JP2000077723A - 発光半導体を備えた半導体装置 - Google Patents
発光半導体を備えた半導体装置Info
- Publication number
- JP2000077723A JP2000077723A JP24190199A JP24190199A JP2000077723A JP 2000077723 A JP2000077723 A JP 2000077723A JP 24190199 A JP24190199 A JP 24190199A JP 24190199 A JP24190199 A JP 24190199A JP 2000077723 A JP2000077723 A JP 2000077723A
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- Japan
- Prior art keywords
- semiconductor
- light
- fluorescent material
- layer
- led
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004065 semiconductor Substances 0.000 title claims abstract description 60
- 239000000463 material Substances 0.000 claims abstract description 45
- 125000006850 spacer group Chemical group 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 31
- 229920005989 resin Polymers 0.000 description 26
- 239000011347 resin Substances 0.000 description 26
- 238000005538 encapsulation Methods 0.000 description 12
- 239000000758 substrate Substances 0.000 description 9
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 8
- 239000000126 substance Substances 0.000 description 7
- 229910052594 sapphire Inorganic materials 0.000 description 5
- 239000010980 sapphire Substances 0.000 description 5
- 239000004593 Epoxy Substances 0.000 description 4
- 229910002601 GaN Inorganic materials 0.000 description 4
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 238000003848 UV Light-Curing Methods 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/50—Wavelength conversion elements
- H01L33/507—Wavelength conversion elements the elements being in intimate contact with parts other than the semiconductor body or integrated with parts other than the semiconductor body
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48245—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
- H01L2224/48247—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48245—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
- H01L2224/48257—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a die pad of the item
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/85—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a wire connector
- H01L2224/85909—Post-treatment of the connector or wire bonding area
- H01L2224/8592—Applying permanent coating, e.g. protective coating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Led Device Packages (AREA)
