WO2020029103A1 - 海绵切割用分料装置 - Google Patents
海绵切割用分料装置 Download PDFInfo
- Publication number
- WO2020029103A1 WO2020029103A1 PCT/CN2018/099296 CN2018099296W WO2020029103A1 WO 2020029103 A1 WO2020029103 A1 WO 2020029103A1 CN 2018099296 W CN2018099296 W CN 2018099296W WO 2020029103 A1 WO2020029103 A1 WO 2020029103A1
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- WIPO (PCT)
- Prior art keywords
- frame
- vertical
- motor
- sponge cutting
- sponge
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/018—Holding the work by suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
Definitions
- the invention relates to the technical field of sponge cutting, in particular to a material dividing device for sponge cutting.
- the sponge flat cutting machine has to cut the sponge horizontally.
- the longitudinal cutting requires another cutting tool to cut it.
- the sponge is conveyed to another cutting tool through the material distribution mechanism.
- the material distribution structure was designed as an integrated material conveying device on a sponge flat-cutting machine (such as patent: CN201510221650.3, a sponge flat-cutting machine that can rotate and slice and can be split-out and transported).
- Mechanism an independent material distribution and conveying device
- a sponge cutting material distribution device an independently designed material distribution mechanism, combined with a double lifting conveyor mechanism, which can cooperate with different height conveying platforms, and can be connected to different sponge cutting machines
- This kind of material distribution device uses a transmission mechanism with a shovel to perform material distribution. After the material distribution, the sponge material blocks are not arranged neatly.
- Patent application publication number: CN106625860A A full-automatic sponge cutting machine, in order to realize the material-distributing performance, the material-distributing device is set up above, occupying a large space and high cost.
- the invention provides a material dividing device for sponge cutting, which is reasonable in design and simple in structure.
- the sponge material blocks at the corresponding position are sucked through the suction cup, and the sucked sponge material blocks are lifted and lowered under the lifting of the pressing frame, thereby achieving the purpose of material distribution.
- the material is tidy; for CN106625860A, a full-automatic sponge cutting machine, a vacuum suction cup is directly added to its compaction device, and the material distribution function is added without affecting its compaction function, occupying small space and low cost.
- the utility model relates to a material dividing device for a sponge cutting machine, which comprises a plurality of vacuum suction cups, and the vacuum suction cups are respectively connected with independent vacuum suction devices through an air pipe; the cut sponge pieces are sucked by the vacuum suction cups for material distribution.
- the vacuum sucker When the material needs to be separated and discharged, some sponge blocks are sucked through the vacuum sucker, and the remaining sponge blocks are continuously conveyed by the sponge cutting machine.
- the vacuum sucker then lowers the sucked sponge blocks and then is conveyed by the sponge cutter to achieve the material distribution.
- the purpose is to use a robot that is independently installed or directly fixed on the sponge cutting.
- the vacuum suction cup is fixedly installed on the hand of the robot.
- the suction cup is sucked and transferred by the robot to achieve the purpose of material distribution.
- the vacuum suction cup is used to suck the sponge block.
- the material distribution does not generate a force in the horizontal direction, and the sponge blocks after the material distribution are arranged neatly.
- the sponge cutting machine is a fully automatic sponge cutting machine, and its patent application publication number is CN106625860A.
- the automatic sponge cutting machine includes a pressing device.
- the pressing device includes a longitudinal bracket, a transverse bracket, a guide rail, a slider, a rotating shaft, a transmission shaft, a driving motor, a pulley, a timing belt, a shrinking frame, a lower end of the longitudinal bracket is connected to the workbench base, and four longitudinal brackets are designed, and the transverse bracket There are two designs. Two horizontal brackets are installed in parallel between two adjacent vertical brackets. One side of the vertical bracket is equipped with a vertical guide rail. The two ends of the horizontal bracket are equipped with vertical sliders.
- the upper and lower ends of the vertical bracket are respectively equipped with a rotating shaft and a pulley on the rotating shaft.
- a timing belt is wound around the pulleys on the upper and lower ends.
- One side of the timing belt is fixedly connected to one side of the vertical slide rail, and two on the adjacent side
- the rotating shaft at the upper end of each of the longitudinal supports is connected through a transmission shaft and a drive motor is connected to the outer end of one of the rotating shafts, and the driving motor is installed on the longitudinal support;
- the two ends of the shrink frame are provided with lateral sliders, and the inner side of the transverse support is provided with a horizontal guide rail.
- the two ends of the shrink frame are clamped on the horizontal slide rails through the horizontal sliders, and the fixed connection supports are fixed to Between two transverse brackets and at the same end position of the two transverse brackets, the two ends of several shrinking frames near the ends are foldably connected through cross-type connecting rods, and the rear ends of the cross-type connecting rods are fixed to the fixed connection supports.
- On both ends of the horizontal slide rail there are rotating shafts and pulleys.
- the belt pulleys on the same horizontal slide rail are wound with a timing belt.
- One side of the timing belt is fixedly connected to the side of the horizontal slider.
