed by the first cylinder 255.
  • the electronic cigarette electrode connector may be configured to fix the electronic cigarette electrode connector on the discharge rail 24, for example, the stopper 254 and the first cylinder 255 are disposed on the right side.
  • the electronic cigarette electrode connector that needs to stay on the discharging rail 24 is positioned at the preset soldering position to The soldering arm 253 is soldered to the electronic cigarette electrode connector located at the preset soldering position, and the specific positioning process is as follows:
  • the discharge rail 24 is provided with a through hole near one end side of the discharge port, and a first positioning block 256 is disposed in the through hole.
  • FIG. 5 is an enlarged schematic view of the first positioning block 256.
  • the first positioning block 256 is provided with at least one groove 257 near the end of the electronic cigarette electrode connector, and the groove 257 and the outer peripheral wall of the electronic cigarette electrode connector
  • the matching arrangement is such that the e-cigarette electrode connector positioned on the discharge rail 24 through the recess 257 is located at the preset soldering position.
  • a second cylinder 258 is disposed in connection with the first positioning block 256, and the second cylinder 258 is electrically connected to the controller to pass the controller through the second cylinder 258. Pushing the first positioning block 256 to move the first positioning block 256 in the direction of the electronic cigarette electrode connector via the through hole until the electronic cigarette electrode connector is positioned through the groove 257 In The preset solder position.
  • the second cylinder 258 and the first positioning block 256 are both disposed on the right side, so that the second cylinder 258 pushes the first positioning block 256 to the left to resist the electronic cigarette electrode.
  • the position of the second cylinder 258 and the first positioning block 256 is not limited as long as the first positioning block 256 is pushed by the second cylinder 258.
  • the electronic cigarette electrode connector is positioned at the preset soldering position.
  • the second cylinder 258 and the first positioning block 256 are both disposed on the left side.
  • Fig. 6 is another enlarged structure diagram of the label 25 area shown in Fig. 2.
  • the positioning component 252 includes: a through hole is formed in a side surface of the discharge rail 24 near the discharge port, and a second positioning block 259 is disposed in the through hole.
  • FIG. 7 is an enlarged schematic view of the second positioning block 259.
  • the second positioning block 259 is disposed adjacent the discharge opening for abutting walls 260 for the e-cigarette electrode connector to rest on the discharge rail 24.
  • the electronic cigarette electrode connector that needs to stay on the discharging rail 24 is positioned at the preset soldering position to The soldering arm 253 is soldered to the electronic cigarette electrode connector located at the preset soldering position, and the specific positioning process is as follows:
  • the second positioning block 259 is provided with at least one groove 261 near the end of the electronic cigarette electrode connector, and the groove 261 is matched with the outer peripheral wall of the electronic cigarette electrode connector, so that The electronic cigarette electrode connector of the groove 261 positioned on the discharge rail 24 is located at the preset soldering position;
  • a third cylinder 262 is disposed in connection with the second positioning block 259, and the third cylinder 262 is electrically connected to the controller to pass the controller through the third cylinder 262. Pushing the second positioning block 259 to move the second positioning block 259 in the direction of the electronic cigarette electrode connector via the through hole until the electronic cigarette electrode connector is positioned through the groove 261 At the preset solder position.
  • Embodiment 3 how is the soldering arm 253 specific to the second embodiment on the basis of the second embodiment? Detailed description of the solder on the top:
  • the e-cigarette electrode connector includes an outer electrode, an inner electrode interposed in the outer electrode, and an insulating ring between the outer electrode and the inner electrode.
  • the number of the grooves 257 or the grooves 261 shown in the second embodiment is two.
  • the number of the grooves can be set to other values according to different generation purposes or different assembly requirements, because the manner of positioning the electronic cigarette electrode connector through the groove is the same, in the embodiment, the groove is The specific numerical values are not limited.
  • the manner of positioning the e-cigarette electrode connector is described in the second embodiment.
  • the second arrangement is taken as an example to illustrate how the solder arm 253 is soldered. .
  • the two grooves 261 are two, so that the two electronic cigarette electrode connectors can be respectively positioned at the first preset solder position and the second preset solder position by the positioning component 252. ;
  • the first preset soldering position is a position close to the resisting wall 260, and the second preset soldering position is away from the resisting wall 260 and adjacent to the first preset soldering position.
  • the specific position of the first preset soldering position and the second preset soldering position on the discharge rail is not limited in this embodiment, as long as the soldering arm 253 can be located in the first The solder on the e-cigarette electrode connector of the preset soldering position and the second preset soldering position may be used.
  • the number of the soldering arms 253 is taken as an example. It should be clarified that the specific number of the soldering arms is not limited in this embodiment, that is, the number of the soldering arms 253 may be more More or less may be used as long as it can solder the electronic cigarette electrode connector located at the preset soldering position.
  • first soldering arm and the second soldering arm are respectively electrically connected to the controller; and the first soldering arm is used for soldering the outer electrode, and the second soldering arm is used for The solder on the inner electrode is described.
  • the specific working mode of the soldering arm is not limited in this embodiment.
  • the first soldering arm solders the outer electrode
  • the second soldering arm solders the inner electrode.
  • other working methods can also be used, for example, using only one soldering arm separately for the outer electrode and The inner electrode is soldered.
  • the number of the soldering arms and the number of the preset soldering positions are two and corresponding to each other. It should be clarified that the number of the soldering arms and the number of the preset soldering positions may not correspond.
  • the specific arrangement is not limited in this embodiment, for example, by a soldering arm corresponding to a plurality of preset solder positions, so that one soldering arm is respectively soldered to the plurality of electronic cigarette electrode connectors located at the preset soldering position.
  • the first soldering arm solders the outer electrodes of the five e-cigarette electrode joints respectively located at the preset soldering positions
  • the first The second soldering arm solders the five internal electrodes of the electronic cigarette electrode connector respectively located at the preset soldering positions.
  • the first soldering arm and the second soldering arm are respectively electrically connected to the controller, so that the controller controls the first soldering arm to be located at the first preset soldering position.
  • the first soldering arm and the second soldering arm are moved downstream, thereby not only improving the welding efficiency, but also accurately controlling the welding position, and the product yield is greatly improved.
  • the controller further controls the second soldering arm to solder the inner electrode at the first predetermined soldering position, and controls the first soldering arm pair to be located at the second predetermined soldering position The solder on the outer electrode.
  • the assembly apparatus includes:
  • the assembly apparatus further includes a material vibrating plate 22 for placing the material and a material guide 23;
  • a vibration driving device Connected to the material vibrating plate 22, a vibration driving device is provided, and the vibration driving device can vibrate the material located on the material vibrating plate 22 to facilitate the conveying of the material, and In the process of the material, in order to facilitate the material picking arm 21 to grasp the material, the material is moved to the material guide 23 in a preset state.
  • the material guide rail 23 is disposed between the material vibrating tray 22 and the turntable 201, and the material guide rail 23 is configured to continue to transport the material sent by the material vibrating tray 22 in the direction of the turntable 201.
  • the material guide rail 23 can be disposed on the vibrating feeding device, and the material guide rail 23 can vibrate under the control of the vibrating feeding device to smoothly convey the materials located on the material guide rail 23 to avoid various materials. Collisions occur, reducing unnecessary losses.
  • the preset state is a state in which the axis of the hollow portion of each of the materials is perpendicular to the plane of the material vibrating plate 22.
  • the preset state may be different depending on the assembly method, as long as the automatic assembly can be realized, and the specific setting manner is not limited.
  • the first material sensing area is disposed at an end of the material rail 23 near the turntable 201.
  • the material located on the first material vibrating plate 22 is vibrated and transported to the material guide 23, and moves along the material guide 23 to transport the material to the first material in the preset state.
  • the sensing area causes the first sensor located in the first material sensing area to sense the material.
  • a stopper valve may be disposed at an end of the material guide rail 23, so that the material is in the material valve. The blocking is stopped and fixed in the first material sensing area to be sensed by the first sensor.
  • the horizontal direction of the material guide 23 away from the end of the turntable 201 is higher than the material guide 23 is close to the turntable 201. - the level at which the end is located. In turn, the time taken to transfer the material is effectively reduced, and the efficiency of automatic assembly is further improved.
  • the controller acquires the first trigger signal, and according to the first trigger The signal generation is used to control a control signal for the material picking arm 21 to pick up the material, so that the material picking arm 21 picks up the material according to the control signal and places the material at the preset position. Fixing the base 202 to complete the automatic assembly of the electronic cigarette electrode connector, and No manual intervention is required during the assembly process, which saves manpower and saves costs and increases efficiency. And the controller controls the material picking arm 21 to realize assembly, thereby improving the precision in the assembly process, thereby avoiding the occurrence of material loss, and further avoiding unnecessary waste.
  • the electronic cigarette electrode connector includes an atomizer electrode connector and a battery rod electrode connector, that is, materials required for assembling the battery rod electrode connector and the atomizer electrode connector respectively
  • the assembly apparatus includes three devices, namely, an insulating ring assembly device, an external electrode assembly device, and an internal electrode assembly device;
  • the insulating ring assembling device is configured to automatically assemble the insulating ring to the material fixing base 202
  • the external electrode assembling device is configured to automatically assemble the outer electrode to the material fixing base 202
  • An inner electrode assembly device is used to automatically assemble the inner electrode to the material holder 202.
  • the insulating ring assembly device specifically includes:
  • An insulating ring material vibrating plate for placing the insulating ring 221;
  • Connecting the insulating ring material vibrating plate 221 is provided with a vibration driving device for driving the insulating ring material vibrating plate 221 to vibrate by the vibration driving device to transport the insulating ring;
  • An insulating ring material guide 231 disposed in cooperation with the insulating ring material vibrating plate 221;
  • the insulating ring material vibrating plate 221 is configured to vibrate and transport the insulating ring to move the insulating ring to the insulating ring material guide 231 in a preset state;
  • the preset state is a state in which an axis of each hollow portion of the insulating ring is perpendicular to a plane of the vibration ring of the insulating ring material;
  • the insulating ring material guide 231 is disposed on the vibrating feeding device to transport the insulating ring material rail 231 to the insulating ring;
  • the insulating ring material guide rail 231 is disposed between the insulating ring material vibrating plate 221 and the mounting platform for placing the material fixing base 202, that is, the insulating ring material guide rail 231 is used for
  • the insulating ring sent out by the insulating ring material vibrating plate 221 continues to be transported in the direction of the assembly platform.
  • a first material sensing area is disposed at an end of the insulating ring material guide 231 adjacent to the assembly platform; and the first material sensing area is provided with a first inductor, and the first sensor is sensed to be located When the insulating ring of the first material sensing area is used, the first trigger signal may be generated correspondingly.
  • FIG. 9 An insulating ring picking arm 211 for picking up the insulating ring; wherein the specific structure of the insulating ring picking arm 211 is shown in FIG. 9;
  • the end of the insulating ring picking arm 211 is provided with a resisting sleeve 701 and a thimble 702 which is movably connected to the resisting sleeve 701 and is made of an elastic material.
  • the diameter of the thimble 702 is larger than the diameter of the hollow portion of the insulating ring.
  • the arm 211 is picked up by the insulating ring provided by the embodiment, so that when the insulating ring is automatically picked up, the insulating ring picking arm 211 controls the thimble 702 to be pressed into the hollow portion of the insulating ring, because the thimble
  • the diameter of the 702 is larger than the diameter of the hollow portion of the insulating ring, and the thimble 702 is interference fit with the hollow portion of the insulating ring. Because the thimble 702 is interference fit with the hollow portion of the insulating ring, a certain external pressure of expansion is generated to relatively fix the insulating ring and the thimble 702.
  • the insulating ring pick-up arm 211 places the picked-up insulating ring onto the material holder 202 to complete the automatic assembly of the insulating ring.
  • the insulating ring picking arm 211 In order to disengage the insulating ring picking arm 211 from the insulating ring that has been placed on the material fixing base 202, it is located inside the 4 holding sleeve 701, and respectively with the 4 holding sleeve 701 and the The thimble 702 is connected to the elastic mechanism.
  • the thimble 702 gives the elastic mechanism a force away from the material holder 202 when the insulating ring picking arm 211 abuts the thimble 702 against the material holder 202 for placing the insulating ring. Retracting the resilient mechanism, thereby causing the thimble 702 to move toward the resilient mechanism until the thimble 702 is disengaged from the insulating ring.
  • the elastic mechanism is a spring.
  • the elastic mechanism can be used in other manners as long as it can be retracted when the force is applied.
  • the specific arrangement is not limited in this embodiment.
  • the insulating ring on the vibration ring 221 of the insulating ring material moves to the insulating ring material guide 231 in the predetermined state, so that the sensor located on the insulating ring material guide 231 senses
  • the insulating ring correspondingly generates a trigger signal
  • the controller controls the insulating ring picking arm 211 to pick up the insulating ring according to the trigger signal, and causes the insulating ring to pick up the arm 211.
  • the insulating ring is sleeved on the material fixing base 202.
  • the resisting sleeve 701 is required to be along The insulating ring moves up and down in the axial direction.
  • a fixed connection with the resisting sleeve 701 is provided with a third fixing plate 703;
  • a third driving device 704 is movably connected to the third fixing plate 703;
  • the third driving device 704 is preferably a sliding cylinder.
  • the third driving device 704 In order to cause the third driving device 704 to control the movement of the 4th sleeve 701, the third driving device 704 is disposed on a side of the third fixing plate 703 with a third rail 705; The guiding of the three guide rails 705 is parallel to the axial direction of the hollow portion of the insulating ring.
  • a third slider is disposed on a side of the third fixing plate 703 adjacent to the third driving device 704, and the third slider is slidably disposed on the third rail 705.
  • the third slider can slide in the direction of the third rail 705, which in turn causes the resisting sleeve
  • the 701 slides in the direction of the third rail 705.
  • Electrically connecting with the third driving device 704 is provided with a controller, so that the controller controls the third push rod of the third driving device 704 to push the third fixing plate 703 to make the third sliding
  • the block slides on the third rail 705 such that the resisting sleeve 701 moves up and down in the axial direction of the insulating ring.
  • the thimble 702 connected to the resisting sleeve 701 can be inserted into the hollow portion of the insulating ring to pick up the insulating ring, because the resisting sleeve 701 can move in the direction of the insulating ring;
  • the resisting sleeve 701 can be separated from the insulating ring by placing the insulating ring on the material fixing base 202. To complete the automatic assembly of the insulating ring.
  • the following describes how the four-piece holder 701 moves left and right in the direction perpendicular to the axial direction of the insulating ring.
  • the third driving device 704 is fixedly connected to the side of the third fixing plate 703 and is fixedly connected with a fourth fixing plate 706;
  • a fourth rail 707 is disposed in the movable connection with the fourth fixing plate 706, and the fourth rail 707
  • the guiding direction is perpendicular to the axial direction of the hollow portion of the insulating ring;
  • a fourth sliding block is disposed on a side of the fourth fixing plate 706 away from the third driving device 704, and the fourth sliding block is slidably disposed on the fourth guiding rail 707.
  • the fourth slider can freely slide on the fourth rail 707 and along the guide of the fourth rail 707, so that the resisting sleeve 701 can move left and right in the direction perpendicular to the axial direction of the insulating ring. .
