WO2017179474A1 - Liquid-crystalline resin composition - Google Patents
Liquid-crystalline resin composition Download PDFInfo
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- WO2017179474A1 WO2017179474A1 PCT/JP2017/014287 JP2017014287W WO2017179474A1 WO 2017179474 A1 WO2017179474 A1 WO 2017179474A1 JP 2017014287 W JP2017014287 W JP 2017014287W WO 2017179474 A1 WO2017179474 A1 WO 2017179474A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/22—Expanded, porous or hollow particles
- C08K7/24—Expanded, porous or hollow particles inorganic
- C08K7/28—Glass
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/22—Expanded, porous or hollow particles
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/12—Compositions of unspecified macromolecular compounds characterised by physical features, e.g. anisotropy, viscosity or electrical conductivity
Definitions
- the present invention relates to a liquid crystal resin composition.
- Liquid crystalline resins typified by liquid crystalline polyester resins have excellent mechanical strength, heat resistance, chemical resistance, electrical properties, etc. in a well-balanced manner and have excellent dimensional stability. It's being used.
- remarkable technological development has been made in the field of information communication such as mobile phone; wireless LAN; ITS technology such as GPS, VICS (registered trademark) and ETC. Accordingly, there is an increasing need for high-performance high-frequency electronic components that can be applied in high-frequency regions such as microwaves and millimeter waves.
- a material constituting such an electronic component is required to have an appropriate dielectric property according to the design of the individual electronic component.
- Patent Document 1 discloses an inorganic filler 0 to 90 to 45% by weight of a wholly aromatic liquid crystal polyester having a melting point of 320 ° C. or higher, 10 to 40% by weight of an inorganic spherical hollow body having an aspect ratio of 2 or less, and an aspect ratio of 4 or more.
- a molded product of wholly aromatic liquid crystal polyester resin composition having a relative dielectric constant of 3.0 or less and a dielectric loss tangent of 0.04 or less obtained by injection molding a composition containing ⁇ 15% by weight is solder reflow resistant, etc.
- a molded body used for fixing or holding members of transmission / reception parts of information communication equipment used in a high frequency band such as microwaves and millimeter waves.
- a conventional liquid crystalline resin composition containing a hollow filler such as an inorganic spherical hollow body has a remarkably high melt viscosity and poor fluidity.
- the increase in the melt viscosity of the liquid crystalline resin composition does not mean an increase in molecular weight and an improvement in heat resistance of the liquid crystalline resin itself constituting the liquid crystalline resin composition. Therefore, setting the molding temperature high in accordance with the increase in the melt viscosity of the liquid crystalline resin composition causes decomposition of the liquid crystalline resin, which is preferable as a method for improving the moldability of the liquid crystalline resin composition. Absent.
- the present invention has been made to solve the above problems, and an object of the present invention is to provide a liquid crystal resin composition having a low dielectric constant and good moldability.
- the inventors of the present invention have made extensive studies to solve the above problems. As a result, it has been found that by using a hollow filler having an aspect ratio of 1.15 or more, an increase in melt viscosity and a deterioration in fluidity are suppressed, and a liquid crystalline resin composition having a good moldability and a low dielectric constant can be obtained.
- the present invention has been completed. More specifically, the present invention provides the following.
- a liquid crystalline resin composition comprising (A) a liquid crystalline resin and (B) a hollow filler having an aspect ratio of 1.15 or more.
- composition according to (1) wherein the component (B) is a glass balloon.
- the content of (A) component is 60% by mass or more and 95% by mass or less, and the content of (B) component is 5% by mass or more and 20% by mass or less as described in (1) or (2) Composition.
- composition according to (1) or (2) further comprising (C) a plate-like filler.
- the content of component (A) is 60% by mass or more and less than 95% by mass, the content of component (B) is 5% by mass or more and 20% by mass or less, and the content of component (C) is 0.
- the composition according to (4) or (5) which is more than 20% by mass and 20% by mass or less.
- liquid crystal resin composition having a low dielectric constant and good moldability.
- FIG. 1 (a) to 1 (c) are ratios L / S calculated for individual particles of glass balloons 1 to 3 described later (where L is the length of the longest portion on the particle projection surface, respectively).
- L is the length of the longest portion on the particle projection surface, respectively.
- S is a histogram showing the frequency distribution and cumulative frequency distribution of the maximum vertical length S which is the length of the longest portion in the direction perpendicular to the maximum length L on the particle projection plane.
- FIG. 2 is a top view showing the cutout positions of the test pieces for measuring the relative dielectric constant used in the examples and comparative examples.
- the liquid crystalline resin composition according to the present invention contains (A) a liquid crystalline resin and (B) a hollow filler having an aspect ratio of 1.15 or more.
- the (A) liquid crystalline resin used in the present invention refers to a melt processable polymer having a property capable of forming an optically anisotropic molten phase.
- the property of the anisotropic molten phase can be confirmed by a conventional polarization inspection method using an orthogonal polarizer. More specifically, the anisotropic molten phase can be confirmed by using a Leitz polarizing microscope and observing a molten sample placed on a Leitz hot stage under a nitrogen atmosphere at a magnification of 40 times.
- the liquid crystalline polymer applicable to the present invention is inspected between crossed polarizers, the polarized light is normally transmitted even in the molten stationary state, and optically anisotropic.
- the type of (A) liquid crystalline resin as described above is not particularly limited, and is preferably an aromatic polyester and / or an aromatic polyester amide. Moreover, the polyester which partially contains aromatic polyester and / or aromatic polyester amide in the same molecular chain is also within the range.
- the liquid crystalline resin is preferably at least about 2.0 dl / g, more preferably 2.0 to 10.0 dl / g when dissolved in pentafluorophenol at a concentration of 0.1% by mass at 60 ° C. Those having a logarithmic viscosity (IV) of 1 are preferably used.
