WO2016034540A1 - Leuchtdiodenbauteil - Google Patents
Leuchtdiodenbauteil Download PDFInfo
- Publication number
- WO2016034540A1 WO2016034540A1 PCT/EP2015/069861 EP2015069861W WO2016034540A1 WO 2016034540 A1 WO2016034540 A1 WO 2016034540A1 EP 2015069861 W EP2015069861 W EP 2015069861W WO 2016034540 A1 WO2016034540 A1 WO 2016034540A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- circuit board
- potting compound
- printed circuit
- light
- component
- Prior art date
Links
- 150000001875 compounds Chemical class 0.000 claims abstract description 87
- 230000005693 optoelectronics Effects 0.000 claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 238000004382 potting Methods 0.000 claims description 77
- 238000004873 anchoring Methods 0.000 claims description 32
- 238000000465 moulding Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 13
- 238000005266 casting Methods 0.000 claims description 12
- 239000004020 conductor Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 6
- 239000010410 layer Substances 0.000 description 36
- 238000006243 chemical reaction Methods 0.000 description 19
- 238000005516 engineering process Methods 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 10
- 229910000679 solder Inorganic materials 0.000 description 9
- 230000003287 optical effect Effects 0.000 description 7
- 239000003086 colorant Substances 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 230000010354 integration Effects 0.000 description 5
- 238000001465 metallisation Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 238000001721 transfer moulding Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000012777 electrically insulating material Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000000059 patterning Methods 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 241000282941 Rangifer tarandus Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000003679 aging effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 210000003608 fece Anatomy 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000000608 laser ablation Methods 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/483—Containers
- H01L33/486—Containers adapted for surface mounting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/62—Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/50—Wavelength conversion elements
- H01L33/501—Wavelength conversion elements characterised by the materials, e.g. binder
- H01L33/502—Wavelength conversion materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/52—Encapsulations
- H01L33/56—Materials, e.g. epoxy or silicone resin
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/58—Optical field-shaping elements
- H01L33/60—Reflective elements
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/02—Bonding areas; Manufacturing methods related thereto
- H01L2224/04—Structure, shape, material or disposition of the bonding areas prior to the connecting process
- H01L2224/05—Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
- H01L2224/0554—External layer
- H01L2224/0555—Shape
- H01L2224/05552—Shape in top view
- H01L2224/05555—Shape in top view being circular or elliptic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/02—Bonding areas; Manufacturing methods related thereto
- H01L2224/04—Structure, shape, material or disposition of the bonding areas prior to the connecting process
- H01L2224/06—Structure, shape, material or disposition of the bonding areas prior to the connecting process of a plurality of bonding areas
- H01L2224/0601—Structure
- H01L2224/0603—Bonding areas having different sizes, e.g. different heights or widths
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/00014—Technical content checked by a classifier the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
- H01L2933/0041—Processes relating to semiconductor body packages relating to wavelength conversion elements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
- H01L2933/005—Processes relating to semiconductor body packages relating to encapsulations
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
- H01L2933/0058—Processes relating to semiconductor body packages relating to optical field-shaping elements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
- H01L2933/0066—Processes relating to semiconductor body packages relating to arrangements for conducting electric current to or from the semiconductor body
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/58—Optical field-shaping elements
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/10106—Light emitting diode [LED]
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/284—Applying non-metallic protective coatings for encapsulating mounted components
Definitions
- the invention relates to an optoelectronic component and to a method for producing an optoelectronic component.
- Optoelectronic components comprising a light emitting diode are known as such.
- here is a need for a flexible package concept to improve a part design with respect to interconnectability (complex multi-chip modules, vertical Lötpad Modellen) Bauteilgeomet ⁇ rie and integration of optics.
- the object underlying the invention can therefore be seen to be serazustel ⁇ len an optoelectronic device that allows improved and flexible interconnectability and improved integration of optics.
- the object underlying the invention can also be seen to provide a corresponding method for producing an optoelectronic device.
