WO2013047208A1 - 塗料組成物及び塗装物品 - Google Patents
塗料組成物及び塗装物品 Download PDFInfo
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- WO2013047208A1 WO2013047208A1 PCT/JP2012/073348 JP2012073348W WO2013047208A1 WO 2013047208 A1 WO2013047208 A1 WO 2013047208A1 JP 2012073348 W JP2012073348 W JP 2012073348W WO 2013047208 A1 WO2013047208 A1 WO 2013047208A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/16—Catalysts
- C08G18/22—Catalysts containing metal compounds
- C08G18/222—Catalysts containing metal compounds metal compounds not provided for in groups C08G18/225 - C08G18/26
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/62—Polymers of compounds having carbon-to-carbon double bonds
- C08G18/6216—Polymers of alpha-beta ethylenically unsaturated carboxylic acids or of derivatives thereof
- C08G18/622—Polymers of esters of alpha-beta ethylenically unsaturated carboxylic acids
- C08G18/6225—Polymers of esters of acrylic or methacrylic acid
- C08G18/6229—Polymers of hydroxy groups containing esters of acrylic or methacrylic acid with aliphatic polyalcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/7806—Nitrogen containing -N-C=0 groups
- C08G18/7818—Nitrogen containing -N-C=0 groups containing ureum or ureum derivative groups
- C08G18/7831—Nitrogen containing -N-C=0 groups containing ureum or ureum derivative groups containing biuret groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/7806—Nitrogen containing -N-C=0 groups
- C08G18/7818—Nitrogen containing -N-C=0 groups containing ureum or ureum derivative groups
- C08G18/7837—Nitrogen containing -N-C=0 groups containing ureum or ureum derivative groups containing allophanate groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/79—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
- C08G18/791—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups
- C08G18/792—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups formed by oligomerisation of aliphatic and/or cycloaliphatic isocyanates or isothiocyanates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/79—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
- C08G18/798—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing urethdione groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/011—Crosslinking or vulcanising agents, e.g. accelerators
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/062—Copolymers with monomers not covered by C09D133/06
- C09D133/066—Copolymers with monomers not covered by C09D133/06 containing -OH groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/08—Homopolymers or copolymers of acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0091—Complexes with metal-heteroatom-bonds
Definitions
- the present invention relates to a coating composition that is excellent in curability at a low temperature and in a short time, can achieve both pot life (pot life), and can obtain a cured coating film that is excellent in finished appearance.
- after electrodeposition coating usually an intermediate coating and a top coating are applied in order, and conventionally, after an intermediate coating and a top coating are applied, baking is performed each time.
- the top coat was painted, the development of a reduction in the baking process in which the intermediate coating film and the top coating film were baked at one time was being developed. It is becoming.
- a hydroxyl group / isocyanate group cross-linking coating material in which a hydroxyl group-containing resin is cured using a polyisocyanate compound as a cross-linking agent is considered to be promising. It has been studied so far.
- Patent Document 1 as a coating composition excellent in low-temperature curability, a pyrazole block polyisocyanate compound containing two or more tertiary isocyanate groups blocked with a pyrazole compound in one molecule, a specific hydroxyl value and a weight are disclosed.
- a coating composition comprising a hydroxyl group-containing resin having an average molecular weight as an essential component is disclosed.
- this coating composition has insufficient curability under short-time conditions.
- Patent Document 2 discloses, as a coating composition excellent in low-temperature curability, a resin component containing a polyester polyol and an acrylic polyol having a specific hydroxyl value, a crosslinking agent that may contain melamine as an essential component of blocked isocyanate, A one-component low-temperature curing colored enamel paint containing a blocked isocyanate dissociation catalyst comprising at least a dicarboxylate salt of dibutyltin and a pigment is disclosed.
- this coating composition has insufficient curability under low temperature baking conditions.
- Patent Document 3 contains a polyol (A1), a polyether polyol (B), and a solvent (C), and the paint resin composition mainly characterized in that the polyol (A1) has a ring structure; ) A curable coating composition containing a polyisocyanate compound, and a curable coating composition characterized in that the curable coating composition further contains a metal organic compound and an acidic substance.
- this coating composition is excellent in low-temperature short-time curability in an embodiment containing the metal organic compound and the acidic substance, but has an insufficient pot life and an insufficient finished appearance of the resulting coating film. There was a case.
- JP 2005-225907 A Japanese Patent Laid-Open No. 10-101996 JP 2002-97412 A
- An object of the present invention is to provide a coating composition that is excellent in curability at low temperature and in a short time, can achieve both pot life (pot life), and can obtain a cured coating film that is excellent in finished appearance. It is to provide.
- the present inventors have found that a hydroxyl group-containing acrylic resin and a polyisocyanate compound containing a specific secondary hydroxyl group-containing polymerizable unsaturated monomer as a copolymerization component, and a specific range It has been found that the above object can be achieved by a coating composition containing an organometallic catalyst comprising a metal compound and an amidine compound, and the present invention has been completed.
