WO2022209904A1 - 複合体 - Google Patents
複合体 Download PDFInfo
- Publication number
- WO2022209904A1 WO2022209904A1 PCT/JP2022/011974 JP2022011974W WO2022209904A1 WO 2022209904 A1 WO2022209904 A1 WO 2022209904A1 JP 2022011974 W JP2022011974 W JP 2022011974W WO 2022209904 A1 WO2022209904 A1 WO 2022209904A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- adhesive
- conductive
- composite
- core material
- linear member
- Prior art date
Links
- 239000000853 adhesive Substances 0.000 claims abstract description 122
- 230000001070 adhesive effect Effects 0.000 claims abstract description 122
- 239000002131 composite material Substances 0.000 claims description 102
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- 239000000835 fiber Substances 0.000 claims description 56
- 230000001464 adherent effect Effects 0.000 claims description 18
- 239000012790 adhesive layer Substances 0.000 claims description 17
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- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 description 15
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 12
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- OMZSGWSJDCOLKM-UHFFFAOYSA-N copper(II) sulfide Chemical compound [S-2].[Cu+2] OMZSGWSJDCOLKM-UHFFFAOYSA-N 0.000 description 8
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- 239000011889 copper foil Substances 0.000 description 6
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
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- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
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- 229920000297 Rayon Polymers 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
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- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/002—Auxiliary arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
- C09J9/02—Electrically-conducting adhesives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/20—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself
- C09J2301/202—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself the adhesive being in the form of fibres
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/302—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being pressure-sensitive, i.e. tacky at temperatures inferior to 30°C
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2400/00—Presence of inorganic and organic materials
- C09J2400/10—Presence of inorganic materials
- C09J2400/16—Metal
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2433/00—Presence of (meth)acrylic polymer
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2467/00—Presence of polyester
- C09J2467/006—Presence of polyester in the substrate
Definitions
- the present invention relates to complexes.
- Adhesive materials such as conductive adhesive sheets and conductive adhesive tapes, which have adhesiveness to adherends and conductivity, are sometimes used when bonding multiple articles together in the manufacturing process of electrical and electronic equipment. be.
- various shapes are required for the shape of a portion where articles are bonded together via an adhesive (hereinafter also referred to as a "bonding region") depending on the articles to be bonded together.
- an adhesive hereinafter also referred to as a "bonding region"
- narrowing of the bonding region is required in bonding articles constituting the electronic device due to demands for miniaturization and design requirements.
- the cover glass of a smartphone it is particularly required to narrow the bonding area in order to eliminate the bezel.
- the bonded area has a complicated shape such as a curved shape.
- Patent Document 1 discloses a long adhesive body, an optical fiber, and a conductive composite.
- a conductive composite is disclosed which includes a linear member such as an electric wire, and a plurality of linear members are adhered to the periphery of an adhesive.
- Adhesive bodies such as conductive adhesive sheets and conductive adhesive tapes in the prior art are difficult to apply to complicated shapes such as curved lines, curved surfaces, and irregularities, and are not sufficiently conductive.
- the conductive composite described in Patent Document 1 no consideration has been given to a conductive linear member that is not covered with an insulating coating.
- Patent Document 1 aims at attaching and bundling a plurality of linear members around an adhesive body, and does not consider the adhesive force in bonding a plurality of members.
- the present invention has been completed in view of the above, and is excellent in adhesive strength and good in the longitudinal direction of the composite and in the circumferential direction of 360 degrees (Y, Z axis directions) with the longitudinal direction as the axis (X axis).
- An object of the present invention is to provide a composite having good conductivity.
- a composite comprising an elongated viscous body and a conductive linear member.
- the composite according to any one of [1] to [4], wherein the adherent is linear.
- the adhesive body includes a linear core material and an adhesive layer covering the longitudinal surface of the core material.
- the adhesive is a pressure-sensitive adhesive.
- the composite of the present invention has excellent adhesion and good electrical conductivity in the longitudinal direction of the composite and in the circumferential direction of 360 degrees (Y, Z axis directions) with the longitudinal direction as the axis (X axis).
- FIG. 1 is a schematic perspective view showing one embodiment of a composite according to an embodiment of the present invention.
- FIG. 2 is a diagram showing a modification of one embodiment of the composite according to the embodiment of the present invention.
- FIG. 3 is a diagram showing a modification of one embodiment of the composite according to the embodiment of the present invention.
- FIG. 4 is a schematic cross-sectional view of a cohesive body included in the composite according to the embodiment of the present invention.
- (a) of FIG. 5 is a perspective view for explaining a method for evaluating the adhesive strength of a composite according to an embodiment of the present invention, and (b) is a cross-sectional view along line AA of (a). It is a sectional view. (a) of FIG.
- FIG. 6 is a perspective view for explaining a method for evaluating the resistance value in the Z-axis direction of a composite according to an embodiment of the present invention, and (b) is taken along line AA of (a).
- 1 is a cross-sectional view of a cross-section along FIG.
- FIG. 1 is a schematic perspective view showing one embodiment of a composite according to the present invention.
- a composite 10 according to an embodiment of the present invention includes an elongated viscous body 11 and a conductive linear member 12 .
- the term “long shape” means that the length in a predetermined direction (longitudinal direction) is sufficiently long (for example, the width direction orthogonal to the longitudinal direction) 5 times or more).
- the term “linear” refers to a long shape that can be bent in various directions and angles like a thread (hereinafter , also referred to as “filamentous”).
- the “X-axis direction” refers to the longitudinal direction of the composite
- the “Y-axis direction” refers to the width direction of the composite that is substantially orthogonal to the longitudinal direction
- the “XY direction” refers to the refers to the plane direction including the X-axis and the Y-axis
- the "Z-axis direction” refers to the thickness direction of the composite substantially perpendicular to the longitudinal direction and the Y-axis direction.
- a conductive linear member (hereinafter sometimes simply referred to as a linear member) is an elongated viscous body (hereinafter simply referred to as an viscous body ), it has excellent adhesive strength and can be used for fixing the linear member 12 to an adherend. Furthermore, it can be used for bonding members. Further, since the adhesive body 11 is elongated and the conductive member is linear, the composite can be elongated and can be attached to narrow members and narrow areas. It is easy to apply to complex shapes such as curves, curved surfaces, and unevenness.
- the composite 10 since the composite 10 includes a conductive linear member in which the conductive member is linear, it has excellent conductivity in the X-, Y-, and Z-axis directions.
- the conductive linear member 12 may be attached spirally around the elongated viscous body 11 .
- the elongated viscous body 11 may be attached spirally around the conductive linear member 12 . From the viewpoint of conductivity in the Z-axis direction, it is preferable that the conductive linear member 12 is attached spirally around the elongated viscous body 11 as shown in FIG.
- the composite according to the embodiment of the present invention is a composite in which a conductive linear member is helically stuck on the surface of an adhesive. Moreover, it is preferable that the conductive linear member is not covered with an insulating coating.
- the linear member 12 or the cohesive body 11 is helical, the bending property of the composite 10 is improved, making it easier to apply to complicated shapes such as curves, curved surfaces, and unevenness, thereby improving conformability to structure.
- the linear member 12 by forming the linear member 12 into a helical shape, the X-axis, Y-axis, and Z-axis directions, that is, the longitudinal direction of the composite and the circumferential directions (Y-axis, Z-axis) with the longitudinal direction as the axis (X-axis) It becomes easier to exhibit excellent conductivity to 360 degrees.
- the composite 10 according to the embodiment of the present invention may be, for example, a product obtained by twisting a long viscous body 11 and a conductive linear member 12 as shown in FIGS. good.
