JP7293206B2 - 溶解性を改善させるために金属上に2つのメチレントリアルキルシリコン配位子を有するビスフェニルフェノキシポリオレフィン触媒 - Google Patents
溶解性を改善させるために金属上に2つのメチレントリアルキルシリコン配位子を有するビスフェニルフェノキシポリオレフィン触媒 Download PDFInfo
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- JP7293206B2 JP7293206B2 JP2020517341A JP2020517341A JP7293206B2 JP 7293206 B2 JP7293206 B2 JP 7293206B2 JP 2020517341 A JP2020517341 A JP 2020517341A JP 2020517341 A JP2020517341 A JP 2020517341A JP 7293206 B2 JP7293206 B2 JP 7293206B2
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- 239000003446 ligand Substances 0.000 title claims description 66
- 229910052751 metal Inorganic materials 0.000 title claims description 21
- 239000002184 metal Substances 0.000 title claims description 19
- 239000003054 catalyst Substances 0.000 title description 47
- 125000001183 hydrocarbyl group Chemical group 0.000 claims description 38
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 claims description 34
- 229910020008 S(O) Inorganic materials 0.000 claims description 18
- 229910052736 halogen Inorganic materials 0.000 claims description 17
- 150000002367 halogens Chemical class 0.000 claims description 17
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 claims description 17
- 229910052735 hafnium Inorganic materials 0.000 claims description 15
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 claims description 14
- 229910052726 zirconium Inorganic materials 0.000 claims description 14
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 13
- 230000000052 comparative effect Effects 0.000 claims description 13
- 229910052760 oxygen Inorganic materials 0.000 claims description 13
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 9
- 239000001301 oxygen Substances 0.000 claims description 9
- 239000010936 titanium Substances 0.000 claims description 7
- 125000000743 hydrocarbylene group Chemical group 0.000 claims description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 5
- 230000003647 oxidation Effects 0.000 claims description 5
- 238000007254 oxidation reaction Methods 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 5
- 239000012298 atmosphere Substances 0.000 claims description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 47
- 239000005977 Ethylene Substances 0.000 description 47
- -1 polyethylene, ethylene Polymers 0.000 description 44
- 125000004432 carbon atom Chemical group C* 0.000 description 39
- 229920000642 polymer Polymers 0.000 description 38
- 125000005842 heteroatom Chemical group 0.000 description 24
- 125000003118 aryl group Chemical group 0.000 description 21
- 238000006116 polymerization reaction Methods 0.000 description 21
- 239000004215 Carbon black (E152) Substances 0.000 description 20
- 229930195733 hydrocarbon Natural products 0.000 description 20
- 229910052799 carbon Inorganic materials 0.000 description 19
- 239000002904 solvent Substances 0.000 description 18
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 17
- 239000004711 α-olefin Substances 0.000 description 16
