CN221288433U - Automatic spraying equipment of endless chain formula - Google Patents
Automatic spraying equipment of endless chain formula Download PDFInfo
- Publication number
- CN221288433U CN221288433U CN202323057414.1U CN202323057414U CN221288433U CN 221288433 U CN221288433 U CN 221288433U CN 202323057414 U CN202323057414 U CN 202323057414U CN 221288433 U CN221288433 U CN 221288433U
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- Prior art keywords
- chain
- spraying
- spray gun
- spray
- chamber
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- 238000005507 spraying Methods 0.000 title claims abstract description 79
- 239000007921 spray Substances 0.000 claims abstract description 71
- 238000001514 detection method Methods 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 238000001035 drying Methods 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000002699 waste material Substances 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 238000004321 preservation Methods 0.000 claims description 7
- 239000003973 paint Substances 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 3
- 239000003595 mist Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The utility model provides loop-chain automatic spraying equipment which comprises a circulating conveying line, wherein an upper discharging area, a preheating chamber, a primer spraying area and a finish spraying area are sequentially arranged along the conveying direction of the circulating conveying line, and each of the primer spraying area and the finish spraying area comprises a detection chamber, a spraying chamber and a drying chamber which are sequentially and circularly connected; the circulating conveyor line comprises an annular chain rail and a plurality of jigs fixed on the annular chain rail, wherein each jig comprises a base, an auxiliary chain wheel and a profiling seat, the base is arranged on the annular chain rail, and the auxiliary chain wheel is rotatably arranged on the base; the detection chamber is internally provided with a detection bracket, and a sensor is arranged on the detection bracket; the spray booth is internally provided with a spray gun assembly and an auxiliary rotating assembly, and one side, deviating from the chain wheel group, of the auxiliary transmission chain is connected with the auxiliary chain wheel. According to the utility model, through a plurality of spraying areas, the orderly combination of the spraying operation of the workpiece primer and the finishing paint is realized, and the spraying efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of automatic equipment, and particularly relates to loop-chain type automatic spraying equipment.
Background
In industrial production, in order to further protect the product or make the surface of the product smoother and more beautiful, it is generally required to spray-coat the surface of the product.
The automatic spraying is to fix the workpiece to be sprayed on a rotatable self-rotating table, then lock the self-rotating table on a production line, and spray 100% of the workpiece uniformly on the surface of the workpiece through the movement of the production line and the continuous rotation of the self-rotating table. In the prior art, a feeding manipulator grabs and automatically places workpieces on a cross turntable station, after a plurality of groups of workpieces are placed, a spray gun device on a spraying robot sprays the surfaces and the sides of the workpieces, and the plurality of groups of workpieces are subjected to reciprocating uniform spraying, so that the surface spraying is finished, a discharging manipulator clamps and places the workpieces on a conveying line, and after the workpieces are cooled in a solidification area and a cooling area, the workpieces are manually taken down in a discharging area; the operation mode is to spray the priming paint or the finishing paint of a single station, the single station is low in spraying speed, low in efficiency, high in equipment cost and large in occupied area, and once problems occur, the single station is difficult to repair and maintain.
Disclosure of utility model
Aiming at the defects in the prior art, the utility model provides the endless chain type automatic spraying equipment, which realizes the orderly combination of the spraying operation of the primer and the finish paint of the workpiece through a plurality of spraying areas and improves the spraying efficiency.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The loop-chain type automatic spraying equipment comprises a circulating conveying line, wherein an upper discharging area, a preheating chamber, a primer spraying area and a finish spraying area are sequentially arranged along the conveying direction of the circulating conveying line, and each of the primer spraying area and the finish spraying area comprises a detection chamber, a spraying chamber and a drying chamber which are sequentially and circularly connected;
The circulating conveyor line comprises an annular chain rail and a plurality of jigs fixed on the annular chain rail, wherein the jigs comprise a base, an auxiliary chain wheel and a profiling seat, the base is arranged on the annular chain rail, the auxiliary chain wheel is rotatably arranged on the base, and the profiling seat is arranged on the auxiliary chain wheel;
the detection chamber is internally provided with a detection bracket, and a sensor is arranged on the detection bracket;
Spout room, be provided with spray gun subassembly and supplementary rotating assembly in it, supplementary rotating assembly installs between spray gun subassembly and annular caterpillar, supplementary rotating assembly is provided with supplementary transmission chain and the rotatory sprocket group of drive supplementary transmission chain, any sprocket in the sprocket group is rotatory by supplementary motor drive, the one side that supplementary transmission chain deviates from the sprocket group is connected supplementary sprocket.
