WO2014054447A1 - 薬剤鑑査システム、巻取装置、操出装置、及びホルダー - Google Patents
薬剤鑑査システム、巻取装置、操出装置、及びホルダー Download PDFInfo
- Publication number
- WO2014054447A1 WO2014054447A1 PCT/JP2013/075585 JP2013075585W WO2014054447A1 WO 2014054447 A1 WO2014054447 A1 WO 2014054447A1 JP 2013075585 W JP2013075585 W JP 2013075585W WO 2014054447 A1 WO2014054447 A1 WO 2014054447A1
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- WIPO (PCT)
- Prior art keywords
- sachet
- inspection
- continuous
- bag
- holder
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J1/00—Containers specially adapted for medical or pharmaceutical purposes
- A61J1/03—Containers specially adapted for medical or pharmaceutical purposes for pills or tablets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/123—Feeding flat bags connected to form a series or chain
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B45/00—Apparatus or devices for supporting or holding wrappers during wrapping operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
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- B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
- B65B9/06—Enclosing successive articles, or quantities of material, in a longitudinally-folded web, or in a web folded into a tube about the articles or quantities of material placed upon it
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- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
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- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
- B65H59/36—Floating elements compensating for irregularities in supply or take-up of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/38—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
- B65H59/384—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension using electronic means
- B65H59/385—Regulating winding speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/38—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
- B65H59/384—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension using electronic means
- B65H59/387—Regulating unwinding speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/28—Arrangements for positively securing ends of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/40—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material mobile or transportable
- B65H75/403—Carriage with wheels
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/9508—Capsules; Tablets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2403/00—Power transmission; Driving means
- B65H2403/90—Machine drive
- B65H2403/94—Other features of machine drive
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- B65H2511/50—Occurence
- B65H2511/51—Presence
- B65H2511/512—Marks, e.g. invisible to the human eye; Patterns
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Definitions
- the present invention relates to a medicine inspection device for inspecting the quantity of medicine and a medicine packaging device provided with the medicine inspection device.
- the present invention provides a holder capable of holding a continuous strip of sachets in which a sachet is packaged for each dose using a wrapping paper, a winding device including the holder, and a winding device including the holder. Relates to the dispensing device.
- Patent Document 1 Conventionally, a medicine dispensing device as disclosed in Patent Document 1 below has been provided.
- the medicine dispensing device disclosed in Patent Document 1 below it is possible to supply a solid medicine having a granular shape or a capsule shape into wrapping paper one by one.
- the solid medicine is imaged in a state of being packaged in a wrapping paper, and the quantity of the solid medicine can be inspected based on the image obtained thereby. Has been.
- the discrimination result of the lock number is marked at an appropriate location on the sachet, but the sachet or drug is damaged due to an impact or the like at the time of marking. No consideration has been given to.
- the article packaging machine of Patent Document 3 is also configured to print a predetermined mark on the packaging paper based on the determination result, but sufficient consideration is given to damage to the packaging bag and the medicine. It ’s not.
- an object of the present invention is to provide a medicine inspection system capable of appropriately outputting inspection results while suppressing breakage of a sachet or medicine.
- the medicine inspection system of the present invention provided to solve the above-described problem is based on an image obtained by photographing the inspection target packaging bag, and either one of the quantity and type of the medicine contained in the packaging bag. Or a seal part formed by inspecting both, and a marking device that records the inspection result of the inspection device on the packing bag, and the packing bag is formed by pressure-bonding overlapping portions of the packing paper And a mark indicating the inspection result is output to the seal portion by the marking device.
- a mark indicating the inspection result can be output by the marking device to the seal portion formed by pressure bonding. That is, the seal
- the seal portion is a portion where the wrapping paper is overlapped and pressure-bonded, it has higher strength than other portions and can easily output a mark. Therefore, according to the medicine inspection system of the present invention, it is possible to reliably attach a mark indicating the inspection result.
- the above-described drug inspection system of the present invention is suitable when the seal portion has a large number of dotted seal marks formed by pressure bonding.
- a mark indicating the inspection result can be output by a marking device to a seal portion having a large number of dotted seal marks formed by pressure bonding. That is, in the drug inspection system of the present invention, since the mark is output to the seal portion where the seal mark is formed and the surface is rough, the ink used for the output of the mark enters, and the state that does not easily disappear due to friction or the like become. Therefore, according to the medicine inspection system of the present invention, it is possible to prevent a problem such that the mark indicating the inspection result disappears due to friction or the like.
- a dot-like mark is attached to a seal portion where a large number of seal marks are formed by a marking device. For this reason, although the dotted marks given by the marking device do not protrude and become conspicuous in the seal portion, they are sufficiently discriminable for an operator such as a pharmacist to check. Therefore, according to the medicine inspection system of the present invention, it is possible to put a mark indicating the inspection result so that the operator can check the state while preventing the appearance of the packaging bag from being damaged. It becomes.
- a mark is output to the seal portion by the marking device on the condition that the inspection result is defective.
- the above-described medicine inspection system of the present invention supplies a continuous sachet bag in which a plurality of sachets containing medicines are continuously formed following an empty sachet to the inspection device. By doing so, it is possible to inspect each sachet forming the continuous sachet bag, and a mark different from the mark indicating the inspection result is output to the empty sachet Is preferred.
- an identification device capable of identifying the presence or absence of a mark output to the empty packaging bag is provided, and the mark output to the empty packaging bag is the identification device. It may be determined that a malfunction has occurred in the marking device on the condition that it is not identified by.
- the marking device outputs the inspection result with ink that can be made invisible by applying heat.
- the mark when it is desired to make the mark given to the sachet by the marking device invisible before passing the sachet to the patient, the mark is made invisible by applying heat. be able to.
- a medicine packaging device capable of delivering medicines one by one in accordance with a prescription, and a delivery unit that connects the inspection device so that the delivery bag can be delivered between the inspection devices. It is desirable that it is provided.
- the sachet formed by packaging the medicine with the medicine packaging device can be sequentially supplied to the inspection device via the delivery unit for inspection.
- the inspection device images an inspection part in which a sachet containing a medicine to be inspected is arranged, and an imaging device that photographs the sachet arranged in the inspection part. And determining that there is no sachet in the inspection unit on the condition that the imaging device itself is reflected in the image obtained by imaging the inspection unit by the imaging device. It is desirable to have a characteristic.
- the medicine inspection system of the present invention can inspect each supplied sachet for the medicine supplied in the form of a continuous sachet of sachets lined with sachets that are packaged for each dose using wrapping paper.
- An inspection part in which a sachet containing a medicine to be inspected is arranged, and a transport device capable of transporting the sachet continuum through a transport path passing through the inspection part, and the transport
- the apparatus has a conveyance width adjustment member extending in a direction along the conveyance direction of the packaging bag continuum, and moves the conveyance width adjustment member in a direction intersecting the conveyance direction, whereby the separation device It is characterized in that the width of the transport area used for transporting the continuous bag wrapper can be adjusted.
- the width of the conveyance path is changed in accordance with the width of the supplied continuous sachet bag, even in cases where the width of the continuous sachet bag supplied as an inspection object varies depending on the case. It becomes possible. As a result, it is possible to supply the continuous sachet bag substantially straight to the inspection unit, and an improvement in inspection accuracy can be expected. In other words, the drug inspection system of the present invention can perform inspections corresponding to continuous sachets of various widths. In addition, according to the above-described configuration, it is possible to prevent conveyance failures such as clogging bag continuous bodies being conveyed in an unexpected direction and clogging in the apparatus, and secondary problems associated therewith.
- the transport width adjusting member is formed of a plate, and the transport device has a plurality of insertion grooves into which the transport width adjusting member can be inserted in the width direction. It may be possible to adjust the width of the transport area used for transporting the continuous sachet by inserting the transport width adjusting member into the groove.
- Such a configuration makes it possible to easily and reliably position and fix the conveyance width adjusting member at an appropriate place.
- it is possible to deal with a continuous bag of various widths by providing an insertion groove in the transport device and preparing a transport width adjusting member without making major modifications to the transport device. Width adjustment work at the user level becomes possible.
- the above-described drug inspection system of the present invention includes an inspection unit in which a sachet containing a drug to be inspected is disposed, an imaging device for photographing the sachet disposed in the inspection unit, and the inspection unit.
- a front side illumination device capable of irradiating from the imaging device side
- a back side illumination device capable of illuminating the inspection unit from the opposite side of the imaging device, and turning on the front side illumination device
- a bag breakage determination process for determining whether or not a sachet is present in the inspection unit, and the bag breakage determination process is performed based on the brightness information obtained from the back side illumination image.
- the divided area detection process for detecting the area where the member is installed and the area divided by the installation area of the conveyance width adjusting member detected by the partition area detecting process, which area is to be inspected Low brightness that extracts a low brightness area that is lower than a predetermined brightness from the inspection area specifying step that specifies whether the continuous bag is supplied or from the brightness information obtained from the front illumination image
- a determination step of determining that there is a feature is carried out.
- the presence or absence of a sachet in the inspection part can be accurately and accurately grasped even when a conveyance width adjusting member is installed by executing a bag breakage determination process. can do.
- the medicine inspection system of the present invention after detecting the installation region of the conveyance width adjusting member in the partition region detecting step and specifying the inspection region in the inspection region specifying step, based on the luminance information obtained from the front illumination image
- the area thus narrowed down can be applied to the back-illuminated image, and it can be determined whether or not the bag is out of the bag depending on the level of the luminance in this area and the predetermined reference luminance. Therefore, according to the medicine inspection system of the present invention, it is possible to confirm the presence or absence of a sachet in the inspection section by effectively using an imaging device or the like used for inspection without providing other sensors.
- the winding device of the present invention is a winding device capable of performing a winding operation of a continuous sachet of sachets in which sachets packaged for each dose by wrapping paper are arranged,
- a holder capable of winding the continuous sachet bag in a roll shape, an operating unit capable of rotating the holder in a direction to wind the continuous sachet bag around an axial center position, and the holder
- a slack detection device capable of outputting a detection signal in accordance with the distance from the sachet continuous body wound around the holder below, and outputting an operation command to the operation unit, the holder
- a control device capable of executing a winding operation of the continuous sachet bag with respect to the holder, and when the continuous sachet bag is wound around the holder,
- the specified winding distance is the distance from the detector.
- the detection signal indicating that the state close to the bottom is outputted, is characterized in that the control device is to advance the winding operation
- the continuous sachet handled in the winding device of the present invention is a continuous sachet containing medicines. Therefore, it is desirable that the winding device for the continuous sachet body operates slowly so that an excessively large force does not act on the continuous sachet bag when performing the winding operation.
- the distance between the continuous bag continuous body and the detection device is equal to or less than a predetermined winding instruction distance. In this state, the winding operation of the continuous sachet is advanced in a state in which a detection signal indicating that the state is close to the state is output from the relaxation detection device.
- the wrapping paper is in a state where the wrapping bag continuity hangs from the holder by a certain amount, specifically, without applying an excessively large force to the wrapping paper continuum and in an excessively loose state.
