CN117861906B - All-round paint spraying apparatus is used in machinery spare part processing - Google Patents
All-round paint spraying apparatus is used in machinery spare part processing Download PDFInfo
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- CN117861906B CN117861906B CN202410280351.6A CN202410280351A CN117861906B CN 117861906 B CN117861906 B CN 117861906B CN 202410280351 A CN202410280351 A CN 202410280351A CN 117861906 B CN117861906 B CN 117861906B
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- paint spraying
- controller
- shell
- electrically connected
- base frame
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- 239000003973 paint Substances 0.000 title claims abstract description 79
- 238000005507 spraying Methods 0.000 title claims abstract description 64
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 56
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 238000003754 machining Methods 0.000 claims abstract description 9
- 239000007921 spray Substances 0.000 claims description 37
- 230000005672 electromagnetic field Effects 0.000 claims description 25
- 238000009434 installation Methods 0.000 claims description 24
- 238000003825 pressing Methods 0.000 claims description 10
- 238000010422 painting Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 239000000725 suspension Substances 0.000 abstract description 3
- 230000001105 regulatory effect Effects 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000013049 sediment Substances 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000002987 primer (paints) Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention relates to the technical field of machining of mechanical parts, and particularly discloses an omnibearing paint spraying device for machining of mechanical parts, which comprises the following components: the paint spraying device comprises a base frame, a controller, a paint spraying mechanism, a mounting mechanism, a paint spraying water curtain machine and a paint spraying pump; the controller is arranged on the front side of the base frame; the paint spraying mechanism is arranged on the top of the base frame; the mounting mechanism is arranged at the left side of the base frame; the paint spraying water curtain machine is arranged at the right end of the inner side of the base frame; the paint spraying pump is arranged on the inner side of the base frame and is positioned on the left side of the paint spraying water curtain machine. The invention can lead the parts to carry out suspension painting operation, avoid the shielding of the parts by the traditional fixing clamp, ensure that each angle is covered by a more comprehensive and complete paint film, realize more uniform painting effect, control the position and the gesture of the workpiece more easily, carry out accurate painting operation, and assist in improving the working efficiency and reducing the labor intensity.
Description
Technical Field
The invention relates to the technical field of machining of mechanical parts, in particular to an omnibearing paint spraying device for machining of mechanical parts.
Background
The paint spraying of the parts is a common process in the manufacturing industry, aims at improving the appearance quality, corrosion resistance and durability of the parts, generally comprises the steps of surface treatment, paint primer coating, curing treatment and the like, firstly, cleaning, degreasing, polishing and the like are required to be carried out on the surfaces of the parts, the primer is ensured to be firmly attached, then, the primer is sprayed to increase the adhesive force and corrosion resistance, then, proper colors are selected for paint spraying and coating, the paint film is ensured to be even and smooth, finally, the curing treatment is carried out on the sprayed parts, the paint film is rapidly dried, the wear resistance and the chemical corrosion resistance are enhanced, the parts paint spraying technology covers a plurality of fields of material science, chemical engineering, mechanical manufacturing and the like, and the support of advanced equipment and process control technology is required, so that the paint is widely applied to the industries such as automobile manufacturing, aerospace, household appliance manufacturing and the like; in the prior art, the workpiece is fixed through the clamp and is matched with equipment such as a mechanical arm and the like to carry out movable paint spraying on the multi-angle direction, but the workpiece is fixed inside the clamp, so that the workpiece clamping position area is difficult to coat, the uneven coating condition is easy to occur, and therefore, additional treatment or repair is required, and more manpower and time are required for operation.
Disclosure of Invention
The invention aims to provide an omnibearing paint spraying device for machining mechanical parts, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: an all-round paint spraying apparatus for machining mechanical parts, comprising: the paint spraying device comprises a base frame, a controller, a paint spraying mechanism, a mounting mechanism, a paint spraying water curtain machine and a paint spraying pump; the controller is arranged on the front side of the base frame; the paint spraying mechanism is arranged on the top of the base frame; the mounting mechanism is arranged at the left side of the base frame; the paint spraying water curtain machine is arranged at the right end of the inner side of the base frame and is electrically connected with the controller; the paint spraying pump is arranged on the inner side of the base frame and is positioned on the left side of the paint spraying water curtain machine, and the paint spraying pump is electrically connected with the controller.
Preferably, the mounting mechanism includes: the device comprises a base shell, a horizontal moving platform, a double-shaft moving platform, a first conveying belt, a second conveying belt, a carrying mechanical arm, an internal component and an auxiliary installation component; the base shell is arranged at the left side of the base frame along the left-right direction; the horizontal moving platform is arranged at the rear side of the top of the base shell along the left-right direction, and is electrically connected with the controller; the double-shaft moving platform is arranged at the front side of the moving end of the horizontal moving platform and is electrically connected with the controller; the first conveyer belt is arranged at the left front part of the top of the base shell along the front-back direction, and the first conveyer belt is electrically connected with the controller; the second conveyor belt is arranged at the top of the base shell along the front-back direction and is positioned on the right side of the first conveyor belt, and the second conveyor belt is electrically connected with the controller; the conveying mechanical arm is arranged at the left front part of the top of the base shell and is electrically connected with the controller, the number of the internal components is a plurality of the internal components, and the plurality of the internal components are placed at the top of the first conveying belt; the auxiliary installation component is arranged at the bottom of the moving end of the double-shaft moving platform.