  • a fourth driving device 708 is disposed in connection with the fourth rail 707.
  • the fourth driving device 708 is a sliding cylinder.
  • the fourth driving device 708 is electrically connected to the controller to cause the controller to control the fourth push rod 709 of the fourth driving device 708 to push the fourth fixing plate 706 to make the fourth
  • the slider slides on the fourth rail 707 such that the resisting sleeve 701 moves left and right in a direction perpendicular to the axial direction of the insulating ring.
  • the insulating ring picking arm 211 can be made to move the resisting sleeve 701 to the left and right in the direction perpendicular to the axial direction of the insulating ring and the upper and lower sleeves 701 are moved up and down along the axial direction of the insulating ring. Moving, the insulating ring pick-up arm 211 can automatically pick up the insulating ring, and place the picked-up insulating ring on the material holder 202 to achieve automatic assembly of the insulating ring.
  • the specific structure of the external electrode assembly device and the internal electrode assembly device shown in this embodiment is the same.
  • the structure of the external electrode assembly device in this embodiment is described in detail.
  • the outer electrode assembly device includes an outer electrode material vibrating plate 222 for placing the outer electrode; the outer electrode material vibrating plate 222 is connected with a vibration driving device for driving the outer electrode material by the vibration driving device The vibration plate 222 vibrates to transport the outer electrode;
  • An outer electrode material guide 232 disposed in cooperation with the outer electrode material vibrating plate 222;
  • the outer electrode material guide rail 232 is disposed on the vibrating feeding device to allow the outer electrode material rail 232 to transport the outer electrode;
  • the first grabbing arm 212 can grab the outer electrode of the first material sensing area on the outer electrode material rail 232, and place the outer electrode on the turntable 201 near the The material fixing seat 202 of the first material sensing area.
  • the specific structure of the first grabbing arm 212 that can extract the outer electrode is described in detail below with reference to FIG. 11 as shown in FIG. 11. It is to be noted that the first step for grasping the inner electrode is as follows.
  • the specific structure of the second grabbing arm please refer to the specific structure of the first grabbing arm 212, which will not be described in detail in this embodiment.
  • the top end of the first grasping arm 212 is extended to form at least two mutually cooperating gripping arms 2121;
  • the first gripping arm 212 is disposed at an end of the first gripping arm 212, and is respectively connected to the plurality of gripping sub-arms 2121 to be provided with a gripping driving mechanism 2122;
  • clamping drive mechanism 2122 is connected to the controller to enable the clamping drive mechanism
  • the controller controls the clamping sub-arm 2121 to be inserted into the hollow portion of the outer electrode through the first grasping arm, so that the The clamping sub-arm 2121 is in clearance fit with the hollow portion of the outer electrode;
  • the controller controls a plurality of the clamping sub-arms 2121 to move away from each other, so that the plurality of the clamping sub-arms 2121 and the outer electrode hollow portion abut each other, so that the clamping sub-arms 2121 and The outer electrode is relatively fixed to grasp the outer electrode;
  • the first grasping arm provided by the embodiment enables the controller to grasp the outer side of the gripping arm 2121 by the first grasping arm when the outer electrode is automatically assembled.
  • the electrode, and during the grasping process, does not contaminate the outer electrode, and the gripper arm 2121 is controlled by the controller, so that the gripping force is controllable to prevent damage to the outer electrode.
  • the gripping arm 2121 is required to be The electrode moves up and down in the axial direction.
  • the fifth fixing plate 2123 is fixedly connected to the clamping drive mechanism 2122;
  • a fifth driving device 2124 is movably connected to the fifth fixing plate 2123;
  • the fifth driving device 2124 is preferably a sliding cylinder.
  • the A fifth rail 2125 is disposed on a side of the fifth driving device 2124 adjacent to the fifth fixing plate 2123; and a guiding of the fifth rail 2125 is parallel to an axial direction of the hollow portion of the outer electrode.
  • a fifth slider is disposed on a side of the fifth fixing plate 2123 adjacent to the fifth driving device 2124, and the fifth slider is slidably disposed on the fifth rail 2125.
  • the fifth slider is slidable in the direction of the fifth rail 2125, which in turn causes the gripper arm 2121 to slide in the direction of the fifth rail 2125.
  • Electrically connecting with the fifth driving device 2124 is provided with a controller, so that the controller controls the fifth push rod of the fifth driving device 2124 to push the fifth fixing plate 2123 to make the fifth sliding
  • the block slides on the fifth rail 2125 such that the gripper arm 2121 moves up and down in the axial direction of the outer electrode.
  • the clamping sub-arm 2121 Since the clamping sub-arm 2121 is movable in the direction toward the outer electrode, the clamping sub-arm 2121 can be inserted into the hollow portion of the outer electrode to grasp the outer electrode;
  • the clamping sub-arm 2121 can move away from the outer electrode, the clamping sub-arm 2121 can be placed on the material fixing base 202 to be connected to the outer electrode. Disengaged to complete the automated assembly of the outer electrode.
  • the fifth driving device 2124 is fixedly connected to the side of the fifth fixing plate 2123 and is fixedly connected with a sixth fixing plate 2126;
  • a sixth rail 2127 is movably connected to the sixth fixing plate 2126, and the guiding of the sixth rail 2127 is perpendicular to an axial direction of the hollow portion of the outer electrode;
  • a sixth slider is disposed on a side of the sixth fixing plate 2126 away from the fifth driving device 2124, and the sixth slider is slidably disposed on the sixth rail 2127.
  • the sixth slider is slidable on the sixth rail 2127 and along the guide of the sixth rail 2127, so that the gripper arm 2121 can move in a direction perpendicular to the axial direction of the outer electrode. .
  • a sixth driving device 2128 is provided in connection with the sixth rail 2127.
  • the sixth driving device 2128 is a sliding cylinder.
  • the sixth driving device 2128 is electrically connected to the controller, so that the controller controls the sixth push rod 2129 of the sixth driving device 2128 to push the sixth fixing plate 2126 to make the sixth Slider slides on the sixth rail 2127 such that the gripper arm 2121 is along the outer electrode
  • the axis moves in the vertical direction.
  • the first grasping arm can move the gripping arm 2121 in a direction perpendicular to the axial direction of the outer electrode and cause the gripping arm 2121 to move up and down along the axial direction of the outer electrode.
  • the first grasping arm can automatically grasp the outer electrode, and the grasped outer electrode is placed on the material fixing base 202 to realize automatic assembly of the outer electrode.
  • Embodiment 5 This embodiment describes in detail how the assembly device automatically assembles the structure of the atomizer electrode connector and the battery rod electrode connector.
  • the insulating ring assembling device, the outer electrode assembling device, and the inner electrode assembling device are sequentially disposed along the rotational direction of the turntable 201.
  • the assembly platform is a conveyor belt
  • the insulating ring assembling device, the outer electrode assembly device and the inner electrode assembly device are sequentially disposed along the conveying direction of the conveyor belt.
  • the insulating ring material vibrating plate 221, the outer electrode material vibrating plate 222 and the inner electrode material vibrating plate 223 are sequentially disposed along the rotating direction of the turntable 201;
  • the specific structure of the insulating ring assembly device, the outer electrode assembly device, and the inner electrode assembly device is shown in the fourth embodiment, and is not described in this embodiment.
  • FIG. 1 In this embodiment, in order to realize the automatic assembly of the atomizer electrode connector or the battery rod electrode connector, the specific configuration of the material holder 202 is shown in FIG. Includes:
  • the top end of the base 1101 is provided with a positioning groove 1102 for accommodating and positioning the insulating ring; the positioning groove 1102 shown in this embodiment is for placing an insulating ring when assembling the electronic cigarette electrode connector.
  • the inner circumferential surface of the positioning groove 1102 is matched with the outer circumferential surface of the insulating ring to place the insulating ring in the positioning groove 1102.
  • the insulating ring located in the positioning groove 1102 cannot be displaced when the electronic cigarette electrode connector is automatically assembled. Otherwise, the automatic assembly cannot be accurately and efficiently performed. In this embodiment, the insulating ring is prevented. A positional offset occurs, and a positioning post 1103 is fixedly disposed inside the base. And one end of the positioning post 1103 passes through the positioning slot 1102 to pass through the base 1101.
  • the positioning groove 1102 is disposed coaxially with the positioning post 1103.
  • the horizontal plane of the positioning post 1103 away from the end surface of the base 1101 is higher than the positioning groove.
  • the horizontal plane where 1102 is located, and the diameter of the positioning post 1103 is smaller than the diameter of the hollow portion of the insulating ring.
  • the positioning post 1103 is smaller than the diameter of the hollow portion of the insulating ring, that is, the positioning post
  • the insulating ring can be detached from the material fixing seat efficiently and conveniently, thereby improving assembly efficiency and avoiding damage to the insulating ring when the insulating ring is assembled.
  • the specific assembly process for the assembly equipment that implements the first setup method is:
  • the inductor of the first material sensing area on the insulating ring material guide 231 senses the insulating ring to generate a first trigger signal.
  • the controller generates a control signal according to the first trigger signal to control the insulating ring picking arm 211 to pick up the insulating ring; for the specific picking process, see Embodiment 4;
  • the controller controls the insulating ring picking arm 211 to move the insulating ring directly above the material fixing seat 202 of the first material sensing area;
  • the controller controls the insulating ring picking arm 211 to sleeve the insulating ring on the positioning post 1103, so that the insulating ring is located in the positioning slot 1102.
  • the specific setting process see Embodiment 4 ;
  • the controller controls the insulation ring picking arm 211 to be reset to facilitate picking up the insulating ring;
  • the controller presets a moving angle, so that the controller controls the rotation of the turntable 201 according to the preset moving angle, so that the material fixing seat 202 inserted with the insulating ring is rotated to the first grabbing arm Below 212
  • the moving angle is not limited, as long as the first grasping arm 212 is convenient for grasping the outer electrode;
  • the controller controls the first grabbing arm 212 to grasp the outer electrode, and the captured outer electrode is sleeved on the positioning post 1103, so that the insulating ring is inserted in the The inside of the outer electrode; the specific grasping process of the first grabbing arm 212 is shown in the fourth embodiment;
  • the controller controls the first grab arm 212 to be reset to facilitate re-grabbing the outer electrode
  • the controller controls the rotation of the turntable 201 according to the preset moving angle, so that the material fixing seat 202 inserted with the external electrode is rotated under the first pressing arm 301;
  • a pressing rod is disposed, so that the pressing rod moves downward in a direction toward the material fixing base 202 under the control of the second driving device to press the material fixed The material on the seat 202.
  • the first pressing arm 301 is used for pressing the outer electrode and the insulating ring on the material fixing base 202 such that the outer electrode and the insulating ring are relatively fixed. ;
  • the first pressing arm 301 is disposed downstream of the first grabbing arm 212 along the rotating direction of the turntable;
  • the turntable 201 in order to prevent the first pressing arm 301 from pressing the outer electrode and the insulating ring on the material fixing base 202, the turntable 201 is subjected to the first pressing arm 301. If the force is inclined and the damage of the turntable 201 occurs, it is preferable to provide a support column below the turntable 201;
  • the support column is located below the assembly platform to move the material holder 202 under the first pressing arm 301 such that the support column jacks up the assembly platform to balance the assembly platform . That is, in the present embodiment, the support column jacks up the turntable 201 to balance the relative movement of the support column and the first pressing arm 301 with the turntable 201.
  • the support column is located below the turntable 201 and corresponds to the position of the first pressing arm 301.
  • the controller controls the first pressing arm 301 to press the outer electrode on the material fixing base 202 and the insulating ring to control the support column to rise to resist the turntable 201. So that the turntable 201 is simultaneously subjected to the downward force of the first pressing arm 301 and the upward force of the supporting column, thereby causing the turntable 201 to be balanced.
  • the controller determines that the outer electrode and the insulating ring are relatively fixed, the controller controls the support post and the first pressing arm 301 to be reset;
  • the controller controls the rotation of the turntable 201 according to the preset movement angle to move the material fixing base 202 inserted with the outer electrode to the lower side of the third grasping arm 1001;
  • the third grabbing arm 1001 at this time is located at a starting position, that is, the third grabbing arm 1001 is located downstream of the first pressing arm 301 in the rotating direction of the turntable, and is located at the second grabbing Upstream of arm 213;
  • the controller controls the third grabbing arm 1001 to lift the outer electrode and the insulating ring that are fixed on the material fixing base 202 and fixed to each other; the specific structure and the first of the third grabbing arm 1001
  • the structure of the grab arm 212 is the same and will not be described again;
  • a slide rail 808 is disposed in connection with the third grab arm 1001, that is, the third grab arm 1001 is free to move along the guide rail 808, wherein the guide rail 808 is guided in a straight line direction.
  • the third grabbing arm 1001 extracts the outer electrode and the insulating ring and moves along the slide rail 808 to a preset position.
  • the controller controls the rotation of the turntable 201 according to the preset moving angle to rotate the fixing base 202 below the second grabbing arm 213;
  • the second grabbing arm 213 grabs the inner electrode and sleeves the inner electrode on the material fixing base 202;
  • the controller controls the second grabbing arm 213 to reset;
  • the controller controls the rotation of the turntable 201 according to the preset moving angle until the fixing seat 202 on which the internal electrode is placed is rotated to the preset position and is stationary, and the fixing seat 202 and the
  • the third grabbing arm 1001 is located at the preset position, and the third grabbing arm 1001 is located directly above the fixing seat 202 on which the inner electrode is placed.
  • the controller controls the third grabbing arm 1001 to sleeve the outer electrode and the insulating ring on the material fixing seat that has been sleeved with the inner electrode to form the electronic cigarette electrode connector
  • the controller controls the third grab arm 1001 to be reset, so that the third grab arm 1001 recaptures the insulating ring and the outer electrode;
  • the controller controls the rotation of the turntable 201 according to the preset movement angle, so that the material fixing base 202 provided with the electronic cigarette electrode connector is rotated under the second pressing arm 302;
  • the specific structure of the second pressing arm 302 is the same as that of the first pressing arm 301, and details are not described herein.
  • the second pressing arm 302 is configured to press the electronic cigarette electrode connector to make the finished atomizer electrode connector or the battery rod electrode connector structure more reliable, and effectively extend the life of the electronic cigarette;
  • the turntable 201 is inclined to damage the situation of the turntable 201, then Preferably, the support post is also disposed under the turntable 201 corresponding to the position of the second pressing arm 302.
  • the support column is located below the turntable 201, and the support post corresponds to the position of the second pressing arm 302.
  • the insulating ring picking arm 211, the first grabbing arm 212, the first pressing arm 301, the third grabbing arm 1001, the second grabbing arm 213, and The second pressing arms 302 are sequentially disposed along the rotation direction of the turntable;
  • the controller controls the rotation of the turntable 201 according to the preset moving angle to rotate the pressed electronic cigarette electrode connector under the fourth grabbing arm 805;
  • the controller controls the fourth grabbing arm 805 to grasp the pressed electronic cigarette electrode connector located on the material holder 202, and place the electronic cigarette electrode connector on the discharge rail
  • the fourth grasping arm 805 is provided to enable the electronic cigarette electrode connector to stably move to the discharge rail 24.