- the winding operation of the continuum can be performed. Thereby, the operation
- the winding device of the present invention is a winding device capable of performing a winding operation of a continuous sachet of sachets in which sachets packaged for each dose by wrapping paper are arranged,
- a holder capable of winding the sachet bag continuous body in a roll shape, an operation unit capable of rotating the holder in a direction to wind the sachet bag continuous body about an axial center position, and a holder
- a winding state detection device that is arranged at a position separated in the winding radial direction of the continuous packaging bag and capable of outputting a detection signal according to the distance from the continuous packaging bag wound by the holder, and
- a control device capable of executing a winding operation of the continuous sachet bag with respect to the holder by outputting an operation command to the operating unit, and the winding state detecting means and the continuous sachet bag Indicates that the distance to the body is less than or equal to the predetermined maximum winding distance On condition that the detection signal is output, it
- the operation device of the present invention includes a holder capable of holding a continuous belt-shaped packaging bag in which a packaging bag, which is packaged for each dose using a packaging paper, is arranged in a roll, and the holder as a central axis.
- a relaxation detection device capable of outputting a detection signal
- a control device capable of executing a feeding operation of the continuous sachet in the holder by outputting an operation command to the operation unit
- the operation device of the present invention when the continuous packaging bag continuous wound around the holder is fed out, until the distance between the continuous packaging bag and the detection device is equal to or less than a predetermined operation instruction distance. If the packaging bag continuum is hung from the holder in a close state, that is, the feeding speed is fast, the feeding operation of the packaging bag continuum is stopped or the feeding speed is reduced. Therefore, according to the operating device of the present invention, the feeding speed of the continuous sachet can be optimized.
- winding device and the steering device of the present invention described above may be separate devices, but by sharing a common configuration such as a holder, an operation unit, and a looseness detection device, a single unit can be used. It is also possible to use a device (winding operation device).
- the holder of the present invention is a holder capable of holding in a roll a continuous sachet of sachets in which a sachet packaged by a sachet is provided for each dose.
- a guide having a cylindrical portion around which the body is wound and a pair of side plates provided at both ends of the cylindrical portion, and a pin inserted between the pair of side plates, the pin being slidable
- a groove is formed on each of the pair of side plates so as to extend along the outer periphery of the tube portion, and the tube portion is slid along the guide groove to one side in the circumferential direction.
- the clearance between the outer peripheral surface of the wrapping bag and the pin can be reduced and the sachet bag continuous body can be fixed. By sliding the pin in the opposite direction, the clearance can be increased, That it is possible to unpin It is an butterfly.
- the medicine inspection system of the present invention is based on the above-described winding device and / or handling device of the present invention, the winding and handling device, and an image obtained by photographing the inspection target packaging bag.
- An inspection device that inspects one or both of the quantity and type of the medicine contained in the container, and the supply of the continuous sachet bag to the inspection device, and the sachet discharged from the inspection device Any one or both of the winding of the continuum may be implemented by the winding operation device.
- the supply of the continuous sachet bag to the inspection device and the winding of the continuous sachet bag discharged from the inspection device are carried out using the winding device and the steering device described above. Can do. Thereby, it becomes possible to improve the convenience of the inspection work of the continuous packaging bag in the inspection device.
- the sachet to be inspected can be accurately positioned and arranged.
- the sachet continuum is advanced by a predetermined length every time inspection of one sachet is completed. Just by taking measures, it is not possible to accurately place the sachet to be inspected at a position suitable for inspection. Therefore, when supplying a continuous bag of sachets in which sachets of different lengths are mixed as an inspection object, it is even more important to improve positioning accuracy.
- the drug inspection system of the present invention provided for solving this problem is based on a medicine supplied in the state of a continuous sachet of sachets in which sachets packaged for each dose by a wrapping paper are arranged.
- An inspection unit that can be inspected for each sachet, an inspection part in which a sachet containing a medicine to be inspected is arranged, a photographing device for photographing the sachet arranged in the inspection part, and an inspection
- An inspection means for inspecting one or both of the quantity and type of the medicine accommodated in the sachet based on the image obtained by photographing the target sachet;
- a predetermined value acquisition means for acquiring a predetermined value of the length of a sachet to be inspected, having a boundary formed between adjacent sachets so as to extend in the width direction of the continuous sachet And a sachet to be inspected based on an image obtained by photographing the sachet continuum, and the
- position information acquisition means for acquiring position information about the upstream boundary candidate and downstream boundary candidate, and each of the combination candidates of the upstream boundary candidate and the downstream boundary candidate by the position information acquisition means
- candidate values derived by the candidate value deriving means derived by the candidate value deriving means and candidate value deriving means for deriving a candidate value for the length of the sachet to be inspected by performing an operation based on the acquired position information
- Select the one that approximates the predetermined length of the target sachet and select the combination of the upstream boundary candidate and the downstream boundary candidate that constitutes the selected candidate value.
- Those having a boundary defining means for defining as the upstream side and boundary located downstream of the packing bag is.
- the medicine inspection system performs an operation based on position information for each of the upstream boundary candidate and the downstream boundary candidate combination candidate derived by the boundary candidate deriving unit based on the image obtained by capturing the continuous sachet bag.
- a candidate value for the length of the sachet to be inspected can be derived.
- the boundary defining means selects a candidate value for the length of the sachet bag, which is closest to a predetermined value for the length of the sachet bag to be inspected, and configures the selected candidate value
- a combination of a side boundary candidate and a downstream boundary candidate can be defined as a boundary forming a sachet to be inspected.
- FIG. 7 is a front view of the plotting device shown in FIG. 6.
- FIG. 7 is a rear view of the plotting device shown in FIG. 6.
- FIG. 15 is a top view of the conveyance apparatus shown in FIG. 15, (b) is a front view which shows a conveyance width adjustment member. It is a perspective view which shows a winding operation apparatus.
- (A) is a front view which shows the winding operation apparatus shown in FIG. 17, (b) is a left view of a winding operation apparatus. It is the perspective view which expanded the principal part of the winding operation apparatus which concerns on a modification, (a) is the state at the time of fixation of a packaging bag continuous body, (b) is the state at the time of attachment / detachment operation of a packaging bag continuous body Indicates.
- (A) is a front view which shows an example of a sachet bag continuous body
- (b) is explanatory drawing of a boundary selection process. It is the block diagram which showed an example of the control apparatus which can implement a boundary selection process. It is a flowchart which shows the processing flow of a boundary selection process.
- the drug inspection system 10 performs an inspection as to whether or not a predetermined quantity and type of drug are packaged in a sachet p created based on a prescription.
- the medicine inspection system 10 includes an inspection device 20 and a marking device 50.
- the wrapping bag p to be inspected in the medicine inspection system 10 is crimped by a technique such as heat welding, in which the wrapping paper is folded in two and stacked, and then the outer peripheral portion is crimped while applying heat as shown in FIG.
- the seal portion S is formed into a bag shape.
- the continuous sachet P is formed by folding a belt-like wrapping paper at a substantially central portion in the width direction to form a seal portion S.
- the sachet continuous body P can be one in which the medicine is contained in all the sachets p.
- the sachet p present at a predetermined position can be an empty sachet p that is not packaged with a medicine (hereinafter also referred to as “empty pe”).
- the empty package pe can be used for marking information such as a patient name, a drug name, a medication method, a prescription date, and the like, and an identification mark such as a barcode that records the information.
- the seal portion S may have a generally smooth surface, but has an uneven shape having a large number of point-like seal marks such as knurling marks of a crimping apparatus (not shown). ing.
- the inspection device 20 derives one or both of the quantity and the number of medicines based on the image obtained by photographing the sachet p that has been supplied as an inspection target, and whether or not it matches the prescription data. It is a device for performing such inspection.
- the inspection device 20 may have an appropriate configuration, but may be, for example, as shown in FIG. Specifically, the inspection device 20 includes a conveyance device 24, a photographing device 26, an illumination device 28, a control device 30 (see FIG. 1), and the like in the inspection device body 22.
- the conveying device 24 can be formed by a conventionally known belt conveyor, roller conveyor, or the like. In the present embodiment, a belt conveyor is employed as the transport device 24.
- the conveying device 24 is configured such that the packaging bag p (packaging bag continuous body P) introduced from the introduction portion 36 provided on one side surface (right side surface in the illustrated example) of the inspection device main body 22 is disposed on the other side surface (illustrated example). Then, it can convey toward the discharge part 38 provided in the left side).
- the conveying apparatus 24 can position and stop the sachet p to be inspected at an inspection section 32 provided at a substantially central portion of the conveying path (a substantially central portion in the width direction of the inspection apparatus main body 22). .
- the imaging device 26 is for imaging the sachet p (medicine) arranged in the inspection unit 32, and is arranged at a position facing the inspection unit 32 (vertically upward in the embodiment). Further, the illumination device 28 is for irradiating the inspection unit 32 at the time of photographing by the photographing device 26, and is disposed above the inspection unit 32 in the same manner as the photographing device 26. By taking an image with the imaging device 26 with the illumination device 28 turned on, an image of the medicine (front illumination image) in the sachet arranged in the inspection unit 32 can be acquired.
- a back illumination device 29 is provided below (on the back side) the inspection part 32 having translucency.
- the control device 30 performs the operation control of the transport device 24, the photographing device 26, the illumination device 28, and the back illumination device 29 described above, thereby checking each packaging bag p that forms the continuous packaging bag P. Shooting can be carried out in a state where it is positioned in the position. Further, the control device 30 can derive the quantity and number of medicines stored in the packaging bag p based on the image acquired by the imaging device 26. The method for deriving the quantity and number of medicines by the control device 30 can be appropriately selected.
- control device 30 obtains the result derived based on the image about each sachet p to be inspected and the prescription data acquired from the separately provided medicine sizing device 200 (see FIG. 13) or the like. By collating, inspection work can be carried out.
- the control device 30 can notify the operator of the inspection result, for example, by displaying it on a panel 34 (see FIG. 1) provided on the front side of the inspection device 20. Further, data (inspection data) indicating the inspection result can be output to the marking device 50 described in detail later.
- the marking device 50 is a device for recording the inspection result by the inspection device 20 described above on a packing bag. As shown in FIG. 1, the marking device 50 is disposed downstream of the inspection device 20 in the flow direction of the continuous bag P (packaging bag p). That is, the marking device 50 is disposed adjacent to the inspection device 20 on the discharge unit 38 side (left side surface in the illustrated example).
- the marking device 50 includes a conveyance path 54, a plotting device 56, a fixing device 58, and an identification device 59 in the marking device main body 52.
- the marking device main body 52 has a box-shaped appearance shape as a base, and a discharge portion 38 for discharging the packing bag p (packaging bag continuous body P) bulges to the side surface 52a. Thus, the shape is formed.
- the marking device main body 52 is opened downward in the discharge portion 38, and the packaging bag p (packaging bag continuous body P) introduced therein can be discharged downward along the side surface 52a.
- a lid 52c that can be opened and closed via a hinge is provided on the top surface 52b side of the marking device main body 52.
- the marking device main body 52 can perform operations such as replacement of the pen 98 with respect to the plotting device 56 described in detail later by opening the lid 52c.
- the conveyance path 54 is formed in the marking device main body 52 so as to be continuous with the discharge unit 38 of the inspection device 20. As shown in FIGS. 4, 5, 11, 12, and the like, the conveyance path 54 includes a floor portion 54 a and side walls 54 b and 54 c.
