WO2016181551A1 - 電磁アクチュエータ - Google Patents
電磁アクチュエータ Download PDFInfo
- Publication number
- WO2016181551A1 WO2016181551A1 PCT/JP2015/063911 JP2015063911W WO2016181551A1 WO 2016181551 A1 WO2016181551 A1 WO 2016181551A1 JP 2015063911 W JP2015063911 W JP 2015063911W WO 2016181551 A1 WO2016181551 A1 WO 2016181551A1
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- WIPO (PCT)
- Prior art keywords
- core
- plunger
- permanent magnet
- electromagnetic actuator
- divided
- Prior art date
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/003—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring position, not involving coordinate determination
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L13/00—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
- F01L13/0015—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque
- F01L13/0036—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque the valves being driven by two or more cams with different shape, size or timing or a single cam profiled in axial and radial direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D35/00—Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for
- F02D35/0007—Controlling engines, dependent on conditions exterior or interior to engines, not otherwise provided for using electrical feedback
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/081—Magnetic constructions
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/121—Guiding or setting position of armatures, e.g. retaining armatures in their end position
- H01F7/122—Guiding or setting position of armatures, e.g. retaining armatures in their end position by permanent magnets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/16—Rectilinearly-movable armatures
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/16—Rectilinearly-movable armatures
- H01F7/1638—Armatures not entering the winding
- H01F7/1646—Armatures or stationary parts of magnetic circuit having permanent magnet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L13/00—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
- F01L13/0015—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque
- F01L13/0036—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque the valves being driven by two or more cams with different shape, size or timing or a single cam profiled in axial and radial direction
- F01L2013/0052—Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque the valves being driven by two or more cams with different shape, size or timing or a single cam profiled in axial and radial direction with cams provided on an axially slidable sleeve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01L—CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
- F01L2820/00—Details on specific features characterising valve gear arrangements
- F01L2820/03—Auxiliary actuators
- F01L2820/031—Electromagnets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2500/00—External control of clutches by electric or electronic means
- F16D2500/10—System to be controlled
- F16D2500/102—Actuator
- F16D2500/1021—Electrical type
- F16D2500/1022—Electromagnet
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/081—Magnetic constructions
- H01F2007/086—Structural details of the armature
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/18—Circuit arrangements for obtaining desired operating characteristics, e.g. for slow operation, for sequential energisation of windings, for high-speed energisation of windings
- H01F7/1844—Monitoring or fail-safe circuits
- H01F2007/185—Monitoring or fail-safe circuits with armature position measurement
Definitions
- This invention relates to an electromagnetic actuator capable of detecting the position of a plunger.
- a high cam and a low cam are installed on a camshaft that operates intake and exhaust valves, and the lift amount of the valve is switched by switching between the high cam and the low cam according to the rotational speed of the internal combustion engine. There are things that are adjusted. Switching between these cams is performed by sliding a cam in the axial direction of the camshaft by engaging a restriction pin with a spiral groove formed in the cam. An electromagnetic actuator is used for the operation of the restriction pin (see, for example, Patent Document 1).
- the electromagnetic actuator described in Patent Document 1 reduces the two plungers connected to two restriction pins, the two permanent magnets that attract the two plungers in the direction in which they are retracted from the cam, and the attractive force of the permanent magnets.
- One coil that allows the plunger to advance toward the cam side and two springs that advance the two plungers are provided. In the initial state, the coil is not energized, and the two plungers are held by being attracted to the two permanent magnets. Since the magnetic poles of the two permanent magnets are arranged so as to be opposite to each other, when the coil is energized, the attractive force of one permanent magnet is reduced, and the plunger attracted by the permanent magnet acts as the biasing force of the spring.
- the restricting pin engages with the spiral groove of the cam. After the energization of the coil is cut off, when the restriction pin is pushed back by the cam, the plunger is attracted by the permanent magnet and held at the initial position. Thus, by switching the energization direction of the coil, the attracting force is reduced with respect to one of the two permanent magnets, and the regulating pin on the side where the attracting force of the permanent magnet is reduced is operated.
- the electromagnetic actuator described in Patent Document 1 has a plunger position detection function.
- the restricting pin When the restricting pin is pushed back, the magnetic flux of the permanent magnet flowing in the magnetic path that links the coil increases as the plunger approaches the permanent magnet, thereby generating a counter electromotive voltage at both ends of the coil.
- the position of the plunger is detected by detecting the counter electromotive voltage.
- the electromagnetic actuator described in Patent Document 1 has a problem that the back electromotive force is small and difficult to detect because the magnetic flux interlinking the coils gradually increases as the plunger approaches the permanent magnet.
- the two permanent magnets are arranged adjacent to each other with the magnetic poles opposite to each other, they are short-circuited with the adjacent magnetic poles, the magnetic flux interlinking the coils is reduced, and the back electromotive voltage can be efficiently generated. Can not.
- a device for switching the energization direction of the coil is required.
- the present invention has been made to solve the above-described problems, and an object thereof is to provide an electromagnetic actuator capable of generating a large counter electromotive voltage.
- An electromagnetic actuator includes a case made of a magnetic material, a core installed in the case, a coil that generates magnetic flux in the core, a permanent magnet that generates an attractive force and a repulsive force on the core, It is integrated with the permanent magnet.
- the permanent magnet When the coil is not energized, the permanent magnet is attracted to the core and held at the initial position. When the coil is energized, the permanent magnet repels the core and moves from the initial position.
