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WO2016015245A1 - 一种绝缘环检测装置以及装配装置 - Google Patents

一种绝缘环检测装置以及装配装置 Download PDF

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Publication number
WO2016015245A1
WO2016015245A1 PCT/CN2014/083303 CN2014083303W WO2016015245A1 WO 2016015245 A1 WO2016015245 A1 WO 2016015245A1 CN 2014083303 W CN2014083303 W CN 2014083303W WO 2016015245 A1 WO2016015245 A1 WO 2016015245A1
Authority
WO
WIPO (PCT)
Prior art keywords
insulating ring
controller
electrode
arm
outer electrode
Prior art date
Application number
PCT/CN2014/083303
Other languages
English (en)
French (fr)
Inventor
向智勇
Original Assignee
惠州市吉瑞科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠州市吉瑞科技有限公司 filed Critical 惠州市吉瑞科技有限公司
Priority to PCT/CN2014/083303 priority Critical patent/WO2016015245A1/zh
Priority to CN201490000184.5U priority patent/CN205667358U/zh
Publication of WO2016015245A1 publication Critical patent/WO2016015245A1/zh

Links

Classifications

    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70—Manufacture

Definitions

  • the present invention relates to the field of electronic cigarette assembly, and more particularly to an insulating ring detecting device and an assembling device for detecting whether an insulating ring is inserted into an outer electrode.
  • the prior art electronic cigarette includes: an atomizer 110 for atomizing the smoke oil to form a smoke for the user to smoke, and a battery rod assembly 120 for supplying power to the atomizer 110,
  • the atomizer 110 has an atomizer electrode connector, the atomizer electrode connector is provided with an atomizer electrode, the battery rod assembly has a battery rod electrode connector, and the battery rod electrode connector is provided with a battery rod electrode, wherein the atomizer electrode connector is connected to the battery rod electrode connector to electrically connect the atomizer electrode and the battery rod electrode, that is, the atomizer 110 and the
  • the battery rod assembly 120 is respectively connected to the atomizer electrode connector as the electronic cigarette electrode connector and the battery rod electrode connector to realize mechanical connection and electrical connection therebetween.
  • the atomizer electrode connector includes an outer electrode 111, an inner electrode 112 interposed in the outer electrode 111, and an insulating ring 113 between the outer electrode 111 and the inner electrode 112.
  • the battery rod electrode connector includes an outer electrode 121, an inner electrode 122 interposed in the outer electrode 121, and an insulating ring 123 between the outer electrode 121 and the inner electrode 122.
  • the international patent application number that is not disclosed based on the applicant's application is PCT/CN2014/077679, and the international filing date is 2014-05-16, and the invention name is "an assembly device for assembling an electronic cigarette electrode connector and an assembly method" It can be seen that the assembly of the electronic cigarette electrode connector can realize automatic assembly to reduce labor and improve assembly efficiency. However, if the assembly equipment fails during the assembly process, that is, the insulating ring is not inserted in the outer electrode, and the assembly equipment is in normal operation, the assembled electronic cigarette electrode connector may lack an insulating ring and cannot be used normally, thereby improving the automatic assembly. The scrap rate in the e-cigarette electrode connector process increases the cost of production.
  • the present invention provides an insulating ring detecting device and an assembling device that can detect whether or not an insulating ring is inserted in an external electrode.
  • An insulating ring detecting device for detecting whether the insulating ring has been inserted in an outer electrode
  • the utility model comprises: a cylinder, a fixing plate, a material fixing seat for placing the outer electrode and the insulating ring, and a controller;
  • the cylinder is disposed in connection with the fixing plate, and the controller is configured to control the fixing plate to face or away from the material fixing seat by the cylinder when the material fixing base moves under the fixing plate Exercise
  • a detecting unit is disposed at an end of the fixing plate near the material fixing base, and the detecting unit is electrically connected to the controller, and the controller is configured to detect, by the detecting unit, whether the insulating ring is inserted Within the outer electrode.
  • the insulating ring detecting device wherein the detecting unit comprises: two conductive probes disposed on an end of the fixing plate near the material fixing seat, and at least one of the two conductive probes
  • the controller is electrically connected, and if the insulating ring is not inserted into the outer electrode, the outer electrode forms a current loop with the conductive probe; if the outer electrode is interposed with the insulating ring And the insulating ring is insulated from the conductive probe; the controller is further configured to determine the external electrode if the controller detects that the external electrode forms a energization loop with the conductive probe The insulating ring is not inserted therein.
  • the insulating ring detecting device wherein the detecting unit comprises:
  • Fixing the platform, and the fixing platform is disposed below the fixing plate in a direction close to the material fixing seat, and the fixing platform is provided with a through hole;
  • the through hole is internally provided with a spring column made of an elastic material to make the spring column have an interference fit with the through hole; and the spring column is matched with the hollow portion of the outer electrode to make a gap fit.
  • the spring column may be inserted in a hollow portion of the outer electrode;
  • a connecting rod for connecting the fixing plate and the fixing platform is disposed between the fixing plate and the fixing platform, and the connecting rod is provided with a fiber optic probe electrically connected to the controller;
  • the control The device is configured to control the cartridge to be inserted into the outer electrode on the material fixing seat by the cylinder, and if the insulating ring is not inserted into the outer electrode, the bullet column is opposite to the The fixed platform is stationary; if the outer electrode is internally provided with the insulating ring, the insulating ring abuts the column to make the column in the through hole away from the insulating ring Moving to cause the fiber optic probe to sense the bullet column and correspondingly generate a trigger signal; the controller is further configured to determine that the outer electrode is not inserted with the insulation if the trigger signal is not received ring.
  • the insulating ring detecting device further includes: a sounding device electrically connected to the controller, wherein the sounding device is configured to: if the controller determines that the insulating ring is not inserted in the outer electrode, an alarm sound is emitted to indicate that the user does not Inserting the insulating ring;
  • the light emitting element is configured to, if the controller determines that the insulating ring is not inserted in the outer electrode, the light emitting element emits light to indicate the user The insulating ring is not inserted into the electrode.
  • An assembly device for assembling an electronic cigarette electrode connector comprising: a controller, a rotatable turntable, an insulating ring picking arm for picking up the insulating ring, an outer electrode picking arm for picking up the outer electrode, An inner electrode picking arm for picking up the inner electrode, an inner electrode detecting device for detecting whether the inner electrode is inserted on the insulating ring, and the insulating ring detecting device according to any one of the above;
  • the material fixing seat is disposed on the turntable
  • the controller is electrically connected to the outer electrode picking arm, the insulating ring picking arm, and the inner electrode picking arm, respectively, and the outer electrode picking arm, the insulating ring picking arm, and the inner electrode picking arm Arranging sequentially along the rotation direction of the turntable; the controller is configured to sequentially control the outer electrode picking arm to insert the outer electrode on the material fixing seat, and control the insulating ring to pick up the arm to the insulating ring Inserted in the outer electrode, controlling the inner electrode picking arm to insert the inner electrode on the insulating ring;
  • the insulating ring detecting device electrically connected to the controller is disposed between the insulating ring picking arm and the inner electrode picking arm in a rotating direction of the turntable, and the inner electrode electrically connected to the controller a detecting device is disposed downstream of the inner electrode picking arm in the rotating direction of the turntable;
  • the controller is configured to determine that the insulating ring is not inserted in the outer electrode by the insulating ring detecting device, and/or the controller determines that the inner electrode is not inserted by the internal electrode detecting device On the insulating ring, the controller controls the turntable to stop rotating or to control the turntable reset.
  • the assembly device wherein the internal electrode detecting device is provided with a support arm, and the support arm is provided with a fiber optic probe for sensing a light source, and if the internal electrode located on the material holder moves to When the fiber optic probe is in a position parallel to a plane where the turntable is located, the fiber optic probe is configured to generate a trigger signal according to the internal electrode corresponding to the trigger signal.
  • the inner electrode is inserted into the insulating ring.
  • the assembly device wherein the assembly device further includes:
  • the material guide rail comprises an outer electrode material guide rail for conveying the outer electrode, an insulating ring material guide rail for conveying the insulating ring, and for conveying The inner electrode material guide rail of the inner electrode;
  • the material guide rail is disposed near the end of the turntable with a material sensing area, and the material sensing area is provided with an inductor for sensing the material and electrically connected to the controller; the controller is configured to pass the sensing Determining whether the material has moved to the material sensing area;
  • the material rail is provided with a material valve for fixing the material in the material sensing area.
  • the assembling device wherein the assembling device further comprises: a material vibrating plate; the preset state is that an axis of each hollow portion of the material is perpendicular to a plane of the material vibrating plate;
  • the material vibrating plate comprises: an outer electrode material vibrating plate for placing the outer electrode, an insulating ring material vibrating plate for placing the insulating ring, and an inner electrode material vibrating plate for placing the inner electrode .
  • the assembly apparatus further comprises: the outer electrode, the insulating ring, and the body for moving toward the material holder until the material holder is located
  • the inner arm is relatively fixed to form a pressing arm of the electronic cigarette electrode connector
  • the pressing arm is disposed downstream of the internal electrode detecting device in a rotating direction of the turntable.
  • the assembly device wherein the assembly device further includes a support column;
  • the support column is disposed under the turntable, and the support column corresponds to the position of the pressing arm, so that when the pressing arm is pressed against the material fixing seat, the supporting column is jacked up to balance Said turntable.
  • the assembly apparatus further comprises: a first grabbing arm electrically connected to the controller and a discharge rail for placing the electronic cigarette electrode connector; a first grabbing arm electrically connected to the controller, the first grabbing arm for grasping Taking the e-cigarette electrode connector and performing 180-degree rotation to perform upper soldering, and rotating the e-cigarette electrode connector on which the solder is completed by 180 degrees, and placing the rotated e-cigarette electrode connector On a discharge rail for placing the e-cigarette electrode connector;
  • the first grabbing arm is disposed downstream of the pressing arm along a direction of rotation of the dial.
  • the assembly apparatus further comprises: a second grabbing arm electrically connected to the controller, the second grabbing arm for gripping the electronic cigarette electrode Connecting the head, and placing the electronic cigarette electrode connector on the transport platform;
  • solder rail for transferring the electrode connector for soldering
  • soldering arm electrically connected to the controller for soldering the electronic cigarette electrode connector on the solder rail
  • a steering rail capable of rotating the electrode connector by 180 degrees is disposed in communication with the transportation platform, and the steering rail is further communicated with the solder rail, and the transportation platform is located at a higher level than the horizontal surface of the solder rail
  • the controller is further electrically connected to the soldering arm, the controller is further configured to control the soldering arm to solder on the electronic cigarette electrode connector on the solder rail;
  • the e-cigarette electrode connector on the transport platform is blown into the air nozzle of the steering rail;
  • An air supply mechanism is disposed in the air nozzle, and the air supply mechanism is connected to the controller, and the controller is configured to control the air supply mechanism to supply air to the air nozzle to make the air nozzle
  • the blown airflow along the extending direction of the steering rail blows the electronic cigarette electrode connector into the steering rail until the electronic cigarette electrode connector moves to the solder rail;
  • the steering rail is provided with a screwing portion for rotating the electronic cigarette electrode connector passing through the screwing portion, and moving to the electronic cigarette electrode on the solder rail through the screwing portion
  • the connector is rotated 180 degrees with respect to the e-cigarette electrode connector on the transport platform;
  • the second gripping arm is disposed downstream of the pinch arm in a rotational direction of the dial.
  • the material fixing base comprises: a base; a positioning groove for receiving and positioning the insulating ring is disposed at a top end of the base, and an inner circumferential surface of the positioning groove is matched with an outer circumferential surface of the insulating ring;
  • a positioning post is fixedly disposed on the base, and one end of the positioning post passes through the positioning slot to pass through the base, and the positioning slot is coaxially disposed with the positioning post, and the positioning post is away from the base
  • the end surface of the one end surface is higher than the horizontal plane where the positioning groove is located; the diameter of the positioning post is smaller than the diameter of the hollow portion of the insulating ring, so that the insulating ring sleeved on the positioning post is
  • the positioning post is gap-fitted and received in the positioning groove.
  • the present invention provides an insulation ring detecting device and an assembly device, the insulating ring detecting device comprising: a cylinder, a fixing plate, a material fixing seat for placing the outer electrode and the insulating ring, and a controller;
  • the fixing plate is connected, the controller is configured to control the fixing plate to move toward or away from the material fixing seat by the cylinder when the material fixing base moves under the fixing plate;
  • a detecting unit is disposed at an end of the board near the material fixing base, and the detecting unit is electrically connected to the controller, and the controller is configured to detect, by the detecting unit, whether the insulating ring is inserted in the Inside the outer electrode.
  • the controller is electrically connected to the detecting unit, and the controller can determine whether the insulating ring is inserted inside the outer electrode by the detecting unit to prevent the electronic component from being automatically assembled.
  • the controller can determine whether the insulating ring is inserted inside the outer electrode by the detecting unit to prevent the electronic component from being automatically assembled.
  • waste products are generated because the insulating ring is not inserted in the outer electrode, which leads to a decrease in production efficiency.
  • FIG. 1 is a schematic cross-sectional view showing the overall structure of an electronic cigarette in the prior art
  • FIG. 2 is a schematic structural view of a preferred embodiment of an insulation ring detecting device according to an embodiment of the present invention
  • FIG. 3 is a partial structural schematic view of a preferred embodiment of an insulation ring detecting device according to an embodiment of the present invention.
  • FIG. 4 is a partial structural schematic view of another preferred embodiment of an insulation ring detecting device according to an embodiment of the present invention.
  • FIG. 5 is a partial structural schematic view of another preferred embodiment of an insulation ring detecting device according to an embodiment of the present invention.
  • FIG. 6 is a partial view of another preferred embodiment of an insulation ring detecting device according to an embodiment of the present invention. Schematic;
  • FIG. 7 is a partial structural schematic view of another preferred embodiment of an insulation ring detecting device according to an embodiment of the present invention.
  • FIG. 8 is a partial structural schematic view of another preferred embodiment of an insulation ring detecting device according to an embodiment of the present invention.
  • FIG. 9 is a schematic structural view of a preferred embodiment of an assembly apparatus according to an embodiment of the present invention.
