WO2021130430A1 - Melange maitre a base d'un polymere modifie et d'un additif organophosphore et son procede de fabrication - Google Patents
Melange maitre a base d'un polymere modifie et d'un additif organophosphore et son procede de fabrication Download PDFInfo
- Publication number
- WO2021130430A1 WO2021130430A1 PCT/FR2020/052419 FR2020052419W WO2021130430A1 WO 2021130430 A1 WO2021130430 A1 WO 2021130430A1 FR 2020052419 W FR2020052419 W FR 2020052419W WO 2021130430 A1 WO2021130430 A1 WO 2021130430A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- aryls
- alkyls
- group
- chosen
- alkyl
- Prior art date
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- 239000001993 wax Substances 0.000 description 1
- 239000012991 xanthate Substances 0.000 description 1
- AUMBZPPBWALQRO-UHFFFAOYSA-L zinc;n,n-dibenzylcarbamodithioate Chemical compound [Zn+2].C=1C=CC=CC=1CN(C(=S)[S-])CC1=CC=CC=C1.C=1C=CC=CC=1CN(C(=S)[S-])CC1=CC=CC=C1 AUMBZPPBWALQRO-UHFFFAOYSA-L 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/53—Phosphorus bound to oxygen bound to oxygen and to carbon only
- C08K5/5397—Phosphine oxides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2300/00—Characterised by the use of unspecified polymers
- C08J2300/26—Elastomers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2307/00—Characterised by the use of natural rubber
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2309/00—Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2400/00—Characterised by the use of unspecified polymers
- C08J2400/26—Elastomers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2407/00—Characterised by the use of natural rubber
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2409/00—Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
Definitions
- the field of the invention is that of masterbatches based on a polymer, their manufacturing processes and their uses in compositions, in particular in rubber compositions intended in particular for the manufacture of pneumatic or non-pneumatic tires. .
- the modification of a polymer by this type of compound is known and takes place by a cycloaddition reaction [3 + 2] of said grafting agent on a carbon-carbon unsaturation of the monomers of the polymer. It turns out that the rubber compositions comprising polymers modified by said grafting agents, described in documents WO2012 / 007442A1, WO2019 / 007883A1 and FR19 / 09030, exhibit interesting properties in terms of hysteresis.
- a new process for manufacturing a masterbatch comprising an organophosphorus additive and a polymer modified by a 1,3-dipolar grafting agent in the presence of said additive; said masterbatch obtained, used in a rubber composition, gives it improved hysteresis properties.
- the subject of the invention is at least one process for manufacturing a masterbatch comprising the following steps:
- the method of manufacturing a masterbatch according to the invention can advantageously exhibit at least one of the following preferred characteristics taken alone or in combinations.
- the organophosphorus additive is brought into contact with the initial polymer before they are brought into contact with the 1,3-dipolar grafting agent.
- the organophosphorus additive is brought into contact with the 1,3-dipolar grafting agent before they are brought into contact with the initial polymer.
- the initial polymer, the 1,3-dipolar grafting agent and the organophosphorus additive are brought into contact simultaneously.
- the contacting step (a) is carried out in bulk or in solution.
- steps (a) and (b) are carried out at a temperature less than or equal to 35 ° C.
- the method further comprises at least one heat treatment step (a ’), subsequent to the contacting step (a).
- the heat treatment step (a ′) is carried out at a temperature greater than 35 ° C, preferably at a temperature greater than or equal to 36 ° C, more preferably still at a temperature within a range ranging from 36 ° C. ° C to 180 ° C, more preferably ranging from 36 ° C to 150 ° C.
- the organophosphorus additive is chosen from the group formed by phosphoric acid triesters, phosphonates, phosphinates, and mixtures of these compounds.
- the organophosphorus additive is chosen from the group formed by phosphoric acid triesters, phosphonates, and mixtures of these compounds.
- the organophosphorus additive is chosen from the group formed by phosphoric acid triesters and mixtures of these compounds.
- the organophosphorus additive corresponds to formula (I): in which :
- - RI is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (Cl-C20) aryls, C1-C20 aryl (C6- C20) alkyls and O-Ra groups with Ra a radical chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls and (C6-C20) aryl (C1-C20) alkyls;
- R2 is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls, C1-C20 aryl (C6- C20) alkyls and O-Ra groups with Ra a radical selected from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls and C6-C20 aryl (C6-C20) alkyls. Cl-C20; and
- R3 is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls, C1-C20 aryl (C6- C20) alkyls and O-Ra groups with Ra a radical selected from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls and C6-C20 aryl (C6-C20) alkyls. Cl- C20.
- the organophosphorus additive corresponds to formula (I) in which:
- - RI is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls and O-Ra groups with Ra a radical chosen from the group consisting of C1-C20 alkyls and C6- aryls C20;
- R2 is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, and O-Ra groups with Ra a radical chosen from the group consisting of C1-C20 alkyls and C6 aryls -C20; and
- R3 is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls and O-Ra groups with Ra a radical chosen from the group consisting of C1-C20 alkyls and C6- aryls C20.
- the organophosphorus additive corresponds to formula (Ia): in which RI a, R2a, R3a, identical or different, are chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls and aryl ( C6-C20) C1-C20 alkyls.
- RI a, R2a, R3a which may be identical or different, are chosen from the group consisting of C1 -Cl 2 alkyls, C6-C12 aryls, (Cl-C12) alkyl aryls. C6-C12 and aryl (C6-C12) alkyls C1-C12.
- RI a, R2a, R3a which are identical or different, are chosen from the group consisting of C 1 -Cl 2 alkyls and C 6 -C 12 aryls.
- the organophosphorus additive is chosen from the group consisting of tri (ethylhexyl) phosphate, 2-ethylhexyldiphenylphosphate, tri-n-octylphosphate, triisobutylphosphate and their mixtures.
- the initial polymer is an elastomer comprising at least one carbon-carbon unsaturation.
- the initial polymer is a diene elastomer.
- the initial polymer is chosen from the group consisting of natural rubber, synthetic polyisoprenes, polybutadienes, isoprene copolymers, butadiene copolymers and mixtures of these polymers.
- the initial polymer is chosen from the group consisting of natural rubber, synthetic polyisoprenes, isoprene copolymers and mixtures of these polymers.
- the molar content of said 1,3-dipolar grafting agent is within a range ranging from 0.01% to 10% mol, preferably from 0.01% to 5% mol.
- the organophosphorus additive is used at a rate greater than or equal to 0.3 pcp; more preferably greater than or equal to 0.4 pcp; even more preferably greater than or equal to 0.5 pcp.
- the organophosphorus additive is used at a rate within a range ranging from 0.3 pcp to 20 pcp, preferably within a range ranging from 0.4 pcp to 10 pcp.
- the 1,3-dipolar grafting agent corresponds to formula (II): in which :
- A represents a C6-C14 arenediyl ring, optionally substituted by one or more hydrocarbon chains, identical or different, aliphatic, preferably saturated, linear or branched in C1-C24, optionally substituted or interrupted by one or more heteroatoms;
- - E represents a divalent, preferably saturated, linear or branched C1-C24 hydrocarbon chain, possibly containing one or more heteroatom (s) such as for example N, O and S,
- - X denotes a hydrogen atom or a halogen atom, preferably a hydrogen atom or a chlorine atom.
- Another object of the present invention relates to a masterbatch capable of being obtained by the process defined above.
- Another object of the present invention relates to a masterbatch based on at least one organophosphorus additive, on at least one initial polymer comprising at least one carbon-carbon unsaturation and at least one 1,3-dipolar grafting agent carrying d. 'at least one nitrile oxide dipole and at least one N-substituted or unsubstituted imidazolidinone function, said organophosphorus additive being chosen from the group consisting of phosphoric acid triesters, phosphonates, phosphinates, oxides of phosphines and mixtures of these compounds.