- an optoelectronic device comprising:
- umfas ⁇ send the steps of:
- the light source at least one of at least one
- the invention thus includes, in particular to combine at ⁇ other hand together the idea in an advantageous manner, the circuit board technology, on the one hand and said molding, which is known from the QFN technology.
- QFN stands for "quad flat no leads package”. This can take the advantage ⁇ le, which bring both technologies to be combined in an advantageous manner.
- Component thus has advantages of the two technologies.
- the electrical circuit board it is advantageously possible to effect a flexible electrical contact for the light-emitting diode. That is, for example, that a high flexibil ⁇ ty is made regarding a interconnectability the light emitting diode.
- the printed circuit board offers in particular dere the technical advantage that a variety of electrical circuit layouts is possible to optimally electrically contact the light emitting diode.
- a number of potentials for the diodes are not limited.
- An Molden in the context of the present invention refers to a transfer molding, in particular a film-assisted injection molding ⁇ . That is, the Molden a transfer molding process, in particular a film-assisted transfer molding process for ⁇ basis. This is in contrast to a classic casting process in which no homogeneous and even surface can arise. Meanwhile, in a transfer molding, especially in a film-assisted transfer molding the electronic components (diode, chips, NTC sensor, other electronic components) and other components can be completely embedded ⁇ . This creates a defined and smooth surface in an advantageous manner. Is sealed for example by means of the film on the chip surface, the environmental envelope material is (the potting material) on the same heights ⁇ level. This is provided according to one embodiment.
- the light emitting diode by means of the Ver ⁇ casting compound which can be, for example, referred to as a molding compound, is at least partially injection-pressed or Wegmoldet is, in particular the technical advantage be ⁇ effect that a good protection of the light-emitting diode from external influences is provided.
- the surfaces which are encapsulated by means of the potting compound have no anti-corrosion layer, since these surfaces are encapsulated with ⁇ means of the potting compound. This also applies to a solder mask, which is therefore no longer on the surfaces must be applied, which are spritz ⁇ molded or molded by means of the potting compound.
- the potting compound in an advantageous manner, to hide certain structures or components on the Lei ⁇ terplatte, so to make virtually invisible.
- the molded or embedded components are hidden from the user looking at the component from the outside. This makes sense in particular with regard to a visually appealing design. In particular, this causes a homogeneous visual impression of the component. In particular, a homogeneous color impression of the component is effected. The color corresponding color results in particular from the color of the potting compound.
- a concre ⁇ ter color impression for example, a white color impression, can be generated for a user.
- a flexible component geometry for example round or square, is made possible.
- a printed circuit board can be made as cope, for example cut, as it is desired.
- the printed circuit board can have flexible shapes, for example round or angular.
- a printed circuit board in the sense of the present invention can be used in particular as a printed circuit board, board or as a board.
- printed circuit can be called.
- the board is also called a "printed circuit board, PCB" be ⁇ records.
- a printed circuit board according to the present OF INVENTION ⁇ dung comprises an electrically insulating Materi- al, for example a dielectric.
- electrically insulating material for example, a fiber-reinforced plastic is provided.
- the tracks are made of a thin
- a printed circuit board comprises a carrier made of an electrically insulating material, wherein on the carrier one or more conductor tracks, which are formed for example of copper, are arranged.
- the board holds one or more gen fürierun- called vias.
- the light emitting diode is preferably electrically connected to one or more conductors and / or with one or more vias before ⁇ .
- the light-emitting diode is completely embedded or encapsulated. According to one embodiment, it is provided that the light-emitting diode is so farhimmoldet that ausschmony ⁇ lich the illuminated area is no longeryakmoldet, so remains free. That means in particular that in this exporting ⁇ approximate form the luminous area remains vergussmasseric or overall form is. This means in particular that only the lichtemit ⁇ animal surface, so the light area, in gemoldeten state is visible.
- the circuit board has an anchoring structure for anchoring the potting compound to the circuit board, so that the potting compound ⁇ mass by means of the anchoring structure on the circuit board is anchored.
