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EP1152094B1 - Elément d'isolation en laine de roche et procédé pour sa fabrication - Google Patents

Elément d'isolation en laine de roche et procédé pour sa fabrication Download PDF

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Publication number
EP1152094B1
EP1152094B1 EP01116153A EP01116153A EP1152094B1 EP 1152094 B1 EP1152094 B1 EP 1152094B1 EP 01116153 A EP01116153 A EP 01116153A EP 01116153 A EP01116153 A EP 01116153A EP 1152094 B1 EP1152094 B1 EP 1152094B1
Authority
EP
European Patent Office
Prior art keywords
webs
layer
insulating element
layers
vertex
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP01116153A
Other languages
German (de)
English (en)
Other versions
EP1152094A1 (fr
Inventor
Dieter Gessner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KNAUF INSULATION GmbH
Original Assignee
Thueringer Dammstoffwerke & Co KG GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=26038996&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP1152094(B1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Priority claimed from DE19734532A external-priority patent/DE19734532C2/de
Priority claimed from DE1997146458 external-priority patent/DE19746458C2/de
Application filed by Thueringer Dammstoffwerke & Co KG GmbH filed Critical Thueringer Dammstoffwerke & Co KG GmbH
Publication of EP1152094A1 publication Critical patent/EP1152094A1/fr
Application granted granted Critical
Publication of EP1152094B1 publication Critical patent/EP1152094B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/88Insulating elements for both heat and sound
    • E04B1/90Insulating elements for both heat and sound slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/7654Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings
    • E04B1/7658Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings comprising fiber insulation, e.g. as panels or loose filled fibres
    • E04B1/7662Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings comprising fiber insulation, e.g. as panels or loose filled fibres comprising fiber blankets or batts
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B2001/7683Fibrous blankets or panels characterised by the orientation of the fibres
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B2001/8457Solid slabs or blocks
    • E04B2001/8461Solid slabs or blocks layered
    • E04B2001/8471Solid slabs or blocks layered with non-planar interior transition surfaces between layers, e.g. faceted, corrugated
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B2001/8457Solid slabs or blocks
    • E04B2001/8476Solid slabs or blocks with acoustical cavities, with or without acoustical filling