- 125000000217 alkyl group Chemical group 0.000 description 15
- 125000002947 alkylene group Chemical group 0.000 description 15
- 238000000034 method Methods 0.000 description 15
- 230000003213 activating effect Effects 0.000 description 14
- 239000000243 solution Substances 0.000 description 14
- 125000003636 chemical group Chemical group 0.000 description 13
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 12
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 11
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 10
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 10
- 125000001424 substituent group Chemical group 0.000 description 10
- 239000004698 Polyethylene Substances 0.000 description 9
- 238000004458 analytical method Methods 0.000 description 9
- 150000001721 carbon Chemical group 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 125000006659 (C1-C20) hydrocarbyl group Chemical group 0.000 description 8
- PBKONEOXTCPAFI-UHFFFAOYSA-N 1,2,4-trichlorobenzene Chemical compound ClC1=CC=C(Cl)C(Cl)=C1 PBKONEOXTCPAFI-UHFFFAOYSA-N 0.000 description 8
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 8
- 229910052731 fluorine Inorganic materials 0.000 description 8
- 125000001072 heteroaryl group Chemical group 0.000 description 8
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 8
- 239000011541 reaction mixture Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 7
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 7
- 150000001336 alkenes Chemical class 0.000 description 7
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 7
- 239000011737 fluorine Substances 0.000 description 7
- 125000004474 heteroalkylene group Chemical group 0.000 description 7
- 239000000178 monomer Substances 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 7
- 229920000573 polyethylene Polymers 0.000 description 7
- 229920006395 saturated elastomer Polymers 0.000 description 7
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 6
- 239000002841 Lewis acid Substances 0.000 description 6
- 238000005481 NMR spectroscopy Methods 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- UORVGPXVDQYIDP-UHFFFAOYSA-N borane Chemical compound B UORVGPXVDQYIDP-UHFFFAOYSA-N 0.000 description 6
- 125000000753 cycloalkyl group Chemical group 0.000 description 6
- 238000005227 gel permeation chromatography Methods 0.000 description 6
- 125000004404 heteroalkyl group Chemical group 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 6
- 150000007517 lewis acids Chemical class 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- 239000012190 activator Substances 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical class [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 5
- 125000002619 bicyclic group Chemical group 0.000 description 5
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 5
- 230000007935 neutral effect Effects 0.000 description 5
- 239000002243 precursor Substances 0.000 description 5
- 229910052717 sulfur Inorganic materials 0.000 description 5
