TWM609526U - Atomic layer deposition device for forming thin film on powder - Google Patents
Atomic layer deposition device for forming thin film on powder Download PDFInfo
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Abstract
本新型提供一種在粉末上形成薄膜的原子層沉積裝置,主要包括一真空腔體、一軸封裝置及一驅動單元。軸封裝置包括一外管體及一內管體,其中內管體設置在外管體的容置空間內。驅動單元透過外管體驅動真空腔體轉動,以攪動真空腔體的反應空間內的粉末。內管體的連接空間內設置一抽氣管線及一進氣管線,其中抽氣管線用以抽出反應空間內的氣體。進氣管線用以將非反應氣體輸送至反應空間,以揚起反應空間內的粉末,並用以將前驅物氣體輸送至反應空間,藉此在粉末的表面形成厚度均勻的薄膜。The invention provides an atomic layer deposition device for forming a thin film on powder, which mainly includes a vacuum chamber, a shaft sealing device and a driving unit. The shaft sealing device includes an outer tube body and an inner tube body, wherein the inner tube body is arranged in the accommodating space of the outer tube body. The driving unit drives the vacuum chamber to rotate through the outer tube to agitate the powder in the reaction space of the vacuum chamber. An air extraction line and an air intake line are arranged in the connection space of the inner tube body, wherein the air extraction line is used for extracting the gas in the reaction space. The gas inlet line is used to transport the non-reactive gas to the reaction space to raise the powder in the reaction space, and to transport the precursor gas to the reaction space, thereby forming a thin film with uniform thickness on the surface of the powder.
Description
本新型有關於一種在粉末上形成薄膜的原子層沉積裝置,可透過轉動真空腔體及輸送非反應氣體至真空腔體內,使得粉末擴散到真空腔體的反應空間,並有利於在粉末的表面形成厚度均勻的薄膜。This model relates to an atomic layer deposition device that forms a thin film on powder. It can rotate the vacuum chamber and deliver non-reactive gas to the vacuum chamber, so that the powder diffuses into the reaction space of the vacuum chamber and is beneficial to the surface of the powder. A thin film of uniform thickness is formed.
奈米顆粒(nanoparticle)一般被定義為在至少一個維度上小於100奈米的顆粒,奈米顆粒與宏觀物質在物理及化學上的特性截然不同。一般而言,宏觀物質的物理特性與本身的尺寸無關,但奈米顆粒則非如此,奈米顆粒在生物醫學、光學和電子等領域都具有潛在的應用。Nanoparticles are generally defined as particles smaller than 100 nanometers in at least one dimension. Nanoparticles and macroscopic substances have completely different physical and chemical properties. Generally speaking, the physical properties of macroscopic substances have nothing to do with their size, but nano particles are not the case. Nano particles have potential applications in biomedicine, optics, and electronics.
量子點(Quantum Dot)是半導體的奈米顆粒,目前研究的半導體材料為II-VI材料,如ZnS、CdS、CdSe等,其中又以CdSe最受到矚目。量子點的尺寸通常在2至50奈米之間,量子點被紫外線照射後,量子點中的電子會吸收能量,並從價帶躍遷到傳導帶。被激發的電子從傳導帶回到價帶時,會通過發光釋放出能量。Quantum dots (Quantum Dot) are semiconductor nano-particles. The currently studied semiconductor materials are II-VI materials, such as ZnS, CdS, CdSe, etc., of which CdSe has attracted the most attention. The size of quantum dots is usually between 2 and 50 nanometers. After the quantum dots are irradiated with ultraviolet light, the electrons in the quantum dots will absorb energy and transition from the valence band to the conduction band. When the excited electron returns from the conduction band to the valence band, it releases energy through light emission.
量子點的能隙與尺寸大小相關,量子點的尺寸越大能隙越小,經照射後會發出波長較長的光,量子點的尺寸越小則能隙越大,經照射後會發出波長較短的光。例如5到6奈米的量子點會發出橘光或紅光,而2到3奈米的量子點則會發出藍光或綠光,當然光色取決於量子點的材料組成。The energy gap of a quantum dot is related to the size. The larger the size of the quantum dot, the smaller the energy gap, and will emit light with a longer wavelength after irradiation. The smaller the size of the quantum dot, the larger the energy gap, and the wavelength will be emitted after irradiation. Shorter light. For example, quantum dots of 5 to 6 nanometers emit orange or red light, while quantum dots of 2 to 3 nanometers emit blue or green light. Of course, the light color depends on the material composition of the quantum dots.