- Led Devices (AREA)
Abstract
得る。 【解決手段】透明スペーサによって、LEDを蛍光材料
から分離する。
Description
オードに関するものであり、とりわけ、蛍光材料(fluor
escent material)を利用する発光ダイオードに関するも
のである。
EDは、白色光を放出するLEDデバイスを得るため、
蛍光材料と組み合わせて用いられている。白色光は、一
般に、波長が400〜600ナノメートル(nm)の範
囲にわたって均一であるが、赤色、青色、及び、緑色の
組み合わせとして生じる光は、やはり白色に見える。L
EDにインジウム・ガリウム窒化物を用いることによっ
て、強い青色光を生じることが可能である。一般に、よ
り強度の低い赤色及び緑色光、及び、より強度の高い青
色光を発生する蛍光物質(phosphor)を用いることによっ
て、白色に見える強い光を発生することが可能である。
基本的に、470nmの青色光の大部分は、蛍光材料中
の蛍光物質にぶつかって、アップシフトされ(up-shifte
d)、二次緑色及び赤色光が、蛍光物質を通って脱出する
残りの青色光を補うことになる。これによって、人間の
目に白色に見える光の最終的組み合わせが得られる。
料を利用する従来のアプローチでは、明るい白色の中心
部が、黄色の環状リング、それに続く青色の環状リン
グ、それに続く黄色の最終環状リングで包囲された、L
EDが得られることが分かっている。これらの環状リン
グは、必ずしも、LED毎に予測可能に生じるとは限ら
ないので、比較的均一な白色光を生じるLEDもあれ
ば、環状リングに変動を生じるLEDもある。
であり、従って、この問題を解決する方法を決定するの
は困難であった。顧客は、白色からの偏差(逸脱)をL
EDの欠陥とみなすので、品質管理において、多数のL
EDを廃棄しなければならない。
装(surface-mount)LED灯の両方に生じる。
の問題点を解決し、一定して均一な白色光LEDが得ら
れるようにすることにある。
ーサによって被われた発光ダイオードを備えている。蛍
光材料がより均一に照明されて、一定して均一な白色光
LEDが得られるように、透明スペーサによって、LE
Dが蛍光材料から分離されている。これによって、黄色
及び/または青色光を放出する、白色半導体灯に関する
前者の問題が解消される。
は、添付の図面と関連づけて考察すれば、以下の詳細な
説明を読むことによって明らかになるであろう。
ると、発光ダイオード(LED)・ランプが示されてい
る。LEDランプ10は、LEDランプ10に電力を供
給する第1と第2の端子、または、リード・フレーム1
2及び14を備えている。リード・フレーム12は、L
ED18が配置された凹型反射領域16を備えている。
LEDは、透明なサファイア基板上のインジウムをドー
プした(indium-doped)窒化ガリウムのエピタキシャル層
から造られている。適正な順電圧での直流電流によって
作動させると、インジウムをドープした窒化ガリウムの
LEDの上部表面には、波長が約470nmの青色光が
生じる。
てリード・フレーム12に接続され、ワイヤ・ボンド2
2によってリード・フレーム14に接続されている。L
ED18上には蛍光材料24の層が配置されている。蛍
光材料24は、一般に、YAG/Gd:Ce蛍光物質の
粒子を含む透明なエポキシ樹脂である。アセンブリ全体
が、透明なカプセル封止(encapsulation)エポキシ樹脂
26に埋め込まれている。
光線を表した矢印28及び30も示されている。矢印3
2及び34は、外側環状リングの光線を表し、矢印36
及び38は、内側黄色環状リングを表している。
D18を保持するカップを形成する反射部分16を備え
た、リード・フレーム12が示されている。薄い領域4
0及び42とより厚い領域44を備えた蛍光材料24の
層が、さらに拡大して示されている。簡略化のため、最
終的なカプセル封止エポキシ樹脂26は示されていな
い。
するリフレクタ16を備えたリード・フレーム12が示
されている。先行技術と同様の部品は、同じ番号で示さ
れている。LED18をカプセル封止する透明なスペー
サ50が示されており、透明スペーサ50よりある高さ
だけ上方に配置された蛍光材料52が示されている。最
終的なカプセル封止エポキシ樹脂26は、簡略化のため
示されていない。
置基板62に配置された表面実装LED灯60が示され
ている。LED60が、透明スペーサ64にカプセル封
止されており、透明スペーサ64は、さらに、蛍光材料
の層66及び最終的な透明カプセル封止層68によって
被われている。
術)は、LEDのどの部分がp接合で、どの部分がn接
合であるかに従って、リード・フレーム12または14
に電力が給与される。電力が給与されると、LED18
の上部は、強い青色光を放出する。領域44に、適正な
厚さの蛍光材料が与えられると、約470nmの青色光
と、それぞれ、500nmと550nmの緑色及び赤色
蛍光が適正に組み合わせられて、白色光が生じることに
なる。
において、蛍光材料の層が比較的薄い場合、蛍光物質か
らの光の影響が不十分であるため、青色光は、一般に、
光線のライン28及び30に沿って青色環状リングを生
じることになる。環状青色リングの内側及び外側には、
光線32及び34と光線36及び38による黄色環状リ
ングが生じるが、この場合、蛍光物質は光の一部に影響