- the rotating shafts on the side of the guide rail close to the fixed connection support are connected through a transmission shaft and the transmission shaft passes through the fixed connection support.
- one of the rotation shafts is equipped with a driving motor; the vacuum suction cup is evenly arranged on any number of shrink frames or The bottom of the support is fixedly connected; when the sponge is being cut, the pressing device presses the sponge on the workbench and the vacuum sucker contacts the sponge at the same time.
- the vacuum suction device is started, the vacuum sucker firmly sucks the sponge material block at the corresponding position, and as the pressing device is raised and lowered, the sucked sponge material block is lifted to achieve the purpose of material distribution, and At the same time, the material distribution does not generate a force in the horizontal direction, and the sponge blocks after the material distribution are arranged neatly.
- the above technical solution is further improved and refined. It further includes a base frame, a frame, and a press frame.
- the vacuum suction cups are evenly distributed at the whole or part of the bottom of the press frame, and the vacuum suction cups are separately connected through air pipes.
- the press frame is fixedly installed on the frame through a lifting mechanism, and the frame is fixedly installed on the base frame.
- the lifting mechanism drives the press frame to move up and down.
- the bottom frame is provided with a transmission mechanism, a press frame and a transmission.
- the mechanism is parallel and located above the transmission mechanism; when the material needs to be divided and discharged, the sponge material cut by the sponge cutter is conveyed to the transmission mechanism, the lifting mechanism drives the pressure frame to press down, and the vacuum suction pad contacts the sponge material block at the corresponding position. At the same time, the vacuum sucker firmly sucks the corresponding sponge block under the function of an independent vacuum suction device, and the lifting mechanism drives the press to drive the sponge block to rise, thereby achieving the purpose of material distribution.
- the frame includes four vertical frames vertically arranged on the bottom frame, and the vertical frames are symmetrically distributed; the press frame includes a symmetrically arranged slide frame, and several parallel frames.
- the stand-alone unit is located between the two carriages.
- the one-side stand unit is the fixed stand-alone unit.
- the two ends of the stand-alone unit are fixedly connected to the same side ends of the two carriages.
- the stand unit is a movable press unit.
- the move press unit is slidably installed between the two carriages.
- the fixed unit and the move unit are arranged uniformly along the direction of the unit.
- the provided cross-type connecting rod can be foldably connected, and a first driving device is fixedly installed on the carriage.
- the first driving device and the cross-type connecting rod drive the single pressing unit to expand and contract, and the sliding frame is fixedly installed on the vertical frame through a lifting mechanism.
- the lifting mechanism drives the carriage to drive the lifting and lowering of the pressure bracket, and uniformly fixedly installs a vacuum suction cup at the bottom of at least one single unit of the pressure mount; the design of the telescopic pressure mount is matched with the vacuum suction cup provided on the single unit of the pressure mount to facilitate the realization of the sponge block on the transmission mechanism Absorption in all directions .
- the first driving device includes a first motor, a pulley and a belt provided in cooperation with the first motor.
- the pulley includes a main pulley and an auxiliary pulley.
- the main pulley is installed at one end of the fixed side of the fixed carriage of the two carriages, and the other side is installed separately.
- the belts are fixedly connected to the movable pressing unit on the opposite side of the fixed pressing unit.
- the first motor drives one main pulley to rotate and drives the other main pulley to rotate synchronously through the rotating shaft.
- the main pulley drives The belt moves, and the belt drives the movable holder unit on the opposite side to the fixed holder unit, and drives all the movable holder units to cross the fixed holder unit side or the fixed holder unit synchronously through the cross-type connecting rod. Side movement, so as to achieve the expansion and contraction of the press frame.
- the lifting mechanism includes a second driving device, a guide rail, and a slider, and the guide rails are vertically arranged on the vertical frame, respectively.
- the guide rail and the slider slidingly cooperate, and the slider is fixedly installed.
- a second driving device is fixedly mounted on the vertical frame on the pressing frame, the second driving device drives the connecting pressing frame, and the second driving device drives the pressing frame to move up and down along the guide rail.
- the second driving device is composed of a second motor, a sprocket and a chain provided in cooperation with the second motor.
- the sprocket includes a main sprocket and a sub sprocket.
- the vertical frame is a hollow square tube.
- the main sprocket is fixedly installed on the upper and lower ends of the vertical frame.
- the auxiliary sprocket, the main sprocket and the auxiliary sprocket are located in the vertical frame and partially extend through the vertical frame.
- the main sprocket is located at the upper end of the vertical frame.
- the vertical frame is divided into two groups, which are symmetrical and the same group
- the main sprocket wheels are connected by a transmission shaft, and a main sprocket is set on a second motor, and the second motor is fixedly installed on the vertical frame; the two second motors rotate synchronously, driving all the main sprocket wheels to rotate synchronously. All chains move up and down, and the chain drives the presser to rise and fall.
- the transmission mechanism includes a transmission belt, a transmission support, a rotating shaft, and a transmission motor.
- a plurality of rotating shafts are installed between the transmission supports, a plurality of rotating shafts are wrapped outside the conveyor belt, and one of the rotating shafts is at one end.
