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EP0377404B1 - Zig-zag sewing machine - Google Patents

Zig-zag sewing machine Download PDF

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Publication number
EP0377404B1
EP0377404B1 EP89810868A EP89810868A EP0377404B1 EP 0377404 B1 EP0377404 B1 EP 0377404B1 EP 89810868 A EP89810868 A EP 89810868A EP 89810868 A EP89810868 A EP 89810868A EP 0377404 B1 EP0377404 B1 EP 0377404B1
Authority
EP
European Patent Office
Prior art keywords
support
needle bar
lever
machine according
seat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP89810868A
Other languages
German (de)
French (fr)
Other versions
EP0377404A3 (en
EP0377404A2 (en
Inventor
Antonio Jimenez
Michel Combepine
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mefina SA
Original Assignee
Mefina SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mefina SA filed Critical Mefina SA
Publication of EP0377404A2 publication Critical patent/EP0377404A2/en
Publication of EP0377404A3 publication Critical patent/EP0377404A3/en
Application granted granted Critical
Publication of EP0377404B1 publication Critical patent/EP0377404B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B3/00Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing
    • D05B3/02Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing with mechanisms for needle-bar movement

Definitions

  • this needle bar is slidably mounted in a cradle, articulated to the frame of the machine by an intermediate point of its length and whose upper end is subjected to the action of a control device itself. imposing back and forth movements of amplitude characteristic of that desired for the throwing movement of the needle.
  • Swiss patent 458,899 and Japanese Kokai 51-103,547 and 51-103,548 precisely describe structures of this kind.
  • the needle bar is also associated with a cradle subjected to a pendulum movement, but this is made integral with the frame of the machine by two omni-directional joints, the first of which is near the upper end of the cradle and the second, located at the bottom of the sewing head, is generally mounted on a support lever, itself articulated on the machine frame.
  • the sewing machine no longer comprises, strictly speaking, cradle, the needle bar being slidably mounted inside two bearings respectively associated with a first fixed support, for one, and with a second support, movable transversely to the longitudinal axis of the needle bar, for the 'Other, these bearings being made integral with the respective support by means of connecting members ensuring them, individually, mobility relative to their support in at least two orthogonal directions.
  • the connecting members in question are constituted by sorts of cardan joints fixed between the bearing and a portion of the machine housing, for the upper bearing, and, for the lower bearing, between this bearing and the end of a control rod in translation, extending inside the upper arm of the machine up to a drive mechanism located in the vertical upright of the frame.
  • the external face of the bearings has a spherical profile by which they are pivotally engaged in corresponding seats, of complementary shape, associated with a support lever articulated on the frame of the machine , for the upper bearing, and integral with the frame, for the lower bearing.
  • the throwing movement of the needle bar is obtained by alternating tilting of the upper lever.
  • the invention specifically proposes to eliminate all of the above drawbacks by implementing the invention, the essential characteristics of which are defined, in particular, by claims 1 to 18.
  • the sewing machine according to the invention is similar to the machines of the state of the art of the first and second types described, as regards the pendulum oscillation mode chosen for the needle bar, and to those of the third type, from the point of view of the mechanical structures used, the simplicity of which is found, mutatis mutandis, in the embodiments which will be described below.
  • the needle bar 1 is driven in its alternating vertical movement from a shaft 2, itself controlled at its right end by a motor not shown and whose left end carries a discoidal plate 3 on which projects an eccentric pin 4.
  • lever 5 (fig. 2) freely mounted in a rectangular notch 6 which has one end of a connecting rod 7.
  • the lever 5 is made integral with this connecting rod by its second end which is mounted pivoting on an axis 8, integral with the connecting rod, and extending at right angles to the axis 4 already mentioned.
  • This axis 10 is integral with a stud 11 fixed to the upper end of the needle bar 1.
  • the needle bar 1 is slidably mounted in two bearings 12 and 13 having a spherical external profile and engaged in seats of complementary shape provided in a fixed support 14, for the first bearing, and, for the second bearing, in a lever 15 mounted tilting, by one end, around an axis 16 carried by a second fixed support 14 *, and the upper face of the other end of which has curved teeth 17 whose radius of curvature is centered on the axis 16.
  • the bearings 12 and 13 are preferably made of synthetic material with a low coefficient of friction but having good wear resistance: it may, for example, be Teflon, Delrin (registered trademarks) or even metals sintered. Thanks to the high elastic deformation capacities that such materials exhibit, it is indeed possible to introduce the bearings 12 and 13 into their respective seats by driving out.
  • the supports 14 and 14 * are both integral with the carcass of a stepping motor 18 controlling the tilting of the lever 15 by means of a pinion 19 meshing with the toothed sector 17 of this lever (fig. 3).
  • the needle bar can, in fact, be moved from its extreme right position 1 '(fig. 2A) to its extreme left position 1' 'and vice versa by corresponding displacement of the bearing 13 from its position 13' to its position 13 '' and vice versa.
  • the assembly "motor, needle bar, bearings" is in the form of a one-piece aggregate, of particularly reduced and removable volume.
  • This aggregate can therefore be manufactured anywhere, independently of the other constituent elements of the sewing machine, and be assembled on the job with a minimum of adjustments.
  • the stepping motor which comprises, mounted between two end flanges, an upper flange 20 and a lower flange 21, ball bearings 22 and 23 supporting a vertical shaft 24 to which is fixed, on the one hand, the armature 25 of the motor, and, on the other hand, a pinion 26.
  • the armature 25 Surrounding the armature 25, we recognize the stack 27a of the sheets of the inductor and a excitation winding 27b.
  • the upper flange 20 extends to the right, in the drawing (fig. 4), and has an opening 20a of spherical profile forming one of the two seats between which is enclosed, by its external face, also spherical, a first bearing 28 held in position by a cover plate 29, fixed on the flange 20 and having an opening 29a, of spherical profile, located in line with the opening 20a of the flange, the wall delimiting the opening 29a constituting the seat of the bearing 28 in cooperation with the wall defining the opening 20a.
  • the aggregate illustrated has a second identical one, 30, arranged coaxially with the previous one, and held in position by two shells 31a and 31b forming, by assembly, a lever 31 (Fig. 5) and which are clamped between the flange 21 of the motor and a complementary flange 32, bearing on a flange 21a of this flange visible only partially in FIG. 4 but also extending along the longitudinal edges thereof from this collar to its right end in the drawing.
  • the flange 32 is fixed to the flange 21a by screws, not shown, passing through the passage 32a; it has, in addition, an oblong window 32b, of arcuate profile located opposite a similar window, 21b, of the flange 21. These two windows are arranged one above the other and in line with the longitudinal axis of the opening of the bearings 28 and 30. These are in fact crossed by the needle bar 33 of the sewing machine whose stepping motor described must be able to control throwing movements.
  • the shells 31a and 31b forming the lever 31 are hollowed out, at the right end of their opposite faces, by a semi-spherical housing, 31c and 31d, located one to the right of the other and to the right corresponding housings 21c and 32c respectively, arranged on the facing faces of the flanges 21 and 32.
  • the aggregate described has two balls 34 and 35 forming a pivoting member for the lever 31.
  • the flanges 21 and 32 are further hollowed out, on their opposite faces, by a groove 21d, respectively 32d, of cross section having the profile of a circular segment centered on a point of each flange coinciding with the axis of symmetry of the housings 21c and 32c already described.
  • the external face of each of them is hollowed out by two recesses 31e, respectively 31f, of spherical shape and opening in line with the grooves 21d and 32d of the flanges 21 and 32.
  • These recesses form a seat for two pairs of balls 36 and 37 engaged, moreover, in the above grooves forming rolling and guide tracks for the lever 31, during its tilting around the pivot axis formed by the balls 34 and 35.
  • This lever 31 is in fact provided, at its left end (FIG. 5), with a toothed circular segment 38 with which the pinion 26 already cited engages.
  • any angular displacement of this pinion due to its drive by the stepping motor, results in a corresponding tilting of the lever 31 around its pivot axis (balls 34 and 35) and, consequently, of the bar needle 33 (throwing movement) inside the slots 21b and 32b.
  • the lever 31 has been replaced by a slide 39 capable of being moved in opposite directions, F1 and F2, by rolling on balls 40, associated with this slide, at the bottom of rectilinear grooves 41 formed in the flanges 21 and 32, all in the image of what has been described with reference to the execution of Figures 4 and 5.
  • An oblong slot 32d, formed in the flange 32, allows the needle bar d '' make its jetty movement.
  • This variant is more particularly intended for a sewing machine whose loop sensor rotates around a horizontal axis.
  • the sewing machine comprises an aggregate forming a body with a hollow rod 42 forming a support for a presser foot 43 (fig. 7).
  • This rod 42 is slidably mounted inside a tubular shaft 44, constituting the shaft of a stepping motor of which 45 is the armature, 46 the inductor, 47 and 48 of the end plates in a housing from which two ball bearings, 49 and 50 are driven, engaged, by their internal cage, with the shaft 44.
  • a spring device makes it possible to move the rod 42 vertically in order to drive it either in the illustrated position, in which the foot 43 is applied elastically against the working surface 51 of the lower arm 52 of the machine, or in a high position in which the foot 43 is distant.
  • the upper flange, 47, of the motor extends to the right, in the drawing, beyond the inductor 46, and forms a seat, in cooperation with an attached plate 53, for a bearing 54 with a spherical external profile.
  • This bearing is intended to ensure, in cooperation with a second bearing of the same type, 55, the maintenance and the axial guidance of a needle bar 56 which is driven in an alternating vertical movement by a mechanism not shown in the figure but of the genre illustrated in Figures 1 and 2, for example.
  • the bearing 55 is mounted between two shells 57a and 57b constituting a lever 57, integral, by its left part, (fig. 7) with the shaft 44 of the stepping motor of the aggregate and whose right part has , for each shell, on the one hand, a passage 57c, respectively 57d, the edges of which have a spherical profile complementary to the external profile of the bearing 55, and thus forming the seat of this bearing, and, on the other hand, a housing semi-spherical 57e and 57f, respectively.
  • the composite lever 57 is disposed between the flange 48 and a complementary flange 58, bearing on a flange 48a of the flange 48, a flange which is only partially visible in FIG. 7 but which also extends along the edges longitudinal of the flange 48, to the right end thereof, in the drawing.
  • the flange 58 is fixed to the flange 48a by screws (not shown) passing through passages 58a; it has, moreover, a window 58b, of arcuate profile, centered on the axis of the shaft 44 of the motor, window located opposite a similar window 48b of the flange 48. These two windows are superimposed and their length corresponds at the maximum amplitude of the desired throwing movement for the needle bar 56 which passes through them.
  • the flanges 48 and 58 finally comprise, on their opposite faces and at a distance from the axis of the shaft 44 corresponding to that separating this axis from the semi-spherical housings 57e and 57f of the shells 57a and 57b of the lever 57, a oblong groove of semi-circular section, 48c, respectively 58c, and of arcuate profile, centered on the axis of the shaft 44.
  • Balls 59 and 60 are arranged in the spaces delimited between the housings 57e and 57f and the respective grooves 48c and 58c.
  • the aggregate which has just been described is more particularly intended for a sewing machine whose loop sensor is mounted on a vertical axis disposed at the rear of the needle bar, or to the left of the latter in the drawing.
  • any angular displacement of the armature 45 of the stepping motor will result in a displacement of the same direction and amplitude of the composite lever 57 and, consequently, of the bearing 55 so that the needle bar 56 will tilt, relative to its pivot point constituted by the bearing 54, by an angle characteristic of the angular displacement of the armature.
  • any variation in the amplitude and direction thereof will correspond to a proportional change in the angle of the needle bar.
  • Such a variation can be obtained, in a well known manner, by supplying the stepping motor with periodic signals of various polarity and number, depending on the direction and amplitude desired for the pendulum movement of the needle bar.
  • the aggregate that comprises the sewing machine according to the invention has a simplified and particularly functional general architecture.
  • the stepping motor comprising a shaft 61 mounted on two ball bearings 62 and 63, between two flanges 64 and 65, and carrying the armature 66 of the motor as well as, at its lower end, a pinion 67.
  • the inductor 68 is represented, on the left of the shaft 66, by its stack of stator sheets and, on the right, by one of its windings.
  • the flange 64 extends to the right, beyond the inductor 68 to form a tab 64a having an opening 64b of frustoconical profile, going by tightening towards the top of the figure and which forms a seat for the external face, spherical, of a bearing 69 held in this opening by a vertical spring 70 engaged, by the upper end, on a neck 69a projecting from the lower part of the bearing 69 and, by its lower end, on a neck 71a which has the upper part of a second bearing 71, identical to the bearing 69 and resting on a seat formed by an opening 72a, of frustoconical profile, formed in a horizontal lever 72.
  • This profile becomes narrower towards the bottom of the figure.
  • the lever 72 is in the general form of a sector of a circle, toothed at 72b, in engagement with the pinion 67 and resting, on the upper face of a complementary flange 74, on the one hand, by two semi-protrusions 72c and 72d, and, on the other hand, by a ball 73, engaged both in a semi-spherical housing 72e of the lever and in a semi-spherical housing 74a of the flange 74.
  • a slot 72f, extending near the toothing 72b guarantees an elastic contact without play and damping, between the pinion 67 and the toothing itself.
  • the flange 74 is fixed to a flange 65e of the flange 65, of which only a portion is visible in the drawing but which also extends along the longitudinal edges of the latter, up to its straight end. This fixing is carried out by means of screws, not shown, passing through passages 74b and engaging in corresponding threaded holes made in the flange.
  • a window 74c of arcuate shape, allows the vertical passage and the lateral movement of a needle bar 75 slidably mounted in the bearings 69, 71.
  • the ball 73 constitutes a pivot axis for the lever 72 which can therefore be tilted clockwise and counterclockwise by corresponding angular displacement of the armature 66 of the stepping motor, each time in one direction contrary to that of tilting of the lever 72.
  • it will therefore be possible to drive the needle bar in a pendulum movement around the upper pivot point that constitutes the bearing 69 and thus obtain the throwing of the needle 76 carried by the needle bar 75.
  • the pendulum movement in question will be of amplitude programmed by sending to the stepping motor voltage pulses in number and polarity depending on the type of stitches to be sewn.
  • this lever is ensured to be permanently maintained in the correct position on the flange 74, by support of the projections. 72c on this flange, on the one hand, and by engagement of the ball 73 both in the housing 74a of the flange and in the housing 72e of the lever 72, on the other hand, without involving other holding members.
  • the aggregate described consists of a reduced number of parts, easy to assemble: it will suffice, in fact, to start by mounting the additional flange 74 on the flange 65e of the flange 65 of the stepper motor, then place the lever 72 on the flange 74 by engaging it, by its teeth 72b, with the pinion 67 secured to the motor shaft while inserting the ball 73 in the delimited space by the housing 72e of the lever and the housing 74a of the flange 74.
  • two bearings are mounted separately, such as those indicated by the references 69 and 71, at the two ends of a spring, such as the spring 70, by engaging the neck 69a, respectively 71a, of the bearings in the first end opening. of the spring, respectively in the second end opening.
  • a spring such as the spring 70
  • the spring 70 is allowed to relax so that the bearings will engage in the above seats.
  • the needle bar 75 is introduced into the opening of the first bearing (69 or 71), then through the spring 70 and, finally, into the opening of the second bearing, by axial sliding of the bar in the bearings.
  • the spring 70 of the embodiment of Figure 9 could very well be replaced by an elastic member of another nature. He could, in particular, be a prestressed elastic blade, having for example the shape of a V, in support, by the end of its brassur, the weights 69 and 71 respectively.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Description