- OBAJXDYVZBHCGT-UHFFFAOYSA-N tris(pentafluorophenyl)borane Chemical compound FC1=C(F)C(F)=C(F)C(F)=C1B(C=1C(=C(F)C(F)=C(F)C=1F)F)C1=C(F)C(F)=C(F)C(F)=C1F OBAJXDYVZBHCGT-UHFFFAOYSA-N 0.000 description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 239000007983 Tris buffer Substances 0.000 description 4
- UHOVQNZJYSORNB-MZWXYZOWSA-N benzene-d6 Chemical compound [2H]C1=C([2H])C([2H])=C([2H])C([2H])=C1[2H] UHOVQNZJYSORNB-MZWXYZOWSA-N 0.000 description 4
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- 239000003085 diluting agent Substances 0.000 description 4
- 229910021482 group 13 metal Inorganic materials 0.000 description 4
- PDPJQWYGJJBYLF-UHFFFAOYSA-J hafnium tetrachloride Chemical compound Cl[Hf](Cl)(Cl)Cl PDPJQWYGJJBYLF-UHFFFAOYSA-J 0.000 description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 150000002736 metal compounds Chemical class 0.000 description 4
- 125000002950 monocyclic group Chemical group 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- 125000003367 polycyclic group Chemical group 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 229910003865 HfCl4 Inorganic materials 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 125000000732 arylene group Chemical group 0.000 description 3
- 229910000085 borane Inorganic materials 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- 125000002147 dimethylamino group Chemical group [H]C([H])([H])N(*)C([H])([H])[H] 0.000 description 3
- 230000009977 dual effect Effects 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 125000000592 heterocycloalkyl group Chemical group 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- CPOFMOWDMVWCLF-UHFFFAOYSA-N methyl(oxo)alumane Chemical compound C[Al]=O CPOFMOWDMVWCLF-UHFFFAOYSA-N 0.000 description 3
- MZRVEZGGRBJDDB-UHFFFAOYSA-N n-Butyllithium Substances [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 3
- 239000002516 radical scavenger Substances 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 3
- 239000003039 volatile agent Substances 0.000 description 3
- 235000012431 wafers Nutrition 0.000 description 3
- QXALIERKYGCHHA-UHFFFAOYSA-N (2,3,4,5,6-pentafluorophenyl)borane Chemical compound BC1=C(F)C(F)=C(F)C(F)=C1F QXALIERKYGCHHA-UHFFFAOYSA-N 0.000 description 2
- 125000000008 (C1-C10) alkyl group Chemical group 0.000 description 2
- 125000003837 (C1-C20) alkyl group Chemical group 0.000 description 2
- 125000006376 (C3-C10) cycloalkyl group Chemical group 0.000 description 2
- 125000006651 (C3-C20) cycloalkyl group Chemical group 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000002879 Lewis base Substances 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 2
- 125000002015 acyclic group Chemical group 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 125000002993 cycloalkylene group Chemical group 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 2
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 239000000543 intermediate Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- 150000007527 lewis bases Chemical class 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 2