Further, the circulation conveying line further comprises a driving motor, a divider and a plurality of driving chain wheels, wherein the driving chain wheels are installed according to the conveying direction, the driving chain wheels are linked through the annular chain rail, the driving motor is in transmission connection with one chain wheel through the divider, and the jigs are arranged on the annular chain rail at intervals.
Further, the spray gun assembly comprises a spray gun bracket and spray guns, the spray guns are adjustably mounted on the spray gun bracket, a plurality of groups of spray gun assemblies are arranged along the annular chain rail, and the spray guns of each group of spray gun assemblies are respectively mounted on the corresponding spray gun bracket according to different heights.
Further, a water curtain plate and a waste liquid tank are further arranged in the spray room, the water curtain plate is arranged above the spray gun assembly and connected with an external water supply pipeline through a water pipe, and the waste liquid tank is arranged below the spray gun assembly.
Further, the door closing heat preservation device is arranged between the working procedures and comprises an air cylinder, a guide rail, a sliding block, a connecting piece and a door plate, wherein the air cylinder and the guide rail are arranged in parallel, the output end of the air cylinder is connected with the connecting piece, the other end of the connecting piece is connected with the sliding block and the door plate, and the door plate can move back and forth along the guide rail.
The beneficial effects are that: according to the loop-chain type automatic spraying equipment, through the plurality of spraying areas, the spraying operation of the workpiece primer and the finishing paint is orderly combined, and the spraying efficiency is improved; by arranging a plurality of groups of spray gun assemblies, the spray guns are respectively arranged on the corresponding spray gun brackets according to different heights, one spray gun corresponds to one spraying height to form a laminated spraying surface, and the spraying of the whole surface is finished through a plurality of spray guns, so that the process is simple, the production and the maintenance are easy, the production cost is reduced, and the spraying quality is ensured;
the single spraying areas are provided with the detection chamber and the drying chamber, and the sensors in the detection chamber are used for detecting whether the workpiece on the jig exists or not, so that paint waste is refused; and a plurality of loops of circulating conveying lines are arranged in the drying chamber, so that the drying stroke of the workpiece is increased, the drying effect is improved, the automatic production is realized, the labor is saved, and the maintenance is easy.
Drawings
Fig. 1 is a schematic structural view of a loop-chain type automatic spraying device provided by the utility model;
FIG. 2 is a top view of a part of the structure of a endless chain type automatic spraying device provided by the utility model;
FIG. 3 is a front view of the fixture of the present utility model;
Fig. 4 is a schematic structural diagram II of a loop-chain automatic spraying device provided by the utility model;
FIG. 5 is a partial view I of the inspection chamber and spray booth of the present utility model;
FIG. 6 is a second partial view of the detection chamber and spray booth according to the present utility model;
fig. 7 is a schematic structural view of the door closing heat preservation device of the present utility model.
In the figure: the device comprises a circulating conveying line 1, an annular chain rail 11, a jig 12, a base 121, an auxiliary chain wheel 122, a profiling seat 123, a driving chain wheel 13, a feeding and discharging area 2, a preheating chamber 3, a detecting chamber 4, a detecting bracket 41, a sensor 42, a spraying chamber 5, a spraying gun assembly 51, a spraying gun bracket 511, a spraying gun 512, an auxiliary rotating assembly 52, an auxiliary conveying chain 521, a 522 chain wheel group 53, a waste liquid tank 53, a drying chamber 6, a 7-door closing heat preservation device 71, a guide rail 72, a sliding block 73, a connecting piece 74 and a door plate 75.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to fall within the scope of the utility model.
As shown in fig. 1-4, the loop-chain type automatic spraying equipment provided by the utility model comprises a circulating conveying line 1, wherein an upper discharging area 2, a preheating chamber 3, a primer spraying area and a finish spraying area are sequentially arranged along the conveying direction of the circulating conveying line 1, and each of the primer spraying area and the finish spraying area comprises a detection chamber 4, a spraying chamber 5 and a drying chamber 6 which are sequentially and circularly connected;
The circulating conveyor line 1 comprises an annular chain rail 11 and a plurality of jigs 12 fixed on the annular chain rail 11, wherein each jig 12 comprises a base 121, an auxiliary chain wheel 122 and a profiling seat 123, the base 121 is mounted on the annular chain rail 11, the auxiliary chain wheel 122 is rotatably mounted on the base 121, the profiling seat 123 is mounted on the auxiliary chain wheel 122, and the profiling seat 123 can rotate along with the auxiliary chain wheel 122 in the working process;
As shown in fig. 5-6, the detection chamber 4 is provided with a detection bracket 41 therein, and a sensor 42 is mounted on the detection bracket 41;
The spray booth 5 is provided with a spray gun assembly 51 and an auxiliary rotating assembly 52 therein, the auxiliary rotating assembly 52 is installed between the spray gun assembly 51 and the annular chain rail 11, the auxiliary rotating assembly 52 is provided with an auxiliary transmission chain 521 and a sprocket set 522 for driving the auxiliary transmission chain 521 to rotate, any one sprocket in the sprocket set 522 is driven to rotate by an auxiliary motor, and one side of the auxiliary transmission chain 521, which is away from the sprocket set 522, is connected with the auxiliary sprocket 122.