On connaît de nombreuses machines à coudre zig-zag dans lesquelles la jetée de l'aiguille est obtenue par un mouvement pendulaire de la barre-aiguille.Many zig-zag sewing machines are known in which the throwing of the needle is obtained by a pendulum movement of the needle bar.

Dans certaines de celles-ci, cette barre-aiguille est montée coulissante dans un berceau, articulé au bâti de la machine par un point intermédiaire de sa longueur et dont l'extrémité supérieure est soumise à l'action d'un dispositif de commande lui imposant des déplacements de va-et-vient d'amplitude caractéristique de celle désirée pour le mouvement de jetée de l'aiguille. Le brevet suisse 458'899 et les Kokaï japonais 51-103 547 et 51-103 548 décrivent précisément des structures de ce genre.In some of these, this needle bar is slidably mounted in a cradle, articulated to the frame of the machine by an intermediate point of its length and whose upper end is subjected to the action of a control device itself. imposing back and forth movements of amplitude characteristic of that desired for the throwing movement of the needle. Swiss patent 458,899 and Japanese Kokai 51-103,547 and 51-103,548 precisely describe structures of this kind.

Dans d'autres machines à coudre, telles celles divulguées par les brevets américains 4 215 638 et 4 458 611, la barre-aiguille est également associée à un berceau soumis à un mouvement pendulaire, mais celui-ci est rendu solidaire du bâti de la machine par deux articulations omni-directionelles dont la première est proche de l'extrémité supérieure du berceau et la seconde, située au niveau de la partie inférieure de la tête de couture, est généralement montée sur un levier-support, lui-même articulé sur le bâti de la machine.In other sewing machines, such as those disclosed by American patents 4,215,638 and 4,458,611, the needle bar is also associated with a cradle subjected to a pendulum movement, but this is made integral with the frame of the machine by two omni-directional joints, the first of which is near the upper end of the cradle and the second, located at the bottom of the sewing head, is generally mounted on a support lever, itself articulated on the machine frame.