- the floor portion 54a is formed by a flat plate having a width equal to or larger than the width of the packaging bag p (packaging bag continuous body P) discharged from the discharge portion 38 of the inspection device 20.
- the plotting device 56 is a device for outputting a dot-like plot with the pen 98 for the packaging bag p passing through the transport path 54. As shown in FIGS. 4 to 8, the plotting device 56 includes a motor 62 as a power source and a support 64. The plotting device 56 is operatively attached to the support 64 with the first link mechanism 70 and the second link mechanism 80, and the pen holder 90 is connected to the first link mechanism 70 and the second link mechanism 80. It is configured.
- the support body 64 is a structure formed so as to straddle the conveyance path 54.
- the top surface 64 a of the support 64 is provided with a notch 64 b in a region above the transport path 54.
- the pen holder 90 can be moved in the width direction of the conveyance path 54.
- a motor 62 is installed at a position adjacent to one side in the width direction of the conveyance path 54 with respect to the notch 64b.
- the rotating shaft of the motor 62 is inserted substantially perpendicularly from above to the inside of the support 64 with respect to the top surface 64a.
- a bevel gear 66 is connected to the rotation shaft of the motor 62.
- the bevel gear 66 meshes with a bevel gear 68 fixed to a first pin 67 mounted across the front surface 64c and the back surface 64d of the support 64. Therefore, by operating the motor 62, it can transmit to the 1st pin 67 via the bevel gears 66 and 68, and the 1st pin 67 can be rotated.
- the first link mechanism 70 is a link mechanism that is operable on the front surface 64c side of the support 64. As shown in FIGS. 5 and 7, the first link mechanism 70 includes the first arm 71 via the first arm 71 and the second pin 72 connected to the protruding portion of the first pin 67 protruding to the front surface 64 c side. A second arm 73 connected to the second arm 73 and a third arm 75 connected to the second arm 73 via a third pin 74. An end portion of the third arm 75 is connected to the support body 64 via a fourth pin 76.
- the first arm 71 and the third arm 75 are arranged substantially in parallel.
- the first pin 67 and the fourth pin 76 are installed at substantially the same height, and are provided on one side and the other side via the transport path 54, respectively.
- the second arm 73 is installed on the upper side of the conveyance path 54 so as to extend substantially horizontally.
- a side surface of a pen holder 90 that will be described in detail later is fixed to an intermediate portion of the second arm 73.
- the first link mechanism 70 operates by operating the motor 62 and rotating the first pin 67. When the first link mechanism 70 is operated, the second arm 73 and the pen holder 90 attached to the middle of the second arm 73 move in the width direction of the transport path 54 while moving in the vertical direction.
- the second link mechanism 80 is a link mechanism that is operable on the side opposite to the first link mechanism 70, that is, on the back surface 64 d side of the support body 64. As shown in FIGS. 6 and 8, the second link mechanism 80 is connected to the first arm 81 via the first arm 81 and the second pin 82 connected to the protruding portion of the first pin 67 toward the back surface 64 d side. A second arm 83 connected to the second arm 83 and a third arm 85 connected to the second arm 83 via a third pin 84 are provided. The end of the third arm 85 is connected to the support body 64 via a fourth pin 86. A fourth arm 88 is connected to an intermediate portion of the second arm 83 via a fifth pin 87. The end of the fourth arm 88 is connected to the side surface of the pen holder 90 described in detail later by a sixth pin 89.
- the first arm 81 and the third arm 85 are arranged substantially in parallel.
- the first pin 67 and the fourth pin 86 are installed at substantially the same height, and are provided on one side and the other side via the conveyance path 54, respectively.
- the second arm 83 is installed on the upper side of the conveyance path 54 so as to extend substantially horizontally.
- the second link mechanism 80 operates by operating the motor 62 and rotating the first pin 67.
- the first pin 67 rotates
- the second arm 83 moves in the width direction of the transport path 54 while moving in the vertical direction.
- the pen holder 90 connected to the second arm 83 via the fourth arm 88 is moved in the width direction of the transport path 54 while moving in the vertical direction. Can be moved.
- the pen holder 90 includes a connection portion 92 connected to the first link mechanism 70 and the second link mechanism 80, and a holding portion 94 attached integrally to the connection portion 92.
- the holding portion 94 is provided with a pen insertion hole 96 communicated in the vertical direction, and the pen 98 can be inserted into the pen insertion hole 96 to be detachably held.
- the pen 98 may be anything, but for example, it is possible to use an ink that can be rendered invisible by applying heat. Thereby, it is possible to erase the mark given by the pen 98 as necessary.
- the position on the installation side of the motor 62 and the position where the tip of the pen 98 reaches (hereinafter also referred to as “standby position”).
- a pen tip insertion portion 100 into which the tip of the pen 98 can be inserted is provided (see FIG. 11). Thereby, it is possible to prevent the tip of the pen 98 from drying while the pen 98 is waiting at the standby position. Further, when the pen holder 90 is moved to the side opposite to the standby position in the movable range of the pen holder 90 by the first link mechanism 70 and the second link mechanism 80, the packaging bag in which the tip of the pen 98 passes through the conveyance path 54.
- plot position a position corresponding to the seal portion S of p (hereinafter also referred to as “plot position”). Therefore, by moving the pen holder 90 and causing the pen 98 to reach the plot position, the seal portion S of the packaging bag p can be marked with the pen 98.
- the fixing device 58 is provided at a position adjacent to the conveyance path 54.
- Two fixing devices 58 are installed side by side in the conveyance direction of the packaging bag p (packaging bag continuous body P) in the conveyance path 54.
- the fixing device 58 is used to fix the packaging bag p (packaging bag continuous body P) without being displaced when marking with the pen 98.
- the fixing device 58 includes a cylinder device 110 that operates as a drive source, a support wall 112, an operation piece 114 connected to the cylinder device 110, and an urging operation member 114 upward. And a spring 116.
- the support wall 112 is a flat wall surface that is disposed on the side of the side wall 54b of the conveyance path 54 so as to be substantially orthogonal to the side wall 54b.
- the operating piece 114 has an operating piece main body 118 and a pressing portion 120.
- the operating piece main body 118 is a flat plate-like member disposed along the support wall 112.
- the shaft 110a of the cylinder device 110 is connected to the lower end side of the end portion (hereinafter also referred to as “tip portion 118a”) on the side wall 54b side of the operating piece main body 118.
- the operating piece main body 118 is rotatably supported with respect to the support wall 112 by a support shaft 118c at an end portion (hereinafter also referred to as “base end portion 118b”) opposite to the distal end portion 118a.
- the operating piece 114 is urged upward by a spring 116 and normally abuts against an abutting piece 113 formed by bending the upper end portion of the support wall 112.
- the operating piece 114 can lower the tip end portion 118 a of the operating piece main body 118 by retracting the shaft 110 a downward by energizing the cylinder device 110.
- the pressing portion 120 is a portion formed so as to be continuous with the upper side of the distal end portion 118a of the operating piece main body 118.
- the pressing part 120 is roughly classified into a pressing part main body 120x formed in a substantially L shape and a contact part 120y formed so as to be continuous with the pressing part main body 120x.
- the pressing portion main body 120x is formed so as to straddle the side wall 54b, extend from the outer side of the transport path 54 toward the inner side, and descend from the upper side along the side wall 54b from the upper side to the substantially vertical lower side.
- the identification device 59 is a mark (hereinafter referred to as “checked marking”) indicating that the inspection check attached to the packaging bag p (packaging bag continuous body P) passing through the conveyance path 54 is performed. This is a sensor for detecting "
- the identification device 59 may be any device that can detect the checked marking. As shown in FIG. 12, the identification device 59 is installed so as to be able to detect the packaging bag p (packaging bag continuous body P) passing through the transport path 54 from above. Further, the identification device 59 is disposed on the downstream side of the marking device 50.
- operation control for each part of the marking device 50 is also performed by the control device 30 provided in the inspection device 20 described above.
- the medicine inspection system 10 first derives the quantity and type of the medicine packaged in each packing bag p by operating each part of the inspection apparatus 20 by the control device 30.
- the control device 30 performs inspection by checking the quantity and type of the derived medicine with prescription data.
- the control device 30 causes the panel 34 to appropriately display the inspection result of each packing bag p. Moreover, the control apparatus 30 operates the marking apparatus 50, when an inspection result is unsatisfactory, and marks the seal part S of the packaging bag p determined to be unsuccessful inspection. Specifically, when the sachet p determined to be inspected is approaching the conveyance path 54 of the marking device 50, the fixing devices 58 and 58 are activated. Thereby, the wrapping bag p is fixed to the conveyance path 54. Thereafter, the motor 62 of the plotting device 56 is operated, and the first link mechanism 70 and the second link mechanism 80 are operated.
- the pen holder 90 moves over the side wall 54b toward the conveyance path 54, and a dot-shaped mark (hereinafter also referred to as “inspection defect marking”) is attached to the seal portion S by the pen 98.
- the motor 62 rotates in the reverse direction, and the first link mechanism 70 and the second link mechanism 80 operate in the reverse direction.
- the pen holder 90 is retracted from the conveyance path 54. In this state, the tip of the pen 98 is placed in the pen holder 90 and is not dried.
- the inspection failure marking provided when the inspection result is unsatisfactory on the empty packaging bag p (empty packaging pe) provided at the head of the continuous packaging bag P is different.
- Mark (checked marking) is attached.
- the plotting device 56 is operated while the fixing devices 58 and 58 are not operated, and the tip of the pen 98 contacts the seal portion S of the empty package pe. It is assumed that Since the fixing devices 58 and 58 are inactive, the empty packet pe advances downstream while the pen 98 is in contact with the seal portion S. Therefore, a linear marking (checked marking) is attached to the seal portion S by the pen 98.
- the checked marking not only functions as a mark indicating that the sachet continuous body P has been inspected, but also used to confirm that the pen 98 is in a usable state without running out of ink. be able to.
- the presence or absence of the checked marking in the empty package pe can be confirmed by the control device 30 based on the detection result of the identification device 59 as well as by the visual recognition of the operator.
- the marking device 50 can output a mark indicating the inspection result to the seal portion S existing at a position outside the region where the medicine is stored.
- sticker part S is a part which piled up the wrapping paper and crimped
- the seal part S constituting the sachet p has a large number of dot-like seal marks
- a dot-like inspection defect marking to the seal part S by the marking device 50 as described above, It is possible to prevent problems such as inspection defect markings disappearing due to friction.
- the inspection defect marking protrudes at the seal part S and becomes conspicuous. It is possible to make the state sufficiently discriminable for an operator such as a pharmacist to check while preventing. Thereby, it becomes possible to attach inspection defect marking in a state sufficient for the operator to check while preventing the appearance of the packaging bag p from being damaged.
- the medicine inspection system 10 is not limited to the packaging bag p in which the surface of the seal portion S has an uneven shape because the seal portion S is configured by dotted seal marks, and the seal portion S Needless to say, this can also be applied to a sachet p having a smooth surface.
- the inspection failure marking is written on the seal portion S on the condition that the inspection result is bad, and no mark is given when the inspection result is good.
- sticker part S by the marking apparatus 50 can be suppressed to the minimum, and processing speed can be increased.
- this invention is not limited to this and an inspection result is favorable. In this case, a mark different from the inspection defect marking may be attached.