- Another subject of the present invention is a masterbatch comprising an organophosphorus additive and a polymer modified, in the presence of said organophosphorus additive, by a 1,3-dipolar grafting agent carrying at least one nitrile oxide dipole and minus one N-substituted or unsubstituted imidazolidinone function, said organophosphorus additive being chosen from the group consisting of phosphoric acid triesters, phosphonates, phosphinates, phosphine oxides and mixtures of these compounds. More particularly, the masterbatch of the invention can advantageously exhibit at least one of the following preferred characteristics taken alone or in combinations. Preferably, the masterbatch has a phosphorus level greater than 600 ppm, preferably ranging from 700 ppm to 55,000 ppm.
- said organophosphorus additive is chosen from the group consisting of phosphoric acid triesters, phosphonates, phosphinates and mixtures of these compounds.
- said organophosphorus additive is chosen from the group consisting of phosphoric acid triesters, phosphonates and mixtures of these compounds.
- said organophosphorus additive is chosen from the group consisting of phosphoric acid triesters and mixtures of these compounds.
- the organophosphorus additive corresponds to formula (I): in which :
- - RI is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (Cl-C20) aryls, C1-C20 aryl (C6- C20) alkyls and O-Ra groups with Ra a radical selected from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls and C6-C20 aryl (C6-C20) alkyls.
- Cl-C20 Cl-C20;
- R2 is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls, C1-C20 aryl (C6- C20) alkyls and O-Ra groups with Ra a radical selected from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls and C6-C20 aryl (C6-C20) alkyls. Cl-C20; and
- R3 is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls, C1-C20 aryl (C6- C20) alkyls and O-Ra groups with Ra a radical chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls and (C6-C20) aryl (C1-C20) alkyls.
- the organophosphorus additive corresponds to formula (I) in which:
- - RI is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls and O-Ra groups with Ra a radical chosen from the group consisting of C1-C20 alkyls and C6- aryls C20;
- R2 is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, and O-Ra groups with Ra a radical chosen from the group consisting of C1-C20 alkyls and C6 aryls -C20; and
- R3 is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls and O-Ra groups with Ra a radical chosen from the group consisting of C1-C20 alkyls and C6- aryls C20.
- the organophosphorus additive corresponds to formula (Ia): in which RI a, R2a, R3a, identical or different, are chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls and aryl ( C6-C20) C1-C20 alkyls.
- RI a, R2a, R3a which may be identical or different, are chosen from the group consisting of C1 -Cl 2 alkyls, C6-C12 aryls, (Cl-C12) alkyl aryls. C6-C12 and aryl (C6-C12) alkyls C1-C12.
- R la, R2a, R3a which are identical or different, are chosen from the group consisting of C 1 -Cl 2 alkyls and C 6 -C 12 aryls.
- the organophosphorus additive is chosen from the group consisting of tri (ethylhexyl) phosphate, 2-ethylhexyldiphenylphosphate, tri-n-octyl phosphate, triisobutylphosphate and mixtures thereof.
- the modified polymer is a diene elastomer.
- the modified polymer is chosen from the group consisting of natural rubber, synthetic polyisoprenes, polybutadienes, isoprene copolymers, butadiene copolymers and mixtures of these polymers.
- the initial polymer is chosen from the group consisting of natural rubber, synthetic polyisoprenes, isoprene copolymers and mixtures of these polymers.
- the organophosphorus additive is used at a rate greater than or equal to 0.3 pcp; more preferably greater than or equal to 0.4 pcp; even more preferably greater than or equal to 0.5 pcp.
- the organophosphorus additive is used at a rate within a range ranging from 0.3 pcp to 20pcp, preferably within a range ranging from 0.4 pcp to 10 pcp.
- the 1,3-dipolar grafting agent corresponds to the general formula (II) in which :
- A represents a C6-C14 arenediyl ring, optionally substituted by one or more hydrocarbon chains, identical or different, aliphatic, preferably saturated, linear or branched in C1-C24, optionally substituted or interrupted by one or more heteroatoms;
- - E represents a divalent, preferably saturated, linear or branched C1-C24 hydrocarbon chain, possibly containing one or more heteroatom (s) such as for example N, O and S,
- - X denotes a hydrogen atom or a halogen atom, preferably a hydrogen atom or a chlorine atom.
- the polymer modified in the presence of said organophosphorus additive exhibits a molar content of grafted 1,3-dipolar grafting agent greater than that of a modified polymer obtained under the same grafting conditions but without the presence of an organophosphorus additive.
- Another subject of the present invention relates to a composition based on at least one masterbatch defined above or capable of being obtained according to the process described above.
- the composition further comprises at least one reinforcing filler and at least one crosslinking system.
- Another object of the present invention is a rubber article comprising at least one above composition.
- Another object of the present invention relates to a pneumatic or non-pneumatic tire comprising at least one above composition.
- the subject of the invention is a process for manufacturing a masterbatch comprising the following steps:
- the term “masterbatch” is understood to mean a composition which comprises at least one polymer mixed with one or more additives, said additive or additives being dispersed in the polymer, said additive or additives possibly being, for example, a filler. , optionally reinforcing, a plasticizer or any other type of additive.
- the masterbatch (or “masterbatch in English) is a“ primary ”composition in the sense that two compounds of different chemical nature are mixed together for the first time, this“ primary ”composition then being mixed (second mixture) with other ingredients to form a final composition, such as for example a rubber composition intended for the manufacture of a tread.
- one or more additives are added to a masterbatch consisting of an elastomer and carbon black, such as for example a plasticizing oil, a vulcanization system, etc.
- the masterbatch of the invention or obtainable from the manufacturing process of the invention comprises at least one organophosphorus additive and at least one polymer modified, in the presence of said organophosphorus additive, by a grafting agent 1, 3- dipolar carrying at least one nitrile oxide dipole and at least one N-substituted or unsubstituted imidazolidinone function.
- the masterbatch of the invention or capable of being obtained from the manufacturing process of the invention consists essentially of (more preferably still consists of) an organophosphorus additive and a modified polymer, in the presence of said organophosphorus additive, by a 1,3-dipolar grafting agent carrying at least one nitrile oxide dipole and at least one N-substituted or unsubstituted imidazolidinone function.
- C1-Cj alkyl denotes a linear, branched or cyclic hydrocarbon group comprising from i to j carbon atoms; i and j being integers.
- C1-Cj aryl denotes an aromatic group comprising from i to j carbon atoms; i and j being integers.
- C1-Cj alkyl aryl denotes an alkyl group comprising from i to j carbon atoms attached to the rest of the molecule by an aryl group comprising from k to n carbon atoms.
- aryl (C1-Cj) Ck-Cn alkyl denotes an aryl group comprising from i to j carbon atoms attached to the rest of the molecule by an alkyl group comprising from k to n carbon atoms.
- the compounds comprising carbon mentioned in the description can be of fossil origin or biobased. In the latter case, they may be, partially or totally, derived from biomass or obtained from renewable raw materials derived from biomass. This concerns in particular polymers, fillers, etc.
- part by weight per hundred parts by weight of polymer (or pcp), it is meant in the sense of the present invention, the part, by mass per hundred parts by mass of polymer.
- the polymer is an elastomer or a diene elastomer, we will then speak of phr, that is to say “part by weight per hundred parts by weight of elastomer”, this should be understood within the meaning of the present invention, the part , by mass per hundred parts by mass of elastomer.
- any interval of values designated by the expression “between a and b” represents the domain of values going from more than a to less than b (that is to say limits a and b excluded) while any range of values designated by the expression “from a to b” signifies the range of values going from a to b (that is to say including the strict limits a and b).