を及ぼすものの、均一な白色光を生じさせるには不十分
である。
て、LED18のコーナに近い領域40及び42の厚さ
から、LEDの中心の上方における領域44の厚さに及
ぶ、さまざまな厚さの領域が生じる。この結果、青色光
の不均一な再放射及び前述の環状リングが生じる。これ
は、蛍光材料24の層が、LED18の上及びまわりに
配置されている場合に固有のように思われる。
及びまわりに透明スペーサ50を堆積させ、LED18
からほぼ均一な厚さの蛍光材料の層52を分離すること
によって、環状リングが排除されることが確認された。
また、蛍光材料の層52がLEDの上方で均一な厚さに
なるように、透明スペーサ50とLED18の上部をち
ょうど同じ高さにすることも可能であり、これによっ
て、やはりこの問題が解消されることが確認されてい
る。しかし、この後者のアプローチは、円錐状反射領域
16によって形成されるカップにおける透明スペーサ5
0のより慎重な体積配分が必要とされる。
張力(LED18のサイズでは、重力に比べて大きい)
と粘性の組み合わせを利用して、半球形一杯分の透明な
紫外線(UV)硬化樹脂をLED18の上に滴下させ、
透明スペーサ60を形成することが可能である。この樹
脂は、全てのコーナを被覆し、その後、UV光を利用し
て硬化させられる。これに、やはり、粘性のUV硬化樹
脂である、蛍光材料の層66が後続する。透明スペーサ
64の堆積によって、液滴としての半球が生じ、次に、
蛍光材料の層66が流れて、透明スペーサ64の半球形
状と同じ形状になり、最終カプセル封止68及び硬化の
前に、硬化する。蛍光材料の層66は、厚さが均一にな
るので、環状リングの問題は生じない。
さいサイズにもかかわらず、ほとんどの樹脂、通常エポ
キシ、がLED18から流れ出てしまうので、UV硬化
のような高速硬化を行うことが必要になる。その後で、
最終カプセル封止層68を堆積させることが可能にな
る。
説を行ってきたが、もちろん、当該技術者には、以上の
説明に鑑みて、多くの代替、修正、及び、変更案が明ら
かになるであろう。従って、それは、付属の請求項の精
神及び範囲内にあるこうした全ての代替、修正、及び、
変更案を包含することを意図したものである。本明細書
に記載され、添付の図面に示された全ての事項は、例証
を意味するものであって、制限を意味するものではない
と解釈すべきである。
が、以下、本発明の各実施態様の例を示す。
半導体(18、60)と、前記発光半導体(18、6
0)のまわりに配置された透明スペーサ(50、64)
と、前記発光半導体(18、60)及び前記透明スペー
サ(50、64)の上に配置された蛍光材料を含む層
(52、66)と、前記発光半導体(18、60)に接
続されて、前記発光半導体に付勢し、発光させる入力端
子(12、14、62)とを有する半導体装置。
64)が、前記発光半導体(18、60)の上に配置さ
れることと、前記蛍光材料を含む層(52、66)が、
前記透明スペーサ(50、64)によって、前記発光半
導体(18、60)から間隔をあけて配置されることを
特徴とする、実施態様1に記載の半導体装置。
6、52)の上に配置された保護層(68、26)が含
まれることを特徴とする、実施態様1に記載の半導体装
置。
つが、前記発光半導体(18)のリフレクタ(16)を
形成することを特徴とする、実施態様1に記載の半導体
装置。
0)が、前記蛍光材料を含む層(52、66)によって
部分的に別の波長に変換され、所定の波長の光を放出す
ることを特徴とする、実施態様1に記載の半導体装置。
0)が、青色光を放出することと、前記蛍光材料を含む
層(52、66)に、前記青色光の大部分に反応して、
前記青色光の残りの部分と結合可能な光を発生し、それ
によって白色光が得られるようにする蛍光物質が含まれ
ていることとを特徴とする実施態様1に記載の半導体装
置。
ダイオードと、前記発光ダイオードのまわりに配置され
た透明なカプセル封止樹脂と、前記発光ダイオード及び
前記透明なカプセル封止樹脂の上に配置された蛍光材料
を含む樹脂と、前記発光ダイオードに接続されて、前記
発光ダイオードに付勢し、発光させる入力端子とを有す
る半導体装置。
脂が、前記発光ダイオードの上に配置されることと、前
記蛍光材料を含む前記樹脂が、前記透明なカプセル封止
樹脂によって、前記発光ダイオードから間隔をあけて配
置されることと、前記蛍光材料を含む前記樹脂が、ほぼ
均一な厚さであることとを特徴とする、実施態様7に記
載の半導体装置。
脂の上に配置された保護樹脂層が含まれることを特徴と
する、実施態様7に記載の半導体装置。
前記発光ダイオード用のリフレクタ、及び、前記樹脂用
のカップを形成することを特徴とする、実施態様7に記
載の半導体装置。
置し、前記樹脂を滴下した装置基板が含まれていること
を特徴とする、実施態様7に記載の半導体装置。
前記蛍光材料によって部分的に別の波長に変換されて、
均一な白色光を生じることになる、所定の波長の光を放
出することを特徴とする、実施態様7に記載の半導体装
置。
青色光を放出することと、前記蛍光材料に、前記青色光
に反応して、緑色光を生じる第1の蛍光物質と、前記青
色光に反応して、赤色光を生じる第2の蛍光物質が含ま
れていることと、前記蛍光材料が、それを通る前記青色
光、及び、それから放出される前記赤色及び前記緑色光
から白に見える光を生じることを特徴とする、実施態様
7に記載の半導体装置。