應用量子點的發光二極體(LED)產生的光可接近連續光譜,同時具有高演色性,並有利於提高發光二極體的發光品質。此外亦可透過改變量子點的尺寸調整發射光的波長,使得量子點成為新一代發光裝置及顯示器的發展重點。Light-emitting diodes (LEDs) using quantum dots produce light that can be close to a continuous spectrum, have high color rendering properties, and help improve the luminous quality of the light-emitting diodes. In addition, the wavelength of the emitted light can be adjusted by changing the size of the quantum dots, making the quantum dots the development focus of a new generation of light-emitting devices and displays.
量子點雖然具有上述的優點及特性,但在應用或製造的過程中容易產生團聚現象。此外量子點具有較高的表面活性,並容易與空氣及水氣發生反應,進而縮短量子點的壽命。Although quantum dots have the above-mentioned advantages and characteristics, they are prone to agglomeration during the application or manufacturing process. In addition, quantum dots have high surface activity, and easily react with air and water vapor, thereby shortening the lifespan of quantum dots.
具體來說,將量子點製作成為發光二極體的密封膠時,可能會產生團聚效應,而降低了量子點的光學性能。此外,量子點在製作成發光二極體的密封膠後,外界的氧或水氣仍可能會穿過密封膠而接觸量子點的表面,導致量子點氧化,並影響量子點及發光二極體的效能或使用壽命。量子點的表面缺陷及懸空鍵(dangling bonds)亦可能造成非輻射復合(nonradiative recombination),同樣會影響量子點的發光效率。Specifically, when the quantum dots are made into a sealant for light-emitting diodes, agglomeration effect may occur, which reduces the optical performance of the quantum dots. In addition, after quantum dots are made into the sealant of light-emitting diodes, external oxygen or moisture may still pass through the sealant and contact the surface of the quantum dots, causing the quantum dots to oxidize and affect the quantum dots and light-emitting diodes. The effectiveness or service life of the product. Surface defects and dangling bonds of quantum dots may also cause nonradiative recombination, which also affects the luminous efficiency of quantum dots.
目前業界主要透過原子層沉積(atomic layer deposition,ALD)在量子點的表面形成一層奈米厚度的薄膜,或者是在量子點的表面形成多層薄膜,以形成量子井結構。At present, the industry mainly uses atomic layer deposition (ALD) to form a nanometer-thick film on the surface of quantum dots, or form a multilayer film on the surface of quantum dots to form a quantum well structure.
原子層沉積可以在基板上形成厚度均勻的薄膜,並可有效控制薄膜的厚度,理論上亦適用於三維的量子點。量子點靜置在承載盤時,相鄰的量子點之間會存在接觸點,使得原子層沉積的前驅物氣體無法接觸這些接觸點,並導致無法在所有的奈米顆粒的表面皆形成厚度均勻的薄膜。Atomic layer deposition can form a thin film with uniform thickness on the substrate, and can effectively control the thickness of the thin film. In theory, it is also suitable for three-dimensional quantum dots. When the quantum dots are placed on the carrier plate, there will be contact points between adjacent quantum dots, so that the precursor gas deposited by the atomic layer cannot contact these contact points, and it is impossible to form a uniform thickness on the surface of all nano particles.的膜。 The film.
為了解決上述先前技術面臨的問題,本新型提出一種在粉末上形成薄膜的原子層沉積裝置,可於原子層沉積製程中充份攪拌粉末,使得粉末充滿整個真空腔體的反應空間,並減少各個粉末之間的接觸點,以利於在各個粉末的表面上形成厚度均勻的薄膜。In order to solve the above-mentioned problems faced by the prior art, the present invention proposes an atomic layer deposition device that forms a thin film on powder, which can fully agitate the powder during the atomic layer deposition process, so that the powder fills the entire reaction space of the vacuum chamber and reduces The points of contact between the powders facilitate the formation of a thin film of uniform thickness on the surface of each powder.
本新型的一目的,在於提供一種在粉末上形成薄膜的原子層沉積裝置,主要包括一驅動單元、一軸封裝置及一真空腔體,其中驅動單元透過軸封裝置連接並驅動真空腔體轉動。軸封裝置包括一外管體及一內管體,其中內管體位於外管體的容置空間。驅動單元透過外管體連接真空腔體,並透過外管體帶動真空腔體轉動。An object of the present invention is to provide an atomic layer deposition device for forming a thin film on powder, which mainly includes a driving unit, a shaft sealing device and a vacuum chamber, wherein the driving unit is connected through the shaft sealing device and drives the vacuum chamber to rotate. The shaft sealing device includes an outer tube body and an inner tube body, wherein the inner tube body is located in the accommodating space of the outer tube body. The driving unit is connected to the vacuum chamber through the outer tube body, and drives the vacuum chamber to rotate through the outer tube body.