- the aromatic polyester or aromatic polyester amide as the liquid crystalline resin (A) applicable to the present invention is particularly preferably at least one selected from the group consisting of aromatic hydroxycarboxylic acids, aromatic hydroxyamines, and aromatic diamines.
- Specific examples of the specific compound constituting the liquid crystalline resin (A) applicable to the present invention include aromatic hydroxycarboxylic acids such as p-hydroxybenzoic acid and 6-hydroxy-2-naphthoic acid, and 2,6-dihydroxy.
- Aromatic diols such as naphthalene, 1,4-dihydroxynaphthalene, 4,4′-dihydroxybiphenyl, hydroquinone, resorcin, compounds represented by the following general formula (I), and compounds represented by the following general formula (II)
- Aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, 4,4′-diphenyldicarboxylic acid, 2,6-naphthalenedicarboxylic acid, and compounds represented by the following general formula (III); p-aminophenol, p- And aromatic amines such as phenylenediamine and 4-acetoxyaminophenol.
- X is a group selected from alkylene (C 1 -C 4 ), alkylidene, —O—, —SO—, —SO 2 —, —S—, and —CO—)
- the (A) liquid crystalline resin used in the present invention can be prepared from the above monomer compound (or a mixture of monomers) by a known method using a direct polymerization method or a transesterification method, and usually a melt polymerization method. Or a slurry polymerization method.
- the above compounds having ester-forming ability may be used for polymerization in the form as they are, or may be modified from a precursor to a derivative having ester-forming ability in the previous stage of polymerization.
- various catalysts can be used. Typical examples include dialkyl tin oxide, diaryl tin oxide, titanium dioxide, alkoxy titanium silicates, titanium alcoholates, and alkali of carboxylic acid.
- the amount of the catalyst used is generally about 0.001 to 1% by weight, particularly about 0.01 to 0.2% by weight, based on the total weight of monomers. If the polymer produced by these polymerization methods is further necessary, the molecular weight can be increased by solid-phase polymerization by heating in a reduced pressure or an inert gas.
- the melt viscosity of the (A) liquid crystalline resin obtained by the above method is not particularly limited. In general, those having a melt viscosity at a molding temperature of 10 MPa or more and 600 MPa or less at a shear rate of 1000 sec ⁇ 1 can be used. However, those having a very high viscosity are not preferable because the fluidity is extremely deteriorated.
- the (A) liquid crystalline resin may be a mixture of two or more liquid crystalline resins.
- the content of the component (A) is preferably 60% by mass to 95% by mass, more preferably 64% by mass to 93% by mass, and still more preferably 69% by mass. It is 90 mass% or less.
- the content of the component (A) is preferably 60% by mass or more in the liquid crystalline resin composition according to the present invention. It is less than 95% by mass, more preferably 64% by mass to 93% by mass, and even more preferably 69% by mass to 90% by mass.
- the content of the component (A) is 60% by mass or more, the fluidity at the time of melting the composition is easily improved.
- the content of the component (A) is 95% by mass or less or less than 95% by mass, the content of the component (B) is sufficient, so that the obtained liquid crystalline resin composition tends to have a low dielectric constant.
- the hollow filler is generally called a balloon, and examples of the material of the hollow sphere include inorganic materials such as alumina, silica, and glass; organic materials such as urea resin and phenol resin. It is done. Among these, glass is preferable from the viewpoint of heat resistance and strength. That is, a glass balloon is preferably used as the hollow filler.
- a component may be used independently or may use 2 or more types together.
- the anisotropy is larger than that of the hollow filler having an aspect ratio of less than 1.15. Therefore, in the composition containing the (B) hollow filler, since the high molecular orientation that exhibits the good fluidity of the liquid crystalline resin is less likely to be disturbed, an increase in melt viscosity and fluidity deterioration are likely to be suppressed. Guessed.
- the aspect ratio of the hollow filler is 1.15 or more, preferably 1.20 or more and 2.00 or less, more preferably from the viewpoints of increase in melt viscosity, suppression of fluidity deterioration and moldability. It is 1.22 or more and 1.50 or less, and still more preferably 1.25 or more and less than 1.30.
- the maximum length L which is the length of the longest portion on the particle projection surface and the maximum length L on the particle projection surface
- the maximum vertical length S which is the length of the longest part in the vertical direction, is measured for 3000 particles, and the measurement is repeated several times, and the average value of the ratio L / S calculated for each particle is adopted. To do.
- the average particle diameter of the component (B) is preferably 5 ⁇ m or more from the viewpoint of moldability, more preferably 10 ⁇ m or more, and preferably 200 ⁇ m or less from the viewpoint of suppressing the destruction of the component (B) and moldability. More preferably, it is 100 micrometers or less, More preferably, it is 50 micrometers or less.
- the value (D50) measured by the laser diffraction / scattering particle size distribution measurement method is employed as the average particle size of the component (B).
- the content of the component (B) is preferably 5% by mass or more and 20% by mass or less, more preferably 7% by mass or more and 18% by mass or less, and still more preferably 10% by mass.
- the content is 15% by mass or less.
- the content of the component (B) is 5% by mass or more, the obtained liquid crystalline resin composition tends to have a low dielectric constant.
- the content of the component (B) is 20% by mass or less, the fluidity at the time of melting of the composition is easily improved.
- the liquid crystalline resin composition according to the present invention may optionally contain (C) a plate-like filler.
- the plate-like filler acts as a warpage suppressing filler in the molded product of the liquid crystalline resin composition.
- a component may be used independently or may use 2 or more types together.
- a conventional liquid crystalline resin composition containing a hollow filler gives a molded product having a large warpage, and suppresses warpage of a plate-like filler or the like in order to reduce the warpage. It has been found that when the filler is further added to the above conventional liquid crystalline resin composition, the fluidity first deteriorates.