Preferably, the paint spraying mechanism comprises: the device comprises a water tank, a shell, an electric door, a spray nozzle, a base bracket, an electromagnetic field adjusting system, an electric telescopic rod and an annular nozzle; the water tank is arranged at the top of the inner side of the base frame along the left-right direction, and the bottom of the inner cavity of the water tank is connected with the paint spraying water curtain machine through a pipeline; the shell is arranged at the top opening of the inner cavity of the water tank along the left-right direction, and the inner cavity of the shell is communicated with the inner cavity of the water tank; the electric door is arranged at the left opening of the shell and is electrically connected with the controller; the spray nozzle is fixedly arranged on the right side of the top of the inner cavity of the shell, and the spray nozzle is connected with the spray paint water curtain machine through a pipeline; the base support is arranged at the bottom of the inner cavity of the water tank; the electromagnetic field adjusting system is arranged at the top of the base bracket and is electrically connected with the controller; the number of the electric telescopic rods is two, the number of each electric telescopic rod is four, one electric telescopic rod is respectively arranged at the top of the base bracket and positioned at the four corners on the outer side of the electromagnetic field adjusting system, the other electric telescopic rod is respectively arranged at the top of the inner cavity of the water tank and positioned at the four corners on the outer side of the base bracket, and the electric telescopic rods are electrically connected with the controller; the number of the annular spray heads is two, the two annular spray heads are respectively arranged at the inner sides of the telescopic ends of the upper group of electric telescopic rods and the lower group of electric telescopic rods, and the annular spray heads are connected with a paint spraying pump through pipelines.
Preferably, the internal assembly comprises: the device comprises a first annular seat, an inserting rod, a sub-control module, an electromagnetic plate, a second annular seat, a spring, a fixing plate and a connecting rod; the first annular seat is positioned above the first conveying belt; the inserted link is inserted into the inner side of the first annular seat along the up-down direction; the sub-control module is arranged at the front side of the mobile end of the horizontal mobile platform and is connected with a remote network of the controller; the electromagnetic plate is arranged at the bottom of the inserted link and is electrically connected with the sub-control module; the second annular seat is fixedly arranged on the outer side of the inserted link; the spring is sleeved outside the inserted link, the top of the spring is fixedly connected with the bottom end of the first annular seat, and the bottom of the spring is fixedly connected with the top of the second annular seat; the number of the fixing plates is four, and the four fixing plates are arranged at the outer side of the inserted link at ninety degrees intervals along the circumferential direction; the number of the connecting rods is four, the number of each connecting rod is four, one ends of the four connecting rods are respectively connected to the upper end and the lower end of the inner side of the fixed plate through pin shafts in a rotating mode, and the other ends of the four connecting rods are respectively connected with the side walls of the first annular seat and the second annular seat through pin shaft seats in a rotating mode at ninety degrees along the circumferential direction.
Preferably, the auxiliary mounting assembly includes: the auxiliary installation component comprises an auxiliary installation component shell, a driving motor, a rotating shaft, a first cam seat, an installation frame, a first rotating connecting rod, a push rod, a pressing plate, a second cam seat and a second rotating connecting rod; the auxiliary installation component shell is fixedly installed at the bottom of the moving end of the double-shaft moving platform; the driving motor is arranged on the left side of the auxiliary installation component shell and is electrically connected with the controller; the rotating shaft is rotationally connected to the inner side of the auxiliary installation component shell through a bearing along the left-right direction, and the axle center of the rotating shaft extends out of the outer side of the auxiliary installation component shell and is fixedly connected with the rotating end of the driving motor; the number of the first cam seats is two, and the two first cam seats are respectively and fixedly arranged at the left side and the right side of the outer wall of the rotating shaft; the installation frame is spliced on the inner side of the auxiliary installation component shell along the up-down direction; the two first rotating connecting rods are respectively connected with the inner tops of the left and right first cam seats in a rotating way through pin shafts, and the other ends of the two first rotating connecting rods are respectively connected with the tops of the left and right sides of the mounting frame in a rotating way through pin shafts; the push rod is arranged at the bottom of the inner side of the mounting frame; the pressing plate is fixedly arranged at the bottom of the push rod; the second cam seat is fixedly arranged in the middle of the outer wall of the rotating shaft; one end of the second rotating connecting rod is rotationally connected with the bottom of the inner side of the second cam seat through a pin shaft.
Preferably, the first cam seat and the second cam seat are arranged in a one hundred eighty degree dislocation mode.