- the core has a structure in which a plurality of divided cores magnetically divided are arranged in the direction of movement of the plunger, and the divided core at least on the most permanent magnet side among the plurality of divided cores A hole through which the plunger passes is formed, and in the initial position, the plunger is formed in the split core to a position where at least two split cores of the plurality of split cores are magnetically connected. A shape coming from has been well to the core interior.
- the magnetic resistance of the magnetic path interlinking the coils is increased by magnetically dividing the core, and the magnetic flux of the permanent magnet is generated when the plunger magnetically connects the divided cores. Because of the positional relationship between the split core and the plunger, the magnetic resistance of the magnetic path that links the coils changes abruptly, and the magnetic flux that flows through this magnetic path changes abruptly, resulting in a large back electromotive force. Will occur.
- FIG. 4 is a graph showing a relationship between a position of a mover and a magnetic flux interlinking coils in the electromagnetic actuator according to the first embodiment. This is a reference example for helping understanding of the electromagnetic actuator according to the first embodiment, and has a configuration in which the stator core is not divided.
- a sectional view in which the positional relationship between the split part of the split core and the protrusion of the plunger is changed is shown.
- a perspective view in which a plunger is deformed is shown.
- an exploded perspective view in which the mover is deformed is shown.
- a sectional view in which a stator core is deformed is shown. Sectional drawing of the structure which added the plunger guide as a modification of the electromagnetic actuator which concerns on Embodiment 1 is shown.
- FIG. 12A shows an example of a cam switching mechanism to which the electromagnetic actuator according to the first embodiment is applied
- FIG. 12A is a configuration diagram of a main part when using a high cam
- FIG. 12B is cut along a line GG.
- FIG. 13A shows an example of a cam switching mechanism to which the electromagnetic actuator according to the first embodiment is applied
- FIG. 13A is a configuration diagram of the main part when using the low cam
- FIG. 13B is cut along the line HH. It is sectional drawing.
- FIG. 1 and 2 are diagrams showing a configuration example of an electromagnetic actuator 1 according to Embodiment 1 of the present invention.
- the electromagnetic actuator 1 includes a magnetic body 2 and 3, a plurality of split cores 4 and 5 installed in the cases 2 and 3, and a coil that generates magnetic flux in the split cores 4 and 5.
- a permanent magnet 7 that generates an attractive force and a repulsive force to the split cores 4, 5, and plungers 8, 9 integrated with the permanent magnet 7.
- a restriction pin 11 is attached to the plunger 9.
- the stator is composed of cases 2 and 3, divided cores 4 and 5, and a coil 6.
- the stator core is divided into two cores 4 and 5.
- the mover 10 includes a permanent magnet 7 and plungers 8 and 9.
- An arrow A shown in FIG. 1 indicates the moving direction of the mover 10, and the mover 10 and the regulation pin 11 reciprocate together. Further, in FIGS. 1 and 2, the mover 10 is in the initial position.
- Cases 2 and 3, split cores 4 and 5, and plungers 8 and 9 are magnetic bodies.
- a coil 6 is fixed inside the case 2, and divided cores 4 and 5 are fixed inside the coil 6.
- the split cores 4 and 5 are arranged along the moving direction A of the mover 10.
- the split core 4 and the split core 5 are arranged with a gap therebetween.
- a gap between the divided cores 4 and 5 is a “divided portion”.
- the split core 4 disposed on the side far from the permanent magnet 7 has a bottomed cylindrical shape.
- the split core 5 disposed on the side close to the permanent magnet 7 has a plate portion 51 and a protrusion 52.
- the plate 51 and the protrusion 52 have holes through which the protrusions 82 of the plunger 8 are passed.
- the split core 4 is configured in a bottomed cylindrical shape, but it is not necessarily required to have a bottomed shape, and may be cylindrical.
- the split core 4 may be formed as a single cylindrical core by press-fitting a core that is split into a plurality of parts in the radial direction. In the case of this configuration, the plurality of cores are arranged in the radial direction without gaps, and thus are magnetically connected.
- the split core 5 may be formed as a single cylindrical core by press-fitting a core that is split into a plurality of parts in the radial direction.
- the permanent magnet 7 is magnetized with an N pole on the side close to the split cores 4 and 5 and an S pole on the far side.
- the permanent magnet 7 is sandwiched between two plungers 8 and 9.
- the plunger 8 is fixed to the surface of the permanent magnet 7 on the side close to the split cores 4 and 5, and the plunger 9 is fixed to the surface on the far side.
- the plunger 8 has a plate part 81 and a protrusion 82.
- the protrusion 82 is disposed coaxially with the split cores 4 and 5, and can enter the split cores 4 and 5 through holes in the split core 5.
- the plunger 9 has a plate shape.
- the mover 10 is held at the operating position.
- the mover 10 is pushed back to the initial position integrally with the restriction pin 11, and the permanent magnet 7 is attracted to the divided cores 4 and 5. Is retained.
- the force that pushes back the restriction pin 11 is given from, for example, a cam switching mechanism described later.
- FIG. 3A shows the magnetic flux when the mover 10 is in the operating position
- FIG. 3B shows the magnetic flux when the mover 10 returns from the operating position to the initial position. Since the split cores 4 and 5 are arranged with a gap therebetween, the split cores 4 and 5 are magnetically split, and the magnetic resistance of the magnetic path through which the magnetic flux D that links the coil 6 flows is large. Therefore, as shown in FIG. 3A, when the mover 10 is located away from the split cores 4 and 5, the magnetic flux C of the permanent magnet 7 is difficult to pass through the magnetic path of the split cores 4 and 5, that is, the coil 6 Is a small magnetic flux D.