- the drive motor is connected, the drive motor is fixed on the transmission bracket, and the drive bracket is fixed on the chassis; the drive motor rotates and drives the rotating shaft to drive the conveyor belt to rotate.
- the invention has the advantages of reasonable design and simple structure.
- the sponge material blocks at corresponding positions are sucked through the suction cup, and the sucked sponge material blocks are lifted and lowered under the lifting of the pressing frame, so as to achieve the purpose of material distribution and the materials are neatly distributed.
- Aiming at CN106625860 The utility model relates to a full-automatic sponge cutting machine.
- a vacuum suction cup is directly added to a pressing device thereof, and a material distribution function is added without affecting the pressing function, which occupies a small space and has a low cost.
- FIG. 1 is a schematic diagram of a mounting structure of a material dividing device for a sponge cutting machine in Embodiment 1.
- FIG. 1 is a schematic diagram of a mounting structure of a material dividing device for a sponge cutting machine in Embodiment 1.
- FIG. 2 is a front view of a material distributing device for cutting a sponge in Embodiment 2.
- FIG. 2 is a front view of a material distributing device for cutting a sponge in Embodiment 2.
- FIG. 3 is a plan view of a material dividing device for cutting a sponge in Embodiment 2.
- FIG. 3 is a plan view of a material dividing device for cutting a sponge in Embodiment 2.
- FIG. 4 is a side view of a material distributing device for cutting a sponge in Embodiment 2.
- FIG. 4 is a side view of a material distributing device for cutting a sponge in Embodiment 2.
- FIG. 5 is a perspective view of a material dividing device for sponge cutting in Example 2.
- FIG. 6 is a front view of a transmission mechanism in Embodiment 2.
- FIG. 6 is a front view of a transmission mechanism in Embodiment 2.
- FIG. 7 is a perspective view of a transmission mechanism in Embodiment 2.
- FIG. 7 is a perspective view of a transmission mechanism in Embodiment 2.
- the base frame 1 is the transmission mechanism 2 the pressure frame 3 the vertical frame 4 the conveyor belt 5 the transmission bracket 6 the rotating shaft 7 the driving motor 8 the sliding frame 9 the fixed pressing unit 10 the movable press unit 11 the cross-type connecting rod 12 the first motor 13 the rotating shaft 14 Second motor 15 Transmission shaft 16 Vacuum suction cup 17 Fully automatic sponge cutting machine 18 Compression device 19
- a material dividing device for a sponge cutting machine includes a plurality of vacuum suction cups, and the vacuum suction cups are respectively connected to independent vacuum suction devices through an air pipe; the cut sponge pieces are sucked by the vacuum suction cups for material distribution;
- the sponge cutting machine is a full-automatic sponge cutting machine 18, and its patent application publication number is CN106625860A.
- the full-automatic sponge cutting machine 18 includes a pressing device 19, and the pressing device includes a longitudinal bracket, a transverse bracket, Guide rail, slider, rotating shaft, transmission shaft, drive motor, belt wheel, timing belt, shrink frame, the lower end of the longitudinal bracket is connected to the workbench base, there are four longitudinal brackets, two transverse brackets, and two transverse brackets are parallel It is installed between two adjacent vertical brackets.
- One side of the vertical bracket is equipped with a vertical guide rail.
- the two ends of the horizontal bracket are equipped with vertical sliders.
- the vertical sliders are slidably fitted on the vertical slide rails.
- the shaft and the shaft are equipped with pulleys, and the pulleys at the upper and lower ends are equipped with a timing belt.
- One side of the timing belt is fixedly connected to one side of the longitudinal slide rail, of which the adjacent side is
- the upper shafts of the two longitudinal supports are connected by a transmission shaft and one of the outer ends of the shafts is connected to a driving motor, and the driving motor is installed on the longitudinal support;
- a plurality of shrinkage frames and a fixed connection support are installed between the two transverse supports, and both ends of the shrinkage frame Equipped with a horizontal slider, a horizontal guide is installed on the inside of the horizontal bracket, the two ends of the shrinking frame are clamped on the horizontal slide by the horizontal slider, and the sliding fitting is fixed between the two horizontal brackets and located on the same side of the two horizontal brackets
- the two ends of several shrinking frames near the end are foldably connected through cross-type connecting rods, and the rear ends of the cross-type connecting rods are fixed on the fixed connection stays.
- the two ends of the transverse slide rail are respectively equipped with a rotating shaft and a rotating shaft.
- a pulley is mounted on the belt, and a timing belt is wound around the pulley on the same horizontal slide rail.
- One side of the timing belt is fixedly connected to one side of the horizontal slider, and the two horizontal guide rails near the fixed connection support side are driven by a transmission.
- the shaft is connected and the transmission shaft passes through the fixed connection support.
- a driving motor is installed on the outside of one of the rotating shafts; The number of shrinking frames or the bottom of the fixed support; when the sponge is cut, the pressing device 19 presses the sponge on the worktable and the vacuum sucker is in contact with the sponge. When the cutting is completed, the vacuum is sucked.