  • the discharge rail 24 can move the finished electronic cigarette electrode connector to the second material sensing area on the discharge rail 24 by tilting vibration;
  • the specific structure of the fourth grasping arm 805 is not limited as long as it can grasp the electronic cigarette electrode connector.
  • the specific structure can also be seen as shown in the specific structure of the first grasping arm 212;
  • the e-cigarette electrode connector on the discharge rail 24 is disposed at the preset soldering position by the positioning component 252.
  • the specific positioning process is shown in the second embodiment, and is not in this embodiment. Make a statement.
  • soldering arm 253 enters the electronic cigarette electrode connector at the preset soldering position Soldering is performed on the line.
  • the soldering process is shown in the third embodiment. It is not mentioned in this embodiment.
  • the second is: See Figure 14:
  • the inner electrode assembly device, the insulating ring assembly device, and the outer electrode assembly device are sequentially disposed along the rotation direction of the turntable 201.
  • the specific structure of the inner electrode assembly device, the insulating ring assembly device, and the outer electrode assembly device is shown in the fourth embodiment, and is not described in this embodiment.
  • the inner electrode material vibrating plate 223, the insulating ring material vibrating plate 221 and the outer electrode material vibrating plate 222 are sequentially disposed along the rotating direction of the turntable 201;
  • the second grabbing arm 213, the insulating ring picking arm 211 and the first grabbing arm 212 are sequentially disposed along the rotating direction of the turntable.
  • the assembly platform is a conveyor belt
  • the second grabbing arm 213, the insulating ring picking arm 211, and the first grabbing arm 212 are sequentially disposed in the conveying direction.
  • the material fixing base 202 is internally provided with a cylindrical magnetic column 151 made of a magnetic material, and the diameter of the magnetic column 151 is equal to the diameter of the inner electrode;
  • the top of the magnetic column 151 is provided with a sub-magnetic column 152, and the sub-magnetic column 152 is matched with the hollow portion of the inner electrode;
  • the specific assembly process of the assembly equipment that implements the second setting method is:
  • the first sensor of the first material sensing area located on the inner electrode material guide 233 senses that the inner electrode correspondingly generates a first trigger signal
  • the controller generates a control signal according to the first trigger signal to control the second grabbing arm 213 to grasp the inner electrode, and set a hollow portion of the inner electrode on the sub-magnetic column 152
  • the specific manner of the second grasping arm 213 for grasping the inner electrode is shown in the fourth embodiment; since the material is made of metal, the material made of the metal material is assembled into the method.
  • the material holder 202 is shown, because the magnetic column 151 is disposed in the material fixing base 202, so that the material fixing seat 202 can fix the material more accurately and improve the precision in the assembly process.
  • the inner electrode can be stably sleeved on the sub-magnetic column 152, thereby making the inner electrode stable.
  • the material holder 202 Provided on the material holder 202;
  • the controller controls the second grab arm 213 to be reset to facilitate picking up the inner electrode
  • the controller presets a moving angle, so that the controller controls the rotation of the turntable 201 according to the preset moving angle, so that the material fixing seat 202 inserted with the insulating ring is rotated to the insulating ring picking arm 211 below
  • the controller controls the insulating ring picking arm 211 to grasp the insulating ring, and sleeves the captured insulating ring to the inner electrode, so that the insulating ring is fixedly disposed on the material Fixing seat 202;
  • the controller controls the insulation ring picking arm 211 to be reset to facilitate picking up the insulating ring;
  • the controller controls the rotation of the turntable 201 according to the preset moving angle, so that the material fixing seat 202 inserted with the insulating ring is rotated under the third pressing arm 1401;
  • the third pressing arm 1401 is configured to press the inner electrode and the insulating ring on the material fixing base 202 to fix the inner electrode and the insulating ring relatively;
  • the third pressing arm 1401 is disposed downstream of the insulating ring picking arm 211 along the rotating direction of the turntable;
  • the turntable 201 in order to prevent the third pressing arm 1401 from pressing the inner electrode and the insulating ring on the material fixing base 202, the turntable 201 is subjected to the third pressing arm 1401.
  • the force of tilting, damaging the situation of the turntable 201, preferably, under the turntable 201 is provided with a support column to cause the support column to jack up the turntable 201;
  • the controller determines that the inner electrode and the insulating ring are relatively fixed, The controller controls the support column and the third pressing arm 1401 to be reset;
  • the controller controls the rotation of the turntable 201 according to the preset moving angle to move the material fixing base 202 with the insulating ring inserted under the first grabbing arm 212;
  • the controller controls the first grabbing arm 212 to sleeve the outer electrode on the insulating ring to form the electronic cigarette electrode connector;
  • the controller controls the rotation of the turntable 201 according to the preset moving angle to rotate the electronic cigarette electrode connector under the fourth pressing arm 1402;
  • the second grabbing arm 213, the insulating ring picking arm 211, the first grabbing arm 212 and the fourth pressing arm 1402 are sequentially disposed along the rotating direction of the turntable;
  • the controller controls the fourth pressing arm 1402 to press the material fixing base 202 to fix the outer electrode, the inner electrode and the insulating ring on the material fixing base 202;
  • the material fixing base 202 is disposed inside, and a jacking driving mechanism is disposed connected to the magnetic column 501, and the jacking driving mechanism is connected to the controller.
  • the outer electrode, the inner electrode and the insulating ring of the e-cigarette electrode connector are further fixed.
  • the controller controls the rotation of the turntable 201 according to the preset moving angle to rotate the pressed electronic cigarette electrode connector under the fourth grabbing arm 805;
  • the controller controls the fourth grasping arm 805 to grasp the pressed electronic cigarette electrode connector located on the material fixing base 202, and place the electronic cigarette electrode connector on the discharging guide 24;