- the gap between the divided cores 4 and 5 is a divided portion that magnetically divides the divided cores 4 and 5.
- the divided portion has a large magnetic resistance, and when the magnetic resistance of the magnetic path that passes through the divided portion (the cross-sectional area is S) and links the coil 6 is R, and the magnetomotive force of the coil 6 is NI, NI / It has a cross-sectional area such that the magnetic flux density obtained by (R ⁇ S) is smaller than the saturation magnetic flux density of the stator core.
- the plate portion 81 of the plunger 8 abuts on the plate portion 51 of the divided core 5, and the positions of the end portion of the protrusion 82 of the plunger 8 and the divided portions of the divided cores 4, 5 are aligned.
- the magnetic resistance of the magnetic path interlinking the coil 6 is abruptly changed by the positional relationship between the divided portions of the divided cores 4 and 5 and the protrusions 82 of the movable element 10, and the magnetic flux D flowing through the magnetic path is changed. Changes rapidly. Then, a large counter electromotive voltage is generated at both ends of the coil 6 due to the abrupt change in the magnetic flux D that links the coil 6. By detecting this counter electromotive voltage with a voltmeter, the position of the mover 10 can be detected.
- FIG. 4 is a graph showing the relationship between the position of the mover 10 and the magnetic flux D interlinking the coil 6.
- the vertical axis of the graph indicates the magnetic flux D interlinking the coil 6, and in this graph, the magnetic flux D increases as the value of the vertical axis decreases.
- the horizontal axis indicates the position of the mover 10, 0 [mm] corresponds to the mover 10 in the initial position, and 36 [mm] corresponds to the mover 10 in the operating position.
- the projecting portion 82 reaches the split portion of the split cores 4 and 5, and the air gap between the split core 4 and the plunger 8 is narrowed to reduce the magnetic resistance.
- the magnetic flux D changes abruptly (E in FIG. 4), and a large counter electromotive voltage is generated. By detecting this counter electromotive voltage, it is possible to detect that the mover 10 has returned to the initial position.
- FIG. 5 shows an electromagnetic actuator 1a including a core 4a that is not divided into divided cores 4 and 5, as a reference example for helping understanding of the electromagnetic actuator 1 according to the first embodiment.
- the electromagnetic actuator 1a of the reference example has the same configuration as the electromagnetic actuator 1 except that the core 4a is not divided.
- the electromagnetic actuator 1a of the reference example as the mover 10 moves from the operating position to the initial position, the magnetic flux of the permanent magnet 7 that passes through the magnetic path of the core 4a gradually increases, and the magnetic flux D that links the coil 6 gradually increases. Become bigger.
- the magnetization direction of the permanent magnet 7 may be opposite to the direction shown in FIG. In that case, the energization direction of the coil 6 is also reversed.
- FIG. 6 shows an electromagnetic actuator 1b having a long protrusion 82 as a modification of the electromagnetic actuator 1.
- the electromagnetic actuator 1b has the same configuration as that of the electromagnetic actuator 1 except that the protrusion 82b is longer at the initial position so that the end of the protrusion 82b enters the core than the divided portions of the divided cores 4 and 5. is there.
- the protrusion 82b reaches the divided portion of the divided cores 4 and 5 before the electromagnetic actuator 1, so that 24 [mm].
- the magnetic flux D interlinking the coil 6 at the position changes rapidly (F in FIG. 4), and a large counter electromotive voltage is generated. Therefore, the mover 10 can be detected before the initial position.
- FIG. 7 is a perspective view showing a configuration example of the plungers 8c to 8e obtained by deforming the plunger 8.
- the plunger 8 used in the electromagnetic actuator 1 may have a configuration having a cylindrical protrusion 82c like a plunger 8c shown in FIG. 7A, or a corner like a plunger 8d shown in FIG. 7B.
- the structure which has the cylindrical protrusion 82d may be sufficient, and the structure which has the prismatic protrusion 82e like the plunger 8e shown in FIG.7 (c) may be sufficient.
- the protrusion 82 may have a shape other than a cylinder or a prism, and may be solid or hollow.
- FIG. 8 is an exploded perspective view showing a configuration example of a mover 10f obtained by deforming the mover 10.
- the mover 10 used in the electromagnetic actuator 1 may have a configuration in which a protrusion 82 is formed on the plate portion 81 of the plunger 8 on the side close to the split cores 4 and 5 as shown in FIG. A configuration in which a protrusion 92f is formed on the plate portion 91f of the plunger 9f on the side far from the split cores 4 and 5 as in the movable element 10f shown in FIG.
- the plate portions of the plungers 8 and 9 and the permanent magnet 7 have the same disk shape, but may have different shapes. At this time, it is desirable that the plungers 8 and 9 are made larger than the permanent magnets 7 and the permanent magnets 7 are covered with the plungers 8 and 9. Thereby, the leakage magnetic flux can be used effectively. Further, it is possible to protect the permanent magnet 7 that is vulnerable to impact. Furthermore, the case 2 can be used as a magnetic path through which the magnetic flux of the permanent magnet 7 passes by expanding the plate portions of the plungers 8 and 9 in the radial direction to approach the inner wall surface of the case 2.
- FIG. 9 is a cross-sectional view illustrating a configuration example of the electromagnetic actuators 1g and 1h in which the divided cores 4 and 5 are deformed.
- the split core 4 and the split core 5 are connected by a connecting portion 4g.
- the connecting portion 4g is a divided portion of the divided cores 4 and 5.
- the dividing unit may be a gap that physically and magnetically divides the stator core as shown in FIG.
