WO2015087430A1 - 車両走行システム及び車両走行制御方法 - Google Patents
車両走行システム及び車両走行制御方法 Download PDFInfo
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- WO2015087430A1 WO2015087430A1 PCT/JP2013/083358 JP2013083358W WO2015087430A1 WO 2015087430 A1 WO2015087430 A1 WO 2015087430A1 JP 2013083358 W JP2013083358 W JP 2013083358W WO 2015087430 A1 WO2015087430 A1 WO 2015087430A1
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- vehicle
- image
- transport vehicle
- loading position
- dump
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- 238000000034 method Methods 0.000 title claims abstract description 26
- 230000032258 transport Effects 0.000 claims description 66
- 238000012544 monitoring process Methods 0.000 claims description 33
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/02—Control of position or course in two dimensions
- G05D1/021—Control of position or course in two dimensions specially adapted to land vehicles
- G05D1/0212—Control of position or course in two dimensions specially adapted to land vehicles with means for defining a desired trajectory
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/205—Remotely operated machines, e.g. unmanned vehicles
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2004—Control mechanisms, e.g. control levers
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/2054—Fleet management
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/0011—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots associated with a remote control arrangement
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/0011—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots associated with a remote control arrangement
- G05D1/0027—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots associated with a remote control arrangement involving a plurality of vehicles, e.g. fleet or convoy travelling
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/0011—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots associated with a remote control arrangement
- G05D1/0044—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots associated with a remote control arrangement by providing the operator with a computer generated representation of the environment of the vehicle, e.g. virtual reality, maps
Definitions
- the present invention relates to a vehicle travel system and a vehicle travel control method, and more particularly to a technique for setting the direction of a transport vehicle at a loading position.
- the loader operator tells the transport vehicle where to load and reaches the transport vehicle to that location. I need to come.
- the transport vehicle is a manned vehicle
- the transport vehicle can be moved to an appropriate position and orientation by determining the position of the loader by lifting the bucket of the loader or the like. If the transport vehicle is a so-called unmanned transport vehicle, it cannot be left to the operator of the transport vehicle, so the loader operator sets the position and orientation of the transport vehicle appropriately. There is a problem that it is necessary to convey to the automatic guided vehicle.
- Patent Document 1 As a technique for solving the above-described problems, for example, a technique described in Patent Document 1 is known.
- an operator of a loader sets a loading position, and a control device that controls the traveling of the automatic guided vehicle is based on information such as the position of the loading machine, the loading position, and the boundary of the face.
- a configuration for calculating a route to the loading position and transmitting the route to the automatic guided vehicle is disclosed. According to this configuration, the automatic guided vehicle can travel along the route obtained from the control device and can stop at the loading position.
- a route is generated based on information that the control device can grasp, such as the position of the loader, the load position, and the boundary of the face.
- the control device can grasp information that the control device can grasp.
- earth and sand are scattered around the face during excavation. The earth and sand scattering state changes with the progress of excavation work, but it is not reflected in the map information, so the control device cannot grasp it. Therefore, when the automated guided vehicle travels on a route generated only from information that can be grasped by the control device, such as the position of the loader, the loading position, and the boundary of the face, the unmanned transport vehicle interferes with obstacles such as scattered earth and sand. The problem that there is a possibility of doing is left.
- the present invention has been made in view of such problems, and its purpose is to place the automatic guided vehicle at the loading position without interfering with obstacles such as earth and sand scattered around the loader and the traveling route.
- the object is to provide a vehicle traveling system and a vehicle traveling control method for guiding.
- the present invention guides the transport vehicle to a load loading position of the load from a loader that loads the load to a transport vehicle that transports the load in an unmanned operation.
- a vehicle travel system wherein an operator of the loader inputs a direction of a vehicle body of the transport vehicle at the load position, and the input of the transport vehicle to the load position.
- a travel route calculation unit that calculates a travel route for stopping the vehicle in a given direction; and a vehicle control unit that performs vehicle control for traveling and stopping the transport vehicle according to the travel route.
- the operator of the loader inputs the direction of the vehicle body of the transport vehicle at the loading position so as to avoid the interference with the obstacle grasped by the operator, and the vehicle body input at the loading position
- the travel route is calculated so that the vehicle can be stopped in the direction of.
- the vehicle control is executed so that the transport vehicle travels and stops according to the travel route, so that the transport vehicle can be guided to the loading position without interfering with the obstacle.
- the scattered earth and sand 550 interferes with the dump truck.
- the direction of the dump truck body is rotated as indicated by reference numeral 540b around the loading position (corresponding to the bucket position 520)
- the interference with the earth and sand 550 is eliminated.
- the dump can be guided without interfering with surrounding obstacles by changing the direction of the body of the dump. Therefore, by changing the direction of the body of the dump truck without resetting the set loading position, the dump truck can be stopped while avoiding interference.
- a display device that displays a setting screen including a transport vehicle image indicating a direction of a vehicle body of the transport vehicle at the loading position, and a screen display control unit that performs display control of the setting screen
- the direction input device accepts an input of a rotational movement amount for changing the direction of the transport vehicle image
- the screen display control unit displays a two-dimensional product indicating the loading position on the setting screen.
- the conveyance vehicle image is rotated and moved according to the rotational movement amount around the insertion position.
- the direction of the vehicle body of the transport vehicle can be easily grasped visually by rotating the transport vehicle image on the setting screen.
- the operability at the time can be improved.
- the present invention is characterized in that the screen display control unit displays the travel route in a superimposed manner on the setting screen.