- the anchoring structure has at least one recess in which potting compound is accommodated.
- the recess is a through hole.
- the circuit board has a through hole on ⁇ .
- a plurality of recesses preferably a plurality of through holes.
- the plurality of recesses, in particular the plurality of through-holes, are in particular the same or preferably formed differently.
- the anchoring structure comprises two opposite edges of the surface, which are encapsulated by means of the potting compound.
- the circuit board can thus be in part before ⁇ manner made smaller.
- the sealing compound comprises a formed parallel to the surface mounting ⁇ surface for mounting a component.
- the surface has a vergussmasse990 portion (vergussmasseschreib or more sections) for a mounting of a Bauele ⁇ management.
- vergussmasse990 or more sections
- the component is a lens holder or a reflector.
- the device is a lens.
- the plurality of components are preferably the same or in particular formed differently.
- the component is arranged or mounted both on the mounting surface and on the potting ⁇ mass-free section. That means in particular that the component itself has a mounting ⁇ area corresponding to the geometry and structure of the casting compound the free portion and the mounting surface, so- that the component with its mounting surface on the mounting surface ⁇ the potting compound and on the VergussmasseUF Ab ⁇ section of the surface of the circuit board set or mounted or can be arranged.
- a lens holder on the mounting surface Respek ⁇ tive the vergussmasse990 portion is disposed as a component.
- the technical advantage is achieved that a lens can be easily supported.
- the potting compound has a reflector section for reflecting light emitted by means of the diode. This means in particular that a part of the potting compound forms a reflector.
- This reflector portion is advantageously formed during Moldens due to a correspondingly shaped Moldwerkmaschineschws.
- a reflector portion or a re Flektor purposes of the present invention is particularly adapted to reflect the light-emitting diode by means of the ⁇ emit light oriented away from the light emitting surface.
- an anchoring structure for anchoring the potting compound to the circuit board is formed prior to Molden on the circuit board, so that during potting the potting compound is anchored by means of Ver ⁇ anchoring structure to the circuit board.
- the anchoring structure has at least one recess which is formed on the circuit board, so that is absorbed during the Mol ⁇ dens potting compound in the recess.
- a portion of the surface is kept free of potting compound during the molding, so that after the molding, the surface has a potting compound-free section for mounting a component.
- a lens holder is arranged as a component on the mounting surface or on the casting compound-free section.
- a Reflektorab ⁇ section is formed for reflecting light emitted by the diode light.
- the diode is formed as a light emitting diode chip (LED chip).
- LED chip light emitting diode chip
- a plurality of diodes are formed per luminous area.
- a plurality of illuminated surfaces are provided.
- a plurality of light sources are provided.
- a conversion layer is arranged on the luminous area of the diode.
- the conversion layer comprises, for example, a phosphor.
- the molding compound comprises an epoxy resin ⁇ and / or a silicone.
- the potting compound is white.
- Other colors are preferably provided; for example: red, yellow, green, blue, orange, purple, gray or black
- Embodiments with regard to the method result analogously from embodiments with regard to the component and vice versa. This means that designs, technical advantages and features of the component apply analogously to the method and vice versa.
- FIGS. 11 to 13 each show a point in time in a production process of a printed circuit board
- 14 shows a further optoelectronic component
- 16 is a plan view of a circuit board comprising a plurality of light sources in front of a Molden
- FIG. 17 is a side sectional view of the circuit board of FIG. 16,
- FIG. 18 is a plan view of the printed circuit board according to FIG. 16 after Molden
- FIG. 19 is a side sectional view of the printed circuit board after Molden of FIG. 18,
- FIG. 24 shows a top view of a printed circuit board at a specific time during a method for producing an optoelectronic component
- FIG. 26 shows a plan view of the printed circuit board according to FIG. 24 at a later time in the production method
- Fig. 27 is a side sectional view of the printed circuit board ge ⁇ Telss Fig. 26
- Fig. 28 is a plan view of the printed circuit board shown in FIG. 26 at an even later time point in the Heinrichsverfah ⁇ reindeer
- Fig. 29 is a side sectional view of the printed circuit board ge ⁇ Telss Fig. 28
- Fig. 30 is a plan view of the printed circuit board shown in FIG. 28 to a further later stage in the manufacturing process
- FIG. 31 is a side sectional view of the circuit board of FIG. 30,
- Fig. 32 is a solder pad, as it is used for the circuit board of FIG. 24, Fig. 33 to 48 each an optoelectronic device and
- 49 shows a flow chart of a method for producing an optoelectronic device.