Dans un troisième type de machine à coudre, que montrent notamment les brevets FR 881 686, US 2 862 468, US 2 932 268, US 2 989 016 et 4 213 409, la machine à coudre ne comporte plus, à proprement parler, de berceau, la barre-aiguille étant montée coulissante à l'intérieur de deux paliers associés respectivement à un premier support fixe, pour l'un, et à un second support, mobile transversalement à l'axe longitudinal de la barre-aiguille, pour l'autre, ces paliers étant rendus solidaires du support respectif grâce à des organes de liaison leur assurant, individuellement, une mobilité par rapport à leur support dans au moins deux directions orthogonales.In a third type of sewing machine, which is shown in particular by the patents FR 881 686, US 2 862 468, US 2 932 268, US 2 989 016 and 4 213 409, the sewing machine no longer comprises, strictly speaking, cradle, the needle bar being slidably mounted inside two bearings respectively associated with a first fixed support, for one, and with a second support, movable transversely to the longitudinal axis of the needle bar, for the 'Other, these bearings being made integral with the respective support by means of connecting members ensuring them, individually, mobility relative to their support in at least two orthogonal directions.

Dans la machine faisant l'objet du document français ci-dessus, les organes de liaison en question sont constitués par des sortes de cardans fixés entre le palier et une portion du boîtier de la machine, pour le palier supérieur, et, pour le palier inférieur, entre ce palier et l'extrémité d'une tringle de commande en translation, s'étendant à l'intérieur du bras supérieur de la machine jusqu'à un mécanisme d'entrainement situé dans le montant vertical du bâti.In the machine which is the subject of the French document above, the connecting members in question are constituted by sorts of cardan joints fixed between the bearing and a portion of the machine housing, for the upper bearing, and, for the lower bearing, between this bearing and the end of a control rod in translation, extending inside the upper arm of the machine up to a drive mechanism located in the vertical upright of the frame.

Dans les machines décrites dans les quatre derniers brevets américains cités, la face externe des paliers présente un profil sphérique par lequel ils sont engagés à pivotement dans des sièges correspondants, de forme complémentaire, associés à un levier-support articulé sur le bâti de la machine, pour le palier supérieur, et solidaire du bâti, pour le palier inférieur. Le mouvement de jetée de la barre-aiguille est obtenu par basculement alterné du levier supérieur.In the machines described in the last four American patents cited, the external face of the bearings has a spherical profile by which they are pivotally engaged in corresponding seats, of complementary shape, associated with a support lever articulated on the frame of the machine , for the upper bearing, and integral with the frame, for the lower bearing. The throwing movement of the needle bar is obtained by alternating tilting of the upper lever.

Quelle que soit la structure des machines à coudre à barre-aiguille pendulaire évoquées ci-dessus, celle-ci est lourde et complexe: il s'agit, en effet, de machines à commande mécanique dans lesquelles le mouvement de jetée de la barre-aiguille est obtenu en mettant en oeuvre des systèmes de tringleries et de transducteurs mécaniques chargés de transformer le mouvement, rotatif à l'origine, d'un dispositif d'entrainement en déplacements axiaux d'amplitude réglable selon l'amplitude désirée pour le mouvement de jetée de la barre-aiguille.Whatever the structure of the pendulum-needle bar sewing machines mentioned above, it is heavy and complex: they are, in fact, mechanically controlled machines in which the throwing movement of the bar- needle is obtained by implementing linkage systems and mechanical transducers responsible for transforming the movement, originally rotary, of a drive device into axial displacements of amplitude adjustable according to the desired amplitude for the movement of pier of the needle bar.

Des architectures de ce type ne sont toutefois plus acceptables dans les machines à coudre modernes et, notamment dans les machines électroniques dont on sait qu'elles doivent constituer un compromis optimum entre les dimensions hors-tout du boîtier et un poids réduits pour une qualité de performances élevée. Sur ce dernier point, on relèvera que l'inertie naturelle que présentent les agencements mécaniques connus de l'état de la technique évoqué précédemment est telle qu'il devient pratiquement impossible d'en commander le mouvement à grande vitesse à partir de moteurs pas-à-pas du marché sans devoir surdimensionner ces derniers et, de ce fait, également le bâti qui doit les incorporer.Architectures of this type are no longer acceptable in modern sewing machines and, in particular in electronic machines which are known to constitute an optimum compromise between the overall dimensions of the housing and a reduced weight for a quality of high performance. On this last point, it will be noted that the natural inertia presented by the mechanical arrangements known from the state of the art mentioned above is such that it becomes practically impossible to control the movement at high speed from step motors. not to the market without having to oversize these and, therefore, also the frame which must incorporate them.

A relever encore que ces agencements connus sont d'une complexité structurelle devenue inacceptable de nos jours, tant au niveau de la seule fabrication des pièces qu'ils englobent que, et surtout, à celui, d'une part, de leur montage à l'usine, et, d'autre part, de leur réparation, voire de leur remplacement éventuel par les revendeurs.It should also be noted that these known arrangements are of a structural complexity which has become unacceptable these days, both in terms of the sole manufacture of the parts which they include. that, and above all, to that, on the one hand, of their assembly at the factory, and, on the other hand, of their repair, or even their possible replacement by the resellers.

L'invention se propose précisément d'écarter l'ensemble des inconvénients ci-dessus par la mise en oeuvre de l'invention dont les caractéristiques essentielles sont définies, notamment, par les revendications 1 à 18.The invention specifically proposes to eliminate all of the above drawbacks by implementing the invention, the essential characteristics of which are defined, in particular, by claims 1 to 18.

Les dessins annexés illustrent, à titre d'exemple non limitatif,

  • sur la fig. 1, une élévation latérale d'une première forme d'exécution du mécanisme de commande de la jetée de la barre-aiguille de la machine selon l'invention,
  • sur la fig. 2, une vue, partiellement coupée, selon II-II de la fig. 1 et,
  • sur la fig. 2A, une vue schématique illustrant le fonctionnement de cette forme d'exécution.
  • La fig. 3 est une vue selon III-III de la fig. 1.
  • La fig. 4 montre, en coupe verticale, une unité "moteur, barre-aiguille, paliers" constituant le mécanisme de commande de la jetée d'une machine à coudre selon une deuxième forme d'exécution;
  • La fig. 5 est une vue selon V-V de la fig. 4;
  • La fig. 6 est une vue similaire à celle de la fig. 5, selon une variante.
  • La fig. 7 montre, en coupe verticale, une unité "moteur, barre-aiguille, paliers, presse-étoffe" constituant notamment le mécanisme de commande de la jetée d'une machine à coudre selon une troisième forme d'exécution;
  • La fig. 8 est une vue selon VIII-VIII de la fig. 7.
  • La fig. 9 montre, en coupe verticale, une unité "moteur, barre-aiguille, paliers" constituant le mécanisme de commande de la jetée d'une machine à coudre selon une quatrième forme d'exécution;
  • La fig. 10 est une vue selon X-X de la fig. 9.
The accompanying drawings illustrate, by way of non-limiting example,
  • in fig. 1, a side elevation of a first embodiment of the mechanism for controlling the throwing of the needle bar of the machine according to the invention,
  • in fig. 2, a view, partially cut away, along II-II of FIG. 1 and,
  • in fig. 2A, a schematic view illustrating the operation of this embodiment.
  • Fig. 3 is a view along III-III of FIG. 1.
  • Fig. 4 shows, in vertical section, a "motor, needle bar, bearings" unit constituting the thrust control mechanism of a sewing machine according to a second embodiment;
  • Fig. 5 is a view along VV of FIG. 4;
  • Fig. 6 is a view similar to that of FIG. 5, according to a variant.
  • Fig. 7 shows, in vertical section, a unit "motor, needle bar, bearings, press-stuffing" constituting in particular the mechanism for controlling the throwing of a sewing machine according to a third embodiment;
  • Fig. 8 is a view along VIII-VIII of FIG. 7.
  • Fig. 9 shows, in vertical section, a "motor, needle bar, bearings" unit constituting the thrust control mechanism of a sewing machine according to a fourth embodiment;
  • Fig. 10 is a view along XX of FIG. 9.

La machine à coudre selon l'invention s'apparente aux machines de l'état de la technique du premier et du deuxième types décrits, en ce qui concerne le mode d'oscillation pendulaire choisi pour la barre-aiguille, et à celles du troisième type, du point de vue des structures mécaniques mises en oeuvre dont la simplicité se retrouve, mutatis mutandis, dans les formes d'exécution qui vont être décrites ci-après.The sewing machine according to the invention is similar to the machines of the state of the art of the first and second types described, as regards the pendulum oscillation mode chosen for the needle bar, and to those of the third type, from the point of view of the mechanical structures used, the simplicity of which is found, mutatis mutandis, in the embodiments which will be described below.

Dans une première forme d'exécution de la machine à coudre selon l'invention (fig. 1 à 3), la barre-aiguille 1 est entraînée dans son mouvement vertical alterné à partir d'un arbre 2, lui-même commandé à son extrémité droite par un moteur non représenté et dont l'extrémité gauche porte un plateau discoïdal 3 sur lequel fait saillie un axe excentré 4.In a first embodiment of the sewing machine according to the invention (fig. 1 to 3), the needle bar 1 is driven in its alternating vertical movement from a shaft 2, itself controlled at its right end by a motor not shown and whose left end carries a discoidal plate 3 on which projects an eccentric pin 4.