- the operator can perform an input operation of the direction of the transport vehicle at the loading position while considering the travel route.
- the transport vehicle travels along the travel route superimposed on the setting screen with reference to the loading position and position information of obstacles located around the travel route. Then, when the vehicle is expected to interfere with the obstacle, and when the carriage stops at the loading position along the direction of the carriage image superimposed on the setting screen, the obstacle interferes with the obstacle. And a warning unit that issues a warning when it is expected to occur.
- a warning is issued when the obstacle interferes with the direction of the transport vehicle so as to avoid the interference. Can be prompted to enter again.
- the present invention further includes a monitoring image generation unit that generates a monitoring image by converting a viewpoint of a camera image obtained by photographing the periphery of the loader into an upper viewpoint in the configuration described above, and the screen display control
- the unit generates a wide area image including the standby position of the transport vehicle and the loading position, and of the wide area image, a composite image in which the monitoring image is superimposed on a partial area corresponding to the imaging range of the monitoring image And the travel route is superimposed on the composite image.
- the operator since the surrounding situation of the loader is photographed in the monitoring image, the operator confirms the position of the obstacle around the loading machine photographed in the monitoring image, and The input operation can be performed.
- the setting screen displays the standby position that is outside the shooting range of the monitoring image and the travel route from there to the loading position, so the operator can change the travel route that changes as the vehicle body changes direction.
- the input operation of the direction of the transport vehicle can be performed while confirming the interference with the obstacle.
- the present invention is the above configuration, wherein the loader includes a front work machine for performing the loading work, and an operation lever for operating the front work machine, and the direction input device is provided in the operation lever. And a dial portion having a rotation center in the axial direction of the operation lever.
- the dial is rotated with the thumb or the like while the operation lever is held.
- Car direction input operation can be performed. Therefore, since the input operation of the direction of the conveyance vehicle can be performed while continuing the loading operation, the improvement of the productivity of the loading operation can be expected.
- the present invention provides a vehicle travel control method for guiding the transport vehicle to a load position of the load with respect to a transport vehicle that transports the load in an unmanned operation from a loader that performs a load loading operation.
- the operator of the loader inputs the direction of the transport vehicle at the loading position so as to avoid interference with the obstacle that he / she knows, and the direction of the vehicle body input at the loading position
- the travel route is calculated so that the vehicle can be stopped at.
- the vehicle control is executed so that the transport vehicle travels and stops according to the travel route, so that the transport vehicle can be guided to the loading position without interfering with the obstacle.
- the present invention it is possible to provide a vehicle traveling system and a vehicle traveling control method for guiding an automatic guided vehicle to a loading position without interfering with obstacles such as earth and sand scattered around a loader and a traveling route. it can.
- FIG. 1 is a diagram illustrating a schematic configuration of a vehicle travel system 1 according to the present embodiment. It is a figure which shows schematic structure inside the driver's seat of the shovel 10 shown in FIG. It is a figure which shows the driving
- FIG. 2 is a block diagram showing an internal configuration of a dump 20-1 shown in FIG. It is explanatory drawing which shows an example of the loading pattern image memorize
- FIG. 3 is an explanatory diagram illustrating a display example of a setting screen 120 illustrated in FIG. 2.
- FIG. 1 is a diagram illustrating a schematic configuration of a vehicle travel system 1 according to the present embodiment.
- a vehicle traveling system 1 shown in FIG. 1 includes an excavator 10 serving as a loading machine that loads earth and sand and ore in a quarry such as a mine, and one or more unmanned conveyances that convey earth and sand and ore in an unmanned operation. , 20-n and a control unit 31 installed in the vicinity of the quarry or in a remote control center 30.
- the excavator 10, the dumps 20-1, 20-2,..., 20-n and the control unit 31 are connected to each other via a wireless communication line so as to be communicable with each other.
- reference numeral 41 denotes a wireless communication relay station.
- the loader may be a wheel loader in addition to an excavator.
- the excavator 10 and the dumps 20-1, 20-2,..., 20-n are at least three navigation satellites 50-1, 50-2, 50- of the Global Navigation Satellite System (GNSS).
- 3 includes a host vehicle position detection unit (not shown in FIG. 1) for receiving a positioning radio wave from 3 and detecting the position (three-dimensional real coordinates) of the host vehicle.
- GNSS Global Navigation Satellite System
- GPS Global Positioning System
- GLONASS Global Navigation Satellite System
- GALILEO Global Navigation Satellite System
- the excavator 10 is an ultra-large hydraulic excavator, and includes a traveling body 11, a revolving body 12 provided on the traveling body 11 so as to be able to turn, a cab 13, and a front provided at the center of the front of the revolving body 12. And a work machine 14.
- the front working machine 14 is attached to a boom 15 provided so as to be rotatable in the vertical direction with respect to the revolving structure 12, an arm 16 provided rotatably at the tip of the boom 15, and a tip of the arm 16.
- the arm 16 includes an angle sensor 16 s for detecting the joint angle of the arm 16.
- An antenna 18 for connecting to a radio communication line is installed in a place with good visibility in the excavator 10, for example, on the upper part of the operator's cab 13, and the navigation satellites 50-1, 50-2, 50-3 are arranged at the rear of the revolving unit 12. Are provided with two antennas 19 (two are provided, but only one is shown in FIG. 1).
- the left and right side surfaces, the rear surface, and the front surface of the swivel body 12 are provided with four cameras for photographing the surroundings of the excavator 10.