- the vacuum sucker firmly sucks the sponge block at the corresponding position, and as the pressing device 19 rises and lowers, the sucked sponge block rises and falls to achieve the purpose of material distribution, and the material distribution does not produce horizontal Force, neatly arrange the sponge blocks after material distribution.
- a material dividing device for a sponge cutting machine includes a plurality of vacuum suction cups 17, a chassis 1, a frame, and a press frame 3.
- the frame includes four vertically arranged on the chassis
- the vertical frames 4 are symmetrically distributed on the upper frame.
- the press frame 3 includes a symmetrical slide frame 9 and a plurality of single pressure frame units arranged in parallel between the two slide frames 9.
- the body is a fixed press unit 10, and the two ends of the fixed press unit 10 are fixedly connected to the same side ends of the two carriages 9, and the remaining press units are the mobile press unit 11 and the mobile press unit 11 respectively.
- the driving device includes a first motor 13, a main pulley, a secondary pulley, and a belt. Two ends of the fixed side of the fixed carriage of the two carriages 9 are respectively equipped with a main pulley.
- a secondary pulley is installed on one side, the main pulley and the secondary pulley are connected by a belt, the main pulleys are connected by a rotating shaft 14, and a main The pulley is set on the output shaft of the first motor 13, the first motor 13 is fixedly installed on the same-side carriage 9, and the belt is fixedly connected to the movable clamp unit 11 on the opposite side of the fixed clamp unit; the first motor 13 drives one main pulley to rotate, and drives the other main pulley to rotate synchronously through the rotating shaft 14.
- the main pulley drives the belt to move, and the belt drives the movable holding unit on the opposite side of the fixed holding unit to move, and the cross type
- the connecting rod 12 drives all the movable holders 11 to move synchronously to the fixed holder stand or the opposite side of the fixed holder stand, so as to achieve the extension and contraction of the holder 3; the carriage 9 is fixedly installed on the vertical stand 4 through a lifting mechanism.
- the lifting mechanism includes a second driving device, a guide rail, and a slider. Rails are provided on the vertical frame 4 vertically. The guide rail slides with the slider, and the slider is fixedly mounted on the press frame 3.
- the second driving device includes a second motor 15, a main sprocket, a sub sprocket, and a chain.
- the vertical frame 4 is a hollow square tube.
- the main sprocket and the auxiliary sprocket are fixedly installed at the upper and lower ends of the vertical frame 4, respectively.
- the main sprocket and auxiliary sprocket are located in the vertical frame 4 and partially pass through
- the main sprocket is located at the upper end of the vertical frame 4.
- the vertical sprocket 4 is divided into two groups, which are symmetrical to each other.
- the main sprocket wheels on the same group of vertical frames 4 are connected by a transmission shaft 16, and one main The sprocket is set on the second motor 15, which is fixedly mounted on the vertical frame 4.
- the two second motors 15 rotate synchronously, driving all the main sprockets to rotate synchronously to move all the chains up and down, and the chain drives the presser 3 to move up and down.
- a plurality of vacuum suction cups 17 are uniformly and fixedly installed at the bottom of the two movable pressing unit 11 and a plurality of movable pressing units are spaced between the two movable pressing units 11; a transmission mechanism is provided on the bottom frame 1 2.
- the pressure bracket 3 is parallel to the transmission mechanism 2 and is located above the transmission mechanism 2.
- the transmission mechanism 2 includes a transmission belt 5, a transmission bracket 6, a rotation shaft 7, and a transmission motor 8.
- a plurality of rotation shafts 7 are arranged between the transmission bracket 6, A number of shafts 7 are wrapped with a conveyor belt 5 on one side.
- One of the shafts 4 is connected to a transmission motor 8 at one end.
- the transmission motor 8 is fixed on the transmission bracket 6 and the transmission bracket 6 is fixedly installed on the chassis 1.
- the transmission motor 8 drives the rotation shaft 7 to drive the conveyor belt. 5 turns; vacuum chuck 17
- the upper surface of the sponge block placed on the transmission mechanism 2 is aligned, and the vacuum chucks 17 are respectively connected with independently provided vacuum suction devices which are independently provided through air pipes.