- the linear member 12 and the viscous body can be obtained by adjusting the hardness, elastic modulus, etc. of the viscous body 11 and the linear member 12.
- One of 11 can be helical or both can be helical.
- both the linear member 12 and the viscous body 11 are helical, it is easier to apply to complicated shapes such as curves, curved surfaces, and unevenness, and the conformability to the structure is improved.
- the adhesive body may be linear, and includes a linear core material and an adhesive layer covering the surface of the core material in the longitudinal direction. good too.
- the adhesive is preferably a filamentous adhesive, and when the adhesive is a filamentous adhesive and the linear member is a conductive thread, the composite 10 is a conductive filamentous adhesive. be able to.
- the conductive linear member 12 in the composite 10 according to the embodiment of the present invention is not particularly limited in its thickness, length, cross-sectional shape, etc., as long as it is linear. Moreover, it is preferable that the conductive linear member is not covered with an insulating coating. Since the conductive linear member is not covered with an insulating coating, excellent conductivity is obtained not only in the longitudinal direction (X-axis direction) of the composite but also in the circumferential direction of 360 degrees (Y-axis and/or Z-axis direction). easy to obtain.
- Examples of the conductive linear member 12 include an electric wire, a thin metal wire, a conductive thread, and the like, preferably an electric wire or a conductive thread, and more preferably a conductive thread.
- the conductive yarn preferably contains conductive fibers, and examples thereof include conductive fibers, fiber bundles of conductive fibers, twisted yarns, braided yarns, spun yarns, blended yarns, etc. using fibers containing conductive fibers. .
- conductive fibers, fiber bundles of conductive fibers, twisted yarns, braided yarns, spun yarns, and blended yarns using fibers containing conductive fibers may be collectively referred to as conductive fibers.
- the conductive linear member preferably includes electric wires or conductive fibers.
- the conductive fiber may be a fiber having conductivity, for example, carbon fiber, carbon particles, fibers mixed with metal particles, etc., metals, conductive oxides, carbon-based conductive materials (Graphite, carbon, carbon nanotubes, graphene, etc.), fibers containing a conductive material such as a conductive polymer, or fibers coated with a conductive material.
- a conductive material such as a conductive polymer
- fibers coated with a conductive material may be natural fibers or chemical fibers.
- the shape of the conductive fiber is not particularly limited, and may be a long fiber (multifilament) or a short fiber.
- the number of filaments of the conductive fiber is appropriately selected according to the application of the composite 10, and is preferably 1 or more from the viewpoint of stabilizing the conductivity in the Z-axis direction due to contact between the conductive fiber and the adherend. It is more preferably 10 or more, and even more preferably 20 or more. Also, from the viewpoint that the conductive fibers cover the adhesive area during pressure bonding, the number is preferably 1000 or less, more preferably 500 or less, and even more preferably 100 or less.
- the fiber diameter (single yarn diameter) of the conductive fibers is preferably 1 ⁇ m or more, more preferably 5 ⁇ m or more, and even more preferably 10 ⁇ m or more.
- the adhesive area does not come into contact with the adherend, it is preferably 1000 ⁇ m or less, more preferably 500 ⁇ m or less, and even more preferably 200 ⁇ m or less.
- the total fineness and single fiber fineness of the conductive fibers are appropriately selected according to the application of the composite 10, and the total fineness is preferably in the range of 20 to 2000 dtex and the single fiber fineness is in the range of 0.5 to 10.0 dtex.
- a plurality of linear members 12 may be used in the composite 10 according to the embodiment of the present invention, and an appropriate number can be selected according to the type and the application of the composite.
- a composite 10 may be formed by combining a plurality of (for example, about 2 to 40) linear members 12 with an elongated viscous body 11 .
- the composite 10 may include a plurality of linear members 12 in the radial direction of the composite 10.
- the plurality of linear members 12 in this case may be of the same type or of different types.
- the number of linear members 12 may be appropriately increased or decreased according to, for example, the diameter of the linear members 12 and the elastic modulus.
- the cross-sectional area of the linear member 12 in the present embodiment is not particularly limited, and the number of the linear members 12 to be attached and the area suitable for the application can be selected. to 3.0 ⁇ 10 1 ⁇ m 2 , more preferably 3.0 ⁇ 10 2 ⁇ m 2 or more, even more preferably 3.0 ⁇ 10 3 ⁇ m 2 or more.
- it is preferably 3.0 ⁇ 10 6 ⁇ m 2 or less, more preferably 3.0 ⁇ 10 5 ⁇ m 2 or less. It is more preferably 0 ⁇ 10 5 ⁇ m 2 or less.
- the cross-sectional area of the linear member 12 is the total area of the plurality of cross-sectional areas.
- the cross-sectional area of the linear member 12 can be obtained by measuring the single yarn diameter of the linear member 12 with a microscope, calculating the cross-sectional area by regarding the cross section of the single yarn as a circle, and multiplying by the number of filaments.
- a plurality of linear members 12 may be twisted together and combined with the adherent 11 to form the composite 10 .
- a plurality of linear members 12 may be twisted together and combined with an elongated viscous body 11 to form a composite 10 .
- the plurality of linear members 12 may be of the same type or of different types.
- a normal method can be adopted for twisting the plurality of linear members 12 .
- the number of twists when the plurality of linear members 12 are twisted may be 0 times/m. is preferably applied.
- the number of twists of the linear member 12 in the present embodiment is preferably 1 turn/m or more, more preferably 5 times/m or more, and even more preferably 10 times/m or more. .
- it is preferably 1000 times/m or less, more preferably 800 times/m or less, and 500 times/m or less. is more preferred.
- the viscous body 11 in this embodiment is not particularly limited as long as it has a long shape.
- the shape of the cross section perpendicular to the longitudinal direction of the adherent 11 in the present embodiment (hereinafter also simply referred to as "cross-sectional shape") is circular in FIG. 1, but is not limited thereto. It can take various shapes such as polygons such as quadrilaterals.
- the thickness of the adhesive body 11 in this embodiment is not particularly limited, and the thickness suitable for the number of linear members 12 to be attached and the application can be selected. Also, the length of the viscous body 11 in the present embodiment is not particularly limited, and a suitable length can be selected depending on the application.
- the adherence body 11 in this embodiment is filamentous.
- the filamentous adhesive 11 can follow the deformation. can be transformed by
- the cross-sectional shape of the filamentous viscous body 11 is not limited to a circular shape, but may be a short filament such as a rectangular shape, a star shape, an elliptical shape, a hollow shape, or the like.
- the cross-sectional area of the adherent 11 in the present embodiment is not particularly limited, and the number of the linear members 12 to be attached and the area suitable for the application can be selected. It is preferably 7.5 ⁇ 10 3 ⁇ m 2 or more, more preferably 3.0 ⁇ 10 4 ⁇ m 2 or more, more preferably 1.2 ⁇ 10 5 ⁇ m from the viewpoint of securing a contact area with the adherend. It is more preferably 2 or more. In addition, from the viewpoint of preventing a decrease in flexibility due to an increase in diameter, it is preferably 3.0 ⁇ 10 6 ⁇ m 2 or less, more preferably 1.7 ⁇ 10 6 ⁇ m 2 or less. It is more preferably 0.5 ⁇ 10 5 ⁇ m 2 or less.
- the cross-sectional area of the adherents 11 is the total area of the plurality of cross-sectional areas.
- the adhesive body 11 includes a core material and an adhesive layer
- the cross-sectional area of the adhesive body 11 is the sum of the cross-sectional area of the core material and the adhesive layer.