- FIG. 1 only the left camera 60L provided on the left side and the rear camera 60B provided on the rear are shown, but cameras are also provided on the right side and the front.
- the stop posture setting device 100 includes a control unit including a calculation / control unit such as an MPU (Micro-Processing Unit) and a CPU (Central Processing Unit), a storage unit such as a ROM (Read Only Memory) and a RAM (Random Access Memory), and the like.
- Hardware including a loading position setting button 101 as an input device, a direction input device 102, a foot switch 103, and a display device 110 (see FIG. 2), software for realizing the functions of the stop posture setting device 100, It is comprised including.
- position setting apparatus 100 is implement
- the dump truck 20-1 can be turned up and down around a frame 21 forming the vehicle body, front wheels 22 and rear wheels 23, and a hinge pin (not shown) provided at a rear portion of the frame 21 as a rotation center.
- a loading platform 24 and a pair of left and right hoist cylinders (not shown) that rotate the loading platform 24 in the vertical direction are included.
- the dump 20-1 is provided from a place with a good view, for example, an antenna 25 for connecting to a wireless communication line and a navigation satellite 50-1, 50-2, 50-3 in front of the upper surface of the dump 20-1.
- Two antennas 26 for receiving positioning radio waves are provided.
- the other dumps 20-2,..., 20-n have the same configuration as the dump 20-1, and will not be described.
- the control unit 31 includes a calculation / control device such as a CPU, a storage device such as a ROM and a RAM, hardware including an input / output device (not shown), and software executed on the hardware. Is done. And the function of the control part 31 is implement
- the control unit 31 is connected to an antenna 32 for connecting to a wireless communication line. Then, the control unit 31 communicates with each of the excavator 10 and the dumpers 20-1, 20-2,... 20-n.
- FIG. 2 is a diagram illustrating a schematic configuration inside the driver's seat of the excavator 10 illustrated in FIG. 1.
- a seat 71 on which an operator is seated is provided in the driver seat 13 of the excavator 10.
- the seat 71 includes a left armrest 72L and a right armrest 72R.
- Each of the left armrest 72L and the right armrest 72R is provided with a left operation lever 73L that is held and operated by the operator with the left hand and a right operation lever 73R that is held and operated with the right hand.
- the left and right operation levers 73L and 73R are described as being mounted in the cab 13 of the excavator 10, but these are installed outside the excavator 10 so that the operator can remotely control without riding on the excavator 10. It may be configured.
- the detection data of the angle sensor 16s, the left camera 60L, the rear camera 60B, the right camera, the camera images of the front camera (not shown), and the information on the own vehicle position obtained by the own vehicle position detection unit are wireless communication. It is transmitted to the stop posture setting apparatus 100 provided at a remote place through the line.
- a horn button 74 for sounding a horn (horn) of the excavator 10 is provided at the uppermost end of the right operation lever 73R.
- a loading position setting button 101 for setting the position of the bucket 17 is provided next to the horn button 74.
- a dial-shaped direction input device 102 for setting the direction of the vehicle of the dump truck 20-1 is provided on the side surface of the right operation lever 73R, in the vicinity of the loading position setting button 101.
- the direction input device 102 includes a dial portion 102d that can rotate around the major axis direction of the right operation lever 73R.
- the right front surface of the seat 71 includes a display device 110 that displays a relative position with respect to the excavator 10 and the dump 20-1, and displays a setting screen 120 for setting the direction of the vehicle of the dump 20-1.
- a display device 110 that displays a relative position with respect to the excavator 10 and the dump 20-1, and displays a setting screen 120 for setting the direction of the vehicle of the dump 20-1.
- a foot switch 103 for determining the dumping stop posture is provided on the front floor surface of the seat 71.
- FIG. 3 is a diagram illustrating a dump traveling route according to the present embodiment.
- a traveling route 410 is set in advance in the loading area 400.
- Three waiting positions, QP1, QP2, and QP3, are set as a waiting position for dumping (Queueing position: hereinafter referred to as “QP”).
- QP1 Waiting position
- QP3 Three standby positions QP1, QP2, and QP3 are provided, but the number of standby positions is not limited to this.
- the travel route from QP1 to LP which is the standby position closest to LP among the three standby positions, is set as an approach path (hereinafter referred to as “APP”).
- the travel route 410 includes a left approach path (hereinafter referred to as “APP-L”) toward LP-L and a right approach path (hereinafter referred to as “APP-R”) toward LP-R in QP1. Branch.
- APP-L left approach path
- APP-R right approach path
- switchback points 431L and 431R for changing the traveling direction of each dump 20-1, 20-2,..., 20-n are set. In some cases, no action is required.
- Each dump 20-1, 20-2,..., 20-n enters the loading area 400 from the entrance 411, proceeds to a standby position closer to LP among the available standby positions, and stops. Then, the vehicle travels to a standby position closest to the LP (hereinafter referred to as “previous standby position”), stops there, and waits for the next instruction.
- the immediately preceding standby position may be QP1 or switchback points 431L and 431R, but is selected and determined in advance.
- FIG. 4 is a block diagram showing an internal configuration of the excavator 10 shown in FIG.
- FIG. 5 is a block diagram showing an internal configuration of the control unit 31 shown in FIG.
- FIG. 6 is a block diagram showing an internal configuration of the dump 20-1 shown in FIG.
- the control device 150 of the stop posture setting apparatus 100 includes a host vehicle position detection unit 1501, a bucket position calculation unit 1502, a pattern storage unit 1503, a monitoring image generation unit 1504, a map information storage unit 1505, a screen display.