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 239000012454 non-polar solvent Substances 0.000 description 2
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 2
- 125000000538 pentafluorophenyl group Chemical group FC1=C(F)C(F)=C(*)C(F)=C1F 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- YNPNZTXNASCQKK-UHFFFAOYSA-N phenanthrene Chemical compound C1=CC=C2C3=CC=CC=C3C=CC2=C1 YNPNZTXNASCQKK-UHFFFAOYSA-N 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 125000006413 ring segment Chemical group 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 125000000547 substituted alkyl group Chemical group 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 229910052723 transition metal Inorganic materials 0.000 description 2
- 150000003624 transition metals Chemical class 0.000 description 2
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 2
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 description 2
- 125000004400 (C1-C12) alkyl group Chemical group 0.000 description 1
- 125000006702 (C1-C18) alkyl group Chemical group 0.000 description 1
- 125000000923 (C1-C30) alkyl group Chemical group 0.000 description 1
- 125000006747 (C2-C10) heterocycloalkyl group Chemical group 0.000 description 1
- 125000006736 (C6-C20) aryl group Chemical group 0.000 description 1
- 125000003626 1,2,4-triazol-1-yl group Chemical group [*]N1N=C([H])N=C1[H] 0.000 description 1
- DYEQHQNRKZJUCT-UHFFFAOYSA-N 1,2-dimethylidenecyclohexane Chemical compound C=C1CCCCC1=C DYEQHQNRKZJUCT-UHFFFAOYSA-N 0.000 description 1
- XBJHZEUYCYYCLK-UHFFFAOYSA-N 1,2-dimethylidenecyclopentane Chemical compound C=C1CCCC1=C XBJHZEUYCYYCLK-UHFFFAOYSA-N 0.000 description 1
- 125000004509 1,3,4-oxadiazol-2-yl group Chemical group O1C(=NN=C1)* 0.000 description 1
- 125000004521 1,3,4-thiadiazol-2-yl group Chemical group S1C(=NN=C1)* 0.000 description 1
- CTDOPUVVTOMREJ-UHFFFAOYSA-N 1,3-dimethylidenecyclohexane Chemical compound C=C1CCCC(=C)C1 CTDOPUVVTOMREJ-UHFFFAOYSA-N 0.000 description 1
- 125000004173 1-benzimidazolyl group Chemical group [H]C1=NC2=C([H])C([H])=C([H])C([H])=C2N1* 0.000 description 1
- 125000004214 1-pyrrolidinyl group Chemical group [H]C1([H])N(*)C([H])([H])C([H])([H])C1([H])[H] 0.000 description 1
- 125000001462 1-pyrrolyl group Chemical group [*]N1C([H])=C([H])C([H])=C1[H] 0.000 description 1
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Natural products C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 1
- WEOIMVGRKQBCKD-UHFFFAOYSA-N 2,3-dimethylidenebicyclo[2.2.2]octane Chemical compound C1CC2CCC1C(=C)C2=C WEOIMVGRKQBCKD-UHFFFAOYSA-N 0.000 description 1
- NMXLXQGHBSPIDR-UHFFFAOYSA-N 2-(2-methylpropyl)oxaluminane Chemical compound CC(C)C[Al]1CCCCO1 NMXLXQGHBSPIDR-UHFFFAOYSA-N 0.000 description 1
- AQZWEFBJYQSQEH-UHFFFAOYSA-N 2-methyloxaluminane Chemical compound C[Al]1CCCCO1 AQZWEFBJYQSQEH-UHFFFAOYSA-N 0.000 description 1