- the interval represented by the expression "between a and b" is also and preferably designated.
- modified polymer obtained by grafting or “polymer modified by grafting” or “polymer modified by a grafting agent” is meant a polymer comprising N-substituted or unsubstituted imidazolidinone functions, which have been introduced along the line. polymer chain.
- the modified polymer is obtained by grafting reaction, in the presence of the organophosphorus additive, of at least one 1,3-dipolar grafting agent carrying substituted or unsubstituted N-imidazolidinone functions and carrying a suitable function. in forming a covalent bond with an unsaturation of the polymer chain, this function being nitrile oxide dipole.
- the modified polymer comprises N- substituted or unsubstituted imidazolidinone functions pendent along its chain. These functions are distributed randomly along the chain.
- a polymer generally comprises at least one main polymer chain.
- This polymer chain can be qualified as main from the moment when all the other chains of the polymer are considered as pendant chains as mentioned in the document “Glossary of basic terms in polymer science” (IUP AC recommendations 1996), PAC, 1996, 68, 2287, p2294.
- carbon-carbon unsaturation is meant a multiple covalent bond between two carbon atoms; this multiple covalent bond possibly being a double bond carbon-carbon or a carbon-carbon triple bond, preferably a carbon-carbon double bond.
- the term “chain of the initial polymer” is understood to mean the chain of the polymer before the grafting reaction; this chain comprising at least one unsaturation, in particular carbon-carbon, more preferably at least two unsaturations, in particular carbon-carbon, capable of reacting with the 1,3-dipolar grafting agent carrying at least one dipole nitrile oxide.
- the initial polymer is therefore the polymer serving as the starting reagent during the grafting reaction.
- the grafting reaction allows from an initial polymer to obtain a modified polymer.
- this initial polymer is an elastomer comprising at least one carbon-carbon unsaturation, more preferably still is a diene elastomer.
- elastomer or indiscriminately rubber
- diene monomer units monomers carrying two carbon-carbon double bonds, conjugated or not.
- diene elastomers can be classified into two categories: “essentially unsaturated” or “essentially saturated”.
- essentially unsaturated is understood to mean a diene elastomer derived at least in part from conjugated diene monomers, having a level of units or units of diene origin (conjugated dienes) which is greater than 15% (mol%); it is thus that diene elastomers such as butyl rubbers or copolymers of dienes and alpha-olefins of the EPDM type do not fall within the preceding definition and can in particular be qualified as “essentially saturated” diene elastomers (content of units of weak or very weak diene origin, always less than 15 mol%).
- the other monomer can be ethylene, an olefin or a diene, conjugated or not.
- Suitable conjugated dienes are conjugated dienes having from 4 to 12 carbon atoms, in particular 1,3-dienes, such as in particular 1,3-butadiene and isoprene.
- Suitable unconjugated dienes are unconjugated dienes having 6 to 12 carbon atoms, such as 1,4-hexadiene, ethylidene norbomene, dicyclopentadiene.
- Suitable olefins are vinyl aromatic compounds having from 8 to 20 carbon atoms and aliphatic ⁇ -monoolefins having from 3 to 12 carbon atoms.
- Suitable vinyl aromatic compounds are, for example, styrene, ortho-, meta-, para-methylstyrene, the commercial mixture "vinyl-toluene", para-tert-buty lstyrene.
- Suitable aliphatic ⁇ -monoolefins in particular are acyclic aliphatic ⁇ -monoolefins having from 3 to 18 carbon atoms.
- the diene elastomer can be:
- any homopolymer of a conjugated diene monomer in particular any homopolymer obtained by polymerization of a conjugated diene monomer having from 4 to 12 carbon atoms;
- the initial polymer is, preferably a diene elastomer, chosen from the group consisting of ethylene-propylene-diene monomer copolymers (EPDM), butyl rubber (IRR), natural rubber (NR), polyisoprenes of synthesis (IR), polybutadienes (BR), butadiene copolymers, isoprene copolymers and mixtures of these elastomers.
- EPDM ethylene-propylene-diene monomer copolymers
- IRR butyl rubber
- NR natural rubber
- IR polyisoprenes of synthesis
- BR polybutadienes
- butadiene copolymers butadiene copolymers
- isoprene copolymers and mixtures of these elastomers are examples of these elastomers.
- the initial polymer is, preferably a diene elastomer, chosen from the group consisting of ethylene-propylene-diene monomer copolymers (EPDM), butyl rubber (IRR), natural rubber (NR), polyisoprenes of synthesis (IR), polybutadienes (BR), butadiene-styrene copolymers (SBR), ethylene-butadiene copolymers (EBR), ethylene-isoprene copolymers (EIR), isoprene-butadiene copolymers (BIR) or isoprene-butadiene-styrene (SBIR) copolymers, isobutene-isoprene (butyl rubber - IIR) copolymers, isoprene-styrene (SIR) copolymers and mixtures of these elastomers.
- EPDM ethylene-propylene-diene monomer copolymers
- IRR butyl rubber
- the initial polymer is, preferably a diene elastomer, chosen from the group consisting of ethylene-propylene-diene monomer copolymers, butyl rubber and the mixture of these rubbers.
- the initial polymer is, preferably a diene elastomer, chosen from the group consisting of natural rubber, synthetic polyisoprenes, polybutadienes, butadiene copolymers, isoprene copolymers and mixtures of these elastomers.
- a diene elastomer chosen from the group consisting of natural rubber, synthetic polyisoprenes, polybutadienes, butadiene copolymers, isoprene copolymers and mixtures of these elastomers.
- the initial polymer is preferably a diene elastomer chosen from the group consisting of natural rubber, synthetic polyisoprenes, polybutadienes, butadiene-styrene copolymers, ethylene-butadiene copolymers, copolymers of ethylene-isoprene, isoprene-butadiene copolymers, isoprene-butadiene-styrene copolymers, isobutene-isoprene copolymers, isoprene-styrene copolymers and mixtures of these elastomers.
- a diene elastomer chosen from the group consisting of natural rubber, synthetic polyisoprenes, polybutadienes, butadiene-styrene copolymers, ethylene-butadiene copolymers, copolymers of ethylene-isoprene, isoprene-butadiene copolymers, isopren
- the initial polymer is, preferably a diene elastomer, is chosen from the group consisting of polybutadienes, butadiene copolymers, isoprene copolymers and mixtures of these elastomers.
- the initial polymer is a diene elastomer chosen from the group consisting of polybutadienes, butadiene-styrene copolymers, ethylene-butadiene copolymers, isoprene-butadiene copolymers, isoprene-butadiene copolymers. styrene, isobutene-isoprene copolymers, isoprene-styrene copolymers and mixtures of these elastomers.
- Polybutadienes are suitable and in particular those having a content (mol%) of -1.2 units of between 4% and 80% or those having a content (mol%) of cis-1,4 greater than 80%, polyisoprenes, butadiene-styrene copolymers and in particular those having a Tg (glass transition temperature (Tg, measured according to ASTM D3418-08) of between 0 ° C and - 90 ° C and more particularly between - 10 ° C and - 70 ° C, a styrene content of between 1% and 60% by weight and more particularly between 20% and 50%, a content (mol%) of -1.2 bonds of the butadienic part included between 4% and 75%, a content (mol%) of trans-1,4 bonds of between 10% and 80%, butadiene-isoprene copolymers and in particular those having an isoprene content of between 5% and 90% in weight and a Tg of - 40 ° C to - 80 ° C
- the initial polymer in particular diene telastomer, is chosen from the group consisting of natural rubber, synthetic polyisoprenes, isoprene copolymers and mixtures of these elastomers.
- the synthetic polyisoprenes are preferably synthetic cis-1,4 polyisoprenes.