  • FIG. 10 is a partial side view of a preferred embodiment of an assembly apparatus according to an embodiment of the present invention;
  • FIG. 12 is a partially enlarged schematic structural view of a preferred embodiment of the assembly apparatus shown in FIG. 10;
  • FIG. 13 is a schematic structural view of another preferred embodiment of the assembly apparatus according to an embodiment of the present invention.
  • FIG. 14 is a schematic diagram showing the overall structure of a preferred embodiment of an insulating ring pick-up arm according to an embodiment of the present invention.
  • FIG. 15 is a schematic view showing a partial exploded structure of a preferred embodiment of an insulating ring pick-up arm according to an embodiment of the present invention.
  • 16 is a schematic side view showing a preferred embodiment of an insulating ring pick-up arm according to an embodiment of the present invention
  • Figure 17 is a partial structural schematic view of a preferred embodiment of a rotating assembly according to an embodiment of the present invention. detailed description
  • Embodiment 1 This embodiment describes in detail the specific structure of the insulating ring detecting device that can detect whether the insulating ring is inserted into the external electrode:
  • the insulating ring detecting device shown in this embodiment includes:
  • the cylinder 201 is connected to the fixed plate 202.
  • the specific structure of the cylinder 201 is not described in this embodiment.
  • the cylinder 201 shown in the embodiment can push the fixing plate 202 to move in a direction away from the material or in a direction close to the material.
  • the material fixing base 203 is disposed on the turntable 205, and the turntable 205 can move the material fixing base 203 to move the material fixing base 203 to a position close to the fixing plate 202 or Move to a position away from the fixed plate 202.
  • the cylinder 201 is connected to the fixing plate 202.
  • the controller is configured to control the fixing plate 202 to face or away by the cylinder 201 when the material fixing base 203 moves under the fixing plate 202.
  • the material holder 203 moves in the direction.
  • the fixing plate 202 is provided with a detecting unit 204 near the end of the material fixing base 203.
  • the detecting unit 204 is electrically connected to the controller, and the controller is configured to detect, by the detecting unit 204, whether the insulating ring has been inserted in the outer electrode.
  • the specific structure of the detecting unit 204 is not limited in this embodiment, as long as the detecting unit 204 can detect whether the insulating ring is inserted in the outer electrode.
  • the controller is electrically connected to the detecting unit 204, and the controller can determine, by the detecting unit 204, whether the insulating ring is inserted inside the outer electrode to prevent In the process of automatically assembling the e-cigarette electrode connector, waste is caused by the insulating ring not being inserted into the outer electrode, thereby causing a decrease in production efficiency.
  • Embodiment 2 This embodiment describes the specific structure of the detecting unit 204 in detail.
  • the detecting unit 204 shown in this embodiment has two structures. It should be clarified that the detecting is performed in this embodiment.
  • the structure of the unit 204 is a preferred structural example and is not limited as long as the detecting unit 204 can detect whether the insulating ring is inserted into the outer electrode.
  • the detecting unit 204 includes: two conductive probes 301 disposed at an end of the fixing plate 202 near the material fixing base 203;
  • At least one of the two conductive probes is electrically connected to the controller.
  • the controller is electrically connected to the conductive probe 301 that is a high level potential, and
  • the other conductive probe 301 is grounded and is at a low level potential; of course, in other embodiments, the probe 301 of the low-level potential may also be electrically connected to the controller. No specific limitation.
  • both the conductive probes 301 and the outer electrode 302 are The inner wall abuts and is electrically connected to form an energization loop between the outer electrode 302 and the conductive probe 301.
  • the controller receives a low level signal transmitted by the grounded conductive probe 301. The controller may determine that the insulating ring is not inserted into the outer electrode 302;
  • the outer electrode 302 is insulated from the conductive probe 301 by the insulating ring 303, and the controller can It is determined that the outer ring 302 is internally provided with the insulating ring 303.
  • the controller determines whether an insulating loop is formed between the outer electrode 302 and the conductive probe 301 to determine whether the insulating ring is sleeved on the material fixing seat.
  • the controller determines a preset duration, and the controller controls the duration of the downward movement of the two conductive probes 301 to be the preset duration;
  • the controller determines the time required for the two conductive probes 301 to move to a position resisting the inside of the outer electrode for the preset duration.
  • the detecting unit includes:
  • the fixing platform 601 is disposed under the fixing plate 202 in a direction close to the material fixing base 203, and the fixing platform 601 is provided with a through hole;
  • the through hole is internally provided with a spring column 602 made of an elastic material, so that the spring column 602 is interference fit with the through hole;
  • the column 602 is gap-fitted with the hollow portion of the outer electrode 302 so that the column 602 can be inserted into the hollow portion of the outer electrode 302;
  • a connecting rod 603 for connecting the fixing plate 202 and the fixing platform 601 is disposed between the fixing plate 202 and the fixing platform 601, and the connecting rod 603 is provided with a communication connection with the controller.
  • the controller is configured to control the cartridge 602 to be inserted into the outer electrode 302 on the material fixing base 203 by the cylinder 201, and if the insulating ring is not inserted into the outer electrode 302, The spring post 602 is then stationary relative to the fixed platform 601.
  • the controller can determine the outer electrode 302. Insulation ring is not inserted.
  • the controller is configured to control the cartridge 602 to be inserted into the outer electrode 302 on the material holder 203 by the cylinder 201, and the insulating ring 303 abuts the column 602 to make the bullet
  • the post 602 moves in the through hole away from the insulating ring 303, so that the fiber optic probe 604 senses the pin 602 and generates a trigger signal correspondingly;
  • the controller receives the trigger signal, it is determined that the outer electrode 302 is internally provided with the insulating ring 303.
  • the controller predetermines a preset duration of insertion of the bullet column 602 into the outer electrode 302, and the controller determines the preset duration as if the outer electrode is not inserted.
  • An insulating ring the top end of the column 602 abuts against the hollow portion of the outer electrode, and the column 602 is stationary with respect to the fixed platform 601; if the outer electrode is internally provided with an insulating ring
  • the top end of the column 602 abuts against the insulating ring, so that the column 602 moves in the through hole away from the insulating ring 303, so that the fiber probe 604
  • the pin 602 is sensed and correspondingly generates a trigger signal.
  • the controller may control the turntable 205 to idle or control the turntable 205 to be reset.
  • the insulating ring is inserted into the material fixing base 203.
  • the insulating ring detecting device in order to make the insulation ring detection device shown in this embodiment determine that the insulating ring is not inserted in the outer electrode, the user can be effectively notified to the user, so that the user can When the insulating ring is not inserted into the external electrode for corresponding operation, the insulating ring detecting device further includes:
  • a sounding device electrically connected to the controller, wherein the sounding device is configured to: if the controller determines that the insulating ring is not inserted in the outer electrode, an alarm sound is emitted to indicate that the user does not Insert Providing the insulating ring;
  • the specific setting position of the sounding device is not limited in this embodiment, as long as it can sound under the control of the controller to remind the user that the insulating ring is not inserted in the outer electrode.
  • the light emitting element is configured to, if the controller determines that the insulating ring is not inserted in the outer electrode, the light emitting element emits light to indicate the user The insulating ring is not inserted into the electrode.
  • the specific position of the light-emitting element is not limited in this embodiment as long as it can emit light under the control of the controller to remind the user that the insulating ring is not inserted in the outer electrode.
  • the light emitting element can be an LED light.
  • Embodiment 3 As shown in FIG. 9, the embodiment provides an assembly device capable of automatically assembling an electronic cigarette electrode connector:
  • the assembly equipment includes:
  • the rack 600 can be closed in the embodiment, and the pollution in the process of assembling the e-cigarette electrode connector can be further avoided.
  • the rack 600 can also be non-closed, which is convenient. The user can view it at any time to ensure the smooth progress of the assembly process.
  • a rotatable turntable 601 located on the frame 600;
  • the specific position of the turntable 601 is not limited.
  • the turntable 601 is preferably disposed at the center of the frame 600.
  • a turntable driving device 602 is provided in the driving connection with the turntable 601 to rotate the turntable 601 under the driving of the turntable driving device 602.
  • the specific position of the turntable driving device 602 in this embodiment is not limited as long as it can drive the turntable 601 to rotate.
  • the specific arrangement of the material fixing base 603 is not limited, as long as the material fixing base 603 is rotated by the turntable 601.
  • the material holder 603 is disposed around the turntable 601, and the spacing between the adjacent material holders 603 is equal.
  • the assembly apparatus further includes an outer electrode picking arm 604 for picking up the outer electrode, an insulating ring picking arm 605 for picking up the insulating ring, and for picking up The inner electrode picking arm 606 of the inner electrode is taken.
  • the outer electrode picking arm 604, the insulating ring picking arm 605, and the inner electrode picking arm 606 are sequentially disposed along the rotating direction of the turntable 601.
  • This embodiment does not limit the specific structure of each pick-up arm as long as it can pick up individual materials under the control of the controller.
  • the controller of the assembly device of the embodiment is the same controller as the controller of the insulation ring detecting device.
  • the controller of the assembly device and the controller of the insulation ring detecting device are also It can be two different controllers that communicate with each other, and is not specifically limited herein.
  • the controller is electrically connected to the outer electrode picking arm 604, the insulating ring picking arm 605 and the inner electrode picking arm 606, respectively, and the controller sequentially controls the outer electrode picking arm 604 to pick up the outer electrode. And placing the picked up external electrode on the material fixing base 603; and also controlling the insulating ring picking arm 605 to pick up an insulating ring and inserting the insulating ring into the outer electrode, and The controller also controls the inner electrode picking arm 606 to pick up the inner electrode and insert the inner electrode into the insulating ring to form the electronic cigarette electrode connector.
  • the insulating ring detecting device according to the first embodiment and the second embodiment, wherein the insulating ring detecting device is disposed in the insulating ring picking arm 605 and the inner electrode picking arm 606 in the rotating direction of the turntable 601. between.
  • An internal electrode detecting device for detecting whether an internal electrode is inserted on the insulating ring
  • the specific arrangement of the internal electrode detecting device is not limited as long as it can detect whether the internal electrode is inserted on the insulating ring.
  • the inner electrode detecting device is disposed downstream of the inner electrode picking arm 606 in the rotational direction of the turntable 601.
  • the controller is configured to determine that the insulating ring is not inserted in the outer electrode by the insulating ring detecting device, and/or the controller determines that the inner electrode is not inserted by the internal electrode detecting device On the insulating ring, the controller controls the turntable 601 to stop rotating or to control the turntable 601 to reset.
  • the electronic cigarette electrode connector can be automatically assembled by the embodiment, and automatically determined during the assembly process. Whether the insulating ring is inserted in the outer electrode, and whether the inner electrode is inserted in the insulating ring, thereby effectively preventing waste from being generated.
  • Embodiment 4 This embodiment further details the specific structure of the assembly equipment.
  • the assembly apparatus further includes: for vibrating and conveying the material to make the material a material vibrating plate moving in a direction toward the turntable in a preset state;
  • the vibration plate is connected to the vibration plate of the material, and the vibration driving device can vibrate the material located on the vibration plate of the material to facilitate the transportation of the material, and can effectively ensure the between materials during the transportation process. No collision will occur and material loss will be prevented.
  • the preset state is that an axis of a hollow portion of each of the materials is perpendicular to a plane of the material vibrating plate;
  • the material vibrating plate according to FIG. 9 and FIG. 10 includes: an outer electrode material vibrating plate 607 for placing the outer electrode, an insulating ring material vibrating plate 608 for placing the insulating ring, and for placing the The inner electrode material of the inner electrode vibrates the disk 609.
  • the assembly device further includes:
  • a material guide for conveying the material in the direction of the turntable 601; an insulating loop guide 611 for conveying the insulating ring; and an inner electrode material guide 612 for transporting the inner electrode.
  • the material rail is used to convey the material located in the material vibrating tray 204 to the turntable 601 in a vibrating manner to avoid collision between the placed materials.
  • the material guide rail further includes a material guide rail for The vibrating exciter is generated in an oblique direction such that the material rail conveys material vibrations on the material rail to the turntable 601.
  • the material vibrating plate and the material guide rail are sequentially disposed in a direction close to the turntable 601.
  • Each material guide rail is disposed near the end of the turntable 601 with the material sensing area, and the material sensing area is provided with an inductor for sensing the material and electrically connecting with the controller;
  • the material of the joint can generate a trigger signal correspondingly;
  • the controller may control the corresponding picking arm to pick up the corresponding material according to the trigger signal to perform automatic assembly of the electronic cigarette electrode connector.
  • the specific structure of the inductor shown in this embodiment is the prior art, and is not mentioned in the embodiment, as long as it can sense that the material is located in the material sensing area, and correspondingly generate a trigger signal.
  • the material rail is provided with a material valve for fixing the material in the material sensing area.
  • the material conveyed by the material guide rail close to the turntable 601 can be fixed in the material sensing area by the material valve to improve the precision of the material sensing area to the material.
  • the material located on the vibration plate of the material can be smoothly transported to the turntable
  • the material vibrating plate, the material guide rail and the turntable 601 are sequentially disposed away from the turntable 601.
  • the material guide rail may further be provided with a gas nozzle at an end of the turntable 601;
  • An air supply mechanism is disposed in the air nozzle, and the air supply mechanism is connected to the controller, and the controller is configured to control the air supply mechanism to supply air to the air nozzle to make the air nozzle
  • the blown air stream moves the material along the direction in which the material rail extends until the material moves to the material sensing area.
  • the structure of the air nozzle and the air supply mechanism shown in this embodiment is a prior art, and the specific structure is not described in the embodiment, as long as the airflow blown by the air nozzle drives the material movement along the extending direction of the material guide rail. Until the material moves to the material sensing area.
  • the material can be automatically delivered to the turntable 601, and no manual intervention is required during the transportation process, thereby avoiding material and loss of materials.
  • the description of the material guide rail in the embodiment is described as an example, and is not limited as long as the material guide rail can convey the material to the turntable 601.
  • the material guide rail may be disposed in a smooth manner, and an end of the material guide rail away from the turntable 601 is higher than an end of the material guide rail adjacent to the turntable 601, so that the inside of the material guide rail is located.