  • the discharge rail 24 can move the finished electronic cigarette electrode connector to the second material sensing area on the discharge rail 24 by tilting vibration;
  • the specific structure of the fourth grasping arm 805 is not limited as long as it can grasp the electronic cigarette electrode connector.
  • the specific structure can also be seen as shown in the specific structure of the first grasping arm 212.
  • the electronic cigarette electrode connector on the discharge rail 24 is disposed at the preset soldering position by the positioning component 252.
  • the specific positioning process is shown in the second embodiment, in this embodiment. Do not repeat in the middle.
  • the soldering arm 253 is soldered to the e-cigarette electrode connector at the preset soldering position.
  • the soldering process is shown in the third embodiment, and is not described in this embodiment.
  • Embodiment 6 This embodiment describes in detail the assembly method of the electronic cigarette electrode connector, that is, the assembly method can automatically assemble the electronic cigarette electrode connector to save labor and cost.
  • the assembly method specifically includes:
  • the controller controls the material picking arm to pick up the material according to the first trigger signal generated by the first sensor, and place the material on the material fixing seat to form the electronic cigarette.
  • Electrode connector
  • the controller controls the fourth grabbing arm to grasp the electronic cigarette electrode connector located on the material fixing seat, and controls the fourth grabbing arm to place the electronic cigarette electrode connector On the discharge rail;
  • the controller controls, according to the second trigger signal generated by the second sensor, the positioning component to move toward the electronic cigarette electrode connector to position the electronic cigarette electrode connector in the pre-position. Set the solder position;
  • the controller controls, according to the second trigger signal, the soldering arm to solder the electronic cigarette electrode connector located at the preset soldering position.
  • the soldering arm specifically describes the process of soldering the electronic cigarette electrode connector located at the preset soldering position in the soldering arm:
  • the assembling method specifically includes:
  • the controller controls the according to the first trigger signal generated by the first sensor
  • the material picking arm picks up the material and places the material on the material holder to form the electronic cigarette electrode connector;
  • the controller controls the fourth grabbing arm to grasp the electronic cigarette electrode connector located on the material fixing seat, and controls the fourth grabbing arm to place the electronic cigarette electrode connector On the discharge rail;
  • the controller controls, according to the second trigger signal generated by the second sensor, the positioning component to move toward the electronic cigarette electrode connector to position the electronic cigarette electrode connector in the pre-position. Set the solder position;
  • step 1701 to step 1703 shown in this embodiment is the same as the process from step 1601 to step 1603 shown in FIG. 16, and is not described in this embodiment.
  • the controller controls, according to the second trigger signal, the first soldering arm to solder the outer electrode located at the first preset soldering position, and controls the second soldering arm pair to be located Solder on the inner electrode of the second predetermined solder position;
  • Such a method of simultaneously soldering at two locations without moving the first solder arm and the second solder arm upstream or downstream of the product flow not only improves the welding efficiency, but also has a more accurate welding position, and the product is good. The rate has been greatly improved.

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Abstract

一种用于装配电子烟电极连接头的装配设备以及装配方法，所述装配设备包括：装配平台（201）、物料固定座（202）、第一物料感应区、第一感应器、第二物料感应区、第二感应器、物料拾取手臂（21）、出料导轨（24）、控制器以及焊锡手臂；所述控制器（201）根据所述第一感应器生成的第一触发信号控制所述物料拾取手臂（21）拾取所述物料，且所述控制器（201）还根据所述第二感应器生成的第二触发信号控制所述焊锡手臂对所述电子烟电极连接头上焊锡。通过本方法，使得所述装配设备可自动完成所述电子烟电极连接头的自动装配，在装配过程中大大减少了人工的参与，从而提升了装配的效率，而且通过焊锡手臂对位于所述预设焊锡位置的所述电子烟电极连接头上焊锡，从而使得所上的焊锡均匀，保障了电子烟电极连接头生产产品的良率。

Description

一种用于装配电子烟电极连接头的装配设备及装配方法 技术领域
本发明涉及电子烟技术领域，尤其涉及的是一种准确对电子烟电极连接头 上焊锡的装配设备以及装配方法。
背景技术
请参阅图 1， 现有技术中的电子烟包括： 用于雾化烟油以形成可供用户吸 食的烟雾的雾化器 110以及用于给所述雾化器 110供电的电池杆组件 120， 所 述雾化器 110具有雾化器电极连接头，所述雾化器电极连接头设置有雾化器电 极， 所述电池杆组件具有电池杆电极连接头， 所述电池杆电极连接头设置有电 池杆电极， 其中， 通过所述雾化器电极连接头与电池杆电极连接头进行连接， 以实现所述雾化器电极与所述电池杆电极电连接，即所述雾化器 110和所述电 池杆组件 120 分别通过作为电子烟电极连接头的所述雾化器电极连接头和所 述电池杆电极连接头相互连接实现两者的机械连接和电连接。
所述雾化器电极连接头包括外电极 111、 插设在所述外电极 111内的内电 极 112以及位于所述外电极 111和所述内电极 112之间的绝缘环 113。 所述电 池杆电极连接头包括外电极 121、 插设在所述外电极 121内的内电极 122以及 位于所述外电极 121和所述内电极 122之间的绝缘环 123。
现有技术中装配所述电子烟电极连接头一般釆用的是人工在装配线上装 配的方式， 而整个电子烟电极连接头的装配线需要大约三到四名工作人员完 成。
现有的人工装配技术工作相对緩慢， 装配效率低下， 浪费过多人力， 对工 厂的生产成本消耗较大， 而且对于作业成品的卫生也有一定的风险。且若电子 烟电极连接头被污染，则会影响电池杆组件 120为所述雾化器 110的正常供电。 而且现有的装配精度低， 在装配过程中容易造成物料的损坏， 从而浪费物料， 生产成本较高。且装配完成的电子烟电极连接头各个物料之间相对松散， 进而 影响电子烟的使用寿命和用户体验。
而且现有技术中对电子烟的电极连接头上焊锡以便使在后续工序中，电子 线与电子烟电极连接头焊接时容易上锡，然而现有技术中釆用的是人工操作的 方式， 精确度不够， 而且所上焊锡的大小不均， 位置不定， 在后续工序中与电 子线焊接相连时容易产生虚焊或焊接不牢固等情况， 从而增加了产品的不良 率。
发明内容
本发明提供了一种准确对电子烟电极连接头上焊锡的装配设备以及装配 方法。
一种用于装配电子烟电极连接头的装配设备， 其中， 包括： 装配平台、 物 料固定座、 第一物料感应区、 第一感应器、 第二物料感应区、 第二感应器、 物 料拾取手臂、 出料导轨、 控制器以及焊锡手臂；
所述物料固定座固定设置在所述装配平台上；
所述第一物料感应区设置有所述第一感应器，以使所述第一感应器感应到 位于所述第一物料感应区的物料并对应生成第一触发信号；
分别与所述第一感应器以及所述物料拾取手臂电连接设置有所述控制器， 使得所述控制器根据所述第一触发信号控制所述物料拾取手臂拾取所述物料 并将所述物料放置在所述物料固定座上以形成所述电子烟电极连接头，且所述 控制器通过所述装配平台带动所述物料固定座运动，直至所述电子烟电极连接 头运动至所述出料导轨；
所述第二物料感应区位于所述出料导轨远离所述装配平台的端部，且所述 第二物料感应区设置有所述第二感应器，以使所述第二感应器感应到位于所述 第二物料感应区的所述电子烟电极连接头并对应生成第二触发信号；
所述出料导轨远离所述装配平台的端部设置有定位组件，通过所述定位组 件使得所述电子烟电极连接头定位设置在所述出料导轨上的预设焊锡位置；且 所述预设焊锡位置位于所述焊锡手臂下方；
所述焊锡手臂和所述定位组件分别与所述控制器电连接，所述控制器用于 根据所述第二触发信号控制所述定位组件朝向所述电子烟电极连接头运动以 使所述电子烟电极连接头定位设置在所述预设焊锡位置，所述控制器还用于根 据所述第二触发信号控制所述焊锡手臂对位于所述预设焊锡位置的所述电子 烟电极连接头上焊锡。
所述的装配设备， 其中， 所述定位组件包括：
靠近所述出料导轨出料口设置的挡块；
与所述挡块连接设置有第一气缸， 且所述第一气缸与所述控制器电连接， 以使所述控制器通过所述第一气缸推动所述挡块，以使所述挡块抵持所述出料 口以使所述电子烟电极连接头停留设置在所述出料导轨上；
第一定位块，所述第一定位块活动插设在所述出料导轨靠近所述出料口一 端侧面开设的通孔内部，且所述第一定位块靠近所述电子烟电极连接头的端部 设置有至少一个凹槽， 且所述凹槽与所述电子烟电极连接头的外周壁匹配设 置，使得通过所述凹槽定位在所述出料导轨上的所述电子烟电极连接头位于所 述预设焊锡位置；
与所述第一定位块连接设置有第二气缸，且所述第二气缸与所述控制器电 连接， 以使所述控制器通过所述第二气缸推动所述第一定位块， 以使所述第一 定位块经由所述通孔沿所述电子烟电极连接头方向运动，直至所述电子烟电极 连接头通过所述凹槽定位设置在所述预设焊锡位置。
所述的装配设备， 其中， 所述定位组件包括：
第二定位块，所述第二定位块活动插设在所述出料导轨靠近所述出料口一 端侧面开设的通孔内部，所述第二定位块靠近所述出料口设置有用于使得所述 电子烟电极连接头停留在所述出料导轨上的抵持壁，所述第二定位块靠近所述 电子烟电极连接头的端部设置有至少一个凹槽，且所述凹槽与所述电子烟电极 连接头的外周壁匹配设置，使得通过所述凹槽定位在所述出料导轨上的所述电 子烟电极连接头位于所述预设焊锡位置；
与所述第二定位块连接设置有第三气缸，且所述第三气缸与所述控制器电 连接， 以使所述控制器通过所述第三气缸推动所述第二定位块， 以使所述第二 定位块经由所述通孔沿所述电子烟电极连接头方向运动，直至所述抵持壁抵持 所述出料口以及所述电子烟电极连接头通过所述凹槽定位设置在所述预设焊
4易位置。
所述的装配设备， 其中， 所述电子烟电极连接头包括外电极， 插设在所述 外电极内的内电极以及位于所述外电极和所述内电极之间的绝缘环； 所述凹槽为两个，以使通过所述定位组件可使得两个所述电子烟电极连接 头分别定位设置在第一预设焊锡位置和第二预设焊锡位置；
所述焊锡手臂为两个，且第一焊锡手臂和第二焊锡手臂分别与所述控制器 电连接； 且所述第一焊锡手臂用于对所述外电极上焊锡， 所述第二焊锡手臂用 于对所述内电极上焊锡；
所述控制器用于控制所述第一焊锡手臂对位于所述第一预设焊锡位置的 所述外电极上焊锡，以及控制所述第二焊锡手臂对位于所述第二预设焊锡位置 的所述内电极上焊锡；
所述控制器还用于控制所述第二焊锡手臂对位于所述第一预设焊锡位置 的所述内电极上焊锡，以及控制所述第一焊锡手臂对位于所述第二预设焊锡位 置的所述外电极上焊锡。