- punctate mark was attached
- the linear mark was attached
- this invention is not limited to this. There may be any mark. Further, the checked marking may be attached at a position off the seal portion S.
- the empty package pe is included by outputting a mark (checked marking) different from that indicating the inspection result with respect to the empty package pe provided at the head of the continuous package bag P as in the present embodiment. It is possible to determine that inspection has been performed for each of the sachets p that form a series of sachets P. Further, it is possible to grasp in advance a malfunction of the marking device 50 such as ink out of the pen 98 based on the presence or absence of the checked marking.
- the empty package pe with the checked marking does not necessarily have to be provided at the head of the continuous sachet P, and is provided at the rear end or intermediate part of the continuous sachet P. It may be.
- it cannot be grasped in advance such as ink shortage of the pen 98, but has been inspected. It is possible to easily carry out this determination.
- the checked marking is attached to the empty package pe, but the present invention is not limited to this, and a configuration without the checked marking may be adopted. With this configuration, the operation of the medicine inspection system 10 can be further simplified. Further, the checked markings attached to the empty package pe are not limited to those described above, and may be formed by imprinting a mold having a specific shape.
- an identification device 59 capable of identifying the presence or absence of a checked marking in the empty package pe is provided. This makes it possible to determine that a defect such as running out of ink has occurred in the marking device 50 on the condition that no checked marking is detected in the empty packet pe, without visual recognition by the operator.
- the identification device 59 is provided in the medicine inspection system 10 is shown. However, the present invention is not limited to this, and the identification device 59 may not be provided.
- the pen 98 attached to the marking device 50 can be written with ink that can be made invisible by applying heat. Has been. Therefore, after the inspection by the medicine inspection system 10, when it is desired to make the mark given to the packaging bag p by the marking device 50 invisible before passing the packaging bag p to the patient, by applying heat The mark can be made invisible.
- the pen 98 used in the medicine inspection system 10 may be any type, and may be an oily or aqueous felt pen, ballpoint pen, sign pen, or the like.
- the pen 98 is made of ink that can be visually recognized by irradiating light other than visible light such as ultraviolet rays, and the mark attached to the pen 98 can be confirmed under a special light source such as black light. It is also possible to do. Accordingly, it is possible to attach a mark that can be surely recognized by an operator or the like while not being noticed by the patient in the normal environment.
- the above-described medicine inspection system 10 has a configuration in which the inspection device 20 and the marking device 50 are combined, but the present invention is not limited to this.
- a medicine packaging device 200 capable of packaging medicines one by one in accordance with the prescription is arranged upstream of the inspection device 20, and the medicine packaging device It is good also as a structure which connected between 200 and the inspection apparatus 20 so that the packaging bag p (packaging bag continuous body P) could be delivered.
- the medicine inspection system 10 may be provided with a delivery unit 210 that connects the inspection device 20 and the medicine packaging device 200.
- the packaging bag p packaging bag continuous body P
- the medicine packaging device 200 it is possible to carry out from the medicine packaging to the inspection as a continuous flow.
- the time and effort required for a series of operations can be minimized.
- the medicine inspection system 10 can be operated in cooperation with the medicine packaging apparatus 200, the packaging bag p having a poor inspection result is specified, and the re-packaging operation corresponding to the packaging bag p is automatically performed.
- an operation command may be output from the control device 30 to the medicine packaging device 200.
- the medicine packaging apparatus 200 performs the packaging operation again for the portion that is determined to be defective.
- a re-packaging is automatically performed on what is determined to be an inspection defect. This makes it possible to further improve convenience.
- the marking device 50 not only gives an inspection defect marking to the packaging bag p whose inspection result is defective, but also alerts the user, and re-packaging work for what is determined to be an inspection defect. It becomes possible to improve the convenience.
- the medicine when re-packaging is performed based on the information printed on the journal paper, a drug whose re-packaging is not always stored in the main body of the drug packaging device 200 is used.
- a manual medicine supply device so-called hand-held device 220 (see FIG. 13) or the like
- the position of the medicine in the hand-held device 220 is printed on journal paper. It becomes possible.
- the handrail device 220 is provided with a plurality of handbag masses 222, and by manually placing the medicine into a predetermined handbag mass 222, Can be dispensed one package at a time.
- the medicine packaging apparatus 200 is an apparatus that supports not only automatic dispensing of medicine but also manual dispensing, the medicine to be manually dispensed is printed on a journal, and the display provided in the medicine packaging apparatus 200 It can be notified by displaying it on the device. Therefore, with the above-described configuration, it is possible to improve convenience even when the medicine to be repackaged includes a medicine that must be manually dispensed.
- the pen tip insertion portion 100 is provided on the side of the transport path 54, and the tip of the pen 98 is placed during the marking standby period. It is supposed to be inserted into the pen tip insertion unit 100. Furthermore, in order to prevent the pen 98 from drying, it is desirable to provide a mechanism or the like that can apply a pressing force in the direction in which the pen 98 is pushed into the pen tip insertion portion 100 (from the top to the bottom in the figure). Further, when marking the packaging bag p with the pen 98, if the pressing force toward the packaging bag p becomes excessively high, the tip (pen tip) of the pen 98 may be crushed.
- the pen holding mechanism 130 includes a pen cap 132, a cap receiving member 134, a top plate 136, and a spring 138.
- the pen cap 132 is a cap-shaped member that is fitted into the rear end portion (end portion on the upper end side in the drawing) of the pen 98.
- the pen cap 132 is a bottomed cylindrical body that is open at one end side so that the pen 98 can be inserted and closed at the other end side.
- a flange portion 132a is provided that projects outward in the radial direction.
- the cap receiving member 134 is a cylindrical body into which the pen cap 132 can be inserted.
- the cap receiving member 134 is fixed to the plate body 140 provided so as to rise upward from the side of the pen holder 90. As a result, the cap receiving member 134 is fixed at a position substantially directly above the pen holder 90 and separated by a predetermined distance.
- the cap receiving member 134 has a hole 134a having an opening diameter into which the pen 98 can be inserted at a substantially central portion on one end side (lower end side in the drawing). Further, the other end side (upper end side in the figure) of the cap receiving member 134 is opened. A pen cap 132 is inserted inside the cap receiving member 134 with the flange portion 132a facing downward. As a result, the hole 134a of the cap receiving member 134 is in communication with the opening of the pen cap 132, and the rear end of the pen 98 can be inserted through the hole 134a.
- the top plate 136 is attached so as to cover the top surface side of the cap receiving member 134.
- the top plate 136 is provided with an opening 136a.
- the opening diameter of the opening 136a is equal to or greater than the outer diameter of the cylindrical portion forming the pen cap 132 described above, and is smaller than the outer diameter of the flange portion 132a.
- the top plate 136 is positioned so that the cylindrical portion of the pen cap 132 can pass through the opening 136 a and is fixed to the plate 140.
- the spring 138 is mounted so as to surround the outer periphery of the cylindrical portion forming the pen cap 132.
- the spring 138 exists between the top plate 136 and the flange portion 132 a of the pen cap 132. Therefore, the pen cap 132 is biased downward by the biasing force of the spring 138.
- the pen holding mechanism 130 is configured as described above, and the rear end portion of the pen 98 is attached thereto. That is, the rear end of the pen 98 attached to the pen holder 90 is inserted into the pen cap 132 through the hole 134 a of the cap receiving member 134. Therefore, the pen 98 is biased downward by the biasing force of the spring 138. Therefore, as shown in FIG. 14A, when the tip end of the pen 98 is inserted into the pen tip insertion portion 100, the tip end portion of the pen 98 is firmly pushed into the pen tip insertion portion 100. 98 can be protected from drying.
- the plotting device 56 descends from above toward the packaging bag p as shown by the arrow F in FIG. A pressing force acts on the pouch p. Accordingly, as indicated by an arrow R in FIG. 14B, a reaction force acts from the packaging bag p side to the pen 98 side.
- a reaction force acts on the pen 98
- the pen cap 132 and the pen 98 slide upwardly against the biasing force of the spring 138, and the spring 138 is compressed.
- the pen holding mechanism 130 the pen 98 is released upward in accordance with the pressing force applied from the pen 98 to the packaging bag p, and the tip portion (pen tip) of the pen 98 is crushed by continuous use. Can be prevented.
- the inspection device 20 is provided with the transport device 24.
- the packaging bag p packing bag continuous body P
- the width of the transport path formed in the transport device 24 is set to the size of the packaging bag p (packaging bag continuum P). ) Is preferably formed in accordance with the width.
- the width of the sachet p (the continuous sachet P) is constant in any case, even if the transport path width is fixed as in the transport device 24 described above. good.
- the width of the sachet p (the sachet bag continuous body P) supplied as the inspection object is different depending on the case, it matches the width of the supplied sachet p (the sachet bag continuous body P). It is desirable to make the conveyance path width variable. That is, it is desirable to employ a transport device that can adjust the width of the transport region used for transporting the continuous bag P, instead of the transport device 24 described above.
- the transport apparatus 100 is a conveyor having a configuration in which a plurality of rollers 102 are arranged in parallel and attached to a frame 104. Some of the plurality of rollers 102 are rotatable by receiving power from a motor (not shown). A belt 106 is suspended between the adjacent rollers 102 and 102. Therefore, when the roller 102 connected to the motor rotates, the other rollers 102 rotate in conjunction with each other.
- the frame 104 is provided with a plurality of insertion grooves 108 in a direction intersecting (substantially orthogonal in the present embodiment) with respect to the transport direction, that is, in the width direction.
- the height of the conveyance path (conveyance surface) constituted by the conveyance device 100 is substantially the same as the surface of the inspection unit 32.
- the transport apparatus 100 is characterized in that it includes a transport width adjusting member 110 as shown in FIG. 16B in addition to the configuration of the conveyor as described above. Specifically, the conveyance device 100 moves the conveyance width adjusting member 110 in a direction (width direction) intersecting the conveyance direction as appropriate, and positions the conveyance width adjustment member 110 so as to convey the continuous bag P. Is adjustable.
- the conveyance width adjusting member 110 is a member formed by a plate body such as a metal plate. As shown in FIG. 15, the conveyance width adjusting member 110 is used in a state where it is erected substantially vertically.
- the conveyance width adjusting member 110 has an insertion portion 112 at a lower portion in the use state.
- the insertion portion 112 protrudes so that it can be inserted into the insertion groove 108 provided in the frame 104.
- a notch 114 is provided on the lower side of the conveyance width adjusting member 110 and at a position corresponding to the intermediate portion in the longitudinal direction, that is, the inspection unit 32. Thereby, the conveyance width adjusting member 110 inserts the insertion portion 112 into the insertion groove 108 that exists in the intermediate portion in the width direction of the frame 104, thereby avoiding interference with the inspection portion 32 and the conveyance path (conveyance surface).
- the width of the transport path can be adjusted according to the width of the packing bag p (packaging bag continuous body P). It becomes possible. Thereby, it becomes possible to convey the packaging bag p (packaging bag continuous body P) substantially straight, and it can contribute to the improvement of the inspection accuracy in the inspection device 20.