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- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Treatment Of Fiber Materials (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
一种海绵切割机用分料装置,对海绵切割机进行分料,包括若干真空吸盘(17),真空吸盘分别通过气管连接独立设置的吸真空装置;通过真空吸盘吸取切割完成的海绵料块进行分料。该海绵切割机用分料装置设计合理,结构简单,通过吸盘吸取相应位置海绵料块,并在压架(3)升降下带动吸取的海绵料块的升降,从而实现分料的目的,分料整齐;针对现有全自动海绵切割机,直接在其压紧装置(19)上增加真空吸盘,不影响其压紧功能的同时增加了分料功能,占用空间小,成本低。
Description
本发明涉及海绵切割技术领域,具体涉及一种海绵切割用分料装置。
海绵平切机只好横向切割海绵,纵向切割需要另外切割工具进行切割,需要事先对海绵竖向分割好后,再通过分料机构输送到另外切割工具。以往的分料结构都是一体设计在海绵平切机上分料传送装置(如专利:CN201510221650.3,可旋转切片且可分料出料输送的海绵平切机其中提及的分料出料输送机构),或者独立设置的分料传送装置(一种海绵切割用分料装置,独立设计的分料机构,配合双升降传送机构,能够配合不同高度的输送平台,可以对接不同的海绵切割机);这种分料装置都是利用带铲板的传动机构进行分料,分料后,海绵料块排列不整齐。
专利申请公布号:CN 106625860 A一种全自动海绵切割机,为实现其分料工能上述设分料装置,占用空间大且成本高。
发明内容
本发明提出一种海绵切割用分料装置,设计合理,结构简单,通过吸盘吸取相应位置海绵料块,并在压架升降下带动吸取的海绵料块的升降,从而实现分料的目的,分料整齐;针对CN 106625860 A一种全自动海绵切割机,直接在其压紧装置上增加真空吸盘,不影响其压紧功能的同时增加了分料功能,占用空间小,成本低。
本发明的技术方案:
一种海绵切割机用分料装置,它包括若干真空吸盘,真空吸盘分别通过气管连接独立设置的吸真空装置;通过真空吸盘吸取切割完成的海绵料块进行分料。
当需要分料出料时,通过真空吸盘吸取部分海绵料块,其余部分海绵料块继续由海绵切割机输送出去,真空吸盘再放下吸取的海绵料块再由海绵切割机输送出去,实现分料的目的,或者利用一独立设置或直接固定安装在海绵切割上的机械手,真空吸盘固定安装在机械手的手部,吸盘吸取并通过机械手转移来实现分料的目的;采用真空吸盘吸取海绵料块,分料同时不产生水平方向上的力,分料后的海绵料块排布整齐。
对上述技术方案作进一步的改进和细化,所述的海绵切割机为一种全自动海绵切割机,其专利申请公布号:CN 106625860 A,全自动海绵切割机包括压紧装置,所述的压紧装置包括纵向支架、横向支架、导轨、滑块、转轴、传动轴、驱动电机、带轮、同步带、收缩架,纵向支架下端与工作台底座相连,纵向支架设计有四个,横向支架设计有两个,两个横向支架平行装在两个相邻纵向支架之间,纵向支架一侧装有纵向导轨,横向支架两端装有纵向滑块,纵向滑块卡在纵向滑轨上滑动配合,纵向支架上下两端分别装有转轴且转轴上装有带轮,上下两端的带轮上绕装有同步带,同步带一侧固定连接纵向滑轨的一侧,其中相邻一侧的两个纵向支架上端的转轴通过传动轴连接且其中一个转轴外端连接驱动电机,驱动电机安装在纵向支架上;两个横向支架之间装有若干收缩架和一个固定连接撑,收缩架两端装有横向滑块,横向支架内侧装有横向导轨,收缩架两端通过横向滑块卡在横向滑轨上,滑动配合,固定连接撑固定在两个横向支架之间且位于两个横向支架同一端位置,若干收缩架两端靠近端部的位置之间分别通过交叉式连接杆进行可折叠连接且交叉式连接杆最后端固定在固定连接撑上,横向滑轨两端分 别装有转轴且转轴上装有带轮,同一横向滑轨上的带轮上绕装有同步带,同步带一侧固定连接在横向滑块的一侧,两个横向导轨靠近固定连接撑一侧的转轴之间通过传动轴连接且传动轴从固定连接撑内穿过,同时其中一个转轴外侧装有驱动电机;所述的真空吸盘均匀设置在任意数量的收缩架或固定连接撑底部;当进行海绵切割时,压紧装置下压压紧放置工作台上的海绵同时,真空吸盘与海绵接触,当切割完成后需要进行分料时,吸真空装置启动,真空吸盘牢牢吸住对应位置的海绵料块,且随着压紧装置的升降,带动吸取的海绵料块升降,达到分料的目的,且分料同时不产生水平方向上的力,分料后的海绵料块排布整齐。