- (B) by using a hollow filler having an aspect ratio of 1.15 or more even when (C) a plate-like filler is added, it is satisfactory. While ensuring the fluidity, the warpage of the molded body can be reduced, and the dimensional stability is excellent.
- the plate-like filler preferably has an average particle size of 15 to 50 ⁇ m.
- the average particle size is 15 ⁇ m or more, necessary mechanical strength is easily secured, and the effect of suppressing warpage of the molded body is likely to increase.
- the average particle size is 50 ⁇ m or less, the fluidity at the time of melting of the composition is likely to be improved.
- the average particle diameter is preferably 20 to 30 ⁇ m.
- the value (MV) measured by the laser diffraction / scattering particle size distribution measurement method is employed as the average particle diameter of the component (C).
- the plate-like filler is not particularly limited, and examples thereof include mica, talc, glass flake, graphite, various metal foils (for example, aluminum foil, iron foil, copper foil) and the like. In the present invention, it is preferable to use mica as the component (C).
- the content of the component (C) is preferably more than 0% by mass and 20% by mass or less, more preferably 5% by mass to 18% by mass, and still more preferably 10%. It is at least 16% by mass.
- the content of the component (C) is more than 0% by mass, the required mechanical strength is easily ensured, and the effect of suppressing the warpage of the molded body tends to be high.
- the content of the component (C) is 20% by mass or less, the fluidity at the time of melting of the composition is easily improved.
- the liquid crystalline resin composition according to the present invention includes other polymers, other fillers, and generally known substances that are generally added to synthetic resins, that is, antioxidants and ultraviolet rays, within a range that does not impair the effects of the present invention.
- Stabilizers such as absorbents, antistatic agents, flame retardants, colorants such as dyes and pigments, lubricants, mold release agents, crystallization accelerators, crystal nucleating agents, and the like can be appropriately added according to the required performance.
- Examples of other polymers include epoxy group-containing copolymers.
- Other fillers refer to fillers other than (B) hollow fillers and (C) plate-like fillers, for example, fibrous fillers such as glass fibers; particulate fillers such as silica; and carbon black. .
- the preparation of the liquid crystalline resin composition according to the present invention is not particularly limited.
- (A) component, (B) component, optionally (C) component, and optionally other components are blended, and these are melt kneaded using a single screw or twin screw extruder to obtain liquid crystal Preparation of a functional resin composition is performed.
- the liquid crystalline resin composition according to the present invention obtained as described above preferably has a melt viscosity of less than 45 Pa ⁇ sec, more preferably 42 Pa ⁇ sec or less, and even more preferably 40 Pa ⁇ sec or less.
- One of the characteristics of the liquid crystalline resin composition according to the present invention is that the fluidity at the time of melting is high and the moldability is excellent.
- the melt viscosity is a value obtained by a measurement method based on ISO 11443 under conditions of a cylinder temperature 10 to 30 ° C. higher than the melting point of the liquid crystalline resin and a shear rate of 1000 sec ⁇ 1 .
- the relative dielectric constant of the liquid crystalline resin composition according to the present invention is preferably 3.2 or less, more preferably 3.1 or less, and even more preferably 3.0 or less.
- the low dielectric constant is also one of the characteristics of the liquid crystalline resin composition according to the present invention.
- Liquid crystal resin > ⁇ Liquid crystalline polyester amide resin (LCP1)
- the temperature of the reaction system was raised to 140 ° C. and reacted at 140 ° C. for 1 hour. Thereafter, the temperature is further raised to 340 ° C. over 4.5 hours, and then the pressure is reduced to 10 Torr (ie, 1330 Pa) over 15 minutes while acetic acid, excess acetic anhydride, and other low-boiling components are distilled off. Melt polymerization was performed.
- the stirring torque reached a predetermined value
- nitrogen was introduced and the pressure was changed from the reduced pressure state to the normal pressure state
- the polymer was discharged from the lower part of the polymerization vessel, and the strands were pelletized to obtain pellets.
- the obtained pellets were heat-treated at 300 ° C. for 2 hours under a nitrogen stream to obtain the target polymer.
- the melting point of the obtained polymer was 334 ° C.
- the melt viscosity at 350 ° C. was 19.0 Pa ⁇ s.
- the melt viscosity of the polymer was measured in the same manner as the melt viscosity measurement method described later.
- the obtained pellets were heat-treated at 300 ° C. for 8 hours under a nitrogen stream to obtain the target polymer.
- the melting point of the obtained polymer was 352 ° C. and the melt viscosity at 380 ° C. was 27.0 Pa ⁇ s.
- the melt viscosity of the polymer was measured in the same manner as the melt viscosity measurement method described later.
- HNA 2-hydroxy-6-naphthoic acid
- TA Terephthalic acid
- BP 4,4′-dihydroxybiphenyl
- HBA 4-hydroxybenzoic acid
- Metal catalyst potassium acetate catalyst
- Acylating agent acetic anhydride
- ⁇ Aspect ratio measurement of glass balloon> 3000 glass balloon particles were measured using a dynamic image analysis method / particle state analyzer “PITA-3” manufactured by Seishin Co., Ltd., using an optical lens with a magnification of 4 ⁇ equipped in the analyzer.
- the maximum length L that is the length of the longest portion on the particle projection surface and the maximum vertical length S that is the length of the longest portion in the direction perpendicular to the maximum length L on the particle projection surface were measured. This measurement was repeated several times, and the frequency distribution of the ratio L / S calculated for each particle was shown in the histogram, and the average value of the ratio L / S was calculated and adopted as the aspect ratio of the glass balloon.
- the glass balloon is diluted with an aqueous solution for dilution containing an appropriate amount of a surfactant, the concentration of the glass balloon is adjusted to 3.3 mg / mL, and the glass balloon is dispersed in the aqueous solution by ultrasonic cleaning. A glass balloon dispersion was obtained, and this glass balloon dispersion was used as a measurement sample.