內管體包括一連接空間,並可將至少一抽氣管線、至少一進氣管線、至少一非反應氣體輸送管線、至少一加熱器及/或至少一溫度感測單元設置在內管體的連接空間內。抽氣管線用以抽出真空腔體的反應空間內的氣體,進氣管線用以將前驅物氣體及/或非反應氣體輸送至反應空間,以在粉末的表面形成薄膜。驅動單元可帶動真空腔體轉動,而進氣管線則可增大輸送至真空腔體的非反應氣體的流量,使得粉末擴散到反應空間內的各個區域,以減少各個粉末之間的接觸點,而有利於在各個粉末的表面形成厚度均勻的薄膜。此外驅動單元帶動外管體及真空腔體轉動時,內管體及內部的抽氣管線、進氣管線及/或非反應氣體輸送管線會保持不動,以穩定傳送至真空腔體的非反應氣體及前驅物氣體。The inner tube body includes a connection space, and at least one gas extraction line, at least one gas inlet line, at least one non-reactive gas delivery line, at least one heater and/or at least one temperature sensing unit can be arranged in the inner tube body. Connect the space. The air extraction line is used to extract the gas in the reaction space of the vacuum chamber, and the air intake line is used to transport the precursor gas and/or non-reactive gas to the reaction space to form a film on the surface of the powder. The driving unit can drive the vacuum chamber to rotate, and the air inlet pipeline can increase the flow of non-reactive gas delivered to the vacuum chamber, so that the powder diffuses to various areas in the reaction space to reduce the contact points between the various powders. It is beneficial to form a thin film with uniform thickness on the surface of each powder. In addition, when the driving unit drives the outer tube body and the vacuum chamber to rotate, the inner tube body and the internal gas extraction pipeline, inlet pipeline and/or non-reactive gas delivery pipeline will remain stationary to stabilize the non-reactive gas delivered to the vacuum chamber. And precursor gas.
本新型的一目的,在於提供一種在粉末上形成薄膜的原子層沉積裝置,主要包括一驅動單元、一軸封裝置及一真空腔體,其中驅動單元透過軸封裝置連接真空腔體。此外將一加熱裝置覆蓋在真空腔體的側表面,並用以加熱真空腔體的反應空間,以提高反應空間內的溫度。此外在加熱的過程中,驅動單元會帶動真空腔體轉動,並充分翻攪反應空間內的粉末,使得反應空間內所有粉末皆具有相近的溫度。An object of the present invention is to provide an atomic layer deposition device for forming a thin film on powder, which mainly includes a driving unit, a shaft sealing device and a vacuum chamber, wherein the driving unit is connected to the vacuum chamber through the shaft sealing device. In addition, a heating device is covered on the side surface of the vacuum cavity and used to heat the reaction space of the vacuum cavity to increase the temperature in the reaction space. In addition, during the heating process, the driving unit will drive the vacuum chamber to rotate and fully stir the powder in the reaction space, so that all the powder in the reaction space has a similar temperature.
本新型的一目的,在於提供一種在粉末上形成薄膜的原子層沉積裝置,主要於一承載板上設置一驅動單元、一軸封裝置及一真空腔體,其中承載板透過至少一連接軸連接一固定架,並以連接軸為軸心相對於固定架轉動。承載板轉動時會帶動驅動單元、軸封裝置及真空腔體轉動,並可依據製程的需求調整真空腔體的傾斜角度,以利於在各個粉末的表面上形成厚度均勻的薄膜。An object of the present invention is to provide an atomic layer deposition device for forming a thin film on powder, which is mainly provided with a driving unit, a shaft sealing device and a vacuum chamber on a carrier plate, wherein the carrier plate is connected to one through at least one connecting shaft. The fixed frame rotates relative to the fixed frame with the connecting shaft as the axis. When the bearing plate rotates, the drive unit, the shaft seal device and the vacuum chamber are rotated, and the inclination angle of the vacuum chamber can be adjusted according to the requirements of the manufacturing process, so as to facilitate the formation of a thin film of uniform thickness on the surface of each powder.