- polyisoprenes having a molar content of cis-1,4 bond greater than 90%, more preferably still greater than 98%, are preferably used.
- isobutene-isoprene ethylene-isoprene
- isoprene-styrene isoprene-styrene
- isoprene-butadiene isoprene-butadiene-styrene.
- the initial polymers which can be used can have any microstructure which depends on the polymerization conditions used.
- These polymers can be for example block, statistical, sequenced, microsequenced, and be prepared in dispersion in emulsion or in solution. They can be coupled and / or starred, for example by means of a silicon or tin atom which binds the polymer chains together.
- said initial polymer is brought into contact with at least one 1,3-dipolar grafting agent carrying at least one nitrile oxide dipole and at least one N-substituted or unsubstituted imidazolidinone function in the presence an organophosphorus additive selected from the group consisting of phosphoric acid triesters, phosphonates, phosphinates, phosphine oxides and mixtures of these compounds.
- 1,3-dipolar grafting agent means a 1,3-dipolar compound capable of carrying out a grafting reaction on a polymer comprising at least one carbon-carbon unsaturation.
- the 1,3-dipolar compound (or 1,3-dipolar grafting agent) is an electrically neutral chemical compound carrying at least at least one dipole, that is to say a positive charge and a negative charge in one of their main canonical formulas, and capable of forming a dipolar [1,3] cycloaddition on an unsaturated carbon-carbon bond.
- G IUP AC International Union of Pure And Applied Chemistry
- the 1,3-dipolar grafting agent which can be used in the context of the present invention comprises, in addition to its nitrile oxide dipole, an N-substituted or unsubstituted imidazolidinone function.
- the 1,3-dipolar grafting agent which can be used in the context of the present invention corresponds to the general formula (II) in which :
- A represents a C6-C14 arenediyl ring, optionally substituted by one or more hydrocarbon chains, identical or different, aliphatic, preferably saturated, linear or branched, C1-C24, optionally substituted or interrupted by one or more heteroatoms;
- - E represents a divalent, preferably saturated, linear or branched C1-C24 hydrocarbon chain, possibly containing one or more heteroatom (s) such as for example N, O and S,
- - X denotes a hydrogen atom or a halogen atom, preferably a hydrogen atom or a chlorine atom.
- the 1,3-dipolar grafting agent is chosen from the group consisting of 2,4,6-trimethyl-3- [2- (2-oxoimidazolidin-1-yl) ethoxy oxide. ] benzonitrile, 2- [2- (2-oxoimidazolidin-1-yl) ethoxy] -l-naphtonitrile oxide, 2,4,6-trimethyl-3- [2- (2- (3 -chloro-oxoimidazolidin-1 -yl) ethoxy] benzonitrile, 2- [2- (2- (3-chloro-oxoimidazolidin-1-yl) ethoxy] -l-naphtonitrile oxide and mixtures of these grafting agents .
- the modification of the polymer by the 1,3-dipolar grafting agent described above is carried out in the presence of at least one organophosphorus additive chosen from the group consisting of acid triesters phosphoric acid, phosphonates, phosphinates, phosphine oxides and mixtures of these compounds.
- organophosphorus additive chosen from the group consisting of acid triesters phosphoric acid, phosphonates, phosphinates, phosphine oxides and mixtures of these compounds.
- organophosphorus additive means an organic chemical compound comprising at least one phosphorus atom and at least one oxygen atom. When this compound is brought into contact with the 1,3-dipolar grafting agent and an initial polymer comprising at least one carbon-carbon establishment, it promotes the grafting reaction of said 1,3-dipolar grafting agent on said polymer. .
- the applicant has found that these compounds make it possible to significantly improve the yield of a 1,3-dipolar grafting agent carrying at least one nitrile oxide dipole on a polymer comprising at least one carbon-carbon unsaturation. , in particular on a diene elastomer. More preferably, the organophosphorus additive is chosen from the group formed by phosphoric acid triesters, phosphonates, phosphinates and mixtures of these compounds.
- the organophosphorus additive is chosen from the group formed by phosphoric acid triesters, phosphonates and mixtures of these compounds.
- the organophosphorus additive is chosen from the group formed by phosphoric acid triesters and their mixtures of these compounds.
- - RI is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (Cl-C20) aryls, C1-C20 aryl (C6-C20) alkyls and O-Ra groups with Ra a radical selected from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls and C6-C20 aryl (C6-C20) alkyls.
- R2 is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls, C1-C20 aryl (C6-C20) alkyls and O-Ra groups with Ra a radical selected from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls and C6-C20 aryl (C6-C20) alkyls.
- R3 is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls, C1-C20 aryl (C6-C20) alkyls and O-Ra groups with Ra a radical chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls and C1-C20 aryl (C6-C20) alkyls.
- the compound of formula (I) makes it possible to obtain polymers modified by grafting and bearing imidazole functional pendant groups more quickly and with a better yield than the compounds of the prior art.
- the organophosphorus additive is a compound of formula (I) in which: in which :
- - RI is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls and O-Ra groups with Ra a radical chosen from the group consisting of C1-C20 alkyls and C6- aryls C20;
- R2 is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, and O-Ra groups with Ra a radical chosen from the group consisting of C1-C20 alkyls and C6 aryls -C20;
- R3 is chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls and O-Ra groups with Ra a radical chosen from the group consisting of C1-C20 alkyls and C6- aryls C20.
- the compounds corresponding to formula (Ia) are particularly preferred. They make it possible to improve the grafting yield of a 1,3-dipolar grafting agent on a polymer comprising at least one carbon-carbon unsaturation, in particular on a diene elastomer.
- these compounds of formula (Ia) make it possible to obtain very good grafting yield at room temperature, in particular at a grafting temperature of less than or equal to 35 ° C, more preferably between 5 ° C and 35 ° C.
- the organophosphorus additive corresponds to formula (Ia): aa) in which RI a, R2a, R3a, identical or different, are chosen from the group consisting of C1-C20 alkyls, C6-C20 aryls, C6-C20 alkyl (C1-C20) aryls and aryl (C6-C20) C1-C20 alkyl.
- RI a, R2a, R3a which may be identical or different, are chosen from the group consisting of C1 -Cl 2 alkyls, C6-C12 aryls, (Cl-C12) alkyl aryls. C6-C12 and aryl (C6-C12) alkyls C1-C12.
- RI a, R2a, R3a which are identical or different, are chosen from the group consisting of C 1 -Cl 2 alkyls and C 6 -C 12 aryls.
- the organophosphorus additive is chosen from the group consisting of tri (ethylhexyl) phosphate, 2-ethylhexyldiphenylphosphate, tri-n-octylphosphate, triisobutylphosphate and mixtures thereof.
- the order of bringing the various starting reagents into contact to carry out the grafting reaction is irrelevant and is carried out by any known means.
- the contacting of the 1,3-dipolar grafting agent, of the initial polymer and of the organophosphorus additive can be carried out simultaneously with their introduction, for example, in a mixer.
- these incorporations can also be shifted in time from a few tens of seconds to a few minutes.
- the organophosphorus additive is contacted with the polymer prior to their contact with the 1,3-dipolar grafting agent.
- the organophosphorus additive is brought into contact with the 1,3-dipolar grafting agent before they are brought into contact with the polymer.
- the grafting of the 1,3-dipolar grafting agent on the initial polymer is carried out by cycloaddition [3 + 2] of the nitrile oxide dipole of said grafting agent on a carbon-carbon unsaturation of the chain of the initial polymer, this cycloaddition taking place in the presence of the organophosphorus additive defined above.
- the nitrile oxide dipole of the 1,3-dipolar grafting agent forms covalent bonds with the chain of the initial polymer.