- FIGS. 1A to 1C are histograms showing the frequency distribution and cumulative frequency distribution of the ratio L / S calculated for the individual particles of the glass balloons 1 to 3, respectively.
- the position where the height was measured is that each vertex of this square is placed on a principal plane of a flat specimen when a square with a side of 74 mm is placed so that the distance from each side of the principal plane is 3 mm.
- the height from the horizontal plane was the same as the average height, and a plane parallel to the horizontal plane was used as a reference plane.
- the maximum height and the minimum height from the reference plane were selected from the heights measured at the nine locations, and the difference between the two was calculated. Similarly, the above difference was calculated for the other four flat test pieces, and the obtained five values were averaged to obtain the flatness value.
- Table 1 The results are shown in Table 1.
- the liquid crystalline resin compositions of the examples had good moldability and a low dielectric constant.
- the liquid crystalline resin compositions of the examples maintained good moldability even when mica was added.
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Abstract
Description
本発明に係る液晶性樹脂組成物は、(A)液晶性樹脂と、(B)アスペクト比が1.15以上である中空フィラーと、を含有する。 <Liquid crystal resin composition>
The liquid crystalline resin composition according to the present invention contains (A) a liquid crystalline resin and (B) a hollow filler having an aspect ratio of 1.15 or more.
本発明で使用する(A)液晶性樹脂とは、光学異方性溶融相を形成し得る性質を有する溶融加工性ポリマーを指す。異方性溶融相の性質は、直交偏光子を利用した慣用の偏光検査法により確認することが出来る。より具体的には、異方性溶融相の確認は、Leitz偏光顕微鏡を使用し、Leitzホットステージに載せた溶融試料を窒素雰囲気下で40倍の倍率で観察することにより実施できる。本発明に適用できる液晶性ポリマーは直交偏光子の間で検査したときに、たとえ溶融静止状態であっても偏光は通常透過し、光学的に異方性を示す。 [(A) Liquid crystalline resin]
The (A) liquid crystalline resin used in the present invention refers to a melt processable polymer having a property capable of forming an optically anisotropic molten phase. The property of the anisotropic molten phase can be confirmed by a conventional polarization inspection method using an orthogonal polarizer. More specifically, the anisotropic molten phase can be confirmed by using a Leitz polarizing microscope and observing a molten sample placed on a Leitz hot stage under a nitrogen atmosphere at a magnification of 40 times. When the liquid crystalline polymer applicable to the present invention is inspected between crossed polarizers, the polarized light is normally transmitted even in the molten stationary state, and optically anisotropic.
(1)主として芳香族ヒドロキシカルボン酸及びその誘導体の1種又は2種以上に由来する構成単位からなるポリエステル;
(2)主として(a)芳香族ヒドロキシカルボン酸及びその誘導体の1種又は2種以上に由来する構成単位と、(b)芳香族ジカルボン酸、脂環族ジカルボン酸、及びそれらの誘導体の1種又は2種以上に由来する構成単位と、(c)芳香族ジオール、脂環族ジオール、脂肪族ジオール、及びそれらの誘導体の少なくとも1種又は2種以上に由来する構成単位、とからなるポリエステル;
(3)主として(a)芳香族ヒドロキシカルボン酸及びその誘導体の1種又は2種以上に由来する構成単位と、(b)芳香族ヒドロキシアミン、芳香族ジアミン、及びそれらの誘導体の1種又は2種以上に由来する構成単位と、(c)芳香族ジカルボン酸、脂環族ジカルボン酸、及びそれらの誘導体の1種又は2種以上に由来する構成単位、とからなるポリエステルアミド;
(4)主として(a)芳香族ヒドロキシカルボン酸及びその誘導体の1種又は2種以上に由来する構成単位と、(b)芳香族ヒドロキシアミン、芳香族ジアミン、及びそれらの誘導体の1種又は2種以上に由来する構成単位と、(c)芳香族ジカルボン酸、脂環族ジカルボン酸、及びそれらの誘導体の1種又は2種以上に由来する構成単位と、(d)芳香族ジオール、脂環族ジオール、脂肪族ジオール、及びそれらの誘導体の少なくとも1種又は2種以上に由来する構成単位、とからなるポリエステルアミド等が挙げられる。更に上記の構成成分に必要に応じ分子量調整剤を併用してもよい。 More specifically,
(1) A polyester mainly composed of structural units derived from one or more aromatic hydroxycarboxylic acids and derivatives thereof;
(2) Mainly (a) a structural unit derived from one or more aromatic hydroxycarboxylic acids and derivatives thereof, and (b) one of aromatic dicarboxylic acids, alicyclic dicarboxylic acids, and derivatives thereof Or a polyester comprising a structural unit derived from two or more and (c) a structural unit derived from at least one or more of aromatic diol, alicyclic diol, aliphatic diol, and derivatives thereof;
(3) Mainly (a) a structural unit derived from one or more aromatic hydroxycarboxylic acids and derivatives thereof, and (b) one or two aromatic hydroxyamines, aromatic diamines, and derivatives thereof A polyesteramide comprising a structural unit derived from at least one species and (c) a structural unit derived from one or more of aromatic dicarboxylic acid, alicyclic dicarboxylic acid, and derivatives thereof;
(4) A structural unit mainly derived from (a) one or more aromatic hydroxycarboxylic acids and derivatives thereof, and (b) one or two aromatic hydroxyamines, aromatic diamines, and derivatives thereof Structural units derived from more than one species, (c) structural units derived from one or more of aromatic dicarboxylic acids, alicyclic dicarboxylic acids, and derivatives thereof, and (d) aromatic diols, alicyclic rings And polyester amides composed of structural units derived from at least one or more of aliphatic diols, aliphatic diols, and derivatives thereof. Furthermore, you may use a molecular weight regulator together with said structural component as needed.