- FIG. 1 shows a printed circuit board 101 which has a surface 103.
- a light source is applied to this surface as 103 ge below shows ⁇ and is described, comprising arranged at ⁇ least one or more light emitting diodes or mounted.
- the surface 103 may therefore be referred to in particular as a mounting surface.
- the surface 103 may be referred to as an LED chip mounting surface ⁇ to. This is especially true when an LED chip is mounted on the surface 103.
- the printed circuit board 101 is shown simplified. Thus, the individual conductor tracks of the printed circuit board 101 are not shown. However, it is clear to the person skilled in the art that a printed circuit board 101 usually has one or more conductor tracks.
- the Lei ⁇ terplatte 101 is constructed, for example, a single-layer or more ⁇ layered.
- the printed circuit board 101 is based on "FR4" or "MCB".
- FR4 stands for printed circuit board material.
- MB stands for "Metal Core Board”, ie a metal core board.
- Fig. 2 shows that on the circuit board 101, more precisely on the surface 103, a light source 201 is mounted or arranged.
- the light source 201 comprises an LED chip 203, which comprises a luminous area 205.
- the LED chip 203 is electrically connected to conductor tracks of the printed circuit board 101 by means of one or more bonding wires 207.
- chip technologies without wires flip chips
- the electrical contacting is done here via two backside contacts from the chip.
- the ge ⁇ exact type of contact is not here in detail Darge ⁇ provides.
- the person skilled in the art knows how to electrically connect an LED chip 203 by means of bonding wires 207 to conductor tracks of a printed circuit board.
- a conversion layer 209 is arranged on ⁇ .
- This conversion layer 209 converts the light emitted from the LED chip 203 into another light having a different wavelength.
- the conversion layer 209 comprises a phosphor.
- the reference numeral 211 points to a surface of the conversion layer 209 facing away from the luminous surface 205 of the LED chip 203. In ei ⁇ ner plan view and in an operation of the LED chip 203 Glow ⁇ tet then of course also the surface 211. This may therefore also be referred to as a light-emitting surface.
- FIG. 3 shows two optoelectronic components 301 and 303, which are based on the arrangement shown in FIG. 2, wherein the arrangement shown in FIG. 2 was further processed, in which case the LED chip 203 in particular was embedded or gold-plated.
- the component 301 it is provided that two (or if necessary several) through-holes 313 have been formed in the printed circuit board 101. During Moldens take these through holes 313 casting compound 305 on. These through-holes 313 cause an anchoring of the potting compound 305, which has the LED chip 203 with its conversion ⁇ layer 209 and the bonding wire or the bonding wires 207 ⁇ at least partiallyLet. This means that after Molden only the surface 211 of the conversion layer
- the bonding wire or wires 207 and the LED chip 203 are no longer visible after the molding.
- the two through holes 313 form an anchoring structure.
- FIG. 3 further shows, not the entire surface 103 of the printed circuit board 101 is covered with potting compound or molding compound 305. Rather, there are Vergussmassefit sections 315 of the surface 103.
- the casting mass-free sections 315 for example, advantageously as Montageflä ⁇ surface for a device, for example, a lens mount o- a reflector used.
- An emission direction of the 203 th emittier ⁇ by means of the LED chip light is terized ⁇ with an arrow with reference numeral 319th This also in other drawings, but not in all.
- the component 303 has no through holes 313 as the component 301. Rather, here two opposite edges 307 of the surface 103 form an anchoring structure for the potting compound 305.