- a modified polymer is obtained carrying along its main chain, distributed randomly along the chain, one or more pendant N-substituted or unsubstituted imidazolidinone functions resulting from the grafting reaction of the grafting agent 1,3. - dipolar.
- the organophosphorus additive promotes this cycloaddition reaction and therefore the number of 1,3-dipolar grafting agents which will graft onto the chain of the initial polymer. Thanks to the presence of the organophosphorus additive, the 1,3-dipolar grafting agent can be quickly and easily grafted onto said initial polymer at a temperature below 35 ° C at atmospheric pressure, more preferably within a range of from 5 ° C to 35 ° C, more preferably still from 10 ° C to 35 ° C, without it being necessary to carry out a subsequent heat treatment. Very good grafting yield is also obtained.
- grafting yield or “yield” is understood to mean the rate in molar percentage of 1,3-dipolar grafting agent grafted onto the chain of the initial polymer, in particular of the diene elastomer, relative to the rate in molar percentage of 1,3-dipolar grafting agent introduced as starting reagent.
- the grafting yield can be determined by conventional methods of polymer analysis, such as, for example, 1 H NMR analysis.
- steps (a) and (b) are carried out at a temperature less than or equal to 35 ° C, preferably within a range ranging from 5 ° C at 35 ° C, more preferably still from 10 ° C to 35 ° C.
- the method can further comprise a heat treatment step (a '), subsequent to the contacting step (a).
- the heat treatment step (a ') is carried out at a temperature greater than 35 ° C, preferably greater than or equal to 36 ° C, more preferably still at a temperature within a range ranging from 36 ° C to 180 ° C, more preferably ranging from 36 ° C to 150 ° C.
- the grafting of the 1,3-dipolar grafting agent, in the presence of the organophosphorus additive can be carried out in bulk, for example in an internal mixer or an external mixer such as a roller mixer. It can also be carried out in solution, continuously or discontinuously.
- the molar rate (in molar percentage (mol%)) of the 1,3-dipolar grafting agent which is brought into contact can be within a range ranging from 0.01% at 10 mol%, preferably from 0.01% to 5 mol%.
- molar ratio of 1,3-dipolar grafting agent is meant the number of moles of 1,3-dipolar grafting agent grafted per 100 moles of monomer units of the polymer.
- the organophosphorus additive is used, at a rate greater than or equal to 0.3 part by weight per hundred parts by weight of polymer (pcp), more preferably greater than or equal to 0.4 pcp, even more preferably greater than or equal to 0.5 pcp. More preferably still, the organophosphorus additive is used at a rate within a range ranging from 0.3 to 30 pcp, preferably within a range ranging from 0.4 to 25 pcp.
- Another object of the present invention is a masterbatch obtained by the process described above.
- Another subject of the present invention is a masterbatch comprising at least one organophosphorus additive and at least one polymer modified, in the presence of said organophosphorus additive, by at least one 1,3-dipolar grafting agent carrying at least one oxide dipole. of nitrile and of at least one N-substituted or unsubstituted imidazolidinone function, in the presence of an organophosphorus additive, said organophosphorus additive being chosen from the group consisting of phosphoric acid triesters, phosphonates, phosphinates, phosphine oxides and mixtures of these compounds.
- the modified polymer which is a constituent of the masterbatch of the invention and which is obtained by grafting a 1,3-dipolar grafting agent described above, in the presence of said organophosphorus additive, exhibits a molar content of 1,3-dipolar grafting grafted greater than that of a modified polymer obtained under the same grafting conditions but without the presence of an organophosphorus additive.
- the masterbatch of the invention because of this higher molar content of grafted 1,3-dipolar grafting agent, therefore has different properties with respect to a modified polymer obtained under the same grafting conditions, that is to say, same conditions of temperature, duration, order of addition of the reagents, etc., but without the presence of said organophosphorus additive used in the context of the invention.
- the term “molar content of grafted 1,3-dipolar grafting agent” means the number of moles of 1,3-dipolar grafting agent grafted per 100 moles of monomer units of the polymer. This molar rate can be determined by conventional measurements for characterizing polymers, such as, for example, NMR.
- the phosphorus level is determined by inductively coupled plasma atomic emission spectrometry ICP-AES according to the method described below.
- the modified polymer of the masterbatch is that which has been described above.
- the modified polymer is an elastomer, preferably diene elastomer, carrying an N-substituted or unsubstituted imidazolidinone function pendent along its chain.
- the modified polymer is chosen from the group consisting of natural rubber, synthetic polyisoprenes, polybutadienes, butadiene copolymers, isoprene copolymers and mixtures of these polymers, carrying an N-substituted imidazolidinone function. or unsubstituted dangling along their chains.
- the 1,3-dipolar grafting agent carrying at least one nitrile oxide dipole and at least one N-substituted or unsubstituted imidazolidinone function and the organophosphorus additive of the masterbatch are those which have been described below. above, including their favorite fashions.
- the organophosphorus additive is a compound of formula (I) described above, including its preferred forms. More preferably still, the organophosphorus additive corresponds to the formula (Ia) described above, including its preferred modes.
- Another subject of the present invention is a composition based on at least one masterbatch defined above or capable of being obtained by the process of the invention.
- the composition may preferably further comprise any additive known to those skilled in the art, such as a filler, reinforcing or not, a colorant, an antioxidant, a resins, flame retardants, lubricants, etc.
- a filler reinforcing or not
- a colorant such as a filler, reinforcing or not
- a colorant such as a pigment, a pigment, etc.
- composition based on is meant a composition comprising the mixture and / or the reaction product in situ of the various constituents used, some of these constituents being able to react and / or being intended to react with each other, less partially, during the various phases of manufacture of the composition; the composition may thus be in the fully or partially crosslinked state or in the non-crosslinked state.
- filler is meant here any type of filler, whether it is reinforcing or whether it is non-reinforcing or inert.
- the rubber composition of the invention can comprise one or more reinforcing fillers.
- reinforcing filler Any type of so-called reinforcing filler can be used, known for its ability to reinforce a rubber composition which can be used in particular for the manufacture of tires, for example an organic filler such as carbon black, an inorganic filler such as silica or else. a mixture of these two types of fillers.
- Suitable carbon blacks are all carbon blacks, in particular the blacks conventionally used in tires or their treads. Among the latter, we can cite more particularly the reinforcing carbon blacks of the 100, 200, 300 series, or the blacks of the 500, 600 or 700 series (grades ASTM D-1765-2017), such as for example the blacks NI 15, N134 , N234, N326, N330, N339, N347, N375, N550, N683, N772). These carbon blacks can be used in the isolated state, as available commercially, or in any other form, for example as a support for some of the rubber additives used.
- reinforcing inorganic filler should be understood here any inorganic or mineral filler, whatever its color and its origin (natural or synthetic), also called “white” filler, “light” filler or even “non-black” filler.
- a rubber composition intended for the manufacture of tires can be characterized in particular by the presence of hydroxyl groups (—OH) at their surface.
- suitable in particular mineral fillers of the siliceous type preferably silica (S1O2) or of the aluminous type, in particular alumina (Al2O3).
- the silica used can be any reinforcing silica known to a person skilled in the art, in particular any precipitated or pyrogenic silica having a BET specific surface area as well as a CTAB specific surface area both less than 450 m 2 / g, preferably within a range ranging from 30 to 400 m 2 / g, in particular from 60 to 300 m 2 / g.
- the BET specific surface area of the inorganic filler is determined by gas adsorption using the Brunauer-Emmett-Teller method described in "The Journal of the American Chemical Society. »(Vol. 60, page 309, February 1938), and more precisely according to a method adapted from standard NF ISO 5794-1, appendix E of June 2010 [multipoint volumetric method (5 points) - gas: nitrogen - vacuum degassing : one hour at 160 ° C - relative pressure range p / in: 0.05 to 0.17]
- the CTAB specific surface values have been determined according to standard NF ISO 5794 -1, Annex G of June 2010. The process is based on the adsorption of CTAB (N-hexadecyl-N, N, N-trimethylammonium bromide) on the “external” surface of the reinforcing filler.