- a control unit 1506, a travel route calculation unit 1507, a warning unit 1508, a stop posture setting unit 1509, a communication control unit 1510, and a communication interface (hereinafter referred to as “communication I / F”) 1511 are provided.
- the own vehicle position detection unit 1501 detects the three-dimensional real coordinates of the own vehicle (the main body of the excavator 10) based on the positioning radio waves received from the navigation satellites 50-1, 50-2, and 50-3 via the antenna 19. To do.
- the vehicle travel system according to the present embodiment, if there are x-axis coordinates and y-axis coordinates indicating coordinates on the horizontal plane among orthogonal three-dimensional real coordinates defined from the x direction, the y direction, and the z direction, the vehicle stops. Since each process such as setting the posture and calculating the travel route can be performed, detection of the z-axis coordinates is not essential.
- the bucket position calculation unit 1502 calculates the rotation angle of the arm based on the detection signal of the angle sensor 16s, and the three-dimensional real coordinates of the host vehicle detected by the host vehicle position detection unit 1501 and the turning angle of the turning body 12. Based on this, the three-dimensional real coordinates of the bucket 17 are calculated. The three-dimensional real coordinates of the bucket 17 become the loading position.
- the pattern storage unit 1503 stores a plurality of loading pattern images indicating the relative positional relationship between the excavator 10 and the dump 20-1 during the loading operation. Details of the loading pattern image will be described later with reference to FIG.
- the monitoring image generation unit 1504 generates a monitoring image obtained by converting the viewpoint of an image (either a moving image or a still image) taken by each camera attached to the left and right side surfaces and the front and rear surfaces of the excavator 10 into an upper viewpoint. To do.
- the camera image obtained from each camera is subjected to projective transformation such that the upper part of the image is enlarged and the lower part of the image is reduced to convert the image into an image (overhead image) as seen from directly above the ground.
- a left overhead view image obtained by projective transformation of the camera image taken by the left camera 60L is arranged on the left side of the figure indicating the excavator 10, and the right camera, the rear camera 60B, and the front camera are arranged on the right side, the rear side, and the front side, respectively.
- a shooting object of a known shape is shot with each camera, and the shape of the area where the shooting target object is shot in each camera image is as seen from the upper viewpoint.
- a conversion amount of each coordinate included in each camera image is calculated so as to have a shape, and this is stored as calibration data.
- an overhead image is generated by performing coordinate conversion (projection conversion) of each coordinate using the stored calibration data for each camera image, and the monitoring image is synthesized by combining these images.
- the map information storage unit 1505 stores map information including position information (three-dimensional real coordinates) of surrounding obstacles such as the face of the excavator 10 and the traveling route, and terrain information of the traveling range of the dump 20-1. Store.
- the screen display control unit 1506 displays the position of the excavator 10 main body (three-dimensional actual coordinates) obtained by the own vehicle position detection unit 1501 and the bucket 17 obtained from the bucket position calculation unit 1502. Is stored in the pattern storage unit 1503 in advance based on the position (three-dimensional actual coordinates) and the position (three-dimensional actual coordinates) of a surrounding obstacle such as a face plane included in the map information stored in the map information storage unit 1505.
- One loading pattern image closest to the actual positional relationship between the shovel 10 and the bucket 17 is selected from the plurality of stored loading patterns.
- a loading pattern image different from that selected above is selected.
- the excavator image 510 indicating the excavator body
- the bucket image 520 the boundary line 530 of the face plane
- the dump image 540 are displayed. Is generated and is displayed on the display device 110.
- the screen displaying the orientation setting image corresponds to the setting screen 120 (see FIG. 2).
- the shovel image 510, the bucket image 520, and the dump image 540 use graphics that schematically show the shapes of the shovel, the bucket, and the dump for the purpose of improving visibility.
- the shovel image 510, the bucket image 520, and the dump image 540 are referred to as an excavator graphic 510, a bucket graphic 520, and a dump graphic 540, respectively.
- an image of the excavator 10, the bucket 17, the facet, and the dump 20-1 viewed from above may be used.
- the operator While the setting screen 120 is displayed on the display device 110, the operator operates the dial unit 102 d of the direction input device 102 as necessary to rotate the dump image 540 on the setting screen 120, and at the loading position. Fine-tune the direction of the dump.
- the travel route calculation unit 1507 refers to the map information stored in the map information storage unit 1505, calculates a travel route for stopping the dump in the set stop posture, and outputs the travel route to the screen display control unit 1506.
- the screen display control unit 1506 may superimpose and display the travel route on the orientation setting image.
- the warning unit 1508 refers to the position information of the obstacle included in the map information stored in the map information storage unit 1505, and interferes with the obstacle when the transport vehicle travels along the travel route displayed on the setting screen. If it is predicted, and if the transport vehicle stops at the loading position along the direction of the transport vehicle image displayed on the setting screen, a warning is issued. For example, a graphic or character information indicating a warning may be displayed on the setting screen 120, or a warning sound may be generated.
- the stop posture setting unit 1509 determines the dump loading position and the vehicle body direction shown on the setting screen 120 when the operator steps on the foot switch 103 as the stop posture.
- the communication control unit 1510 stops the travel route information indicating the travel route corresponding to the stop posture determined above via the communication I / F 1511 including the wireless communication device at the immediately preceding standby position via the control unit 31. Wirelessly send to dump.
- the control unit 31 receives dump information including the position of the host vehicle of the dumped vehicle at the immediately preceding standby position.