ファイア基板と、前記サファイア層の上に配置されて、
発光ダイオードを形成する、インジウムをドープした窒
化ガリウムのエピタキシャル層と、前記サファイア基板
のまわりに配置された透明なカプセル封止樹脂と、前記
エピタキシャル層の上に配置される樹脂及び前記透明な
カプセル封止樹脂を含むYAG/Gd:Ce蛍光物質
と、前記エピタキシャル層に接続されて、前記エピタキ
シャル層に付勢し、光を放出させる入力端子が含まれて
いる、半導体装置。
樹脂が、前記エピタキシャル層の上に配置され、樹脂を
含む前記蛍光物質が、前記透明なカプセル封止樹脂によ
って前記エピタキシャル層から間隔をあけて配置される
ことを特徴とする、実施態様14に記載の半導体装置。
の上に配置された保護層が含まれることを特徴とする、
実施態様14に記載の半導体装置。
前記サファイア基板上において前記エピタキシャル層用
のリフレクタを形成することを特徴とする、実施態様1
4に記載の半導体装置。
置した装置基板が含まれることを特徴とする、実施態様
14に記載の半導体装置。
が、前記蛍光物質を含む樹脂によって部分的に別の波長
に変換されて、均一な白に見える光を生じることにな
る、所定の波長の光を放出することを特徴とする、実施
態様14に記載の半導体装置。
が、青色光を生じることと、前記YAG/Gd:Ce蛍
光物質を含む樹脂が、前記青色光の大部分に反応して、
緑色及び赤色光を放出することと、前記YAG/Gd:
Ce蛍光物質を含む樹脂が、それから放出される前記緑
色及び赤色光と、それを通る前記残りの青色光から白に
見える光を生じることを特徴とする、実施態様14に記
載の半導体装置。
スペーサによって被われた発光ダイオードを備えている
ので、蛍光材料がより均一に照明され、一定して均一な
白色光LEDが得られる。これによって、黄色及び/ま
たは青色光を放出する、白色半導体灯に関する問題が解
消される。
ステムの拡大図である。
の拡大図である。
面実装装置におけるLEDの拡大図である。
Claims (1)
- 【請求項1】半導体装置であって、 発光半導体と、 前記発光半導体のまわりに配置された透明スペーサと、 前記発光半導体及び前記透明スペーサの上に配置された
蛍光材料を含む層と、 前記発光半導体に接続されて、前記発光半導体に付勢
し、発光させる入力端子とを有する半導体装置。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US144,744 | 1998-09-01 | ||
US09/144,744 US5959316A (en) | 1998-09-01 | 1998-09-01 | Multiple encapsulation of phosphor-LED devices |
Related Child Applications (1)
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JP2010099573A Division JP2010161423A (ja) | 1998-09-01 | 2010-04-23 | 発光半導体を備えた半導体装置 |
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JP2000077723A true JP2000077723A (ja) | 2000-03-14 |
JP2000077723A5 JP2000077723A5 (ja) | 2006-10-12 |
JP4562828B2 JP4562828B2 (ja) | 2010-10-13 |
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JP24190199A Expired - Lifetime JP4562828B2 (ja) | 1998-09-01 | 1999-08-27 | 発光半導体を備えた半導体装置 |
JP2010099573A Pending JP2010161423A (ja) | 1998-09-01 | 2010-04-23 | 発光半導体を備えた半導体装置 |
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US (1) | US5959316A (ja) |
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GB (1) | GB2341274A (ja) |
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Also Published As
Publication number | Publication date |
---|---|
GB2341274A (en) | 2000-03-08 |
US5959316A (en) | 1999-09-28 |
GB9920418D0 (en) | 1999-11-03 |
DE19919381B4 (de) | 2006-05-04 |
JP4562828B2 (ja) | 2010-10-13 |
DE19919381A1 (de) | 2000-03-09 |
JP2010161423A (ja) | 2010-07-22 |
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