為了達到上述的目的,本新型提出一種在粉末上形成薄膜的原子層沉積裝置,包括:一真空腔體,包括一蓋板及一腔體,其中蓋板覆蓋腔體,並在蓋板及腔體之間形成一反應空間用以容置複數個粉末;一軸封裝置,包括一外管體及一內管體,其中外管體具有一容置空間,用以容置內管體,而內管體則具有一連接空間;一驅動單元,透過軸封裝置的外管體連接真空腔體,並經由外管體帶動真空腔體相對於內管體轉動;一過濾單元,設置在內管體或腔體上;至少一抽氣管線,位於內管體的連接空間內,其中抽氣管線經由過濾單元流體連接真空腔體的反應空間,並用以抽出反應空間內的一氣體;及至少一進氣管線,位於內管體的連接空間內,其中進氣管線經由過濾單元流體連接真空腔體的反應空間,並用以將一前驅物或一非反應氣體輸送至反應空間,其中非反應氣體用以吹動反應空間內的粉末。In order to achieve the above-mentioned purpose, the present invention proposes an atomic layer deposition device for forming a thin film on powder, which includes: a vacuum chamber, including a cover plate and a cavity, wherein the cover plate covers the cavity and is placed on the cover plate and the cavity. A reaction space is formed between the bodies for accommodating a plurality of powders; a shaft sealing device includes an outer tube body and an inner tube body, wherein the outer tube body has an accommodating space for accommodating the inner tube body, and The tube body has a connecting space; a driving unit, which is connected to the vacuum chamber through the outer tube body of the shaft sealing device, and drives the vacuum chamber to rotate relative to the inner tube body through the outer tube body; a filter unit is arranged in the inner tube body Or on the cavity; at least one gas extraction line located in the connecting space of the inner tube body, wherein the gas extraction line is fluidly connected to the reaction space of the vacuum chamber via the filter unit, and is used to extract a gas in the reaction space; and at least one inlet The gas pipeline is located in the connection space of the inner tube body, wherein the gas inlet pipeline is fluidly connected to the reaction space of the vacuum chamber via the filter unit, and is used to transport a precursor or a non-reactive gas to the reaction space, wherein the non-reactive gas is used for Blow the powder in the reaction space.
所述的在粉末上形成薄膜的原子層沉積裝置,其中進氣管線包括至少一非反應氣體輸送管線,位於內管體內,流體連接真空腔體的反應空間,並用以非反應氣體輸送至真空腔體的反應空間內,以吹動反應空間內的粉末。In the atomic layer deposition device for forming a thin film on powder, the gas inlet pipeline includes at least one non-reactive gas delivery pipeline located in the inner tube, fluidly connected to the reaction space of the vacuum chamber, and used to deliver the non-reactive gas to the vacuum chamber In the reaction space of the body, to blow the powder in the reaction space.
所述的在粉末上形成薄膜的原子層沉積裝置,其中軸封裝置為一磁流體軸封。In the atomic layer deposition device for forming a thin film on powder, the shaft seal device is a magnetic fluid shaft seal.
所述的在粉末上形成薄膜的原子層沉積裝置,包括至少一齒輪連接驅動單元及軸封裝置的外管體,驅動單元經由齒輪帶動軸封裝置的外管體及真空腔體相對於內管體轉動。The atomic layer deposition device for forming a thin film on powder includes at least one gear connecting the outer tube body of the driving unit and the shaft sealing device. The driving unit drives the outer tube body and the vacuum chamber of the shaft sealing device relative to the inner tube through the gear. Body rotation.
所述的在粉末上形成薄膜的原子層沉積裝置,包括一齒輪蓋板用以覆蓋齒輪。The atomic layer deposition device for forming a thin film on powder includes a gear cover plate for covering the gear.
所述的在粉末上形成薄膜的原子層沉積裝置,其中蓋板的內表面設置一監控晶圓。In the atomic layer deposition device for forming a thin film on powder, a monitoring wafer is arranged on the inner surface of the cover plate.
所述的在粉末上形成薄膜的原子層沉積裝置,包括一檢視孔位於蓋板上。The atomic layer deposition device for forming a thin film on powder includes a viewing hole on the cover plate.
所述的在粉末上形成薄膜的原子層沉積裝置,其中過濾單元位於內管體連接反應空間的一端。In the atomic layer deposition device for forming a thin film on powder, the filter unit is located at one end of the inner tube body connected to the reaction space.
所述的在粉末上形成薄膜的原子層沉積裝置,包括一加熱器及一溫度感測單元設置在內管體,加熱器用以加熱內管體的連接空間及真空腔體的反應空間,而溫度感測單元則用以量測內管體的連接空間的溫度。The atomic layer deposition device for forming a thin film on powder includes a heater and a temperature sensing unit arranged in the inner tube body. The heater is used to heat the connection space of the inner tube body and the reaction space of the vacuum chamber, and the temperature The sensing unit is used to measure the temperature of the connecting space of the inner tube body.