- any type of precipitated silica can be used, in particular highly dispersible precipitated silicas (called “HDS” for “highly dispersible” or “highly dispersible silica”).
- HDS highly dispersible precipitated silicas
- These precipitated silicas which may or may not be highly dispersible, are well known to those skilled in the art. Mention may be made, for example, of the silicas described in applications W003 / 016215-A1 and W003 / 016387-A1.
- the commercial HDS silicas it is possible in particular to use the silicas “Ultrasil® 5000GR”, “Ultrasil® 7000GR” from the company Evonik, the silicas “Zeosil® 1085GR”, “Zeosil® 1115 MP”, “Zeosil® 1165MP”, “ Zeosil® Premium 200MP ”,“ Zeosil® HRS 1200 MP ”from Solvay.
- the following commercial silicas can be used: the silicas “Ultrasil® VN2GR”, “Ultrasil® VN3GR” from the company Evonik, the silica “Zeosil® 175GR” ”from the company Solvay, the silicas“ Hi -Sil EZ120G (-D) ”,“ Hi-Sil EZ160G (-D) ”,“ Hi-Sil EZ200G (-D) ”,“ Hi-Sil 243LD ”,“ Hi-Sil 210 ”,“ Hi-Sil HDP 320G ”from PPG.
- reinforcing inorganic filler is understood to mean mixtures of different reinforcing inorganic fillers, in particular of silicas as described above.
- reinforcing inorganic filler replaced by a reinforcing filler described above, a reinforcing filler of another nature could be used, since this reinforcing filler of another nature would be covered with an inorganic layer.
- silica or else would comprise functional sites, in particular hydroxyls, at its surface, requiring the use of a coupling agent to establish the bond between this reinforcing filler and the diene elastomer.
- a coupling agent to establish the bond between this reinforcing filler and the diene elastomer.
- carbon blacks partially or entirely covered with silica or carbon blacks modified with silica, such as, without limitation, fillers of the “Ecoblack®” type of the series. CRX2000 ”or the“ CRX4000 ”series from Cabot Corporation.
- an at least bifunctional coupling agent intended to ensure a sufficient connection, of a chemical and / or physical nature, between the filler. inorganic (surface of its particles) and the diene elastomer.
- at least bifunctional organosilanes or polyorganosiloxanes are used.
- bifunctional is meant a compound having a first functional group capable of interacting with the inorganic filler and a second functional group capable of interacting with the diene elastomer.
- such a bifunctional compound can comprise a first functional group comprising a silicon atom, the said first functional group being able to interact with the hydroxyl groups of an inorganic filler and a second functional group comprising a sulfur atom, the said second functional group being able to interact with the diene elastomer.
- the organosilanes are chosen from the group consisting of polysulfurized organosilanes (symmetrical or asymmetrical) such as bis (3-triethoxysilylpropyl) tetrasulfide, in short TESPT marketed under the name “Si69” by the company Evonik or bis disulfide.
- polysulfurized organosilanes symmetrical or asymmetrical
- bis (3-triethoxysilylpropyl) tetrasulfide in short TESPT marketed under the name “Si69” by the company Evonik or bis disulfide.
- the organosilane is a polysulfurized organosilane.
- the rubber composition of the invention comprises a crosslinking system.
- the crosslinking system can be any type of system known to those skilled in the art in the field of rubber compositions for tires. It can in particular be based on sulfur, and / or peroxide and / or bismaleimides.
- the crosslinking system is sulfur-based, this is then referred to as a vulcanization system.
- the sulfur can be provided in any form, in particular in the form of molecular sulfur, or of a sulfur donor agent.
- At least one vulcanization accelerator is also preferably present, and, optionally, also preferentially, one can use various known vulcanization activators such as zinc oxide, stearic acid or equivalent compound such as salts of stearic acid and salts. transition metals, guanide derivatives (in particular diphenylguanidine), or else known vulcanization retarders.
- Sulfur is used at a preferential rate of between 0.5 and 12 phr, in particular between 1 and 10 phr.
- the vulcanization accelerator is used at a preferential rate of between 0.5 and 10 phr, more preferably between 0.5 and 5.0 phr.
- MBTS 2-mercaptobenzothiazyl disulfide
- CBS N-cyclohexyl-2-benzothiazyl sulfenamide
- DCBS N-dicyclohexyl- 2-Benzothiazyl sulfenamide
- TBBS N-ter-butyl-2-benzothiazyl sulfenamide
- TZTD tetrabenzylthiuram disulfide
- ZBEC zinc dibenzyldithiocarbamate
- composition in accordance with the invention may also contain all or part of the usual additives and processing agents, known to those skilled in the art and usually used in compositions, in particular in rubber compositions for pneumatic or non-pneumatic tires.
- tires in particular of treads, such as for example plasticizers (such as plasticizing oils and / or plasticizing resins), pigments, protection agents such as anti-ozone waxes, chemical anti-ozonants, anti-oxidants , anti-fatigue agents and reinforcing resins (as described for example in application WO 02/10269)
- composition in accordance with the invention can be manufactured in suitable mixers, using two successive preparation phases well known to those skilled in the art: a first thermomechanical working or mixing phase (so-called “non-productive” phase), which can be carried out in a single thermomechanical step during which one introduces, into an appropriate mixer such as a usual internal mixer (for example of the “Banbury”), all the necessary constituents, in particular the masterbatch in accordance with the invention, the fillers, any other various additives, with the exception of the crosslinking system.
- the incorporation of the feed into the masterbatch can be carried out in one or more times by mixing thermomechanically.
- the non-productive phase can be carried out at high temperature, up to a maximum temperature of between 110 ° C and 200 ° C, preferably between 130 ° C and 185 ° C, for a period generally of between 2 and 10 minutes.
- a second phase of mechanical work (so-called "productive" phase), which is carried out in an external mixer such as a roller mixer, after cooling the mixture obtained during the first non-productive phase to a lower temperature, typically less than 120 ° C, for example between 40 ° C and 100 ° C.
- the crosslinking system is then incorporated, and the whole is then mixed for a few minutes, for example between 5 and 15 min.
- the final rubber composition thus obtained is then calendered, for example in the form of a sheet or a plate, in particular for characterization in the laboratory, or else extruded in the form of a semi-finished (or profile) of rubber. usable for example as a tread in a pneumatic or non-pneumatic tire.
- the rubber composition can be either in the uncured state (before crosslinking or vulcanization) or in the cured state (after crosslinking or vulcanization), can be a semi-finished product which can be used in a pneumatic or non-pneumatic tire. .
- crosslinking of the composition can be carried out in a manner known to those skilled in the art, for example at a temperature of between 80 ° C and 200 ° C, under pressure.
- the rubber article can be any type of article such as hose, pipe, gasket, O-ring, transmission belt, motor mount, anti-vibration system, profile window, car body and window sealing profile, electrical cable insulation, shoe sole, rubber mat, conveyor belt, semi-finished article for pneumatic or non-pneumatic tire, a pneumatic or non-pneumatic tire.
- Semi-finished products for a pneumatic or non-pneumatic tire are rubber products intended for the manufacture of a pneumatic or non-pneumatic tire.
- the semi-finished article is a tread.
- Another object of the present invention relates to a pneumatic or non-pneumatic tire comprising at least one rubber composition as defined above.
- a non-pneumatic tire is meant a tire intended to form a cavity by cooperating with a support element, for example a rim, this cavity being able to be pressurized at a pressure greater than atmospheric pressure.