(B)中空フィラーは、一般にバルーンと呼ばれているものであり、中空球体の材料としては、例えば、アルミナ、シリカ、ガラス等の無機材料;尿素樹脂、フェノール樹脂、等の有機材料;が挙げられる。中でも、耐熱性や強度の観点からガラスが好ましい。即ち、中空フィラーとしては、ガラスバルーンが好適に用いられる。(B)成分は、単独で用いても、2種以上を併用してもよい。 [(B) Hollow filler having an aspect ratio of 1.15 or more]
(B) The hollow filler is generally called a balloon, and examples of the material of the hollow sphere include inorganic materials such as alumina, silica, and glass; organic materials such as urea resin and phenol resin. It is done. Among these, glass is preferable from the viewpoint of heat resistance and strength. That is, a glass balloon is preferably used as the hollow filler. (B) A component may be used independently or may use 2 or more types together.
本発明に係る液晶性樹脂組成物は、任意に(C)板状充填剤を含有してもよい。(C)板状充填剤は、液晶性樹脂組成物の成形品において、反り抑制充填剤として作用する。(C)成分は、単独で用いても、2種以上を併用してもよい。 [(C) Plate-like filler]
The liquid crystalline resin composition according to the present invention may optionally contain (C) a plate-like filler. (C) The plate-like filler acts as a warpage suppressing filler in the molded product of the liquid crystalline resin composition. (C) A component may be used independently or may use 2 or more types together.
本発明に係る液晶性樹脂組成物には、本発明の効果を害さない範囲で、その他の重合体、その他の充填剤、一般に合成樹脂に添加される公知の物質、即ち、酸化防止剤や紫外線吸収剤等の安定剤、帯電防止剤、難燃剤、染料や顔料等の着色剤、潤滑剤、離型剤、結晶化促進剤、結晶核剤等も要求性能に応じ適宜添加することができる。 [Other ingredients]
The liquid crystalline resin composition according to the present invention includes other polymers, other fillers, and generally known substances that are generally added to synthetic resins, that is, antioxidants and ultraviolet rays, within a range that does not impair the effects of the present invention. Stabilizers such as absorbents, antistatic agents, flame retardants, colorants such as dyes and pigments, lubricants, mold release agents, crystallization accelerators, crystal nucleating agents, and the like can be appropriately added according to the required performance.
本発明に係る液晶性樹脂組成物の調製は特に限定されない。例えば、(A)成分、(B)成分、任意に(C)成分、及び任意にその他の成分を配合して、これらを1軸又は2軸押出機を用いて溶融混練処理することで、液晶性樹脂組成物の調製が行われる。 [Preparation of liquid crystalline resin composition]
The preparation of the liquid crystalline resin composition according to the present invention is not particularly limited. For example, (A) component, (B) component, optionally (C) component, and optionally other components are blended, and these are melt kneaded using a single screw or twin screw extruder to obtain liquid crystal Preparation of a functional resin composition is performed.
・液晶性ポリエステルアミド樹脂(LCP1)
重合容器に下記の原料を仕込んだ後、反応系の温度を140℃に上げ、140℃で1時間反応させた。その後、更に340℃まで4.5時間かけて昇温し、そこから15分かけて10Torr(即ち1330Pa)まで減圧にして、酢酸、過剰の無水酢酸、及びその他の低沸分を留出させながら溶融重合を行った。撹拌トルクが所定の値に達した後、窒素を導入して減圧状態から常圧を経て加圧状態にして、重合容器の下部からポリマーを排出し、ストランドをペレタイズしてペレットを得た。得られたペレットについて、窒素気流下、300℃で2時間の熱処理を行って、目的のポリマーを得た。得られたポリマーの融点は334℃、350℃における溶融粘度は19.0Pa・sであった。なお、上記ポリマーの溶融粘度は、後述する溶融粘度の測定方法と同様にして測定した。
(I)4-ヒドロキシ安息香酸(HBA);188.4g(60モル%)
(II)2-ヒドロキシ-6-ナフトエ酸(HNA);21.4g(5モル%)
(III)テレフタル酸(TA);66.8g(17.7モル%)
(IV)4,4’-ジヒドロキシビフェニル(BP);52.2g(12.3モル%)
(V)4-アセトキシアミノフェノール(APAP);17.2g(5モル%)
金属触媒(酢酸カリウム触媒);15mg
アシル化剤(無水酢酸);226.2g <Liquid crystal resin>
・ Liquid crystalline polyester amide resin (LCP1)
After the following raw materials were charged into the polymerization vessel, the temperature of the reaction system was raised to 140 ° C. and reacted at 140 ° C. for 1 hour. Thereafter, the temperature is further raised to 340 ° C. over 4.5 hours, and then the pressure is reduced to 10 Torr (ie, 1330 Pa) over 15 minutes while acetic acid, excess acetic anhydride, and other low-boiling components are distilled off. Melt polymerization was performed. After the stirring torque reached a predetermined value, nitrogen was introduced and the pressure was changed from the reduced pressure state to the normal pressure state, the polymer was discharged from the lower part of the polymerization vessel, and the strands were pelletized to obtain pellets. The obtained pellets were heat-treated at 300 ° C. for 2 hours under a nitrogen stream to obtain the target polymer. The melting point of the obtained polymer was 334 ° C., and the melt viscosity at 350 ° C. was 19.0 Pa · s. The melt viscosity of the polymer was measured in the same manner as the melt viscosity measurement method described later.