Preferably, the auxiliary mounting assembly further comprises: the device comprises a fixed frame, a slot block, a sliding rail rod, a sliding block, a clamping frame, a connecting block and a connecting frame; the fixed frame is fixedly arranged at the bottom of the outer side of the auxiliary installation component shell; the slot block is arranged on the inner side of the fixed frame and positioned below the auxiliary installation component shell, and the top of the outer wall of the push rod is inserted into the inner cavity of the slot block; the number of the sliding rail rods is two, and the two sliding rail rods are respectively and fixedly arranged at the left side and the right side of the slot block; the number of the sliding blocks is two, and the two sliding blocks are respectively sleeved on the outer sides of the left sliding rail rod and the right sliding rail rod; the number of the clamping frames is two, and the two clamping frames are respectively arranged at the bottoms of the left sliding block and the right sliding block; the connecting block is arranged above the slot block, and the inner side of the connecting block is rotationally connected with the other end of the second rotating connecting rod through a pin shaft; the number of the connecting frames is two, the inner sides of one end of each connecting frame are respectively connected to the outer parts of the left sliding block and the right sliding block through pin shafts in a rotating mode, and the inner sides of the other ends of the two connecting frames are respectively connected with the left side and the right side of the outer part of the connecting block through pin shafts in a rotating mode.
Compared with the prior art, the invention has the beneficial effects that:
1. The first cam seat and the second cam seat are driven to rotate through the driving motor driving rotating shaft, the first cam seat drives the first rotating connecting rod to move upwards, the second cam seat drives the second rotating connecting rod to move downwards, the connecting block drives the clamping frame to move outwards under the cooperation of the connecting frame, clamping fixation of the first annular seat is relieved, the mounting frame drives the push rod to drive the pressing plate to move upwards, the spring drives the second annular seat to move upwards under the elastic action of the spring, the distance between the second annular seat and the first annular seat is reduced, the fixing plate is driven to move outwards under the cooperation of the connecting rod, and then the fixing plate is contacted with the inner wall of a workpiece, so that the effect that an inner assembly is fixed in the inner cavity of the workpiece is achieved.
2. The workpiece is placed above the electromagnetic field adjusting system through the carrying mechanical arm, magnetic field repulsive force is generated between the electromagnetic plate and the electromagnetic field adjusting system, so that the workpiece is suspended above the electromagnetic field adjusting system under the cooperation of the internal components, the electromagnetic field adjusting system increases or reduces the magnetic field intensity of a certain area, the workpiece is caused to rotate at a corresponding position, and the upper electric telescopic rod and the lower electric telescopic rod are lengthened by themselves to shorten and drive the annular spray heads at the corresponding positions to move upwards or downwards to spray paint on the outer sides of the workpiece.
In summary, the invention can lead the parts to carry out suspension painting operation, avoid the shielding of the parts by the traditional fixing clamp, ensure that each angle is covered by a more comprehensive and complete paint film, realize more uniform painting effect, and can more easily control the position and the gesture of the workpiece, carry out accurate painting operation, assist in improving the working efficiency and reduce the labor intensity.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is an exploded view of the spray mechanism of fig. 1.
Fig. 3 is an enlarged view at a in fig. 2.
Fig. 4 is an exploded view of the mounting mechanism of fig. 1.
Fig. 5 is an exploded view of the internal components of fig. 4.
Fig. 6 is an exploded view of the auxiliary mounting assembly of fig. 4.
In the figure: 1. a base frame; 2. a controller; 3. a paint spraying mechanism; 31. a water tank; 32. a housing; 33. an electric door; 34. spraying nozzle; 35. a base bracket; 36. an electromagnetic field regulation system; 37. an electric telescopic rod; 38. an annular nozzle; 4. a mounting mechanism; 41. a base housing; 42. a horizontal moving platform; 43. a biaxial moving platform; 44. a first conveyor belt; 45. a second conveyor belt; 46. a handling robot arm; 5. an internal component; 51. a first annular seat; 52. a rod; 53. a sub-control module; 54. an electromagnetic plate; 55. a second annular seat; 56. a spring; 57. a fixing plate; 58. a connecting rod; 6. an auxiliary mounting assembly; 61. an auxiliary mounting assembly housing; 62. a driving motor; 63. a rotating shaft; 64. a first cam seat; 65. a mounting frame; 66. a first rotating connecting rod; 67. a push rod; 68. a pressing plate; 69. a second cam seat; 610. a second rotating connecting rod; 611. a fixed frame; 612. a socket block; 613. a slide rail rod; 614. a slide block; 615. a clamping frame; 616. a connecting block; 617. a connecting frame; 7. a spray water curtain machine; 8. and a paint spraying pump.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the present invention provides a technical solution: an all-round paint spraying apparatus for machining mechanical parts, comprising: a base frame 1, a controller 2, a paint spraying mechanism 3, a mounting mechanism 4, a paint spraying water curtain machine 7 and a paint spraying pump 8; the controller 2 is arranged on the front side of the base frame 1, and logic programs are arranged in the controller 2 and can sequentially control electric devices in the device; the paint spraying mechanism 3 is arranged on the top of the base frame 1; the mounting mechanism 4 is arranged on the left side of the base frame 1; the paint spraying water curtain machine 7 is arranged at the right end of the inner side of the base frame 1, the paint spraying water curtain machine 7 is electrically connected with the controller 2, high-pressure water flow can be generated in the paint spraying water curtain machine 7 and pumped into the spray nozzle 34, and a filtering and purifying component is arranged in the paint spraying water curtain machine 7 and can be used for filtering and treating sediment flowing back in the water tank 31 to realize recycling; the paint spraying pump 8 is arranged on the inner side of the base frame 1 and is positioned on the left side of the paint spraying water curtain machine 7, the paint spraying pump 8 is electrically connected with the controller 2, a paint liquid storage tank is arranged inside the paint spraying pump 8, and different kinds of paint liquid can be pumped into the annular spray head 38 after being pressurized according to actual needs.