- the control unit 31 determines the position and traveling state of each dump (during traveling) based on the positional information and traveling information acquired from each dump 20-1, 20-2,.
- Map information storage for storing traffic control unit 311 for generating control data indicating (stopped), topographic information including the position and shape of the face of the mine, and map information including latitude and longitude at each position in the mine Unit 312, a communication control unit 313 that performs communication control with the excavator 10 and each dump 20-1, 20-2,... 20 -n, and a communication I / F 314 for connection to a wireless communication line.
- the traffic control unit 311 includes the own vehicle position information indicating the current position from each of the dump trucks 20-1, 20-2,..., 20-n, and the running condition information indicating the running condition (running / stopped) of the dump truck. To generate control data. Specifically, the traffic control unit 311 is set in the map information on the current position of each dump 20-1, 20-2,..., 20-n, the predetermined travel route of the dump, and the travel route. Control data is generated by superimposing the standby position of the dump truck and the loading position of the excavator 10, and the running state of the dump truck is monitored.
- each dump 20- is controlled based on the amount of change per unit time of the vehicle position information acquired by the control unit 31 from each dump 20-1, 20-2,..., 20-n.
- the traveling state of 1, 20-2,..., 20-n may be calculated. In this case, transmission / reception of traveling state information is not necessary.
- the map information storage unit 312 stores the same map information stored in the map information storage unit 1505 of the excavator 10.
- the communication control unit 313 receives the vehicle position information and the traveling state information from the dump via the communication I / F 314 and outputs them to the traffic control unit 311, and is stopped at the immediately preceding standby position in response to the inquiry from the excavator 10. Send dump information. Further, the travel route information received from the excavator 10 is transmitted to the dump truck that is stopped at the immediately preceding standby position.
- the dump 20-1 receives the positioning radio waves from the navigation satellites 50-1, 50-2, 50-3 (see FIG. 1) and acquires the current position of the own vehicle.
- the communication control unit 202 that performs communication control with the detection unit 201, the excavator 10 and the control unit 31, the communication I / F 203, the map information storage unit 204 that stores map information, and A vehicle control unit 205 that controls the vehicle and a vehicle driving device 206 including a dump traveling device and a braking device.
- the communication control unit 202 generates the vehicle position information indicating the current dump position calculated by the vehicle position detection unit 201, and the vehicle control unit 205 detects the driving state of the vehicle driving device 206 (for example, the number of rotations of the tire).
- the traveling state information thus transmitted is transmitted to the control unit 31 via the communication I / F 203.
- the travel route information is received from the excavator 10 via the control unit 31.
- the map information storage unit 204 stores the map information including the position (three-dimensional real coordinates) of surrounding obstacles such as the face face located in the vicinity of the excavator 10 and the terrain information of the traveling range of the dump 20-1. This map information is the same as the map information stored in the excavator 10 and the control unit 31.
- the vehicle control unit 205 performs acceleration / deceleration control and steering angle control on the vehicle drive device 206 so as to travel along the received travel route information. At that time, the vehicle control unit 205 refers to the map information stored in the map information storage unit 204, and obtains the current position of the dump 20-1 and the position information of each point (node) indicated in the map information. The amount of displacement is calculated by collation, and the traveling direction of the dump 20-1 is corrected.
- the information transmitted and received by each dump 20-1, 20-2, 20-n includes identification information that can uniquely identify each dump. Thereby, for example, it is possible to determine which dump 20-1 from among the dumps having a plurality of control units 31 is the received information. Moreover, it can be discriminate
- MAC address Media Access Control address
- the information transmitted and received by the excavator 10 and the control unit 31 includes identification information that can uniquely identify them.
- FIG. 7 is an explanatory diagram showing an example of a loading pattern image stored in the pattern storage unit 1503 of FIG.
- Each loading pattern image 501 to 506 shown in FIG. 7 is stored in the pattern storage unit 1503.
- Each loading pattern image 501 to 506 includes an excavator graphic 510 indicating the excavator body, a bucket graphic 520 indicating the position of the bucket, a boundary line 530 indicating the face face, and a dump graphic 540 indicating the dump position.
- the six loading pattern images 501 to 506 are classified into three types of left loading, right loading, and bench loading based on the relative positions of the excavator graphic 510 and the dump graphic 540. There are two patterns, candidate 1 and candidate 2, depending on the orientation of the graphic 540.
- the loading pattern image 501 is a left-loading pattern in which the position of the bucket graphic 520 is displayed on the left side of the shovel graphic 510 so as to face the boundary surface 530 of the face, and the long axis of the arm 510a of the shovel graphic 510
- the loading pattern image in which the direction and the front-rear direction of the dump graphic 540 are in a perpendicular relationship (candidate 1) is shown.
- the loading pattern image 502 is a left loading pattern, and shows a loading pattern image in which the major axis direction of the shovel arm 510a and the front-rear direction of the dump figure 540 are parallel (candidate 2).
- the loading pattern image 503 is a right-loading pattern in which the position of the bucket graphic 520 is displayed on the right side of the shovel graphic 510 so as to face the boundary line 530 of the face, and the long axis of the arm 510a of the shovel graphic 510
- the loading pattern image in which the direction and the front-rear direction of the dump graphic 540 are in a perpendicular relationship (candidate 1) is shown.
- the loading pattern image 504 is a right-loading pattern, and is a loading pattern image in which the major axis direction of the arm 510a of the shovel graphic 510 and the front-rear direction of the dump graphic 540 are parallel (candidate 2). Show.