对上述技术方案作进一步的改进和细化,它还包括底架、机架、压架,所述的真空吸盘均匀分布设置在压架底部整体或局部位置,真空吸盘分别通过气管连接独立设置的吸真空装置,所述的压架通过升降机构固定安装在机架上,机架固定安装在底架上,升降机构驱动压架升降,所述的底架上设置有传动机构,压架与传动机构平行且位于传动机构上方;当需要分料出料时,经海绵切割机切割好的的海绵料输送到传动机构上,升降机构驱动压架下压,真空吸盘与对应位置的海绵料块接触,同时真空吸盘在独立设置的吸真空装置的作用下牢牢吸住相应海绵料块,升降机构驱动压架带动海绵料块上升,从而实现分料的目的。
对上述技术方案作进一步的改进和细化,所述的机架包括四根竖直设置在底架上的竖架,竖架对称分布;所述的压架包括对称设置的滑架、若干平行设置在两个滑架之间的压架单体,最边侧一压架单体为固定压架单体,固定压架单体两端分别固定连接两个滑架的同侧端,其余压架单体为活动压机单体,活动压机单体分别滑动安装在两个滑架之间,固定压架单体、活动压架单体之间通过若干沿着压架单体方向均匀排列设置的交叉式连接杆可折叠连接,在滑架上固定安装有 第一驱动装置,第一驱动装置与交叉式连杆一起驱动压架单体伸缩,滑架通过升降机构固定安装在竖架上,升降机构驱动滑架带动压架升降,在至少一个压架单体底部均匀固定安装真空吸盘;伸缩压架设计,配合设置在压架单体上真空吸盘方便实现对传动机构上的海绵料块全方位吸取。
对上述技术方案作进一步的改进和细化,所述的第一驱动装置有第一电机以及与第一电机配合设置的带轮、皮带构成。
对上述技术方案作进一步的改进和细化,所述的带轮包括主带轮、副带轮,两个滑架的固定压架单体侧一端分别安装有主带轮,另一侧分别安装有副带轮,主带轮与副带轮之间通过皮带连接,主带轮之间通过转轴连接,且在一主带轮套装在第一电机的输出轴上,第一电机固定安装同侧滑架上,皮带分别与与固定压架单体相对侧的活动压架单体固定连接;第一电机驱动一主带轮转动,并通过转轴带动另一主带轮同步转动,主带轮带动皮带移动,皮带带动与固定压架单体相对侧的活动压架单体移动,并通过交叉式连接杆驱动所有活动压架单体同步向固定压架单体侧或固定压架单体反向侧移动,从而实现压架的伸缩。
对上述技术方案作进一步的改进和细化,所述的升降机构包括第二驱动装置、导轨以及滑块,在竖架上分别竖直设置有导轨,导轨与滑块滑动配合,滑块固定安装在压架上第二驱动装置固定安装在竖架上,第二驱动装置驱动连接压架,第二驱动装置驱动压架沿着导轨升降。
对上述技术方案作进一步的改进和细化,所述的第二驱动装置由第二电机以及与第二电机配合设置的链轮、链条构成。
对上述技术方案作进一步的改进和细化,所述的链轮包括主链轮、副链轮,所述的竖架为中空的方管,竖架上下两端分别固定安装有主链轮、副链轮,主链 轮、副链轮位于竖架内,局部穿过竖架伸出,所述的主链轮位于竖架上端,竖架分为两组,两两对称,同一组竖架上的主链轮之间通过传动轴连接,且一主链轮套装在第二电机上,第二电机固定安装在竖架上;两个第二电机同步转动,驱动所有主链轮同步转动带动所有链条上下移动,链条带动压架升降。
对上述技术方案作进一步的改进和细化,所述的传动机构包括包括传送带、传送支架、转轴以及传动电机,传送支架之间装有若干转轴,若干转轴外侧包裹传送带,若干转轴中一个转轴一端连接传动电机,传动电机固定在传送支架上,传动支架固定安装在底架上;传动电机转动驱动转轴带动传送带转动。
本发明优点是,设计合理,结构简单,通过吸盘吸取相应位置海绵料块,并在压架升降下带动吸取的海绵料块的升降,从而实现分料的目的,分料整齐;针对CN 106625860 A一种全自动海绵切割机,直接在其压紧装置上增加真空吸盘,不影响其压紧功能的同时增加了分料功能,占空间小,成本低。
图1是实施例1中海绵切割机用分料装置安装结构示意图。
图2是实施例2中海绵切割用分料装置主视图。
图3是实施例2中海绵切割用分料装置俯视图。
图4是实施例2中海绵切割用分料装置侧视图。
图5是实施例2中海绵切割用分料装置立体图。
图6是实施例2中传动机构主视图。
图7是实施例2中传动机构立体图。
图中底架1 传送机构2 压架3 竖架4 传送带5 传送支架6 转轴7 传动电机8 滑架9 固定压架单体10 活动压机单体11 交叉式连接杆12 第一电机13 转轴14 第二电机15 传动轴16 真空吸盘17 全自动海绵切割机18 压紧装置19。
实施例1