  • the material slides along the smooth slope to the turntable 601.
  • the outer electrode picking arm 604 picks up the outer electrode transmitted by the outer electrode material vibrating plate 607;
  • the outer electrode picking arm 604 is specifically defined as how to pick up the outer electrode as long as it can pick up the outer electrode smoothly.
  • the controller controls the outer electrode picking arm 604 to place the picked outer electrode on the material fixing base 603;
  • the specific structure of the material fixing base 603 is shown in FIG. 11;
  • the material holder 603 specifically includes:
  • the top of the base 1101 is provided with a positioning groove 1102;
  • the base 1101 is fixedly disposed with a positioning post 1103, one end of the positioning post 1103 passes through the positioning slot 1102 to pass through the base 1101;
  • the positioning slot 1102 is disposed coaxially with the positioning post 1103.
  • the horizontal plane of the positioning post 1103 away from the end surface of the base 1101 is higher than the horizontal plane of the positioning slot 1102.
  • the outer electrode picking arm 604 inserts the outer electrode on the positioning post 1103, and the hollow portion of the outer electrode sleeves the positioning groove 1102 to make the outer The electrode is inserted into the material fixing base 603 through the positioning post 1103.
  • the assembly device shown in this embodiment can determine whether the outer electrode has been successfully sleeved on the material fixing base 603. When the assembly equipment continues to assemble other materials, the assembled electronic cigarette electrode connector is reworked due to lack of materials, increasing the probability of error during assembly, prolonging assembly time, and increasing cost.
  • the controller predetermines a preset duration required for the outer electrode picking arm 604 to pick up the outer electrode and insert the outer electrode on the material fixing base 603. After the preset duration, the controller controls the dial to rotate the preset angle;
  • the assembly arrangement further includes: an external electrode detecting device for detecting whether the outer electrode picking arm 604 has sleeved the outer electrode on the material fixing base 603;
  • the external electrode detecting device is electrically connected to the controller; and the external electrode detecting device is provided with a fiber optic probe for sensing the light source, and the specific structure and specific position of the fiber optic probe are more clearly explained.
  • the circle 1001 shown in FIG. 10 is enlarged, as shown in FIG. 12, that is, FIG. 12 is an enlarged schematic view of the circle 1001 shown in FIG.
  • the pair shown in this embodiment is used to sense whether the outer electrode has been inserted into the material holder.
  • the specific position of the fiber optic probe 1201 on the 603 is not limited;
  • Fig. 12 shows an outer electrode detecting device provided with the fiber optic probe 1201 disposed at an end portion of the material guide rail or the material guide rail for transporting the outer electrode near the turntable 601.
  • the turntable 601 is rotated to move the material holder 603 to a position close to the fiber optic probe 1201;
  • the controller controls the outer electrode picking arm 604 to pick up an outer electrode on the material rail or the material rail, and sleeve the outer electrode on the material fixing base 603;
  • the fiber optic probe 1201 senses whether the outer electrode has been sleeved on the material fixing base 603, so that if the outer electrode detecting device senses through the fiber optic probe 1201, the outer electrode has been sleeved in the
  • the triggering signal is generated on the material fixing base 603, and the controller determines that the outer electrode has been sleeved on the material fixing base 603 according to the trigger signal.
  • the sensor provided with the fiber optic probe is Fiber Optic Sensor.
  • the specific arrangement manner of the external electrode detecting device in the embodiment is described as an example, and is not limited.
  • the external electrode detecting device provided with the fiber optic probe 1201 may be disposed along the rotating direction of the turntable 601. The outer electrode picks up the arm downstream.
  • the controller determines that the outer electrode has been sleeved on the material fixing base 603, continue to control the rotation of the rotating plate 601 to perform assembly of the insulating ring, if the controller determines the outer electrode Uncertained on the material holder 603, the controller controls the rotation of the turntable 601, and controls to perform steps A101 to A103 again until the controller determines that the external electrode has been inserted in the material. a fixed seat 603; or the controller controls the turntable 601 to idle one turn, and restart Steps A101 to A103 are performed.
  • the controller controls the turntable 601 to idle one turn, that is, when the controller controls the turntable 601 to idle, the controller does not start other device operations, and only controls the turntable 601 to rotate.
  • the controller controls the rotation of the turntable 601 until the material with the external electrode inserted is fixed.
  • the seat 603 is rotated to a position close to the insulating ring picking arm 605;
  • the controller controls the insulating ring picking arm 605 to pick up the insulating ring and insert the insulating ring into the outer electrode;
  • the specific structure of the insulating ring picking arm 605 is not limited in this embodiment as long as it can successfully pick up the insulating ring.
  • the controller determines whether the insulating ring picking arm 605 has successfully inserted the insulating ring inside the outer electrode;
  • a positioning slot 1102 is disposed at the top end of the base 1101 for receiving and positioning the insulating ring.
  • the inner circumferential surface of the positioning slot 1102 is matched with the outer circumferential surface of the insulating ring, so that the insulating ring passes through the positioning slot 1102. Insertable in the outer electrode;
  • the diameter of the positioning post 1103 is smaller than the diameter of the hollow portion of the insulating ring, so that the insulating ring sleeved on the positioning post 1103 is in clearance fit with the positioning post 1103, and is accommodated in the positioning slot.
  • the arrangement of the material fixing base 603 shown in this embodiment enables the insulating ring to be easily detached from the positioning post 1103, thereby avoiding the assembled electronic cigarette electrode connector from the When the material holder 603 is removed, the insulation ring is damaged to avoid unnecessary loss.
  • the controller specifically determines whether the insulating ring picking arm 605 has successfully inserted the insulating ring into the outer electrode, as shown in the first embodiment to the second embodiment. Make a statement.
  • the controller determines that the insulating ring is inserted into the outer electrode, and the controller controls the rotating wheel 601 to rotate until the material fixing seat 603 with the insulating ring inserted is moved to be close to
  • the inner electrode picks up the position of the arm 606;
  • the controller controls the inner electrode picking arm 606 to pick up the inner electrode, and place the inner electrode on the material fixing base 603;
  • the embodiment in which the inner electrode picking arm 606 specifically picks up the inner electrode is not limited as long as the inner electrode picking arm 606 can pick up the inner electrode.
  • the controller determines whether the inner electrode picking arm 606 has successfully inserted the inner electrode on the material fixing base;
  • the assembly device in order for the controller to determine whether the internal electrode is inserted into the material holder 603, the assembly device further includes an internal electrode detecting device;
  • the internal electrode detecting device is provided with a supporting arm, and the supporting arm is provided with a fiber optic probe for sensing the light source, if the internal electrode located on the material fixing base moves to and along with the optical fiber probe
  • the fiber optic probe is configured to generate a trigger signal according to the internal electrode corresponding to the plane in which the turntable is located, and the controller is configured to determine, according to the trigger signal, that the inner electrode is inserted on the insulating ring.
  • the specific structure of the internal electrode detecting device can be seen in the structure of the external electrode detecting device, that is, as shown in FIG. 12, the internal electrode detecting device provided with the fiber optic probe 1201 is disposed at a transporting station.
  • the material guide rail or the material guide rail of the inner electrode is adjacent to an end of the turntable 601, or the inner electrode detecting device provided with the optical fiber probe 1201 is disposed along the rotation direction of the turntable 601
  • the inner electrode picks up the arm downstream.
  • the above-mentioned sensors provided with the fiber optic probes are all commercially available optical fiber sensors, and are not mentioned in this step.
  • the controller may control the pressing arm to press the outer electrode, the insulating ring, and the outer ring on the material fixing base 603.
  • the inner electrode is formed to form an electronic cigarette electrode connector; the specific structure of the pressing arm is not limited in this embodiment, as long as the pressing arm can press the material located on the material fixing base 603, for example,
  • the pressing arm includes a pressing block and a cylinder connected to the pressing block, and the cylinder is electrically connected to the controller to enable the controller to control the briquetting edge through the cylinder Moving in the direction of the material holder 603 until the material located on the material holder 603 is pressed.
  • the lowering of the turntable 601 and the position corresponding to the pressing arm may be set.
  • a support column connected to the controller;
  • the controller controls the support column to rise while controlling the pressing arm to press the material, so that the pressing arm and the supporting column corresponding to each other balance the turntable 601, so that The turntable 601 does not transmit the tilt.
  • a precision pressure regulating valve for controlling the air pressure of the cylinder may be disposed in the pressing arm, and the precision pressure regulating valve is electrically connected to the controller, and the controller is determined to be capable of pressing The material immediately on the material holder 603 does not cause the preset pressure of the turntable 601 to tilt.
  • the controller is adjusted to the material fixing seat by the precision pressure regulating valve
  • the pressure of the 603 is such that the pressure applied to the material holder 603 is equal to the preset pressure to prevent the turntable 601 from tilting when the material located on the material holder 603 is pressed.
  • the controller controls the second grabbing arm 1301 to grasp the electronic cigarette electrode connector;
  • the second grasping arm 1301 is configured to grasp the electronic cigarette electrode connector, and place the electronic cigarette electrode connector on the transport platform 1302;
  • the specific structure of the second grasping arm 1301 is not limited in this embodiment as long as it can grasp the electronic cigarette electrode connector.
  • the second grabbing arm 1301 is disposed downstream of the pressing arm along the rotating direction of the turntable 601.
  • the specific structure of the transport platform 1302 is not limited in this embodiment as long as it can place the electronic cigarette electrode connector.
  • controller air supply mechanism supplies air to the air nozzle 1303;
  • the air nozzle 1303 is disposed at a position corresponding to the transport platform 1302, and the air nozzle is
  • the transportation platform 1302 is electrically connected to the steering rail 1304 capable of rotating the electrode connector by 180 degrees, and the steering rail 1304 is also in communication with the solder rail 1305.
  • the steering rail 1304 is provided with a screwing portion, so that the electronic cigarette electrode passing through the screwing portion
  • the connector rotates, and the e-cigarette electrode connector that moves to the solder rail 1305 through the screw portion is rotated by 180 degrees with respect to the e-cigarette electrode connector on the transport platform 1302, so that A threaded connection portion of the electrode connector is placed at a lower portion of the electrode connector to facilitate upper soldering in a subsequent soldering process.
  • each position of the screwing portion is not limited in this embodiment, as long as the electronic cigarette electrode connector on the solder rail 1305 is connected to the electronic cigarette electrode located on the transport platform 1302.
  • the head can be rotated 180 degrees.
  • the screwing portion is provided with a twisted through hole penetrating through the two ends of the screwing portion for the electrode connector to pass.
  • the transport platform 1302 In order to enable the e-cigarette electrode connector on the transport platform 1302 to be smoothly transported to the solder rail 1305, the transport platform 1302 is located at a higher level than the solder rail 1305.
  • the gas supply mechanism is disposed in connection with the gas nozzle 1303.
  • the specific position of the gas supply mechanism is not limited in this embodiment, as long as it can be the gas nozzle under the control of the controller. 1303 can supply gas.
  • the air supply mechanism is connected to the controller, and the controller is configured to control the air supply mechanism to supply air to the air nozzle 1303, so that the air nozzle 1303 blows out along the direction of the steering rail 1304. An air flow blows the electronic cigarette electrode connector into the steering rail 1304 until the electronic cigarette electrode connector moves to the solder rail 1305.
  • the controller is further connected to the soldering arm 1306.
  • the controller is further configured to control the soldering arm 1306 to solder the electronic cigarette electrode connector on the soldering rail 1305; wherein the solder How the arm 1306 specifically solders the soldering electrode connector is known in the prior art, and is not described in this embodiment.
  • the specific manner of the soldering on the e-cigarette electrode connector in the setting mode is described by way of example and not limited thereto.
  • the first picking arm electrically connected to the controller is as follows. a first grabbing arm for gripping the e-cigarette electrode connector and performing a 180-degree rotation to perform upper soldering, and rotating the e-cigarette electrode connector on which the solder is completed by 180 degrees, and rotating the finished
  • the electronic cigarette electrode connector is placed on the outlet for placing the electronic cigarette electrode connector On the material guide rail; wherein the first grabbing arm is disposed downstream of the pressing arm along a rotation direction of the turntable.
  • Embodiment 5 This embodiment describes in detail the specific structure of the insulating ring picking arm, the outer electrode picking arm, and the inner electrode picking arm:
  • This embodiment is described by taking an insulating ring picking arm as an example.
  • the specific structure of the outer electrode picking arm and the inner electrode picking arm can be referred to the structure of the insulating ring picking arm:
  • FIG. 14 is a schematic view showing the overall structure of the insulating ring picking arm
  • the insulating ring picking arm includes a material picking assembly 1401 for picking up the material, and the specific structure of the material picking assembly is shown by a circle 1401 shown in FIG.
  • the insulating ring picking arm includes a rotating assembly 1402 rotatably coupled to the material picking assembly 1401. That is, the specific structure of the rotating assembly 1402 is shown by a circle 1402 shown in FIG.
  • the material picking component 1401 and the rotating component 1402 are respectively connected to a controller, and the rotating component 1402 is configured to drive the material picking component 1401 to move to pick up or drop the material under the control of the controller. ;
  • the controller is configured to control the movement of the rotating component 1402, so that the rotating component 1402 drives the material picking component 1401 to move over the material to be picked up, and the controller controls The material picking component 1401 picks up the material.
  • the controller is configured to control the material picking component 1401 to be separated from the material, so that the material picking component 1401 drops the material; the controller is used to control the rotation The assembly 1402 is moved to cause the rotating assembly 1402 to move the material picking assembly 1401 away from the material.
  • FIG. 15 is a partial exploded structural view of the insulating ring picking arm
  • FIG. 16 is a side overall structure of the insulating ring picking arm.
  • the rotating assembly 1402 includes: a guiding plate 1501;
  • a rotating shaft 1502 is disposed through the guiding plate 1501, that is, the rotating shaft 1502 is freely rotatable relative to the guiding plate 1501;
  • One end of the rotating shaft 1502 is connected with a rotating cylinder 1503 electrically connected to the controller;
  • the rotating cylinder 1503 can drive the rotating shaft 1502 to rotate freely under the control of the controller, and the specific structure and working principle of the rotating cylinder 1503 are prior art, and are not mentioned in this embodiment. .