- stator core 1 or the like, or is physically connected as shown in FIG. Alternatively, it may be magnetically divided thin plate. Further, although not shown, a plurality of holes may be formed in the stator core, and a part of the stator core may be physically connected and partly divided by the hole, and may be divided magnetically.
- stator core may be divided into two or more divided cores 4h-1, 4h-2, 4h-3, and 5. The greater the number of divisions, the greater the magnetoresistance. Further, in FIG. 9B, two divided cores 4h-3 and 5 out of the four divided cores are magnetically connected by the plunger 8 at the initial position, and which divided core is magnetically connected. It may be configured.
- FIG. 10 is a cross-sectional view illustrating a configuration example of the electromagnetic actuator 1i to which the plunger guide 12 is added.
- the plunger guide 12 protrudes from the case 3 into the divided cores 4 and 5.
- the plunger guide 12 is passed through the movable element 10 to guide the reciprocating movement of the movable element 10. Thereby, eccentricity of the radial direction of the needle
- FIG. 10A shows a configuration example in which the plunger guide 12 is fixed by press-fitting into the case 3
- FIG. 10B shows a configuration example in which the plunger guide 12 is fixed by press-fitting into the split core 4.
- FIG. 10 shows a configuration example of the plunger guide 12 that guides the movement inside the mover 10, it is not limited to this configuration, and the movement is guided outside the mover 10.
- a plunger guide may be configured.
- FIG. 11 is a cross-sectional view showing a configuration example of an electromagnetic actuator 1j in which the split core 4 and the mover 10 are deformed.
- a solid divided core 4j is used.
- the solid divided core 4j shown in FIG. 11 can flow more magnetic flux of the permanent magnet 7, and therefore, the back electromotive force is efficiently generated.
- the plate portion 81j and the protrusion 82j, the permanent magnet 7j, and the plunger 9j of the plunger 8j can also be made solid.
- FIG. 12A shows a main part of the cam switching mechanism when the high cam is used.
- FIG. 12B is a cross-sectional view taken along the line GG in FIG.
- FIG. 13A shows a main part of the cam switching mechanism when the low cam is used.
- FIG. 13B is a cross-sectional view taken along the line HH in FIG. 12 and 13, the y-axis direction is the same as the moving direction A of the mover 10 shown in FIG.
- a cam switching mechanism 100 using two electromagnetic actuators 1 according to the first embodiment will be described with reference to FIGS.
- Each of the two electromagnetic actuators 1 feeds the coil 6 accommodated in the case 2 from the connector 13 to operate the mover 10, and the tip of the regulation pin 11 integrated with the mover 10 is placed on the case. Extrude from 3. Further, when the power supply to the connector 13 is stopped and the regulation pin 11 is pushed back to the case 3, the back electromotive voltage generated at both ends of the coil 6 is detected by measuring the voltage across the connector 13 with a voltmeter or the like. It can be detected that the restriction pin 11 has returned to the initial position.
- FIG. 12A and FIG. 13A show a state in which the restriction pins 11 of the two electromagnetic actuators 1 are both in the OFF position.
- Two cylindrical cam pieces 102a and 102b are arranged so as to face the tip portions of the restriction pins 11 of the two electromagnetic actuators 1.
- Spiral grooves 103a and 103b are provided on the side peripheral portions of the cam pieces 102a and 102b.
- the spiral groove 103a of one cam piece 102a and the spiral groove 103b of the other cam piece 102b are opposite to each other.
- a tapered surface that gently rises is formed at the inner end of the two spiral grooves 103a and 103b.
- the return mechanism of the cam switching mechanism 100 is configured by the tapered surfaces of the spiral grooves 103a and 103b.
- the distance between the two electromagnetic actuators 1 and the cam pieces 102a and 102b is such that the tip part enters the spiral grooves 103a and 103b when the restriction pin 11 is in the ON position and the tip part when the restriction pin 11 is in the OFF position. Is set at an interval from the spiral grooves 103a and 103b.
- a cam shaft 104 is inserted along the axis of the cam pieces 102a and 102b.
- High cams 105a and 105b and low cams 106a and 106b are provided between the cam pieces 102a and 102b.
- the high cams 105a and 105b and the low cams 106a and 106b are arranged close to each other.
- a convex portion 105c is formed on the outer peripheral portion of the high cam 105b.
- a convex portion 106c is formed on the outer peripheral portion of the low cam 106b.
- the convex part 105c is formed in the outer peripheral part of the high cam 105a
- the convex part 106c is formed in the outer peripheral part of the low cam 106a.
- the convex portions 105c of the high cams 105a and 105b are higher than the convex portions 106c of the low cams 106a and 106b.
- the cam piece 107 is composed of the cam pieces 102a and 102b, the high cams 105a and 105b, and the low cams 106a and 106b.
- the cam portion 107 is spline-coupled to the camshaft 104, for example, and rotates integrally with the camshaft 104 around the camshaft 104.
- the cam portion 107 is supported so as to be linearly movable with respect to the camshaft 104 along the axial direction of the camshaft 104.
- Valves 108 a and 108 b are arranged around the cam portion 107.
- Rocker rollers 110a and 110b are provided on the rocker arms 109a and 109b that support the valves 108a and 108b.
- the valves 108a and 108b are pressed toward the camshaft 104 by a coil spring or the like (not shown), and the rocker rollers 110a and 110b are placed on one of the high cams 105a and 105b and the low cams 106a and 106b in accordance with the linear movement position of the cam portion 107. It comes to contact.