Sur cet axe est pivotée une extrémité d'un levier 5 (fig. 2) monté librement dans une échancrure rectangulaire 6 que présente une extrémité d'une bielle 7. Le levier 5 est rendu solidaire de cette bielle par sa seconde extrémité qui est montée pivotante sur un axe 8, solidaire de la bielle , et s'étendant à angle droit par rapport à l'axe 4 déjà cité.On this axis is pivoted one end of a lever 5 (fig. 2) freely mounted in a rectangular notch 6 which has one end of a connecting rod 7. The lever 5 is made integral with this connecting rod by its second end which is mounted pivoting on an axis 8, integral with the connecting rod, and extending at right angles to the axis 4 already mentioned.

On retrouve une disposition similaire à l'autre extrémité de la bielle 7 laquelle est munie d'une seconde échancrure rectangulaire, non visible au dessin, mais en tous points semblable à l'échancrure 6, enveloppant un second levier également non visible mais de forme et de dimensions identiques au levier 5, articulé sur la bielle 7 par un axe 9, parallèle à l'axe 8, ce second levier portant un axe 10 s'étendant à angle droit par rapport à l'axe 9.We find a similar arrangement at the other end of the connecting rod 7 which is provided with a second rectangular notch, not visible in the drawing, but in all points similar to the notch 6, enveloping a second lever also not visible but in shape and of dimensions identical to the lever 5, articulated on the connecting rod 7 by an axis 9, parallel to the axis 8, this second lever carrying an axis 10 extending at right angles to the axis 9.

Cet axe 10 est solidaire d'un plot 11 fixé à l'extrémité supérieure de la barre-aiguille 1.This axis 10 is integral with a stud 11 fixed to the upper end of the needle bar 1.

Grâce à l'agencement qui vient d'être décrit, il est possible d'assurer l'entraînement en mouvement vertical de la barre-aiguille quelle que soit l'inclinaison de celle-ci, dans les limites des déplacements de jetée usuels dans les machines à coudre. En effet, toute inclinaison du plot 11 due à une inclinaison correspondante de la barre 1, sera compensée par une inclinaison de la bielle 7 rendue possible par la présence des leviers articulés la reliant tant à ce plot qu'au plateau 3.Thanks to the arrangement which has just been described, it is possible to ensure the vertical movement of the needle bar regardless of the inclination thereof, within the limits of the usual jetty movements in the sewing machine. In fact, any inclination of the stud 11 due to a corresponding inclination of the bar 1 will be compensated by an inclination of the connecting rod 7 made possible by the presence of the articulated levers connecting it both to this stud and to the plate 3.

La barre-aiguille 1 est montée coulissante dans deux paliers 12 et 13 présentant un profil extérieur sphérique et engagés dans des sièges de forme complémentaire prévus dans un support fixe 14, pour le premier palier, et, pour le second palier, dans un levier 15 monté basculant, par une extrémité, autour d'un axe 16 que porte un second support fixe 14*, et dont la face supérieure de l'autre extrémité présente une denture incurvée 17 dont le rayon de courbure est centré sur l'axe 16.The needle bar 1 is slidably mounted in two bearings 12 and 13 having a spherical external profile and engaged in seats of complementary shape provided in a fixed support 14, for the first bearing, and, for the second bearing, in a lever 15 mounted tilting, by one end, around an axis 16 carried by a second fixed support 14 *, and the upper face of the other end of which has curved teeth 17 whose radius of curvature is centered on the axis 16.

Les paliers 12 et 13 sont, de préférence, en matière synthétique à bas coefficient de frottement mais présentant une bonne résistance à l'usure: il pourra, par exemple, s'agir de Teflon, de Delrin (marques déposées) ou encore de métaux frittés. Grâce aux capacités élevées de déformation élastique que présentent de tels matériaux, il est en effet possible d'introduire les paliers 12 et 13 dans leur siège respectif par chassage.The bearings 12 and 13 are preferably made of synthetic material with a low coefficient of friction but having good wear resistance: it may, for example, be Teflon, Delrin (registered trademarks) or even metals sintered. Thanks to the high elastic deformation capacities that such materials exhibit, it is indeed possible to introduce the bearings 12 and 13 into their respective seats by driving out.

Les supports 14 et 14* sont tous deux solidaires de la carcasse d'un moteur pas-à-pas 18 commandant le basculement du levier 15 par l'intermédiaire d'un pignon 19 engrènant avec le secteur denté 17 de ce levier (fig. 3).The supports 14 and 14 * are both integral with the carcass of a stepping motor 18 controlling the tilting of the lever 15 by means of a pinion 19 meshing with the toothed sector 17 of this lever (fig. 3).

On comprend que tout déplacement angulaire du pignon 19, dans un sens ou dans l'autre, se traduira par un basculement correspondant de la barre-aiguille. En se référant à la figure 1, ce basculement aura lieu vers la droite, si le pignon 19 est entraîné dans le sens antihoraire; il s'effectuera en direction contraire, pour un déplacement angulaire du pignon 19 opposé au précédent.It is understood that any angular displacement of the pinion 19, in one direction or the other, will result in a corresponding tilting of the needle bar. Referring to Figure 1, this tilting will take place to the right, if the pinion 19 is driven counterclockwise; it will take place in the opposite direction, for an angular displacement of the pinion 19 opposite to the previous one.

La barre-aiguille peut, en effet, être déplacée de sa position extrême droite 1' (fig. 2A) dans sa position extrême gauche 1'' et vice-versa par deplacement correspondant du palier 13 de sa position 13' dans sa position 13'' et vice-versa.The needle bar can, in fact, be moved from its extreme right position 1 '(fig. 2A) to its extreme left position 1' 'and vice versa by corresponding displacement of the bearing 13 from its position 13' to its position 13 '' and vice versa.

Comme on le voit au dessin, l'ensemble des éléments qui viennent d'être décrits sont groupés dans une unité autonome et donc amovible englobant le moteur 18,As can be seen in the drawing, all the elements which have just been described are grouped in an autonomous and therefore removable unit including the motor 18,

Dans l'exécution faisant l'objet des figures 4 à 6, l'ensemble "moteur, barre-aiguille, paliers" se présente sous la forme d'un agrégat monobloc, de volume particulièrement réduit et amovible. Cet agrégat peut donc être fabriqué en tous lieux, indépendamment des autres éléments constitutifs de la machine à coudre, et être monté à pied d'oeuvre avec un minimum de règlages.In the embodiment which is the subject of FIGS. 4 to 6, the assembly "motor, needle bar, bearings" is in the form of a one-piece aggregate, of particularly reduced and removable volume. This aggregate can therefore be manufactured anywhere, independently of the other constituent elements of the sewing machine, and be assembled on the job with a minimum of adjustments.

Au dessin, le mécanisme d'entraînement de la barre-aiguille en mouvement vertical n'a pas été représenté mais il va sans dire qu'il peut être du genre décrit précédemment sans nécessiter d'adaptations particulières.In the drawing, the drive mechanism of the needle bar in vertical movement has not been shown, but it goes without saying that it can be of the kind described above without requiring any special adaptations.

Sur la figure 4, on reconnaît, tout d'abord, le moteur pas-à-pas qui comporte, montés entre deux flasques d'extrémité, un flasque supérieur 20 et un flasque inférieur 21, des roulements à billes 22 et 23 supportant un arbre vertical 24 auquel est fixé, d'une part, l'induit 25 du moteur, et, d'autre part, un pignon 26. Entourant l'induit 25, on reconnaît l'empilage 27a des tôles de l'inducteur et un bobinage d'excitation 27b.In FIG. 4, we recognize, first of all, the stepping motor which comprises, mounted between two end flanges, an upper flange 20 and a lower flange 21, ball bearings 22 and 23 supporting a vertical shaft 24 to which is fixed, on the one hand, the armature 25 of the motor, and, on the other hand, a pinion 26. Surrounding the armature 25, we recognize the stack 27a of the sheets of the inductor and a excitation winding 27b.

Le flasque supérieur 20 s'étend vers la droite, au dessin (fig. 4), et présente une ouverture 20a de profil sphérique formant l'un des deux sièges entre lesquels est enserré, par sa face externe, également sphérique, un premier palier 28 maintenu en position grâce à une plaque de recouvrement 29, fixée sur le flasque 20 et présentant une ouverture 29a, de profil sphérique, située au droit de l'ouverture 20a du flasque, la paroi délimitant l'ouverture 29a constituant le siège du palier 28 en coopération avec la paroi délimitant l'ouverture 20a.The upper flange 20 extends to the right, in the drawing (fig. 4), and has an opening 20a of spherical profile forming one of the two seats between which is enclosed, by its external face, also spherical, a first bearing 28 held in position by a cover plate 29, fixed on the flange 20 and having an opening 29a, of spherical profile, located in line with the opening 20a of the flange, the wall delimiting the opening 29a constituting the seat of the bearing 28 in cooperation with the wall defining the opening 20a.