- the two edges 307 are gemoldet by means of the potting compound 305.
- the potting compound 305 further covers side surfaces 309 which are formed perpendicular to the surface 103 and adjacent to the respective edges 309.
- the potting mass ⁇ 305 covers the surface 103 completely down to the positions that are occupied on the surface 103 already by means of the LED chips 103 and by means of the con tact surface of the bonding wires ⁇ 207th
- the reference numeral 311 points to a surface facing the surface 103, that is, the mounting surface for an LED chip (that is, the back surface of the circuit board 101).
- the potting compound 305 continues to cover the surface 311 at least partially. This means that here the potting compound 305 engages, so to speak, under the printed circuit board 101 and so can cause an even better anchoring of the potting ⁇ mass 305 on the circuit board 101.
- the potting compound 305 comprises, for example, an epoxy resin or a silicone.
- FIGS. 4 to 9 show different time points when herstel ⁇ len a printed circuit board 101.
- a Dielekt ⁇ rikum 401 is shown in FIG. 4 provided, at opposite upper surfaces 403 and 405 of the dielectric 401, a metal layer 407, for example comprising copper disposed, or is brought up ⁇ .
- through-holes 501 are formed through the dielectric 401 with the metal layers 407 applied.
- the through-holes 501 may be drilled, milled, or formed by laser ablation.
- coating then takes place, so that a metal layer 407 is formed in the through-holes 501.
- Coating may include, for example, electroplating.
- the coating comprises forming a "PTH".
- PTH stands for "Piated through hole", ie an electrically conductive via.
- FIG. 7 shows that the arrangement of FIG. 6 takes place. That is, in the step of patterning, the electrical layout is formed. So that means insbesonde ⁇ re that here in particular the individual conductor tracks of the circuit board are formed one hundred and first FIG. 8 shows that the thus structured printed circuit board 101 is still coated by means of a layer 801.
- the layer 801 is a metallization layer is formed on the Me ⁇ tall Anlagen 407, for example, on the copper layer.
- the layer 801 forms a so-called "finish plating".
- the layer 801 comprises, for example, NiPdAu
- Layer 801 can therefore preferably be described as a metallization ⁇ layer.
- two through-holes 313 are formed which extend through the dielectric 401 and the metal layers 407. These through-holes 313 serve as an anchoring structure for the potting compound 305.
- FIG. 3 a simplified representation of FIG. 3 corresponding to the component 301.
- the individual metal layers were not shown. That is, the detailed representation of a circuit board 101 of the circuit board 101 of the component 301 according to Fig. Shown in Fig. 9 speaks 3 ⁇ ent.
- FIG. 10 shows the component 301 with the printed circuit board 101 shown in more detail in accordance with FIG. 9 with a reflector 1001 which is arranged both on the potting compound-free sections 315 and on the mounting surface 317. Accordingly, then the reflector 1001 is formed. This means, in particular, that this has a structure adapted to the geometry and structure of the sections 315 and mounting surface 317. The reflector 1001 is formed separately with respect to the potting compound 309.
- the reflector 1001 further has reflector walls 1003, which are arranged opposite one another and run in a funnel shape onto the surface 211 of the conversion layer 209.
- Figs. 11 to 13 show time points in a manufacturing process ⁇ for a further printed circuit board 101.
- ⁇ if the manufacturing steps shown in FIGS. 4 to 6 are provided which are not shown again.
- structuring of the dielectric 401 took place.
- FIG. 11 structuring, for example by means of a lithographic method, is provided, with a different structuring being used here in comparison with FIG. 7. The specific structuring depends in particular on the desired one
- Fig. 12 shows the circuit board 101 comprising a plurality of such struc tured ⁇ areas, as shown in Fig. 12. That is to say, in each case a light source can be arranged on the printed circuit board 101 according to FIG. 13 on these individual structured regions, wherein the individual structured regions can be singled out after molding.
- the printed circuit board 101 of the component 303 according to FIG. 3 corresponds to the printed circuit board, as shown in FIG. 12, after singulation.