- the transfer path width switching structure using the transfer width adjusting member 110 employed in the transfer apparatus 100 described above is merely an embodiment of the present invention, and does not depart from the spirit of the present invention. It can be changed as appropriate. Specifically, the transport device 100 described above is for positioning and fixing the transport width adjusting member 110 by inserting and removing the insertion portion 112 with respect to the insertion groove 108, but the present invention is not limited thereto. It is good also as a structure which provided the position adjustment mechanism etc. for adjusting the position of the conveyance width adjustment member 110.
- the out-of-bag determination process is a determination process that is performed in order to determine the presence or absence of a sachet in the inspection unit 32.
- the bag breakage determination process is used for detecting whether or not the sachet to be inspected has reached the inspection unit 32.
- the bag breakage determination process may be supplied as a continuous sachet P, which is formed so as to be continuous through an empty sachet provided with different prescriptions in the middle It is also used to determine whether the inspection can be completed.
- the bag breakage determination is performed by a different method depending on whether or not the conveyance width adjusting member 110 is installed.
- the bag breakage determination process is performed based on whether or not the photographing apparatus 40 itself is reflected in the image obtained by copying the inspection unit 32 by the photographing apparatus 40. This can be implemented by determining whether or not the wrapping bag has reached the inspection unit 32. Specifically, when the sachet has not yet arrived on the table of the inspection unit 32, as shown in FIG. 20A, the region corresponding to the inspection unit 32 (inspection unit equivalent region ⁇ ) is substantially black. The image shown in is obtained.
- an image of the image capturing device 40 itself appears as an area darker than the surroundings (image capturing device image region ⁇ ) in an area corresponding to the area immediately below the image capturing device 40. Therefore, the control device 60 determines that the packaging bag has not reached the inspection unit 32 on the condition that the existence of the imaging device image region ⁇ is confirmed in the inspection unit equivalent region ⁇ .
- the control device 60 determines that the packaging bag has reached the inspection unit 32.
- the imaging device 40 provided for image inspection is determined by determining whether or not the sachet has arrived on the basis of the presence or absence of the imaging device image region ⁇ in the image obtained by the imaging device 40 as described above. Can also be used effectively for the determination of the arrival of the packaging bag. Thereby, it is not necessary to provide a separate sensor or the like, and the apparatus configuration can be further simplified.
- Step 1 image processing for detecting the installation area of the conveyance width adjusting member 110 from the backlight image (back side certification image) is performed (see FIG. 22A).
- the backlight image is an image obtained by photographing with the photographing device 26 in a state where the lighting device 28 is in the off state and the back lighting device 29 is in the on state as described above.
- the back lighting device 29 that emits red light is used. Therefore, in the present embodiment, after the backlight image is RGB-decomposed, the R channel low luminance region is extracted. Thereafter, an opening process is performed to remove areas other than the area continuous from the left end to the right end. Thereby, the installation area of the conveyance width adjusting member 110 can be detected from the backlight image.
- the inspection area specifying step of Step 2 among the areas divided by the conveyance width adjusting member 110, it is confirmed which area is the area (inspection area) to which the continuous bag for inspection is supplied. This is done (see FIG. 22B).
- the user selects in advance which of the inspection areas is to be registered. Therefore, in step 2, it is confirmed which of the upper and lower areas is selected as the inspection area with respect to the conveyance width adjusting member 110.
- the information area of the transport width adjusting member 110 is selected as the inspection area.
- the front illumination image is an image obtained by photographing with the photographing device 26 with the illumination device 28 turned on.
- a front illumination image is converted to acquire a channel image related to brightness, and a low luminance region included in the channel image is derived.
- a method for acquiring a channel image related to brightness a method such as Lab conversion or HSV conversion can be employed.
- an L channel image (brightness channel image) obtained by subjecting a front illumination image to Lab conversion is acquired, and an area having a luminance lower than a predetermined luminance threshold in the L channel image is extracted.
- a dark gray area that exists above the position corresponding to the conveyance width adjusting member 110 is derived as a low luminance area.
- an area having a low luminance and larger than a predetermined size is derived in the small area exclusion process in step 4.
- This process is based on the fact that the size of the low-intensity region due to the black or dark drug is smaller than the size of the low-intensity region due to the presence of the sachet.
- This is a process for preventing the low luminance region to be erroneously extracted.
- a low luminance region larger than a predetermined area is extracted by an opening process.
- a dark gray area existing above a position corresponding to the conveyance width adjusting member 110 is extracted as a low-luminance large area.
- the size in the height direction of the opening process is determined based on the height of the inspection area derived in step 2 above.
- the threshold value related to the size of the region in this step can be determined based on the size assumed as the low luminance region caused by the medicine.
- a predetermined process is performed from the R channel image of the backlight image to an area (confirmation area) near the center of the inspection area in the determination step in step 5. It is confirmed whether or not there is an area having a luminance lower than the luminance.
- the confirmation area is an area that is set at a substantially central portion in the width direction of the inspection area and is set to a size corresponding to about 60% of the area width. Although it is possible to set the width of the confirmation region as appropriate, it is desirable to adjust the width so as to prevent erroneous determination due to reflection of a piece of the sachet or the like that is off the inspection unit 32. . In the present embodiment, the area surrounded by the rectangle in FIG. 22E is selected as the confirmation area.
- step 5 the presence / absence of the packaging bag is determined depending on whether or not the brightness of the confirmation area in the backlight image is higher than the reference luminance set in advance when the packaging bag is present. It can be confirmed whether or not it is in a state. That is, when the luminance of the confirmation area is higher than the reference luminance, it is determined that the bag is out of the bag, and when the luminance is equal to or lower than the reference luminance, it is determined that the packaging bag is present in the inspection unit 32.
- the bag breakage determination method as described above, it is possible to accurately grasp the presence / absence of a sachet in the inspection unit 32 even when the conveyance width adjusting member 110 is installed.
- the above-described method for determining the lack of bags it is possible to effectively use the imaging device 26 and the like used for inspection for determining the lack of bags without providing a separate sensor or the like. Thereby, it becomes possible to simplify an apparatus structure and to suppress manufacturing cost.
- the small region exclusion process of step 4 is provided in order to improve the extraction accuracy of the low luminance region performed by the low luminance region extraction process of step 3 in order to improve the extraction accuracy of the low luminance region performed by the low luminance region extraction process of step 3 is shown. It is not necessarily limited to this. That is, when the low-luminance region extraction accuracy in the low-luminance region extraction step in step 3 is sufficient, the small region exclusion step in step 4 may not be provided.
- a plurality of candidates for the boundary d may be derived (FIG. 25). (See (b)). In this case, it is also possible to narrow the candidates for the boundary d to a single by improving the image processing accuracy. However, in this case, there may be a problem that a considerable load is applied to the control device 30 for image processing or the processing time becomes long. Therefore, when a plurality of candidates for the boundary d are derived, if the process of selecting an appropriate one from these candidates can be easily performed, the positioning accuracy of the sachet with respect to the inspection unit 32 is improved and the control device 30 is improved. It is possible to reduce the load and improve the processing speed.
- the control device 30 includes a default value acquisition unit 301, a boundary candidate derivation unit 302, a position information acquisition unit 303, a candidate value acquisition unit 304, and a boundary definition unit 305. It has.
- the control device 30 executes various processes in accordance with a predetermined control program by the CPU, whereby a default value acquisition unit 301, a boundary candidate derivation unit 302, a position information acquisition unit 303, and a candidate value acquisition unit 304 , Function as a boundary defining unit 305.
- the control device 30 when functioning as the default value acquisition unit 301, the boundary candidate derivation unit 302, the position information acquisition unit 303, the candidate value acquisition unit 304, and the boundary definition unit 305 includes a default value acquisition unit, a boundary candidate It is an example of a deriving unit, a position information acquiring unit, a candidate value deriving unit, and a boundary defining unit.
- the default value acquisition unit 301 is for acquiring a default value of the length of the sachet to be inspected.
- the default value acquisition unit 301 receives, from the control device or the upper control device of the medicine packaging device 200, data on the length of the packaging bag (packaging bag length A) for each packaging bag defined in advance (bag) Long data) can be acquired.
- the boundary candidate derivation unit 302 has a boundary d (hereinafter, “upstream boundary dU”) between the sachet to be inspected and another sachet adjacent to the upstream and downstream sides of the sachet. Also, one or a plurality of boundary candidates assumed as a downstream boundary d (hereinafter also referred to as “downstream boundary dD”) are derived (see FIG. 25B).
- the position information acquisition unit 303 acquires position information for all of the upstream boundary candidate dUn and the downstream boundary candidate dDm. Specifically, the position information acquisition unit 303 captures the position information in the moving direction (X direction) of the continuous sachet bag with respect to the upstream boundary candidate dUn and the downstream boundary candidate dDm. Get from.
- the candidate value acquisition unit 304 performs an operation based on the position information acquired by the position information acquisition unit 303 for all the combination candidates (dUn, dDm) of the upstream boundary candidate dUn and the downstream boundary candidate dDm, and is subject to inspection.
- a candidate value for the length of the sachet is derived as an interval Lx (x is the number of combinations of (dUn, dDm)).
- the boundary defining unit 305 selects the interval Lx derived by the candidate value acquiring unit 304 that approximates the packaging bag length A that is the default value of the length of the packaging bag to be inspected. In addition, the boundary defining unit 305 displays the combination (dUn, dDm) of the upstream boundary candidate dUn and the downstream boundary candidate dDm constituting the selected interval Lx on the upstream side and the downstream side of the sachet to be inspected.
- the upstream boundary dU and the downstream boundary dD are defined.
- step 102 the control device 30 derives differences for all combinations (dUn, dDm) of the upstream boundary candidate dUn and the downstream boundary candidate dDm, and calculates the difference Lx (x is (dUn, dDm)). Number of combinations).
- step 103 the control device 30 performs the data (bag length data) of the sachet bag length A for each sachet obtained in advance from the control device, the host controller, etc. of the medicine sachet device 200, and step 102. Is compared with the interval Lx derived at. Further, in step 104, the control device 30 corresponds to the derived interval Lx that is larger than the preliminarily specified packaging bag length A by a predetermined length (for example, 5 mm) or more (dUn, dDm). Are excluded from the selection candidates as error candidates.
- a predetermined length for example, 5 mm
- dUn, dDm are excluded from the selection candidates as error candidates.
- the upstream boundary dU and the downstream boundary dD are selected from the combination of (dUn, dDm) that remains without being excluded in step 104 described above. Specifically, among the combinations of (dUn, dDm), the upstream boundary candidate dUn and the downstream boundary candidate dDm that form the smallest difference between the interval Lx and the packaging bag length A are respectively set to the upstream boundary dU. And the downstream boundary dD.
- the upstream boundary dU and the downstream boundary dD of the packaging bag to be inspected are derived as described above, and the packaging bag is positioned with respect to the inspection unit 32 based on these. Inspection accuracy can be further improved. Moreover, even if it is a case where the packaging bag from which the length of a packaging bag differs is mixed by doing as mentioned above, the positioning accuracy of the packaging bag with respect to the inspection part 32, and improvement of inspection accuracy Can be achieved. Note that the above-described boundary selection processing is not performed for a sachet that has an unknown sachet length A, such as an empty sachet pe, or that has not been specifically defined.
- a mark for determining the start position of the next prescription to the empty package pe for prescription distinction, in addition to the identification information such as a barcode describing the prescription contents of the next prescription.