En dessous de ce premier palier et à la verticale de celui-ci, l'agrégat illustré en présente un second identique, 30, disposé coaxialement au précédent, et maintenu en position par deux coquilles 31a et 31b formant, par assemblage, un levier 31 (fig. 5) et qui sont enserrées entre le flasque 21 du moteur et un flasque complémentaire 32, en appui sur une collerette 21a de ce flasque visible seulement en partie sur la fig. 4 mais s'étendant également le long des bords longitudinaux de celui-ci depuis cette collerette jusqu'à son extrémité droite au dessin.Below this first bearing and vertically thereof, the aggregate illustrated has a second identical one, 30, arranged coaxially with the previous one, and held in position by two shells 31a and 31b forming, by assembly, a lever 31 (Fig. 5) and which are clamped between the flange 21 of the motor and a complementary flange 32, bearing on a flange 21a of this flange visible only partially in FIG. 4 but also extending along the longitudinal edges thereof from this collar to its right end in the drawing.

Le flasque 32 est fixé sur la collerette 21a par des vis non représentées, passant au travers de passage 32a; il présente, de plus, une fenêtre oblongue 32b, de profil arqué située en regard d'une fenêtre similaire, 21b, du flasque 21. Ces deux fenêtres sont disposées l'une au-dessus de l'autre et en ligne avec l'axe longitudinal de l'ouverture des paliers 28 et 30. Ceux-ci sont en effet traversés par la barre-aiguille 33 de la machine à coudre dont le moteur pas-à-pas décrit doit pouvoir commander les mouvements de jetée.The flange 32 is fixed to the flange 21a by screws, not shown, passing through the passage 32a; it has, in addition, an oblong window 32b, of arcuate profile located opposite a similar window, 21b, of the flange 21. These two windows are arranged one above the other and in line with the longitudinal axis of the opening of the bearings 28 and 30. These are in fact crossed by the needle bar 33 of the sewing machine whose stepping motor described must be able to control throwing movements.

A cet effet, les coquilles 31a et 31b formant le levier 31 sont creusées, à l'extrémité droite de leurs faces opposées, par un logement semi-sphérique, 31c et 31d, situé l'un au droit de l'autre et au droit de logements correspondants 21c et 32c respectivement, ménagés sur les faces en regard des flasques 21 et 32.To this end, the shells 31a and 31b forming the lever 31 are hollowed out, at the right end of their opposite faces, by a semi-spherical housing, 31c and 31d, located one to the right of the other and to the right corresponding housings 21c and 32c respectively, arranged on the facing faces of the flanges 21 and 32.

Dans l'espace formé entre les logements 31d et 21c, ainsi que dans celui délimité par les logements 31c et 32c, l'agrégat décrit présente deux billes 34 et 35 formant organe de pivotement pour le levier 31.In the space formed between the housings 31d and 21c, as well as in that delimited by the housings 31c and 32c, the aggregate described has two balls 34 and 35 forming a pivoting member for the lever 31.

A l'extrémité située à l'opposé des billes 34 et 35 par rapport à la barre-aiguille 33, les flasques 21 et 32 sont en outre creusés, sur leurs faces en regard, par une rainure 21d, respectivement 32d, de section droite présentant le profil d'un segment circulaire centré sur un point de chaque flasque coïncidant avec l'axe de symétrie des logements 21c et 32c déjà décrits.At the end situated opposite the balls 34 and 35 relative to the needle bar 33, the flanges 21 and 32 are further hollowed out, on their opposite faces, by a groove 21d, respectively 32d, of cross section having the profile of a circular segment centered on a point of each flange coinciding with the axis of symmetry of the housings 21c and 32c already described.

Quant aux coquilles 31a et 31b constituant le levier 31, la face externe de chacune d'elles est creusée par deux évidements 31e, respectivement 31f, de forme sphérique et s'ouvrant au droit des rainures 21d et 32d des flasques 21 et 32. Ces évidements, dont le rayon de courbure correspond à celui du profil de la section des rainures 21d et 32b, forment siège pour deux paires de billes 36 et 37 engagées, par ailleurs, dans les rainures ci-dessus formant pistes de roulement et de guidage pour le levier 31, lors de ses basculements autour de l'axe de pivotement que constituent les billes 34 et 35.As for the shells 31a and 31b constituting the lever 31, the external face of each of them is hollowed out by two recesses 31e, respectively 31f, of spherical shape and opening in line with the grooves 21d and 32d of the flanges 21 and 32. These recesses, the radius of curvature of which corresponds to that of the profile of the section of the grooves 21d and 32b, form a seat for two pairs of balls 36 and 37 engaged, moreover, in the above grooves forming rolling and guide tracks for the lever 31, during its tilting around the pivot axis formed by the balls 34 and 35.

Ce levier 31 est en effet muni, à son extrémité gauche (fig. 5), d'un segment circulaire denté 38 avec lequel fait prise le pignon 26 déjà cité.This lever 31 is in fact provided, at its left end (FIG. 5), with a toothed circular segment 38 with which the pinion 26 already cited engages.

Ainsi, tout déplacement angulaire de ce pignon, dû à son entraînement par le moteur pas-à-pas, se traduit par un basculement correspondant du levier 31 autour de son axe de pivotement (billes 34 et 35) et, partant, de la barre-aiguille 33 (mouvement de jetée) à l'intérieur des fentes 21b et 32b.Thus, any angular displacement of this pinion, due to its drive by the stepping motor, results in a corresponding tilting of the lever 31 around its pivot axis (balls 34 and 35) and, consequently, of the bar needle 33 (throwing movement) inside the slots 21b and 32b.

Comme dans le cas des exécutions déjà décrites, il suffira de commander le moteur pas-à-pas avec une tension impulsionnelle appropriée pour obtenir de la barre-aiguille que celle-ci effectue un mouvement de jetée d'amplitude bien déterminée qui peut, du reste, être même différente de part et d'autre de la position verticale, de repos, de la barre-aiguille.As in the case of the executions already described, it will suffice to control the stepping motor with an appropriate impulse voltage to obtain from the needle bar that it performs a throwing movement of well-defined amplitude which can, moreover, be even different on both sides from the vertical position, from rest, from the needle bar.

Dans la variante de la figure 6, le levier 31a été remplacé par un coulisseau 39 susceptible d'être déplacé dans des directions opposées, F1 et F2, par roulement sur des billes 40, associées à ce coulisseau, au fond de rainures rectilignes 41 ménagées dans les flasques 21 et 32, le tout à l'image de ce qui a été décrit en se référant à l'exécution des figures 4 et 5. Une fente oblongue 32d, ménagée dans le flasque 32, permet à la barre-aiguille d'effectuer son mouvement de jetée. Cette variante d'exécution est plus particulièrement destinée à une machine à coudre dont le capteur de boucle tourne autour d'un axe horizontal.In the variant of FIG. 6, the lever 31 has been replaced by a slide 39 capable of being moved in opposite directions, F1 and F2, by rolling on balls 40, associated with this slide, at the bottom of rectilinear grooves 41 formed in the flanges 21 and 32, all in the image of what has been described with reference to the execution of Figures 4 and 5. An oblong slot 32d, formed in the flange 32, allows the needle bar d '' make its jetty movement. This variant is more particularly intended for a sewing machine whose loop sensor rotates around a horizontal axis.

Dans sa troisième forme d'exécution, la machine à coudre selon l'invention comporte un agrégat faisant corps avec une tige creuse 42 formant support pour un pied presse-étoffe 43 (fig. 7).In its third embodiment, the sewing machine according to the invention comprises an aggregate forming a body with a hollow rod 42 forming a support for a presser foot 43 (fig. 7).

Cette tige 42 est montée coulissante à l'intérieur d'un arbre tubulaire 44, constituant l'arbre d'un moteur pas-à-pas dont 45 est l'induit, 46 l'inducteur, 47 et 48 des flasques d'extrémité dans un logement desquels sont chassés deux roulements à bille, 49 et 50, en prise, par leur cage interne, avec l'arbre 44.This rod 42 is slidably mounted inside a tubular shaft 44, constituting the shaft of a stepping motor of which 45 is the armature, 46 the inductor, 47 and 48 of the end plates in a housing from which two ball bearings, 49 and 50 are driven, engaged, by their internal cage, with the shaft 44.

Un dispositif à ressort, non représenté, permet de déplacer la tige 42 verticalement en vue de la conduire soit dans la position illustrée, dans laquelle le pied 43 est appliqué élastiquement contre la surface de travail 51 du bras inférieur 52 de la machine, soit dans une position haute dans laquelle le pied 43 en est distant.A spring device, not shown, makes it possible to move the rod 42 vertically in order to drive it either in the illustrated position, in which the foot 43 is applied elastically against the working surface 51 of the lower arm 52 of the machine, or in a high position in which the foot 43 is distant.