- the molded component with attached reflector 1001 is shown in more detail in FIG.
- the sealing compound 309 at least teilwei ⁇ se, the surface 311 is covered. This means that here the potting compound 305 surrounds the circuit board, so to speak.
- FIG. 15 shows a mold tool device 1501 comprising two mold tools 1503 and 1505.
- the mold tool 1505 receives the printed circuit board 101 with LED chips 203 mounted thereon.
- the mold 1503 has on a surface facing the Lei ⁇ terplatte 101, a non-stick film 1515. This prevents advantageously that potting ⁇ 1503 mass remains adhered during the Moldens to the molding tool.
- the reference numeral 1507 points to a lifting cylinder comprising a spring 1509, which can introduce a mold or potting compound 1511 in the space or in the cavity, which is formed respectively, when the two mold tools 1503 and 1505 set apart and the circuit board 101 enclose.
- a stroke direction of the lifting cylinder 1507 for the introduction of the potting compound 1511 is indicated by an arrow with the reference numeral 1513.
- precisely defined structures can be introduced into the potting compound 1511.
- a reflector structure may be formed and / or preferably flattened. che and / or planar surfaces. This is shown for example in FIG. 39 and explained further there.
- FIG. 16 shows a top view of a printed circuit board 101, such as may be used in conjunction with FIG. 15 and the corresponding mold tool 1501.
- a printed circuit board 101 On the circuit board 101, more precisely on the surface 103, a plurality of LED chips 203 are arranged. Corresponding through holes through the printed circuit board 101 are identified by the reference numeral 313.
- Reference numeral 1601 indicates protection diodes associated with each LED chip 203. These effect advantageously protection against electrostatic discharges.
- Fig. 17 shows a entspre ⁇ sponding side view of the printed circuit board 101 according to Fig. 16. The arrangement according to Fig. 16 respectively 17 has not yet been Vergos ⁇ sen.
- FIGS. 18 and 19 show corresponding views (FIG. 18: plan view and FIG. 19: side view) after the molding. After mellowing, as shown in FIG. 18, only the surfaces or surfaces 211 of the conversion layer 209 are visible. After Molden is preferably provided that the plurality of LED chips 203 are separated
- Figs. 20 to 23 show another embodiment in the respective views.
- Fig. 20 shows a plan view even before the Molden
- Fig. 21 is a corresponding side sectional view.
- Fig. 22 is a plan view after the Molden,
- Fig. 23 shows a lateral sectional view of the arrangement according to Fig. 22.
- the strainszei ⁇ chen 2001 demonstrates on round portions of the circuit board 103, each round portion 2001, an LED chip 203 having jewei ⁇ liger Protective diode 1601 is assigned. Between the individual round sections 2001 webs 2003 are provided, which are still formed from the printed circuit board material and connect the individual round sections 2001 together. Here is such an arrangement with bars 2003 and round sections 2001 possible.
- For in the arrangements shown in FIGS. 20 to 23 are no through holes for anchoring the mold mass or potting compound provided. This is in contrast to the arrangements shown in Figs. 16-19. These have through holes 313, in which potting compound 305 is accommodated in order to anchor the potting compound 305 to the printed circuit board 101.
- the opposite edges of the surface are provided in the embodiment according to FIGS. 20 to 23, which is embedded by means of molding compound 305.
- FIGS. 24, 26, 28, 30 each show a plan view of a component at different times during its production.
- FIGS. 25, 27, 29 and 31 respectively corresponding ⁇ since Liche sectional views.
- four LED chips 203 are arranged on the printed circuit board, more precisely on a solder pad 2401 (see FIG.
- a conversion layer 209 is provided in each case, which are formed un ⁇ different, so that light can be emitted with four different ⁇ different colors.
- Fig. 24, 25, 26, 27 show the component before the Molden.
- the component is Wegmoldet.
- FIGS. 30 and 31 additionally show the reflector 1001 which is placed on the mounting surface 317.