所述的在粉末上形成薄膜的原子層沉積裝置,包括至少一加熱裝置位於真空腔體的周圍,並用以加熱真空腔體的反應空間。The atomic layer deposition device for forming a thin film on powder includes at least one heating device located around the vacuum cavity and used for heating the reaction space of the vacuum cavity.
所述的在粉末上形成薄膜的原子層沉積裝置,包括一承載板及至少一固定架,承載板用以承載驅動單元、真空腔體及軸封裝置,承載板透過至少一連接軸連接固定架,並以連接軸為軸心相對於固定架轉動,以改變驅動單元、真空腔體及軸封裝置的仰角。The atomic layer deposition device for forming a thin film on powder includes a carrying plate and at least one fixing frame. The carrying plate is used to carry the driving unit, the vacuum chamber and the shaft sealing device. The carrying plate is connected to the fixing frame through at least one connecting shaft. , And use the connecting shaft as the axis to rotate relative to the fixed frame to change the elevation angle of the drive unit, the vacuum chamber and the shaft seal device.
所述的在粉末上形成薄膜的原子層沉積裝置,其中內管體由外管體的容置空間延伸至真空腔體的反應空間,並在反應空間內形成一管體凸部。In the atomic layer deposition device for forming a thin film on powder, the inner tube extends from the accommodating space of the outer tube to the reaction space of the vacuum chamber, and a tube protrusion is formed in the reaction space.
請參閱圖1、圖2及圖3,分別為本新型在粉末上形成薄膜的原子層沉積裝置一實施例的立體示意圖、剖面示意圖及部分構造的剖面示意圖。如圖所示,在粉末上形成薄膜的原子層沉積裝置10主要包括一真空腔體11、一軸封裝置13及一驅動單元15,其中驅動單元15透過軸封裝置13連接真空腔體11,並帶動真空腔體11轉動。Please refer to FIG. 1, FIG. 2 and FIG. 3, which are respectively a three-dimensional schematic diagram, a schematic cross-sectional schematic diagram, and a schematic cross-sectional schematic diagram of a partial structure of an atomic layer deposition apparatus for forming a thin film on a powder. As shown in the figure, the atomic
真空腔體11內具有一反應空間12,用以容置複數個粉末121,其中粉末121可以是量子點(Quantum Dot),例如ZnS、CdS、CdSe等II-VI半導體材料,而形成在量子點上的薄膜可以是三氧化二鋁(Al2O3)。真空腔體11可包括一蓋板111及一腔體113,其中蓋板111的一內表面1111用以覆蓋腔體113,並在兩者之間形成反應空間12。此外亦可於蓋板111上設置一檢視孔117,使用者可透過檢視孔117觀看反應空間12內的粉末121。例如可於蓋板111上設置一穿孔,並於穿孔上設置耐熱玻璃,以在蓋板111上形成檢視孔117。The
在本新型一實施例中,可於蓋板111的內表面1111設置一監控晶圓115,當蓋板111覆蓋腔體113時,監控晶圓115會位於反應空間12內。在反應空間12內進行原子層沉積時,監控晶圓115的表面會形成薄膜。在實際應用時可進一步量測監控晶圓115表面的薄膜厚度與粉末121表面的薄膜厚度,並計算出兩者之間的關係。而後便可透過量測監控晶圓115表面的薄膜厚度,換算出粉末121表面的薄膜厚度。In an embodiment of the present invention, a
軸封裝置13包括一外管體131及一內管體133,其中外管體131具有一容置空間132,而內管體133則具有一連接空間134,例如外管體131及內管體133可為空心柱狀體。外管體131的容置空間132用以容置內管體133,其中外管體131及內管體133同軸設置。The
在本新型一實施例中,軸封裝置13可以是一般常見的軸封,主要用以隔離真空腔體11的反應空間12與外部的空間,以維持反應空間12的真空。在本新型另一實施例中,軸封裝置13可以是磁流體軸封,並包括複數個軸承137、至少一永久磁鐵135、至少一磁極片136及至少一磁性流體138,其中軸承137、永久磁鐵135、磁極片136及磁性流體138設置在外管體131與內管體133之間的容置空間132。In an embodiment of the present invention, the