- 125000004105 2-pyridyl group Chemical group N1=C([*])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 125000000389 2-pyrrolyl group Chemical group [H]N1C([*])=C([H])C([H])=C1[H] 0.000 description 1
- 125000000175 2-thienyl group Chemical group S1C([*])=C([H])C([H])=C1[H] 0.000 description 1
- 125000003682 3-furyl group Chemical group O1C([H])=C([*])C([H])=C1[H] 0.000 description 1
- XOGYKECMMMACIU-UHFFFAOYSA-N 7,7-dimethyl-2,3-dimethylidenebicyclo[2.2.1]heptane Chemical compound C1CC2C(=C)C(=C)C1C2(C)C XOGYKECMMMACIU-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical class OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- QMMFVYPAHWMCMS-UHFFFAOYSA-N Dimethyl sulfide Chemical compound CSC QMMFVYPAHWMCMS-UHFFFAOYSA-N 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 1
- 229910019440 Mg(OH) Inorganic materials 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- YZCKVEUIGOORGS-IGMARMGPSA-N Protium Chemical compound [1H] YZCKVEUIGOORGS-IGMARMGPSA-N 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
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- 150000002170 ethers Chemical class 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
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- 238000010438 heat treatment Methods 0.000 description 1
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000005549 heteroarylene group Chemical group 0.000 description 1
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- 125000003145 oxazol-4-yl group Chemical group O1C=NC(=C1)* 0.000 description 1
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- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
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- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920005638 polyethylene monopolymer Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 125000004307 pyrazin-2-yl group Chemical group [H]C1=C([H])N=C(*)C([H])=N1 0.000 description 1
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- 125000000246 pyrimidin-2-yl group Chemical group [H]C1=NC(*)=NC([H])=C1[H] 0.000 description 1
- 125000004159 quinolin-2-yl group Chemical group [H]C1=C([H])C([H])=C2C([H])=C([H])C(*)=NC2=C1[H] 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- VSZWPYCFIRKVQL-UHFFFAOYSA-N selanylidenegallium;selenium Chemical compound [Se].[Se]=[Ga].[Se]=[Ga] VSZWPYCFIRKVQL-UHFFFAOYSA-N 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 125000001712 tetrahydronaphthyl group Chemical group C1(CCCC2=CC=CC=C12)* 0.000 description 1
- 125000004523 tetrazol-1-yl group Chemical group N1(N=NN=C1)* 0.000 description 1
- 125000004299 tetrazol-5-yl group Chemical group [H]N1N=NC(*)=N1 0.000 description 1
- 125000000437 thiazol-2-yl group Chemical group [H]C1=C([H])N=C(*)S1 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- WYXIGTJNYDDFFH-UHFFFAOYSA-Q triazanium;borate Chemical compound [NH4+].[NH4+].[NH4+].[O-]B([O-])[O-] WYXIGTJNYDDFFH-UHFFFAOYSA-Q 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- GBNDTYKAOXLLID-UHFFFAOYSA-N zirconium(4+) ion Chemical compound [Zr+4] GBNDTYKAOXLLID-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C08F4/65925—Component covered by group C08F4/64 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring containing at least two cyclopentadienyl rings, fused or not two cyclopentadienyl rings being mutually non-bridged