所述的装配设备， 其中， 所述装配设备还包括： 用于放置所述物料的物料 震动盘以及物料导轨； 至所述物料导轨，所述预设状态为各个所述物料中空部的轴线与所述物料震动 盘所在平面垂直；
所述物料导轨设置于所述物料震动盘与所述装配平台之间，用以将所述物 料震动盘送出的所述物料继续沿所述装配平台方向输送；
所述第一物料感应区位于所述物料导轨靠近所述装配平台的端部； 所述物料导轨设置有挡料阀，所述挡料阀用于将所述物料固定在所述第一 物料感应区。
所述的装配设备， 其中， 所述物料震动盘包括： 用于放置所述外电极的外 电极物料震动盘、用于放置所述绝缘环的绝缘环物料震动盘以及用于放置所述 内电极的内电极物料震动盘；
所述物料导轨包括： 与所述外电极物料震动盘配合设置的外电极物料导 轨、与所述绝缘环物料震动盘配合设置的绝缘环物料导轨以及与所述内电极物 料震动盘配合设置的内电极物料导轨；
所述物料拾取手臂包括： 绝缘环拾取手臂、用于抓取所述外电极的第一抓 取手臂和用于抓取所述内电极的第二抓取手臂。 所述的装配设备， 其中，
所述装配平台为输送带， 所述物料固定座依次排列设置在所述输送带上； 或，
所述装配平台为可转动的转盘， 所述物料固定座围绕设置在所述转盘上。 所述的装配设备， 其中， 所述绝缘环物料震动盘、 所述外电极物料震动盘 和所述内电极物料震动盘沿所述转盘的旋转方向或沿所述输送带的输送方向 依次设置；
且所述绝缘环拾取手臂、所述第一抓取手臂和所述第二抓取手臂沿所述转 盘的旋转方向依次设置。
所述的装配设备， 其中， 所述物料固定座包括：
底座；
所述底座顶端设置有用于容纳并定位所述绝缘环的定位槽，所述定位槽内 周面与所述绝缘环的外周面匹配设置；
所述底座内部固定设置有定位柱，所述定位柱的一端经过所述定位槽以穿 过所述底座，且所述定位槽与所述定位柱同轴设置， 所述定位柱远离所述底座 的一端端面所在的水平面高于所述定位槽所在的水平面；所述定位柱的直径 'J、 于所述绝缘环中空部的直径，以使套设在所述定位柱上的所述绝缘环与所述定 位柱间隙配合， 且容置在所述定位槽中。
所述的装配设备， 其中， 所述装配设备还包括：
用于压紧以使套设在所述定位柱上的所述外电极与所述绝缘环相对固定 的第一压紧手臂；
用于提起位于所述物料固定座上且相互固定的所述外电极和所述绝缘环， 以使所述外电极和所述绝缘环运动至预设位置的第三抓取手臂，且所述第三抓 取手臂还用于将已运动至所述预设位置的所述外电极和所述绝缘环套设在已 套设有所述内电极的所述物料固定座上以形成所述电子烟电极连接头；
用于压紧所述电子烟电极连接头的第二压紧手臂；
其中， 所述绝缘环拾取手臂、 所述第一抓取手臂、 所述第一压紧手臂、 所 述第三抓取手臂、所述第二抓取手臂和所述第二压紧手臂沿所述转盘的旋转方 向或沿所述输送带的输送方向依次设置。 所述的装配设备， 其中， 所述装配设备还包括支撑柱；
所述支撑柱位于所述装配平台下方，以使所述物料固定座运动至所述第一 压紧手臂下方和所述第二压紧手臂下方时，使得所述支撑柱将所述装配平台顶 起以平衡所述装配平台。
所述的装配设备，其中，所述内电极物料震动盘、所述绝缘环物料震动盘、 和所述外电极物料震动盘沿所述转盘的旋转方向或沿所述输送带的输送方向 依次设置；
且所述第二抓取手臂、所述绝缘环拾取手臂和所述第一抓取手臂沿所述转 盘的旋转方向或沿所述输送带的输送方向依次设置。
所述的装配设备， 其中， 所述物料固定座内部设置有由磁性材质制成的圓 柱形磁力柱， 且所述磁力柱的直径等于所述内电极直径；
所述磁力柱顶端设置有子磁力柱，且所述子磁力柱与所述内电极中空部匹 配设置， 以使所述第二抓取手臂将所述内电极插设在所述子磁力柱上， 以使所 述绝缘环拾取手臂将所述绝缘环套设在所述内电极上，以使所述第一抓取手臂 将所述外电极套设在所述绝缘环上， 以形成所述电子烟电极连接头。
所述的装配设备， 其中， 所述装配设备还包括：
用于压紧以使位于所述物料固定座上的所述内电极和所述绝缘环相对固 定的第三压紧手臂；
用于压紧所述电子烟电极连接头的第四压紧手臂；
且所述第二抓取手臂、 所述绝缘环拾取手臂、 所述第三压紧手臂、 所述第 一抓取手臂和所述第四压紧手臂沿所述转盘的旋转方向或沿所述输送带的输 送方向依次设置。
所述的装配设备， 其中，
设置在所述物料固定座内部， 且与所述磁力柱连接设置有顶起驱动机构， 且所述顶起驱动机构与所述控制器连接，以使所述控制器通过所述顶起驱动机 构控制所述磁力柱上升，以使相对运动的所述第三压紧手臂和所述磁力柱共同 压紧所述内电极和所述绝缘环，以使相对运动的所述第四压紧手臂和所述磁力 柱共同压紧所述电子烟电极连接头。
所述的装配设备， 其中， 所述装配设备还包括： 用于抓取位于所述物料固定座上的所述电子烟电极连接头，并将所述电子 烟电极连接头放置于所述出料导轨的第四抓取手臂。
一种基于上述任一项所述的装配设备的装配方法， 其中， 包括：
所述控制器根据所述第一感应器生成的所述第一触发信号控制所述物料 拾取手臂拾取所述物料并将所述物料放置在所述物料固定座上以形成所述电 子烟电极连接头；
所述控制器控制所述第四抓取手臂抓取位于所述物料固定座上的所述电 子烟电极连接头，并控制所述第四抓取手臂将所述电子烟电极连接头放置于所 述出料导轨；
所述控制器根据所述第二感应器生成的所述第二触发信号控制所述定位 组件朝向所述电子烟电极连接头运动以使所述电子烟电极连接头定位设置在 所述预设焊锡位置；
所述控制器根据所述第二触发信号控制所述焊锡手臂对位于所述预设焊 锡位置的所述电子烟电极连接头上焊锡。
所述的装配方法， 其中， 所述控制器根据所述第二触发信号控制所述焊锡 手臂对位于所述预设焊锡位置的所述电子烟电极连接头上焊锡包括：
所述控制器根据所述第二触发信号控制所述第一焊锡手臂对位于所述第 一预设焊锡位置的所述外电极上焊锡，以及控制所述第二焊锡手臂对位于所述 第二预设焊锡位置的所述内电极上焊锡。
本发明提供了一种装配设备以及装配方法，所述装配设备包括：装配平台、 物料固定座、 第一物料感应区、 第一感应器、 第二物料感应区、 第二感应器、 物料拾取手臂、 出料导轨、 控制器以及焊锡手臂； 所述控制器根据所述第一感 应器生成的第一触发信号控制所述物料拾取手臂拾取所述物料，且所述控制器 还根据所述第二感应器生成的第二触发信号控制所述焊锡手臂对所述电子烟 电极连接头上焊锡。通过本发明，使得所述装配设备可自动完成所述电子烟电 极连接头的自动装配，在装配过程中大大减少了人工的参与，从而提升了装配 的效率，而且通过焊锡手臂对位于所述预设焊锡位置的所述电子烟电极连接头 上焊锡，从而使得所上的焊锡均匀，保障了电子烟电极连接头生产产品及后续 生产的电子烟成品的良率。 附图说明
图 1为现有技术中的电子烟的整体结构剖面示意图；
图 2 为本发明实施例所提供的装配设备的一种较佳实施例俯视结构示意 图；
图 3 为本发明实施例所提供的装配设备的一种较佳实施例局部放大结构 示意图；
图 4 为本发明实施例所提供的装配设备的另一种较佳实施例局部结构示 意图；
图 5 为本发明实施例所提供的装配设备的第一定位块的一种较佳实施例 放大结构示意图；
图 6 本发明实施例所提供的装配设备的另一种较佳实施例局部放大结构 示意图；
图 7 为本发明实施例所提供的装配设备的第二定位块的一种较佳实施例 放大结构示意图；
图 8 为本发明实施例所提供的装配设备的另一种较佳实施例局部结构俯 视图；
图 9 为本发明实施例所提供的绝缘环拾取手臂的一种较佳实施例结构侧 视图；
图 10为本发明实施例所提供的装配设备的另一种较佳实施例局部结构侧 视图；
图 11为本发明实施例所提供的第一抓取手臂的一种较佳实施例结构侧视 图；
图 12为本发明实施例所提供的装配设备的另一种较佳实施例俯视结构示 意图；
图 13 为本实施例所提供的物料固定座的一种较佳实施例整体结构示意 图；
图 14为本发明实施例所提供的装配设备的另一种较佳实施例俯视结构示 意图； 图 15为本实施例所提供的物料固定座的另一种较佳实施例透视结构示意 图；
图 16为本实施例所提供的装配方法的一种较佳实施例步骤流程图。 具体实施方式
实施例一，本实施例对用于装配电子烟电极连接头的装配设备的具体结构 进行说明：
结合图 2所示可知， 本实施例所提供的装配设备具体包括：
机架 200; 本实施例中所述机架 200可为封闭设置的， 可进一步的避免装 配所述电子烟电极连接头过程中的污染， 所述机架 200也可为非封闭设置的， 便于用户随时查看， 保障装配过程的顺利进行。
位于所述机架 200内部的装配平台； 其中， 所述装配平台可为输送带或可 转动的转盘， 在本实施例中以所述装配平台为可转动的转盘 201 为例进行说 明：
本实施例中， 所述转盘 201的具体位置不作限定， 在本实施例中， 所述转 盘 201较佳的可设置在所述机架 200的中央。
与所述转盘 201传动连接设置有转盘驱动装置，以使所述转盘 201在所述 转盘驱动装置的带动下旋转。 本实施例中的转盘驱动装置的具体位置不作限 定， 只要其能够驱动所述转盘 201旋转即可。
固定设置在所述转盘 201上的物料固定座 202; 其中， 若所述装配平台为 输送带， 则所述物料固定座 202依次排列设置在所述输送带上。
本实施例中， 所述物料固定座 202的具体设置方式不作限定， 只要所述物 料固定座 202在所述转盘 201 带动下旋转即可。 较佳的可为所述物料固定座
202围绕设置在所述转盘 201上， 且相邻的所述物料固定座 202之间的间隔相 等。
所述装配设备还包括物料拾取手臂 21， 其中， 所述物料拾取手臂 21用于 在所述控制器的控制下拾取所述物料以放置到所述物料固定座 202 以完成装 配。
即本实施例中所述物料拾取手臂 21可分布在转盘 201的周围适当位置即 可。
为使得所述控制器可控制所述物料拾取手臂 21拾取所述物料以放置到所 述物料固定座 202， 则所述装配设备包括：
第一物料感应区， 所述第一物料感应区设置有所述第一感应器， 以使所述 第一感应器感应到位于所述第一物料感应区的物料并对应生成第一触发信号； 其中， 本实施例中对所述第一物料感应区的具体位置不作限定， 只要所述 物料拾取手臂 21可拾取位于所述第一物料感应区上的所述物料即可。
分别与所述第一感应器以及所述物料拾取手臂 21电连接设置有所述控制 器。
所述控制器用于根据所述第一触发信号控制所述物料拾取手臂 21拾取所 述物料并将所述物料放置在所述物料固定座 202 上以形成所述电子烟电极连 接头，且所述控制器通过所述装配平台带动所述物料固定座运动， 直至所述电 子烟电极连接头运动至所述出料导轨 24。
即本实施例中， 所述控制器控制所述转盘 201 旋转， 以使所述转盘 201 带动放置有所述电子烟电极连接头的所述物料固定座 202旋转，直至放置有所 述电子烟电极连接头的所述物料固定座 202运动至所述出料导轨 24。
本实施例中，所述电子烟电极连接头包括雾化器电极连接头和电池杆电极 连接头， 若本实施例所示的装配设备装配完成的是雾化器电极连接头， 则需要 在外电极和内电极上焊锡，以使雾化器内的用于雾化烟油以形成可供用户吸食 的烟雾的电热丝的两端分别通过电子线与外电极和内电极焊接以实现电连接； 若本实施例所示的装配设备装配完成的是电池杆电极连接头，则也需要在外电 极和内电极上焊锡，以使电池杆组件内的外电极与雾化器的外电极电连接并通 过电子线焊接连接后电连接至电池杆内的电池的正极或负极，且使得电池杆组 件内的内电极与雾化器的内电极电连接并通过电子线焊接连接后电连接至电 池杆内的电池的正极或负极， 可见，通过本实施例所示的装配装置在装配电子 烟电极连接头后， 需要分别在外电极和内电极上焊锡。
为使得所述装配设备对运动至所述出料导轨 24上的电子烟电极连接头上 焊锡， 则位于所述出料导轨 24远离所述装配平台的端部设置有第二物料感应 区， 即本实施例中， 在所述出料导轨 24远离所述转盘 201的端部设置有第二 物料感应区。
为更好的说明出料导轨 24以及第二物料感应区则参见图 3所示， 其中， 图 3为图 2标号 25所示圓圈部分的放大示意图。
结合图 2和图 3所示， 所述第二物料感应区 251设置有所述第二感应器， 以使所述第二感应器感应到位于所述第二物料感应区 251 的所述电子烟电极 连接头并对应生成第二触发信号；
为使得所述电子烟电极连接头能够定位在所述第二物料感应区 251， 以使 所述第二感应器可对应生成第二触发信号， 则如图 3所示， 所述出料导轨 24 远离所述装配平台的端部设置有定位组件 252。
在本实施例中， 即所述出料导轨 24远离所述转盘 201的端部设置有定位 组件 252。
通过所述定位组件 252使得所述电子烟电极连接头定位设置在所述出料 导轨 24上的预设焊锡位置。
其中， 所述预设焊锡位置位于所述焊锡手臂 253下方；
为更好的说明所述焊锡手臂 253位于所述装配装置的具体位置，则请见图
4所示。
结合图 3和图 4所示，所述焊锡手臂 253和所述定位组件 252分别与所述 控制器电连接， 所述控制器用于根据所述第二触发信号控制所述定位组件 252 朝向所述电子烟电极连接头运动以使所述电子烟电极连接头定位设置在所述 预设焊锡位置， 所述控制器还用于根据所述第二触发信号控制所述焊锡手臂 253对位于所述预设焊锡位置的所述电子烟电极连接头上焊锡。
通过本实施例所示的装配设备，使得所述装配设备可自动完成所述电子烟 电极连接头的自动装配，在装配过程中大大减少了人工的参与，从而提升了装 配的效率，而且通过焊锡手臂 253对位于所述预设焊锡位置的所述电子烟电极 连接头上焊锡，从而使得所上的焊锡均匀，保障了电子烟电极连接头生产产品 的良率。
实施例二，本实施例对实施例一所示的定位组件 252的具体结构进行详细 说明：
所述定位组件 252的设置方式有以下两种： 第一种为： 请结合图 3和图 4所示， 靠近所述出料导轨 24出料口设置的 挡块 254;
为使得所述能够阻挡位于所述出料导轨 24上的所述电子烟电极连接头固 定在所述第二物料感应区， 则与所述挡块 254连接设置有第一气缸 255。
且所述第一气缸 255与所述控制器电连接，以使所述控制器通过控制所述 第一气缸 255推动所述挡块 254， 以使所述挡块 254抵持所述出料口以使所述 电子烟电极连接头停留设置在所述出料导轨 24上。
如图 3所示， 所述第一气缸 255和所述挡块 254均设置在左侧， 以使所述 第一气缸 255推动所述挡块 254向右运动， 以抵持所述电子烟电极连接头， 需 明确的是，本实施例对所述第一气缸 255和所述挡块 254具体的设置位置不作 限定，只要所述挡块 254在所述第一气缸 255的推动下可抵持所述电子烟电极 连接头以使所述电子烟电极连接头固定在所述出料导轨 24上即可， 例如将所 述挡块 254和所述第一气缸 255均设置在右侧。
为使得所述焊锡手臂 253能够对所述电子烟电极连接头进行准确的焊锡， 则需要停留在所述出料导轨 24上的所述电子烟电极连接头定位在所述预设焊 锡位置，以使所述焊锡手臂 253对位于所述预设焊锡位置上的电子烟电极连接 头进行上焊锡， 其具体的定位过程为：
继续参见图 3所示， 所述出料导轨 24靠近所述出料口一端侧面开设有通 孔， 活动插设在所述通孔内设置有第一定位块 256。
其中， 所述第一定位块 256的具体结构请见图 5所示， 图 5为所述第一定 位块 256的放大示意图。
由图 5所示可知，所述第一定位块 256靠近所述电子烟电极连接头的端部 设置有至少一个凹槽 257， 且所述凹槽 257与所述电子烟电极连接头的外周壁 匹配设置， 使得通过所述凹槽 257定位在所述出料导轨 24上的所述电子烟电 极连接头位于所述预设焊锡位置。
如图 3所示， 与所述第一定位块 256连接设置有第二气缸 258， 且所述第 二气缸 258与所述控制器电连接，以使所述控制器通过所述第二气缸 258推动 所述第一定位块 256， 以使所述第一定位块 256经由所述通孔沿所述电子烟电 极连接头方向运动，直至所述电子烟电极连接头通过所述凹槽 257定位设置在 所述预设焊锡位置。
如图 3所示， 所述第二气缸 258和第一定位块 256均设置在右侧， 以使所 述第二气缸 258推动第一定位块 256向左运动，以抵持所述电子烟电极连接头， 需明确的是，本实施例对所述第二气缸 258和第一定位块 256具体的设置位置 不作限定，只要所述第一定位块 256在所述第二气缸 258的推动下可使得所述 电子烟电极连接头定位在所述预设焊锡位置即可。 例如将所述第二气缸 258 和第一定位块 256均设置在左侧。
第二种为： 请见图 6所示， 图 6为图 2所示的标号 25区域的另一种放大 结构示意图。