- a specific mark in the illustrated example, three circles are arranged
- the inspection position may be adjusted based on this.
- the medicine inspection system 10 includes a winding operation device capable of winding and feeding the continuous sachet P.
- the sachet continuum P is a continuous sachet containing medicines, the winding and unwinding device is excessive with respect to the sachet continuum during winding and unwinding operations. It is desirable that it operates slowly so that a large force does not act.
- the winding operation device 150 shown in FIGS. 17 and 18 will be described below as an example of what can be suitably used in the medicine inspection system 10.
- the winding operation device 150 can perform both the supply of the continuous bag P to the inspection device 20 and the continuous bag P discharged from the inspection device 20.
- the winding operation device 150 winds up the continuous packaging bag P discharged from the medicine packaging device 200 and feeds the continuous packaging bag P taken up and supplies it to the inspection device 20. it can. That is, the winding operation device 150 has both a function as a winding device that winds up the continuous bag P and a function as a driving device that feeds the continuous bag P. Is.
- the winding operation device 150 includes a main body 152, a holder 154, an operation unit 156, a relaxation detection device 158, a winding state detection device 160, an operation device 162, and a control device 164.
- the main body 152 has a column 152b that rises from the pedestal 152a substantially vertically upward.
- the holder 154 is a bobbin-shaped member that can wind up the continuous bag. That is, the holder 154 has a cylindrical portion 154a at the axial center position, and has circular plates 154b and 154b attached to both ends of the cylindrical portion 154a.
- the holder 154 has a cylindrical portion 154a as a core, and is capable of winding the continuous sachet P between the plates 154b and 154b.
- a non-slip member 154e is attached to the outer periphery of the cylindrical portion 154a over substantially the entire periphery.
- the anti-slip member 154e is a member for preventing the packaging bag continuous body P from slipping on the surface of the cylindrical portion 154a and causing a winding failure at the initial stage of winding of the packaging bag continuous body P around the cylindrical portion 154a.
- the non-slip member 154e may be any member as long as it can prevent the sachet bag P from slipping.
- two rubber O-rings are mounted as the non-slip member 154e.
- the operation unit 156 is provided to rotate the holder in the forward direction and the reverse direction around the axial center position.
- the operation unit 156 has a rotating shaft 156a that is rotated by the power of a motor built in the support column 152b forming the main body 152.
- the rotating shaft 156a protrudes in a substantially vertical direction with respect to the support column 152b.
- a non-slip member 156b is attached to the outer periphery of the rotating shaft 156a over substantially the entire periphery.
- the anti-slip member 156b is for suppressing the cylindrical portion 154a of the holder 154 from sliding relative to the rotating shaft 156a. Any anti-slip member 156b may be used as long as it can prevent the holder 154 from slipping.
- two rubber O-rings are mounted on the rotary shaft 156a as the anti-slip member 156b. ing.
- the looseness detection device 158 is a sensor 158a disposed below the rotary shaft 156a in the support column 152b and at a position that comes downward with respect to the holder 154 when the holder 154 is attached to the operating portion 156. , 158b.
- the sensors 158a and 158b are arranged so as to point in the left-right direction when the holder 154 is viewed from the front. Thereby, even if the packaging bag continuum P is wound in either the clockwise direction or the counterclockwise direction with respect to the holder 154, the packaging bag continuum P can be detected. .
- the looseness detection device 158 can output a detection signal according to the distance from the continuous sachet P wound around the holder 154. Specifically, the looseness detection device 158 is in a state of being bent and approaching when the packaging bag continuous body P is wound up until the distance from the packaging bag continuous body P is equal to or less than a predetermined winding instruction distance. This can be detected, and a detection signal notifying that can be transmitted to the control device 164. In addition, the looseness detection device 158 detects that the wrapping bag continuum P is bent and is in close proximity until the distance from the wrapping bag continuum P is equal to or less than a predetermined operation instruction distance. , A detection signal notifying that can be transmitted to the control device 164.
- the winding state detection device 160 includes a sensor 160 a that is disposed at a position away from the holder 154 in the winding radial direction of the continuous bag P.
- the column 152b is provided at a position below the rotating shaft 156a and above the relaxation detecting device 158.
- the sensor 160a is installed so as to be directed toward the holder 154 side.
- the winding state detection device 160 can output a detection signal in accordance with the distance from the continuous sachet P wound around the holder 154. Specifically, the winding state detection device 160 outputs a detection signal indicating that to the control device 164 when the distance to the continuous sachet bag P is equal to or less than a predetermined winding upper limit distance. It is possible.
- the operation device 162 is provided to operate the winding operation device 150.
- the operating device 162 is provided at the upper end of the support column 152b. By operating the operation device 162, the user can select whether the winding bag continuous body P is to be wound by the winding operation device 150 or to be fed out.
- the control device 164 outputs an operation command to the operation unit 156 based on the detection signals output from the looseness detection device 158 and the winding state detection device 160, so that the wrapping bag continuous body P with respect to the holder 154
- the execution control of the winding operation and the feeding operation is possible.
- the control device 164 is built in the main body 152.
- the control device 164 winds the continuous sachet P around the holder 154
- the control device 164 is close to the distance between the continuous sachet P and the looseness detection device 158 below a predetermined winding instruction distance.
- An operation command is output to the operation unit 156 so as to rotate the rotating shaft 156a in the direction in which the winding operation of the continuous bag P continues. To do.
- control device 164 rotates the rotating shaft 156a on condition that a detection signal indicating that the distance from the continuous packaging bag P is equal to or less than the upper winding limit distance is received from the winding state detection device 160. To stop the winding operation.
- the winding operation device 150 performs an operation of advancing the winding operation of the continuous bag continuous body in a state in which the continuous continuous bag P is suspended from the holder 154 by a certain amount. That is, the winding operation of the continuous paper continuous body P can be performed without applying an excessively large force to the continuous paper continuous body P and without being excessively loose. Therefore, according to the winding operation device 150, the operation of winding the continuous bag continuous body P around the holder 154 smoothly without causing excessive tension or the like to act on the continuous continuous bag P. Can be implemented. In addition, the winding operation device 150 reliably detects that the continuous packaging bag P has reached the upper limit amount that can be wound in the holder 154 based on the detection signal of the winding state detection device 160, and appropriately The winding operation can be stopped at the timing.
- the take-up operation device 150 unwinds the continuous bag P that is wound around the holder 154
- the unwinding bag continuous P is drooped from the holder 154 when the unwinding speed is high
- the feeding operation of the continuous sachet can be stopped or the feeding speed can be reduced. Therefore, according to the winding operation device 150, the feeding speed of the continuous bag P can be optimized.
- the non-slip member 154e made of the O-ring is provided on the outer periphery of the cylindrical portion 154a, but the present invention is not limited to this, and the non-slip It is good also as a structure which does not provide the member 154e.
- the wrapping bag continuum P can be easily wound around the cylindrical portion 154a, and the wrapping bag continuum P can be naturally formed during unwinding.
- a member for separating from the holder 154 may be provided in the holder 154.
- guide grooves 154c and 154c are provided on the plates 154b and 154b provided at both ends of the cylindrical portion 154a, and a pin 154d inserted through the guide grooves 154c and 154c is provided.
- the guide grooves 154c and 154c are formed in the vicinity of the outer periphery of the cylindrical portion 154a so as to extend along the outer periphery of the cylindrical portion 154a.
- FIG. 19 (a) by sliding the pin 154d to one side in the circumferential direction along the guide grooves 154c and 154c, the clearance between the outer peripheral surface of the cylindrical portion 154a and the pin 154d is reduced.
- FIG. 19 (a) by sliding the pin 154d to one side in the circumferential direction along the guide grooves 154c and 154c, the clearance between the outer peripheral surface of the cylindrical portion 154a and the pin 154d is reduced.
- the guide grooves 154c and 154c are formed so that the clearance is increased by sliding the pin 154d in the reverse direction.
- the end of the continuous bag P is inserted between the pin 154d and the cylindrical portion 154a, and then the clearance is reduced in the direction of decreasing the pin.
- the continuous sachet P can be fixed so as not to slip.
- the pin 154d is operated in a direction in which the clearance is expanded by the tension acting on the continuous sachet P, thereby sliding the pin 154d.
- the feeding operation of the continuous sachet P can be completed without manually performing the operation work. That is, when the pin 154d is not operated, the final end of the continuous wrapping paper band P remains fixed to the holder 154. In this case, the continuous wrapping bag is directed from the winding operation device 150 toward the inspection device 20. If the operation of releasing the fixation by the pin 154d is not performed at an appropriate timing when the body P is fed, there is a concern that a large load acts on the continuous sachet P and is damaged. However, by using a configuration that allows the pin 154d to be slid naturally in the unlocking direction by using the force acting with the feeding of the continuous packaging bag P, the packaging is performed while always maintaining the optimum tension.
- the bag continuous body P is fed out, and it becomes possible to release the fixation of the final end of the continuous bag continuous body P from the holder 154 at an appropriate timing. Thereby, it is possible to complete the feeding operation of the continuous sachet P without manually performing the sliding operation of the pin 154d.
- FIG. 18 an example in which an arc-shaped contact body material is provided on the surface of the support 152b that contacts the holder 154 is shown. It is not limited to. Specifically, a configuration in which a contact body 170 as shown in FIG. 23 is provided at the base end portion of the rotating shaft 156a may be used in order to make the attachment of the holder 154 easier and to make the rotation smoother.
- the contact body 170 has a circular shape when viewed from the front, but is provided with a tapered portion 172 by chamfering or the like, and has a tapered shape toward the distal end of the rotating shaft 156a. It is formed to become. Accordingly, even when the holder 154 is inserted to the position where it is caught by the contact body 170 when the holder 154 is mounted, the holder 154 slides along the inclination of the tapered portion 172 due to the weight of the holder 154 itself, The rotating shaft 156a is securely attached.
- an outer peripheral portion 176 and an inner peripheral portion 178 are provided concentrically on the surface 174 of the contact body 170, that is, the surface of the holder 154 facing the plate 154b.
- the inner peripheral portion 178 is located on the inner peripheral side (the axial center side of the rotating shaft 156a) with respect to the outer peripheral portion 176, and protrudes from the outer peripheral portion 176 toward the distal end side of the rotating shaft 156a. For this reason, when the holder 154 is mounted on the rotating shaft 156a, the plate 154b of the holder 154 comes into contact with the inner peripheral portion 178, and a certain amount is always between the plate 154b, the outer peripheral portion 176, and the surface of the column 152b. A gap is maintained. Thereby, the holder 154 can maintain smooth rotation.
- the winding operation device 150 can be used as a component of the medicine inspection system 10 in combination with the inspection device 20 as described above. Thereby, supply of the packaging bag continuum P to the inspection device 20 and winding of the packaging bag continuum P discharged from the inspection device 20 are performed, and the inspection of the packaging bag continuum P in the inspection device 20 is performed. Convenience can be improved.
- the medicine inspection system 10 includes the medicine packaging device 200
- the packaging bag continuous body P discharged from the medicine packaging device 200 is wound up by the winding and feeding device 150 and wound up. It is good also as a structure which can draw out the sachet bag continuous body P, and can supply it to the inspection apparatus 20.