  • the other end of the rotating shaft 1502 is fixedly coupled to the transmission block 1504, that is, the rotating cylinder 1503 and the transmission block 1504 are disposed on both sides of the guiding plate 1501.
  • the transmission block 1504 is provided with a through hole 1506, the guide plate 1501 is provided with a guiding groove 1505 having an arc segment;
  • the guiding groove 1505 shown in Fig. 15 is of the n-type. It should be understood that the specific shape of the guiding groove 1505 is not limited in this embodiment, as long as the guiding groove 1505 has an arc-shaped segment.
  • a first slider 1507 connected to the material pick-up assembly 1401 is disposed through the through hole 1506 and the guiding slot 1505 in sequence, that is, the first slider 1507 and The transmission block 1504 is rotationally coupled through the through hole 1506 to achieve a rotational connection between the rotating assembly 1402 and the material picking assembly 1401.
  • the material pick-up assembly 1401 and the first slider 1507 may be in a rotational connection or a fixed connection, and are not specifically limited herein.
  • the first slider 1507 can be fixedly connected to the transmission block 1504, and the material pickup assembly 1401 and the first slider 1507 are rotationally connected to realize A rotational connection between the rotating assembly 1402 and the material picking assembly 1401.
  • the rotary cylinder 1503 is configured to drive the rotating shaft 1502 to rotate under the control of the controller. Since one end of the rotating shaft 1502 is fixedly connected to the transmission block 1504, the transmission block 1504 also follows the rotating shaft. 1502 rotation;
  • the transmission block 1504 drives the guiding movement of the first slider 1507 along the guiding slot 1505.
  • the first slider 1507 passes through the through hole 1506 and the guiding slot 1505 in sequence.
  • the rotating component 1402 can move the material picking component 1401 under the control of the controller, so that the material picking component 1401 can automatically pick up the material and automatically drop the material, and the During the movement of the material picking assembly 1401 and the automatic picking up or automatic dropping of the materials, no manual participation is required, the precision in the process of picking up the materials is improved, and the efficiency of picking up or dropping the materials is greatly improved, thereby improving the assembly of the electronic cigarette.
  • the efficiency of the electrode connector reduces manual input and reduces the cost of electronic cigarette generation.
  • the material picking assembly 1401 includes:
  • a connecting rod 1508 one end of the connecting rod 1508 is fixedly connected to the first sliding block 1507, so that the connecting rod 1508 is guided by the first sliding block 1507 along the guiding groove 1505;
  • the other end of the connecting rod 1508 is fixedly disposed with a first cylinder fixing plate 1509;
  • the guide groove 1505 shown in this embodiment is n-shaped or semi-circular.
  • the cylinder 1510 is fixedly disposed on the first cylinder fixing plate 1509, and the cylinder 1510 is electrically connected to the controller, and the cylinder 1510 is further connected to the plurality of grabbing arms 1511, as shown in FIG.
  • the gripping arm 1511 is disposed at an end of the insulating ring pickup arm near the material holder.
  • the cylinder 1510 is configured to control a plurality of the gripping sub-arms 1511 to move relative to each other to grasp the material or control a plurality of the gripping sub-arms 1511 to move in opposite directions to lower the material under the control of the controller. .
  • the body structure is described in detail:
  • the material picking device is further illustrated in conjunction with Figures 15 and 16, wherein the rotating assembly 1402 further includes:
  • the end of the rotating shaft 1502 away from the guiding plate 1501 is connected to the coupling 1512 through the second cylinder fixing plate 1513;
  • the second cylinder fixing plate 1513 is provided with a bearing 1514 for accommodating the rotating shaft 1502;
  • the bearing 1514 can be set as a magnetic bearing to prevent the rotating shaft 1502 from colliding during the rotation.
  • the bearing 1514 avoids wear and thus increases the service life of the material pick-up device.
  • the second cylinder fixing plate 1513 is provided with two supporting arms 1515 extending away from the rotating cylinder 1503, and the plane of the supporting arm 1515 and the second cylinder fixing plate 1513 The plane in which it is located is vertical;
  • the support arm 1515 is disposed away from the end of the second cylinder fixing plate 1513.
  • the top pillar 1516 is disposed.
  • the connecting rod 1508 is fixedly connected to the side of the first slider 1507.
  • the two ends of the pressing block 1517 are respectively extended with a resisting arm 1518, and the horizontal plane of the resisting arm 1518 is parallel to the horizontal plane of the transmission 1504, so that the first slider 1507 is along the guiding direction.
  • the abutting arm 1518 near the end of the guiding groove 1505 abuts the top post 1516 near the end of the guiding groove so as to be close to the
  • the top post 1516 at the end of the guide slot 1505 gives the four holding arms 1518 a force away from the end of the guide slot 1505 to cause the rotary cylinder 1503 to operate normally.
  • the movement of the first slider 1507 along the left end of the guiding slot 1505 is taken as an example: if the first slider 1507 is moved along the guiding slot 1505 to the left end of the guiding slot 1505 (see FIG. 17). As shown, the four holding arms 15184 near the left end of the guiding groove 1505 hold the top post 1516 near the left end of the guiding groove so as to be close to the top end of the left end of the guiding groove 1505. The post 1516 gives the abutting arm 1518 a force away from the left end of the guiding slot 1505, so that the insulating ring picking arm is automatically moved away from the turntable 601 under the elastic force after the insulating ring is lowered. In order to prevent the insulating ring pickup arm from being caught by the material holder 603.
  • the top post 1516 is a retractable spring such that the top post 1516 in a compressed state gives the four holding arms 1518 a force away from the end of the guiding slot 1505;
  • the top post 1516 is an electromagnet electrically connected to the controller, and if the controller determines that the first slider 1507 moves along the guiding slot 1505 to the end of the guiding slot 1505, the The controller energizes the electromagnet such that the electromagnet gives the abutting arm 1518 a force away from the end of the guide slot 1505.