Definitions

  • the invention relates to an insulating element made of mineral wool with a laminated Layer whose grain runs against the direction of the major axes of the element is oriented vertically.
  • DD 248 934 A3 discloses a method and an apparatus for manufacturing of products with predominantly vertical fiber orientation Mineral wool products in the process of laminating Mineral fiber webs.
  • the solution of this patent ensures the production of Products whose grain direction, related to the major axes of the product, is placed vertically. However, it only permits the production of products whose Fiber flow is uniform without interruption, based on the major axes of the Element is oriented vertically.
  • Another disadvantage of the known The solution can be seen in the fact that the fabricated from the laminated fiber fleece Element, only along its slats directed transversely to the longitudinal center axis, one has great flexural strength, but one in the direction of its longitudinal center axis reduced resistance to bending.
  • the invention has for its object to provide an insulating element made of mineral wool To make available whose fibers go against the direction of the major axes of the Element are vertically oriented and that with a variable Application has improved physical properties.
  • an insulation element according to claim 1 is proposed.
  • a laminated, oriented vertically in the fiber course trained layer executed one or more times, with layers of the same Material, deviating fiber course or differently structured material in Connected and the layer structure of the element, in the element or repeated several times.
  • the invention finds a very advantageous embodiment in that the element is a has a laminated layer with a vertically oriented grain, based on the extension of their large areas from perpendicular from segment-shaped, repetitive in the layer plane, web-like layer groups is formed, their material structure and composition was not designed in the same way.
  • These products represent an extremely beneficial one Development of an insulation element with consistent application and Further development of the products represented by means of the state of the art solutions mentioned can be produced.
  • the product initially in one In the present layer, groups of one vertically aligned in the course of the fiber are united different material structures with a web-like, vertical Layer structure, with predominantly web-like layers with a different structure Materials are connected and form a flat insulation body.
  • the layers run here, advantageously formed, transversely to the longitudinal center axis, so that a Bridge-like, vertical layer formation repeated in groups is.
  • An insulation element of this structure has previously unknown advantages on.
  • the invention is designed if the web groups of the perpendicular webs are formed from 2 to n times repeating groups of a non-similar structure of the material and its composition: it is advantageous according to the invention and in the sense of the tenor of the solution according to the invention that the repetitive groups, within the framework of the webs, have different strengths and consistencies, webs with high strength being formed in addition to webs with low strength, and the element being large due to the webs with high strength Compressive strengths, great dimensional stability, reduced resilience can be assigned.
  • the webs formed therein with the different strength and density of each other are advantageously laid cross-lattice-like one above the other, there are the advantageous effects that in the area of superposed webs with great strength, continuous lines of force transversely to the large central axes and along continuous lines of force with high fatigue strength as well as high bending and torsional strength of the flat elements are formed.
  • the invention finds an advantageous embodiment in that in the context of claimed process the supplied nonwoven in a multi-layered feeding transport device initiated and guided in the device, one Vertex is moved towards. At the vertex, that is fed multi-layer fiber fleece separated into lamellas. Form the separated slats now assembled layer arrangements of a fleece, the web-like Has lamellar arrangements, the number and material composition the layers form corresponding web-like lamella groups, which during separation be pushed onto the support and removal device and from there a uniform, multi-layer element processed further.
  • the element 12 and 13 show a laminated element a, which is designed with a predominantly vertical fiber orientation.
  • the element a has groups 21 of vertical web-shaped layers 19; 20, which have a different material composition, the groups 21 being able to repeat themselves cyclically or acyclically.
  • the element a can be formed in different thicknesses and is gem.
  • DD Patent 248934 A3 which in its creative application according to FIG. 18 is to find even more detailed explanations, according to the solution, of a patent application which produced the patent.
  • the groups 21 are designed differently in their web-shaped layers 19; 20.
  • the webs 19, 20 are composed differently in their material compositions, the webs 19 being predominantly formed from a fiber material with a vertically oriented, laminated fiber course.
  • the web (s) 20 can be given a different material composition from one another. It is thus possible to arrange the material of the webs 20 running parallel to the longitudinal course of the webs 19, horizontally to the surface 2a, or to use materials that are granular, made of glass fibers or glass fiber fleece. In any case, it has now been possible to imply 21 webs in the individual webs 19 of the web groups, which have a different material design and have an extremely positive influence on the physical behavior of the panels during use, so that the highest possible thermal insulation capacity combined with excellent sound insulation properties and excellent fire protection behavior can be achieved. 14 shows an insulation element of the type according to the invention, in which two elements are brought together as layers 22, 22 ′ at the connection point 2.
  • the layers are joined together in such a way that the webs 19, 20 come to lie on one another, rotated by 90 °.
  • 15 shows the arrangement of the webs 19; 20 in the layers 22; 22 '.
  • the half-section shows that the lower layer 22 ', as seen in the plane of the table, has vertically oriented web groups 21 and the plate above it is rotated by 90 ° and web groups 21 running thereto, so that here, as also shown in FIG. 16, a cross-grid-like one Structure of alternately overlapping web groups 21 of webs 19 of vertically oriented fiber course and webs 20 of different material results.
  • the reading specialist now receives the information that an insulation element for absorbing large static loads as well as excellent physical properties, such as the effect of insulation and fire protection behavior, has been created. Only the flexural and tensile strength of this element is excellently secured, whereby, viewed in relation to the large areas, in the transverse course of the forces, zones of high pressure absorption are paired with elastic zones, thus ensuring a considerable static load-bearing capacity of the element in terms of torsional security and resilience ,
  • the integration of webs 19; 20 of different material composition in intersecting web groups 21 can also be realized in elements whose intersecting web course is rotated by 45 ° in the layer structure. This then results in insulation elements with webs 19, 20 and web groups 21 running approximately diagonally to their major axes.
  • Such an embodiment is particularly suitable for square panels which are arranged on horizontal structures.
  • the skilled reader who reads it is clear, without inventive step, that with knowledge of the two-layer designs of the insulation board with layer-like webs 19; 20 and web groups 21 crossing at 90 ° or 45 °, designs of 2 to n layers 22; 22 'are also possible.
  • it is subject to the technological requirements of practice to require insulation elements with such a layer structure, which can then also be manufactured. It is according to the insulation elements.
  • Fig. 12 to 16 peculiar that they can be used as independent wall elements in buildings without supporting aids such as support scaffolding, supporting walls and the like. To better fix the position in a composite structure, e.g.
  • the front and side surfaces can be provided with tongue-and-groove-like fixing elements that fix the elements in their position independently or also take up mortar or adhesive to keep the elements in line with the wall to connect with each other on their front and side surfaces.
  • the fixing elements are not shown separately in the drawing, since they can be very diverse and are also known to the person skilled in the art.