- the solder pad 2401 is shown in more detail, which is used for electrical contacting of the LED chips 203 with conductor ⁇ paths of the circuit board 101.
- a central ⁇ tral section 2403 is provided, which serves as a common cathode for the four LED chips 203rd Separated from this, sections 2405, 2407, 2409 and 2411 are provided, which each serve to contact the individual LED chips. Further Areas 2415 and 2417 are provided which electrically contact an NTC sensor 2413.
- FIG. 33 shows a further component 3301 on which, according to FIG. 34, a reflector 1001 is set.
- FIG. 35 shows another component 3501 on which, according to FIGS. 36, 37 and 38, components are still placed. This is done on the potting compound-free sections 315. Thus, a reflector 1001 is also set to these potting compound-free sections 315 (see Fig. 36).
- a lens holder 3700 is set on the potting compound free portions 315, and the lens holder 3700 holds a lens 3705.
- the lens holder 3700 comprises two columns 3701 and 3703, which are placed on the casting compound-free sections 315 and dimensioned in size or length so that they project beyond the surface 211 of the conversion layer 209 ⁇ . On these two columns 3701 and 3703 then the lens 3705, which may be, for example, a Fresnel lens, set or arranged.
- TIR Total Internal Reflection
- the reflector ⁇ tor 1001 is formed with its reflector walls 1003 of the molding compound 305. That is, the molding compound 305 comprises a reflector portion 1001.
- FIG. 40 shows an optoelectronic component 4001, through-holes 313 being formed through the printed circuit board 101 as anchoring structures. Furthermore vergussquest waste are sections 315 on the surface 103 of the PCB vorgese ⁇ hen.
- a reflector 1001 is designed as a separate structural element. Part set to these casting-free sections 315 and on the mounting surface 317 of the potting compound 305.
- Fig. 42 shows a further optoelectronic device 4201.
- the sealing compound 305 in gemoldeten state ge ⁇ genüberode edges 307 of the surface 103. Further, covering the potting compound 305, the surface 311 of the circuit board 101. The opposite edges 307 here form an anchoring structure.
- Flush to the surface layer 211 of the CONVERSION 209 runs the mounting surface 317.
- a reflector 317 is shown in FIG. 43 1001 placed ⁇ .
- FIG. 44 shows a further optoelectronic component 4401, in which case the reflector 1001 is formed from the molding compound 305 or potting compound 305.
- Fig. 45 shows a schematic plan view of a further opto-electronic component according to the figures 46 to 48.
- four LED chips 203 each with different union under ⁇ conversion layers 209, so that light having four different colors can be emitted (analogous to Fig. 26 ).
- the reflector 1001 Distinguish the respective optoelectronic components of Figures 46 to 48, in particular, that in Figures 46 and 47, the reflector 1001 is arranged or mounted on the mounting surface 317 of the potting compound 305. In FIG. 48, the reflector 1001 is disposed on the potting-free portions 315.
- the individual electronic layouts of the printed circuit boards 1001 in FIGS. 46 to 48 differ from each other.
- reference numerals 4601 and 4603 indicate frame structures respectively framing the diodes 203 and the protection diode 1601. This is a so-called "chip in a frame Package". This is on a SMT (Surface Mounted Technology, Surface Mount Technology) inde ⁇ -ended package ESD protection (ie the protection against ESD (Electrostatic Discharge)) ⁇ be already integrated.
- SMT Surface Mounted Technology, Surface Mount Technology
- ESD protection ie the protection against ESD (Electrostatic Discharge)
- 49 shows a flowchart of a method for producing an optoelectronic component, comprising the following steps:
- the light source (201) has at least one of at least one light emitting diode (203) formed luminous surface (205),
- the invention includes in particular the idea of the strengths of the printed circuit board technology with the Leadframe- technology and accordingly based concepts MITEI ⁇ combine Nander while minimizing the weaknesses.