- a non-pneumatic tire is not suitable for being pressurized.
- a non-pneumatic tire is a toric body formed by at least one polymeric material, intended to perform the function of a tire but without being subjected to inflation pressure.
- a non-pneumatic tire can be solid or hollow.
- a hollow non-pneumatic tire can contain air, but at atmospheric pressure, that is, it has no pneumatic stiffness provided by an inflation gas at a pressure greater than atmospheric pressure.
- the pneumatic or non-pneumatic tires according to the invention are intended to equip vehicles of any type such as passenger vehicles, two-wheeled vehicles, heavy-duty vehicles, agricultural vehicles, civil engineering vehicles or airplanes or , more generally, on any rolling device.
- the determination of the molar content of the grafted 1,3-dipolar grafting agent is carried out by an NMR analysis.
- the spectra are acquired on a “500 MHz BRUKER ”equipped with a“ BBFO-zgrad-5 mm CryoSonde ”.
- the quantitative 1 H NMR experiment uses a 30 ° single pulse sequence and a 5 second repetition delay between each acquisition.
- the samples are solubilized in deuterated chloroform (CDCb) in order to obtain a “lock” signal.
- the value of the MA100 / MA300 ratio is an indicator of the strengthening of the composition; the higher the value, the better the reinforcement. For better readability, the results will be indicated according to the performance in base 100, the value 100 being attributed to the witness. A result less than 100 indicates a decrease in the strengthening performance of the composition, and conversely a result greater than 100 indicates an increase in performance.
- the dynamic properties are measured on a viscoanalyst (Metravib VA4000), according to standard ASTM D 5992-96.
- the response of a sample of vulcanized composition (cylindrical test piece 2 mm thick and 10 mm in diameter) is recorded, subjected to a sinusoidal stress in alternating simple shear, at a frequency of 10 Hz, under temperature conditions of 60 ° C.
- a strain amplitude sweep is carried out from 0.1% to 100% peak-peak (forward cycle), then from 100% to 0.1% peak-peak (return cycle).
- the results used are the loss factor tan (ô).
- For the return cycle we indicate the maximum value of tan (ô) observed, noted tan (ô) max at 6 o ° C.
- results will be indicated in base 100; the value 100 being attributed to the witness.
- a result less than 100 indicates a decrease in the value of tan (ô) max at 6 o ° C, therefore of hysteresis (therefore an improvement in rolling resistance), and vice versa, a result greater than 100, will indicate an increase in the value of tan (ô) max at 6o ° c, and therefore of hysteresis (therefore a degradation of rolling resistance).
- organophosphorus tri- (ethylhexyl) phosphate additive is marketed by “Sigma Aldrich” under the reference “289922-25ML”.
- the determination of the level of phosphorus in the masterbatch or in the modified polymers of the prior art is carried out by inductively coupled plasma atomic emission spectrometry ICP-AES.
- the spectra are acquired on an “Arcos” spectrometer from “Spectro Ametek”.
- the samples are dissolved by acid digestion (mixture of concentrated nitric acid / 80/20 vol / vol concentrated hydrochloric acid) at 130 ° C., in a closed test tube.
- the modified elastomer, not in accordance with the invention, and the masterbatch in accordance with the invention are prepared according to the protocol below.
- the number of imidazolidinone functions which have been grafted is measured via the yield of the grafting reaction.
- the protocol includes a heat treatment step
- the mixture from the previous step is placed in a press and heated for 10 min at 120 ° C.
- the modified elastomer is then recovered.
- the grafting yields are determined by 1 H NMR analyzes and presented in Table 1.
- the protocol includes a heat treatment step
- the mixture from the previous step is placed in a press and heated for 10 min at 120 ° C.
- the modified elastomer is then recovered.
- the grafting yields are determined by 1 H NMR analyzes and presented in Table 1.
- Tests 1, 3, 5 and 7 are modified elastomers not in accordance with the invention and tests 2, 4, 6 and 8 are masterbatches in accordance with the invention comprising the modified elastomer mixed with the additive organophosphorus.
- the masterbatches according to the invention exhibit a molar content of '1,3-dipolar agent carrying imidazolidinone functions grafted greater than the molar content of 1,3-dipolar agent carrying imidazolidinones function grafted onto the modified elastomer in the absence of the organophosphorus additive.
- the grafting yield during the manufacture of the masterbatch is greater than that of the process for obtaining the modified elastomer, not in accordance with the invention.
- the aim of this test is to show the improvement in the hysteresis of the rubber compositions prepared from the masterbatch of the invention compared with the rubber compositions of the prior art.
- the levels of the various constituents of the compositions presented in Table 2 are expressed in phr (part by weight per hundred part by weight of elastomer).
- the molar rate of grafting agent (2) introduced into compositions C2 and C4 is the same. It is 0.3 mol% based on the elastomer used.
- compositions are prepared as follows:
- the modified elastomer of composition C2 and the masterbatches of compositions C3 and C4 are first prepared.
- the modified elastomer of composition C2 is prepared as follows: the 1,3-dipolar grafting agent (2) and the unmodified diene elastomer (1) are introduced into an internal mixer of the Haake type. a temperature of 23 ° C. They are mixed for 30 seconds at 23 ° C; then the mixture thus obtained undergoes a heat treatment for 1 min and 30 seconds at 110 ° C. The diene elastomer modified with the 1,3-dipolar grafting agent is then recovered.
- Composition C3 comprises a masterbatch based on the organophosphorus additive (3) and the unmodified diene elastomer (1).
- This masterbatch is obtained by introducing into an internal mixer of the Haake type at a temperature of 23 ° C, the unmodified diene elastomer (1) and the organophosphorus additive (3); then mixing them together for 30 seconds at 23 ° C. The mixture thus obtained undergoes a heat treatment for 1 min 30 seconds at 110 ° C. The masterbatch is then recovered.
- Composition C4 comprises a masterbatch in accordance with the invention, that is to say based on the organophosphorus additive (3) and on the diene elastomer modified by the grafting agent (2) in the presence of l organophosphorus additive.
- This masterbatch is obtained by introducing into an internal mixer of the Haake type at a temperature of 23 ° C., the unmodified diene elastomer (1) and the organophosphorus additive (3); then mixing them together for 30 seconds at 23 ° C.
- the 1,3-dipolar grafting agent (2) is then added, mixed for 30 sec at 23 ° C.
- the mixture thus obtained is then subjected to a heat treatment for 1 min and 30 seconds at 110 ° C.
- the masterbatch in accordance with the invention is then recovered.
- the unmodified diene elastomer (1) or the modified elastomer or the masterbatch of composition C3 or the masterbatch in accordance with the invention of composition C4 is introduced into an internal mixer of the Haake type, such as obtained above to which are added 40 phr of silica (4) as well as the coupling agent (6). These ingredients are mixed for one minute at 110-120 ° C. The rest of the silica (20 phr), the antioxidant (7), paraffin, carbon black (5), TMQ (8) and stearic acid (10) are then introduced. One minute after mixing, zinc oxide (9) is added. Thirty seconds after this addition, we make a pestle stroke to homogenize the whole. The composition is mixed for 5 minutes at 160 ° C. (drop temperature) then the composition is cooled on a cylinder tool.
- the crosslinking system sulfur and accelerator (11)
- 12 wallet passes are made to homogenize the mixture.
- compositions thus obtained are then calendered in the form of plates (thickness of 2 to 3 mm) or of thin rubber sheets for the measurement of their physical or mechanical properties.
- the rubber properties of these compositions are measured after curing at 150 ° C. for 60 min. The results obtained are shown in Table 3.
- composition C4 a masterbatch in accordance with the invention
- composition C4 an improvement in the reinforcing properties is observed (comparison of composition C 1 and C4) in the same way as when a modified elastomer of the prior art is used ( comparison of composition C1 and C2).