- the winding operation device 150 does not necessarily supply (feed out) the packaging bag continuous body P to the inspection device 20 and wind the packaging bag continuous body P discharged from the inspection device 20. It is not necessary to be used for both of them, and only one of the feeding operation and the winding operation may be performed. That is, in the present embodiment, the winding operation device 150 is illustrated as an example in which the winding device and the operation device are integrated, but only one of the function as the winding device or the function as the operation device is provided. It can also be provided. Further, the winding operation device 150 is not necessarily used in combination with the inspection device 20 and the medicine packaging device 200 forming the medicine inspection system 10, and may be used alone.
- an identification medium such as an RF-ID is attached to the holder 154 so that identification information can be input to the identification medium, and the identification information can be read from the identification medium on the winding and feeding device 150 side. It is set as the structure which provided.
- the identification medium can be read by setting the holder 154 by providing an identification medium near the center of the holder 154 and providing a reader near the rotating shaft 156 of the winding / unwinding device 150. To do. Thereby, it is possible to perform inspection while sequentially replacing the prepared holders 154 without mistakes.
- an identification symbol or a character for identifying a prescription made of a barcode or the like may be printed on the final package of the continuous sachet wound around the holder 154.
- an identification symbol or a character for identifying a prescription made of a barcode or the like may be printed on the final package of the continuous sachet wound around the holder 154.
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Abstract
Description
続いて、薬剤鑑査システム10の動作について、特徴的部分を中心に説明する。薬剤鑑査システム10は、先ず制御装置30により鑑査装置20の各部を作動させることにより、各分包袋pに包装されている薬剤の数量や種類を導出する。制御装置30は、導出された薬剤の数量や種類について、処方データと照合することにより鑑査を行う。
上述したように、薬剤鑑査システム10においては、鑑査装置20に搬送装置24が設けられている。鑑査装置20における鑑査精度を向上させるためには、分包袋p(分包袋連続体P)が略真っ直ぐに搬送されることが望ましい。また、分包袋p(分包袋連続体P)を略真っ直ぐに搬送可能とするためには、搬送装置24において構成される搬送経路の幅は、分包袋p(分包袋連続体P)の幅に合わせて作成されることが好ましい。
袋切れ判定処理は、鑑査部32における分包袋の有無を判定するために実施される判定処理である。具体的には、袋切れ判定処理は、鑑査対象である分包袋が鑑査部32に到達したか否かの検知のために使用される。また、袋切れ判定処理は、分包袋連続体Pとして、処方の異なる分包袋を中途に設けた空包を介して連続するように形成されたものが供給される可能性がある場合に、鑑査を終了しても良いのか否かを見極めるためにも使用される。本実施形態の薬剤鑑査システム10においては、搬送幅調整部材110を設置しているか否かによって異なる方法で袋切れ判定を行っている。以下、それぞれの場合について説明する。
搬送幅調整部材110を設置していない場合には、袋切れ判定処理は、撮影装置40によって鑑査部32を写した画像中に、撮影装置40自身が写り込んでいるか否かを基準として、分包袋が鑑査部32に到達しているか否かを判定することにより実施できる。具体的には、鑑査部32の台上に分包袋が未到達である場合には、図20(a)に示すように鑑査部32に相当する領域(鑑査部相当領域α)が略真っ黒に写った画像が得られる。この画像中において、撮影装置40の直下に相当する領域には、撮影装置40自身の像が周囲よりも一際暗い領域(撮影装置像領域β)として写る。そのため、鑑査部相当領域α内に撮影装置像領域βの存在が確認されたことを条件として、制御装置60は、分包袋が鑑査部32に到達していないものと判定する。
続いて、搬送幅調整部材110を設置している場合の袋切れ判定について説明する。搬送幅調整部材110が設置されている場合には、図21に示すようなフローチャートに則って袋切れ判定がなされる。すなわち、先ずステップ1の仕切領域検出工程において、バックライト画像(背面側証明画像)から搬送幅調整部材110の設置領域を検出する画像処理がなされる(図22(a)参照)。ここで、バックライト画像とは、上述したように照明装置28をオフ状態とし、背面照明装置29をオン状態とした状態で撮影装置26で撮影して得られた画像である。また、本実施形態では、背面照明装置29として赤色に発光するものが用いられている。そこで、本実施形態では、バックライト画像をRGB分解した後、Rチャンネルの低輝度領域を抽出する。その後、オープニング処理を施すことにより、左端から右端へと連続している領域以外を除去する。これにより、バックライト画像から搬送幅調整部材110の設置領域を検出することができる。
ここで、薬剤鑑査システム10における鑑査精度をより一層向上させるためには、鑑査対象である分包袋の中心が鑑査部32の中心に到来するように分包袋連続体を配置させることが望ましい。そのため、鑑査対象である分包袋を鑑査部32に移動させる際には、鑑査部32に対して分包袋を位置決め精度良く配置できるよう、何らかの方策を講じることが望ましい。具体的には、例えば分包袋連続体において隣接する分包袋間に形成される溶着部分、あるいはミシン目等の境界d(図26参照)を目印とし、この目印を基準として分包袋(分包袋連続体)の位置を微調整すれば、鑑査部32に対する分包袋の位置決め精度を向上させることが可能である。
ここで、上述した分包袋連続体のように、分包袋が連なった状態で形成される場合には、単一の分包袋連続体に処方の異なるものが一連に形成された、いわゆる連続処方と呼ばれる形態で処方がなされることが想定される。このように、処方の異なる分包袋が単一の分包袋連続体に含まれている場合には、図25(a)に示すように、処方違いの分包袋を区別するために、分包袋連続体の中途に空包peを設けることが望ましい。すなわち、先に鑑査される処方と、これに続いて鑑査される次の処方との間に処方区別用の空包peを設けることが望ましい。
上述した薬剤鑑査システム10のように分包袋連続体Pを取り扱う場合には、分包袋連続体Pをロール状に巻き取り、必要に応じて繰り出して鑑査するようにするようにすれば、一連の作業効率を向上させることができると想定される。そのため、薬剤鑑査システム10は、分包袋連続体Pの巻き取り及び繰り出しを実施可能な巻取操出装置を備えたものであることが望ましい。また、分包袋連続体Pは、薬剤を分包した分包袋が連続したものであるため、巻取操出装置は、巻き取り動作や繰り出し動作に際して分包袋連続体に対して過度に大きな力が作用しないよう、緩やかに作動するものであることが望ましい。このような知見に基づき、薬剤鑑査システム10において好適に利用可能なものの例として、図17及び図18に示した巻取操出装置150を以下において説明する。
20 鑑査装置
50 マーキング装置
59 識別装置
100 搬送装置
108 差込溝
110 搬送幅調整部材
112 差込部
150 巻取操出装置(巻取装置,操出装置)
154 ホルダー
154a 筒部
154b 板
154c ガイド溝
154d ピン
156 動作部
158 弛緩検知装置
160 巻取状態検知装置
164 制御装置
200 薬剤分包装置
210 受渡部
p 分包袋
pe 空包
P 分包袋連続体
S シール部
Claims (17)
- 鑑査対象の分包袋を撮影した画像に基づき、前記分包袋内に収容されている薬剤の数量及び種類のいずれか一方又は双方を鑑査する鑑査装置と、
前記鑑査装置による鑑査結果を前記分包袋に記すマーキング装置とを有し、
前記分包袋が、分包紙の重複部分を圧着させて形成されたシール部を有し、
前記マーキング装置により、前記鑑査結果を示す印が、前記シール部に出力されることを特徴とする薬剤鑑査システム。 - 前記シール部が、圧着により形成された点状のシール痕を多数有するものであることを特徴とする請求項1に記載の薬剤鑑査システム。
- 前記鑑査結果が不良であることを条件として、前記マーキング装置により前記シール部に印が出力されることを特徴とする請求項1又は2に記載の薬剤鑑査システム。
- 空の分包袋に続き、処方に則って薬剤を分包した複数の分包袋が連続的に形成された分包袋連続体を前記鑑査装置に供給することにより、前記分包袋連続体をなす各分包袋について鑑査可能とされており、
前記鑑査結果を示す印とは異なる印が、前記空の分包袋に出力されることを特徴とする請求項1~3のいずれかに記載の薬剤鑑査システム。 - 前記空の分包袋に出力される印の存否を識別可能な識別装置が設けられており、
前記空の分包袋に出力される印が前記識別装置により識別されないことを条件として、マーキング装置において動作不良が生じているものと判定されることを特徴とする請求項4に記載の薬剤鑑査システム。 - 前記マーキング装置が、熱を付与することにより視認不可能な状態にすることが可能なインクにより前記鑑査結果を出力するものであることを特徴とする請求項1~5のいずれかに記載の薬剤鑑査システム。
- 処方に則って薬剤を一包分ずつ分包可能な薬剤分包装置、及び前記鑑査装置の間を、前記分包袋を受け渡し可能に接続する受渡部が設けられていることを特徴とする請求項1~6のいずれかに記載の薬剤鑑査システム。
- 前記鑑査装置が、
鑑査対象の薬剤を収容した分包袋が配置される鑑査部と、
前記鑑査部に配置された分包袋を撮影する撮影装置とを有し、
前記撮影装置によって鑑査部を撮影した画像中に、撮影装置自身が写り込んでいることを条件として、前記鑑査部における分包袋が存在していないとの判定を行うことを特徴とする請求項1~7のいずれかに記載の薬剤鑑査システム。 - 分包紙によって一服用分毎に分包した分包袋が並んだ帯状の分包袋連続体の状態で供給された薬剤につき、各分包袋毎に鑑査可能なものであり、
鑑査対象の薬剤を収容した分包袋が配置される鑑査部と、
前記鑑査部を通過する搬送経路で前記分包袋連続体を搬送可能な搬送装置を有し、
前記搬送装置が、
前記分包袋連続体の搬送方向に沿う方向に延びる搬送幅調整部材を有し、
搬送幅調整部材を搬送方向に対して交差する方向に移動させることにより、前記搬送装置において前記分包袋連続体の搬送に供する搬送領域の幅を調整可能であることを特徴とする薬剤鑑査システム。 - 前記搬送幅調整部材が、板体によって形成されており、
前記搬送装置が、前記搬送幅調整部材を差し込み可能な差込溝を幅方向に複数有し、当該差込溝に前記搬送幅調整部材を差し込むことにより前記分包袋連続体の搬送に供する搬送領域の幅を調整可能であることを特徴とする請求項9に記載の薬剤鑑査システム。 - 鑑査対象の薬剤を収容した分包袋が配置される鑑査部と、