- the loading pattern image 505 is a bench loading in which the shovel graphic 510 is outside the boundary 530 of the face and the bucket graphic 520 is inside the boundary 530.
- the loading pattern image 506 is a bench loading pattern, and is a loading pattern image in which the major axis direction of the arm 510a of the shovel figure 510 and the front-rear direction of the dump figure 540 are parallel (candidate 2). Show.
- the image display control unit 1506 displays the dump figure with the finely adjusted direction so as not to interfere. You may do it.
- FIG. 8 is an explanatory diagram showing a display example of the setting screen 120 shown in FIG.
- FIG. 9 is an explanatory diagram showing a state in which an interference warning is displayed on the setting screen 120a of FIG.
- FIG. 10 is an explanatory diagram showing a setting screen on which a travel route is superimposed and displayed.
- FIG. 11 is an explanatory diagram illustrating a setting screen obtained by combining the monitoring image and the wide area image.
- FIG. 8 shows a state in which an orientation setting image in which the excavator graphic 510, the bucket graphic 520, the boundary surface 530 of the face plane, and the dump graphic 540a or 540b are superimposed on the monitoring image is displayed.
- the setting screen 120a for example, when the earth and sand collapsed from the face is scattered at a position indicated by reference numeral 550 in FIG. 8, when the dump 20-1 enters in the direction indicated by the dump graphic 540a, the scattered earth and sand are scattered. There is a risk of interference. Therefore, the operator operates the direction input device 102 and uses the dump graphic 540b from the direction indicated by the dump graphic 540a around the position (two-dimensional loading position) corresponding to the loading position in the direction setting image (setting screen).
- the directions of the dump graphics 540a and 540b are rotated and displayed in conjunction with the dial rotation operation amount of the direction input device 102, and the dump 20-1 that is actually going to enter at the dial portion 102d is displayed. It can be operated as if it were rotating. Thereby, the operator can finely adjust the direction of the transport vehicle by an intuitive and easy-to-understand method.
- the interference warning graphic 561 and the character information 562 may be superimposed on the setting screen 120a to inform the operator that interference has occurred. This can prevent the operator from inadvertently setting an inappropriate direction.
- the predicted travel routes 570a and 570b of the dump 20-1 may be displayed in a superimposed manner.
- the travel route 570a is a travel route corresponding to the direction of the dump graphic 540a.
- the travel route 570a is updated and displayed on the travel route 570b.
- the operator can grasp the entire travel route by displaying the dump graphic 545 indicating the dump position at the immediately preceding standby position. As a result, the operator can set an appropriate loading position and orientation while also considering the dump travel route.
- a dump graphic 548 indicating a dumping vehicle stopped at the immediately preceding standby position (QP1), and a dump graphic 540a or 540b indicating a dumping vehicle stopped at the set loading position May be displayed on one screen.
- the peripheral area of the excavator 10 is captured in the monitoring image 121, and the area up to the immediately preceding standby position (QP1) may not be included in the capturing range of the four cameras.
- the screen display control unit 1506 generates a wide area image (graphical image) 122 including the excavator, the facet, and the immediately preceding standby position (QP1), and corresponds to the imaging range of the monitoring image 121 in the wide area image 122.
- a composite image in which the monitoring image 121 is superimposed on the partial area to be generated is generated.
- a direction setting image is generated by superimposing the travel route on the composite image and displayed on the display device 110.
- the screen display control unit 1506 matches the scales of the monitoring image 121 and the wide area image 122.
- the actual distance D on the three-dimensional real coordinates of the excavator 10 and the dump truck 20 is calculated based on the three-dimensional real coordinates of the excavator 10 and the three-dimensional real coordinates of the dump truck 20-1 stopped at the immediately preceding standby position.
- the number of pixels Pn when the distance D [m] is displayed on the setting screen 120c is determined, and the actual distance per pixel is obtained by the following equation (1).
- d D / Pn (1)
- the scales of the monitoring image 121 and the wide-area image 122 coincide with each other. It becomes easy to grasp the distance, the travel route, and the direction of the vehicle body.
- the direction of the dump vehicle body at the loading position can be set in consideration of the travel route from the immediately preceding standby position (QP1) to the loading position.
- the dump figure 590b interferes with the boundary line 530 of the face at the switchback point in the traveling route 570b. I understand that. Therefore, the dump graphic 540a at the loading position is rotated to the dump graphic 540b to change the travel route 570a to the route indicated by the travel route 570b. As a result, the dump graphic 590b does not interfere with the boundary line 530 of the face surface even at the switchback point.
- FIG. 12 is a sequence diagram showing a process flow of the vehicle travel system 1 according to the present embodiment.
- the own vehicle position detection unit 201 of the dump 20-1 calculates the current position and generates own vehicle position information, and the vehicle control unit 205 displays the running state information. calculate.
- These own vehicle position information and traveling state information are transmitted to the control unit 31 (S101).
- the traffic control unit 311 generates control data including the position and running state of each dump based on them (S102).
- S101 and S102 illustrate processing for one time. However, when one or more dump trucks are operating, the traffic control unit 311 continues to generate control data.
- the operator of the shovel 10 operates the left and right operation levers 73L and 73R to move the bucket 17 of the shovel 10 to the loading position, and operates the loading position setting button 101 in this state, or the shovel 10 operators step on the foot switch 103 (S103).
- the stopping posture setting process for setting the stopping posture and direction of the dump truck 20-1 in the control device 150 is started (S104).