(I) 4-hydroxybenzoic acid (HBA); 188.4 g (60 mol%)
(II) 2-hydroxy-6-naphthoic acid (HNA); 21.4 g (5 mol%)
(III) Terephthalic acid (TA); 66.8 g (17.7 mol%)
(IV) 4,4′-dihydroxybiphenyl (BP); 52.2 g (12.3 mol%)
(V) 4-acetoxyaminophenol (APAP); 17.2 g (5 mol%)
Metal catalyst (potassium acetate catalyst); 15 mg
Acylating agent (acetic anhydride); 226.2 g
重合容器に下記の原料を仕込んだ後、反応系の温度を140℃に上げ、140℃で1時間反応させた。その後、更に360℃まで5.5時間かけて昇温し、そこから30分かけて5Torr(即ち667Pa)まで減圧にして、酢酸、過剰の無水酢酸、及びその他の低沸分を留出させながら溶融重合を行った。撹拌トルクが所定の値に達した後、窒素を導入して減圧状態から常圧を経て加圧状態にして、重合容器の下部からポリマーを排出し、ストランドをペレタイズしてペレットを得た。得られたペレットについて、窒素気流下、300℃で8時間の熱処理を行って、目的のポリマーを得た。得られたポリマーの融点は352℃、380℃における溶融粘度は27.0Pa・sであった。なお、上記ポリマーの溶融粘度は、後述する溶融粘度の測定方法と同様にして測定した。
(I)2-ヒドロキシ-6-ナフトエ酸(HNA);166g(48モル%)
(II)テレフタル酸(TA);76g(25モル%)
(III)4,4’-ジヒドロキシビフェニル(BP);86g(25モル%)
(IV)4-ヒドロキシ安息香酸(HBA);5g(2モル%)
金属触媒(酢酸カリウム触媒);22.5mg
アシル化剤(無水酢酸);191g ・ Liquid crystalline polyester resin (LCP2)
After the following raw materials were charged into the polymerization vessel, the temperature of the reaction system was raised to 140 ° C. and reacted at 140 ° C. for 1 hour. Thereafter, the temperature is further increased to 360 ° C. over 5.5 hours, and then the pressure is reduced to 5 Torr (ie, 667 Pa) over 30 minutes, while acetic acid, excess acetic anhydride, and other low boiling points are distilled off. Melt polymerization was performed. After the stirring torque reached a predetermined value, nitrogen was introduced and the pressure was changed from the reduced pressure state to the normal pressure state, the polymer was discharged from the lower part of the polymerization vessel, and the strands were pelletized to obtain pellets. The obtained pellets were heat-treated at 300 ° C. for 8 hours under a nitrogen stream to obtain the target polymer. The melting point of the obtained polymer was 352 ° C. and the melt viscosity at 380 ° C. was 27.0 Pa · s. The melt viscosity of the polymer was measured in the same manner as the melt viscosity measurement method described later.
(I) 2-hydroxy-6-naphthoic acid (HNA); 166 g (48 mol%)
(II) Terephthalic acid (TA); 76 g (25 mol%)
(III) 4,4′-dihydroxybiphenyl (BP); 86 g (25 mol%)
(IV) 4-hydroxybenzoic acid (HBA); 5 g (2 mol%)
Metal catalyst (potassium acetate catalyst); 22.5 mg
Acylating agent (acetic anhydride); 191 g
・ガラスバルーン1:Y12000((株)セイシン企業製、アスペクト比(平均)1.264、平均粒子径(D50)35μm)
・ガラスバルーン2:S60HS(住友3M(株)製、アスペクト比(平均)1.091、平均粒子径(D50)24μm)
・ガラスバルーン3:im30K(住友3M(株)製、アスペクト比(平均)1.072、平均粒子径(D50)18μm)
・板状充填剤:AB-25S((株)ヤマグチマイカ製、マイカ、平均粒子径(MV)24μm)
・繊維状充填剤:ECS03T-786H(日本電気硝子(株)製、ガラス繊維、繊維径10μm、長さ3mmのチョプドストランド) <Material other than liquid crystalline resin>
Glass balloon 1: Y12000 (manufactured by Seishin Co., Ltd., aspect ratio (average) 1.264, average particle size (D50) 35 μm)
Glass balloon 2: S60HS (Sumitomo 3M Co., Ltd., aspect ratio (average) 1.091, average particle size (D50) 24 μm)
Glass balloon 3: im30K (Sumitomo 3M Co., Ltd., aspect ratio (average) 1.072, average particle size (D50) 18 μm)
Plate filler: AB-25S (manufactured by Yamaguchi Mica, Mica, average particle size (MV) 24 μm)
-Fibrous filler: ECS03T-786H (manufactured by Nippon Electric Glass Co., Ltd., glass fiber, chopped strand having a fiber diameter of 10 μm and a length of 3 mm)
上記成分を、表1に示す割合で二軸押出機((株)日本製鋼所製TEX30α型)を用いて、下記のシリンダー温度で溶融混練し、液晶性樹脂組成物ペレットを得た。
〔製造条件〕
シリンダー温度:
350℃:液晶性ポリエステルアミド樹脂(LCP1)を含有する液晶性樹脂組成物の場合
370℃:液晶性ポリエステル樹脂(LCP2)を含有する液晶性樹脂組成物の場合 <Manufacture of liquid crystalline resin composition>
The above components were melt kneaded at the following cylinder temperature using a twin screw extruder (TEX30α type, manufactured by Nippon Steel Works) at the ratio shown in Table 1 to obtain liquid crystalline resin composition pellets.