- movement of the valves 108a and 108b by the cam switching mechanism 100 comprised in this way is demonstrated.
- the cam portion 107 rotates while the high cams 105a and 105b are in contact with the rocker rollers 110a and 110b.
- convex portions 105c are formed on the outer peripheral portions of the high cams 105a and 105b, and the rocker arms 109a and 109b rotate around the one end portion J by pressing the rocker rollers 110a and 110b according to the rotational position of the convex portion 105c. Move.
- valves 108a and 108b move linearly in the radial direction of the high cams 105a and 105b, that is, in the direction substantially along the y-axis in the drawing.
- the cam portion 107 rotates with the low cams 106a and 106b in contact with the rocker rollers 110a and 110b.
- convex portions 106c are formed on the outer peripheral portions of the low cams 106a and 106b, and the rocker arms 109a and 109b rotate around the one end portion J by pushing the rocker rollers 110a and 110b according to the rotational position of the convex portion 106c.
- the valves 108a and 108b move linearly in the radial direction of the low cams 106a and 106b, that is, in a direction substantially along the y-axis in the drawing.
- Rotation of the cam portion 107 in a state where the tip end portion of the regulation pin 11 enters the spiral groove 103b causes the cam portion 107 to move in a certain direction along the axis of the camshaft 104, that is, the positive direction of the x axis in the drawing.
- the spiral groove 103b is provided so that the movement width of the cam portion 107 is substantially equal to the distance Lc between the center portions of the high cams 105a and 105b and the low cams 106a and 106b.
- the cams for operating the valves 108a and 108b are switched from the high cams 105a and 105b to the low cams 106a and 106b.
- the electromagnetic actuator 1 on the left side of the drawing moves the restriction pin 11 at the timing when the spiral groove 103a of the cam piece 102a comes directly below.
- the tip is pushed out and inserted into the spiral groove 103a.
- Rotation of the cam portion 107 in a state where the tip end portion of the regulation pin 11 enters the spiral groove 103a causes the cam portion 107 to move in a certain direction along the axis of the cam shaft 104, that is, in the negative direction of the x axis in the drawing.
- the cam portion 107 moves in the opposite direction to the state shown in FIG. 1104.
- the cams used for the operation of the valves 108a and 108b are switched from the low cams 106a and 106b to the high cams 105a and 105b.
- the electromagnetic actuator 1 generates the magnetic flux in the cases 2 and 3 made of a magnetic material, the stator core installed in the cases 2 and 3, and the stator core.
- the permanent magnet 7 that generates the attractive force and the repulsive force to the stator core, and the permanent magnet 7 are integrated and the coil 6 is not energized, the permanent magnet 7 is attracted to the stator core.
- the permanent magnet 7 is configured to include a plunger 8 that moves from the initial position by repelling the stator core.
- the stator core has a structure in which the divided cores 4 and 5 divided into a plurality are arranged in the moving direction A of the plunger 8, and the divided cores 4 and 5 are divided at least on the most permanent magnet 7 side.
- the core 5 is formed with a hole through which the plunger 8 is passed, and the plunger 8 has a shape that enters the stator core from the hole formed in the divided core 5 up to a position where the divided cores 4 and 5 are magnetically connected at the initial position. Therefore, depending on the positional relationship between the divided portions of the divided cores 4 and 5 and the plunger 8, the magnetic resistance of the magnetic path linking the coil 6 changes abruptly, and the magnetic flux D flowing through this magnetic path changes abruptly. Thus, a large counter electromotive voltage is generated.
- the position of the plunger 8 can be detected, and can be used for monitoring the operating state of the electromagnetic actuator 1 and detecting an abnormality. Further, since the change in the coil linkage magnetic flux due to the change in the position of the plunger 8 is increased, a counter electromotive voltage is generated even when the magnetic flux of the permanent magnet 7 is reduced or varied due to thermal demagnetization or the like, and the position of the plunger 8 is changed. Detection is possible. Further, even when the moving speed of the plunger 8 is slow, the amount of coil interlinkage magnetic flux can be ensured by the change in position, so that the moving speed of the mover 10 can be reduced using an air damper function or the like. Thereby, the abnormal noise when the needle
- the plunger 8 is divided by protruding from the plate portion 81 with the plate portion 81 contacting the divided core 5 on the most permanent magnet 7 side among the plurality of divided cores 4, 5. Since it has the structure which has the protrusion part 82 which enters the hole formed in the core 5, when the board part 81 of the plunger 8 contact
- a magnetic path that allows a magnetic flux to flow to the case 2 is formed by expanding the plate portion 81 in the radial direction.
- the split core 5 on the most permanent magnet 7 side among the plurality of split cores 4 and 5 includes the plate portion 51 in which the hole through which the plunger 8 is passed and the edge of the hole. Since it has the structure which has the cylindrical protrusion 52 which protrudes to the other division
- the plungers 8 and 9 are configured by two magnetic bodies sandwiching the permanent magnet 7 therebetween, the leakage magnetic flux of the permanent magnet 7 can be used effectively. Further, the permanent magnet 7 can be protected from impact.
- the plunger 9 far from the stator core of the plungers 8 and 9 is configured in a plate shape, the leakage magnetic flux of the permanent magnet 7 can be used effectively. Further, the plate-like plunger 9 is expanded in the radial direction to provide a magnetic path through which the magnetic flux flows to the case 2.
- the plunger 8 on the side close to the stator core of the plungers 8 and 9 is divided while covering one surface of the permanent magnet 7.