- the cross-sectional area of the cohesive body 11 can be calculated by measuring the diameter of the cohesive body 11 with a microscope and regarding the cross section of the cohesive body 11 as a circle.
- the ratio of the cross-sectional area of the cohesive body 11 to the cross-sectional area of the linear member 12 is From the viewpoint of securing a contact area with the body and obtaining a certain level of adhesive strength, it is preferably 1.0 or more, more preferably 2.0 or more, and even more preferably 4.0 or more. In addition, from the viewpoint of ensuring the contact area between the linear member 12 and the adherend and ensuring conductivity in the circumferential direction of 360 degrees (Y-axis and Z-axis directions), it is preferably 10000 or less, and 1000 or less. is more preferable, and 100 or less is even more preferable.
- the adherent 11 in the present embodiment may include a core material and a layer (adhesive layer) made of an adhesive coating the core material. Also, the adherent 11 may be composed of only the adhesive without the core material.
- FIG. 4 is a cross-sectional view of a cross section perpendicular to the longitudinal direction of the adherence body 11 according to one embodiment of the present invention.
- the adhesive body 11 according to this embodiment includes a core material 13 and an adhesive layer 15 covering the longitudinal surface of the core material 13.
- the core material 13 is a multifilament yarn having a plurality of filaments 14. There may be.
- the adhesive strength (difficulty in peeling off of the adherends) when the adherends are bonded together by the composite is greatly affected by the contact area between the composite and the adherend.
- the filaments 14 forming the core material 13 are spread apart, and the core material 13 is deformed so as to be crushed.
- the core material 13 of the present embodiment includes a plurality of filaments 14, the surface area is large, and therefore the adhesive amount per unit length can be increased.
- the core material 13 includes a plurality of filaments 14 the cohesive body 11 and the linear member 12 are easily twisted together, and the ratio of the cohesive body 11 and the linear member 12 exposed on the surface of the composite 10 is reduced to It is easy to make it constant, and it is easy to expose the viscous substance 11 on the surface of the composite 10 at equal intervals, and it becomes easy to exhibit more stable adhesive force.
- the core material 13 is preferably a multifilament yarn having a plurality of filaments 14.
- the number of filaments 14 constituting the core material 13 in the present embodiment is preferably 10 or more, more preferably 15 or more, and more preferably 20 or more. is more preferable.
- each filament becomes thinner (the fineness becomes smaller) as the number of filaments 14 constituting the core material 13 increases. If each filament is too thin, the strength of the core material 13 may be lowered and the handling performance may be lowered.
- the core material 13 in this embodiment may be a twisted yarn, or may be an untwisted yarn. That is, the core material 13 may have a twist number of more than 0 turns/m or 0 turns/m. Also, the core material 13 may be formed by combining a plurality of twisted or untwisted multifilaments and twisting or untwisting them.
- each filament 14 spreads and the core material 13 extends in the thickness direction (perpendicular to the longitudinal direction). direction), it deforms to elongate in the direction parallel to the applied force.
- the shape of the core material 13 becomes too distorted at this time, the stress concentrates on the distorted portion, and the portion tends to become the starting point of peeling. Therefore, it is preferable that each filament 14 constituting the core material 13 is bundled to some extent in order to achieve even better adhesive strength.
- the core material 13 in this embodiment may be a non-twisted yarn or a twisted yarn.
- the core material 13 in the present embodiment is twisted so that the filaments 14 constituting the core material 13 are bundled to some extent.
- the number of twists of the core material 13 in this embodiment is preferably 30 turns/m or more, more preferably 60 turns/m or more, and even more preferably 90 turns/m or more.
- the twist of the core material 13 is not too strong in order to sufficiently deform the core material 13 when the adherends are bonded together and to increase the adhesion amount of the adhesive per unit length. is preferred. Therefore, the number of twists of the core material 13 is preferably 3000 twists/m or less, more preferably 1500 twists/m or less, even more preferably 800 twists/m or less, and 250 twists/m or less. It is particularly preferred to have
- the twist coefficient is an index for discussing the influence of twisting (influence on the coherence of the core material, the ease of deformation, the adhesion amount of the adhesive, etc.) regardless of the thickness of the core material.
- the twist coefficient of the core material in the present embodiment is preferably 0 or more, more preferably greater than 0.
- the twist coefficient of the core material is preferably 200 or less, more preferably 170 or less, more preferably 100 or less, more preferably 80 or less, and even more preferably less than 50.
- K is the twist coefficient
- T is the number of twists (unit: [twists/m])
- D is fineness (unit: [dtex]).
- the material of the filaments 14 forming the core material 13 is not particularly limited either, and may be either chemical fibers or natural fibers.
- Chemical fibers include, for example, various polymer materials such as rayon, cupra, acetate, promix, nylon, aramid, vinylon, vinylidene, polyvinyl chloride, polyester, acrylic, polyethylene, polypropylene, polyurethane, polyclar, and polylactic acid, and glass.
- natural fibers include silk and natural rubber.
- the filament 14 forming the core material 13 in the cohesive body 11 is preferably a chemical fiber. Synthetic fibers are less likely to become fuzzy and less likely to become distorted. Therefore, if the filament forming the core material in the present embodiment is a chemical fiber, the origin of peeling is less likely to occur, and excellent adhesive strength is exhibited. Among chemical fibers, polyester or nylon is particularly preferred.
- the filament 14 forming the core material 13 in the cohesive body 11 may be a hollow fiber.
- hollow fibers are highly flexible in the thickness direction and easily deformable. Therefore, a core material obtained using hollow fibers is also highly flexible in the thickness direction and easily deformable. Therefore, when hollow fibers are used as the filaments forming the core material, the above-mentioned crushing deformation of the core material is more likely to occur.
- the core material has high flexibility, stress is likely to be dispersed due to deformation of the core material when a force is applied in the direction in which the adherends bonded using the composite are peeled off.
- the thickness (fineness) of the core material 13 in the adherent 11 is also not particularly limited, and may be appropriately adjusted according to the application of the composite and the type of adherend.
- the core material 13 may optionally contain fillers (inorganic fillers, organic fillers, etc.), antioxidants, antioxidants, ultraviolet absorbers, antistatic agents, lubricants, plasticizers, colorants ( Various additives such as pigments and dyes may be added.
- fillers inorganic fillers, organic fillers, etc.
- antioxidants antioxidants, ultraviolet absorbers, antistatic agents, lubricants, plasticizers, colorants ( Various additives such as pigments and dyes may be added.
- the surface of the core material may be subjected to a known or customary surface treatment such as corona discharge treatment, plasma treatment, application of a primer, or the like.
- the adhesive layer 15 in the adherent 11 is formed of an adhesive.
- the adhesive constituting the adhesive layer 15 is not particularly limited, and known adhesives can be used.
- rubber-based adhesives and acrylic-based adhesives are preferable, and acrylic-based adhesives are particularly preferable.
- an adhesive may be used individually by 1 type, and may be used in combination of 2 or more type.
- Acrylic pressure-sensitive adhesives are mainly composed of (meth)acrylic acid alkyl esters such as ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, isooctyl acrylate and isononyl acrylate, and if necessary acrylonitrile, vinyl acetate, Polymers of monomers to which modifying monomers such as styrene, methyl methacrylate, (meth)acrylic acid, maleic anhydride, vinylpyrrolidone, glycidyl methacrylate, dimethylaminoethyl methacrylate, hydroxyethyl acrylate and acrylamide are added is the main agent.