As a preferred solution, as shown in fig. 2 and 3, the paint spraying mechanism 3 includes: the water tank 31, the shell 32, the electric door 33, the spray nozzle 34, the base bracket 35, the electromagnetic field adjusting system 36, the electric telescopic rod 37 and the annular spray nozzle 38; the water tank 31 is arranged at the top of the inner side of the base frame 1 along the left-right direction, the bottom of the inner cavity of the water tank 31 is connected with the paint spraying water curtain machine 7 through a pipeline, and the water tank 31 can collect sediment; the shell 32 is arranged at the top opening of the inner cavity of the water tank 31 along the left-right direction, and the inner cavity of the shell 32 is communicated with the inner cavity of the water tank 31; the electric door 33 is arranged at the left opening of the shell 32, the electric door 33 is electrically connected with the controller 2, and the electric door 33 can realize the opening or closing of the left opening of the inner cavity of the water tank 31; the spray nozzle 34 is fixedly arranged on the right side of the top of the inner cavity of the shell 32, the spray nozzle 34 is connected with the spray paint water curtain machine 7 through a pipeline, and the spray nozzle 34 sprays into a water curtain area at high pressure on the right side inside the shell 32; the base bracket 35 is arranged at the bottom of the inner cavity of the water tank 31; the electromagnetic field regulating system 36 is arranged at the top of the base bracket 35, the electromagnetic field regulating system 36 is electrically connected with the controller 2, the electromagnetic field regulating system 36 can generate an electromagnetic field at the top of the electromagnetic field regulating system and generate magnetic field repulsive force with the electromagnetic plate 54, and the electromagnetic field regulating system 36 can increase or decrease the magnetic field intensity of a certain area so as to cause the rotation of a workpiece at a corresponding position under the cooperation of the electromagnetic plate 54; the number of the electric telescopic rods 37 is two, the number of each group of electric telescopic rods 37 is four, one group of electric telescopic rods 37 is respectively arranged at the top of the base bracket 35 and positioned at the four corners on the outer side of the electromagnetic field regulating system 36, the other group of electric telescopic rods 37 is respectively arranged at the top of the inner cavity of the water tank 31 and positioned at the four corners on the outer side of the base bracket 35, the electric telescopic rods 37 are electrically connected with the controller 2, and the electric telescopic rods 37 drive the annular spray head 38 to move up and down through self-extension and shortening; the number of the annular spray heads 38 is two, the two annular spray heads 38 are respectively arranged at the inner sides of the telescopic ends of the upper and lower groups of electric telescopic rods 37, and the annular spray heads 38 are connected with the paint spraying pump 8 through pipelines.
As a preferred embodiment, as shown in fig. 4, the mounting mechanism 4 includes: a base housing 41, a horizontal moving platform 42, a biaxial moving platform 43, a first conveyor belt 44, an inner assembly 5, a second conveyor belt 45, a handling robot 46, and an auxiliary mounting assembly 6; the base housing 41 is provided on the left side of the base frame 1 in the left-right direction; the horizontal moving platform 42 is mounted on the rear side of the top of the base housing 41 along the left-right direction, the horizontal moving platform 42 is electrically connected with the controller 2, and the horizontal moving platform 42 can drive the double-shaft moving platform 43 to horizontally move along the left-right direction; the double-shaft moving platform 43 is mounted on the front side of the moving end of the horizontal moving platform 42, the double-shaft moving platform 43 is electrically connected with the controller 2, and the double-shaft moving platform 43 can drive the auxiliary mounting assembly 6 to move in the double-shaft direction in the front-back direction and the up-down direction; the first conveyer belt 44 is mounted at the left front of the top of the base shell 41 along the front-back direction, the first conveyer belt 44 is electrically connected with the controller 2, and the first conveyer belt 44 can drive the top inner assembly 5 to move from front to back; the number of the internal components 5 is a plurality, and the plurality of the internal components 5 are placed on the top of the first conveyer belt 44; the second conveyer belt 45 is arranged at the top of the base shell 41 along the front-back direction and positioned at the right side of the first conveyer belt 44, the second conveyer belt 45 is electrically connected with the controller 2, and the second conveyer belt 45 can drive a top workpiece of the second conveyer belt 45 to move from front to back; the carrying mechanical arm 46 is mounted at the left front of the top of the base shell 41, the carrying mechanical arm 46 is electrically connected with the controller 2, and the carrying mechanical arm 46 can clamp and carry workpieces; the auxiliary mounting assembly 6 is provided at the bottom of the moving end of the biaxial movement platform 43.