Comme dans le cas de la troisième forme d'exécution (fig. 4), le flasque supérieur, 47, du moteur se prolonge vers la droite, au dessin, au-delà de l'inducteur 46, et forme siège, en coopération avec une plaque rapportée 53, pour un palier 54 à profil externe sphérique.As in the case of the third embodiment (fig. 4), the upper flange, 47, of the motor extends to the right, in the drawing, beyond the inductor 46, and forms a seat, in cooperation with an attached plate 53, for a bearing 54 with a spherical external profile.

Ce palier est destiné à assurer, en coopération avec un second palier du même type, 55, le maintien et le guidage axial d'une barre-aiguille 56 qui est entraînée en un mouvement vertical alterné par un mécanisme non représenté sur la figure mais du genre illustré aux figures 1 et 2, par exemple.This bearing is intended to ensure, in cooperation with a second bearing of the same type, 55, the maintenance and the axial guidance of a needle bar 56 which is driven in an alternating vertical movement by a mechanism not shown in the figure but of the genre illustrated in Figures 1 and 2, for example.

Le palier 55 est monté entre deux coquilles 57a et 57b constituant un levier 57, solidaire, par sa partie gauche, (fig. 7) de l'arbre 44 du moteur pas-à-pas de l'agrégat et dont la partie droite présente, pour chaque coquille, d'une part, un passage 57c, respectivement 57d, dont les bords présentent un profil sphérique complémentaire du profil externe du palier 55, et formant ainsi le siège de ce palier, et, d'autre part, un logement semi-sphérique 57e et 57f, respectivement.The bearing 55 is mounted between two shells 57a and 57b constituting a lever 57, integral, by its left part, (fig. 7) with the shaft 44 of the stepping motor of the aggregate and whose right part has , for each shell, on the one hand, a passage 57c, respectively 57d, the edges of which have a spherical profile complementary to the external profile of the bearing 55, and thus forming the seat of this bearing, and, on the other hand, a housing semi-spherical 57e and 57f, respectively.

Le levier composite 57 est disposé entre le flasque 48 et un flasque complémentaire 58, en appui sur une collerette 48a du flasque 48, collerette qui n'est visible qu'en partie sur la figure 7 mais qui s'étend également le long des bords longitudinaux du flasque 48, jusqu'à l'extrémité droite de celui-ci, au dessin.The composite lever 57 is disposed between the flange 48 and a complementary flange 58, bearing on a flange 48a of the flange 48, a flange which is only partially visible in FIG. 7 but which also extends along the edges longitudinal of the flange 48, to the right end thereof, in the drawing.

Le flasque 58 est fixé sur la collerette 48a par des vis non représentées traversant des passages 58a; il présente, de plus, une fenêtre 58b, de profil arqué, centré sur l'axe de l'arbre 44 du moteur, fenêtre située en regard d'une fenêtre similaire 48b du flasque 48. Ces deux fenêtres sont superposées et leur longueur correspond à l'amplitude maximum du mouvement de jetée désiré pour la barre-aiguille 56 qui les traverse.The flange 58 is fixed to the flange 48a by screws (not shown) passing through passages 58a; it has, moreover, a window 58b, of arcuate profile, centered on the axis of the shaft 44 of the motor, window located opposite a similar window 48b of the flange 48. These two windows are superimposed and their length corresponds at the maximum amplitude of the desired throwing movement for the needle bar 56 which passes through them.

Les flasques 48 et 58 comportent enfin, sur leurs faces en regard et à une distance de l'axe de l'arbre 44 correspondant à celle séparant cet axe des logements semi-sphériques 57e et 57f des coquilles 57a et 57b du levier 57, une rainure oblongue de section semi-circulaire, 48c, respectivement 58c, et de profil arqué, centré sur l'axe de l'arbre 44.The flanges 48 and 58 finally comprise, on their opposite faces and at a distance from the axis of the shaft 44 corresponding to that separating this axis from the semi-spherical housings 57e and 57f of the shells 57a and 57b of the lever 57, a oblong groove of semi-circular section, 48c, respectively 58c, and of arcuate profile, centered on the axis of the shaft 44.

Des billes 59 et 60 sont disposées dans les espaces délimités entre les logements 57e et 57f et les rainures respectives 48c et 58c.Balls 59 and 60 are arranged in the spaces delimited between the housings 57e and 57f and the respective grooves 48c and 58c.

L'agrégat qui vient d'être décrit est plus particulièrement destiné à une machine à coudre dont le capteur de boucle est monté sur un axe vertical disposé à l'arrière de la barre-aiguille, soit à gauche de celle-ci au dessin.The aggregate which has just been described is more particularly intended for a sewing machine whose loop sensor is mounted on a vertical axis disposed at the rear of the needle bar, or to the left of the latter in the drawing.

Ainsi, tout déplacement angulaire de l'induit 45 du moteur pas-à-pas se traduira par un déplacement de même sens et amplitude du levier composite 57 et, partant, du palier 55 de sorte que la barre-aiguille 56 s'inclinera, par rapport à son point de pivotement que constitue le palier 54, d'un angle caractéristique du déplacement angulaire de l'induit.Thus, any angular displacement of the armature 45 of the stepping motor will result in a displacement of the same direction and amplitude of the composite lever 57 and, consequently, of the bearing 55 so that the needle bar 56 will tilt, relative to its pivot point constituted by the bearing 54, by an angle characteristic of the angular displacement of the armature.

A toute variation de l'amplitude et de la direction de celui-ci, correspondra une modification proportionnelle de l'assiette angulaire de la barre-aiguille. Une telle variation pourra être obtenue, de façon bien connue, en alimentant le moteur pas-à-pas avec des signaux périodiques de polarité et de nombre divers, selon le sens et l'amplitude désirés pour le mouvement pendulaire de la barre-aiguille.Any variation in the amplitude and direction thereof will correspond to a proportional change in the angle of the needle bar. Such a variation can be obtained, in a well known manner, by supplying the stepping motor with periodic signals of various polarity and number, depending on the direction and amplitude desired for the pendulum movement of the needle bar.

Dans sa forme d'exécution illustrée par les figures 9 et 10, l'agrégat que comporte la machine à coudre selon l'invention présente une architecture générale simplifiée et particulièrement fonctionnelle.In its embodiment illustrated in Figures 9 and 10, the aggregate that comprises the sewing machine according to the invention has a simplified and particularly functional general architecture.

On retrouve le moteur pas-à-pas comportant un arbre 61 monté sur deux paliers à billes 62 et 63, entre deux flasques 64 et 65, et portant l'induit 66 du moteur ainsi que, à son extrémité inférieure, un pignon 67. L'inducteur 68 est représenté, à gauche de l'arbre 66, par son empilage de tôles statoriques et, à droite, par l'un de ses bobinages.We find the stepping motor comprising a shaft 61 mounted on two ball bearings 62 and 63, between two flanges 64 and 65, and carrying the armature 66 of the motor as well as, at its lower end, a pinion 67. The inductor 68 is represented, on the left of the shaft 66, by its stack of stator sheets and, on the right, by one of its windings.

Le flasque 64 s'étend vers la droite, au-delà de l'inducteur 68 pour former une patte 64a présentant une ouverture 64b de profil tronconique, allant en se resserrant vers le haut de la figure et qui forme siège pour la face externe, sphérique, d'un palier 69 maintenu dans cette ouverture par un ressort vertical 70 engagé, par l'extrémité supérieure, sur un col 69a faisant saillie sur la partie inférieure du palier 69 et, par son extrémité inférieure, sur un col 71a que présente la partie supérieure d'un second palier 71, identique au palier 69 et reposant sur un siège que forme une ouverture 72a, de profil tronconique, ménagée dans un levier horizontal 72. Ce profil va en se resserrant vers le bas de la figure.The flange 64 extends to the right, beyond the inductor 68 to form a tab 64a having an opening 64b of frustoconical profile, going by tightening towards the top of the figure and which forms a seat for the external face, spherical, of a bearing 69 held in this opening by a vertical spring 70 engaged, by the upper end, on a neck 69a projecting from the lower part of the bearing 69 and, by its lower end, on a neck 71a which has the upper part of a second bearing 71, identical to the bearing 69 and resting on a seat formed by an opening 72a, of frustoconical profile, formed in a horizontal lever 72. This profile becomes narrower towards the bottom of the figure.

Le levier 72 se présente sous la forme générale d'un secteur de cercle, denté en 72b, en prise avec le pignon 67 et reposant, sur la face supérieure d'un flasque complémentaire 74, d'une part, par deux saillies semi-sphériques 72c et 72d, et, d'autre part, par une bille 73, engagée tant dans un logement semi-sphérique 72e du levier que dans un logement semi-sphérique 74a du flasque 74. Une fente 72f, s'étendant à proximité de la denture 72b, garantit un contact élastique sans jeu et amorti, entre le pignon 67 et la denture elle-même.The lever 72 is in the general form of a sector of a circle, toothed at 72b, in engagement with the pinion 67 and resting, on the upper face of a complementary flange 74, on the one hand, by two semi-protrusions 72c and 72d, and, on the other hand, by a ball 73, engaged both in a semi-spherical housing 72e of the lever and in a semi-spherical housing 74a of the flange 74. A slot 72f, extending near the toothing 72b guarantees an elastic contact without play and damping, between the pinion 67 and the toothing itself.