- (meth)acrylic acid alkyl esters such as ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, isooctyl acrylate and isononyl acrylate, and if necessary acrylon
- Rubber adhesives include natural rubber, styrene-isoprene-styrene block copolymer, styrene-butadiene-styrene block copolymer, styrene-ethylene/butylene-styrene block copolymer, styrene-butadiene rubber, polybutadiene, polyisoprene, It is based on rubber polymers such as polyisobutylene, butyl rubber, chloroprene rubber and silicone rubber.
- These adhesives include tackifying resins such as rosin-based, terpene-based, styrene-based, aliphatic petroleum-based, aromatic petroleum-based, xylene-based, phenol-based, coumarone-indene-based, hydrogenated products thereof, cross-linked agents, viscosity modifiers (thickeners, etc.), leveling agents, release modifiers, plasticizers, softeners, fillers, coloring agents (pigments, dyes, etc.), surfactants, antistatic agents, preservatives, anti-aging Various additives such as agents, ultraviolet absorbers, antioxidants, light stabilizers, etc. can be added as appropriate.
- a solvent-based adhesive or a water-dispersed adhesive can be used as for the adhesive.
- a water-dispersible pressure-sensitive adhesive is preferable because it can be applied at high speed, is environmentally friendly, and has little influence (swelling and dissolution) on the core material due to the solvent.
- the adhesive 11 in this embodiment may be a pressure-sensitive adhesive or a hot-melt adhesive, but is preferably a pressure-sensitive adhesive. That is, it is preferable that the adhesive constituting the adhesive body 11 (adhesive layer 15) in the present embodiment is a pressure-sensitive adhesive.
- a pressure-sensitive adhesive is a pressure-sensitive adhesive that has adhesiveness at room temperature and can be attached to the surface of an adherend by the pressure generated when it comes into contact with the adherend, and is a pressure-sensitive adhesive that can be peeled off and re-adhered. be.
- a pressure-sensitive adhesive is used as the adhesive constituting the adhesive body 11
- workability is excellent when the composite is attached to an adherend.
- a hot-melt adhesive heating is required when attaching the linear member 12 to the adhesive 11, and the linear member 12 may deteriorate at this time. is preferable in that there is no fear of such deterioration due to heating.
- the thickness of the adhesive layer is not particularly limited.
- the thickness is preferably 3 ⁇ m or more, and more preferably 5 ⁇ m or more.
- the thickness is preferably 500 ⁇ m or less, more preferably 100 ⁇ m or less.
- the thickness (fineness) of the core material is not particularly limited, and may be appropriately determined according to the type of article to be attached and the application. is, for example, preferably 20 dtex or more, more preferably 25 dtex or more, and even more preferably 50 dtex or more. From the viewpoint of flexibility, it is preferably 2000 dtex or less, more preferably 1500 dtex or less, and even more preferably 1000 dtex or less.
- the weight of the pressure-sensitive adhesive layer per side is preferably 5 mg/m or more, more preferably 8 mg/m or more, and even more preferably 16 mg/m or more.
- the amount of adhesive applied to the composite of the present embodiment is preferably 200 mg/m or less, more preferably 180 mg/m or less, and even more preferably 160 mg/m or less.
- the adhesive layer 15 may cover the entire surface (longitudinal surface) of the core material 13, or may cover only a part of the surface of the core material 13.
- the pressure-sensitive adhesive layer 15 is typically formed continuously, but is not limited to such a form, and may be formed in a regular or random pattern such as dots or stripes.
- the end face of the core material may or may not be covered with the adhesive layer 15 .
- the adhesive body 11 is cut during manufacturing or use, the end face of the core material 13 may not be covered with the adhesive layer 15 .
- an adhesive that constitutes the adhesive body 11 is prepared, applied linearly on a release liner using a dispenser, and dried by heating if necessary. can be obtained by
- the adhesive body 11 comprising a core material and an adhesive layer can be obtained, for example, by applying an adhesive composition to the surface of the core material by dipping, immersion, coating, etc., and if necessary, drying by heating. .
- Application of the pressure-sensitive adhesive composition can be carried out using a conventional coater such as gravure roll coater, reverse roll coater, kiss roll coater, dip roll coater, bar coater, knife coater and spray coater.
- the drying temperature and time are not particularly limited and may be set as appropriate.
- the drying temperature is preferably 40°C to 200°C, more preferably 50°C to 180°C, and particularly preferably 70°C to 120°C. °C.
- the drying time is preferably 5 seconds to 20 minutes, more preferably 5 seconds to 10 minutes, particularly preferably 10 seconds to 5 minutes.
- the method for producing the composite according to the embodiment of the present invention is not particularly limited, but a long adhesive body and a conductive linear member may be bundled, and the composite body 10 is formed by attaching the adhesive body 11 to the linear It may be obtained by bonding the members 12 together.
- the adhesive forming the adhesive body 11 is a pressure-sensitive adhesive
- the linear member 12 is pressed against the adhesive body 11, and if it is a hot-melt adhesive, the linear member 12 is pressed.
- Appropriate means such as fixing to the adherent 11 and heating can be adopted.
- a long adhesive body may be used as a core material and a conductive linear member may be wound around it, or a conductive linear member may be used as a core material and a long adhesive body may be wound around it. good.
- a long viscous body and a conductive linear member may be twisted together. From the viewpoint of conductivity in the Y-axis direction, it is preferable that the conductive linear members are not aligned in the longitudinal direction. Therefore, it is preferable to use a long viscous body as a core material and wind the conductive linear member around it, or to twist the long viscous body and the conductive linear member together.
- the composite 10 exhibits better conductivity in the X, Y, and Z axis directions (360 degrees in the longitudinal direction and the circumferential direction of the composite) by twisting the cohesive body 11 and the linear member 12, It becomes easy to keep the ratio of the cohesive body 11 and the linear member 12 constant in any part in the longitudinal direction. Then, the viscid bodies 11 are exposed on the surface of the composite 10 at regular intervals, and it becomes easy to exert a stable adhesive force.
- the number of twists in twisting the long viscous body and the conductive linear member may be 0 times/m. preferably worn.
- the twist number of the composite in the present embodiment is preferably 1 twist/m or more, more preferably 10 twists/m or more, and even more preferably 20 twists/m or more.
- the twist is preferably 1000 turns/m or less, more preferably 500 turns/m or less, and even more preferably 300 turns/m or less.
- the composite 10 of this embodiment has good conductivity in the X, Y, and Z directions (longitudinal direction and 360 degrees in the circumferential direction of the composite), and can be attached to narrow members and narrow regions. It is also preferable in that it can be easily applied to complicated shapes such as curves, curved surfaces, and irregularities. Furthermore, since it has excellent adhesive strength, it can be used for adhesion of various articles.
- the composite 10 of the present embodiment can be suitably used for fixing articles in the manufacture of electronic devices, and can be applied to fixing conductive linear members.
- the composite 10 of the present embodiment is suitable for fixing, for example, various wire materials such as electric wires, conductive fibers and wires, and conductive linear members such as narrow articles in a desired form.
- the composite 10 of the present embodiment can be fixed to the complicated shape that the wire or narrow article should have.
- Example 1> (Preparation of coating liquid 1) 40 parts by mass of ion-exchanged water was put into a reaction vessel equipped with a cooling tube, a nitrogen inlet tube, a thermometer, and a stirrer, and the mixture was stirred at 60° C. for 1 hour or more while introducing nitrogen gas to perform nitrogen substitution. 0.1 part by mass of 2,2′-azobis[N-(2-carboxyethyl)-2-methylpropionamidine]n-hydrate (polymerization initiator) was added to the reaction vessel. While the system was kept at 60° C., the monomer emulsion A described below was gradually added dropwise over 4 hours to allow the emulsion polymerization reaction to proceed.