[Production conditions]
Cylinder temperature:
350 ° C: In the case of a liquid crystalline resin composition containing a liquid crystalline polyester amide resin (LCP1) 370 ° C: In the case of a liquid crystalline resin composition containing a liquid crystalline polyester resin (LCP2)
3000個のガラスバルーン粒子について、セイシン企業製の動的画像解析法/粒子状態分析計「PITA-3」を用いて、当該分析計に装備されている倍率4倍の光学レンズを用いて測定した粒子投影面において最も長い部分の長さである最大長Lと、粒子投影面において最大長Lに対し垂直な方向で最も長い部分の長さである最大垂直長Sとを測定した。この測定を数回繰り返して、各粒子について計算された比L/Sの度数分布をヒストグラムに示し、比L/Sの平均の値を算出して、ガラスバルーンのアスペクト比として採用した。測定にあたり、適量の界面活性剤を含む希釈用水溶液にてガラスバルーンを希釈して、ガラスバルーンの濃度を3.3mg/mLに調整し、超音波洗浄にて上記水溶液中にガラスバルーンを分散させてガラスバルーン分散液を得、このガラスバルーン分散液を測定試料として用いた。なお、図1(a)~(c)は、それぞれ、上記ガラスバルーン1~3の個々の粒子について計算した比L/Sの度数分布及び累積度数分布を示すヒストグラムである。 <Aspect ratio measurement of glass balloon>
3000 glass balloon particles were measured using a dynamic image analysis method / particle state analyzer “PITA-3” manufactured by Seishin Co., Ltd., using an optical lens with a magnification of 4 × equipped in the analyzer. The maximum length L that is the length of the longest portion on the particle projection surface and the maximum vertical length S that is the length of the longest portion in the direction perpendicular to the maximum length L on the particle projection surface were measured. This measurement was repeated several times, and the frequency distribution of the ratio L / S calculated for each particle was shown in the histogram, and the average value of the ratio L / S was calculated and adopted as the aspect ratio of the glass balloon. In the measurement, the glass balloon is diluted with an aqueous solution for dilution containing an appropriate amount of a surfactant, the concentration of the glass balloon is adjusted to 3.3 mg / mL, and the glass balloon is dispersed in the aqueous solution by ultrasonic cleaning. A glass balloon dispersion was obtained, and this glass balloon dispersion was used as a measurement sample. FIGS. 1A to 1C are histograms showing the frequency distribution and cumulative frequency distribution of the ratio L / S calculated for the individual particles of the glass balloons 1 to 3, respectively.
実施例及び比較例の液晶性樹脂組成物の溶融粘度を、上記ペレットを用いて測定した。具体的には、キャピラリー式レオメーター((株)東洋精機製作所製、キャピログラフ1D:ピストン径10mm)により、液晶性樹脂の融点よりも10~30℃高い温度で、せん断速度1000sec-1の条件での見かけの溶融粘度をISO 11443に準拠して測定した。測定には、内径1mm、長さ20mmのオリフィスを用いた。なお、具体的な測定温度は、液晶性ポリエステルアミド樹脂(LCP1)を含有する液晶性樹脂組成物については350℃、液晶性ポリエステル樹脂(LCP2)を含有する液晶性樹脂組成物については380℃であった。結果を表1に示す。 <Melt viscosity>
The melt viscosity of the liquid crystalline resin compositions of Examples and Comparative Examples was measured using the pellets. Specifically, a capillary rheometer (Capillograph 1D, manufactured by Toyo Seiki Seisakusho Co., Ltd.,
実施例及び比較例のペレットを、成形機(住友重機械工業(株)製 「SE-100DU」)を用いて、以下の成形条件で成形し、80mm×80mm×1mmの平板状試験片を5枚作製した。1枚目の平板状試験片を水平面に静置し、(株)ミツトヨ製のCNC画像測定機(型式:QVBHU404-PRO1F)を用いて、上記平板状試験片上の9箇所において、上記水平面からの高さを測定し、得られた測定値から平均の高さを算出した。高さを測定した位置は、平板状試験片の主平面上に、この主平面の各辺からの距離が3mmとなるように、一辺が74mmの正方形を置いたときに、この正方形の各頂点、この正方形の各辺の中点、及びこの正方形の2本の対角線の交点に該当する位置である。上記水平面からの高さが上記平均の高さと同一であり、上記水平面と平行な面を基準面とした。上記9箇所で測定された高さの中から、基準面からの最大高さと最小高さとを選択し、両者の差を算出した。同様にして、他の4枚の平板状試験片についても上記の差を算出し、得られた5個の値を平均して、平面度の値とした。結果を表1に示す。
〔成形条件〕
シリンダー温度:
350℃:液晶性ポリエステルアミド樹脂(LCP1)を含有する液晶性樹脂組成物の場合
370℃:液晶性ポリエステル樹脂(LCP2)を含有する液晶性樹脂組成物の場合
金型温度: 80℃
射出速度: 33mm/sec
保圧: 60MPa <Flatness>
The pellets of Examples and Comparative Examples were molded under the following molding conditions using a molding machine (“SE-100DU” manufactured by Sumitomo Heavy Industries, Ltd.), and 5 flat plate test pieces of 80 mm × 80 mm × 1 mm were formed. A sheet was produced. The first flat plate-shaped test piece was allowed to stand on a horizontal plane, and the CNC image measuring machine (model: QVBHU404-PRO1F) manufactured by Mitutoyo Co., Ltd. was used at nine locations on the flat plate-shaped test piece from the horizontal plane. The height was measured, and the average height was calculated from the obtained measurement values. The position where the height was measured is that each vertex of this square is placed on a principal plane of a flat specimen when a square with a side of 74 mm is placed so that the distance from each side of the principal plane is 3 mm. , A position corresponding to the midpoint of each side of the square and the intersection of two diagonal lines of the square. The height from the horizontal plane was the same as the average height, and a plane parallel to the horizontal plane was used as a reference plane. The maximum height and the minimum height from the reference plane were selected from the heights measured at the nine locations, and the difference between the two was calculated. Similarly, the above difference was calculated for the other four flat test pieces, and the obtained five values were averaged to obtain the flatness value. The results are shown in Table 1.
〔Molding condition〕
Cylinder temperature:
350 ° C .: In the case of a liquid crystalline resin composition containing a liquid crystalline polyester amide resin (LCP1) 370 ° C .: In the case of a liquid crystalline resin composition containing a liquid crystalline polyester resin (LCP2) Mold temperature: 80 ° C.