Landscapes

  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)
  • Glass Compositions (AREA)
  • Inorganic Insulating Materials (AREA)
  • Thermal Insulation (AREA)
  • Reinforced Plastic Materials (AREA)
  • Nonwoven Fabrics (AREA)
  • Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)
  • Thermistors And Varistors (AREA)

Claims (7)

  1. Élément d'isolation en laine minerale comprenant.
    (a) une couche lamellée (22, 22'), dont le fibrage est orienté perpendiculairement à la direction des grandes axes de l'élément,
    caractérisé en ce que
    (b) la couche (22, 22') est formée de groupes de barrettes (21) en forme de segments s'étendant perpendiculairement à l'étendue de ses grandes surfaces, se reproduisant uniformément dans le plan de la couche,
    (c) la structure du matériau et la composition des barrettes, à l'intérieur d'un groupe de barrettes (21), n'étant pas du même type.
  2. Elément d'isolation selon la revendication 1, dans lequel les barrettes (19, 20) présentent une densité, une résistance ou un type de matériau différents.
  3. Elément d'isolation selon la revendication 1, dans lequel les barrettes (19, 20) s'étendent perpendiculairement à l'axe longitudinal de la couche (22, 22').
  4. Elément d'isolation selon la revendication 1, dans lequel plusieurs couches (22, 22') sont superposées à la façon d'un grillage croisé.
  5. Procédé de fabrication d'un élément d'isolation selon la revendication 1 comprenant les caractéristiques suivantes :
    a) un tissu fibreux (23) est acheminé par un dispositif de transport (28, 29) jusqu'à un point culminant,
    b) au point culminant, le tissu fibreux (23) est déchiqueté en lamelles (24),
    c) les lamelles (24) sont poussées sur un dispositif de support et d'évacuation (30, 27) formant un angle d'approximativement 90° par rapport au dispositif de transport (28, 29),
    d) elles sont rassemblées et
    e) transformées en élément d'isolation,
    caractérisé en ce que
    f) le tissu fibreux (23) est acheminé vers le dispositif de transport (28, 29) en plusieurs couches (31, 32, 33).
  6. Procédé selon la revendication 5, dans lequel le tissu fibreux (23) est acheminé vers le point culminant en décrivant une ascension.
  7. Procédé selon la revendication 6, dans lequel le tissu fibreux (23) est acheminé vers le point culminant en étant orienté selon un angle de 45°.
EP01116153A 1997-07-31 1998-07-30 Elément d'isolation en laine de roche et procédé pour sa fabrication Expired - Lifetime EP1152094B1 (fr)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE19734532A DE19734532C2 (de) 1997-07-31 1997-07-31 Dämmelement
DE19734532 1997-07-31
DE19746458 1997-10-21
DE1997146458 DE19746458C2 (de) 1997-10-21 1997-10-21 Dämmelement aus Mineralwolle
EP98250274A EP0894909B1 (fr) 1997-07-31 1998-07-30 Elément isolant stratifié

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
EP98250274A Division EP0894909B1 (fr) 1997-07-31 1998-07-30 Elément isolant stratifié

Publications (2)

Publication Number Publication Date
EP1152094A1 EP1152094A1 (fr) 2001-11-07
EP1152094B1 true EP1152094B1 (fr) 2003-10-29

Family

ID=26038996

Family Applications (3)

Application Number Title Priority Date Filing Date
EP01116153A Expired - Lifetime EP1152094B1 (fr) 1997-07-31 1998-07-30 Elément d'isolation en laine de roche et procédé pour sa fabrication
EP98250274A Revoked EP0894909B1 (fr) 1997-07-31 1998-07-30 Elément isolant stratifié
EP01116154A Expired - Lifetime EP1152095B1 (fr) 1997-07-31 1998-07-30 Elément d'isolation en laine de roche avec revêtement de surface

Family Applications After (2)