所述定位组件 252包括： 所述出料导轨 24靠近所述出料口一端侧面开设 有通孔， 活动插设在所述通孔内设置有第二定位块 259。
其中， 所述第二定位块 259的具体结构请见图 7所示， 图 7为所述第二定 位块 259的放大示意图。
结合图 6和图 7所示可知，所述第二定位块 259靠近所述出料口设置有用 于使得所述电子烟电极连接头停留在所述出料导轨 24上的抵持壁 260。
为使得所述焊锡手臂 253能够对所述电子烟电极连接头进行准确的焊锡， 则需要停留在所述出料导轨 24上的所述电子烟电极连接头定位在所述预设焊 锡位置，以使所述焊锡手臂 253对位于所述预设焊锡位置上的电子烟电极连接 头进行上焊锡， 其具体的定位过程为：
所述第二定位块 259 靠近所述电子烟电极连接头的端部设置有至少一个 凹槽 261， 且所述凹槽 261与所述电子烟电极连接头的外周壁匹配设置， 使得 通过所述凹槽 261定位在所述出料导轨 24上的所述电子烟电极连接头位于所 述预设焊锡位置；
如图 6所示， 与所述第二定位块 259连接设置有第三气缸 262， 且所述第 三气缸 262与所述控制器电连接，以使所述控制器通过所述第三气缸 262推动 所述第二定位块 259， 以使所述第二定位块 259经由所述通孔沿所述电子烟电 极连接头方向运动，直至所述电子烟电极连接头通过所述凹槽 261定位设置在 所述预设焊锡位置。
实施例三，本实施例在实施例二的基础上对所述焊锡手臂 253具体是如何 上焊锡的进行详细说明：
其中， 所述电子烟电极连接头包括外电极，插设在所述外电极内的内电极 以及位于所述外电极和所述内电极之间的绝缘环。
本实施例以实施例二所示的凹槽 257或凹槽 261数量为两个为例进行说 明：
当然还可根据不同的生成目的或不同的装配需求将所述凹槽数量设置为 其他数值， 因通过所述凹槽定位所述电子烟电极连接头的方式相同，在本实施 例中对凹槽的具体数值不作限定。
需明确的是，定位所述电子烟电极连接头的方式在实施例二中说明了两种 情况，在本实施例中， 以第二种设置方式为例说明焊锡手臂 253具体是如何上 焊锡的。
本实施例中， 所述凹槽 261为两个， 以使通过所述定位组件 252可使得两 个所述电子烟电极连接头分别定位设置在第一预设焊锡位置和第二预设焊锡 位置；
其中， 所述第一预设焊锡位置为靠近所述抵持壁 260的位置， 所述第二预 设焊锡位置远离所述抵持壁 260且靠近所述第一预设焊锡位置。
当然，所述第一预设焊锡位置和所述第二预设焊锡位置的位于所述出料导 轨上的具体位置在本实施例中不作限定，只要所述焊锡手臂 253可对位于所述 第一预设焊锡位置和所述第二预设焊锡位置的电子烟电极连接头上焊锡即可。
本实施例中， 以所述焊锡手臂 253的数量为两个为例进行说明， 需明确的 是， 本实施例对所述焊锡手臂的具体数目不作限定， 即所述焊锡手臂 253的数 目可以更多也可以更少，只要其能够对位于所述预设焊锡位置的电子烟电极连 接头上焊锡即可。
本实施例中， 第一焊锡手臂和第二焊锡手臂分别与所述控制器电连接； 且 所述第一焊锡手臂用于对所述外电极上焊锡，所述第二焊锡手臂用于对所述内 电极上焊锡。
需明确的是， 本实施例对所述焊锡手臂的具体工作方式不作限定， 本实施 例中第一焊锡手臂对所述外电极上焊锡，所述第二焊锡手臂对所述内电极上焊 锡， 当然还可釆用其他工作方式， 例如只用一个焊锡手臂分别对所述外电极和 所述内电极上焊锡。
本实施例中，所述焊锡手臂的数量和所述预设焊锡位置的数量对应且均为 两个， 需明确的是， 所述焊锡手臂的数量和所述预设焊锡位置的数量也可不对 应， 具体设置方式在本实施例中不作限定， 例如通过一个焊锡手臂与多个预设 焊锡位置对应，以使一个焊锡手臂分别对多个位于所述预设焊锡位置的电子烟 电极连接头上焊锡， 还例如通过两个焊锡手臂与多个预设焊锡位置如 5 个对 应，以使第一焊锡手臂对 5个分别位于预设焊锡位置的电子烟电极连接头的外 电极上焊锡，所述第二焊锡手臂对 5个分别位于预设焊锡位置的电子烟电极连 接头的内电极上焊锡。
本实施例中， 所述第一焊锡手臂和所述第二焊锡手臂分别与控制器电连 接，以使所述控制器控制所述第一焊锡手臂对位于所述第一预设焊锡位置的所 述外电极上焊锡，以及控制所述第二焊锡手臂对位于所述第二预设焊锡位置的 所述内电极上焊锡；此种在两个位置同时上焊锡且无需沿着产品流动的上游或 下游移动所述第一焊锡手臂和所述第二焊锡手臂， 从而不仅提高了焊接效率， 而且焊接位置较准确， 产品良率得到极大的提高。
所述控制器再控制所述第二焊锡手臂对位于所述第一预设焊锡位置的所 述内电极上焊锡，以及控制所述第一焊锡手臂对位于所述第二预设焊锡位置的 所述外电极上焊锡。
本实施例中，因由所述控制器通过所述第一焊锡手臂和所述第二焊锡手臂 能够对位于预设焊锡位置上的电子烟电极连接头上焊锡，从而使得上焊锡过程 可实现自动化，避免人工上焊锡所造成的焊锡位置不准确等弊端，提升了产品 的良率， 避免因出现产品不良率而带来的生产成本的浪费。 为使得所述控制器可控制所述物料拾取手臂 21拾取所述物料以放置到所 述物料固定座 202， 则所述装配设备包括：
如图 2所示，在实施例一的基础上， 所述装配设备还包括用于放置所述物 料的物料震动盘 22以及物料导轨 23;
与所述物料震动盘 22连接设置有震动驱动装置， 所述震动驱动装置可使 得位于所述物料震动盘 22上的物料震动以便于输送所述物料， 且在输送所述 物料的过程中， 为便于所述物料拾取手臂 21抓取所述物料， 则以使所述物料 以预设状态运动至所述物料导轨 23。
所述物料导轨 23设置于所述物料震动盘 22与所述转盘 201之间，该物料 导轨 23用以将所述物料震动盘 22送出的所述物料继续沿所述转盘 201方向输 送。
具体的， 所述物料导轨 23 可设置在震动送料装置上， 所述物料导轨 23 在所述震动送料装置的控制下可震动以平稳的输送位于所述物料导轨 23上的 物料， 避免各个物料之间发生碰撞， 减少不必要的损耗。
本实施例中，该预设状态为各个所述物料中空部的轴线与所述物料震动盘 22所在平面垂直的状态。
当然， 因装配方式的不同， 该预设状态也可不同， 只要能够实现自动装配 即可， 具体设置方式不作限定。
为使得所述物料拾取手臂 21能够准确的拾取所述物料， 则在所述物料导 轨 23靠近所述转盘 201的端部设置有所述第一物料感应区。 因位于所述第一 物料震动盘 22上的物料震动输送至所述物料导轨 23上， 并沿所述物料导轨 23运动， 以使所述物料以所述预设状态输送至所述第一物料感应区， 使得位 于所述第一物料感应区的第一感应器感应所述物料。
较佳的， 为使得输送所述第一物料感应区上的所述物料更为平稳， 则可在 所述物料导轨 23的末端设置有挡料阀， 以使所述物料在所述挡料阀的阻挡作 用下， 停止固定在所述第一物料感应区， 以被所述第一感应器感应。
更佳的， 为使得所述物料输送至所述第一物料感应区更为顺畅， 则所述物 料导轨 23远离所述转盘 201—端所在的水平面高于所述物料导轨 23靠近所述 转盘 201—端所在的水平面。进而有效的减少转送所述物料的耗时， 进一步提 升自动装配的效率。
本实施例中， 所述第一感应器若感应到物料位于所述第一物料感应区， 则 对应生成第一触发信号， 所述控制器获取该第一触发信号， 并根据所述第一触 发信号生成用于控制所述物料拾取手臂 21拾取所述物料的控制信号， 以使所 述物料拾取手臂 21根据该控制信号拾取所述物料并将该物料放置于位于预设 位置处的所述物料固定座 202上， 以完成自动装配所述电子烟电极连接头，且 装配过程中无需人工参与， 从而节省了人力， 进而节省了成本， 提升了效率。 且通过控制器控制物料拾取手臂 21实现装配，从而提升了装配过程中的精度， 进而避免物料损耗情形的出现， 进一步的避免了不必要的浪费。
具体的， 对所述装配设备进行拆分进行说明：
具体的，所述电子烟电极连接头包括雾化器电极连接头和电池杆电极连接 头，即分别装配所述电池杆电极连接头和所述雾化器电极连接头需要的物料有 夕卜电极、用于插设在所述外电极内的内电极以及用于插设在所述外电极和所述 内电极之间的绝缘环；
具体的， 本实施例所提供的装配设备包括三个装置， 即绝缘环装配装置、 外电极装配装置以及内电极装配装置；
所述绝缘环装配装置用于将所述绝缘环自动装配到所述物料固定座 202 上， 所述外电极装配装置用于将所述外电极自动装配到所述物料固定座 202 上， 所述内电极装配装置用于将所述内电极自动装配到所述物料固定座 202 上。
其中， 如图 8所示， 所述绝缘环装配装置具体包括：
用于放置所述绝缘环的绝缘环物料震动盘 221 ;
与所述绝缘环物料震动盘 221连接设置有震动驱动装置，以通过所述震动 驱动装置驱动所述绝缘环物料震动盘 221震动以输送所述绝缘环；
与所述绝缘环物料震动盘 221配合设置的绝缘环物料导轨 231 ;
其中，所述绝缘环物料震动盘 221用于震动并输送所述绝缘环以使所述绝 缘环以预设状态运动至绝缘环物料导轨 231 ;
其中，所述预设状态为各个所述绝缘环中空部的轴线与所述绝缘环物料震 动盘所在平面垂直的状态；
所述绝缘环物料导轨 231设置在震动送料装置上，以使所述绝缘环物料导 轨 231输送所述绝缘环；
本实施例中， 所述绝缘环物料导轨 231设置于所述绝缘环物料震动盘 221 与用于放置所述物料固定座 202的装配平台之间， 即所述绝缘环物料导轨 231 用以将所述绝缘环物料震动盘 221 送出的所述绝缘环继续沿所述装配平台方 向输送。 所述绝缘环物料导轨 231 靠近所述装配平台的端部设置有第一物料感应 区； 且所述第一物料感应区设置有第一感应器， 所述第一感应器若感应到位于 所述第一物料感应区的绝缘环时， 则可对应生成第一触发信号。
用于拾取所述绝缘环的绝缘环拾取手臂 211; 其中， 所述绝缘环拾取手臂 211的具体结构请见图 9所示；
所述绝缘环拾取手臂 211端部设置有抵持套 701及与所述抵持套 701活动 插接相连并由弹性材质制成的顶针 702。
为使得所述绝缘环拾取手臂 211能够拾取所述绝缘环，且在拾取过程中避 免绝缘环变形， 则所述顶针 702的直径大于所述绝缘环中空部的直径。
通过本实施例所提供的所述绝缘环拾取手臂 211， 使得在自动拾取所述绝 缘环时，所述绝缘环拾取手臂 211控制所述顶针 702压入所述绝缘环中空部内， 因所述顶针 702的直径大于所述绝缘环中空部的直径，则所述顶针 702与所述 绝缘环中空部过盈配合。 因所述顶针 702与所述绝缘环中空部过盈配合， 则产 生一定的膨胀的外压力， 使绝缘环和顶针 702相对固定。
在本实施例中，所述绝缘环拾取手臂 211将已拾取的所述绝缘环放置到物 料固定座 202上， 以完成所述绝缘环的自动装配。
为使得所述绝缘环拾取手臂 211与已放置于所述物料固定座 202上的所述 绝缘环脱离， 则位于所述 4氐持套 701内部，且分别与所述 4氐持套 701和所述顶 针 702连接设置有弹性机构。
在所述绝缘环拾取手臂 211将所述顶针 702抵持在用于放置所述绝缘环的 物料固定座 202上时，所述顶针 702给所述弹性机构一个远离所述物料固定座 202的力， 使得所述弹性机构回缩， 进而使得所述顶针 702朝向所述弹性机构 运动， 直至所述顶针 702与所述绝缘环脱离。
在本实施例中， 所述弹性机构为弹簧， 当然所述弹性机构还可釆用其他设 置方式，只要其能够在受力时回缩即可，具体设置方式在本实施例中不作限定。
即本实施例中，位于所述绝缘环物料震动盘 221上的绝缘环以所述预设状 态运动至所述绝缘环物料导轨 231， 使得位于所述绝缘环物料导轨 231上的感 应器感应到所述绝缘环并对应生成触发信号，所述控制器根据所述触发信号控 制所述绝缘环拾取手臂 211拾取所述绝缘环， 并使得所述绝缘环拾取手臂 211 将所述绝缘环套设在所述物料固定座 202上。
进行结合图 9所示对所述绝缘环拾取手臂 211如何进行移动的进行详细说 明：
在所述绝缘环拾取手臂 211 拾取所述绝缘环的过程中以及所述绝缘环拾 取手臂 211将所述绝缘环放置到所述物料固定座 202上时， 需要所述抵持套 701沿所述绝缘环轴向方向上下移动。
具体的， 与所述抵持套 701固定连接设置有第三固定板 703;
与所述第三固定板 703活动连接设置有第三驱动装置 704;
在本实施例中， 所述第三驱动装置 704较佳的可为滑竿气缸。
为使得所述第三驱动装置 704控制所述 4氏持套 701上下运动，则所述第三 驱动装置 704靠近所述第三固定板 703的侧面上设置有第三导轨 705; 且所述 第三导轨 705的导向与所述绝缘环中空部的轴向平行。
所述第三固定板 703靠近所述第三驱动装置 704的侧面上设置有第三滑 块， 且所述第三滑块滑动设置于所述第三导轨 705上。
即所述第三滑块可沿所述第三导轨 705的方向滑动，继而使得所述抵持套
701沿所述第三导轨 705的方向滑动。
与所述第三驱动装置 704电连接设置有控制器，以使所述控制器控制所述 第三驱动装置 704的第三推杆推动所述第三固定板 703， 以使所述第三滑块在 所述第三导轨 705上滑动，使得所述抵持套 701沿所述绝缘环轴向方向上下移 动。
因所述抵持套 701可沿朝向所述绝缘环方向移动，则可使得所述与抵持套 701连接的顶针 702插入所述绝缘环的中空部内， 以拾取所述绝缘环；
因所述抵持套 701 可沿远离所述绝缘环方向移动， 则可使得所述抵持套 701将所述绝缘环放置于所述物料固定座 202上后即可与所述绝缘环脱离， 以 完成所述绝缘环的自动装配。
以下说明所述 4氏持套 701如何沿与所述绝缘环轴向垂直方向左右移动的。 所述第三驱动装置 704远离所述第三固定板 703的侧面上固定连接设置有 第四固定板 706;
与所述第四固定板 706活动连接设置有第四导轨 707，且所述第四导轨 707 的导向与所述绝缘环中空部的轴向垂直；
所述第四固定板 706远离所述第三驱动装置 704的侧面上设置有第四滑 块， 且所述第四滑块滑动设置于所述第四导轨 707上。
即所述第四滑块可在所述第四导轨 707上且沿所述第四导轨 707的导向自 由滑动， 进而使得所述抵持套 701可沿与所述绝缘环轴向垂直方向左右移动。
与所述第四导轨 707连接设置有第四驱动装置 708。
在本实施例中， 所述第四驱动装置 708为滑动气缸。
所述第四驱动装置 708与所述控制器电连接，以使所述控制器控制所述第 四驱动装置 708的第四推杆 709推动所述第四固定板 706， 以使所述第四滑块 在所述第四导轨 707上滑动，使得所述抵持套 701沿与所述绝缘环轴向垂直方 向左右移动。
通过本实施例使得所述绝缘环拾取手臂 211可使得所述抵持套 701沿与所 述绝缘环轴向垂直方向左右移动以及使得所述 4氏持套 701 沿所述绝缘环轴向 方向上下移动， 进而使得所述绝缘环拾取手臂 211可自动拾取所述绝缘环， 并 将已拾取的所述绝缘环放置在所述物料固定座 202上，以实现所述绝缘环的自 动装配。
本实施例所示的外电极装配装置和内电极装配装置的具体结构相同，本实 施例中以外电极装配装置的结构进行详细说明，所述内电极装配装置的具体结 构请参见外电极装配装置的结构， 具体不再赘述；
结合图 10所示对所述外电极装配装置的结构进行详细说明：
所述外电极装配装置包括用于放置所述外电极的外电极物料震动盘 222; 所述外电极物料震动盘 222连接设置有震动驱动装置，以通过所述震动驱 动装置驱动所述外电极物料震动盘 222震动以输送所述外电极；
与所述外电极物料震动盘 222配合设置的外电极物料导轨 232;
所述外电极物料导轨 232设置在震动送料装置上，以使所述外电极物料导 轨 232输送所述外电极；
用于抓取所述外电极的第一抓取手臂 212;
本实施例中， 所述第一抓取手臂 212可抓取位于所述外电极物料导轨 232 上的第一物料感应区的外电极，并将该外电极放置位于所述转盘 201靠近所述 第一物料感应区的物料固定座 202上。
以下结合图 11所示， 下结合图 11所示， 对可提取所述外电极的第一抓取 手臂 212的具体结构进行详细说明： 需明确的是， 用于抓取所述内电极的第二 抓取手臂的具体结构请见第一抓取手臂 212的具体结构，在本实施例中不再赘 述。
所述第一抓取手臂 212 顶端延伸形成有至少两个相互配合的夹取子臂 2121;
设置在所述第一抓取手臂 212端部， 且分别与多个所述夹取子臂 2121连 接设置有夹取驱动机构 2122;
且所述夹取驱动机构 2122 与所述控制器连接， 以使所述夹取驱动机构
2122在所述控制器的控制下控制多个所述夹取子臂 2121相互对应运动或相互 背离运动；