  • the specific manner in which the controller determines whether the first slider 1507 is moved to the end of the guiding slot 1505 is not limited.
  • the controller may be predetermined to be located in the center of the guiding slot 1505.
  • an inductor may be disposed at an end of the guiding slot 1505 to sense the sensor.
  • a trigger signal is generated, and the controller determines that the first slider 1507 is moved to the guiding slot 1505 according to the trigger signal. Either end.
  • the controller can move the material picking assembly 1401 through the first slider 1507 moving in the guiding slot 1505, that is, as shown in FIG. 17, if the controller controls the When the first slider 1507 is moved to the left end of the guiding slot 1505, the material picking assembly 1401 picks up the material, and if the controller controls the movement of the first slider 1507 to the guiding slot 1505 At the right end, the material picking assembly 1401 drops the material.
  • the material picking component 1401 drops the material
  • the controller controls the first When the slider 1507 is moved to the right end of the guide groove 1505, the material picking unit 1401 picks up the material.

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Abstract

一种绝缘环检测装置以及装配装置，该绝缘环检测装置包括：气缸（201）、固定板（202）、物料固定座（203）以及控制器；所述气缸（201）与所述固定板（202）连接设置，所述控制器用于若所述物料固定座（203）运动至所述固定板（202）下方时，通过所述气缸（201）控制所述固定板（202）沿朝向或远离所述物料固定座（203）方向运动；所述固定板（202）靠近所述物料固定座（203）的端部设置有检测单元（204），所述控制器用于通过所述检测单元（204）检测所述绝缘环（303）是否已插设在所述外电极（302）内。因所述控制器与所述检测单元（204）电连接，则所述控制器通过所述检测单元（204）即可确定所述绝缘环（303）是否插设在所述外电极（302）内部，以防止在自动装配电子烟电极连接头过程中因绝缘环（303）未插设在所述外电极（302）内而出现废品，进而导致生产效率的降低。

Description

一种绝缘环检测装置以及装配装置 技术领域
本发明涉及电子烟装配领域，尤其涉及的是一种可检测绝缘环是否插设在 外电极内的绝缘环检测装置以及装配装置。
背景技术
请参阅图 1， 现有技术中的电子烟包括： 用于雾化烟油以形成可供用户吸 食的烟雾的雾化器 110以及用于给所述雾化器 110供电的电池杆组件 120， 所 述雾化器 110具有雾化器电极连接头，所述雾化器电极连接头设置有雾化器电 极， 所述电池杆组件具有电池杆电极连接头， 所述电池杆电极连接头设置有电 池杆电极， 其中， 通过所述雾化器电极连接头与电池杆电极连接头进行连接， 以实现所述雾化器电极与所述电池杆电极电连接，即所述雾化器 110和所述电 池杆组件 120 分别通过作为电子烟电极连接头的所述雾化器电极连接头和所 述电池杆电极连接头相互连接实现两者的机械连接和电连接。
所述雾化器电极连接头包括外电极 111、 插设在所述外电极 111内的内电 极 112以及位于所述外电极 111和所述内电极 112之间的绝缘环 113。 所述电 池杆电极连接头包括外电极 121、 插设在所述外电极 121内的内电极 122以及 位于所述外电极 121和所述内电极 122之间的绝缘环 123。
基于申请人申请而未公开的国际专利申请号为 PCT/CN2014/077679，国际 申请日为 2014-05-16， 发明名称为《一种用于装配电子烟电极连接头的装配设 备以及装配方法》可知，装配电子烟电极连接头可实现自动装配，以减少人工， 提高装配效率。 但是若装配过程中， 装配设备出现故障， 即绝缘环未插设在外 电极内， 而装配设备正常运行， 则装配完成的电子烟电极连接头中会缺少绝缘 环而无法正常使用，提升了自动装配电子烟电极连接头过程中的废品率，提升 了生成成本。
发明内容
本发明提供一种可检测绝缘环是否插设在外电极内的绝缘环检测装置以 及装配装置。
一种绝缘环检测装置， 其用于检测所述绝缘环是否已插设在外电极内， 其 中， 包括： 气缸、 固定板、 用于放置所述外电极和所述绝缘环的物料固定座以 及控制器；
所述气缸与所述固定板连接设置，所述控制器用于若所述物料固定座运动 至所述固定板下方时，通过所述气缸控制所述固定板沿朝向或远离所述物料固 定座方向运动；
所述固定板靠近所述物料固定座的端部设置有检测单元，且所述检测单元 与所述控制器电连接，所述控制器用于通过所述检测单元检测所述绝缘环是否 已插设在所述外电极内。
所述的绝缘环检测装置， 其中， 所述检测单元包括： 设置在所述固定板靠 近所述物料固定座端部的两个导电探针，且两个所述导电探针中的至少一个与 所述控制器电连接， 若所述外电极内未插设有所述绝缘环， 则所述外电极与所 述导电探针形成通电回路； 若所述外电极内插设有所述绝缘环， 则所述绝缘环 与所述导电探针之间绝缘；所述控制器还用于若所述控制器检测到所述外电极 与所述导电探针形成通电回路， 则确定所述外电极内未插设有所述绝缘环。
所述的绝缘环检测装置， 其中， 所述检测单元包括：
固定平台，且所述固定平台沿靠近所述物料固定座的方向设置在所述固定 板的下方， 且所述固定平台上设置有通孔；
所述通孔内插设有由弹性材质制成的弹柱，以使所述弹柱与所述通孔过盈 配合； 且所述弹柱与所述外电极的中空部间隙配合， 以使所述弹柱可插设在所 述外电极的中空部内；
所述固定板与所述固定平台之间设置有用于连接所述固定板和所述固定 平台的连接杆， 且所述连接杆上设置有与所述控制器电连接的光纤探头； 所述控制器用于通过所述气缸控制所述弹柱插入位于所述物料固定座上 的所述外电极内，且若所述外电极内未插设有所述绝缘环， 则所述弹柱相对于 所述固定平台静止； 若所述外电极内插设有所述绝缘环， 则所述绝缘环抵持所 述弹柱以使所述弹柱在所述通孔内沿远离所述绝缘环的方向运动，以使所述光 纤探头感应到所述弹柱并对应生成触发信号；所述控制器还用于若未接收到所 述触发信号， 则确定所述外电极内未插设有所述绝缘环。
所述的绝缘环检测装置， 其中， 所述绝缘环检测装置还包括： 与所述控制器电连接的发声装置，所述发声装置用于若所述控制器确定所 述外电极内未插设有所述绝缘环，则发出报警声以指示用户所述外电极内未插 设有所述绝缘环；
和 /或，
与所述控制器电连接设置有发光元件，所述发光元件用于若所述控制器确 定所述外电极内未插设有所述绝缘环，则所述发光元件发光以指示用户所述外 电极内未插设有所述绝缘环。
一种用于装配电子烟电极连接头的装配装置， 其中， 包括： 控制器、 可转 动的转盘、用于拾取绝缘环的绝缘环拾取手臂、用于拾取外电极的外电极拾取 手臂、用于拾取内电极的内电极拾取手臂、用于检测内电极是否插设在所述绝 缘环上的内电极检测装置以及如上述任一项所述的绝缘环检测装置；
所述物料固定座围绕设置在所述转盘上；
所述控制器分别与所述外电极拾取手臂、所述绝缘环拾取手臂和所述内电 极拾取手臂电连接，且所述外电极拾取手臂、所述绝缘环拾取手臂以及所述内 电极拾取手臂沿所述转盘的旋转方向依次设置；所述控制器用于依次控制所述 外电极拾取手臂将所述外电极插设在所述物料固定座上，控制所述绝缘环拾取 手臂将所述绝缘环插设在所述外电极内，控制所述内电极拾取手臂将所述内电 极插设在所述绝缘环上；
与所述控制器电连接的所述绝缘环检测装置沿所述转盘旋转方向设置在 所述绝缘环拾取手臂和所述内电极拾取手臂之间，与所述控制器电连接的所述 内电极检测装置沿所述转盘旋转方向设置在所述内电极拾取手臂下游；
所述控制器用于若通过所述绝缘环检测装置确定所述绝缘环未插设在所 述外电极内， 和 /或所述控制器通过所述内电极检测装置确定所述内电极未插 设在所述绝缘环上， 则所述控制器控制所述转盘停止旋转或控制所述转盘复 位。
所述的装配装置， 其中， 所述内电极检测装置设置有支撑臂， 且所述支撑 臂上设置有用于感应光源的光纤探头，若位于所述物料固定座上的所述内电极 运动至与所述光纤探头沿与所述转盘所在的平面平行的位置时，所述光纤探头 用于根据所述内电极对应生成触发信号，所述控制器用于根据所述触发信号确 定所述内电极插设在所述绝缘环上。
所述的装配装置， 其中， 所述装配装置还包括：
用于将物料沿所述转盘方向输送的物料导轨； 其中， 所述物料导轨包括用 于输送所述外电极的外电极物料导轨、用于输送所述绝缘环的绝缘环料导轨以 及用于输送所述内电极的内电极物料导轨；
所述物料导轨靠近所述转盘的端部设置有物料感应区，所述物料感应区设 置有用于感应所述物料且与所述控制器电连接的感应器；所述控制器用于通过 所述感应器确定所述物料是否已运动至所述物料感应区；
所述物料导轨设置有挡料阀，所述挡料阀用于将所述物料固定在所述物料 感应区。
所述的装配装置， 其中， 所述装配设备还包括： 的物料震动盘；所述预设状态为各个所述物料中空部的轴线与所述物料震动盘 所在平面垂直；
且所述物料震动盘、所述物料导轨和所述转盘沿远离所述转盘方向依次设 置；
其中， 所述物料震动盘包括： 用于放置所述外电极的外电极物料震动盘、 用于放置所述绝缘环的绝缘环物料震动盘以及用于放置所述内电极的内电极 物料震动盘。
基于上述任一项所述的装配装置， 其中， 所述装配设备还包括： 用于朝向所述物料固定座运动， 直至位于所述物料固定座上的所述外电 极、 所述绝缘环以及所述内电极相对固定以形成电子烟电极连接头的压紧手 臂；
所述压紧手臂沿所述转盘旋转方向设置在所述内电极检测装置的下游。 所述的装配装置， 其中， 所述装配设备还包括支撑柱；
所述支撑柱设置在所述转盘下方， 且所述支撑柱与所述压紧手臂位置对 应， 以使所述压紧手臂压紧所述物料固定座时， 所述支撑柱顶起以平衡所述转 盘。
基于上述任一项所述的装配装置， 其中， 所述装配设备还包括： 与所述控 制器电连接的第一抓取手臂以及用于放置所述电子烟电极连接头的出料导轨； 与所述控制器电连接的第一抓取手臂，所述第一抓取手臂用于抓取所述电 子烟电极连接头并进行 180度旋转以进行上焊锡，并将上焊锡完成的所述电子 烟电极连接头再进行 180度旋转，并将旋转完成的所述电子烟电极连接头放置 于用于放置所述电子烟电极连接头的出料导轨上；
其中，所述第一抓取手臂沿所述转盘的旋转方向设置在所述压紧手臂的下 游。
基于上述任一项所述的装配装置， 其中， 所述装配设备还包括： 与所述控制器电连接的第二抓取手臂，所述第二抓取手臂用于抓取所述电 子烟电极连接头， 并将所述电子烟电极连接头放置于运输平台上；
用于传送所述电极连接头以进行上焊锡的焊锡导轨；
与所述控制器电连接的，用于对位于所述焊锡导轨上的电子烟电极连接头 上焊锡的焊锡手臂；
与所述运输平台导通设置有能够将电极连接头旋转 180度的转向导轨，且 所述转向导轨还与所述焊锡导轨连通，所述运输平台所在的水平面高于所述焊 锡导轨所在的水平面； 所述控制器还与所述焊锡手臂电连接， 所述控制器还用 于控制所述焊锡手臂对位于所述焊锡导轨上的所述电子烟电极连接头上焊锡； 用于将位于所述运输平台上的所述电子烟电极连接头吹入所述转向导轨 的气嘴；
与所述气嘴连接设置有供气机构，且所述供气机构与所述控制器连接， 所 述控制器用于控制所述供气机构为所述气嘴供气，以使所述气嘴吹出的沿所述 转向导轨延伸方向的气流将所述电子烟电极连接头吹入所述转向导轨，直至所 述电子烟电极连接头运动至所述焊锡导轨；
其中， 所述转向导轨设置有旋拧部， 以使经过所述旋拧部的所述电子烟电 极连接头进行旋转，经过所述旋拧部运动至所述焊锡导轨上的所述电子烟电极 连接头相对于位于所述运输平台上的所述电子烟电极连接头旋转 180度； 所述第二抓取手臂沿所述转盘的旋转方向设置在所述压紧手臂的下游。 基于上述任一项所述的装配装置， 其中， 所述物料固定座包括： 底座； 所述底座顶端设置有用于容纳并定位所述绝缘环的定位槽，所述定位槽内 周面与所述绝缘环的外周面匹配设置；
所述底座内部固定设置有定位柱，所述定位柱的一端经过所述定位槽以穿 过所述底座，且所述定位槽与所述定位柱同轴设置， 所述定位柱远离所述底座 的一端端面所在的水平面高于所述定位槽所在的水平面；所述定位柱的直径小 于所述绝缘环中空部的直径，以使套设在所述定位柱上的所述绝缘环与所述定 位柱间隙配合， 且容置在所述定位槽中。
本发明提供一种绝缘环检测装置以及装配装置， 该绝缘环检测装置包括： 气缸、 固定板、 用于放置所述外电极和所述绝缘环的物料固定座以及控制器； 所述气缸与所述固定板连接设置，所述控制器用于若所述物料固定座运动至所 述固定板下方时，通过所述气缸控制所述固定板沿朝向或远离所述物料固定座 方向运动； 所述固定板靠近所述物料固定座的端部设置有检测单元，且所述检 测单元与所述控制器电连接，所述控制器用于通过所述检测单元检测所述绝缘 环是否已插设在所述外电极内。 本发明因所述控制器与所述检测单元电连接， 则所述控制器通过所述检测单元即可确定所述绝缘环是否插设在所述外电极 内部，以防止在自动装配所述电子烟电极连接头过程中因绝缘环未插设在所述 外电极内而出现废品， 进而导致生产效率的降低。 附图说明
图 1为现有技术中的电子烟的整体结构剖面示意图；
图 2 为本发明实施例所提供的绝缘环检测装置的一种较佳实施例结构示 意图；
图 3 为本发明实施例所提供的绝缘环检测装置的一种较佳实施例局部结 构示意图；
图 4 为本发明实施例所提供的绝缘环检测装置的另一种较佳实施例局部 结构示意图；
图 5 为本发明实施例所提供的绝缘环检测装置的另一种较佳实施例局部 结构示意图；