Injection speed: 33mm / sec
Holding pressure: 60 MPa
実施例及び比較例のペレットを、成形機(住友重機械工業(株)製 「SE-100DU」)を用いて、以下の成形条件で成形し、80mm×80mm×1mmの平板状試験片を作製した。図2に示す通り、平板状試験片の中央から流動直角方向に80mm×1mm×1mmの試験片を切り出し、これを比誘電率測定用試験片とした。この試験片について、(株)関東電子応用開発製の以下の構成の空洞共振器摂動法複素誘電率評価装置を用いて、1GHzでの比誘電率を測定した。
スカラーネットワークアナライザー:アジレントテクノロジー8757D
周波数シンセサイザー:アジレントテクノロジー 83650LスイープCWジェネレータ
固定減衰器:アジレントテクノロジー85025Dディテクター
空洞共振器:関東電子応用開発CP431
測定プログラム:関東電子応用開発CPMA-S2/V2
〔成形条件〕
シリンダー温度:
350℃:液晶性ポリエステルアミド樹脂(LCP1)を含有する液晶性樹脂組成物の場合
370℃:液晶性ポリエステル樹脂(LCP2)を含有する液晶性樹脂組成物の場合
金型温度: 80℃
射出速度: 33mm/sec
保圧: 60MPa <Relative permittivity>
The pellets of Examples and Comparative Examples were molded under the following molding conditions using a molding machine (“SE-100DU” manufactured by Sumitomo Heavy Industries, Ltd.) to produce flat test pieces of 80 mm × 80 mm × 1 mm. did. As shown in FIG. 2, a test piece of 80 mm × 1 mm × 1 mm was cut out from the center of the flat test piece in the direction perpendicular to the flow, and this was used as a test piece for measuring the relative dielectric constant. About this test piece, the relative dielectric constant in 1 GHz was measured using the cavity resonator perturbation method complex dielectric constant evaluation apparatus of the following structures made from Kanto Electronics Co., Ltd. development.
Scalar Network Analyzer: Agilent Technologies 8757D
Frequency synthesizer: Agilent Technology 83650L sweep CW generator Fixed attenuator: Agilent Technology 85025D detector Cavity resonator: Kanto Electronics Application Development CP431
Measurement program: Kanto Electronics Application Development CPMA-S2 / V2
〔Molding condition〕
Cylinder temperature:
350 ° C .: In the case of a liquid crystalline resin composition containing a liquid crystalline polyester amide resin (LCP1) 370 ° C .: In the case of a liquid crystalline resin composition containing a liquid crystalline polyester resin (LCP2) Mold temperature: 80 ° C.
Injection speed: 33mm / sec
Holding pressure: 60 MPa
Claims (6)
- (A)液晶性樹脂と、(B)アスペクト比が1.15以上である中空フィラーと、を含有する液晶性樹脂組成物。 A liquid crystalline resin composition comprising (A) a liquid crystalline resin and (B) a hollow filler having an aspect ratio of 1.15 or more.
- (B)成分がガラスバルーンである請求項1に記載の組成物。 The composition according to claim 1, wherein the component (B) is a glass balloon.
- (A)成分の含有量が60質量%以上95質量%以下であり、(B)成分の含有量が5質量%以上20質量%以下である請求項1又は2に記載の組成物。 The composition according to claim 1, wherein the content of the component (A) is 60% by mass or more and 95% by mass or less, and the content of the component (B) is 5% by mass or more and 20% by mass or less.
- 更に、(C)板状充填剤を含有する請求項1又は2に記載の組成物。 The composition according to claim 1 or 2, further comprising (C) a plate-like filler.
- (C)成分がマイカである請求項4に記載の組成物。 The composition according to claim 4, wherein the component (C) is mica.
- (A)成分の含有量が60質量%以上95質量%未満であり、(B)成分の含有量が5質量%以上20質量%以下であり、(C)成分の含有量が0質量%超20質量%以下である請求項4又は5に記載の組成物。 The content of the component (A) is 60% by mass or more and less than 95% by mass, the content of the component (B) is 5% by mass or more and 20% by mass or less, and the content of the component (C) is more than 0% by mass. The composition according to claim 4 or 5, which is 20% by mass or less.
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JPWO2020204125A1 (en) * | 2019-04-03 | 2021-04-30 | ポリプラスチックス株式会社 | Total aromatic polyester and polyester resin composition |
WO2020230024A1 (en) * | 2019-05-15 | 2020-11-19 | 3M Innovative Properties Company | Film including polymeric elements interconnecting particles |
US11999143B2 (en) | 2019-05-15 | 2024-06-04 | 3M Innovative Properties Company | Film including polymeric elements interconnecting particles |
WO2021065416A1 (en) * | 2019-10-03 | 2021-04-08 | ポリプラスチックス株式会社 | Liquid crystalline resin composition for ball bearing anti-sliding abrasion member, and ball bearing anti-sliding abrasion member using same |
JP6906123B1 (en) * | 2019-10-03 | 2021-07-21 | ポリプラスチックス株式会社 | Liquid crystal resin composition for ball bearing sliding wear member and ball bearing sliding wear member using it |
JP2021109891A (en) * | 2020-01-07 | 2021-08-02 | パナソニックIpマネジメント株式会社 | Liquid crystalline resin composition and molded article |
WO2022004630A1 (en) * | 2020-06-30 | 2022-01-06 | Eneos株式会社 | Resin composition and resin molded article comprising said resin composition |
KR20230019984A (en) | 2020-07-16 | 2023-02-09 | 포리프라스틱 가부시키가이샤 | Resin composition and molded article thereof |
Also Published As
Publication number | Publication date |
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KR20180112086A (en) | 2018-10-11 |
SG11201809000VA (en) | 2018-11-29 |
KR101945912B1 (en) | 2019-02-08 |
TWI707904B (en) | 2020-10-21 |
CN108884329A (en) | 2018-11-23 |
TW201805354A (en) | 2018-02-16 |
JP6359225B2 (en) | 2018-07-18 |
JPWO2017179474A1 (en) | 2018-06-07 |
CN108884329B (en) | 2019-10-18 |
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