- the following advantages can be achieved according to the under defenceli ⁇ Chen embodiments: Extremely flat and compact component dimensions possible
- Chip area (advantages with lens imaging, such as for example with Flash (flash for mobile application or direct backlight)
- a PCB substrate ie a printed circuit board as a substrate or support
- Advantages of a PCB substrate are, for example:
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Led Device Packages (AREA)
- Structures For Mounting Electric Components On Printed Circuit Boards (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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DE112015004002.1T DE112015004002A5 (de) | 2014-09-01 | 2015-08-31 | Leuchtdiodenbauteil |
US15/507,767 US20170288108A1 (en) | 2014-09-01 | 2015-08-31 | Light-emitting diode device |
CN201580046236.1A CN107078194A (zh) | 2014-09-01 | 2015-08-31 | 发光二极管组件 |
JP2017530431A JP2017533598A (ja) | 2014-09-01 | 2015-08-31 | 発光ダイオード素子 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102014112540.1 | 2014-09-01 | ||
DE102014112540.1A DE102014112540A1 (de) | 2014-09-01 | 2014-09-01 | Optoelektronisches Bauteil |
Publications (1)
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WO2016034540A1 true WO2016034540A1 (de) | 2016-03-10 |
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PCT/EP2015/069861 WO2016034540A1 (de) | 2014-09-01 | 2015-08-31 | Leuchtdiodenbauteil |
Country Status (5)
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US (1) | US20170288108A1 (de) |
JP (1) | JP2017533598A (de) |
CN (1) | CN107078194A (de) |
DE (2) | DE102014112540A1 (de) |
WO (1) | WO2016034540A1 (de) |
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JP2019041094A (ja) * | 2017-07-06 | 2019-03-14 | 日亜化学工業株式会社 | 発光装置 |
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JP2016167569A (ja) * | 2015-03-10 | 2016-09-15 | シチズン電子株式会社 | 発光装置 |
JP2020502795A (ja) * | 2016-12-15 | 2020-01-23 | ルミレッズ ホールディング ベーフェー | 高い近接場コントラスト比を有するledモジュール |
KR102519814B1 (ko) * | 2016-12-15 | 2023-04-10 | 루미리즈 홀딩 비.브이. | 높은 근거리 콘트라스트 비를 갖는 led 모듈 |
JP2023009160A (ja) * | 2016-12-15 | 2023-01-19 | ルミレッズ ホールディング ベーフェー | 高い近接場コントラスト比を有するledモジュール |
CN110050353A (zh) * | 2016-12-15 | 2019-07-23 | 亮锐控股有限公司 | 具有高近场对比率的led模块 |
KR20190092556A (ko) * | 2016-12-15 | 2019-08-07 | 루미리즈 홀딩 비.브이. | 높은 근거리 콘트라스트 비를 갖는 led 모듈 |
JP2019041094A (ja) * | 2017-07-06 | 2019-03-14 | 日亜化学工業株式会社 | 発光装置 |
JP7189413B2 (ja) | 2017-07-06 | 2022-12-14 | 日亜化学工業株式会社 | 発光装置 |
KR20190005802A (ko) * | 2017-07-06 | 2019-01-16 | 니치아 카가쿠 고교 가부시키가이샤 | 발광 장치 |
CN109216527A (zh) * | 2017-07-06 | 2019-01-15 | 日亚化学工业株式会社 | 发光装置 |
KR102553755B1 (ko) * | 2017-07-06 | 2023-07-07 | 니치아 카가쿠 고교 가부시키가이샤 | 발광 장치 |
CN109216527B (zh) * | 2017-07-06 | 2023-08-15 | 日亚化学工业株式会社 | 发光装置 |
DE102021120018A1 (de) | 2021-08-02 | 2023-02-02 | Endress+Hauser Conducta Gmbh+Co. Kg | Optischer Sensor und Verfahren zur Erkennung einer LED in einem solchen |
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DE102014112540A1 (de) | 2016-03-03 |
DE112015004002A5 (de) | 2017-05-18 |
US20170288108A1 (en) | 2017-10-05 |
CN107078194A (zh) | 2017-08-18 |
JP2017533598A (ja) | 2017-11-09 |
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