The workpiece to be sprayed is placed on the profiling seat 123 in the feeding and discharging area 2 manually, the annular chain rail 11 moves intermittently, the jig 12 is driven to enter the preheating chamber 3 along with the annular chain rail 11, preheating treatment of not higher than 60 degrees is carried out on the workpiece to be sprayed, the workpiece enters the primer spraying area, whether the workpiece exists on the profiling seat 123 or not is judged by the sensor 42 in the detecting chamber 4, the workpiece enters the spraying chamber 5 to reach a designated position, the spray gun assembly 51 sprays the primer on the workpiece, meanwhile, the auxiliary rotating assembly 52 drives the auxiliary sprocket 122 to rotate, the workpiece rotates along with the profiling seat 123, the whole circumferential spraying of the workpiece is achieved, the workpiece enters the drying chamber 6 to be dried by 120 degrees, then finish paint spraying is carried out, the process is consistent with the primer spraying, and finally the material taking and feeding work is completed through the feeding and discharging area 2, and the workpiece is reciprocated in sequence.
On the basis of the above embodiment, in order to realize intermittent movement of the endless chain rail 11, the circulating conveyor line 1 further includes a driving motor, a divider, and a plurality of driving sprockets 13, wherein the plurality of driving sprockets 13 are installed according to a conveying direction, each driving sprocket 13 is linked with the endless chain rail 11 through the endless chain rail 11, the driving motor is in transmission connection with a sprocket through the divider, and the plurality of jigs 12 are arranged on the endless chain rail 11 at intervals and perform circulating movement along with the endless chain rail 11.
On the basis of the above embodiment, the spray gun assembly 51 includes a spray gun bracket 511 and a spray gun 512, the spray gun 512 is adjustably mounted on the spray gun bracket 511, when the spray surface of the workpiece is too large to finish spraying at one time, multiple groups of spray gun assemblies 51 are arranged along the annular chain rail 11, the spray guns 512 of each group of spray gun assemblies 51 are respectively mounted on the corresponding spray gun bracket 511 according to different heights to form a laminated spray surface, one spray gun 512 corresponds to one spray height, the spray guns are laminated layer by layer, and the spray of the whole surface is finished through several spray guns.
On the basis of the above embodiment, the spray booth 5 is further provided therein with a water curtain plate and a waste liquid tank 53, the water curtain plate is installed above the spray gun assembly 51 and is connected with an external water supply pipeline through a water pipe, the waste liquid tank 53 is installed below the spray gun assembly 51, and paint mist is captured into the waste liquid tank 53 through water mist sprayed from the water curtain plate, so as to purify the spray booth, and the influence of the paint mist on the spraying operation can be reduced.
On the basis of the above embodiment, as shown in fig. 7, the door closing heat preservation device 7 is further included, the door closing heat preservation device 7 is installed between each process, and comprises an air cylinder 71, a guide rail 72, a sliding block 73, a connecting piece 74 and a door plate 75, the air cylinder 71 and the guide rail 72 are installed in parallel, the output end of the air cylinder 71 is connected with the connecting piece 74, the other end of the connecting piece 74 is connected with the sliding block 73 and the door plate 75, and the door plate 75 can move back and forth along the guide rail 72, so that intercommunication between each process is realized.
It should be noted that:
According to the annular chain type automatic spraying equipment, the jig 12 moves along with the annular chain rail 11, and sequentially passes through the feeding and discharging area 2, the preheating chamber 3, the primer spraying area and the finish spraying area, and manual feeding and discharging are performed at the feeding and discharging area 2; the two sensors 42 in the detection chamber 4 of the finish paint spraying area are arranged, one is used for detecting the existence of a workpiece, and the other is used for detecting the existence of primer spraying;
according to the loop-chain type automatic spraying equipment, as shown in fig. 2, a plurality of loops of the circulating conveying lines 1 are arranged in the drying chamber 6, so that the drying stroke of a workpiece is increased, and the drying effect is improved; through the plurality of spraying areas, the ordered combination of the spraying operation of the primer and the finish paint of the workpiece is realized, and the spraying efficiency is improved; through multiunit spray gun subassembly 51, wherein spray gun 512 is installed respectively on corresponding spray gun support 511 according to different height, forms the spraying face of range upon range of, and one spray gun 512 corresponds a spraying height, accomplishes the spraying of whole face through several spray guns, simple process, easy production maintenance, guarantees the spraying quality when reducing manufacturing cost.