- monomer emulsion A 98 parts by weight of 2-ethylhexyl acrylate, 1.25 parts by weight of acrylic acid, 0.75 parts by weight of methacrylic acid, 0.05 parts by weight of lauryl mercaptan (chain transfer agent), ⁇ -methacryloxypropyltrimethoxy 0.02 parts by weight of silane (manufactured by Shin-Etsu Chemical Co., Ltd., trade name "KBM-503") and 2 parts by weight of sodium polyoxyethylene lauryl sulfate (emulsifier) were added to 30 parts by weight of ion-exchanged water and emulsified. used. After dropping the monomer emulsion A, the temperature was maintained at 60° C.
- a multifilament yarn was prepared by twisting 7 polyester fibers (167T48f ⁇ 7) having a fineness of 167 dtex and a filament number of 48 (167T48f ⁇ 7) 70 times per meter.
- Coating liquid 1 was applied to the core material by dipping using a coating roller rotating at the same speed as the delivery speed. Then, it was dried at 100° C. for 4 minutes to obtain a filamentous cohesive body with a diameter (width in the lateral direction) of 450 ⁇ m.
- a copper sulfide-coated nylon fiber with a fineness of 235 dtex and a filament count of 15 (Nihon Sanmo Dyeing Co., Ltd., trade name “Thunderon (registered trademark)”) is laminated as a conductive fiber to the filamentous adhesive produced by the above manufacturing method. It was made into a conductive filamentous adhesive.
- Example 2 (Production of conductive filamentous adhesive) A filamentous adhesive used in Example 1 and copper sulfide-coated nylon fibers having a fineness of 235 dtex and 15 filaments as conductive fibers were prepared. The filamentous cohesive material and the conductive fiber were twisted 30 times per 1 m using a twister (manufactured by Olympus under the trade name of "String-II high-speed rotating string twister") to obtain a conductive filamentous cohesive material.
- a twister manufactured by Olympus under the trade name of "String-II high-speed rotating string twister
- Example 3 A conductive filamentous cohesive body was obtained in the same manner as in Example 2, except that two copper sulfide-coated nylon fibers having a fineness of 235 dtex and filaments of 15 were used as the conductive fibers.
- Example 4 A conductive filamentous cohesive body was obtained in the same manner as in Example 2, except that four copper sulfide-coated nylon fibers having a fineness of 235 dtex and filaments of 15 were used as the conductive fibers.
- Example 5 A conductive filamentous cohesive body was obtained in the same manner as in Example 2, except that the filamentous cohesive body and the conductive fiber were twisted 60 times per 1 m using a twister.
- Example 6 Conductive filamentous cohesive body in the same manner as in Example 2, except that a copper sulfide-coated nylon fiber with a fineness of 235 dtex and 15 filaments was used as the conductive fiber, with an additional twist of 50 times per 1 m. got
- Example 7 Conductive filamentous cohesive body in the same manner as in Example 2, except that a copper sulfide-coated nylon fiber with a fineness of 235 dtex and 15 filaments was used as the conductive fiber, with an additional twist of 300 times per 1 m. got
- Example 8> In the same manner as in Example 2, except that a copper sulfide-coated nylon fiber with a fineness of 234 dtex and 72 filaments (Nihon Sanmo Dyeing Co., Ltd., trade name "Thunderon (registered trademark)") was used as the conductive fiber. A conductive filamentous adhesive was obtained.
- Example 9 Conductive filamentous cohesive body in the same manner as in Example 2, except that a copper sulfide-coated nylon fiber with a fineness of 234 dtex and 72 filaments was used as the conductive fiber, with an additional twist of 300 times per 1 m. got
- the conductive filamentous adhesive (composite 10) was arranged along the edge of the acrylic plate as shown in FIGS. 5(a) and 5(b).
- FIG. 5(a) A perspective view of the bonded state is shown in FIG. 5(a), and a cross-sectional view taken along line AA of FIG. 5(a) is shown in FIG. 5(b).
- the polycarbonate resin plate 41 was fixed, and a load was applied to the center of the acrylic plate 42 through the slit as shown in FIG. The maximum load until the acrylic plate 42 separates was measured and taken as the pressure adhesive strength (N/22 cm).
- ⁇ Longitudinal resistance value of conductive filamentous adhesive> A 100 mm interval of the conductive filamentous adhesive was fixed with a clip-type terminal. A voltage of 0.5 V was applied, and the resistance value was calculated from the flowing current and taken as the resistance value in the longitudinal direction (X-axis direction) of the conductive filamentous coherent body.
- FIGS. 6(a) and 6(b) Two copper foil plates of 25 mm ⁇ 40 mm were prepared. As shown in FIGS. 6(a) and 6(b), one copper foil plate (copper foil plate 1) is coated with a 100 mm conductive filamentous adhesive (composite 10) in a square with a side of 25 mm. affixed. After that, another copper foil plate 1 was pasted together and crimped for 20 seconds at a pressure equivalent to 0.3 MPa. Twenty minutes after crimping, the clip-type terminals 20 were connected to both ends of the laminated copper foil plates, a voltage of 0.5 V was applied, and the flowing current was measured, and the composite was substantially perpendicular to the longitudinal direction. It is the resistance value in the thickness direction (Z-axis direction).
- 6(a) is a perspective view of the two copper foil plates bonded together
- FIG. 6(b) is a cross-sectional view taken along the line AA of FIG. 6(a).
- ⁇ Cross-sectional area of adherent and linear member> (Cross-sectional area of adhesive body)
- the diameter of the filamentous adherents (adhesives) used in Examples and Comparative Examples was measured with a microscope (Keyence Digital Microscope, trade name "VHX-7000"), and the cross section of each adherent was regarded as a circle. A cross-sectional area was calculated.
- Table 1 shows the results obtained for Examples and Comparative Examples.
- the composite of the present invention includes a long adhesive body and a conductive linear member, it has excellent adhesion and exhibits good conductivity.
- the composite of the present invention has excellent adhesion and good electrical conductivity in the longitudinal direction of the composite and in the circumferential direction of 360 degrees (Y, Z axis directions) with the longitudinal direction as the axis (X axis).