- a plate portion 81 that contacts the core 5 and a protrusion 82 that protrudes from the plate portion 81 and enters a hole formed in the split core 5, and the plunger 9 far from the stator core is connected to the permanent magnet 7.
- the plate is configured to cover the other surface, a back electromotive voltage can be efficiently generated.
- the plunger 8 f on the side close to the stator core of the plungers 8 and 9 is formed in a plate shape that covers one surface of the permanent magnet 7 and abuts against the divided core 5.
- the plunger 9f that is configured and far from the stator core has a plate portion 91f that covers the other surface of the permanent magnet 7 and a hole formed in the split core 5 that protrudes from the plate portion 91f and penetrates the permanent magnet 7
- the configuration of the first embodiment is applied to an electromagnetic actuator having one type of restriction pin, but the present invention can also be applied to an electromagnetic actuator having two or more types of restriction pins.
- the present invention can be modified with any component of the embodiment or omitted with any component.
- the electromagnetic actuator according to the present invention moves from the initial position using the repulsive force between the magnetic poles generated in the stator core and the permanent magnet magnetic poles as a drive source by energizing the coil, and returns to the initial position by external force. It is suitable for use in a cam switching mechanism for adjusting the valve lift amount of an internal combustion engine.
- Electromagnetic actuator 2, 3 case, 4, 5 split core, 4a core, 4g connection, 4h-1 to 4h-3 split core, 4j split core, 51 plate Part, 52 protrusions, 6 coils, 7, 7j permanent magnet, 8, 8c to 8f, 8j, 9, 9f, 9j plunger, 81 plate part, 82, 82b to 82e, 82j protrusion, 91f plate part, 92f protrusion Part, 10, 10f mover, 11 regulating pin, 12 plunger guide, 13 connector, 100 cam switching mechanism, 102a, 102b cam piece, 103a, 103b spiral groove, 104 camshaft, 105a, 105b high cam, 105c, 106c convex part, 106a, 106b low cam, 107 cam part, 108a, 108b valve, 10 a, 109b rocker arm, 110a, 110b rocker roller.
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Abstract
Description
また、2つの永久磁石が磁極を反対にして隣接して配置されているため、隣の磁極と短絡してしまい、コイルを鎖交する磁束が減少し、効率良く逆起電圧を発生することができない。さらに、カム側へ前進させるプランジャを選択するために、コイルの通電方向を切り替える装置が必要となる。
実施の形態1.
図1および図2は、この発明の実施の形態1に係る電磁アクチュエータ1の構成例を示す図である。図示するように、電磁アクチュエータ1は、磁性体で構成された2,3と、ケース2,3内に設置された複数の分割コア4,5と、分割コア4,5に磁束を発生させるコイル6と、分割コア4,5への吸着力および反発力を発生する永久磁石7と、永久磁石7と一体化されたプランジャ8,9とを備えている。また、プランジャ9には規制ピン11が取り付けられている。
なお、図示例では分割コア4が有底筒状に構成されているが、必ずしも有底である必要はなく、筒状であってもよい。
また、分割コア4は、径方向に複数に分割されたコアを圧入して1つの筒状のコアとして形成されていてもよい。この構成の場合、複数のコアが径方向に隙間なく配置されているため、磁気的には接続されている。分割コア5も同様に、径方向に複数に分割されたコアを圧入して1つの筒状のコアとして形成されていてもよい。
コイル6に通電されると、図2に示すように、分割コア4,5に磁束Bが発生して分割コア5、分割コア4、ケース2へと流れる。一方、永久磁石7の磁束Cは、プランジャ9、永久磁石7、プランジャ8へと流れている。そのため、通電開始直後に、分割コア5の板部51とプランジャ8の板部81との間に最大の反発力が発生し、可動子10がケース3側へ移動する。そして、永久磁石7がケース3に吸着することにより、可動子10が動作位置に保持される。
コイル6への通電が切断され、規制ピン11を押し戻す力が外部から加わると、規制ピン11と一体に可動子10が初期位置まで押し戻されて、永久磁石7が分割コア4,5に吸着することにより保持される。規制ピン11を押し戻す力は、例えば、後述するカム切替機構から与えられる。