As a preferred embodiment, as shown in fig. 5, the inner assembly 5 includes: the first annular seat 51, the inserted link 52, the sub-control module 53, the electromagnetic plate 54, the second annular seat 55, the spring 56, the fixed plate 57 and the connecting rod 58; a first annular seat 5 and located above the first conveyor belt 44; the insert rod 52 is inserted into the inner side of the first annular seat 51 along the up-down direction, and the insert rod 52 can move up and down on the inner side of the first annular seat 51; the sub-control module 53 is arranged at the front side of the movable end of the horizontal movable platform 42, the sub-control module 53 is in remote network connection with the controller 2, the sub-control module 53 is controlled remotely by the controller 2, and a battery is arranged in the sub-control module 53 and can supply power to the electromagnetic plate 54; the electromagnetic plate 54 is arranged at the bottom of the inserted link 52, the electromagnetic plate 54 is electrically connected with the sub-control module 53, and opposite magnetic fields are generated between the electromagnetic plate 54 and the electromagnetic field adjusting system 36 so as to generate repulsive force to realize the suspension of the workpiece; the second annular seat 55 is fixedly mounted on the outer side of the insert rod 52; the spring 56 is sleeved outside the inserted link 52, the top of the spring 56 is fixedly connected with the bottom end of the first annular seat 51, the bottom of the spring 56 is fixedly connected with the top of the second annular seat 55, and the spring 56 has elasticity to upwards stretch the second annular seat 55; the number of the fixing plates 57 is four, and the four fixing plates 57 are circumferentially spaced ninety degrees outside the insert rod 52; the number of the connecting rods 58 is four, the number of each connecting rod 58 is four, one end of each connecting rod 58 is respectively connected to the upper end and the lower end of the inner side of the fixing plate 57 through a pin shaft in a rotating mode, the other ends of the connecting rods 58 are respectively connected with the side walls of the first annular seat 51 and the second annular seat 55 through pin shaft seats in a rotating mode at ninety degrees intervals along the circumferential direction, and the connecting rods 58 can rotate at positions connected with the first annular seat 51, the second annular seat 55 and the fixing plate 57 through pin shafts.
As a preferred embodiment, as shown in fig. 6, the auxiliary mounting assembly 6 includes: the auxiliary mounting assembly housing 61, the driving motor 62, the rotating shaft 63, the first cam seat 64, the mounting frame 65, the first rotating connecting rod 66, the push rod 67, the pressing plate 68, the second cam seat 69, the second rotating connecting rod 610, the fixed frame 611, the slot block 612, the slide rail rod 613, the slide block 614, the clamping frame 615, the connecting block 616 and the connecting frame 617; the auxiliary mounting assembly housing 61 is fixedly mounted at the bottom of the moving end of the biaxial movement platform 43; the driving motor 62 is mounted on the left side of the auxiliary mounting assembly housing 61, the driving motor 62 is electrically connected with the controller 2, and the driving motor 62 can drive the rotating shaft 63 to rotate; the rotating shaft 63 is rotatably connected to the inner side of the auxiliary mounting assembly housing 61 along the left-right direction through a bearing, and the axle center of the rotating shaft 63 extends out of the outer side of the auxiliary mounting assembly housing 61 and is fixedly connected with the rotating end of the driving motor 62; the number of the first cam seats 64 is two, and the two first cam seats 64 are respectively fixedly arranged at the left side and the right side of the outer wall of the rotating shaft 63; the mounting frame 65 is inserted into the inner side of the auxiliary mounting assembly housing 61 in the up-down direction; the number of the first rotating connecting rods 66 is two, one ends of the two first rotating connecting rods 66 are respectively connected to the inner tops of the left and right first cam seats 64 through pin shafts in a rotating way, and the other ends of the two first rotating connecting rods 66 are respectively connected to the tops of the left and right sides of the mounting frame 65 through pin shafts in a rotating way; the push rod 67 is mounted at the inner bottom of the mounting frame 65; the pressing plate 68 is fixedly arranged at the bottom of the push rod 67; the second cam seat 69 is fixedly installed in the middle of the outer wall of the rotating shaft 63; one end of the second rotating connecting rod 610 is rotationally connected to the bottom of the inner side of the second cam seat 69 through a pin shaft, and the first cam seat 64 and the second cam seat 69 are arranged in one hundred eighty degrees in a dislocation manner; the fixing frame 611 is fixedly installed at the outer bottom of the auxiliary installation assembly housing 61; the slot block 612 is arranged on the inner side of the fixed frame 611 and is positioned below the auxiliary installation component shell 61, the top of the outer wall of the push rod 67 is inserted into the inner cavity of the slot block 612, and the push rod 67 can move up and down in the inner cavity of the slot block 612; the number of the sliding rail rods 613 is two, and the two sliding rail rods 613 are respectively fixedly arranged at the left side and the right side of the slot block 612; the number of the sliding blocks 614 is two, the two sliding blocks 614 are respectively sleeved on the outer sides of the left sliding rail rod 613 and the right sliding rail rod 613, and the sliding blocks 614 can move along the outer sides of the sliding rail rods 613 to the inner sides or the outer sides; the number of the clamping frames 615 is two, and the two clamping frames 615 are respectively arranged at the bottoms of the left slider 614 and the right slider 614; the connecting block 616 is arranged above the slot block 612, and the inner side of the connecting block 616 is rotationally connected with the other end of the second rotating connecting rod 610 through a pin shaft; the number of the connecting frames 617 is two, the inner sides of one ends of the two connecting frames 617 are respectively connected with the outer parts of the left slider 614 and the right slider 614 in a rotating way through pin shafts, and the inner sides of the other ends of the two connecting frames 617 are respectively connected with the left side and the right side of the outer part of the connecting block 616 in a rotating way through pin shafts.