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Abstract
Description
例えばスマートフォン等の電子機器では、小型化の要請やデザイン上の要請から、電子機器を構成する物品の貼り合わせにおいて、貼合領域の細幅化が求められる場合がある。例えばスマートフォンのカバーガラスの固定においては、ベゼルレス化等のために、特に貼合領域を細幅化することが求められる。
さらに、貼り合わせられる物品の形状に応じて、貼合領域を屈曲した形状等の複雑な形状とすることが求められる場合がある。
また、特許文献1に記載の導電性複合体においては、絶縁被覆されていない導電性の線状部材を備えたものについては検討がされていない。さらに、特許文献1は、粘着体の周囲に複数の線状部材を貼着して束ねることを目的としており、複数の部材の貼り合わせにおける粘着力については検討がされていない。
長尺状の粘着体と、導電性の線状部材とを備える、複合体。
〔2〕
前記導電性の線状部材が絶縁被覆されていない、〔1〕に記載の複合体。
〔3〕
前記導電性の線状部材が前記粘着体の表面上に螺旋状に貼着された、〔1〕又は〔2〕に記載の複合体。
〔4〕
前記粘着体と前記導電性の線状部材とを撚り合わせた、〔1〕又は〔2〕に記載の複合体。
〔5〕
前記粘着体は線状である〔1〕~〔4〕のいずれか1項に記載の複合体。
〔6〕
前記粘着体は、線状の芯材と、前記芯材の長手方向の表面を被覆する粘着剤層を含む〔1〕~〔5〕のいずれか1項に記載の複合体。
〔7〕
前記粘着体は、感圧型粘着体である〔1〕~〔6〕のいずれか1項に記載の複合体。
〔8〕
前記導電性の線状部材は、電線、又は導電性繊維を含む、〔1〕~〔7〕のいずれか1項に記載の複合体。
本発明の実施形態に係る複合体10は、長尺状の粘着体11と、導電性の線状部材12とを備える。
なお、本明細書において「長尺状」とは、所定方向(長手方向)の長さが、他の方向(例えば、長手方向と直交する幅方向)の長さに対して十分に長い(例えば5倍以上である)形状をいう。
本明細書において「線状」とは、長尺状であって、更に、直線状、曲線状、折れ線状等の他にも、糸のように多様な方向、角度に曲げられうる状態(以下、「糸状」ともいう)を意味する。
本明細書において「X軸方向」とは、複合体の長手方向をいい、「Y軸方向」とは、複合体の、長手方向と略直行する幅方向をいい、「X-Y方向」とはX軸及びY軸を含む平面方向をいい、「Z軸方向」とは複合体の、長手方向及びY軸方向と略直行する厚さ方向をいう。
まず、本発明の実施形態に係る複合体10においては、導電性の線状部材(以下、単に線状部材と称する場合がある)が長尺状の粘着体(以下、単に粘着体と称する場合がある)との複合体であるため、粘着力に優れ、被着体への線状部材12の固定に用いることができる。更に、部材の貼り合わせに用いることができる。
そして、粘着体11が長尺状であり、導電性の部材が線状であるため、複合体を長尺状にすることができ、細幅の部材や幅の狭い領域にも貼り付け可能であり、曲線や曲面、凹凸などの複雑な形状に適用させやすくなる。
さらに、複合体10は、導電性の部材を線状とした導電性の線状部材を備えるため、X、Y、Z軸方向に優れた導電性を有する。
また、本発明の実施形態にかかる複合体においては、導電性の線状部材12が、長尺状の粘着体11の周囲に螺旋状に貼着されていてもよい。また、長尺状の粘着体11が、導電性の線状部材12の周囲に螺旋状に貼着されていてもよい。
Z軸方向への導電性の観点から、導電性の線状部材12が、図2に示すように、長尺状の粘着体11の周囲に螺旋状に貼着されていることが好ましい。すなわち、本発明の実施形態に係る複合体が、導電性の線状部材が粘着体の表面上に螺旋状に貼着された複合体であることが好ましい。また、導電性の線状部材が絶縁被覆されていないことが好ましい。
線状部材12又は粘着体11が螺旋状である場合、複合体10の曲げ特性が向上し、より曲線や曲面、凹凸などの複雑な形状に適用させやすくなり構造追従性が向上する。更に、線状部材12が螺旋状となることで、X軸、Y軸、Z軸方向、すなわち複合体の長手方向及び長手方向を軸(X軸)とした周方向(Y軸、Z軸)360度への優れた導電性をより発揮しやすくなる。
長尺状の粘着体11と導電性の線状部材12とを撚り合わせにより形成した場合、粘着体11と線状部材12の硬度や弾性率等を調整することにより線状部材12及び粘着体11の一方を螺旋状とすることも、両方を螺旋状とすることもできる。線状部材12及び粘着体11の両方を螺旋状とした場合、より曲線や曲面、凹凸などの複雑な形状に適用させやすくなり構造追従性が向上する。また、優れた構造追従性やX、Y、Z軸方向(複合体の長手方向及び周方向360度)への導電性を示すだけでなく、複合体10の表面に露出する長尺状の粘着体11と導電性の線状部材12との比率を制御しやすくなり、複合体10の表面に粘着体11が等間隔に露出し、安定した粘着力が得られやすい。
なお、図3に示す複合体10における線状部材12は、複数の線状部材12を撚り合わせた(撚糸した)ものであるが、図2に示すように複数の線状部材12を撚糸せずに粘着体11と撚り合わせて複合することも可能である。
本発明の実施形態に係る複合体10における導電性の線状部材12は、線状であればその太さ、長さ、断面形状等は特に限定されない。
また、導電性の線状部材が絶縁被覆されていないことが好ましい。導電性の線状部材が絶縁被覆されていないことにより、複合体の長手方向(X軸方向)だけでなく、周方向360度(Y軸及び/又はZ軸方向)への優れた導電性が得られやすい。
導電性の線状部材12としては、例えば、電線、金属細線、導電糸等が挙げられ、電線、又は導電糸であることが好ましく、導電糸であることが好ましい。
導電性の線状部材は、電線又は導電性繊維を含むことが好ましい。
導電性繊維のなかでも、炭素繊維が好ましい。
導電性材料により被覆される繊維としては、天然繊維であっても化学繊維であってもよい。
導電性繊維は、繊維の形状は特に限定されず、長繊維(マルチフィラメント)でもよいし短繊維でもよい。
例えば、複数(例えば、2~40本程度)の線状部材12を長尺状の粘着体11と複合させ、複合体10としてもよい。
複合体10が複数の線状部材12を備える場合や、線状部材12が複数の単糸からなる場合は、複数の断面積の総面積を線状部材12の断面積とする。
線状部材12の断面積はマイクロスコープにより、線状部材12の単糸径を測定し、単糸の断面を円とみなして断面積を算出し、フィラメント数を掛けることで求めることができる。
例えば、図3に示すように、複数の線状部材12を撚り合わせたものを、長尺状の粘着体11と複合させ、複合体10としてもよい。この場合も複数の線状部材12は同種であっても、種類が異なってもよい。
本実施形態における粘着体11は、長尺状であれば特に限定されない。本実施形態における粘着体11の長手方向に垂直な断面の形状(以下、単に「断面形状」ともいう)は図1においては円形だが、これに限定されず、円形の他にも、楕円形、四角形等の多角形等、種々の形状をとりうる。
また、本実施形態における粘着体11の長さも特に限定されず、用途により適した長さを選択することができる。
糸状の粘着体11の断面形状も、円形だけでなく、四角形状等の短形状の糸や、星型形状、楕円形状、中空等でありうる。
複合体10が複数の粘着体11を含む場合は、複数の断面積の総面積を粘着体11の断面積とする。また、粘着体11が芯材及び粘着剤層を含む場合は、芯材の断面積と粘着剤層の断面積とを合計した面積を粘着体11の断面積とする。
粘着体11の断面積はマイクロスコープにより、粘着体11の径を測定し、粘着体11の断面を円とみなして算出することができる。
また、芯材13が複数本のフィラメント14を備える場合、粘着体11と線状部材12とを撚り合わせ易くなり、複合体10の表面に露出する粘着体11と線状部材12との比率を一定とし易く、複合体10の表面に粘着体11が等間隔に露出させやすく、より安定した粘着力を発揮しやすくなる。
一方、被着体同士を貼り合せた際に芯材13が十分に変形するため、また、単位長さあたりの粘着剤の付着量を多くするためには、芯材13の撚りは強すぎないことが好ましい。したがって、芯材13の撚り数は3000回/m以下であることが好ましく、1500回/m以下であることがより好ましく、800回/m以下であることがさらに好ましく、250回/m以下であることが特に好ましい。