具體而言,軸承137套設在內管體133的外表面,並位於內管體133及外管體131之間,使得外管體131可相對於內管體133轉動。永久磁鐵135設置在外管體131的內表面,並位於兩個軸承137之間。兩個磁極片136設置在外管體131的內表面,並分別位於永久磁鐵135及兩個軸承137之間。磁極片136與內管體133的外表面之間具有一間隙,並將磁性流體138設置在間隙內。上述關於磁流體軸封的構造僅為本新型一實施例,並非本新型權利範圍的限制。Specifically, the
驅動單元15透過外管體131動力連接真空腔體11,並透過外管體131帶動真空腔體11轉動。此外驅動單元15並未連接內管體133,因此驅動單元15帶動外管體131及真空腔體11轉動時,內管體133不會隨著轉動。The driving
驅動單元15可帶動外管體131及真空腔體11以同一方向持續轉動,例如順時針或逆時針方向持續轉動。在不同實施例中,驅動單元15可帶動外管體131及真空腔體11以順時針的方向旋轉一特定角度後,再以逆時針的方向旋轉特定角度,例如特定角度可為360度。真空腔體11轉動時,會攪拌反應空間12內的粉末121,以利於粉末121與前驅物氣體接觸。The driving
在本新型一實施例中,驅動單元15可為馬達,透過至少一齒輪14連接外管體131,並經由齒輪14帶動外管體131及真空腔體11相對於內管體133轉動。驅動單元15可連接一第一齒輪141,而外管體131則連接一第二齒輪143,其中第一齒輪141嚙合第二齒輪143。當驅動單元15帶動第一齒輪141轉動時,第一齒輪141會帶動嚙合的第二齒輪143、外管體131及真空腔體11轉動。在本新型一實施例中,第一齒輪141及第二齒輪143可為斜齒輪。In an embodiment of the present invention, the driving
內管體133的連接空間134內可設置至少一抽氣管線171、至少一進氣管線173、至少一非反應氣體輸送管線175、一加熱器177及/或一溫度感測單元179,如圖2及圖3所示。The connecting
抽氣管線171流體連接真空腔體11的反應空間12,並用以抽出反應空間12內的氣體,使得反應空間12為真空狀態,以進行後續的原子層沉積製程。具體而言抽氣管線171可連接一幫浦,並透過幫浦抽出反應空間12內的氣體。The
進氣管線173流體連接真空腔體11的反應空間12,並用以將一前驅物或一非反應氣體輸送至反應空間12,其中非反應氣體可以是氮氣或氬氣等惰性氣體。例如進氣管線173可透過閥件組連接一前驅物儲存槽及一非反應氣體儲存槽,並透過閥件組將前驅物氣體輸送至反應空間12內,使得前驅物氣體沉積在粉末121表面。在實際應用時,進氣管線173可能會將一載送氣體(carrier gas)及前驅物氣體一起輸送到反應空間12內。而後透過閥件組將非反應氣體輸送至反應空間12內,以去除反應空間12內的前驅物氣體。在本新型一實施例中,進氣管線173可連接複數個分枝管線,並分別透過各個分枝管線將不同的前驅物氣體依序輸送至反應空間12內。The
此外可增大進氣管線173輸送至反應空間12的非反應氣體的流量,並透過非反應氣體吹動反應空間12內的粉末121,使得粉末121受到非反應氣體的帶動,而擴散到反應空間12的各個區域。In addition, the flow rate of the non-reactive gas delivered by the
在本新型一實施例中,進氣管線173可包括至少一非反應氣體輸送管線175流體連接真空腔體11的反應空間12,並用以將非反應氣體輸送至反應空間12,例如非反應氣體輸送管線175可透過閥件組連接一氮氣儲存槽,並透過閥件組將氮氣輸送至反應空間12。非反應氣體用以吹動反應空間12內的粉末121,配合驅動單元15驅動真空腔體11轉動,將可有效且均勻的翻攪反應空間12內的粉末121,並有利於在各個粉末121的表面沉積厚度均勻的薄膜。In an embodiment of the present invention, the
在粉末上形成薄膜的原子層沉積裝置10的進氣管線173及非反應氣體輸送管線175都是用以將非反應氣體輸送至反應空間12,其中進氣管線173輸送的非反應氣體的流量較小,主要用以去除反應空間12內的前驅物氣體,而非反應氣體輸送管線175輸送的非反應氣體的流量較大,主要用以吹動反應空間12內的粉末121。此外進氣管線173及非反應氣體輸送管線175所傳輸的非反應氣體可以是相同或不同的氣體。Both the
具體而言,進氣管線173及非反應氣體輸送管線175將非反應氣體輸送至反應空間12的時間點不同,因此在實際應用時可不設置非反應氣體輸送管線175,並調整進氣管線173在不同時間點輸送的非反應氣體的流量。在去除反應空間12內的前驅物氣體時,可降低進氣管線173輸送至反應空間12的非反應氣體的流量,而要吹動反應空間12內的粉末121時,則增加進氣管線173輸送至反應空間12的非反應氣體的流量。Specifically, the time points at which the
在本新型一實施例中,內管體133或腔體113上可設置一過濾單元,例如於連接反應空間12的一端設置過濾單元139,其中抽氣管線171經由過濾單元139流體連接反應空間12,並經由過濾單元139抽出反應空間12內的氣體。過濾單元139主要用以過濾反應空間12內的粉末121,以避免粉末121在抽氣的過程中進入抽氣管線171內,而造成粉末121的損耗。In an embodiment of the present invention, a filter unit may be provided on the