The basic principle, main features and advantages of the present utility model are shown and described above, and the front, back, left and right are not specific, mainly for more intuitively explaining the technical solution, but not limiting. It should be understood by those skilled in the art that the foregoing embodiments are merely illustrative of the technical concept and features of the present utility model, and the present utility model can be implemented by those skilled in the art without limiting the scope of the utility model, therefore, all equivalent changes or modifications that are made according to the spirit of the present utility model should be included in the scope of the present utility model.
Claims (5)
1. The utility model provides a chain-type automatic spraying equipment which characterized in that: the automatic feeding and discharging device comprises a circulating conveyor line (1), wherein an feeding and discharging area (2), a preheating chamber (3), a primer spraying area and a finish spraying area are sequentially arranged along the conveying direction of the circulating conveyor line (1), and each of the primer spraying area and the finish spraying area comprises a detection chamber (4), a spraying chamber (5) and a drying chamber (6) which are sequentially and circularly connected;
The circulating conveyor line (1) comprises an annular chain rail (11) and a plurality of jigs (12) fixed on the annular chain rail (11), wherein each jig (12) comprises a base (121), an auxiliary sprocket (122) and a profiling seat (123), the base (121) is mounted on the annular chain rail (11), the auxiliary sprocket (122) is rotatably mounted on the base (121), and the profiling seats (123) are mounted on the auxiliary sprocket (122);
A detection chamber (4) in which a detection bracket (41) is arranged, and a sensor (42) is mounted on the detection bracket (41);
Spout room (5), be provided with spray gun subassembly (51) and supplementary rotating assembly (52) in it, supplementary rotating assembly (52) are installed between spray gun subassembly (51) and annular caterpillar track (11), supplementary rotating assembly (52) are provided with supplementary transmission chain (521) and drive supplementary transmission chain (521) rotatory sprocket group (522), any sprocket in sprocket group (522) is rotated by supplementary motor drive, supplementary sprocket (122) are connected to one side that supplementary transmission chain (521) deviate from sprocket group (522).
2. A loop-chain automatic spray coating device as claimed in claim 1, wherein: the circulating conveying line (1) further comprises a driving motor, a divider and a plurality of driving chain wheels (13), wherein the driving chain wheels (13) are installed according to the conveying direction, the driving chain wheels (13) are linked through the annular chain rail (11), the driving motor is connected with a chain wheel in a driving mode through the divider, and a plurality of jigs (12) are arranged on the annular chain rail (11) at intervals.
3. A loop-chain automatic spray coating device as claimed in claim 1, wherein: the spray gun assembly (51) comprises a spray gun bracket (511) and spray guns (512), the spray guns (512) are adjustably mounted on the spray gun bracket (511), a plurality of groups of spray gun assemblies (51) are arranged along the annular chain rail (11), and the spray guns (512) of each group of spray gun assemblies (51) are respectively mounted on the corresponding spray gun bracket (511) according to different heights.
4. A loop-chain automatic spray coating device as claimed in claim 1, wherein: the spray booth (5) is internally provided with a water curtain plate and a waste liquid tank (53), the water curtain plate is arranged above the spray gun assembly (51) and is connected with an external water supply pipeline through a water pipe, and the waste liquid tank (53) is arranged below the spray gun assembly (51).
5. A loop-chain automatic spray coating device as claimed in claim 1, wherein: still include door closing heat preservation device (7), all install door closing heat preservation device (7) between each process, it includes cylinder (71), guide rail (72), slider (73), connecting piece (74) and door plant (75), cylinder (71) are installed side by side with guide rail (72), the output of cylinder (71) is connected connecting piece (74), the other end of connecting piece (74) is connected slider (73) and door plant (75), and door plant (75) can follow guide rail (72) back-and-forth movement.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202323057414.1U CN221288433U (en) | 2023-11-13 | 2023-11-13 | Automatic spraying equipment of endless chain formula |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202323057414.1U CN221288433U (en) | 2023-11-13 | 2023-11-13 | Automatic spraying equipment of endless chain formula |
Publications (1)
Publication Number | Publication Date |
---|---|
CN221288433U true CN221288433U (en) | 2024-07-09 |
Family
ID=91741092
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202323057414.1U Active CN221288433U (en) | 2023-11-13 | 2023-11-13 | Automatic spraying equipment of endless chain formula |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN221288433U (en) |
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2023
- 2023-11-13 CN CN202323057414.1U patent/CN221288433U/en active Active
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