- the control device 150 makes an inquiry to the traffic control unit 311 for control data, and obtains dump information indicating that the vehicle is stopped at the immediately preceding standby position.
- the operator may re-operate the loading position setting button 101 and operate the direction input device 102, details of which will be described later.
- the travel route information corresponding to the stop posture determined by the stop posture setting process is transmitted to the dump 20-1 via the control unit 31 (S105).
- the dump 20-1 performs vehicle control so as to travel and stop along the travel route, and starts moving to the loading position (S106).
- FIG. 13 is a flowchart showing the flow of the stop posture setting process.
- the image display control unit 1506 switches to the traffic control unit 311. Inquiry is made to acquire the position information (dump information) of the dump truck that is parked at the immediately preceding standby position (S201-1).
- the position and orientation of the main body of the excavator 10 are calculated by the own vehicle position detection unit 1501 (S202). Further, the bucket position calculation unit 1502 calculates the angle of the arm from the position and orientation of the main body of the excavator 10 and the angle sensor 16s, and calculates the bucket position (three-dimensional real coordinates) (S203).
- the image display control unit 1506 includes a pattern storage unit based on the position and orientation of the main body of the excavator 10, the bucket position, and the position of a surrounding obstacle such as a face included in the map information stored in the map information storage unit 1505.
- a loading pattern image closest to the current state is selected from a plurality of loading pattern images stored in advance in 1503 (S204). That is, one of left loading, right loading, and bench loading is selected from the position of the excavator 10 main body, the position of the bucket 17, and the position of surrounding obstacles, and the direction of the dump is perpendicular to the arm.
- the selection of the loading pattern is performed by first selecting the loading pattern of candidate 1 and pressing the loading position setting button 101 again in this state. Then, candidate 2 is selected, and the loading position setting button 101 is pressed again. Then, the loading pattern of candidate 1 may be selected.
- the travel route calculation unit 1507 calculates the predicted travel route and return position of the dump 20-1 based on the current position and orientation of the dump and the selected loading position and orientation (S205).
- the monitoring image generation unit 1504 generates a monitoring image based on the four camera images, and the image display control unit 1506 includes the excavator graphic 510, the bucket image 520, the face boundary 530, and the dump graphic 540 as the monitoring image.
- the information is superimposed and displayed on the display device 110 (S206). Furthermore, the traveling routes 570a and 570b, the dump graphics 545 and 580 at the immediately preceding standby position, and the dump graphics 590a and 590b at the switchback point may be overlapped.
- the warning unit 1508 refers to the map information stored in the map information storage unit 1505 to determine whether or not the switchback point or the dump figure on the travel route interferes with surrounding obstacles such as a face. S207 / Yes), an interference warning display is performed using a graphic 561 indicating a warning, character information 562 (see FIG. 9), and the like (S208).
- the image display control unit 1506 displays the currently selected loading pattern.
- the next candidate is selected instead of the image (S212), and the process returns to step S205 to recalculate the travel route. If the previous selection candidate is the last candidate in the loading pattern image, the first candidate is selected.
- step S105 the travel route information is wirelessly transmitted to the dump 20-1 via the control unit 31 (S105).
- the dump information of the immediately previous standby position is acquired. (S201-2). Then, the previously set stop posture (this is temporarily stored in the RAM or the like of the control device 150) is read, this stop posture is determined as the current stop posture, and the travel route for this is calculated to calculate the travel route. Information is generated (S215). Thereafter, the travel route information is wirelessly transmitted to the dump 20-1 via the control unit 31 (S105).
- Step S103-1 If there is no operation of the loading position setting button 101 and the foot switch 103 (S103-1 / No, S103-2 / No), the process returns to Step S103-1, and the input operation of the loading position setting button and the foot switch is performed again. It will be in a standby state.
- the operator can set the dump loading position and orientation after confirming the surrounding situation of the excavator, so that the dump can be avoided while avoiding interference with obstacles not reflected in the map information.
- the vehicle can be driven and stopped toward the loading position.
- the dumping direction can be set in consideration of the positional relationship of obstacles such as earth and sand scattered in a place where the operator becomes a blind spot.
- the dump direction can be set in consideration of interference on the travel route.
- the excavator operator can set and operate the loading position and the dumping direction without releasing the operation lever. be able to.
- the operation device for determining the loading position and dumping direction is configured separately using a foot switch.
- the foot switch When operating the foot switch, malfunctions due to the effects of vibrations are less likely to occur than when operating the buttons and switches by hand, so it is possible to prevent problems such as unintended loading position and dump direction confirmation operations. .
- the warning unit issues a warning, so that the operator can be prompted to re-input the direction of the vehicle body so as to eliminate the interference with the obstacle.
- a loading position setting button is provided next to the loading position setting button or one of the left and right operation levers, and the other lever is used to confirm the loading position and the direction of dumping. May be provided. Further, the loading position setting button and the direction input device are not necessarily on the same lever.
- the configuration described in the above embodiment can provide a user interface that is easier for the operator to understand.
- the warning part is not essential. You may comprise so that an operator may determine the presence or absence of interference with a driving
- the automatic guided vehicle has been described as an example.
- the present invention may be applied to a manual guided vehicle.
- a display device that displays a travel route is provided in place of the vehicle control unit, and an operator operates the travel vehicle to travel and stop along the travel route.
- interference with an obstacle can be avoided.