The working principle is as follows:
step 1: the worker places the cylindrical workpiece on the top of the second conveyor belt 45, the horizontal moving platform 42, the double-shaft moving platform 43 and the driving motor 62 are controlled by a preset program in the controller 2, the second conveyor belt 45 drives the workpiece to move from front to back below the double-shaft moving platform 43, the first conveyor belt 44 drives the inner assembly 5 to move to the rear side position, the horizontal moving platform 42 drives the double-shaft moving platform 43 to move above the first conveyor belt 44, the double-shaft moving platform 43 drives the auxiliary mounting assembly 6 to move in the double-shaft direction, the auxiliary mounting assembly 6 moves above the inner assembly 5, the driving motor 62 drives the rotating shaft 63 to rotate, the rotating shaft 63 drives the first cam seat 64 and the second cam seat 69 on both sides to synchronously rotate, the second cam seat 69 drives one end of the second rotating connecting rod 610 to move upwards, the second rotating connecting rod 610 drives the connecting block 616 to move upwards, the connecting block 616 drives the two side sliding blocks 614 under the cooperation of the two side connecting frames 617, the two side sliding blocks 614 drive the clamping frames 615 inwards along the outer wall of the sliding rail rod 613, the two side clamping frames 615 clamp the side wall of the first annular seat 51 in the inner assembly 5, the second cam seat 69 rotates, the first cam seat 64 drives one end of the first rotating connecting rod 66 to move downwards, the first rotating connecting rod 66 drives the mounting frame 65 to move downwards inside the auxiliary mounting assembly shell 61 under the cooperation of the first rotating connecting rod 66, the mounting frame 65 drives the pressing plate 68 to move downwards under the cooperation of the push rod 67, the pressing plate 68 contacts with the top of the sub-control module 53 and pushes the inserting rod 52 downwards, the inserting rod 52 drives the second annular seat 55 downwards in the inner cavity of the first annular seat 51 and stretches the spring 56, the distance between the first annular seat 51 and the second annular seat 55 increases, the fixing plate 57 is driven to move inwards under the cooperation of the connecting rod 58, the internal assembly 5 is clamped and conveyed into the inner cavity of a workpiece through the auxiliary installation assembly 6 under the driving of the horizontal moving platform 42 and the double-shaft moving platform 43, the driving motor 62 drives the rotating shaft 63 to continuously drive the first cam seat 64 and the second cam seat 69 to rotate, the first cam seat 64 drives the first rotating connecting rod 66 to move upwards, the second cam seat 69 drives the second rotating connecting rod 610 to move downwards, so that the connecting block 616 drives the sliding block 614 to drive the clamping frame 615 to move outwards under the cooperation of the connecting frame 617, the installation frame 65 drives the push rod 67 to drive the pressing plate 68 to move upwards while the clamping and fixing the first annular seat 51 is released, the spring 56 drives the second annular seat 55 to move upwards under the self elastic action, the distance between the second annular seat 55 and the first annular seat 51 is reduced, and simultaneously the fixing plate 57 is driven to move outwards under the cooperation of the connecting rod 58, and the fixing plate 57 is contacted with the inner wall of the workpiece, and the effect that the internal assembly 5 is fixed in the inner cavity of the workpiece is realized;
step 2: the controller 2 is internally provided with a prefabricated program for controlling the electric door 33, the carrying mechanical arm 46, the electromagnetic field regulating system 36, the sub-control module 53, the electric telescopic rod 37, the paint pump 8 and the paint water curtain 7 to be started, the electric door 33 is started to enable the carrying mechanical arm 46 to clamp and carry the workpiece into the shell 32, the carrying mechanical arm 46 is used for placing the workpiece above the electromagnetic field regulating system 36, the sub-control module 53 is used for controlling the electromagnetic plate 54 to be started, magnetic field repulsive force is generated between the electromagnetic plate 54 and the electromagnetic field regulating system 36, so that the workpiece is suspended above the electromagnetic field regulating system 36 under the cooperation of the internal assembly 5, the magnetic field intensity of a certain area is increased or decreased through the electromagnetic field regulating system 36, the electromagnetic plate 54 causes the workpiece to rotate at the corresponding position, the upper and lower groups of electric telescopic rods 37 drive the annular spray heads 38 at the corresponding positions to move upwards or downwards at the outer sides of the workpiece through self-stretching and shortening, the paint spraying pump 8 pumps internal paint into the annular spray heads 38 and sprays paint to the outer parts of the workpiece through the annular spray heads 38, the paint spraying water curtain machine 7 pumps the internal water into the spray heads 34, the spray heads 34 spray the water curtain at high pressure inside the shell 32, paint mist particles are deposited into the water tank 31 along with the water drops, and the water tank 31 collects sediments and discharges the sediments into the paint spraying water curtain machine 7 for treatment so as to realize the circulation purification effect.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. All-round paint spraying apparatus is used in machinery spare part processing, characterized by, include:
A base frame (1);
the controller (2) is arranged on the front side of the base frame (1);
The paint spraying mechanism (3) is arranged at the top of the base frame (1);
the mounting mechanism (4) is arranged at the left side of the base frame (1);
the paint spraying water curtain machine (7) is arranged at the right end of the inner side of the base frame (1), and the paint spraying water curtain machine (7) is electrically connected with the controller (2);
the paint spraying pump (8) is arranged on the inner side of the base frame (1) and is positioned on the left side of the paint spraying water curtain machine (7), and the paint spraying pump (8) is electrically connected with the controller (2);
the mounting mechanism (4) includes:
a base housing (41) provided on the left side of the base frame (1) in the left-right direction;
the horizontal moving platform (42) is arranged at the rear side of the top of the base shell (41) along the left-right direction, and the horizontal moving platform (42) is electrically connected with the controller (2);