图 6 为本发明实施例所提供的绝缘环检测装置的另一种较佳实施例局部 结构示意图；
图 7 为本发明实施例所提供的绝缘环检测装置的另一种较佳实施例局部 结构示意图；
图 8 为本发明实施例所提供的绝缘环检测装置的另一种较佳实施例局部 结构示意图；
图 9为本发明实施例所提供的装配设备的一种较佳实施例结构示意图； 图 10为本发明实施例所提供的装配设备的一种较佳实施例局部侧视图； 图 11为本发明实施例所提供的已套设有外电极的物料固定座的一种较佳 实施例剖面结构示意图；
图 12为图 10所示的装配设备的一种较佳实施例局部放大结构示意图； 图 13 为本发明实施例所提供的装配设备的另一种较佳实施例结构示意 图；
图 14为本发明实施例所提供的绝缘环拾取手臂的一种较佳实施例整体结 构示意图；
图 15为本发明实施例所提供的绝缘环拾取手臂的一种较佳实施例局部爆 炸结构示意图；
图 16为本发明实施例所提供的绝缘环拾取手臂的一种较佳实施例侧面结 构示意图；
图 17为本发明实施例所提供的转动组件的一种较佳实施例局部结构示意 图。 具体实施方式
实施例一，本实施例对可检测绝缘环是否插设在外电极内的绝缘环检测装 置的具体结构进行详细说明：
结合图 2所示， 本实施例所示的绝缘环检测装置包括：
气缸 201;
固定板 202;
其中， 所述气缸 201 与所述固定板 202连接， 本实施例对所述气缸 201 的具体结构不做赘述， 其具体结构可参见现有技术中的气缸的结构， 只要本实 施例所示的气缸 201可推动所述固定板 202沿远离物料的方向运动或沿靠近所 述物料的方向运动即可。
用于放置所述外电极和所述绝缘环的物料固定座 203;
本实施例中所述物料固定座 203设置在转盘 205上，所述转盘 205可带动 所述物料固定座 203运动，以使所述物料固定座 203可运动至靠近所述固定板 202的位置或运动至远离所述固定板 202的位置。
控制器；
所述气缸 201与所述固定板 202连接设置，所述控制器用于若所述物料固 定座 203运动至所述固定板 202下方时， 通过所述气缸 201控制所述固定板 202沿朝向或远离所述物料固定座 203方向运动。
为检测所述绝缘环是否插设在所述外电极内，所述固定板 202靠近所述物 料固定座 203的端部设置有检测单元 204。
所述检测单元 204与所述控制器电连接，所述控制器用于通过所述检测单 元 204检测所述绝缘环是否已插设在所述外电极内。
本实施例对所述检测单元 204的具体结构不作限定， 只要该检测单元 204 能够检测所述绝缘环是否插设在所述外电极即可。
本实施例中， 因所述控制器与所述检测单元 204电连接， 则所述控制器通 过所述检测单元 204即可确定所述绝缘环是否插设在所述外电极内部，以防止 在自动装配所述电子烟电极连接头过程中因绝缘环未插设在所述外电极内而 出现废品， 进而导致生产效率的降低。
实施例二， 本实施例对所述检测单元 204的具体结构进行详细说明： 本实施例所示的所述检测单元 204有两种结构， 需明确的是， 本实施例所 示的所述检测单元 204的结构为较佳的结构举例， 不作限定， 只要所述检测单 元 204能够检测所述绝缘环是否插设在所述外电极即可。
第一种： 结合图 3所示：
所述检测单元 204包括： 设置在所述固定板 202靠近所述物料固定座 203 端部的两个导电探针 301；
且两个所述导电探针中的至少一个与所述控制器电连接。
具体的， 所述控制器与一个为高电平电位的所述导电探针 301电连接， 而 另一个所述导电探针 301接地并为低电平电位； 当然， 在其它实施例中， 也可 设置为该低电平电位的探针 301也与所述控制器电连接的形式，在此不作具体 限定。
如图 4所示， 当所述两导电探针 301向下运动， 若所述外电极 302内未插 设有所述绝缘环，则两个所述导电探针 301均与所述外电极 302内壁抵接并电 连接而使所述外电极 302与所述导电探针 301形成通电回路，此时所述控制器 接收到一个由接地的所述导电探针 301传输过来的低电平信号，则所述控制器 即可确定所述外电极 302内未插设有所述绝缘环；
如图 5所示， 若所述外电极 302内插设有所述绝缘环 303， 则所述外电极 302通过所述绝缘环 303与所述导电探针 301绝缘， 则所述控制器即可确定所 述外电极 302内插设有所述绝缘环 303。
通过本实施例实现所述控制器通过所述外电极 302 与所述导电探针 301 之间是否形成通电回路以判断绝缘环是否套设在所述物料固定座上的目的。
其中， 所述控制器预先确定预设时长， 所述控制器控制两导电探针 301 向下运动的时长即为所述预设时长；
所述控制器确定两个所述导电探针 301运动至抵持所述外电极内部，的位 置所需的时间为所述预设时长。
第二种， 如图 6所示， 所述检测单元包括：
固定平台 601 ;
且所述固定平台 601沿靠近所述物料固定座 203的方向设置在固定板 202 的下方， 且所述固定平台 601上设置有通孔；
所述通孔内插设有由弹性材质制成的弹柱 602， 以使所述弹柱 602与所述 通孔过盈配合；
所述弹柱 602与所述外电极 302的中空部间隙配合， 以使所述弹柱 602 可插设在所述外电极 302的中空部内；
所述固定板 202与所述固定平台 601之间设置有用于连接所述固定板 202 和所述固定平台 601的连接杆 603， 且所述连接杆 603上设置有与所述控制器 通信连接的光纤探头 604。
进一步如图 7所示， 若所述外电极 302内未插设有绝缘环； 所述控制器用于通过所述气缸 201控制所述弹柱 602插入位于所述物料固 定座 203上的所述外电极 302内，且若所述外电极 302内未插设有所述绝缘环， 则所述弹柱 602相对于所述固定平台 601静止。
因所述弹柱 602相对于所述固定平台 601静止，则所述光纤探头 604不会 感应到所述弹柱 602， 进而不会生成触发信号， 则控制器即可确定所述外电极 302内未插设有绝缘环。
进一步如图 8所示， 若所述外电极 302内插设有绝缘环 303;
所述控制器用于通过所述气缸 201控制所述弹柱 602插入位于所述物料固 定座 203上的所述外电极 302内，所述绝缘环 303抵持所述弹柱 602以使所述 弹柱 602在所述通孔内沿远离所述绝缘环 303的方向运动，以使所述光纤探头 604感应到所述弹柱 602并对应生成触发信号；
所述控制器若接收到所述触发信号，则确定所述外电极 302内插设有所述 绝缘环 303。
在本实施例中所述控制器预先确定所述弹柱 602插入所述外电极 302内的 预设时长， 所述控制器确定该预设时长的方式为， 若所述外电极内未插设有 绝缘环， 经过该预设时长， 所述弹柱 602顶端抵靠所述外电极中空部内， 且该 弹柱 602相对于所述固定平台 601静止； 若所述外电极内插设有绝缘环， 经过 该预设时长， 所述弹柱 602顶端抵靠所述绝缘环， 以使所述弹柱 602在所述通 孔内沿远离所述绝缘环 303的方向运动，使得所述光纤探头 604感应到所述弹 柱 602并对应生成触发信号。
本实施例中， 若所述控制器确定所述绝缘环未插设在所述外电极内， 则所 述控制器可控制所述转盘 205空转一周或者控制所述转盘 205复位，以使重新 在物料固定座 203上插设所述绝缘环。
优选的， 为使得通过本实施例所示的绝缘环检测装置，在所述控制器确定 所述绝缘环未插设在所述外电极内的情况能够有效的通知给用户，以使用户能 够根据绝缘环未插设在外电极内的情况进行对应的操作，则所述绝缘环检测装 置还包括：
与所述控制器电连接的发声装置，所述发声装置用于若所述控制器确定所 述外电极内未插设有所述绝缘环，则发出报警声以指示用户所述外电极内未插 设有所述绝缘环；
本实施例对所述发声装置的具体设置位置不作限定，只要其能够在所述控 制器的控制下发声以提醒用户绝缘环未插设在外电极内即可。
和 /或，
与所述控制器电连接设置有发光元件，所述发光元件用于若所述控制器确 定所述外电极内未插设有所述绝缘环，则所述发光元件发光以指示用户所述外 电极内未插设有所述绝缘环。
本实施例对所述发光元件的具体设置位置不作限定，只要其能够在所述控 制器的控制下发光以提醒用户绝缘环未插设在外电极内即可。
较佳的， 所述发光元件可为 LED灯。
实施例三， 如图 9所示， 本实施例提供一种可自动装配电子烟电极连接头 的装配设备：
所述装配设备包括：
机架 600; 本实施例中所述机架 600可为封闭设置的， 可进一步的避免装 配所述电子烟电极连接头过程中的污染， 所述机架 600也可为非封闭设置的， 便于用户随时查看， 保障装配过程的顺利进行。
位于所述机架 600上的可转动的转盘 601 ;
本实施例中， 所述转盘 601的具体位置不作限定， 在本实施例中， 所述转 盘 601较佳的可设置在所述机架 600的中央。
与所述转盘 601传动连接设置有转盘驱动装置 602， 以使所述转盘 601在 所述转盘驱动装置 602的带动下旋转。本实施例中的转盘驱动装置 602的具体 位置不作限定， 只要其能够驱动所述转盘 601旋转即可。
固定设置在所述转盘 601上的物料固定座 603;
本实施例中， 所述物料固定座 603的具体设置方式不作限定， 只要所述物 料固定座 603在所述转盘 601 带动下旋转即可。 较佳的可为所述物料固定座 603围绕设置在所述转盘 601上， 且相邻的所述物料固定座 603之间的间隔相 等。
为实现自动装配电子烟电极连接头，则所述装配设备还包括用于拾取外电 极的外电极拾取手臂 604、 用于拾取绝缘环的绝缘环拾取手臂 605以及用于拾 取内电极的内电极拾取手臂 606。
本实施例中， 所述外电极拾取手臂 604、 所述绝缘环拾取手臂 605以及所 述内电极拾取手臂 606沿所述转盘 601的旋转方向依次设置。
本实施例对各个拾取手臂的具体结构不作限定，只要其能够在控制器的控 制下拾取各个物料即可。其中， 本实施例装配设备的所述控制器与所述绝缘环 检测装置的控制器为同一个控制器， 当然， 所述装配设备的所述控制器与所述 绝缘环检测装置的控制器也可以为两个相互通信的不同控制器，在此不作具体 限定。
所述控制器分别与所述外电极拾取手臂 604、 所述绝缘环拾取手臂 605和 所述内电极拾取手臂 606电连接，且所述控制器依次控制所述外电极拾取手臂 604拾取外电极， 并将已拾取的所述外电极放置在所述物料固定座 603上； 且 还控制所述绝缘环拾取手臂 605 拾取绝缘环并将所述绝缘环放置插设在所述 外电极内，且所述控制器还控制所述内电极拾取手臂 606拾取所述内电极， 并 将所述内电极插设在所述绝缘环内， 以形成所述电子烟电极连接头。
以及如实施例一和实施例二所示的绝缘环检测装置， 其中， 所述绝缘环检 测装置沿所述转盘 601的旋转方向设置在所述绝缘环拾取手臂 605和所述内电 极拾取手臂 606之间。
其中， 所述绝缘环检测装置的具体结构请参见实施例一和实施例二所示， 在本实施例中不做赞述。
用于检测内电极是否插设在所述绝缘环上的内电极检测装置；
本实施例对所述内电极检测装置的具体设置方式不作限定，只要其能够检 测内电极是否插设在所述绝缘环上即可。
具体的，所述内电极检测装置沿所述转盘 601的旋转方向设置所述内电极 拾取手臂 606下游。
所述控制器用于若通过所述绝缘环检测装置确定所述绝缘环未插设在所 述外电极内， 和 /或所述控制器通过所述内电极检测装置确定所述内电极未插 设在所述绝缘环上，则所述控制器控制所述转盘 601停止旋转或控制所述转盘 601复位。
通过本实施例可自动装配电子烟电极连接头，并自动确定在装配过程中所 述绝缘环是否插设在所述外电极内，以及确定所述内电极是否插设在所述绝缘 环内， 从而有效的避免废品的产生。
实施例四， 本实施例对所述装配设备的具体结构进行进一步的详细说明： 为便于自动传送所述物料， 则所述装配设备还包括： 用于震动并输送所述 物料以使所述物料以预设状态沿朝向所述转盘方向运动的物料震动盘；
与所述物料震动盘连接设置有震动驱动装置，所述震动驱动装置可使得位 于所述物料震动盘上的物料震动以便于输送所述物料，且在输送过程中可有效 的保障各个物料之间不会发生碰撞， 防止物料的损耗。
所述预设状态为各个所述物料中空部的轴线与所述物料震动盘所在平面 垂直；
其中， 结合图 9和图 10所述物料震动盘包括： 用于放置所述外电极的外 电极物料震动盘 607、 用于放置所述绝缘环的绝缘环物料震动盘 608以及用于 放置所述内电极的内电极物料震动盘 609。
所述装配装置还包括：
用于将物料沿所述转盘 601方向输送的物料导轨； 于输送所述绝缘环的绝缘环料导轨 611 以及用于输送所述内电极的内电极物 料导轨 612。
其中，所述物料导轨用于将位于所述物料震动盘 204内的物料以震动的方 式输送至所述转盘 601， 以避免放置的各个物料之间发生碰撞。
本实施例对所述物料导轨的具体结构不作限定，只要其能够将物料以震动 的方式输送至所述转盘 601即可， 例如， 所述物料导轨还包括用于使所述物料 导轨沿某一倾斜方向产生振动的激振器，从而使得所述物料导轨将位于所述物 料导轨上的物料震动输送至所述转盘 601。
为使得所述物料导轨可将所述物料震动盘的物料输送至所述转盘 601， 则 所述物料震动盘以及所述物料导轨沿靠近所述转盘 601的方向依次设置。
各个所述物料导轨靠近所述转盘 601的端部设置有所述物料感应区，所述 物料感应区设置有用于感应所述物料且与所述控制器电连接的感应器； 接头的物料， 则可对应生成触发信号；
所述控制器即可根据所述触发信号控制对应的拾取手臂拾取对应的物料 以进行电子烟电极连接头的自动装配。
本实施例所示的感应器的具体结构为现有技术， 在本实施例中不做赞述， 只要其能够感应到物料位于所述物料感应区， 并对应生成触发信号即可。
所述物料导轨设置有挡料阀，所述挡料阀用于将所述物料固定在所述物料 感应区。
通过所述挡料阀使得所述物料导轨所输送的靠近所述转盘 601 的物料能 够固定在所述物料感应区， 以提高所述物料感应区感应到所述物料的精度。
较佳的， 为使得位于所述物料震动盘上的物料能够顺利输送至所述转盘
601， 则所述物料震动盘、 所述物料导轨和所述转盘 601 沿远离所述转盘 601 方向依次设置。
为使得所述物料导轨将所述物料输送至所述转盘 601， 则所述物料导轨远 离所述转盘 601的端部还可设置有气嘴；
与所述气嘴连接设置有供气机构，且所述供气机构与所述控制器连接， 所 述控制器用于控制所述供气机构为所述气嘴供气，以使所述气嘴吹出的气流沿 所述物料导轨延伸方向带动所述物料运动，直至所述物料运动至所述物料感应 区。
本实施例所示的气嘴与供气机构的结构为现有技术，具体结构在本实施例 中不做赘述，只要所述气嘴吹出的气流沿所述物料导轨延伸方向带动所述物料 运动， 直至所述物料运动至所述物料感应区即可。
通过本实施例所示， 使得物料能够自动的输送至所述转盘 601， 且输送过 程中无需人工参与， 避免了对物料的物料以及损耗。
本实施例对所述物料导轨的说明为举例进行说明， 不作限定， 只要该物料 导轨能够将物料输送至所述转盘 601即可。
例如还可将所述物料导轨内设置成光滑的，且所述物料导轨远离所述转盘 601的一端高于所述物料导轨靠近所述转盘 601的一端， 进而使得位于所述物 料导轨内的所述物料沿光滑的斜面滑向所述转盘 601。
具体的，釆用本实施例所示的装配设备的具体工作流程以及为实现本实施 例所示的流程所述装配设备的具体结构为以下所示：
A101、 所述外电极拾取手臂 604拾取由所述外电极物料震动盘 607传送 过来的外电极；
本实施例对所述外电极拾取手臂 604 具体是如何拾取所述外电极的不作 限定， 只要其能够顺利拾取所述外电极即可。