Le flasque 74 est fixé sur une collerette 65e du flasque 65, dont seule une portion est visible au dessin mais qui s'étend également le long des bords longitudinaux de celui-ci, jusqu'à son extrémité droite. Cette fixation est réalisée grâce à des vis, non représentées, passant au travers de passages 74b et faisant prise dans des trous filetés correspondants ménagés dans la collerette.The flange 74 is fixed to a flange 65e of the flange 65, of which only a portion is visible in the drawing but which also extends along the longitudinal edges of the latter, up to its straight end. This fixing is carried out by means of screws, not shown, passing through passages 74b and engaging in corresponding threaded holes made in the flange.

Une fenêtre 74c, de forme arquée, autorise le passage vertical et le mouvement latéral d'une barre-aiguille 75 montée coulissante dans les paliers 69, 71.A window 74c, of arcuate shape, allows the vertical passage and the lateral movement of a needle bar 75 slidably mounted in the bearings 69, 71.

En effet, la bille 73 constitue un axe de pivotement pour le levier 72 lequel peut donc être basculé dans le sens horaire et anti-horaire par déplacement angulaire correspondant de l'induit 66 du moteur pas-à-pas, chaque fois dans un sens contraire à celui de basculement du levier 72. De ce fait, il sera donc possible d'entraîner la barre-aiguille dans un mouvement pendulaire autour du point de pivotement supérieur que constitue le palier 69 et d'obtenir ainsi la jetée de l'aiguille 76 que porte la barre-aiguille 75. Bien entendu, le mouvement pendulaire en question sera d'amplitude programmée par envoi au moteur pas-à-pas d'impulsions de tension en nombre et polarité fonction du type de points à coudre.Indeed, the ball 73 constitutes a pivot axis for the lever 72 which can therefore be tilted clockwise and counterclockwise by corresponding angular displacement of the armature 66 of the stepping motor, each time in one direction contrary to that of tilting of the lever 72. As a result, it will therefore be possible to drive the needle bar in a pendulum movement around the upper pivot point that constitutes the bearing 69 and thus obtain the throwing of the needle 76 carried by the needle bar 75. Of course, the pendulum movement in question will be of amplitude programmed by sending to the stepping motor voltage pulses in number and polarity depending on the type of stitches to be sewn.

De plus, grâce à l'effort exercé par le ressort 70 sur le palier 71 et transmis par celui-ci sur le levier 72, ce levier est assuré d'être maintenu en permanence en position correcte sur le flasque 74, par appui des saïllies 72c sur ce flasque, d'une part, et par engagement de la bille 73 à la fois dans le logement 74a du flasque et dans le logement 72e du levier 72, d'autre part, sans faire intervenir d'autres organes de maintien.In addition, thanks to the force exerted by the spring 70 on the bearing 71 and transmitted by the latter on the lever 72, this lever is ensured to be permanently maintained in the correct position on the flange 74, by support of the projections. 72c on this flange, on the one hand, and by engagement of the ball 73 both in the housing 74a of the flange and in the housing 72e of the lever 72, on the other hand, without involving other holding members.

Ainsi, et comme on le voit au dessin, l'agrégat décrit est constitué d'un nombre réduit de pièces, faciles à monter: il suffira, en effet, de commencer par monter le flasque complémentaire 74 sur la collerette 65e du flasque 65 du moteur pas-à-pas, puis de placer le levier 72 sur le flasque 74 en le mettant en prise, par sa denture 72b, avec le pignon 67 solidaire de l'arbre du moteur tout en insérant la bille 73 dans l'espace délimité par le logement 72e du levier et le logement 74a du flasque 74.Thus, and as can be seen in the drawing, the aggregate described consists of a reduced number of parts, easy to assemble: it will suffice, in fact, to start by mounting the additional flange 74 on the flange 65e of the flange 65 of the stepper motor, then place the lever 72 on the flange 74 by engaging it, by its teeth 72b, with the pinion 67 secured to the motor shaft while inserting the ball 73 in the delimited space by the housing 72e of the lever and the housing 74a of the flange 74.

On monte ensuite, séparément, deux paliers, tels ceux indiqués par les références 69 et 71, aux deux extrémités d'un ressort, tel le ressort 70, en engageant le col 69a, respectivement 71a, des paliers dans la première ouverture d'extrémité du ressort, respectivement dans la seconde ouverture d'extrémité.Next, two bearings are mounted separately, such as those indicated by the references 69 and 71, at the two ends of a spring, such as the spring 70, by engaging the neck 69a, respectively 71a, of the bearings in the first end opening. of the spring, respectively in the second end opening.

On comprime le tout axialement jusqu'à ce que la longueur de l'ensemble devienne légèrement inférieure à la distance séparant la face inférieure du prolongement 64a du flasque 64 du moteur et la face supérieure du levier 72, de manière à pouvoir passer cet ensemble entre ces éléments (flasque 64 et levier 72), et conduit les paliers 69 et 71 vers les sièges 64b et 72a ménagés respectivement dans ce flasque et ce levier.The whole is compressed axially until the length of the assembly becomes slightly less than the distance separating the underside of the extension 64a from the flange 64 of the motor and the upper face of the lever 72, so as to be able to pass this assembly between these elements (flange 64 and lever 72), and leads the bearings 69 and 71 to the seats 64b and 72a formed respectively in this flange and this lever.

On laisse le ressort 70 se détendre de sorte que les paliers s'engageront dans les sièges ci-dessus.The spring 70 is allowed to relax so that the bearings will engage in the above seats.

On introduit enfin la barre-aiguille 75 dans l'ouverture du premier palier (69 ou 71), puis au travers du ressort 70 et, finalement, dans l'ouverture du second palier, par coulissement axial de la barre dans les paliers.Finally, the needle bar 75 is introduced into the opening of the first bearing (69 or 71), then through the spring 70 and, finally, into the opening of the second bearing, by axial sliding of the bar in the bearings.

Par cette opération, on obtient un auto-centrage absolument correct des paliers 69 et 71 dans leur siège respectif et donc un positionnement parfait de la barre-aiguille par rapport aux autres parties de l'agrégat qui est ainsi prêt pour être monté dans le corps de la machine à coudre.By this operation, one obtains an absolutely correct self-centering of the bearings 69 and 71 in their respective seats and therefore a perfect positioning of the needle bar relative to the other parts of the aggregate which is thus ready to be mounted in the body. of the sewing machine.

L'invention n'est pas limitée à ce qui a été décrit ou représenté: en particulier, le ressort 70 de la forme d'éxécution de la figure 9 pourrait fort bien être remplacé par un organe élastique d'une autre nature. Il pourrait, notamment, s'agir d'une lame élastique précontrainte, présentant par exemple la forme d'un V, en appui, par l'extrémité de ses brassur, les masselottes 69 et 71 respectivement.The invention is not limited to what has been described or shown: in particular, the spring 70 of the embodiment of Figure 9 could very well be replaced by an elastic member of another nature. He could, in particular, be a prestressed elastic blade, having for example the shape of a V, in support, by the end of its brassur, the weights 69 and 71 respectively.

Claims (15)