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Description
本出願は、2017年9月29日に出願された米国仮特許出願第62/565,771号の優先権を主張し、その全体が参照により本明細書に組み込まれる。
式(I)の金属-配位子錯体を含む触媒系は、オレフィン重合反応の金属系触媒を活性化するための当該技術分野で既知の任意の技術によって触媒的に活性にされ得る。例えば、式(I)の金属-配位子錯体によるプロ触媒は、錯体を活性化助触媒と接触させるか、または錯体を活性化助触媒と組み合わせることによって、触媒的に活性にされ得る。さらに、式(I)による金属-配位子錯体は、中性であるプロ触媒形態、およびベンジルまたはフェニルなどのモノアニオン配位子の損失によって正に帯電され得る触媒形態の両方を含む。本明細書に使用するのに好適な活性化助触媒としては、アルキルアルミニウム、ポリマーまたはオリゴマーアルモキサン(アルミノキサンとしても知られる)、中性ルイス酸、および非ポリマー、非配位、イオン形成化合物(酸化条件下でのそのような化合物の使用を含む)が挙げられる。好適な活性化技術は、バルク電気分解である。前述の活性化助触媒および技法のうちの1つ以上の組み合わせもまた企図される。「アルキルアルミニウム」という用語は、モノアルキルアルミニウムジヒドリドもしくはモノアルキルアルミニウムジハライド、ジアルキルアルミニウムヒドリドもしくはジアルキルアルミニウムハライド、またはトリアルキルアルミニウムを意味する。ポリマーアルモキサンまたはオリゴマーアルモキサンの例としては、メチルアルモキサン、トリイソブチルアルミニウム修飾メチルアルモキサン、およびイソブチルアルモキサンが挙げられる。
前の段落に記載される触媒系は、オレフィン、主にエチレンおよびプロピレンの重合に利用される。いくつかの実施形態では、重合スキーム中に単一種類のオレフィンまたはα-オレフィンのみが存在し、ホモポリマーを生成する。しかしながら、追加のα-オレフィンを重合手順に組み込んでもよい。追加のα-オレフィンコモノマーは、典型的には、20個以下の炭素原子を有する。例えば、α-オレフィンコモノマーは、3~10個の炭素原子、または3~8個の炭素原子を有し得る。例示的なα-オレフィンコモノマーとしては、プロピレン、1-ブテン、1-ペンテン、1-ヘキセン、1-ヘプテン、1-オクテン、1-ノネン、1-デセン、および4-メチル-1-ペンテンが挙げられるが、それらに限定されない。例えば、1つ以上のα-オレフィンコモノマーは、プロピレン、1-ブテン、1-ヘキセン、および1-オクテンからなる群から、または代替的に1-ヘキセンおよび1-オクテンからなる群から選択され得る。
分子量データは、Symyx/Dowにより構築された、ハイブリットのロボット支援希釈高温度ゲル浸透クロマトグラフィー装置(Sym-RAD-GPC)における分析によって決定する。300百万分率(ppm)のブチル化ヒドロキシルトルエン(BHT)によって安定化した10mg/mLの濃度で1,2,4-トリクロロベンゼン(TCB)中に160℃で120分間加熱することによって、ポリマー試料を溶かす。250μLアリコートの試料を注入する直前に、各試料を1mg/mLに希釈した。160℃で2.0mL/分の流速で2つのPolymer Labs PLgelの10μmの混合-Bカラム(300×10mm)をGPCに備える。試料検出を、濃度モードでPolyChar IR4検出器を使用して行う。狭いポリスチレン(PS)標準の従来の較正を、この温度でTCB中のPSおよびPEについての既知のMark-Houwink係数を使用してホモポリエチレン(PE)に調整された見かけの単位を用いて利用する。
HT-GPC分析用の試料の実行がIR分析に先行する。IR分析の場合、試料の堆積および1-オクテン組み込みの分析には、48ウェルのHTシリコンウエハを利用する。分析では、試料を210分間以下で160℃に加熱し、試料を再加熱して、磁気GPC攪拌棒を除去し、J-KEM Scientific加熱式ロボットシェーカーでガラス棒攪拌棒を用いて攪拌する。Tecan MiniPrepの75堆積ステーションを使用して加熱している間に試料を堆積させ、窒素パージ下の160℃でウエハの堆積ウェルから1,2,4-トリクロロベンゼンを蒸発させる。1-オクテンの分析は、NEXUS670E.S.P.FT-IRを使用して、HTシリコンウエハ上で行う。
バッチ反応器重合反応は、約1.35kgのIsopar(商標)E混合アルカン溶媒および1-オクテン(250g)で満たした1ガロン(3.79L)の攪拌オートクレーブ反応器で実施される。次いで、反応器を所望の温度に加熱し、水素(所望の場合)で満たし、続いて、全圧を約450psig(2.95MPa)にするための量のエチレンで満たす。エチレン供給物を、反応器に入る前に追加の精製カラムに通過させた。ドライボックスで、所望のプロ触媒および助触媒(1.2当量のテトラキス(ペンタフルオロフェニル)ボレート(1-)アミンと50当量のトリイソブチルアルミニウム変性アルモキサン(MMAO-3A)との混合物)を、不活性雰囲気下で追加の溶媒と混合して、約17mLの合計体積の触媒組成物を調製した。次いで、活性化触媒混合物を反応器中に急速注入した。重合中にエチレンを供給し、必要に応じて反応器を冷却することによって、反応器圧力および温度を一定に保った。10分後、エチレンの供給を止め、溶液を窒素パージした樹脂製ケトルに移動させた。ポリマーを真空オーブン中で徹底的に乾燥させ、重合実験の間に反応器を熱いISOPAR Eで徹底的にすすいだ。
なお、本発明は以下の態様を含みうる。
[1]式(I)による金属-配位子錯体を含む触媒系であって、
Mが、チタン、ジルコニウム、またはハフニウムから選択される金属であり、前記金属が、+2、+3、または+4の形式酸化状態にあり、
各Xが、-(CH 2 )SiR X 3 からなる群から選択され、各R X が独立して(C 1 -C 30 )ヒドロカルビルまたは(C 1 -C 30 )ヘテロヒドロカルビルであり、少なくとも1つのR X が(C 2 -C 30 )ヒドロカルビルであり、任意の2つのR X または3つすべてのR X が任意に共有結合しており、