A102、 所述控制器控制所述外电极拾取手臂 604将已拾取的所述外电极 放置到所述物料固定座 603上；
其中， 所述物料固定座 603的具体结构请见图 11所示；
即所述物料固定座 603具体包括：
底座 1101;
所述底座 1101顶端设置有定位槽 1102;
所述底座 1101 内部固定设置有定位柱 1103， 所述定位柱 1103的一端经 过所述定位槽 1102以穿过所述底座 1101;
所述定位槽 1102与所述定位柱 1103同轴设置， 所述定位柱 1103远离所 述底座 1101的一端端面所在的水平面高于所述定位槽 1102所在的水平面。
即如图 11所示， 所述外电极拾取手臂 604将所述外电极插设在所述定位 柱 1103上， 且所述外电极的中空部套设所述定位槽 1102， 以使所述外电极通 过所述定位柱 1103插设在所述物料固定座 603上。
A103、 为保障装配所述电子烟电极连接头过程中的精确性， 则本实施例 所示的装配设备可确定所述外电极是否已经成功套设在所述物料固定座 603 固定座 603上， 而所述装配设备继续装配其他物料， 则会导致所装配的电子烟 电极连接头因缺少物料而返工， 增加装配过程中出错的概率， 延长装配时间， 提升成本。
则本实施例中，所述控制器预先确定所述外电极拾取手臂 604拾取所述外 电极并将所述外电极插设在所述物料固定座 603上所需的预设时长，在经过所 述预设时长后， 所述控制器控制所述转盘旋转预设角度；
继续参见图 10所示， 所述装配设置还包括： 用于检测所述外电极拾取手 臂 604是否已将所述外电极套设在所述物料固定座 603上的外电极检测装置； 其中， 所述外电极检测装置与所述控制器电连接； 且所述外电极检测装置 上设置有用于感应光源的光纤探头，为更清楚的说明该光纤探头的具体结构以 及具体位置， 本实施例中将图 10所示的圓圈 1001进行放大，请见图 12所示， 即图 12为图 10所示的圓圈 1001的放大示意图；
本实施例所示对用于感应所述外电极是否已经插设在所述物料固定座
603上的光纤探头 1201的具体位置不作限定；
图 12所示为将设置有所述光纤探头 1201的外电极检测装置设置在用于输 送所述外电极的所述物料导轨或所述物料导轨靠近所述转盘 601的端部。
即如图 12所示， 所述转盘 601旋转以使所述物料固定座 603运动至靠近 所述光纤探头 1201的位置；
控制器控制所述外电极拾取手臂 604拾取位于所述物料导轨或所述物料 导轨上的外电极， 并将所述外电极套设在所述物料固定座 603上；
所述光纤探头 1201感应所述外电极是否已经套设在所述物料固定座 603 上， 以使若所述外电极检测装置通过所述光纤探头 1201感应到所述外电极已 套设在所述物料固定座 603上则对应生成触发信号，则所述控制器根据所述触 发信号确定所述外电极已套设在所述物料固定座 603上。
其中，通过光纤探头感应以对应生成触发信号的原理为现有技术， 在本实 施例中对该原理不做赞述， 其中， 在本实施例中， 设置有所述光纤探头的所述 传感器为光纤传感器。
当然， 本实施例对所述外电极检测装置的具体设置方式为举例进行说明， 不作限定， 例如还可将设置有所述光纤探头 1201的外电极检测装置沿所述转 盘 601的旋转方向设置在所述外电极拾取手臂下游。
本实施例以所述外电极检测装置沿所述转盘 601 的旋转方向设置在所述 外电极拾取手臂下游为例进行说明。
本实施例若所述控制器确定所述外电极已套设在所述物料固定座 603上， 则继续控制所述转盘 601旋转以进行绝缘环的装配，若所述控制器确定所述外 电极未套设在所述物料固定座 603上， 则所述控制器控制所述转盘 601复位， 并控制重新进行步骤 A101至 A103， 直至所述控制器确定所述外电极已插设 在所述物料固定座 603上； 或所述控制器控制所述转盘 601空转一圈， 并重新 进行步骤 A101至 A103。
其中， 所述控制器控制所述转盘 601空转一圈是指， 所述控制器控制所述 转盘 601空转时，所述控制器不启动其他器件工作，只控制所述转盘 601旋转。
A104、在所述控制器已确定所述外电极已成功插设在所述物料固定座 603 上时， 所述控制器控制所述转盘 601旋转， 直至已插设有所述外电极的物料固 定座 603旋转至靠近所述绝缘环拾取手臂 605的位置；
所述控制器控制所述绝缘环拾取手臂 605拾取所述绝缘环，并将所述绝缘 环插设在所述外电极内；
本实施例对所述绝缘环拾取手臂 605的具体结构不作限定，只要其能够成 功拾取所述绝缘环即可。
A105、 所述控制器确定所述绝缘环拾取手臂 605是否已成功将所述绝缘 环插设在所述外电极内部；
继续参见图 11所示， 对可放置所述绝缘环的所述物料固定座 603的具体 结构进行进一步的详细说明：
所述底座 1101顶端设置有用于容纳并定位所述绝缘环的定位槽 1102， 所 述定位槽 1102内周面与所述绝缘环的外周面匹配设置， 进而使得所述绝缘环 通过该定位槽 1102可插设在所述外电极内；
所述定位柱 1103的直径小于所述绝缘环中空部的直径， 以使套设在所述 定位柱 1103上的所述绝缘环与所述定位柱 1103间隙配合，且容置在所述定位 槽 1102中。
通过本实施例所示的所述物料固定座 603的设置方式，使得所述绝缘环可 轻松的与所述定位柱 1103相脱离， 避免将已装配完成的所述电子烟电极连接 头从所述物料固定座 603上取下时损坏所述绝缘环， 避免不必要的损耗。
其中，所述控制器具体如何确定所述绝缘环拾取手臂 605是否已成功将所 述绝缘环插设在所述外电极内部，请见实施例一至实施例二所示， 在本实施例 中不做赘述。
A106、 所述控制器确定所述绝缘环插设在所述外电极内时， 所述控制器 控制所述转盘 601旋转，直至插设有所述绝缘环的所述物料固定座 603运动至 靠近所述内电极拾取手臂 606的位置； A107、 所述控制器控制所述内电极拾取手臂 606拾取所述内电极， 并将 所述内电极放置在所述物料固定座 603上；
其中，本实施例对所述内电极拾取手臂 606具体是如何拾取所述内电极的 不作限定， 只要所述内电极拾取手臂 606能够拾取所述内电极即可。
A108、 所述控制器确定所述内电极拾取手臂 606是否已成功将所述内电 极插设在所述物料固定座上；
本实施例中，为使得所述控制器确定所述物料固定座 603上是否已插设有 所述内电极， 则所述装配设备还包括内电极检测装置；
所述内电极检测装置设置有支撑臂，且所述支撑臂上设置有用于感应光源 的光纤探头，若位于所述物料固定座上的所述内电极运动至与所述光纤探头沿 与所述转盘所在的平面平行的位置时，所述光纤探头用于根据所述内电极对应 生成触发信号，所述控制器用于根据所述触发信号确定所述内电极插设在所述 绝缘环上。
其中， 所述内电极检测装置的具体结构请见所述外电极检测装置的结构， 即如图 12所示，将设置有所述光纤探头 1201的所述内电极检测装置设置在用 于输送所述内电极的所述物料导轨或所述物料导轨靠近所述转盘 601的端部， 或将设置有所述光纤探头 1201的所述内电极检测装置沿所述转盘 601的旋转 方向设置在所述内电极拾取手臂下游。
上述所述的设置有光纤探头的传感器均为现有市场上有销售的光纤传感 器， 在本步骤中不做赞述。
A109、 若所述控制器确定所述内电极已放置在所述物料固定座 603上， 则所述控制器可控制压紧手臂压紧位于所述物料固定座 603上的外电极、绝缘 环以及内电极， 以形成电子烟电极连接头； 本实施例对所述压紧手臂的具体结构不作限定，只要该压紧手臂能够压紧 位于所述物料固定座 603上的物料即可， 例如， 在本实施例中， 所述压紧手臂 包括压块和与所述压块连接的气缸，且该气缸与所述控制器电连接， 以使所述 控制器通过所述气缸控制所述压块沿朝向所述物料固定座 603的方向运动，直 至压紧位于所述物料固定座 603上的物料。 为保障所述压紧手臂压紧所述物料的过程中，避免所述转盘 601发生倾斜 所造成的装配精度的降低， 则可在所述转盘 601下方，且与所述压紧手臂对应 位置设置有与所述控制器连接的支撑柱；
所述控制器在控制所述压紧手臂压紧所述物料的同时，控制所述支撑柱上 升， 以使相互对应运动的所述压紧手臂和所述支撑柱平衡所述转盘 601， 使得 所述转盘 601不会发送倾斜。
当然，还可在所述压紧手臂内设置有内设置有用于控制所述气缸气压的精 密调压阀， 所述精密调压阀与所述控制器电连接， 所述控制器预先确定能够压 紧位于所述物料固定座 603上的物料且不会造成所述转盘 601倾斜的预设压 力。
在实际工作中， 所述控制器通过所述精密调压阀调节给所述物料固定座
603压力的大小， 且使得给所述物料固定座 603的压力等于所述预设压力， 以 防止压紧位于所述物料固定座 603上的物料时， 所述转盘 601发生倾斜。
A110, 所述控制器压紧位于所述物料固定座 603 上的电子烟电极连接头 后， 所述控制器控制第二抓取手臂 1301抓取所述电子烟电极连接头；
如图 13所示， 所述第二抓取手臂 1301用于抓取所述电子烟电极连接头， 并将所述电子烟电极连接头放置于运输平台 1302上；
本实施例对所述第二抓取手臂 1301的具体结构不作限定， 只要其能够抓 取所述电子烟电极连接头即可。
具体的， 所述第二抓取手臂 1301沿所述转盘 601的旋转方向设置在所述 压紧手臂的下游。
本实施例对所述运输平台 1302的具体结构不作限定， 只要其能够放置所 述电子烟电极连接头即可。
Alll、 所述控制器供气机构为气嘴 1303供气；
具体的， 与所述运输平台 1302对应位置设置有所述气嘴 1303， 所述气嘴
1303用于将位于所述运输平台 1302上的所述电子烟电极连接头吹入所述转向 导轨 1304。
其中， 与所述运输平台 1302导通设置有能够将电极连接头旋转 180度转 向导轨 1304， 且所述转向导轨 1304还与焊锡导轨 1305连通。 为使得所述电子烟电极连接头经过所述转向导轨 1304后， 能够实现 180 度的旋转， 则所述转向导轨 1304设置有旋拧部， 以使经过所述旋拧部的所述 电子烟电极连接头进行旋转， 经过所述旋拧部运动至所述焊锡导轨 1305上的 所述电子烟电极连接头相对于位于所述运输平台 1302上的所述电子烟电极连 接头旋转 180度， 以使电极连接头的螺纹连接部置于所述电极连接头的下部， 从而便于后续上焊锡工序进行上焊锡。
本实施例对所述旋拧部的各个位置的旋转角度不作限定，只要位于所述焊 锡导轨 1305上的所述电子烟电极连接头相对于位于所述运输平台 1302上的所 述电子烟电极连接头旋转 180度即可。在本实施例中， 所述旋拧部内设置有贯 穿所述旋拧部两端的供所述电极连接头通过的旋扭状通孔。
为使得位于所述运输平台 1302上的所述电子烟电极连接头能够顺利的输 送至所述焊锡导轨 1305， 则所述运输平台 1302所在的水平面高于所述焊锡导 轨 1305所在的水平面。
更具体的， 与所述气嘴 1303连接设置有所述供气机构， 本实施例对所述 供气机构的具体位置不作限定，只要其能够在所述控制器的控制下为所述气嘴 1303供气即可。
所述供气机构与所述控制器连接，所述控制器用于控制所述供气机构为所 述气嘴 1303供气， 以使所述气嘴 1303吹出的沿所述转向导轨 1304延伸方向 的气流将所述电子烟电极连接头吹入所述转向导轨 1304， 直至所述电子烟电 极连接头运动至所述焊锡导轨 1305。
A112、 所述控制器还与焊锡手臂 1306连接， 所述控制器还用于控制所述 焊锡手臂 1306对位于所述焊锡导轨 1305上的所述电子烟电极连接头上焊锡； 其中， 所述焊锡手臂 1306具体如何对所述电子烟电极连接头上焊锡的为 现有技术， 在本实施例中不做赞述。
本种设置方式中对所述电子烟电极连接头上焊锡的具体方式为举例进行 说明， 不作限定， 还可釆用的方式为： 与所述控制器电连接的第一抓取手臂， 所述第一抓取手臂用于抓取所述电子烟电极连接头并进行 180度旋转以进行 上焊锡， 并将上焊锡完成的所述电子烟电极连接头再进行 180度旋转， 并将旋 转完成的所述电子烟电极连接头放置于用于放置所述电子烟电极连接头的出 料导轨上； 其中， 所述第一抓取手臂沿所述转盘的旋转方向设置在所述压紧手 臂的下游。
实施例五， 本实施例对绝缘环拾取手臂、外电极拾取手臂以及内电极拾取 手臂的具体结构进行详细说明：
本实施例以绝缘环拾取手臂为例进行说明， 其中， 外电极拾取手臂以及内 电极拾取手臂的具体结构可参见所述绝缘环拾取手臂的结构：
所述绝缘环拾取手臂的结构请见图 14所示， 其中， 图 14为所述绝缘环拾 取手臂的整体结构示意图；
所述绝缘环拾取手臂包括用于拾取所述物料的物料拾取组件 1401， 所述 物料拾取组件的具体结构请见图 14所示的圓圈 1401所示。
所述绝缘环拾取手臂包括与所述物料拾取组件 1401转动连接的转动组件 1402, 即所述转动组件 1402的具体结构请见图 14所示的圓圈 1402所示。
其中， 所述物料拾取组件 1401和所述转动组件 1402分别与控制器连接， 所述转动组件 1402 用于在所述控制器的控制下带动所述物料拾取组件 1401 运动以拾取或放下所述物料；
即在拾取所述物料的过程中， 所述控制器用于控制所述转动组件 1402运 动，以使所述转动组件 1402带动所述物料拾取组件 1401运动到待拾取的物料 上方， 所述控制器控制所述物料拾取组件 1401拾取该物料。
在放下所述物料的过程中， 所述控制器用于控制所述物料拾取组件 1401 与所述物料相脱离， 以使所述物料拾取组件 1401放下所述物料； 所述控制器 用于控制所述转动组件 1402运动，以使所述转动组件 1402带动所述物料拾取 组件 1401运动以远离所述物料。
以下结合图 15和图 16对所述转动组件 1402的具体结构进行详细说明， 其中， 图 15为所述绝缘环拾取手臂的局部爆炸结构示意图， 图 16为所述绝缘 环拾取手臂的侧面整体结构示意图；
所述转动组件 1402包括： 导向板 1501;
穿过所述导向板 1501设置有转轴 1502， 即所述转轴 1502可相对所述导 向板 1501 自由转动；
所述转轴 1502的一端连接有与所述控制器电连接的旋转气缸 1503; 其中， 所述旋转气缸 1503 可在所述控制器的控制下带动所述转轴 1502 自由转动， 且所述旋转气缸 1503的具体结构以及工作原理为现有技术， 在本 实施例中不做赞述。
所述转轴 1502的另一端与传动块 1504固定连接， 即所述旋转气缸 1503 和所述传动块 1504设置在所述导向板 1501的两侧。
如图 15所示， 所述传动块 1504上开设有通孔 1506， 所述导向板 1501上 开设有具有弧形段的导向槽 1505;
图 15所示的导向槽 1505为 n型， 需明确的是， 本实施例对所述导向槽 1505的具体形状不作限定， 只要该导向槽 1505具有弧形段即可。
继续结合图 15和图 16所示， 依次穿过所述通孔 1506和所述导向槽 1505 设置有与所述物料拾取组件 1401连接的第一滑块 1507，即所述第一滑块 1507 与所述传动块 1504通过所述通孔 1506进行转动连接， 以实现所述转动组件 1402与所述物料拾取组件 1401之间的转动连接。此外，所述物料拾取组件 1401 与所述第一滑块 1507之间可以是转动连接， 也可以是固定连接， 在此不作具 体限定。 当然， 在其它实施方式中也可以设置为所述第一滑块 1507与所述传 动块 1504固定连接， 而所述物料拾取组件 1401与所述第一滑块 1507之间是 转动连接，以实现所述转动组件 1402与所述物料拾取组件 1401之间的转动连 接。