分割コア4,5が隙間をあけて配置されているため、分割コア4,5が磁気的に分割され、コイル6を鎖交する磁束Dが流れる磁路の磁気抵抗が大きい。そのため、図3(a)に示すように可動子10が分割コア4,5から離れた位置にあると、永久磁石7の磁束Cが分割コア4,5の磁路を通りにくい、つまりコイル6を鎖交する磁束Dが小さい。
分割部は、磁気抵抗が大きく、かつ、分割部(断面積をSとする)を通りコイル6を鎖交する磁路の磁気抵抗をR、コイル6の起磁力をNIとしたときにNI/(R・S)で求められる磁束密度が固定子コアの飽和磁束密度よりも小さくなるような断面積を有するものである。
ここで、図5に、実施の形態1に係る電磁アクチュエータ1の理解を助けるための参考例として、分割コア4,5に分割されていないコア4aを備えた電磁アクチュエータ1aを示す。参考例の電磁アクチュエータ1aは、コア4aが分割されていない点を除いて、電磁アクチュエータ1と同じ構成である。参考例の電磁アクチュエータ1aにおいては、可動子10が動作位置から初期位置へ移動するにつれて、コア4aの磁路を通る永久磁石7の磁束が徐々に増え、コイル6を鎖交する磁束Dが徐々に大きくなる。
ここで、図6に、電磁アクチュエータ1の変形例として、突部82を長くした電磁アクチュエータ1bを示す。電磁アクチュエータ1bは、初期位置において突部82bの端部が分割コア4,5の分割部よりもコア内部に入るよう突部82bが長くなっている点を除いて、電磁アクチュエータ1と同じ構成である。電磁アクチュエータ1bにおいては、可動子10が動作位置から初期位置へ移動する際に電磁アクチュエータ1の場合よりも手前で突部82bが分割コア4,5の分割部に到達するため、24[mm]の位置でコイル6を鎖交する磁束Dが急激に変化し(図4のF)、大きな逆起電圧が発生する。よって、初期位置より手前で可動子10を検出できる。
図7は、プランジャ8を変形したプランジャ8c~8eの構成例を示す斜視図である。電磁アクチュエータ1に用いるプランジャ8は、図7(a)に示すプランジャ8cのように円筒状の突部82cを有する構成であってもよいし、図7(b)に示すプランジャ8dのように角筒状の突部82dを有する構成であってもよいし、図7(c)に示すプランジャ8eのように角柱状の突部82eを有する構成であってもよい。なお、突部82は円柱または角柱以外の形状であってもよいし、中実または中空であってもよい。
図8(b)の場合、プランジャ9fの突部92fに、永久磁石7の穴と、板状のプランジャ8fの穴とを通して可動子10fを構成するので、図8(a)の可動子10に比べて組み立てやすいという利点がある。また、永久磁石7が突部92fで位置決めされるため、偏心しにくくなるという利点もある。
このように、分割部は、図1等で示したように固定子コアを物理的にも磁気的にも分割する隙間であってもよいし、図9で示したように物理的につながっていても磁気的には分割された薄板状のものであってもよい。さらに、図示は省略するが、固定子コアに複数の穴をあけ、物理的には一部がつながり一部が穴によって分割され、磁気的には分割された分割部にしてもよい。
なお、図10では可動子10の内側でその移動をガイドするプランジャガイド12の構成例を示したが、この構成に限定されるものではなく、可動子10の外側でその移動をガイドするようにプランジャガイドを構成してもよい。
図12および図13は、内燃機関における吸気または排気バルブ用のカム切替機構を示している。図12(a)は、ハイカム使用時のカム切替機構の要部を示している。図12(b)は、図12(a)のG-G線に沿って切断した断面図である。図13(a)は、ローカム使用時のカム切替機構の要部を示している。図13(b)は、図13(a)のH-H線に沿って切断した断面図である。図12および図13においてy軸の方向は、図1に示した可動子10の移動方向Aと同じである。
2つの電磁アクチュエータ1のそれぞれは、ケース2に収容されたコイル6にコネクタ13から給電することで、可動子10を動作させ、その可動子10と一体になった規制ピン11の先端部をケース3から押し出すものである。また、コネクタ13への給電を停止して規制ピン11をケース3に押し戻す際、コネクタ13の両端電圧を電圧計等で計測することにより、コイル6の両端に発生する逆起電圧を検知して規制ピン11が初期位置に戻ったことを検出可能である。
図12に示す如く、ハイカム105a,105bがロッカローラ110a,110bに当接した状態でカム部107が回転する。このとき、ハイカム105a,105bの外周部に凸部105cが形成されており、凸部105cの回転位置に応じてロッカローラ110a,110bを押すことで、ロッカアーム109a,109bが一端部Jを中心に回動する。ロッカアーム109a,109bの回動に応じて、バルブ108a,108bがハイカム105a,105bの径方向、つまり図中y軸に略沿う方向に直動する。
図14に示す如く、ハイカム105a,105bがロッカローラ110a,110bに当接した状態において、カムピース102bの螺旋溝103bが直下に来たタイミングで図中右側の電磁アクチュエータ1が規制ピン11をOFF位置からON位置に切替えることで、先端部を押し出して螺旋溝103bに入れる。
また、プランジャ8の位置変化によるコイル鎖交磁束の変化を大きくしたので、熱減磁等が起こって永久磁石7の磁束が低下またはばらついた場合でも、逆起電圧が発生し、プランジャ8の位置検出が可能である。
さらに、プランジャ8の移動速度が遅い場合でも位置の変化によりコイル鎖交磁束量を確保できるので、エアダンパ機能等を用いて可動子10の移動速度を低下させることができる。これにより、可動子10が分割コア5またはケース3に当接するときの異音を低減できる。
Claims (13)
- 磁性体で構成されたケースと、
前記ケース内に設置されたコアと、
前記コアに磁束を発生させるコイルと、
前記コアへの吸着力および反発力を発生する永久磁石と、
前記永久磁石と一体にされ、前記コイルが無通電のときは前記永久磁石が前記コアに吸着することで初期位置に保持され、前記コイルが通電されているときは前記永久磁石が前記コアに反発することで前記初期位置から移動するプランジャとを備え、
前記コアは、複数に磁気的に分割された分割コアが前記プランジャの移動方向に並んだ構造であって、前記複数の分割コアのうちの少なくとも最も前記永久磁石側にある分割コアには前記プランジャを通す穴が形成されており、
前記プランジャは、前記初期位置において、前記複数の分割コアのうちの少なくとも2つの分割コアを磁気的に接続する位置まで前記分割コアに形成された前記穴から前記コア内部へ入る形状であることを特徴とする電磁アクチュエータ。 - 前記コアは、2つの前記分割コアからなることを特徴とする請求項1記載の電磁アクチュエータ。
- 前記プランジャは、前記複数の分割コアのうちの最も前記永久磁石側にある前記分割コアに当接する板部と、当該板部から突出して前記分割コアに形成された前記穴へ入る突部とを有することを特徴とする請求項1記載の電磁アクチュエータ。
- 前記複数の分割コアのうちの最も前記永久磁石側にある前記分割コアは、前記プランジャを通す穴が形成された板部と、前記穴の縁から他の分割コア側へ突出する筒状の突部とを有することを特徴とする請求項3記載の電磁アクチュエータ。
- 前記複数の分割コアは、互いに隙間をあけて並んでいることを特徴とする請求項1記載の電磁アクチュエータ。