the double-shaft moving platform (43) is arranged at the front side of the moving end of the horizontal moving platform (42), and the double-shaft moving platform (43) is electrically connected with the controller (2);
The first conveying belt (44) is arranged at the left front part of the top of the base shell (41) along the front-back direction, and the first conveying belt (44) is electrically connected with the controller (2);
The second conveying belt (45) is arranged at the top of the base shell (41) along the front-back direction and is positioned on the right side of the first conveying belt (44), and the second conveying belt (45) is electrically connected with the controller (2);
The carrying mechanical arm (46) is arranged at the left front part of the top of the base shell (41), and the carrying mechanical arm (46) is electrically connected with the controller (2);
-a number of internal components (5), the number of internal components (5) being a number, the number of internal components (5) being placed on top of a first conveyor belt (44);
the auxiliary installation assembly (6) is arranged at the bottom of the moving end of the double-shaft moving platform (43);
The paint spraying mechanism (3) comprises:
the water tank (31) is arranged at the top of the inner side of the base frame (1) along the left-right direction, and the bottom of the inner cavity of the water tank (31) is connected with the paint spraying water curtain machine (7) through a pipeline;
The shell (32) is arranged at the top opening of the inner cavity of the water tank (31) along the left-right direction, and the inner cavity of the shell (32) is communicated with the inner cavity of the water tank (31);
the electric door (33) is arranged at the left opening of the shell (32), and the electric door (33) is electrically connected with the controller (2);
The spray nozzle (34) is fixedly arranged on the right side of the top of the inner cavity of the shell (32), and the spray nozzle (34) is connected with the spray water curtain machine (7) through a pipeline;
the base bracket (35) is arranged at the bottom of the inner cavity of the water tank (31);
The electromagnetic field adjusting system (36) is arranged at the top of the base bracket (35), and the electromagnetic field adjusting system (36) is electrically connected with the controller (2);
The number of the electric telescopic rods (37) is two, each group of the electric telescopic rods (37) is four, one group of the electric telescopic rods (37) is respectively arranged at the top of the base bracket (35) and positioned at the four outer corners of the electromagnetic field adjusting system (36), the other group of the electric telescopic rods (37) is respectively arranged at the top of the inner cavity of the water tank (31) and positioned at the four outer corners of the base bracket (35), and the electric telescopic rods (37) are electrically connected with the controller (2);
The number of the annular spray heads (38) is two, the two annular spray heads (38) are respectively arranged at the inner sides of the telescopic ends of the upper group of electric telescopic rods (37) and the lower group of electric telescopic rods, and the annular spray heads (38) are connected with the paint spraying pump (8) through pipelines;
the inner assembly (5) comprises:
A first annular seat (51) located above the first conveyor belt (44);
the inserting rod (52) is inserted into the inner side of the first annular seat (51) along the up-down direction;
The sub-control module (53) is arranged at the front side of the mobile end of the horizontal mobile platform (42), and the sub-control module (53) is connected with the controller (2) in a remote network manner;
the electromagnetic plate (54) is arranged at the bottom of the inserted link (52), and the electromagnetic plate (54) is electrically connected with the sub-control module (53);
the second annular seat (55) is fixedly arranged on the outer side of the inserted link (52);
The spring (56) is sleeved outside the inserted link (52), the top of the spring (56) is fixedly connected with the bottom end of the first annular seat (51), and the bottom of the spring (56) is fixedly connected with the top of the second annular seat (55);
The number of the fixing plates (57) is four, and the four fixing plates (57) are circumferentially arranged at ninety degrees intervals on the outer side of the inserted link (52);
The four groups of connecting rods (58) are arranged, the number of the connecting rods (58) in each group is four, one ends of the four groups of connecting rods (58) are respectively connected to the upper end and the lower end of the inner side of the fixed plate (57) through pin shafts in a rotating mode, and the other ends of the four groups of connecting rods (58) are respectively connected with the side walls of the first annular seat (51) and the second annular seat (55) through pin shaft seats in a rotating mode at ninety degrees intervals along the circumferential direction;
The auxiliary mounting assembly (6) comprises:
An auxiliary installation component shell (61) fixedly installed at the bottom of the moving end of the double-shaft moving platform (43);
The driving motor (62) is arranged on the left side of the auxiliary installation component shell (61), and the driving motor (62) is electrically connected with the controller (2);
the rotating shaft (63) is rotationally connected to the inner side of the auxiliary installation assembly shell (61) along the left-right direction through a bearing, and the axle center of the rotating shaft (63) extends out of the auxiliary installation assembly shell (61) and is fixedly connected with the rotating end of the driving motor (62);
The two first cam seats (64) are respectively fixedly arranged on the left side and the right side of the outer wall of the rotating shaft (63);
The mounting frame (65) is inserted into the inner side of the auxiliary mounting assembly shell (61) along the up-down direction;
The two first rotating connecting rods (66) are arranged, one ends of the two first rotating connecting rods (66) are respectively connected to the inner tops of the left and right first cam seats (64) in a rotating mode through pin shafts, and the other ends of the two first rotating connecting rods (66) are respectively connected to the tops of the left and right sides of the mounting frame (65) in a rotating mode through pin shafts;
a push rod (67) mounted on the inner bottom of the mounting frame (65);
the pressing plate (68) is fixedly arranged at the bottom of the push rod (67);
The second cam seat (69) is fixedly arranged in the middle of the outer wall of the rotating shaft (63);
And one end of the second rotating connecting rod (610) is rotationally connected to the bottom of the inner side of the second cam seat (69) through a pin shaft.