所述旋转气缸 1503用于在所述控制器的控制下带动所述转轴 1502旋转， 因所述转轴 1502的一端与所述传动块 1504固定连接， 则所述传动块 1504也 随着所述转轴 1502转动；
又因所述第一滑块 1507依次穿过所述通孔 1506和所述导向槽 1505， 则 所述传动块 1504带动所述第一滑块 1507沿所述导向槽 1505的导向运动； 本实施例中， 所述转动组件 1402可在所述控制器的控制下带动所述物料 拾取组件 1401运动，从而使得所述物料拾取组件 1401可自动拾取所述物料以 及自动放下所述物料， 且所述物料拾取组件 1401运动以及自动拾取或自动放 下所述物料的过程中， 无需人工的参与，提高了拾取物料过程中的精度以及大 大提升了拾取或放下所述物料的效率，进而提升了装配电子烟电极连接头的效 率， 减少了人工的投入， 降低电子烟生成的成本。 以下对本实施例具体是如何与所述转动组件 1402连接的进行详细说明： 继续结合图 15和图 16所示， 所述物料拾取组件 1401包括：
连接杆 1508， 所述连接杆 1508的一端与所述第一滑块 1507固定连接， 以使所述连接杆 1508在所述第一滑块 1507的带动下沿所述导向槽 1505的导 向运动；
所述连接杆 1508的另一端固定设置有第一气缸固定板 1509;
其中， 本实施例所示的所述导向槽 1505为 n型或半圓形。
具体的， 固定设置在所述第一气缸固定板 1509上的气缸 1510， 且所述气 缸 1510与所述控制器电连接， 所述气缸 1510还与多个抓取子臂 1511连接， 如图 15和图 16所示， 所述抓取子臂 1511设置在所述绝缘环拾取手臂靠近所 述物料固定座的端部。 所述气缸 1510用于在所述控制器的控制下控制多个所 述抓取子臂 1511相对运动以抓取所述物料或控制多个所述抓取子臂 1511相反 运动以放下所述物料。 体结构进行详细说明：
继续结合图 15和图 16所示对所述物料拾取装置进一步进行说明：所述转 动组件 1402还包括：
第二气缸固定板 313;
用于连接所述旋转气缸 1503和所述转轴 1502的联轴器 1512;
所述转轴 1502远离所述导向板 1501的一端穿过第二气缸固定板 1513与 所述联轴器 1512连接；
为保障所述转轴 1502的自动转动，则所述第二气缸固定板 1513上设置有 用于容置所述转轴 1502的轴承 1514;
较佳的， 为降低所述转轴 1502在所述轴承 1514内转动时，二者之间的磨 损， 则可将所述轴承 1514设置为磁轴承， 以防止所述转轴 1502在转动过程中 碰撞所述轴承 1514， 避免磨损， 从而提升了物料拾取装置的使用寿命。
如图 15所示， 所述第二气缸固定板 1513沿远离所述旋转气缸 1503的方 向延伸设置有两个支持臂 1515， 且所述支持臂 1515所在的平面与所述第二气 缸固定板 1513所在的平面垂直； 所述支持臂 1515远离所述第二气缸固定板 1513的端部设置顶柱 1516; 与所述连接杆 1508靠近所述第一滑块 1507的侧面固定连接设置有压块 1517;
所述压块 1517的两端各延伸设置有抵持臂 1518， 且所述抵持臂 1518所 在的水平面与所述传动 1504所在的水平面平行，以使所述第一滑块 1507沿所 述导向槽 1505运动至所述导向槽 1505的端部时， 靠近所述导向槽 1505端部 的所述抵持臂 1518抵持靠近所述导向槽端部的所述顶柱 1516， 以使靠近所述 导向槽 1505端部的所述顶柱 1516给所述 4氏持臂 1518—个远离所述导向槽 1505端部的力， 以使得所述旋转气缸 1503正常运转。
以所述第一滑块 1507沿所述导向槽 1505左端运动为例进行说明： 即若所述第一滑块 1507沿所述导向槽 1505运动至所述导向槽 1505的左 端时（如图 17所示）， 靠近所述导向槽 1505左端部的所述 4氏持臂 15184氏持靠 近所述导向槽左端部的所述顶柱 1516， 以使靠近所述导向槽 1505左端部的所 述顶柱 1516给所述抵持臂 1518—个远离所述导向槽 1505左端部的力， 以使 得所述绝缘环拾取手臂放下所述绝缘环后在所述弹力的作用下自动远离所述 转盘 601， 以防止所述绝缘环拾取手臂被所述物料固定座 603卡住。
较佳的，所述顶柱 1516为可伸缩的弹簧，以使呈压缩状态的所述顶柱 1516 给所述 4氏持臂 1518—个远离所述导向槽 1505端部的力；
或，
所述顶柱 1516为与所述控制器电连接的电磁铁， 所述控制器若确定所述 第一滑块 1507沿所述导向槽 1505运动至所述导向槽 1505的端部时， 所述控 制器给所述电磁铁通电， 以使所述电磁铁给所述抵持臂 1518—个远离所述导 向槽 1505端部的力。
其中， 本实施例中所述控制器确定所述第一滑块 1507是否运动至所述导 向槽 1505端部的具体方式不作限定， 例如所述控制器可预先确定位于所述导 向槽 1505中央的所述第一滑块 1507运动至所述导向槽 1505任一端部所需要 的预设时长， 则所述控制器控制所述第一滑块 1507运动的时间达到所述预设 时长后， 即可确定所述第一滑块 1507运动至所述导向槽 1505任一端部。
当然， 也可在所述导向槽 1505的端部设置有感应器， 以使所述感应器感 应到所述第一滑块 1507运动至所述导向槽 1505的端部时对应生成触发信号， 所述控制器根据该触发信号即可确定所述第一滑块 1507运动至所述导向槽 1505任一端部。
本实施例中， 所述控制器可通过在所述导向槽 1505内运动的所述第一滑 块 1507带动所述物料拾取组件 1401运动， 即如图 17所示， 若所述控制器控 制所述第一滑块 1507运动至所述导向槽 1505的左端部时，所述物料拾取组件 1401拾取所述物料， 若所述控制器控制所述第一滑块 1507运动至所述导向槽 1505的右端部时， 所述物料拾取组件 1401放下所述物料。
当然， 也可若所述控制器控制所述第一滑块 1507运动至所述导向槽 1505 的左端部时， 所述物料拾取组件 1401放下所述物料， 若所述控制器控制所述 第一滑块 1507运动至所述导向槽 1505的右端部时， 所述物料拾取组件 1401 拾取所述物料。
以上实施例仅用以说明本发明的技术方案， 而非对其限制； 尽管参照前述 实施例对本发明进行了详细的说明， 本领域的普通技术人员应当理解： 其依然 可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进 行等同替换； 而这些修改或者替换， 并不使相应技术方案的本质脱离本发明各 实施例技术方案的精神和范围。

Claims

权 利 要 求
1、一种绝缘环检测装置， 其用于检测所述绝缘环是否已插设在外电极内， 其特征在于， 包括： 气缸、 固定板、 用于放置所述外电极和所述绝缘环的物料 固定座以及控制器；
所述气缸与所述固定板连接设置，所述控制器用于若所述物料固定座运动 至所述固定板下方时，通过所述气缸控制所述固定板沿朝向或远离所述物料固 定座方向运动；
所述固定板靠近所述物料固定座的端部设置有检测单元，且所述检测单元 与所述控制器电连接，所述控制器用于通过所述检测单元检测所述绝缘环是否 已插设在所述外电极内。
2、 根据权利要求 1所述的绝缘环检测装置， 其特征在于， 所述检测单元 包括： 设置在所述固定板靠近所述物料固定座端部的两个导电探针，且两个所 述导电探针中的至少一个与所述控制器电连接，若所述外电极内未插设有所述 绝缘环， 则所述外电极与所述导电探针形成通电回路； 若所述外电极内插设有 所述绝缘环， 则所述绝缘环与所述导电探针之间绝缘； 所述控制器还用于若所 述控制器检测到所述外电极与所述导电探针形成通电回路，则确定所述外电极 内未插设有所述绝缘环。
3、 根据权利要求 1所述的绝缘环检测装置， 其特征在于， 所述检测单元 包括：
固定平台，且所述固定平台沿靠近所述物料固定座的方向设置在所述固定 板的下方， 且所述固定平台上设置有通孔；
所述通孔内插设有由弹性材质制成的弹柱，以使所述弹柱与所述通孔过盈 配合； 且所述弹柱与所述外电极的中空部间隙配合， 以使所述弹柱可插设在所 述外电极的中空部内；
所述固定板与所述固定平台之间设置有用于连接所述固定板和所述固定 平台的连接杆， 且所述连接杆上设置有与所述控制器电连接的光纤探头；
所述控制器用于通过所述气缸控制所述弹柱插入位于所述物料固定座上 的所述外电极内，且若所述外电极内未插设有所述绝缘环， 则所述弹柱相对于 所述固定平台静止； 若所述外电极内插设有所述绝缘环， 则所述绝缘环抵持所 述弹柱以使所述弹柱在所述通孔内沿远离所述绝缘环的方向运动，以使所述光 纤探头感应到所述弹柱并对应生成触发信号；所述控制器还用于若未接收到所 述触发信号， 则确定所述外电极内未插设有所述绝缘环。
4、 根据权利要求 2或 3所述的绝缘环检测装置， 其特征在于， 所述绝缘 环检测装置还包括：
与所述控制器电连接的发声装置，所述发声装置用于若所述控制器确定所 述外电极内未插设有所述绝缘环，则发出报警声以指示用户所述外电极内未插 设有所述绝缘环；
和 /或，
与所述控制器电连接设置有发光元件，所述发光元件用于若所述控制器确 定所述外电极内未插设有所述绝缘环，则所述发光元件发光以指示用户所述外 电极内未插设有所述绝缘环。
5、 一种用于装配电子烟电极连接头的装配装置， 其特征在于， 包括： 控 制器、 可转动的转盘、 用于拾取绝缘环的绝缘环拾取手臂、 用于拾取外电极的 外电极拾取手臂、用于拾取内电极的内电极拾取手臂、用于检测内电极是否插 设在所述绝缘环上的内电极检测装置以及如权利要求 1至 4任一项所述的绝缘 环检测装置；
所述物料固定座围绕设置在所述转盘上；
所述控制器分别与所述外电极拾取手臂、所述绝缘环拾取手臂和所述内电 极拾取手臂电连接，且所述外电极拾取手臂、所述绝缘环拾取手臂以及所述内 电极拾取手臂沿所述转盘的旋转方向依次设置；所述控制器用于依次控制所述 外电极拾取手臂将所述外电极插设在所述物料固定座上，控制所述绝缘环拾取 手臂将所述绝缘环插设在所述外电极内，控制所述内电极拾取手臂将所述内电 极插设在所述绝缘环上；
与所述控制器电连接的所述绝缘环检测装置沿所述转盘旋转方向设置在 所述绝缘环拾取手臂和所述内电极拾取手臂之间，与所述控制器电连接的所述 内电极检测装置沿所述转盘旋转方向设置在所述内电极拾取手臂下游；
所述控制器用于若通过所述绝缘环检测装置确定所述绝缘环未插设在所 述外电极内， 和 /或所述控制器通过所述内电极检测装置确定所述内电极未插 设在所述绝缘环上， 则所述控制器控制所述转盘停止旋转或控制所述转盘复 位。
6、 根据权利要求 5所述的装配装置， 其特征在于， 所述内电极检测装置 设置有支撑臂，且所述支撑臂上设置有用于感应光源的光纤探头， 若位于所述
制器用于根据所述触发信号确定所述内电极插设在所述绝缘环上。
7、 根据权利要求 5或 6所述的装配装置， 其特征在于， 所述装配装置还 包括：
用于将物料沿所述转盘方向输送的物料导轨； 其中， 所述物料导轨包括用 于输送所述外电极的外电极物料导轨、用于输送所述绝缘环的绝缘环料导轨以 及用于输送所述内电极的内电极物料导轨；
所述物料导轨靠近所述转盘的端部设置有物料感应区，所述物料感应区设 置有用于感应所述物料且与所述控制器电连接的感应器；所述控制器用于通过 所述感应器确定所述物料是否已运动至所述物料感应区；
所述物料导轨设置有挡料阀，所述挡料阀用于将所述物料固定在所述物料 感应区。
8、根据权利要求 7所述的装配装置， 其特征在于， 所述装配设备还包括： 的物料震动盘；所述预设状态为各个所述物料中空部的轴线与所述物料震动盘 所在平面垂直；
且所述物料震动盘、所述物料导轨和所述转盘沿远离所述转盘方向依次设 置；
其中， 所述物料震动盘包括： 用于放置所述外电极的外电极物料震动盘、 用于放置所述绝缘环的绝缘环物料震动盘以及用于放置所述内电极的内电极 物料震动盘。
9、 根据权利要求 5至 8任一项所述的装配装置， 其特征在于， 所述装配 设备还包括：
用于朝向所述物料固定座运动， 直至位于所述物料固定座上的所述外电 极、 所述绝缘环以及所述内电极相对固定以形成电子烟电极连接头的压紧手 臂；
所述压紧手臂沿所述转盘旋转方向设置在所述内电极检测装置的下游。
10、 根据权利要求 9所述的装配装置， 其特征在于， 所述装配设备还包括 支撑柱；
所述支撑柱设置在所述转盘下方， 且所述支撑柱与所述压紧手臂位置对 应， 以使所述压紧手臂压紧所述物料固定座时， 所述支撑柱顶起以平衡所述转 盘。
11、 根据权利要求 8或 10任一项所述的装配装置， 其特征在于， 所述装 配设备还包括：与所述控制器电连接的第一抓取手臂以及用于放置所述电子烟 电极连接头的出料导轨；
与所述控制器电连接的第一抓取手臂，所述第一抓取手臂用于抓取所述电 子烟电极连接头并进行 180度旋转以进行上焊锡，并将上焊锡完成的所述电子 烟电极连接头再进行 180度旋转，并将旋转完成的所述电子烟电极连接头放置 于用于放置所述电子烟电极连接头的出料导轨上；
其中，所述第一抓取手臂沿所述转盘的旋转方向设置在所述压紧手臂的下 游。
12、 根据权利要求 8或 10任一项所述的装配装置， 其特征在于， 所述装 配设备还包括：
与所述控制器电连接的第二抓取手臂，所述第二抓取手臂用于抓取所述电 子烟电极连接头， 并将所述电子烟电极连接头放置于运输平台上；
用于传送所述电极连接头以进行上焊锡的焊锡导轨；
与所述控制器电连接的，用于对位于所述焊锡导轨上的电子烟电极连接头 上焊锡的焊锡手臂；
与所述运输平台导通设置有能够将电极连接头旋转 180度的转向导轨，且 所述转向导轨还与所述焊锡导轨连通，所述运输平台所在的水平面高于所述焊 锡导轨所在的水平面； 所述控制器还与所述焊锡手臂电连接， 所述控制器还用 于控制所述焊锡手臂对位于所述焊锡导轨上的所述电子烟电极连接头上焊锡； 用于将位于所述运输平台上的所述电子烟电极连接头吹入所述转向导轨 的气嘴；
与所述气嘴连接设置有供气机构，且所述供气机构与所述控制器连接， 所 述控制器用于控制所述供气机构为所述气嘴供气，以使所述气嘴吹出的沿所述 转向导轨延伸方向的气流将所述电子烟电极连接头吹入所述转向导轨，直至所 述电子烟电极连接头运动至所述焊锡导轨；
其中， 所述转向导轨设置有旋拧部， 以使经过所述旋拧部的所述电子烟电 极连接头进行旋转，经过所述旋拧部运动至所述焊锡导轨上的所述电子烟电极 连接头相对于位于所述运输平台上的所述电子烟电极连接头旋转 180度；
所述第二抓取手臂沿所述转盘的旋转方向设置在所述压紧手臂的下游。
13、 根据权利要求 5至 12任一项所述的装配装置， 其特征在于， 所述物 料固定座包括：
底座；
所述底座顶端设置有用于容纳并定位所述绝缘环的定位槽，所述定位槽内 周面与所述绝缘环的外周面匹配设置；
所述底座内部固定设置有定位柱，所述定位柱的一端经过所述定位槽以穿 过所述底座，且所述定位槽与所述定位柱同轴设置， 所述定位柱远离所述底座 的一端端面所在的水平面高于所述定位槽所在的水平面；所述定位柱的直径 'J、 于所述绝缘环中空部的直径，以使套设在所述定位柱上的所述绝缘环与所述定 位柱间隙配合， 且容置在所述定位槽中。
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CN110095724A (zh) * 2019-05-06 2019-08-06 无锡先导智能装备股份有限公司 电池检测装置
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