- 前記プランジャは、前記永久磁石を間に挟む2つの磁性体で構成されていることを特徴とする請求項1記載の電磁アクチュエータ。
- 前記プランジャの前記突部は、円筒状または円柱状であることを特徴とする請求項3記載の電磁アクチュエータ。
- 前記プランジャを構成する前記2つの磁性体のうちの前記コアから遠い側の磁性体は、板状であることを特徴とする請求項6記載の電磁アクチュエータ。
- 前記プランジャを構成する前記2つの磁性体のうち、
前記コアに近い側の磁性体は、前記永久磁石の一方の面を覆うと共に前記複数の分割コアのうちの最も前記永久磁石側にある前記分割コアに当接する板部と、当該板部から突出して前記分割コアに形成された前記穴へ入る突部とを有し、
前記コアから遠い側の磁性体は、前記永久磁石のもう一方の面を覆う板部を有することを特徴とする請求項6記載の電磁アクチュエータ。 - 前記プランジャを構成する前記2つの磁性体のうち、
前記コアに近い側の磁性体は、前記永久磁石の一方の面を覆うと共に前記複数の分割コアのうちの最も前記永久磁石側にある前記分割コアに当接する板部を有し、
前記コアから遠い側の磁性体は、前記永久磁石のもう一方の面を覆う板部と、当該板部から突出し前記永久磁石を貫通して前記分割コアに形成された前記穴へ入る突部とを有することを特徴とする請求項6記載の電磁アクチュエータ。 - 前記初期位置において前記プランジャの前記突部の端部と、前記複数の分割コアのうちの少なくとも2つの分割コアの分割部との位置が揃うことを特徴とする請求項3記載の電磁アクチュエータ。
- 前記初期位置において前記プランジャの前記突部の端部と、前記複数の分割コアのうちの少なくとも2つの分割コアの分割部との位置がずれることを特徴とする請求項3記載の電磁アクチュエータ。
- 内燃機関の吸気バルブまたは排気バルブを動作させるカムの切り替えに用いられることを特徴とする請求項1記載の電磁アクチュエータ。
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JP4279534B2 (ja) | 2002-10-04 | 2009-06-17 | いすゞ自動車株式会社 | 電磁ソレノイドおよびこれを用いた変速機のシフトアクチュエータ |
JP2006158135A (ja) * | 2004-11-30 | 2006-06-15 | Nidec Sankyo Corp | リニアアクチュエータ、それを用いたバルブ装置 |
WO2008095005A1 (en) * | 2007-01-31 | 2008-08-07 | Halliburton Energy Services, Inc. | Rotary drill bits with protected cutting elements and methods |
FR2914484B1 (fr) * | 2007-03-27 | 2009-05-22 | Schneider Electric Ind Sas | Actionneur electromagnetique bistable a accrochage magnetique |
EP2130209A1 (fr) * | 2007-03-27 | 2009-12-09 | Schneider Electric Industries SAS | Actionneur electromagnetique bistable, circuit de commande d'un actionneur electromagnetique a double bobines et actionneur electromagnetique a double bobines comportant un tel circuit de commande |
JP5704115B2 (ja) | 2012-05-14 | 2015-04-22 | 株式会社デンソー | 電磁アクチュエータ |
JP5590423B2 (ja) | 2012-07-17 | 2014-09-17 | 株式会社デンソー | 電磁アクチュエータ |
JP6141064B2 (ja) * | 2013-03-21 | 2017-06-07 | 日立オートモティブシステムズ株式会社 | 回路基板と筐体の接続方法 |
US9478339B2 (en) * | 2015-01-27 | 2016-10-25 | American Axle & Manufacturing, Inc. | Magnetically latching two position actuator and a clutched device having a magnetically latching two position actuator |
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2015
- 2015-05-14 WO PCT/JP2015/063911 patent/WO2016181551A1/ja active Application Filing
- 2015-05-14 US US15/564,983 patent/US10488173B2/en not_active Expired - Fee Related
- 2015-05-14 CN CN201580079631.XA patent/CN107533896B/zh active Active
- 2015-05-14 DE DE112015006534.2T patent/DE112015006534B4/de active Active
- 2015-05-14 JP JP2017517565A patent/JP6198998B2/ja active Active
Patent Citations (2)
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JPH0677046A (ja) * | 1992-08-26 | 1994-03-18 | Mic Kogyo Kk | 反発型電磁石 |
JP2010073705A (ja) * | 2008-09-16 | 2010-04-02 | Mikuni Corp | プランジャ位置検出装置及び電磁弁 |
Also Published As
Publication number | Publication date |
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US10488173B2 (en) | 2019-11-26 |
JP6198998B2 (ja) | 2017-09-20 |
DE112015006534B4 (de) | 2019-10-31 |
CN107533896A (zh) | 2018-01-02 |
CN107533896B (zh) | 2020-03-13 |
US20180087887A1 (en) | 2018-03-29 |
DE112015006534T5 (de) | 2018-02-15 |
JPWO2016181551A1 (ja) | 2017-08-31 |
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