2. The omnibearing paint spraying apparatus for machining mechanical parts according to claim 1, wherein the first cam seat (64) and the second cam seat (69) are arranged in a one hundred eighty degree dislocation.
3. An all-round paint spraying apparatus for machining mechanical parts according to claim 2, wherein the auxiliary mounting assembly (6) further comprises:
a fixing frame (611) fixedly installed at the outer bottom of the auxiliary installation assembly housing (61);
The slot block (612) is arranged on the inner side of the fixed frame (611) and is positioned below the auxiliary installation assembly shell (61), and the top of the outer wall of the push rod (67) is inserted into the inner cavity of the slot block (612);
the number of the sliding rail rods (613) is two, and the two sliding rail rods (613) are respectively and fixedly arranged at the left side and the right side of the slot block (612);
The number of the sliding blocks (614) is two, and the two sliding blocks (614) are respectively sleeved on the outer sides of the left sliding rail rod and the right sliding rail rod (613);
the clamping frames (615), the number of the clamping frames (615) is two, and the two clamping frames (615) are respectively arranged at the bottoms of the left sliding block (614) and the right sliding block (614);
The connecting block (616) is arranged above the slot block (612), and the inner side of the connecting block (616) is rotationally connected with the other end of the second rotating connecting rod (610) through a pin shaft;
The number of the connecting frames (617) is two, the inner sides of one end of each connecting frame (617) are respectively connected to the outer parts of the left sliding block (614) and the right sliding block (614) through pin shafts in a rotating mode, and the inner sides of the other ends of the two connecting frames (617) are respectively connected with the left side and the right side of the outer part of the connecting block (616) through pin shafts in a rotating mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410280351.6A CN117861906B (en) | 2024-03-12 | 2024-03-12 | All-round paint spraying apparatus is used in machinery spare part processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410280351.6A CN117861906B (en) | 2024-03-12 | 2024-03-12 | All-round paint spraying apparatus is used in machinery spare part processing |
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| CN117861906A CN117861906A (en) | 2024-04-12 |
| CN117861906B true CN117861906B (en) | 2024-06-21 |
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| CN202410280351.6A Active CN117861906B (en) | 2024-03-12 | 2024-03-12 | All-round paint spraying apparatus is used in machinery spare part processing |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209935078U (en) * | 2019-05-07 | 2020-01-14 | 重庆琦玉机械有限公司 | Small-size water curtain paint spraying apparatus |
| CN215843820U (en) * | 2021-08-18 | 2022-02-18 | 山东省青东智能科技有限公司 | Paint spraying robot for mechanical parts |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2368745A1 (en) * | 1976-10-25 | 1978-05-19 | Carrier | Painting system for interior of commercial vehicle body - uses conveyor on which body is moved relative to controlled paint spray head |
| CN107377327A (en) * | 2017-08-30 | 2017-11-24 | 安吉县瑞旺竹木制品厂 | A kind of bamboo and wood processes auto spray painting drying unit |
| CN108393215B (en) * | 2018-02-02 | 2020-06-05 | 泉州台商投资区忆品茶业有限公司 | Paint spraying apparatus for machining |
| CN108979083A (en) * | 2018-07-30 | 2018-12-11 | 广东宏穗晶科技服务有限公司 | A kind of multi-angle indoor spraying robot |
| CN212493638U (en) * | 2020-03-27 | 2021-02-09 | 沈阳金威航空零部件制造有限公司 | Paint spraying apparatus is used in machine part processing |
| CN113635314A (en) * | 2021-06-23 | 2021-11-12 | 南京驭逡通信科技有限公司 | Industrial robot with plate spraying and cutting functions |
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2024
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209935078U (en) * | 2019-05-07 | 2020-01-14 | 重庆琦玉机械有限公司 | Small-size water curtain paint spraying apparatus |
| CN215843820U (en) * | 2021-08-18 | 2022-02-18 | 山东省青东智能科技有限公司 | Paint spraying robot for mechanical parts |
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