本実施形態における芯材の撚り係数は、0以上が好ましく、0超がより好ましい。一方、撚り係数が200以下であると芯材、ひいては複合体の柔軟性が向上し、曲線部、屈曲部、凹凸部などの複雑な形状や狭い部分への貼付が容易となる。したがって、芯材の撚り係数は、200以下が好ましく、170以下がより好ましく、100以下がより好ましく、80以下がより好ましく、50未満がさらに好ましい。
化学繊維の中でも、特にポリエステルまたはナイロンが好ましい。
したがって、芯材を形成するフィラメントに中空糸を用いた場合、先述の芯材のつぶれるような変形がより一層生じやすくなる。また、芯材の柔軟性が高いと、複合体を用いて貼り合わされた被着体同士が引きはがされる方向に力が加わった際に芯材の変形による応力の分散が生じやすくなるため、複合体と被着体の界面(粘着面)に応力がかかりにくく、剥離が生じにくい。上記のような点から、芯材を形成するフィラメントに中空糸を用いると、粘着力に特に優れる複合体を得ることができる。
なお、中空糸は一般的には脆いため、芯材を形成するフィラメントに中空糸を用いる場合は撚りをかけずに用いることが好ましい。
粘着剤層15を構成する粘着剤としては特に限定されず、公知の粘着剤を用いることが可能である。例えば、アクリル系粘着剤、ゴム系粘着剤、ビニルアルキルエーテル系粘着剤、シリコーン系粘着剤、ポリエステル系粘着剤、ポリアミド系粘着剤、ウレタン系粘着剤、フッ素系粘着剤、エポキシ系粘着剤などが挙げられる。中でも、接着性の点から、ゴム系粘着剤やアクリル系粘着剤が好ましく、特にアクリル系粘着剤が好ましい。なお、粘着剤は、1種のみを単独で用いてもよく、2種以上を組み合わせて用いてもよい。
また、芯材の太さ(繊度)も特に限定されず、貼着される物品の種類や、用途に応じて適宜決定すればよいが、例えば糸状の芯材を用いる場合は、強度の観点からは、例えば20dtex以上であることが好ましく、25dtex以上であることがより好ましく、50dtex以上であることがよりさらに好ましい。また、柔軟性の観点からは、例えば2000dtex以下であることが好ましく、1500dtex以下であることがより好ましく、1000dtex以下であることがよりさらに好ましい。
乾燥の温度及び時間は特に限定されず適宜設定すればよいが、乾燥の温度は好ましくは40℃~200℃であり、さらに好ましくは、50℃~180℃であり、特に好ましくは70℃~120℃である。乾燥の時間は、好ましくは5秒~20分、さらに好ましくは5秒~10分、特に好ましくは、10秒~5分である。
以下に、本実施形態における粘着体11及び複合体10の製造方法の一例を説明するが、これらの製造方法は以下に例示するものに限定されない。
Y軸方向への導電性の観点から、導電性の線状部材が長手方向に引き揃えられていないことが好ましい。そのため長尺状の粘着体を芯材としてその周囲に導電性の線状部材を巻き付ける、又は長尺状の粘着体と導電性の線状部材とを撚り合わせることが好ましい。
複合体10は、粘着体11と線状部材12とを撚り合わることにより、より良好なX、Y、Z軸方向(複合体の長手方向及び周方向360度)への導電性を示し、長手方向のいずれの部分においても粘着体11と線状部材12との比率を一定とし易くなる。そして、複合体10の表面に粘着体11が等間隔に露出し、安定した粘着力を発揮しやすくなる。
例えば、本実施形態の複合体10は電子機器の製造における物品の固定に好適に用いることができ、導電性の線状部材の固定等に適用できる。
具体的には、本実施形態の複合体10は例えば、電線、導電性繊維やワイヤ等の各種線材や細幅の物品等の導電性の線状部材を、所望の形態で固定する用途に好適に使用することができる。線材や細幅の線状部材を複雑な形状で他の物品に固定するような場合においても、本実施形態の複合体10であれば、線材や細幅の物品の有すべき複雑な形状にあわせて、はみ出しやしわ、重なりを抑えながら、優れた作業性で強固に固定することができる。
(塗工液1の調製)
冷却管、窒素導入管、温度計及び攪拌機を備えた反応容器に、イオン交換水40質量部を入れ、窒素ガスを導入しながら60℃で1時間以上攪拌して窒素置換を行った。この反応容器に、2,2’-アゾビス[N-(2-カルボキシエチル)-2-メチルプロピオンアミジン]n水和物(重合開始剤)0.1質量部を加えた。系を60℃に保ちつつ、ここに下記のモノマーエマルションAを4時間かけて徐々に滴下して乳化重合反応を進行させた。
モノマーエマルションAとしては、2-エチルヘキシルアクリレート98質量部、アクリル酸1.25質量部、メタクリル酸0.75質量部、ラウリルメルカプタン(連鎖移動剤)0.05質量部、γ-メタクリロキシプロピルトリメトキシシラン(信越化学工業株式会社製、商品名「KBM-503」)0.02質量部及びポリオキシエチレンラウリル硫酸ナトリウム(乳化剤)2質量部を、イオン交換水30質量部に加えて乳化したものを使用した。
モノマーエマルションAの滴下終了後、さらに3時間60℃に保持し、系を室温まで冷却した後、10%アンモニア水の添加によりpHを7に調整して、アクリル系重合体エマルション(水分散型アクリル系重合体)を得た。
上記アクリル系重合体エマルションに含まれるアクリル系重合体100質量部当たり、固形分基準で24質量部の粘着付与樹脂エマルション(荒川化学工業株式会社製、商品名「E-865NT」)を加えた。さらに、イオン交換水を加えて固形分濃度を50質量%に調整して、塗工液1を得た。
芯材として、繊度:167dtex、フィラメント数:48本のポリエステル繊維7本(167T48f×7)に、1m当たり70回の撚りをかけたマルチフィラメント糸を用意した。
上記芯材に、塗工液1を用い、繰り出し速度と同じ速度で回転している塗工ローラーを用いてディッピングを行って塗工した。その後、100℃で4分間乾燥して、直径(短手方向の幅)が450μmの糸状粘着体を得た。
上記製造方法で作製した糸状粘着体に、導電性繊維として繊度:235dtex、フィラメント数15本の硫化銅コートナイロン繊維(日本蚕毛染色株式会社 商品名「サンダーロン(登録商標)」)を貼り合わせて導電性糸状粘着体とした。
(導電性糸状粘着体の製造)
実施例1で用いた糸状粘着体と、導電性繊維として繊度:235dtex、フィラメント数15本の硫化銅コートナイロン繊維を用意した。
撚り機(オリンパス製 商品名「ストリング-II 高速式回転ひもより器」)にて、糸状粘着体と導電性繊維を1m当たり30回撚って、導電性糸状粘着体とした。
導電性繊維として、繊度:235dtex、フィラメント数15本の硫化銅コートナイロン繊維を2本合糸したものを用いたこと以外は、実施例2と同様にして導電性糸状粘着体を得た。
導電性繊維として、繊度:235dtex、フィラメント数15本の硫化銅コートナイロン繊維を4本合糸したものを用いたこと以外は、実施例2と同様にして導電性糸状粘着体を得た。
撚り機にて、糸状粘着体と導電性繊維を1m当たり60回撚ったこと以外は、実施例2と同様にして導電性糸状粘着体を得た。
導電性繊維として繊度:235dtex、フィラメント数15本の硫化銅コートナイロン繊維に、1m当たり50回の追加撚りを加えたものを用いたこと以外は、実施例2と同様にして導電性糸状粘着体を得た。
導電性繊維として繊度:235dtex、フィラメント数15本の硫化銅コートナイロン繊維に、1m当たり300回の追加撚りを加えたものを用いたこと以外は、実施例2と同様にして導電性糸状粘着体を得た。
導電性繊維として繊度:234dtex、フィラメント数72本の硫化銅コートナイロン繊維(日本蚕毛染色株式会社 商品名「サンダーロン(登録商標)」)を用いたこと以外は、実施例2と同様にして導電性糸状粘着体を得た。
導電性繊維として繊度:234dtex、フィラメント数72本の硫化銅コートナイロン繊維に、1m当たり300回の追加撚りを加えたものを用いたこと以外は、実施例2と同様にして導電性糸状粘着体を得た。
実施例1に記載の糸状粘着体を用いた。
各導電性糸状粘着体22cmを用いて、厚さ3mm、直径70mmの円形のアクリル板42と、中央部に長方形のスリット(短辺30mm、長辺40mm)を設けた長方形のポリカーボネート樹脂板41(短辺80mm、長辺110mm、厚さ10mm)とを、アクリル板42の中心とポリカーボネート樹脂板41のスリットの中心が一致するように貼り合わせた。その後、貼り合わせたサンプルを0.3MPa相当の圧力で20秒間圧着した。なお、導電性糸状粘着体(複合体10)は図5の(a)及び図5の(b)に示すように、アクリル板の縁に沿って配置した。貼り合わされた状態の斜視図を図5の(a)に、図5の(a)のA-A線における断面図を図5の(b)に示す。