- composition C4 a significant improvement in thysteresis of composition C4 in accordance with the invention is observed compared with composition C2 that does not comply with the same amount of 1,3-dipolar grafting agent used in compositions C2 and C4.
- the masterbatch according to the invention therefore makes it possible to improve the hysteresis of a rubber composition compared with the rubber compositions of the prior art.
- Test 2 is repeated but with a different polyisoprene from that of test 2.
- the molar content of 1,3-dipolar grafting agent (2) introduced into compositions C6 and C8 is identical. It is 0.3 mol% based on the elastomer used.
- the masterbatches and the compositions are prepared according to the protocol described in test 2.
- compositions thus obtained are then calendered in the form of plates (thickness of 2 to 3 mm) or of thin rubber sheets for the measurement of their physical or mechanical properties.
- the rubber properties of these compositions are measured after curing at 150 ° C. for 60 min. The results obtained are shown in Table 5.
- composition C8 When a masterbatch in accordance with the invention (composition C8) is used, an improvement in the reinforcing properties is observed (comparison of composition C5 and C8) in the same way as when a modified elastomer of the prior art is used (comparison compositions C5 and C6). However, surprisingly, a significant improvement in thysteresis of composition C8 in accordance with the invention is observed compared with composition C6 which does not comply with the same amount of 1,3-dipolar grafting agent introduced into compositions C6 and C8.
- the masterbatch according to the invention further improves the hysteresis of a rubber composition compared to the rubber compositions of the prior art.
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- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
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BR112022011379A BR112022011379A2 (pt) | 2019-12-24 | 2020-12-14 | Mistura padrão à base de um polímero modificado e de um aditivo organofosforoso e seu processo de fabricação |
CN202080090040.3A CN114901728A (zh) | 2019-12-24 | 2020-12-14 | 由改性聚合物和有机磷添加剂制成的母料及其制备方法 |
CA3160414A CA3160414A1 (fr) | 2019-12-24 | 2020-12-14 | Melange maitre a base d'un polymere modifie et d'un additif organophosphore et son procede de fabrication |
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FR1915576A FR3105238B1 (fr) | 2019-12-24 | 2019-12-24 | Melange maitre a base d’un polymere modifie et d’un additif organophosphore et son procede de fabrication |
FRFR1915576 | 2019-12-24 |
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WO2021130430A1 true WO2021130430A1 (fr) | 2021-07-01 |
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PCT/FR2020/052419 WO2021130430A1 (fr) | 2019-12-24 | 2020-12-14 | Melange maitre a base d'un polymere modifie et d'un additif organophosphore et son procede de fabrication |
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CN (1) | CN114901728A (fr) |
BR (1) | BR112022011379A2 (fr) |
CA (1) | CA3160414A1 (fr) |
FR (1) | FR3105238B1 (fr) |
WO (1) | WO2021130430A1 (fr) |
Citations (10)
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EP0778311B1 (fr) | 1995-11-07 | 2000-01-26 | COMPAGNIE GENERALE DES ETABLISSEMENTS MICHELIN-MICHELIN & CIE | Composition de caoutchouc à base de silice et de polymère diénique fonctionnalisé ayant une fonction silanol terminale |
WO2002010269A2 (fr) | 2000-07-31 | 2002-02-07 | Societe De Technologie Michelin | Bande de roulement pour pneumatique |
WO2003016387A1 (fr) | 2001-08-13 | 2003-02-27 | Societe De Technologie Michelin | Composition de caoutchouc dienique pour pneumatique comprenant une silice specifique comme charge renforcante |
WO2003016215A1 (fr) | 2001-08-13 | 2003-02-27 | Rhodia Chimie | Procede de preparation de silices, silices a distribution granulometrique et/ou repartition poreuse particulieres et leurs utilisations, notamment pour le renforcement de polymeres |
WO2009077837A1 (fr) | 2007-12-14 | 2009-06-25 | Petroflex Industria E Comercio S.A. | Copolymère de1,3-butadiène et de styrène, fonctionalisé aux deux extrémités de ses chaînes polymériques, et son procédé de préparation. |
WO2012007441A1 (fr) | 2010-07-13 | 2012-01-19 | Societe De Technologie Michelin | Polymere greffe par des molecules associatives azotees |
WO2012007442A1 (fr) | 2010-07-13 | 2012-01-19 | Societe De Technologie Michelin | Composition de caoutchouc contenant un elastomere modifie, son procede de preparation et pneumatique la contenant |
FR3038607A1 (fr) * | 2015-07-10 | 2017-01-13 | Michelin & Cie | Compose 1,3-dipolaire portant un groupe phosphore et un dipole contenant un atome d'azote. |
WO2019007883A1 (fr) | 2017-07-04 | 2019-01-10 | Compagnie Generale Des Etablissements Michelin | Composition à base d'au moins un composé polyaromatique particulier |
WO2019007881A1 (fr) | 2017-07-04 | 2019-01-10 | Compagnie Generale Des Etablissements Michelin | Molécule polyaromatique portant une fonction oxyde de nitrile |
-
2019
- 2019-12-24 FR FR1915576A patent/FR3105238B1/fr active Active
-
2020
- 2020-12-14 CA CA3160414A patent/CA3160414A1/fr active Pending
- 2020-12-14 CN CN202080090040.3A patent/CN114901728A/zh active Pending
- 2020-12-14 BR BR112022011379A patent/BR112022011379A2/pt unknown
- 2020-12-14 WO PCT/FR2020/052419 patent/WO2021130430A1/fr active Application Filing
Patent Citations (12)
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EP0778311B1 (fr) | 1995-11-07 | 2000-01-26 | COMPAGNIE GENERALE DES ETABLISSEMENTS MICHELIN-MICHELIN & CIE | Composition de caoutchouc à base de silice et de polymère diénique fonctionnalisé ayant une fonction silanol terminale |
WO2002010269A2 (fr) | 2000-07-31 | 2002-02-07 | Societe De Technologie Michelin | Bande de roulement pour pneumatique |
WO2003016387A1 (fr) | 2001-08-13 | 2003-02-27 | Societe De Technologie Michelin | Composition de caoutchouc dienique pour pneumatique comprenant une silice specifique comme charge renforcante |
WO2003016215A1 (fr) | 2001-08-13 | 2003-02-27 | Rhodia Chimie | Procede de preparation de silices, silices a distribution granulometrique et/ou repartition poreuse particulieres et leurs utilisations, notamment pour le renforcement de polymeres |
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FR3038607A1 (fr) * | 2015-07-10 | 2017-01-13 | Michelin & Cie | Compose 1,3-dipolaire portant un groupe phosphore et un dipole contenant un atome d'azote. |
WO2019007883A1 (fr) | 2017-07-04 | 2019-01-10 | Compagnie Generale Des Etablissements Michelin | Composition à base d'au moins un composé polyaromatique particulier |
WO2019007881A1 (fr) | 2017-07-04 | 2019-01-10 | Compagnie Generale Des Etablissements Michelin | Molécule polyaromatique portant une fonction oxyde de nitrile |
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"PAC", vol. 67, 1995, IUPAC, article "Glossary of basic terms in polymer science", pages: 1307 |
BRUNAUER-EMMETT-TELLER, THE JOURNAL OF THE AMERICAN CHEMICAL SOCIETY, vol. 60, February 1938 (1938-02-01), pages 309 |
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Publication number | Publication date |
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FR3105238A1 (fr) | 2021-06-25 |
BR112022011379A2 (pt) | 2022-08-23 |
FR3105238B1 (fr) | 2022-12-23 |
CA3160414A1 (fr) | 2021-07-01 |
CN114901728A (zh) | 2022-08-12 |
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