進氣管線173可經由過濾單元139流體連接反應空間12,並經由過濾單元139將前驅物氣體或非反應氣體輸送至反應空間12。此外非反應氣體輸送管線175可經由過濾單元139流體連接反應空間12,並經由過濾單元139將非反應氣體輸送至反應空間12。進氣管線173及非反應氣體輸送管線175主要用以將氣體輸送至反應空間12,而非用以將反應空間12內的氣體抽出。反應空間12內的粉末121較不容易進入進氣管線173及非反應氣體輸送管線175,因此進氣管線173及非反應氣體輸送管線175可不經由過濾單元139將氣體輸送至反應空間12內,並直接將氣體輸送至反應空間12。The
加熱器177用以加熱連接空間134及內管體133,並透過加熱器177加熱內管體133內的抽氣管線171、進氣管線173及/或非反應氣體輸送管線175,以提高抽氣管線171、進氣管線173及/或非反應氣體輸送管線175內的氣體的溫度。例如可提高進氣管線173輸送至反應空間12的非反應氣體及/或前驅物氣體的溫度,並可提高非反應氣體輸送管線175輸送至反應空間12的非反應氣體的溫度。使得非反應氣體及/或前驅物氣體進入反應空間12時,不會造成反應空間12的溫度大幅下降或改變。此外可透過溫度感測單元179量測加熱器177或連接空間134的溫度,以得知加熱器177的工作狀態。當然在真空腔體11的內部、外部或周圍通常會設置另一個加熱裝置21,如圖4所示,其中加熱裝置21鄰近或接觸真空腔體11,並用以加熱真空腔體11及反應空間12。The
驅動單元15帶動外管體131及真空腔體11轉動時,內管體133及內部的抽氣管線171、進氣管線173及/或非反應氣體輸送管線175並不會隨著轉動,並有利於穩定傳送至反應空間12的非反應氣體及前驅物氣體。When the driving
在本新型一實施例中,在粉末上形成薄膜的原子層沉積裝置10亦可包括一承載板191及至少一固定架193,其中承載板191可為一板體,用以承載驅動單元15、真空腔體11及軸封裝置13。例如承載板191連接驅動單元15,並透過驅動單元15連接軸封裝置13及真空腔體11。此外軸封裝置13及/或真空腔體11亦可透過至少一支撐架連接承載板191,以提高連接的穩定度。In an embodiment of the present invention, the atomic
承載板191可透過至少一連接軸195連接固定架193,其中固定架193的數量可為兩個,並分別設置在承載板191的兩側。承載板191可以連接軸195為軸心相對於固定架193轉動,以改變驅動單元15、軸封裝置13及真空腔體11的仰角,以利於在各個粉末121的表面形成厚度均勻的薄膜。The carrying
請參閱圖4及圖5,分別為本新型在粉末上形成薄膜的原子層沉積裝置又一實施例的立體示意圖及剖面示意圖。如圖所示,在粉末上形成薄膜的原子層沉積裝置20主要包括一真空腔體11、一軸封裝置13、一驅動單元15、一加熱裝置21及一齒輪蓋板23,其中驅動單元15透過軸封裝置13連接真空腔體11,並帶動真空腔體11轉動。Please refer to FIGS. 4 and 5, which are respectively a three-dimensional schematic diagram and a cross-sectional schematic diagram of another embodiment of the atomic layer deposition apparatus for forming a thin film on powder. As shown in the figure, the atomic
加熱裝置21環繞設置在真空腔體11的側表面,並用以加熱真空腔體11及反應空間12。在本新型一實施例中,加熱裝置21可透過連接架211連接承載板191,而驅動單元15則驅動真空腔體11相對於加熱裝置21轉動。The
齒輪蓋板23用以覆蓋齒輪14,可避免齒輪14接觸外界的污染源,亦可防止操作人員不小心接觸運轉中的齒輪14而受傷。齒輪蓋板23設計為可拆卸式,並可於維修或保養時將齒輪蓋板23拆除。The
在本新型上述實施例中,軸封裝置13的內管體133連接反應空間12的一端貼齊真空腔體11的內表面。在實施應用時,如圖6所示,內管體133可由外管體131的容置空間132延伸至真空腔體11的反應空間12,並在反應空間12內形成一管體凸部1311。In the above-mentioned embodiment of the present invention, one end of the
以上所述者,僅為本新型之一較佳實施例而已,並非用來限定本新型實施之範圍,即凡依本新型申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾,均應包括於本新型之申請專利範圍內。The above is only one of the preferred embodiments of the present invention, and is not intended to limit the scope of implementation of the present invention, that is, all the equivalent changes and changes in the shape, structure, characteristics and spirit described in the scope of the patent application of the present invention Modifications should be included in the scope of the patent application for this new model.