次いで、ポリカーボネート樹脂板41を固定し、図5の(b)に示すようにスリット越しにアクリル板42の中心にアクリル板42とポリカーボネート樹脂板41が離れる方向に荷重をかけ、ポリカーボネート樹脂板41とアクリル板42が分離するまでの最大荷重を測定し、押圧粘着力(N/22cm)とした。
導電性糸状粘着体の100mm間をクリップ式端子で固定した。
0.5Vの電圧をかけて、流れる電流から抵抗値を算出し、導電性糸状粘着体の長手方向(X軸方向)の抵抗値とした。
まず、銅箔板25mm×40mmを2枚用意した。
図6の(a)及び図6の(b)に示すように、この銅箔板(銅箔板1)1枚に、導電性糸状粘着体(複合体10)100mmを1辺25mmの正方形で貼付した。その後、もう1枚の銅箔板1を貼り合わせて、0.3MPa相当で20秒間圧着した。
圧着してから20分後に、貼り合わせた銅箔板の両端にクリップ式端子20をつなぎ、0.5Vの電圧をかけて、流れている電流を測定し、複合体の、長手方向と略直行する厚さ方向(Z軸方向)の抵抗値とした。なお、2枚の銅箔板が貼り合わされた状態の斜視図を図6の(a)に、図6の(a)のA-A線における断面図を図6の(b)に示す。
(粘着体の断面積)
マイクロスコープ (KEYENCE社 デジタルマイクロスコープ 商品名「VHX-7000」)にて、実施例及び比較例に用いた糸状粘着体(粘着体)の直径を測定し、各粘着体の断面を円とみなして断面積を算出した。
マイクロスコープにて、実施例及び比較例に用いた導電性繊維(線状部材)の単糸径を測定した。その値から、単糸の断面を円とみなして断面積を算出し、フィラメント数を掛けることで、各線状部材の断面積を算出した。
得られた粘着体及び線状部材の各断面積より粘着体の断面積と線状部材の断面積の比率をそれぞれ算出した。
本出願は、2021年3月30日出願の日本特許出願(特願2021-057808)に基づくものであり、その内容はここに参照として取り込まれる。
10 複合体
11 粘着体
12 線状部材
13 芯材
14 フィラメント
15 粘着剤層
20 クリップ式端子
41 ポリカーボネート樹脂板
42 アクリル板
Claims (8)
- 長尺状の粘着体と、導電性の線状部材とを備える、複合体。
- 前記導電性の線状部材が絶縁被覆されていない、請求項1に記載の複合体。
- 前記導電性の線状部材が前記粘着体の表面上に螺旋状に貼着された、請求項1又は2に記載の複合体。
- 前記粘着体と前記導電性の線状部材とを撚り合わせた、請求項1又は2に記載の複合体。
- 前記粘着体は線状である請求項1~4のいずれか1項に記載の複合体。
- 前記粘着体は、線状の芯材と、前記芯材の長手方向の表面を被覆する粘着剤層を含む請求項1~5のいずれか1項に記載の複合体。
- 前記粘着体は、感圧型粘着体である請求項1~6のいずれか1項に記載の複合体。
- 前記導電性の線状部材は、電線、又は導電性繊維を含む、請求項1~7のいずれか1項に記載の複合体。
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WO2024101425A1 (ja) * | 2022-11-11 | 2024-05-16 | 日東電工株式会社 | 糸状粘着体 |
WO2024101422A1 (ja) * | 2022-11-11 | 2024-05-16 | 日東電工株式会社 | 糸状粘着体 |
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JPS58123504A (ja) * | 1982-01-14 | 1983-07-22 | エヌ・ケ−・エフ・グロエプ・ビ−・ブイ | 光学ケ−ブル素子 |
JPH1186638A (ja) * | 1997-09-03 | 1999-03-30 | Sumitomo Wiring Syst Ltd | ワイヤハーネス |
US20050286843A1 (en) * | 2004-06-25 | 2005-12-29 | Alcatel | Cable element having repositionable pressure sensitive adhesive to couple buffer tubes to a central strength member |
JP2012234640A (ja) * | 2011-04-28 | 2012-11-29 | Auto Network Gijutsu Kenkyusho:Kk | ワイヤーハーネス |
US20170131499A1 (en) * | 2014-07-25 | 2017-05-11 | Ccs Technology, Inc. | Optical cable |
JP2020024855A (ja) * | 2018-08-07 | 2020-02-13 | 日東電工株式会社 | 複合体 |
WO2020071508A1 (ja) * | 2018-10-05 | 2020-04-09 | 日東電工株式会社 | 粘着性物品 |
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2022
- 2022-03-16 WO PCT/JP2022/011974 patent/WO2022209904A1/ja active Application Filing
- 2022-03-16 US US18/285,143 patent/US20240186032A1/en active Pending
- 2022-03-16 CN CN202280025577.0A patent/CN117098820A/zh active Pending
- 2022-03-16 JP JP2023510915A patent/JPWO2022209904A1/ja active Pending
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JPS58123504A (ja) * | 1982-01-14 | 1983-07-22 | エヌ・ケ−・エフ・グロエプ・ビ−・ブイ | 光学ケ−ブル素子 |
JPH1186638A (ja) * | 1997-09-03 | 1999-03-30 | Sumitomo Wiring Syst Ltd | ワイヤハーネス |
US20050286843A1 (en) * | 2004-06-25 | 2005-12-29 | Alcatel | Cable element having repositionable pressure sensitive adhesive to couple buffer tubes to a central strength member |
JP2012234640A (ja) * | 2011-04-28 | 2012-11-29 | Auto Network Gijutsu Kenkyusho:Kk | ワイヤーハーネス |
US20170131499A1 (en) * | 2014-07-25 | 2017-05-11 | Ccs Technology, Inc. | Optical cable |
JP2020024855A (ja) * | 2018-08-07 | 2020-02-13 | 日東電工株式会社 | 複合体 |
WO2020071508A1 (ja) * | 2018-10-05 | 2020-04-09 | 日東電工株式会社 | 粘着性物品 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2024101425A1 (ja) * | 2022-11-11 | 2024-05-16 | 日東電工株式会社 | 糸状粘着体 |
WO2024101422A1 (ja) * | 2022-11-11 | 2024-05-16 | 日東電工株式会社 | 糸状粘着体 |
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