在所述第一抓取手臂自动抓取所述外电极时，所述控制器通过所述第一抓 取手臂控制所述夹取子臂 2121插入所述外电极的中空部内， 以使所述夹取子 臂 2121与所述外电极的中空部间隙配合；
所述控制器控制多个所述夹取子臂 2121相互背离运动， 以使多个所述夹 取子臂 2121与所述外电极中空部相互抵持，以使得所述夹取子臂 2121与所述 外电极相对固定， 以抓取所述外电极；
通过本实施例所提供的所述第一抓取手臂， 使得在自动装配所述外电极 时， 所述控制器通过所述第一抓取手臂控制所述夹取子臂 2121抓取所述外电 极， 且在抓取过程中， 不会污染所述外电极， 且因所述控制器控制所述夹取子 臂 2121， 从而使得抓取的力度可控， 防止损坏外电极。
在所述第一抓取手臂抓取所述外电极的过程中以及所述第一抓取手臂将 所述电极放置到所述物料固定座 202上时， 需要所述夹取子臂 2121沿所述电 极轴向方向上下移动。
与所述夹取驱动机构 2122固定连接设置有第五固定板 2123;
与所述第五固定板 2123活动连接设置有第五驱动装置 2124;
在本实施例中， 所述第五驱动装置 2124较佳的可为滑竿气缸。
为使得所述第五驱动装置 2124控制所述夹取子臂 2121上下运动，则所述 第五驱动装置 2124靠近所述第五固定板 2123的侧面上设置有第五导轨 2125; 且所述第五导轨 2125的导向与所述外电极中空部的轴向平行。
所述第五固定板 2123靠近所述第五驱动装置 2124的侧面上设置有第五滑 块， 且所述第五滑块滑动设置于所述第五导轨 2125上。
即所述第五滑块可沿所述第五导轨 2125的方向滑动， 继而使得所述夹取 子臂 2121沿所述第五导轨 2125的方向滑动。
与所述第五驱动装置 2124电连接设置有控制器， 以使所述控制器控制所 述第五驱动装置 2124的第五推杆推动所述第五固定板 2123， 以使所述第五滑 块在所述第五导轨 2125上滑动，使得所述夹取子臂 2121沿所述外电极轴向方 向上下移动。
因所述夹取子臂 2121可沿朝向所述外电极方向移动， 则可使得所述与夹 取子臂 2121插入所述外电极的中空部内， 以抓取所述外电极；
因所述夹取子臂 2121可沿远离所述外电极方向移动， 则可使得所述夹取 子臂 2121将所述外电极放置于所述物料固定座 202上后即可与所述外电极脱 离， 以完成所述外电极的自动装配。
以下说明所述夹取子臂 2121如何沿与所述外电极轴向垂直方向移动的。 所述第五驱动装置 2124远离所述第五固定板 2123的侧面上固定连接设置 有第六固定板 2126;
与所述第六固定板 2126活动连接设置有第六导轨 2127， 且所述第六导轨 2127的导向与所述外电极中空部的轴向垂直；
所述第六固定板 2126远离所述第五驱动装置 2124的侧面上设置有第六滑 块， 且所述第六滑块滑动设置于所述第六导轨 2127上。
即所述第六滑块可在所述第六导轨 2127上且沿所述第六导轨 2127的导向 自由滑动，进而使得所述夹取子臂 2121可沿与所述外电极轴向垂直方向移动。
与所述第六导轨 2127连接设置有第六驱动装置 2128。
在本实施例中， 所述第六驱动装置 2128为滑动气缸。
所述第六驱动装置 2128与所述控制器电连接， 以使所述控制器控制所述 第六驱动装置 2128的第六推杆 2129推动所述第六固定板 2126， 以使所述第 六滑块在所述第六导轨 2127上滑动，使得所述夹取子臂 2121沿与所述外电极 轴向垂直方向移动。
通过本实施例使得所述第一抓取手臂可使得所述夹取子臂 2121沿与所述 外电极轴向垂直方向移动以及使得所述夹取子臂 2121沿所述外电极轴向方向 上下移动， 进而使得所述第一抓取手臂可自动抓取所述外电极， 并将已抓取的 所述外电极放置在所述物料固定座 202上， 以实现所述外电极的自动装配。
实施例五，本实施例对所述装配设备如何整体自动装配所述雾化器电极连 接头和所述电池杆电极连接头的结构进行详细说明：
本实施例所示的装配设备有二种结构：
第一种， 结合图 12所示， 由图 12所示可知， 所述绝缘环装配装置、 外电 极装配装置以及内电极装配装置沿所述转盘 201的旋转方向依次设置。
其中， 若该装配平台为输送带， 则所述绝缘环装配装置、 外电极装配装置 以及内电极装配装置沿所述输送带的输送方向依次设置。
在本实施例中， 所述绝缘环物料震动盘 221、 所述外电极物料震动盘 222 和内电极物料震动盘 223沿所述转盘 201的旋转方向依次设置；
所述绝缘环装配装置、外电极装配装置以及内电极装配装置的具体结构请 见实施例四所示， 在本实施例中不#支赞述。
本实施例中，为实现所述雾化器电极连接头或所述电池杆电极连接头的自 动装配， 则本种设置方式中， 请参见图 13所示， 所述物料固定座 202的具体 结构包括：
底座 1101;
所述底座 1101顶端设置有用于容纳并定位绝缘环的定位槽 1102; 本实施 例所示的定位槽 1102用于在装配电子烟电极连接头时放置绝缘环。 所述定位 槽 1102内周面与所述绝缘环的外周面匹配设置， 以使所述绝缘环放置于所述 定位槽 1102内。
因在自动装配电子烟电极连接头时， 位于所述定位槽 1102内的所述绝缘 环不能发生位置偏移， 否则无法准确以及高效率的自动装配， 本实施例中， 为 防止所述绝缘环发生位置偏移， 则所述底座内部固定设置有定位柱 1103。 且 所述定位柱 1103的一端经过所述定位槽 1102以穿过所述底座 1101。
为使得容纳设置在所述定位槽 1102内部的所述绝缘环更为稳定， 不会发 生晃动， 则所述定位槽 1102与所述定位柱 1103同轴设置。
进一步为方便所述绝缘环与所述物料固定座脱离， 以便于取出绝缘环， 则 所述定位柱 1103远离所述底座 1101的一端端面所在的水平面高于所述定位槽
1102所在的水平面，且所述定位柱 1103的直径小于所述绝缘环中空部的直径。
因所述定位柱 1103的直径小于所述绝缘环中空部的直径， 即所述定位柱
1103 与所述绝缘环中空部之间间隙配合， 从而有效的防止绝缘环的中空部与 定位柱 1103配合过紧导致取出所述绝缘环时， 由于装配过紧而无法取出。
通过本实施例所提供的物料固定座，使得所述绝缘环可套设在所述定位柱
1103上， 并容纳在所述定位槽 1102中， 以防止所述绝缘环发生位置偏移， 从 而影响装配电子烟电极连接头时的精度，且绝缘环的中空部与所述定位柱 1103 间隙配合，从而可高效方便的将所述绝缘环与所述物料固定座脱离，提升装配 效率， 避免在装配所述绝缘环时对所述绝缘环造成损坏。
实现第一种设置方式的装配设备的具体装配过程为：
如图 12所示， 位于所述绝缘环物料导轨 231上的第一物料感应区的感应 器感应到所述绝缘环则对应生成第一触发信号；
所述控制器根据所述第一触发信号生成控制信号，以控制所述绝缘环拾取 手臂 211拾取所述绝缘环； 具体拾取过程请见实施例四；
所述控制器控制所述绝缘环拾取手臂 211 将所述绝缘环移动到靠近所述 第一物料感应区的物料固定座 202正上方；
所述控制器控制所述绝缘环拾取手臂 211 将所述绝缘环套设在所述定位 柱 1103上， 以使所述绝缘环位于所述定位槽 1102中， 具体套设过程请见实施 例四；
所述控制器控制所述绝缘环拾取手臂 211复位，以便于重新拾取所述绝缘 环；
所述控制器预设移动角度，以使所述控制器根据所述预设移动角度控制所 述转盘 201转动，以使插设有所述绝缘环的物料固定座 202旋转至第一抓取手 臂 212下方；
当然， 该移动角度不作限定， 只要便于第一抓取手臂 212抓取所述外电极 即可； 所述控制器控制所述第一抓取手臂 212抓取所述外电极，并将已抓取的所 述外电极套设在所述定位柱 1103上，以使所述绝缘环插设在所述外电极内部； 所述第一抓取手臂 212的具体抓取过程请见实施例四；
所述控制器控制所述第一抓取手臂 212 复位， 以便于重新抓取所述外电 极；
所述控制器根据所述预设移动角度控制所述转盘 201转动，以使插设有所 述外电极的物料固定座 202旋转至第一压紧手臂 301下方；
与所述控制器电连接设置有第二驱动装置；
与所述第二驱动装置连接设置有压杆，以使所述压杆在所述第二驱动装置 的控制下沿朝向所述物料固定座 202 的方向向下运动以压紧位于所述物料固 定座 202上的所述物料。
即在本实施例中， 所述第一压紧手臂 301 用于压紧所述物料固定座 202 上的所述外电极和所述绝缘环， 以使所述外电极和所述绝缘环相对固定；
具体的，所述第一压紧手臂 301沿所述转盘的旋转方向设置在所述第一抓 取手臂 212的下游；
本实施例中， 为防止所述第一压紧手臂 301压紧位于所述物料固定座 202 上的所述外电极与所述绝缘环时， 所述转盘 201 受到所述第一压紧手臂 301 的力而倾斜， 损坏所述转盘 201情形的出现， 则较佳的， 在所述转盘 201的下 方设置有支撑柱；
所述支撑柱位于所述装配平台下方，以使所述物料固定座 202运动至所述 第一压紧手臂 301下方时，使得所述支撑柱将所述装配平台顶起以平衡所述装 配平台。 即在本实施例中， 所述支撑柱顶起所述转盘 201， 以使相对运动的所 述支撑柱和所述第一压紧手臂 301平衡所述转盘 201。
较佳的， 所述支撑柱位于所述转盘 201下方， 且与所述第一压紧手臂 301 位置对应。
即所述控制器控制所述第一压紧手臂 301 压紧位于所述物料固定座 202 上的所述外电极与所述绝缘环的同时控制所述支撑柱上升， 以抵持所述转盘 201 , 以使所述转盘 201同时受到所述第一压紧手臂 301向下的力以及所述支 撑柱向上的力， 从而使得所述转盘 201平衡。 经过预设时长， 所述控制器确定所述外电极和所述绝缘环相对固定， 则所 述控制器控制所述支撑柱和所述第一压紧手臂 301复位；
所述控制器根据所述预设移动角度控制所述转盘 201转动，以使插设有所 述外电极的物料固定座 202运动至第三抓取手臂 1001下方；
此时的所述第三抓取手臂 1001位于起始位置，即第三抓取手臂 1001沿所 述转盘的旋转方向位于所述第一压紧手臂 301的下游，以及位于所述第二抓取 手臂 213的上游；
所述控制器控制所述第三抓取手臂 1001提起位于所述物料固定座 202上 且相互固定的所述外电极和所述绝缘环； 所述第三抓取手臂 1001的具体结构 和第一抓取手臂 212的结构相同， 不再赘述；
与所述第三抓取手臂 1001连接设置有滑轨 808，即所述第三抓取手臂 1001 可沿所述滑轨 808的导向自由运动， 其中， 所述滑轨 808的导向为直线方向。
所述第三抓取手臂 1001 将所述外电极和所述绝缘环提取后沿所述滑轨 808运动至预设位置。
所述控制器根据所述预设移动角度控制所述转盘 201转动，以使所述固定 座 202转动至所述第二抓取手臂 213下方；
所述第二抓取手臂 213抓取所述内电极，并将所述内电极套设在所述物料 固定座 202上；
所述控制器控制所述第二抓取手臂 213复位；
所述控制器根据所述预设移动角度控制所述转盘 201转动，直至放置有所 述内电极的所述固定座 202旋转至所述预设位置后静止， 此时所述固定座 202 以及所述第三抓取手臂 1001均位于所述预设位置， 且所述第三抓取手臂 1001 位于放置有所述内电极的所述固定座 202的正上方。
所述控制器控制所述第三抓取手臂 1001将所述外电极和所述绝缘环套设 在已套设有所述内电极的所述物料固定座上以形成所述电子烟电极连接头； 所述控制器控制所述第三抓取手臂 1001复位， 以便于所述第三抓取手臂 1001重新抓取所述绝缘环和所述外电极；
所述控制器根据所述预设移动角度控制所述转盘 201转动，以使设置有所 述电子烟电极连接头的所述物料固定座 202转动至第二压紧手臂 302下方； 其中，所述第二压紧手臂 302的具体结构与所述第一压紧手臂 301结构相 同， 不再赘述。
所述第二压紧手臂 302用于压紧所述电子烟电极连接头，以使成品的雾化 器电极连接头或电池杆电极连接头结构更加可靠，有效的延长电子烟的使用寿 命；
较佳的，为防止所述第二压紧手臂 302压紧位于所述物料固定座 202上的 所述电子烟电极连接头时，所述转盘 201倾斜，损坏所述转盘 201情形的出现， 则较佳的，与所述第二压紧手臂 302位置对应的所述转盘 201下方也设置有所 述支撑柱。
较佳的， 所述支撑柱位于所述转盘 201下方，且所述支撑柱与所述第二压 紧手臂 302位置对应。
本种设置方式中， 所述绝缘环拾取手臂 211、 所述第一抓取手臂 212、 所 述第一压紧手臂 301、所述第三抓取手臂 1001、所述第二抓取手臂 213和所述 第二压紧手臂 302沿所述转盘的旋转方向依次设置；
所述控制器根据所述预设移动角度控制所述转盘 201转动，以使已压紧的 所述电子烟电极连接头转动至第四抓取手臂 805下方；
所述控制器控制所述第四抓取手臂 805抓取位于所述物料固定座 202上的 已压紧的所述电子烟电极连接头，并将所述电子烟电极连接头放置于出料导轨
24上；
其中，因设置有所述第四抓取手臂 805可使得所述电子烟电极连接头能够 稳定的运动至所述出料导轨 24上。
其中， 所述出料导轨 24可釆用倾斜振动的方式移动成品电子烟电极连接 头运动至位于所述出料导轨 24上的第二物料感应区；
所述第四抓取手臂 805的具体结构不作限定，只要其可抓取所述电子烟电 极连接头即可， 其具体结构也可参见第一抓取手臂 212的具体结构所示；
位于所述出料导轨 24上的所述电子烟电极连接头被所述定位组件 252定 位设置在所述预设焊锡位置， 其具体定位过程请见实施例二所示， 在本实施例 中不做赘述。
所述焊锡手臂 253 对位于所述预设焊锡位置的所述电子烟电极连接头进 行上焊锡， 其具体上焊锡过程请见实施例三所示， 在本实施例中不做赞述。 第二种为： 请参见图 14所示：
本种方式中， 所述内电极装配装置、 所述绝缘环装配装置以及所述外电极 装配装置沿所述转盘 201的旋转方向依次设置。
其中， 所述内电极装配装置、 所述绝缘环装配装置以及所述外电极装配装 置的具体结构请见实施例四所示， 在本实施例中不做赞述。
即所述内电极物料震动盘 223、 所述绝缘环物料震动盘 221和所述外电极 物料震动盘 222沿所述转盘 201的旋转方向依次设置；
且所述第二抓取手臂 213、 所述绝缘环拾取手臂 211和所述第一抓取手臂 212沿所述转盘的旋转方向依次设置。
若所述装配平台为输送带， 则所述第二抓取手臂 213、 所述绝缘环拾取手 臂 211和所述第一抓取手臂 212沿输送方向依次设置。
本实施例中，为实现所述雾化器电极连接头或所述电池杆电极连接头的自 动装配， 则本种设置方式中， 所述物料固定座 202的具体结构请参见图 15所 示；
所述物料固定座 202内部设置有由磁性材质制成的圓柱形磁力柱 151， 且 所述磁力柱 151的直径等于所述内电极的直径；
所述磁力柱 151顶端设置有子磁力柱 152， 且所述子磁力柱 152与所述内 电极中空部匹配设置；
实现第二种设置方式的装配设备的具体装配过程为：
位于所述内电极物料导轨 233 上的第一物料感应区的第一感应器感应到 所述内电极则对应生成第一触发信号；
需明确的是，本种设置方式中位于所述第一物料感应区上的所述物料的放 置方式与第一种方式相同；
所述控制器根据所述第一触发信号生成控制信号，以控制所述第二抓取手 臂 213抓取所述内电极， 并将所述内电极的中空部套的设在所述子磁力柱 152 上；
其中， 所述第二抓取手臂 213抓取所述内电极的具体方式请见实施例四； 因物料为金属材质制成，则将由金属材质制成的物料装配至本种方式中所 示的物料固定座 202上， 因物料固定座 202内设置有磁力柱 151， 使得物料固 定座 202可以更加准确的固定物料， 提升装配过程中的精度。
又因所述磁力柱 151的子磁力柱 152等于所述内电极中空部的直径，则使 得所述内电极能够稳固的套设在所述子磁力柱 152上，进而使得所述内电极可 稳定的设置在所述物料固定座 202上；
所述控制器控制所述第二抓取手臂 213 复位， 以便于重新拾取所述内电 极；
所述控制器预设移动角度，以使所述控制器根据所述预设移动角度控制所 述转盘 201转动，以使插设有所述绝缘环的物料固定座 202旋转至绝缘环拾取 手臂 211下方；
所述控制器控制所述绝缘环拾取手臂 211抓取所述绝缘环，并将已抓取的 所述绝缘环套设到所述内电极上，以使所述绝缘环固定设置在所述物料固定座 202上；
所述绝缘环拾取手臂 211的具体拾取过程请见实施例四；
所述控制器控制所述绝缘环拾取手臂 211复位，以便于重新拾取所述绝缘 环；
所述控制器根据所述预设移动角度控制所述转盘 201转动，以使插设有所 述绝缘环的物料固定座 202旋转至第三压紧手臂 1401下方；