如图1所示,一种海绵切割机用分料装置,它包括若干真空吸盘,真空吸盘分别通过气管连接独立设置的吸真空装置;通过真空吸盘吸取切割完成的海绵料块进行分料;所述的海绵切割机为一种全自动海绵切割机18,其专利申请公布号:CN 106625860 A,全自动海绵切割机18包括压紧装置19,所述的压紧装置包括纵向支架、横向支架、导轨、滑块、转轴、传动轴、驱动电机、带轮、同步带、收缩架,纵向支架下端与工作台底座相连,纵向支架设计有四个,横向支架设计有两个,两个横向支架平行装在两个相邻纵向支架之间,纵向支架一侧装有纵向导轨,横向支架两端装有纵向滑块,纵向滑块卡在纵向滑轨上滑动配合,纵向支架上下两端分别装有转轴且转轴上装有带轮,上下两端的带轮上绕装有同步带,同步带一侧固定连接纵向滑轨的一侧,其中相邻一侧的两个纵向支架上端的转轴通过传动轴连接且其中一个转轴外端连接驱动电机,驱动电机安装在纵向支架上;两个横向支架之间装有若干收缩架和一个固定连接撑,收缩架两端装有横向滑块,横向支架内侧装有横向导轨,收缩架两端通过横向滑块卡在横向滑轨上,滑动配合,固定连接撑固定在两个横向支架之间且位于两个横向支架同一端位置,若干收缩架两端靠近端部的位置之间分别通过交叉式连接杆进行可折叠连接且交叉式连接杆最后端固定在固定连接撑上,横向滑轨两端分别装有转轴且转轴上装有带轮,同一横向滑轨上的带轮上绕装有同步带,同步带一侧固定连接在横向滑块的一侧,两个横向导轨靠近固定连接撑一侧的转轴之间通过传动轴连接且 传动轴从固定连接撑内穿过,同时其中一个转轴外侧装有驱动电机;所述的真空吸盘均匀设置在任意数量的收缩架或固定连接撑底部;当进行海绵切割时,压紧装置19下压压紧放置工作台上的海绵同时,真空吸盘与海绵接触,当切割完成后需要进行分料时,吸真空装置启动,真空吸盘牢牢吸住对应位置的海绵料块,且随着压紧装置19的升降,带动吸取的海绵料块升降,达到分料的目的,且分料同时不产生水平方向上的力,分料后的海绵料块排布整齐。
实施例2
如图2-7所示,一种海绵切割机用分料装置,它包括若干真空吸盘17、底架1、机架、压架3,所述的机架包括四根竖直设置在底架上的竖架4,竖架4对称分布;所述的压架3包括对称设置的滑架9、若干平行设置在两个滑架9之间的压架单体,最边侧一压架单体为固定压架单体10,固定压架单体10两端分别固定连接两个滑架9的同侧端,其余压架单体为活动压机单体11,活动压机单体11分别滑动安装在两个滑架9之间,固定压架单体10、活动压架单体11之间通过两个对称设置在压架单体两端的交叉式连接杆12可折叠连接,在滑架9上固定安装有驱动装置,所述的驱动装置包括第一电机13、主带轮、副带轮以及皮带,两个滑架9的固定压架单体侧一端分别安装有主带轮,另一侧分别安装有副带轮,主带轮与副带轮之间通过皮带连接,主带轮之间通过转轴14连接,且在一主带轮套装在第一电机13的输出轴上,第一电机13固定安装同侧滑架9上,皮带分别与与固定压架单体相对侧的活动压架单体11固定连接;第一电机13驱动一主带轮转动,并通过转轴14带动另一主带轮同步转动,主带轮带动皮带移动,皮带带动与固定压架单体相对侧的活动压架单体移动,并通过交叉式连接杆12驱动所有活动压架单体11同步向固定压架单体侧或固定压架单体反向侧移 动,从而实现压架3的伸缩;滑架9通过升降机构固定安装在竖架4上,所述的升降机构包括第二驱动装置、导轨、滑块,在竖架4上分别竖直设置有导轨,导轨与滑块滑动配合,滑块固定安装在压架3上,所述的第二驱动装置包括第二电机15、主链轮、副链轮以及链条,所述的竖架4为中空的方管,竖架4上下两端分别固定安装有主链轮、副链轮,主链轮、副链轮位于竖架4内,局部穿过竖架4伸出,所述的主链轮位于竖架4上端,竖架4分为两组,两两对称,同一组竖架4上的主链轮之间通过传动轴16连接,且一主链轮套装在第二电机15上,第二电机15固定安装在竖架4上;两个第二电机15同步转动,驱动所有主链轮同步转动带动所有链条上下移动,链条带动压架3升降,在两个活动压架单体11底部均匀固定安装有若干真空吸盘17,且两个活动压架单体11之间间隔若干活动压架单体;所述的底架1上设置有传动机构2,压架3与传动机构2平行且位于传动机构2上方,所述的传动机构2包括包括传送带5、传送支架6、转轴7以及传动电机8,传送支架6之间装有若干转轴7,若干转轴7外侧包裹传送带5,若干转轴4中一个转轴一端连接传动电机8,传动电机8固定在传送支架6上,传动支架6固定安装在底架1上;传动电机8转动驱动转轴7带动传送带5转动;真空吸盘17对准放置在传动机构2上的海绵料块的上表面,真空吸盘17分别通过气管连接独立设置的独立设置的吸真空装置。
由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。
Claims (10)
- 一种海绵切割机用分料装置,对海绵切割机进行分料,其特征在于:它包括若干真空吸盘,真空吸盘分别通过气管连接独立设置的吸真空装置;通过真空吸盘吸取切割完成的海绵料块进行分料。