  1. A zig-zag sewing machine, with a sewing head comprising:
    - a needle bar (1; 33; 56; 75);
    - a first bearing (12; 28; 54; 69) and a second bearing (13; 30; 55; 71) formed respectively by a first and a second body, each being traversed by a rectilinear passage, the needle bar being axially slidable in the passage of each body, each body having a contact surface on its external surface of a profile corresponding to that of the lateral surface of an annular segment of a sphere centred on a point of the longitudinal axis of the passage;
    - a first support (14; 29; 53; 64a) and a second support (15; 31; 57; 72) for the needle bar, each comprising at least one annular seat with a profile corresponding at least partly to that of the contact surface of the first body, for the first support, and a profile corresponding at least partly to the contact surface of the second body, for the second support;
    - means (2 to 11) for controlling the axial and bidirectional drive of the needle bar,
    - guiding means for the second support along a path transverse to the sliding displacement of the needle bar in the passages of the first and second bearings respectively;
    - means for controlling the drive of the second support on its transverse path in accordance with an alternating reciprocating movement, to which a periodic lateral displacement of the needle bar corresponds;
    - means to ensure the support of the body of each bearing via its contact surface on the respective support seat, irrespective of the position of the needle bar and/or that of the second support on their respective paths;
    characterised in that the said driving means of the second support comprise a control motor with a shaft movably rigid with the second support, and members connect the first and second supports and the motor in such a manner that the supports and the shaft occupy a predetermined relative position, the said head thus forming a self-contained unit.
  2. A machine according to claim 1, characterised in that the second support comprises a lever (15) pivotable on a reinforcement (14) integral with the motor (18), and one end of the lever has a toothing (17) with a profile in the shape of an arc of a circle centred on the fulcrum (16) of the lever, one end of the shape of the motor having a pinion (19) engaged in the toothing of the support.
  3. A machine according to claim 1, characterised in that the first support is formed by assembly of a first (29; 53) and a second (20; 47) shell, each with a first and second surface, the wall of each shell being traversed by an aperture (20a, 29a) the straight portion of which increases in extent from one surface to the other of the respective shell, the said apertures communicating with each other via their portions of maximum extent, and defining a housing for the first body (28; 54) of the first bearing between themselves, a ring-shaped portion of the lateral surface of this housing forming the said seat, and means retaining the first and second shells in their assembled position.
  4. A machine according to claim 1, characterised in that the second support is formed by assembly of a first (31a; 57a) and a second (31b; 57b) shell, each with a first and second surface, the wall of each shell being traversed by an aperture (57c, 57d) the straight portion of which increases in extent from one surface to the other of the respective shell, the said apertures communicating with each other via their portions of maximum extent, and defining a housing for the second body (30; 55) of the second bearing between themselves, a ring-shaped portion of the lateral surface of this housing forming the said seat of the second body, and means retaining the first and second shells in their assembled position.
  5. A machine according to claim 4, characterised in that the second support is situated between a first (20; 48) and a second (21; 58) wall of a cage integral with the control motor, these first and second walls being mutually parallel and having an elongate opening (21b, 32b, 32d; 48b, 58b) each elongate opening being opposite the aperture of each shell, the said elongate openings being at a distance from one another and being traversed by the needle bar and respectively comprising an oblong slot of a width greater than the diameter of the needle bar and of a length and profile corresponding substantially to the length and profile of the path followed by the needle bar during its periodic lateral displacement, and the said shells are retained in their assembled position between the first and second walls of the cage by means of at least one ball (59, 60; 34, 35, 36, 37) interposed between the shells and the walls respectively, each ball engaging in a groove (31c, 31d, 31e, 31f; 57e, 57f) hollowed into each shell, and in a groove (21c, 21d; 32c, 32d; 48c, 58c) hollowed into each wall of the cage, the said shell grooves being opposite, in pairs, to the respective grooves on the walls, and having a profile corresponding to that of the path of the needle bar.
  6. A machine according to claim 5, characterised in that one end of the shaft (24) of the control motor has a toothed pinion (26) engaging in a corresponding toothing (38) formed on one end of the second support, the said grooves being arranged between the elongate openings of the walls (21, 32) of the cage on one side, and the toothing on the other, the second support being pivotable on the walls of the cage by means of one part (21c, 32c) of the support situated opposite the grooves with respect to the first and second elongate openings, and the said toothing, grooves and elongate openings each have a profile in the shape of an arc of a circle centred on the same point of the said part of the second support.
  7. A machine according to claim 5, characterised in that the said shells are held in their assembled position between the first and second walls (21, 32) of the cage by at least one pair of balls (40) interposed between the shells and the walls respectively, each pair of balls engaging in a groove (41) hollowed into each of the shells and in a groove hollowed into each wall of the cage, the said shell grooves being at a distance from each other and each one being parallel to its corresponding wall groove, the pairs of grooves being mutually opposite each other and the grooves having a profile corresponding to that of the path of the needle bar, and one end of the shaft (24) of the motor has a toothed pinion (26) engaged in a corresponding toothing formed on a first end of the second support, the said grooves, elongate openings and toothing being rectilinear and mutually parallel.
  8. A machine according to claim 5, characterised in that the said second support is mounted on a first end of the shaft (44) of the motor, the grooves (57e, 57f, 48c, 58c) and the elongate openings (48b, 58b) each having a profile in the shape of an arc of a circle centred on the longitudinal axis of symmetry of the shaft.
  9. A machine according to claim 8, comprising a bar (42) bearing a presser foot (43), characterised in that the shaft (44) has an axial passage extending along its entire length, the bar (42) being slidably mounted in the said axial passage.
  10. A machine according to claim 1, characterised in that each support (64, 72) has, on its surface facing the other support, a seat (64b, 72a) for one of the bodies (69, 71), the seat communicating with an elongate opening which opens on to a surface of the support opposite that of the seat and which allows passage of the needle bar (75), and the bodies of the bearings are retained in position by their respective contact surfaces on the respective support seat by means of at least one resilient member (70) exerting a thrust on each bearing towards its own seat.
  11. A machine according to claim 10, characterised in that one of the ends of the shaft (61 ) of the motor bears a pinion (67) engaging in a corresponding toothing (72b) associated with a movable support (72) which comprises a lever pivoted on a point (73) opposite the said toothing with respect to the seat (72a), and the toothing has a curved profile with a centre of curvature coinciding with the pivotal point (73) of the lever, and the said lever rests on a plate (74) integral with the motor and located opposite the fixed support (64) with respect to the movable support (72), and to the right of the said fulcrum the lever (72) and the plate (74) each have a recess (72a, 74a) of a spherical cap shape, the openings of the recesses facing each other, and a ball (73 ) of a diameter substantially corresponding with that of the caps is located simultaneously in both the recesses, and forms the pivotal member for the lever on the plate, and also, finally, the lever is supported on the plate by means of at least two projections (72c, 72d) arranged on the lever between the toothing (72b) and the seat, the position of the recesses (72e, 74a) in relation to the lever seat being selected in such a manner that the seat is in alignment with that of the fixed support (64) at least in one of the angled positions of the needle bar.
  12. A machine according to claim 10, characterised in that the resilient member is a spring (70) prestressed between the bearings (69 and 71).
  13. A machine according to claim 12, characterised in that the spring is a helical spring enclosing the needle bar (75) over its portion contained between the bearings.
  14. A machine according to claim 13, characterised in that the body of each bearing has a collar (69a, 71a) with an external diameter substantially equivalent to that of the aperture of the spring and comprising a portion of the passage of the respective bearing, and each end of the spring covers the collar of one of the bearings and is supported on the corresponding body.
  15. A machine according to claim 12, characterised in that the spring is formed by a spring rod arranged between the bearings in a prestressed position, supported by each end on one or other of the bearings respectively.
EP89810868A 1988-11-30 1989-11-13 Zig-zag sewing machine Expired - Lifetime EP0377404B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH4439/88A CH676999A5 (en) 1988-11-30 1988-11-30
CH4439/88 1988-11-30

Publications (3)

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EP0377404A2 EP0377404A2 (en) 1990-07-11
EP0377404A3 EP0377404A3 (en) 1990-08-29
EP0377404B1 true EP0377404B1 (en) 1993-05-26

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EP89810868A Expired - Lifetime EP0377404B1 (en) 1988-11-30 1989-11-13 Zig-zag sewing machine
EP89810867A Expired - Lifetime EP0377403B1 (en) 1988-11-30 1989-11-13 Zig-zag sewing machine

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EP89810867A Expired - Lifetime EP0377403B1 (en) 1988-11-30 1989-11-13 Zig-zag sewing machine

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US (2) US5099776A (en)
EP (2) EP0377404B1 (en)
JP (2) JPH02182285A (en)
KR (2) KR900008093A (en)
CN (2) CN1025537C (en)
AU (2) AU621421B2 (en)
BR (2) BR8906043A (en)
CA (2) CA2003958A1 (en)
CH (1) CH676999A5 (en)
DD (2) DD289302A5 (en)
DE (2) DE68907884T2 (en)
ES (2) ES2044212T3 (en)
PT (2) PT92430B (en)
RU (1) RU2050425C1 (en)
ZA (2) ZA899035B (en)

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Publication number Publication date
ZA899035B (en) 1990-09-26
CN1043172A (en) 1990-06-20
AU4570389A (en) 1990-06-07
JPH02182285A (en) 1990-07-16
CN1043169A (en) 1990-06-20
BR8906042A (en) 1990-06-19
EP0377403A3 (en) 1990-08-22
EP0377403B1 (en) 1993-07-28
AU4570289A (en) 1990-06-07
DD289301A5 (en) 1991-04-25
AU621422B2 (en) 1992-03-12
PT92429B (en) 1995-08-09
KR900008093A (en) 1990-06-02
PT92430B (en) 1995-09-12
PT92429A (en) 1990-05-31
EP0377403A2 (en) 1990-07-11
DE68907884T2 (en) 1994-03-10
DD289302A5 (en) 1991-04-25
EP0377404A3 (en) 1990-08-29
ES2044212T3 (en) 1994-01-01
JPH02182284A (en) 1990-07-16
RU2050425C1 (en) 1995-12-20
EP0377404A2 (en) 1990-07-11
CN1025537C (en) 1994-07-27
CA2003959A1 (en) 1990-05-31
US5099776A (en) 1992-03-31
ZA899171B (en) 1990-09-26
US5063865A (en) 1991-11-12
DE68906774T2 (en) 1994-01-05
BR8906043A (en) 1990-06-19
CH676999A5 (en) 1991-03-28
DE68907884D1 (en) 1993-09-02
PT92430A (en) 1990-05-31
CN1025538C (en) 1994-07-27
CA2003958A1 (en) 1990-05-31
DE68906774D1 (en) 1993-07-01
AU621421B2 (en) 1992-03-12
ES2043096T3 (en) 1993-12-16
KR910009993A (en) 1991-06-28

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