其中， 所述第三压紧手臂 1401用于压紧位于所述物料固定座 202上的所 述内电极与所述绝缘环， 以使所述内电极与所述绝缘环相对固定；
具体的， 所述第三压紧手臂 1401沿所述转盘的旋转方向设置在所述绝缘 环拾取手臂 211的下游；
其中， 所述第三压紧手臂 1401的具体结构请见第一种设置方式中的第一 压紧手臂 301的具体结构， 在本种设置方式中不做赞述。
本实施例中，为防止所述第三压紧手臂 1401压紧位于所述物料固定座 202 上的所述内电极与所述绝缘环时， 所述转盘 201受到所述第三压紧手臂 1401 的力而倾斜， 损坏所述转盘 201情形的出现， 则较佳的， 在所述转盘 201的下 方设置有支撑柱以使得所述支撑柱顶起所述转盘 201;
经过预设时长， 所述控制器确定所述内电极和所述绝缘环相对固定， 则所 述控制器控制所述支撑柱和所述第三压紧手臂 1401复位；
所述控制器根据所述预设移动角度控制所述转盘 201转动，以使插设有所 述绝缘环的物料固定座 202运动至第一抓取手臂 212下方；
所述控制器控制所述第一抓取手臂 212将所述外电极套设在所述绝缘环 上， 以形成所述电子烟电极连接头；
所述控制器根据所述预设移动角度控制所述转盘 201转动，以使电子烟电 极连接头旋转至第四压紧手臂 1402下方；
即所述第二抓取手臂 213、 所述绝缘环拾取手臂 211、 所述第一抓取手臂 212和所述第四压紧手臂 1402沿所述转盘的旋转方向依次设置；
所述控制器控制所述第四压紧手臂 1402压紧所述物料固定座 202， 以使 位于所述物料固定座 202上的外电极、 内电极和绝缘环相对固定；
较佳的， 在本种设置方式中， 设置在所述物料固定座 202内部， 且与所述 磁力柱 501 连接设置有顶起驱动机构， 且所述顶起驱动机构与所述控制器连 接， 以使所述控制器通过所述顶起驱动机构控制所述磁力柱 501上升， 以使相 对运动的所述第三压紧手臂 1401和所述磁力柱 501共同压紧所述内电极和所 述绝缘环， 进而使得所述内电极和所述绝缘环相对固定； 以使相对运动的所述 第四压紧手臂 1402和所述磁力柱 501共同压紧所述电子烟电极连接头。 进而 使得所述电子烟电极连接头的外电极、 内电极和绝缘环之间更加固定。
所述控制器根据所述预设移动角度控制所述转盘 201转动，以使已压紧的 所述电子烟电极连接头转动至第四抓取手臂 805下方；
所述控制器控制所述第四抓取手臂 805抓取位于所述物料固定座 202上的 已压紧的所述电子烟电极连接头，并将所述电子烟电极连接头放置于出料导轨 24上；
其中， 所述出料导轨 24可釆用倾斜振动的方式移动成品电子烟电极连接 头运动至位于所述出料导轨 24上的第二物料感应区；
所述第四抓取手臂 805的具体结构不作限定，只要其可抓取所述电子烟电 极连接头即可， 其具体结构也可参见第一抓取手臂 212的具体结构所示； 位于所述出料导轨 24上的所述电子烟电极连接头被所述定位组件 252定 位设置在所述预设焊锡位置， 其具体定位过程请见实施例二所示， 在本实施例 中不做赘述。
所述焊锡手臂 253 对位于所述预设焊锡位置的所述电子烟电极连接头进 行上焊锡， 其具体上焊锡过程请见实施例三所示， 在本实施例中不做赞述。
实施例六， 本实施例对电子烟电极连接头的装配方法进行详细说明， 即通 过该装配方法可自动装配电子烟电极连接头节省人工和成本。
请见图 16所示， 所述装配方法具体包括：
1601、所述控制器根据所述第一感应器生成的所述第一触发信号控制所述 物料拾取手臂拾取所述物料并将所述物料放置在所述物料固定座上以形成所 述电子烟电极连接头；
其中， 所述物料拾取手臂拾取物料的具体结构和过程请见上述实施例，在 本实施例中不做赘述。
1602、所述控制器控制所述第四抓取手臂抓取位于所述物料固定座上的所 述电子烟电极连接头，并控制所述第四抓取手臂将所述电子烟电极连接头放置 于所述出料导轨；
具体的所述第四抓取手臂的具体工作过程请见实施例五，在本实施例中不 做赘述。
1603、所述控制器根据所述第二感应器生成的所述第二触发信号控制所述 定位组件朝向所述电子烟电极连接头运动以使所述电子烟电极连接头定位设 置在所述预设焊锡位置；
其中， 所述电子烟电极连接头具体如何定位在所述预设焊锡位置的，请见 实施例一和实施例二所示， 在本实施例中不#支赞述。
1604、所述控制器根据所述第二触发信号控制所述焊锡手臂对位于所述预 设焊锡位置的所述电子烟电极连接头上焊锡。
其中， 所述焊锡手臂如何进行上焊锡的请见实施例一至实施例三所示，在 本实施例中不做赘述。
实施例七，本实施例对所述焊锡手臂对位于所述预设焊锡位置的所述电子 烟电极连接头具体上焊锡的过程进行详细说明：
本实施例中， 所述装配方法具体包括：
1701、所述控制器根据所述第一感应器生成的所述第一触发信号控制所述 物料拾取手臂拾取所述物料并将所述物料放置在所述物料固定座上以形成所 述电子烟电极连接头；
1702、所述控制器控制所述第四抓取手臂抓取位于所述物料固定座上的所 述电子烟电极连接头，并控制所述第四抓取手臂将所述电子烟电极连接头放置 于所述出料导轨；
1703、所述控制器根据所述第二感应器生成的所述第二触发信号控制所述 定位组件朝向所述电子烟电极连接头运动以使所述电子烟电极连接头定位设 置在所述预设焊锡位置；
本实施例所示的步骤 1701 至步骤 1703 的具体过程与图 16所示的步骤 1601至步骤 1603过程相同， 在本实施例中不做赞述。
1704、所述控制器根据所述第二触发信号控制所述第一焊锡手臂对位于所 述第一预设焊锡位置的所述外电极上焊锡，以及控制所述第二焊锡手臂对位于 所述第二预设焊锡位置的所述内电极上焊锡；
此种在两个位置同时上焊锡且无需沿着产品流动的上游或下游移动所述 第一焊锡手臂和所述第二焊锡手臂的方法， 不仅提高了焊接效率， 而且焊接位 置较准确， 产品良率得到极大的提高。
具体请见实施例一至实施例三所示， 在本实施例中不做赞述。

Claims

权 利 要 求
1、 一种用于装配电子烟电极连接头的装配设备， 其特征在于， 包括： 装 配平台、 物料固定座、 第一物料感应区、 第一感应器、 第二物料感应区、 第二 感应器、 物料拾取手臂、 出料导轨、 控制器以及焊锡手臂；
所述物料固定座固定设置在所述装配平台上；
所述第一物料感应区设置有所述第一感应器，以使所述第一感应器感应到 位于所述第一物料感应区的物料并对应生成第一触发信号；
分别与所述第一感应器以及所述物料拾取手臂电连接设置有所述控制器， 使得所述控制器根据所述第一触发信号控制所述物料拾取手臂拾取所述物料 并将所述物料放置在所述物料固定座上以形成所述电子烟电极连接头，且所述 控制器通过所述装配平台带动所述物料固定座运动，直至所述电子烟电极连接 头运动至所述出料导轨；
所述第二物料感应区位于所述出料导轨远离所述装配平台的端部，且所述 第二物料感应区设置有所述第二感应器，以使所述第二感应器感应到位于所述 第二物料感应区的所述电子烟电极连接头并对应生成第二触发信号；
所述出料导轨远离所述装配平台的端部设置有定位组件，通过所述定位组 件使得所述电子烟电极连接头定位设置在所述出料导轨上的预设焊锡位置；且 所述预设焊锡位置位于所述焊锡手臂下方；
所述焊锡手臂和所述定位组件分别与所述控制器电连接，所述控制器用于 根据所述第二触发信号控制所述定位组件朝向所述电子烟电极连接头运动以 使所述电子烟电极连接头定位设置在所述预设焊锡位置，所述控制器还用于根 据所述第二触发信号控制所述焊锡手臂对位于所述预设焊锡位置的所述电子 烟电极连接头上焊锡。
2、 根据权利要求 1所述的装配设备， 其特征在于， 所述定位组件包括： 靠近所述出料导轨出料口设置的挡块；
与所述挡块连接设置有第一气缸， 且所述第一气缸与所述控制器电连接， 以使所述控制器通过所述第一气缸推动所述挡块，以使所述挡块抵持所述出料 口以使所述电子烟电极连接头停留设置在所述出料导轨上；
第一定位块，所述第一定位块活动插设在所述出料导轨靠近所述出料口一 端侧面开设的通孔内部，且所述第一定位块靠近所述电子烟电极连接头的端部 设置有至少一个凹槽， 且所述凹槽与所述电子烟电极连接头的外周壁匹配设 置，使得通过所述凹槽定位在所述出料导轨上的所述电子烟电极连接头位于所 述预设焊锡位置；
与所述第一定位块连接设置有第二气缸，且所述第二气缸与所述控制器电 连接， 以使所述控制器通过所述第二气缸推动所述第一定位块， 以使所述第一 定位块经由所述通孔沿所述电子烟电极连接头方向运动，直至所述电子烟电极 连接头通过所述凹槽定位设置在所述预设焊锡位置。
3、 根据权利要求 1所述的装配设备， 其特征在于， 所述定位组件包括： 第二定位块，所述第二定位块活动插设在所述出料导轨靠近所述出料口一 端侧面开设的通孔内部，所述第二定位块靠近所述出料口设置有用于使得所述 电子烟电极连接头停留在所述出料导轨上的抵持壁，所述第二定位块靠近所述 电子烟电极连接头的端部设置有至少一个凹槽，且所述凹槽与所述电子烟电极 连接头的外周壁匹配设置，使得通过所述凹槽定位在所述出料导轨上的所述电 子烟电极连接头位于所述预设焊锡位置；
与所述第二定位块连接设置有第三气缸，且所述第三气缸与所述控制器电 连接， 以使所述控制器通过所述第三气缸推动所述第二定位块， 以使所述第二 定位块经由所述通孔沿所述电子烟电极连接头方向运动，直至所述抵持壁抵持 所述出料口以及所述电子烟电极连接头通过所述凹槽定位设置在所述预设焊 锡位置。
4、 根据权利要求 2或 3所述的装配设备， 其特征在于， 所述电子烟电极 内电极之间的绝缘环；
所述凹槽为两个，以使通过所述定位组件可使得两个所述电子烟电极连接 头分别定位设置在第一预设焊锡位置和第二预设焊锡位置；
所述焊锡手臂为两个，且第一焊锡手臂和第二焊锡手臂分别与所述控制器 电连接； 且所述第一焊锡手臂用于对所述外电极上焊锡， 所述第二焊锡手臂用 于对所述内电极上焊锡；
所述控制器用于控制所述第一焊锡手臂对位于所述第一预设焊锡位置的 所述外电极上焊锡，以及控制所述第二焊锡手臂对位于所述第二预设焊锡位置 的所述内电极上焊锡；
所述控制器还用于控制所述第二焊锡手臂对位于所述第一预设焊锡位置 的所述内电极上焊锡，以及控制所述第一焊锡手臂对位于所述第二预设焊锡位 置的所述外电极上焊锡。
5、根据权利要求 1所述的装配设备， 其特征在于， 所述装配设备还包括： 用于放置所述物料的物料震动盘以及物料导轨； 至所述物料导轨，所述预设状态为各个所述物料中空部的轴线与所述物料震动 盘所在平面垂直；
所述物料导轨设置于所述物料震动盘与所述装配平台之间，用以将所述物 料震动盘送出的所述物料继续沿所述装配平台方向输送；
所述第一物料感应区位于所述物料导轨靠近所述装配平台的端部； 所述物料导轨设置有挡料阀，所述挡料阀用于将所述物料固定在所述第一 物料感应区。
6、 根据权利要求 4或 5所述的装配设备， 其特征在于， 所述物料震动盘 包括： 用于放置所述外电极的外电极物料震动盘、用于放置所述绝缘环的绝缘 环物料震动盘以及用于放置所述内电极的内电极物料震动盘；
所述物料导轨包括： 与所述外电极物料震动盘配合设置的外电极物料导 轨、与所述绝缘环物料震动盘配合设置的绝缘环物料导轨以及与所述内电极物 料震动盘配合设置的内电极物料导轨；
所述物料拾取手臂包括： 绝缘环拾取手臂、用于抓取所述外电极的第一抓 取手臂和用于抓取所述内电极的第二抓取手臂。
7、 根据权利要求 1所述的装配设备， 其特征在于，
所述装配平台为输送带， 所述物料固定座依次排列设置在所述输送带上； 或，
所述装配平台为可转动的转盘， 所述物料固定座围绕设置在所述转盘上。
8、 根据权利要求 6或 7所述的装配设备， 其特征在于， 所述绝缘环物料 震动盘、所述外电极物料震动盘和所述内电极物料震动盘沿所述转盘的旋转方 向或沿所述输送带的输送方向依次设置；
且所述绝缘环拾取手臂、所述第一抓取手臂和所述第二抓取手臂沿所述转 盘的旋转方向依次设置。
9、根据权利要求 8所述的装配设备， 其特征在于， 所述物料固定座包括： 底座；
所述底座顶端设置有用于容纳并定位所述绝缘环的定位槽，所述定位槽内 周面与所述绝缘环的外周面匹配设置；
所述底座内部固定设置有定位柱，所述定位柱的一端经过所述定位槽以穿 过所述底座，且所述定位槽与所述定位柱同轴设置， 所述定位柱远离所述底座 的一端端面所在的水平面高于所述定位槽所在的水平面；所述定位柱的直径小 于所述绝缘环中空部的直径，以使套设在所述定位柱上的所述绝缘环与所述定 位柱间隙配合， 且容置在所述定位槽中。
10、根据权利要求 9所述的装配设备，其特征在于，所述装配设备还包括： 用于压紧以使套设在所述定位柱上的所述外电极与所述绝缘环相对固定 的第一压紧手臂；
用于提起位于所述物料固定座上且相互固定的所述外电极和所述绝缘环， 以使所述外电极和所述绝缘环运动至预设位置的第三抓取手臂，且所述第三抓 取手臂还用于将已运动至所述预设位置的所述外电极和所述绝缘环套设在已 套设有所述内电极的所述物料固定座上以形成所述电子烟电极连接头；
用于压紧所述电子烟电极连接头的第二压紧手臂；
其中， 所述绝缘环拾取手臂、 所述第一抓取手臂、 所述第一压紧手臂、 所 述第三抓取手臂、所述第二抓取手臂和所述第二压紧手臂沿所述转盘的旋转方 向或沿所述输送带的输送方向依次设置。
11、 根据权利要求 10所述的装配设备， 其特征在于， 所述装配设备还包 括支撑柱；
所述支撑柱位于所述装配平台下方，以使所述物料固定座运动至所述第一 压紧手臂下方和所述第二压紧手臂下方时，使得所述支撑柱将所述装配平台顶 起以平衡所述装配平台。
12、 根据权利要求 6或 7所述的装配设备， 其特征在于， 所述内电极物料 震动盘、所述绝缘环物料震动盘、和所述外电极物料震动盘沿所述转盘的旋转 方向或沿所述输送带的输送方向依次设置；
且所述第二抓取手臂、所述绝缘环拾取手臂和所述第一抓取手臂沿所述转 盘的旋转方向或沿所述输送带的输送方向依次设置。
13、 根据权利要求 12所述的装配设备， 其特征在于， 所述物料固定座内 部设置有由磁性材质制成的圓柱形磁力柱，且所述磁力柱的直径等于所述内电 极直径；
所述磁力柱顶端设置有子磁力柱，且所述子磁力柱与所述内电极中空部匹 配设置， 以使所述第二抓取手臂将所述内电极插设在所述子磁力柱上， 以使所 述绝缘环拾取手臂将所述绝缘环套设在所述内电极上，以使所述第一抓取手臂 将所述外电极套设在所述绝缘环上， 以形成所述电子烟电极连接头。
14、 根据权利要求 12或 13所述的装配设备， 其特征在于， 所述装配设 备还包括：
用于压紧以使位于所述物料固定座上的所述内电极和所述绝缘环相对固 定的第三压紧手臂；
用于压紧所述电子烟电极连接头的第四压紧手臂；
且所述第二抓取手臂、 所述绝缘环拾取手臂、 所述第三压紧手臂、 所述第 一抓取手臂和所述第四压紧手臂沿所述转盘的旋转方向或沿所述输送带的输 送方向依次设置。
15、 根据权利要求 13或 14所述的装配设备， 其特征在于，
设置在所述物料固定座内部， 且与所述磁力柱连接设置有顶起驱动机构， 且所述顶起驱动机构与所述控制器连接，以使所述控制器通过所述顶起驱动机 构控制所述磁力柱上升，以使相对运动的所述第三压紧手臂和所述磁力柱共同 压紧所述内电极和所述绝缘环，以使相对运动的所述第四压紧手臂和所述磁力 柱共同压紧所述电子烟电极连接头。
16、 根据权利要求 8或 12所述的装配设备， 其特征在于， 所述装配设备 还包括：
用于抓取位于所述物料固定座上的所述电子烟电极连接头，并将所述电子 烟电极连接头放置于所述出料导轨的第四抓取手臂。
17、 一种基于权利要求 1至 16任一项所述的装配设备的装配方法， 其特 征在于， 包括：
所述控制器根据所述第一感应器生成的所述第一触发信号控制所述物料 拾取手臂拾取所述物料并将所述物料放置在所述物料固定座上以形成所述电 子烟电极连接头；
所述控制器控制所述第四抓取手臂抓取位于所述物料固定座上的所述电 子烟电极连接头，并控制所述第四抓取手臂将所述电子烟电极连接头放置于所 述出料导轨；
所述控制器根据所述第二感应器生成的所述第二触发信号控制所述定位 组件朝向所述电子烟电极连接头运动以使所述电子烟电极连接头定位设置在 所述预设焊锡位置；
所述控制器根据所述第二触发信号控制所述焊锡手臂对位于所述预设焊 锡位置的所述电子烟电极连接头上焊锡。
18、 根据权利要求 17所述的装配方法， 其特征在于， 所述控制器根据所 述第二触发信号控制所述焊锡手臂对位于所述预设焊锡位置的所述电子烟电 极连接头上焊锡包括：
所述控制器根据所述第二触发信号控制所述第一焊锡手臂对位于所述第 一预设焊锡位置的所述外电极上焊锡，以及控制所述第二焊锡手臂对位于所述 第二预设焊锡位置的所述内电极上焊锡。
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