- 根据权利要求1所述的一种海绵切割机用分料装置,其特征在于:所述的海绵切割机为一种全自动海绵切割机,全自动海绵切割机包括压紧装置,所述的压紧装置包括纵向支架、横向支架、导轨、滑块、转轴、传动轴、驱动电机、带轮、同步带、收缩架,纵向支架下端与工作台底座相连,纵向支架设计有四个,横向支架设计有两个,两个横向支架平行装在两个相邻纵向支架之间,纵向支架一侧装有纵向导轨,横向支架两端装有纵向滑块,纵向滑块卡在纵向滑轨上滑动配合,纵向支架上下两端分别装有转轴且转轴上装有带轮,上下两端的带轮上绕装有同步带,同步带一侧固定连接纵向滑轨的一侧,其中相邻一侧的两个纵向支架上端的转轴通过传动轴连接且其中一个转轴外端连接驱动电机,驱动电机安装在纵向支架上;两个横向支架之间装有若干收缩架和一个固定连接撑,收缩架两端装有横向滑块,横向支架内侧装有横向导轨,收缩架两端通过横向滑块卡在横向滑轨上,滑动配合,固定连接撑固定在两个横向支架之间且位于两个横向支架同一端位置,若干收缩架两端靠近端部的位置之间分别通过交叉式连接杆进行可折叠连接且交叉式连接杆最后端固定在固定连接撑上,横向滑轨两端分别装有转轴且转轴上装有带轮,同一横向滑轨上的带轮上绕装有同步带,同步带一侧固定连接在横向滑块的一侧,两个横向导轨靠近固定连接撑一侧的转轴之间通过传动轴连接且传动轴从固定连接撑内穿过,同时其中一个转轴外侧装有驱动电机;所述的真空吸盘均匀设置在任意数量的收缩架或固定连接撑底部。
- 根据权利要求1所述的一种海绵切割用分料装置,其特征在于,它还包括底架、机架、压架,所述的真空吸盘均匀分布设置在压架底部整体或局部位置,真空吸盘分别通过气管连接独立设置的吸真空装置,所述的压架通过升降机构固定安装在机架上,机架固定安装在底架上,升降机构驱动压架升降,所述的底架上设置有传动机构,压架与传动机构平行且位于传动机构上方。
- 根据权利要求3所述的一种海绵切割用分料装置,其特征在于:所述的机架包括四根竖直设置在底架上的竖架,竖架对称分布;所述的压架包括对称设置的滑架、若干平行设置在两个滑架之间的压架单体,最边侧一压架单体为固定压架单体,固定压架单体两端分别固定连接两个滑架的同侧端,其余压架单体为活动压机单体,活动压机单体分别滑动安装在两个滑架之间,固定压架单体、活动压架单体之间通过若干沿着压架单体方向均匀排列设置的交叉式连接杆可折叠连接,在滑架上固定安装有第一驱动装置,第一驱动装置与交叉式连杆一起驱动压架单体伸缩,滑架通过升降机构固定安装在竖架上,升降机构驱动滑架带动压架升降,在至少一个压架单体底部均匀固定安装真空吸盘。
- 根据权利要求4所述的一种海绵切割用分料装置,其特征在于:所述的第一驱动装置有第一电机以及与第一电机配合设置的带轮、皮带构成。
- 根据权利要求5所述的一种海绵切割用分料装置,其特征在于:所述的带轮包括主带轮、副带轮,两个滑架的固定压架单体侧一端分别安装有主带轮,另一侧分别安装有副带轮,主带轮与副带轮之间通过皮带连接,主带轮之间通过转轴连接,且在一主带轮套装在第一电机的输出轴上,第一电机固定安装同侧滑架上,皮带分别与与固定压架单体相对侧的活动压架单体固定连接。
- 根据权利要求4所述的一种海绵切割用分料装置,其特征在于:所述的升降 机构包括第二驱动装置、导轨以及滑块,在竖架上分别竖直设置有导轨,导轨与滑块滑动配合,滑块固定安装在压架上第二驱动装置固定安装在竖架上,第二驱动装置驱动连接压架,第二驱动装置驱动压架沿着导轨升降。
- 根据权利要求7所述的一种海绵切割用分料装置,其特征在于:所述的第二驱动装置由第二电机以及与第二电机配合设置的链轮、链条构成。
- 根据权利要求8所述的一种海绵切割用分料装置,其特征在于:所述的链轮包括主链轮、副链轮,所述的竖架为中空的方管,竖架上下两端分别固定安装有主链轮、副链轮,主链轮、副链轮位于竖架内,局部穿过竖架伸出,所述的主链轮位于竖架上端,竖架分为两组,两两对称,同一组竖架上的主链轮之间通过传动轴连接,且一主链轮套装在第二电机上,第二电机固定安装在竖架上。
- 根据权利要求3所述的一种海绵切割用分料装置,其特征在于:所述的传动机构包括包括传送带、传送支架、转轴以及传动电机,传送支架之间装有若干转轴,若干转轴外侧包裹传送带,若干转轴中一个转轴一端连接传动电机,传动电机固定在传送支架上,传动支架固定安装在底架上;传动电机转动驱动转轴带动传送带转动。
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CN108890751A (zh) | 2018-11-27 |
EP3835016A4 (en) | 2022-04-27 |
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