10:在粉末上形成薄膜的原子層沉積裝置 11:真空腔體 111:蓋板 1111:內表面 113:腔體 115:監控晶圓 117:檢視孔 12:反應空間 121:粉末 13:軸封裝置 131:外管體 1311:管體凸部 132:容置空間 133:內管體 134:連接空間 135:永久磁鐵 136:磁極片 137:軸承 138:磁性流體 139:過濾單元 14:齒輪 141:第一齒輪 143:第二齒輪 15:驅動單元 171:抽氣管線 173:進氣管線 175:非反應氣體輸送管線 177:加熱器 179:溫度感測單元 191:承載板 193:固定架 195:連接軸 20:在粉末上形成薄膜的原子層沉積裝置 21:加熱裝置 211:連接架 23:齒輪蓋板 10: Atomic layer deposition device that forms a thin film on powder 11: Vacuum chamber 111: cover 1111: inner surface 113: Cavity 115: monitor wafer 117: View hole 12: reaction space 121: powder 13: Shaft seal device 131: Outer tube body 1311: Convex part of tube body 132: accommodating space 133: inner tube body 134: Connecting Space 135: permanent magnet 136: Magnetic pole piece 137: Bearing 138: Magnetic fluid 139: filter unit 14: Gear 141: First Gear 143: second gear 15: drive unit 171: Extraction line 173: intake line 175: Non-reactive gas pipeline 177: heater 179: temperature sensing unit 191: Carrier Board 193: fixed frame 195: connecting shaft 20: Atomic layer deposition device that forms a thin film on powder 21: heating device 211: connecting frame 23: Gear cover
[圖1]為本新型在粉末上形成薄膜的原子層沉積裝置一實施例的立體示意體。[Figure 1] is a three-dimensional schematic diagram of an embodiment of a new type of atomic layer deposition apparatus for forming a thin film on powder.
[圖2]為本新型在粉末上形成薄膜的原子層沉積裝置一實施例的剖面示意圖。[Figure 2] is a schematic cross-sectional view of an embodiment of the new type of atomic layer deposition apparatus for forming a thin film on powder.
[圖3]為本新型在粉末上形成薄膜的原子層沉積裝置的部分構造一實施例的剖面示意圖。[Fig. 3] is a schematic cross-sectional view of an example of a partial structure of a new type of atomic layer deposition apparatus for forming a thin film on powder.
[圖4]為本新型在粉末上形成薄膜的原子層沉積裝置又一實施例的立體示意體。[Figure 4] is a three-dimensional schematic diagram of another embodiment of the new type of atomic layer deposition apparatus for forming a thin film on powder.
[圖5]為本新型在粉末上形成薄膜的原子層沉積裝置又一實施例的剖面示意圖。[Figure 5] is a schematic cross-sectional view of another embodiment of the new type of atomic layer deposition apparatus for forming a thin film on powder.
[圖6]為本新型在粉末上形成薄膜的原子層沉積裝置又一實施例的立體示意體。[Figure 6] is a three-dimensional schematic diagram of another embodiment of the new type of atomic layer deposition apparatus for forming a thin film on powder.
10:在粉末上形成薄膜的原子層沉積裝置 10: Atomic layer deposition device that forms a thin film on powder
11:真空腔體 11: Vacuum chamber
111:蓋板 111: cover
113:腔體 113: Cavity
117:檢視孔 117: View hole
13:軸封裝置 13: Shaft seal device
14:齒輪 14: Gear
141:第一齒輪 141: First Gear
143:第二齒輪 143: second gear
15:驅動單元 15: drive unit
191:承載板 191: Carrier Board
193:固定架 193: fixed frame
195:連接軸 195: connecting shaft
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TW109215473U TWM609526U (en) | 2020-11-24 | 2020-11-24 | Atomic layer deposition device for forming thin film on powder |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWM609526U (en) |
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2020
- 2020-11-24 TW TW109215473U patent/TWM609526U/en unknown
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