Application Number Title Priority Date Filing Date
EP98250274A Revoked EP0894909B1 (fr) 1997-07-31 1998-07-30 Elément isolant stratifié
EP01116154A Expired - Lifetime EP1152095B1 (fr) 1997-07-31 1998-07-30 Elément d'isolation en laine de roche avec revêtement de surface

Country Status (4)

Country Link
EP (3) EP1152094B1 (fr)
AT (3) ATE253670T1 (fr)
DE (3) DE59809463D1 (fr)
DK (3) DK0894909T3 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2570368C (fr) * 2004-06-17 2011-06-21 Philippe Pierre Marie Joseph Doneux Stratifie acoustique
AU2005254578B8 (en) * 2004-06-17 2007-02-01 Acoustic Space Pty Limited Acoustic laminate
NL1037219C2 (en) * 2009-08-21 2011-02-22 Contour Isolatie Concepten B V Construction elements with improved insulating properties.
DK3578734T3 (da) * 2018-06-04 2023-02-20 Saint Gobain Ecophon Ab Fremgangsmåde til genanvendelse af flisemateriale

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DD248934A3 (de) * 1985-03-19 1987-08-26 Karsdorf Zementwerke Verfahren und vorrichtung zur vorwiegend senkrechten faserausrichtung beim lamellieren von mineralfaservliesen

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1945923A1 (de) 1969-09-11 1971-03-25 Ver Deutsche Metallwerke Ag Flaechenhaftes Gebilde bzw. Matte
AT370470B (de) * 1981-06-24 1983-04-11 Oesterr Heraklith Ag Mehrschicht-daemmplatte und verfahren zu ihrer herstellung
FI83359C (fi) * 1989-04-26 1991-06-25 Ahlstroem Eristeet Oy Foerfarande foer framstaellning av en takskiva.
DD297197B5 (de) 1990-08-07 1994-04-14 Daemmstoff Gmbh Verfahren und Vorrichtung zur Herstellung von Mineralfaservlies
DE4210393C2 (de) 1991-03-30 1996-09-26 Werner Neu Bauelement zur Wärmedämmung mit mindestens einer Dampfsperre
DE4219392C2 (de) 1992-06-13 1997-07-10 Friedhelm Dr Med Steinweg Orthopädische Stützbandage
DE4222207C3 (de) 1992-07-07 2002-04-04 Rockwool Mineralwolle Verfahren zum Herstellen von Mineralfaserprodukten und Vorrichtung zur Durchführung des Verfahrens
DK3693D0 (da) * 1993-01-14 1993-01-14 Rockwool Int A method of producing a mineral fiber-insulating web, a plant for producing a mineral fiber web, and a mineral fiber-insulated plate
EP0741826B1 (fr) * 1994-01-28 2001-04-25 Rockwool International A/S Mat isolant comportant une couche de fibres minerales
DE59500446D1 (de) 1994-05-26 1997-09-04 Koch Marmorit Gmbh Verfahren zum verkleben der schnittflächen von mineralwolleplatten
DE29714251U1 (de) * 1997-07-31 1997-12-04 Thüringer Dämmstoffwerke GmbH, 99438 Bad Berka Dämmelement in Verbundausführung
DE29718702U1 (de) * 1997-10-21 1997-12-18 Thüringer Dämmstoffwerke GmbH, 99438 Bad Berka Dämmelement aus Mineralwolle

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DD248934A3 (de) * 1985-03-19 1987-08-26 Karsdorf Zementwerke Verfahren und vorrichtung zur vorwiegend senkrechten faserausrichtung beim lamellieren von mineralfaservliesen

Also Published As

Publication number Publication date
DK1152095T3 (da) 2004-03-15
DE59809463D1 (de) 2003-10-09
DE59810045D1 (de) 2003-12-04
EP0894909B1 (fr) 2003-09-03
EP1152094A1 (fr) 2001-11-07
EP1152095B1 (fr) 2003-11-05
EP0894909A1 (fr) 1999-02-03
EP1152095A1 (fr) 2001-11-07
DK1152094T3 (da) 2004-03-08
ATE248962T1 (de) 2003-09-15
ATE253151T1 (de) 2003-11-15
DK0894909T3 (da) 2004-01-05
DE59810113D1 (de) 2003-12-11
ATE253670T1 (de) 2003-11-15

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