各Zが独立して、-O-、-S-、-N(R N )-、または-P(R P )-から選択され、
R 1 およびR 16 は独立して、-H、(C 1 -C 40 )ヒドロカルビル、(C 1 -C 40 )ヘテロヒドロカルビル、-Si(R C ) 3 、-Ge(R C ) 3 、-P(R P ) 2 、-N(R N ) 2 、-OR C 、-SR C 、-NO 2 、-CN、-CF 3 、R C S(O)-、R C S(O) 2 -、-N=C(R C ) 2 、R C C(O)O-、R C OC(O)-、R C C(O)N(R)-、(R C ) 2 NC(O)-、ハロゲン、式(II)を有するラジカル、式(III)を有するラジカル、および式(IV)を有するラジカルからなる群から選択され、
ただし、R 1 またはR 16 のうちの少なくとも1つが、式(II)を有するラジカル、式(III)を有するラジカル、または式(IV)を有するラジカルであることを条件とし、
R 2~4 、R 5~8 、R 9~12 、およびR 13~15 の各々は独立して、-H、(C 1 -C 40 )ヒドロカルビル、(C 1 -C 40 )ヘテロヒドロカルビル、-Si(R C ) 3 、-Ge(R C ) 3 、-P(R P ) 2 、-N(R N ) 2 -OR C 、-SR C 、-NO 2 、-CN、-CF 3 、R C S(O)-、R C S(O) 2 -、(R C ) 2 C=N-、R C C(O)O-、R C OC(O)-、R C C(O)N(R)-、(R C ) 2 NC(O)-、およびハロゲンから選択され、
Lが、(C 2 -C 40 )ヒドロカルビレンまたは(C 2 -C 40 )ヘテロヒドロカルビレンであり、
式(I)中の各R C 、R P 、およびR N が独立して、(C 1 -C 30 )ヒドロカルビル、(C 1 -C 30 )ヘテロヒドロカルビル、または-Hであり、
前記式(I)による金属-配位子錯体が、少なくとも1.5の重量%溶解度比(W/Y)を有し、Wが、STPでのMCH中の前記式(I)の金属-配位子錯体の重量%溶解度であり、Yが、STPでのMCH中の式(Ia)の対応する比較金属-配位子錯体の重量%であり、前記対応する比較錯体が、式(Ia)による構造を有し、
[2]Mが、ジルコニウムまたはハフニウムであり、
各Xが、-(CH 2 )Si(CH 2 CH 3 ) 3 であり、
各Zが、酸素である、上記[1]に記載の触媒系。
[3]Mが、ジルコニウムまたはハフニウムであり、
各Xが、-(CH 2 )Si(CH 3 )(n-Oct)R X からなる群から選択され、
各Zが、酸素である、上記[1]に記載の触媒系。
[4]Mが、ジルコニウムまたはハフニウムであり、
各Xが、-(CH 2 ) 2 Si(CH 2 CH 3 ) 3 であり、
各Zが、酸素である、上記[1]に記載の触媒系。
[5]Mが、ジルコニウムまたはハフニウムであり、
各Xが、-(CH 2 )Si(n-Oct)R X 2 からなる群から選択され、
各Zが、酸素である、上記[1]に記載の触媒系。
[6]正確に2つのR X が共有結合しているか、または正確に3つのR X が共有結合している、上記[1]に記載の触媒系。
Claims (6)
- 式(I)による金属-配位子錯体を含むプロ触媒であって、
Mが、チタン、ジルコニウム、またはハフニウムから選択される金属であり、前記金属が、+2、+3、または+4の形式酸化状態にあり、
各Xが、-(CH2)SiRX 3からなる群から選択され、各RXが独立して(C1-C30)ヒドロカルビルまたは(C1-C30)ヘテロヒドロカルビルであり、少なくとも1つのRXが(C2-C30)ヒドロカルビルであり、任意の2つのRXまたは3つすべてのRXが任意に共有結合しており、
各Zが独立して、-O-、-S-、-N(RN)-、または-P(RP)-から選択され、
R1およびR16は独立して、-H、(C1-C40)ヒドロカルビル、(C1-C40)ヘテロヒドロカルビル、-Si(RC)3、-Ge(RC)3、-P(RP)2、-N(RN)2、-ORC、-SRC、-NO2、-CN、-CF3、RCS(O)-、RCS(O)2-、-N=C(RC)2、RCC(O)O-、RCOC(O)-、RCC(O)N(R)-、(RC)2NC(O)-、ハロゲン、式(II)を有するラジカル、式(III)を有するラジカル、および式(IV)を有するラジカルからなる群から選択され、
ただし、R1またはR16のうちの少なくとも1つが、式(II)を有するラジカル、式(III)を有するラジカル、または式(IV)を有するラジカルであることを条件とし、
R2~4、R5~8、R9~12、およびR13~15の各々は独立して、-H、(C1-C40)ヒドロカルビル、(C1-C40)ヘテロヒドロカルビル、-Si(RC)3、-Ge(RC)3、-P(RP)2、-N(RN)2-ORC、-SRC、-NO2、-CN、-CF3、RCS(O)-、RCS(O)2-、(RC)2C=N-、RCC(O)O-、RCOC(O)-、RCC(O)N(R)-、(RC)2NC(O)-、およびハロゲンから選択され、
Lが、(C2-C40)ヒドロカルビレンまたは(C2-C40)ヘテロヒドロカルビレンであり、
式(I)中の各RC、RP、およびRNが独立して、(C1-C30)ヒドロカルビル、(C1-C30)ヘテロヒドロカルビル、または-Hであり、
前記式(I)による金属-配位子錯体が、少なくとも1.5の重量%溶解度比(W/Y)を有し、Wが、22.5±2.5℃の温度および1気圧の圧力でのメチルシクロヘキサン(MCH)中の前記式(I)の金属-配位子錯体の重量%溶解度であり、Yが、22.5±2.5℃の温度および1気圧の圧力でのメチルシクロヘキサン(MCH)中の式(Ia)の対応する比較金属-配位子錯体の重量%溶解度であり、前記対応する比較金属-配位子錯体が、式(Ia)による構造を有し、
- Mが、ジルコニウムまたはハフニウムであり、
各Xが、-(CH2)Si(CH2CH3)3であり、
各Zが、酸素である、請求項1に記載のプロ触媒。 - Mが、ジルコニウムまたはハフニウムであり、
各Xが、-(CH2)Si(CH3)(n-Oct)RXからなる群から選択され、
各Zが、酸素である、請求項1に記載のプロ触媒。 - Mが、ジルコニウムまたはハフニウムであり、
各Xが、-(CH2)2Si(CH2CH3)3であり、
各Zが、酸素である、請求項1に記載のプロ触媒。 - Mが、ジルコニウムまたはハフニウムであり、
各Xが、-(CH2)Si(n-Oct)RX 2からなる群から選択され、
各Zが、酸素である、請求項1に記載のプロ触媒。 - 正確に2つのRXが共有結合しているか、または正確に3つのRXが共有結合している、請求項1に記載のプロ触媒。
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