前記鑑査部に配置された分包袋を撮影する撮影装置と、
前記鑑査部を前記撮影装置側から照射可能な正面側照明装置と、
前記鑑査部を前記撮影装置とは反対側から照射可能な背面側照明装置とを有し、
前記正面側照明装置をオン状態とすると共に前記背面側照明装置をオフ状態として前記撮影装置により撮影した正面照明画像、及び前記正面側照明装置をオフ状態とすると共に前記背面側照明装置をオン状態として前記撮影装置により撮影した背面照明画像を用いて前記鑑査部における分包袋の存否を判定する袋切れ判定処理を実施可能なものであり、
前記袋切れ判定処理が、
背面側照明画像から得られた輝度情報に基づいて搬送幅調整部材が設置されている領域を検出する仕切領域検出工程と、
前記仕切領域検出工程によって検出された搬送幅調整部材の設置領域を境界として分割された領域のうち、いずれの領域が鑑査対象の分包袋連続体が供給される領域であるかを特定する鑑査領域特定工程と、
前記正面照明画像から得られた輝度情報から、所定の輝度よりも低輝度である低輝度領域を抽出する低輝度領域抽出工程と、
前記背面照明画像において前記小領域排除工程において導出された所定の大きさ以上の領域に相当する領域内の輝度が、所定の基準輝度よりも高いことを条件として袋切れ状態であるとの判定を行う判定工程とを有することを特徴とする請求項9又は10に記載の薬剤鑑査システム。 - 分包紙によって一服用分毎に分包した分包袋が並んだ帯状の分包袋連続体の巻き取り動作を実行可能な巻取装置であって、
前記分包袋連続体をロール状に巻き取り可能なホルダーと、
前記ホルダーを軸心位置を中心として前記分包袋連続体を巻き取る方向に回転させることが可能な動作部と、
前記ホルダーに対して下方において前記ホルダーに巻き取られている分包袋連続体との距離に応じて検知信号を出力可能な弛緩検知装置と、
前記動作部に対して動作指令を出力することにより、前記ホルダーに対する分包袋連続体の巻き取り動作を実行させることが可能な制御装置とを有し、
前記ホルダーに対して前記分包袋連続体を巻き取る際に、前記分包袋連続体と前記弛緩検知装置との距離が所定の巻取指示距離以下となるまで近接した状態になったことを示す検知信号が出力されることを条件として、前記制御装置が前記分包袋連続体の巻き取り動作を進行させることを特徴とする巻取装置。 - 分包紙によって一服用分毎に分包した分包袋が並んだ帯状の分包袋連続体の巻き取り動作を実行可能な巻取装置であって、
前記分包袋連続体をロール状に巻き取り可能なホルダーと、
前記ホルダーを軸心位置を中心として前記分包袋連続体を巻き取る方向に回転させることが可能な動作部と、
ホルダーに対して分包袋連続体の巻き取り径方向に離れた位置に配置され、ホルダーに巻き取られた分包袋連続体との距離に応じて検知信号を出力可能な巻取状態検知装置と、
前記動作部に対して動作指令を出力することにより、前記ホルダーに対する分包袋連続体の巻き取り動作を実行させることが可能な制御装置とを有し、
前記巻取状態検知手段と分包袋連続体との距離が所定の巻取上限距離以下になったことを示す検知信号が出力されることを条件として、前記制御装置が巻き取り動作を停止させることを特徴とする巻取装置。 - 分包紙によって一服用分毎に分包した分包袋が並んだ帯状の分包袋連続体をロール状に保持可能なホルダーと、
前記ホルダーを軸心位置を中心として前記分包袋連続体を繰り出す方向に回転させることが可能な動作部と、
前記ホルダーに対して下方において前記ホルダーに巻き取られている分包袋連続体との距離に応じて検知信号を出力可能な弛緩検知装置と、
前記動作部に対して動作指令を出力することにより、前記ホルダーにおける分包袋連続体の繰り出し動作を実行させることが可能な制御装置とを有し、
前記ホルダーに巻き取られている前記分包袋連続体を繰り出させる際に、前記分包袋連続体と前記弛緩検知装置との距離が所定の操出指示距離以下となるまで近接した状態になったことを示す検知信号が出力されることを条件として、前記制御装置が前記分包袋連続体の繰り出し動作を停止あるいは繰り出し速度を低下させることを特徴とする操出装置。 - 分包紙によって一服用分毎に分包した分包袋が並んだ帯状の分包袋連続体をロール状に保持可能なホルダーであって、
前記分包袋連続体が巻き付けられる筒部と、
前記筒部の両端部に設けられた一対の側板とを有し、
前記一対の側板間に亘って挿通されたピンとを有し、
前記ピンが摺動可能なガイド溝が、前記一対の側板のそれぞれに、前記筒部の外周に沿って延びるように形成されており、
前記ガイド溝に沿って前記ピンを周方向一方側に摺動させることにより、前記筒部の外周面と前記ピンとのクリアランスが小さくなり前記分包袋連続体を固定することが可能であり、
前記ピンを逆方向に摺動させることにより前記クリアランスが大きくなり、前記分包袋連続体の固定を解除することが可能であることを特徴とするホルダー。 - 請求項12又は13に記載の巻取装置、及び/又は請求項14に記載の操出装置と、
鑑査対象の分包袋を撮影した画像に基づき、前記分包袋内に収容されている薬剤の数量及び種類のいずれか一方又は双方を鑑査する鑑査装置とを備えており、
前記鑑査装置に対する分包袋連続体の供給、及び前記鑑査装置から排出された分包袋連続体の巻き取りのいずれか一方又は双方を前記巻取操出装置が実施可能であることを特徴とする薬剤鑑査システム。 - 分包紙によって一服用分毎に分包した分包袋が並んだ帯状の分包袋連続体の状態で供給された薬剤につき、各分包袋毎に鑑査可能なものであり、
鑑査対象の薬剤を収容した分包袋が配置される鑑査部と、
前記鑑査部に配置された分包袋を撮影する撮影装置と、
鑑査対象の分包袋を撮影した画像に基づき、前記分包袋内に収容されている薬剤の数量及び種類のいずれか一方又は双方を鑑査する鑑査手段とを有し、
前記分包袋連続体が、隣接する分包袋の間に前記分包袋連続体の幅方向に延びるように形成された境界を有し、
鑑査対象である分包袋の長さの既定値を取得する既定値取得手段と、
前記分包袋連続体を撮影した画像に基づき、鑑査対象である分包袋と、前記分包袋連続体の供給方向上流側、及び下流側に隣接する他の分包袋との境界として想定される一又は複数の境界候補をそれぞれ上流側境界候補、及び下流側境界候補として導出する境界候補導出手段と、
前記上流側境界候補及び下流側境界候補についての位置情報を取得する位置情報取得手段と、
前記上流側境界候補及び前記下流側境界候補の組み合わせ候補のそれぞれについて、前記位置情報取得手段によって取得された位置情報に基づく演算を実施し、鑑査対象である分包袋の長さの候補値を導出する候補値導出手段と、
前記候補値導出手段によって導出された前記候補値のうち、鑑査対象である分包袋の長さの既定値に近似したものを選定し、選定された候補値を構成する前記上流側境界候補及び前記下流側境界候補の組み合わせを、鑑査対象である分包袋の上流側及び下流側に位置する境界として定める境界規定手段とを有することを特徴とする薬剤鑑査システム。
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CN201380063124.8A CN105188637B (zh) | 2012-10-03 | 2013-09-20 | 药剂检查系统、卷绕装置、送料装置、及保持器 |
KR1020157011370A KR102110958B1 (ko) | 2012-10-03 | 2013-09-20 | 약제 감사 시스템, 권취 장치, 조출 장치 및 홀더 |
US14/433,633 US10858134B2 (en) | 2012-10-03 | 2013-09-20 | Medicine inspection system, winding device, feed device, and holder |
EP13843877.5A EP2905010A4 (en) | 2012-10-03 | 2013-09-20 | MEDICAMENT TESTING SYSTEM, WINDING DEVICE, FEEDING DEVICE AND HOLDER |
JP2014539667A JP6287844B2 (ja) | 2012-10-03 | 2013-09-20 | 薬剤鑑査システム |
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Cited By (16)
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CN104443543A (zh) * | 2014-12-02 | 2015-03-25 | 成都三可实业有限公司 | 一种高良品率糖果内盒包装设备 |
CN104670574A (zh) * | 2015-02-13 | 2015-06-03 | 安徽永成电子机械技术有限公司 | 一种多功能连续式热封口机 |
WO2017002713A1 (ja) * | 2015-06-29 | 2017-01-05 | 株式会社湯山製作所 | 薬剤払出装置 |
US10625885B2 (en) | 2015-06-29 | 2020-04-21 | Yuyama Mfg. Co., Ltd. | Medicine dispensing apparatus |
JPWO2017119276A1 (ja) * | 2016-01-06 | 2018-11-08 | 株式会社湯山製作所 | 鑑査支援システム、錠剤分包装置、分包制御プログラム |
WO2017119276A1 (ja) * | 2016-01-06 | 2017-07-13 | 株式会社湯山製作所 | 鑑査支援システム、錠剤分包装置、分包制御プログラム |
JP2018082992A (ja) * | 2016-11-25 | 2018-05-31 | 株式会社タカゾノテクノロジー | 線引き具 |
JP2018140060A (ja) * | 2017-02-28 | 2018-09-13 | 株式会社トーショー | 錠剤計数監査装置 |
JP2019017549A (ja) * | 2017-07-13 | 2019-02-07 | 株式会社タカゾノテクノロジー | 薬剤包装装置 |
JP2021028033A (ja) * | 2018-06-19 | 2021-02-25 | 株式会社湯山製作所 | 薬剤仕分装置及び分包システム |
JPWO2021172288A1 (ja) * | 2020-02-26 | 2021-09-02 | ||
WO2021172288A1 (ja) * | 2020-02-26 | 2021-09-02 | 富士フイルム富山化学株式会社 | 薬剤識別装置 |
JP7282978B2 (ja) | 2020-02-26 | 2023-05-29 | 富士フイルム富山化学株式会社 | 薬剤識別装置 |
JP6955240B1 (ja) * | 2020-07-20 | 2021-10-27 | 株式会社トーショー | 薬剤包装装置及び薬剤分包機 |
WO2022019216A1 (ja) * | 2020-07-20 | 2022-01-27 | 株式会社トーショー | 薬剤包装装置及び薬剤分包機 |
JP2022020489A (ja) * | 2020-07-20 | 2022-02-01 | 株式会社トーショー | 薬剤包装装置及び薬剤分包機 |
Also Published As
Publication number | Publication date |
---|---|
US10961004B2 (en) | 2021-03-30 |
US10858134B2 (en) | 2020-12-08 |
JP2018020247A (ja) | 2018-02-08 |
JP6801746B2 (ja) | 2020-12-16 |
JP6287844B2 (ja) | 2018-03-07 |
JP6551702B2 (ja) | 2019-07-31 |
CN105188637B (zh) | 2020-01-03 |
KR20150065811A (ko) | 2015-06-15 |
EP3192486A2 (en) | 2017-07-19 |
JP2017047975A (ja) | 2017-03-09 |
KR102110958B1 (ko) | 2020-05-14 |
KR20200053643A (ko) | 2020-05-18 |
CN105188637A (zh) | 2015-12-23 |
EP2905010A4 (en) | 2016-08-31 |
CN109592135A (zh) | 2019-04-09 |
CN109592135B (zh) | 2021-06-01 |
JPWO2014054447A1 (ja) | 2016-08-25 |
EP2905010A1 (en) | 2015-08-12 |
KR102223436B1 (ko) | 2021-03-05 |
JP6288198B2 (ja) | 2018-03-07 |
US20180312285A1 (en) | 2018-11-01 |
US20150266604A1 (en) | 2015-09-24 |
EP3192486A3 (en) | 2017-09-13 |
JP2019155143A (ja) | 2019-09-19 |
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