- Vehicle traveling system 10 Excavators 20-1, 20-2, 20-n: Dump 30: Control unit 100: Stop posture setting device 101: Loading position setting button 102: Direction input device 110: Display device
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Abstract
Description
d=D/Pn・・・(1)
但し、d:[m/pixel]
10:ショベル
20-1,20-2、20-n:ダンプ
30:管制部
100:停車姿勢設定装置
101:積込位置設定ボタン
102:向き入力装置
110:表示装置
Claims (7)
- 積荷の積込作業を行う積込機(10)から、無人運転で前記積荷を搬送する搬送車(20-1)に対し、前記積荷の積込位置(LP-L,LP-R)に前記搬送車(20-1)を誘導するための車両走行システムであって、
前記積込機(10)のオペレータが、前記積込位置(LP-L,LP-R)における前記搬送車(20-1)の車体の向きを入力する向き入力装置(102)と、
前記搬送車(20-1)を、前記積込位置(LP-L,LP-R)に前記入力された向きで停車させるための走行経路を算出する走行経路算出部(1507)と、
前記走行経路に従って、前記搬送車(20-1)を走行及び停止させるための車両制御を行う車両制御部(205)と、
を備えることを特徴とする車両走行システム。 - 請求項1に記載の車両走行システムにおいて、
前記積込位置(LP-L,LP-R)における前記搬送車(20-1)の車体の向きを示す搬送車画像を含む設定画面(120)を表示する表示装置(110)と、
前記設定画面(120)の表示制御を行う画面表示制御部(1506)と、
を更に備え、
前記向き入力装置(102)は、前記搬送車画像(540)の向きを変更するための回転移動量の入力を受け付け、
前記画面表示制御部(1506)は、前記設定画面(120)において前記積込位置(LP-L,LP-R)を示す2次元積込位置を中心に、前記搬送車画像(540)を前記回転移動量に従って回転移動させる、
ことを特徴とする車両走行システム。 - 請求項2に記載の車両走行システムにおいて、
前記画面表示制御部(1506)は、前記設定画面(120)に前記走行経路(570a,570b)を重畳表示する、
ことを特徴とする車両走行システム。 - 請求項3に記載の車両走行システムにおいて、
前記積込位置(LP-L,LP-R)及び前記走行経路(570a,570b)の周辺に位置する障害物の位置情報を参照し、前記設定画面(120)に重畳表示された前記走行経路(570a,570b)に沿って前記搬送車(20-1)が走行すると、前記障害物と干渉することが予想される場合、及び前記設定画面(120)で重畳表示された前記搬送車画像(540)の向きに沿って前記積込位置(LP-L,LP-R)において前記搬送車(20-1)が停車すると、前記障害物と干渉することが予想される場合に、警告を発する警告部(1508)を更に備える、
ことを特徴とする車両走行システム。 - 請求項3に記載の車両走行システムにおいて、
前記積込機(10)の周辺を撮影して得られたカメラ画像の視点を上方視点に変換して監視画像を生成する監視画像生成部(1504)を更に備え、
前記画面表示制御部(1506)は、前記搬送車(20-1)の待機位置(QP1,431L,431R)及び前記積込位置(LP-L,LP-R)を含む広域画像(122)を生成し、当該広域画像(122)のうちの、前記監視画像(121)の撮影範囲に対応する部分領域に、前記監視画像(121)を重畳した合成画像を生成し、当該合成画像に前記走行経路(570a,570b)を重畳表示する、
ことを特徴とする車両走行システム。 - 請求項1に記載の車両走行システムにおいて、
前記積込機(10)は、前記積込作業を行うためのフロント作業機(14)と、これを操作する操作レバー(73L,73R)と、を含み、前記向き入力装置(102)は、前記操作レバー(73L,73R)に備えられ、前記操作レバー(73L,73R)の軸方向を回転中心とするダイヤル部(102d)を含んで構成される、
ことを特徴とする車両走行システム。 - 積荷の積込作業を行う積込機(10)から、無人運転で前記積荷を搬送する搬送車(20-1)に対し、前記積荷の積込位置(LP-L,LP-R)に前記搬送車(20-1)を誘導するための車両走行制御方法であって、
前記積込機(10)のオペレータから、前記搬送車(20-1)の、前記積込位置(LP-L,LP-R)における前記搬送車(20-1)の車体の向きの入力操作を受け付けるステップ(S209)と、
前記搬送車(20-1)を、前記積込位置(LP-L,LP-R)に前記入力された向きで停車させるための走行経路(570a,570b)を算出するステップ(S206)と、
前記走行経路(570a,570b)に従って、前記搬送車(20-1)を走行及び停止させるための車両制御を行うステップ(S106)と、
を含むことを特徴する車両走行制御方法。
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CA2923683A CA2923683C (en) | 2013-12-12 | 2013-12-12 | Vehicle travel system and vehicle travel control method |
AU2013407690A AU2013407690B2 (en) | 2013-12-12 | 2013-12-12 | Vehicle travel system and vehicle travel control method |
US14/917,411 US10048692B2 (en) | 2013-12-12 | 2013-12-12 | Vehicle travel system |
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CN105518556A (zh) | 2016-04-20 |
JP6243926B2 (ja) | 2017-12-06 |
CN105518556B (zh) | 2018-08-28 |
US20160224026A1 (en) | 2016-08-04 |
CA2923683C (en) | 2018-03-13 |
US10048692B2 (en) | 2018-08-14 |
AU2013407690A1 (en) | 2016-03-31 |
JPWO2015087430A1 (ja) | 2017-03-16 |
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CA2923683A1 (en) | 2015-06-18 |
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