- the present invention provides the following items: Item 1.
- the equivalent ratio (NCO / OH) of the isocyanate group in the polyisocyanate compound (B) to the hydroxyl group in the secondary hydroxyl group-containing acrylic resin (A) is in the range of 0.8 to 1.8. Paint composition.
- Item 2 The coating composition according to Item 1, wherein the other polymerizable unsaturated monomer (b) contains an alicyclic hydrocarbon group-containing polymerizable unsaturated monomer (b1) having 6 to 20 carbon atoms.
- Item 3 The coating composition according to Item 1 or 2, wherein the secondary hydroxyl group-containing acrylic resin (A) has a weight average molecular weight in the range of 2,000 to 50,000.
- Item 4. The coating composition according to any one of Items 1 to 3, wherein the metal compound (C1) is a carboxylic acid metal salt compound.
- Item 5 Any one of Items 1 to 4, wherein the organometallic catalyst (C) is in the range of 0.05 to 5 mass% based on the total amount of the secondary hydroxyl group-containing acrylic resin (A) and the polyisocyanate compound (B).
- Item 6. The coating composition according to any one of Items 1 to 5, wherein the coating film formed has a glass transition temperature (Tg) in the range of 80 to 120 ° C.
- Tg glass transition temperature
- Item 7 An article comprising a coating film obtained by coating the coating composition according to any one of items 1 to 6.
- the coating composition of the present invention contains an organometallic catalyst composed of a specific range of metal compounds and amidine compounds as a catalyst for the crosslinking reaction between the hydroxyl group-containing resin and the polyisocyanate compound. It has excellent curability and can satisfy both of pot life.
- the organometallic catalyst forms a complex structure in which the amidine compound is coordinated with the metal compound.
- This amidine compound is sterically hindered, and this amidine compound is coordinated. While it is structured, the catalytic activity of the urethanization reaction inherent to the metal compound (metal ion) can be suppressed, so that it can be made a coating composition excellent in pot life. Conceivable.
- the amidine compound dissociates at a relatively low temperature, the coordinated amidine compound is detached when the low dissociation temperature is reached, the metal compound is regenerated, and the urethane inherent in the metal compound (metal ion) It is considered that a coating composition having excellent curability at a low temperature in a short time can be obtained by the action of the catalytic activity of the conversion reaction.
- the hydroxyl group-containing resin contains a secondary hydroxyl group, and the secondary hydroxyl group has a slower reaction rate than a primary hydroxyl group usually used as a hydroxyl group, and a urethanization reaction using a metal compound as a catalyst. It is considered that a cured coating film having an excellent finished appearance can be obtained because the speed of the film can be controlled to such an extent that the finish can be ensured sufficiently.
- the coating composition of the present invention it is possible to obtain a cured coating film that is excellent in curability at a low temperature and in a short time, is compatible with pot life (pot life), and is excellent in finished appearance. The effect that the coating composition which can be provided is provided can be show
- the coating composition of the present invention (hereinafter sometimes referred to as “the present coating”) will be described in detail.
- the coating composition of the present invention contains a hydroxyl group-containing acrylic resin and a polyisocyanate compound having a specific secondary hydroxyl group-containing polymerizable unsaturated monomer as a copolymerization component, and an organometallic catalyst comprising a specific range of metal compounds and amidine compounds.
- the coating composition contains a hydroxyl group-containing acrylic resin and a polyisocyanate compound having a specific secondary hydroxyl group-containing polymerizable unsaturated monomer as a copolymerization component, and an organometallic catalyst comprising a specific range of metal compounds and amidine compounds.
- Secondary hydroxyl group-containing acrylic resin (A) The secondary hydroxyl group-containing acrylic resin (A) is produced by copolymerizing a monomer component consisting of (a) a secondary hydroxyl group-containing polymerizable unsaturated monomer and (b) another polymerizable unsaturated monomer by a conventional method. Can do.
- the secondary hydroxyl group-containing polymerizable unsaturated monomer (a) is a compound having one secondary hydroxyl group and one polymerizable unsaturated bond in one molecule.
- Examples of the secondary hydroxyl group-containing polymerizable unsaturated monomer (a) include 2-hydroxypropyl (meth) acrylate and 2-hydroxybutyl (meth) acrylate from the viewpoint of the finished appearance of the coating film and the pot life of the coating composition.
- the monomer (a) can be used alone or in combination of two or more.
- (meth) acrylate means “acrylate or methacrylate”.
- (Meth) acrylic acid means “acrylic acid or methacrylic acid”.
- (Meth) acryloyl means “acryloyl or methacryloyl”.
- the other polymerizable unsaturated monomer (b) is a monomer other than the above-mentioned secondary hydroxyl group-containing polymerizable unsaturated monomer (a), and specifically has one polymerizable unsaturated bond in one molecule.
- a compound Specific examples of the unsaturated monomer (b) are listed in the following (1) to (8).
- Acid group-containing polymerizable unsaturated monomer is a compound having one acid group and one polymerizable unsaturated bond in each molecule.
- the monomer include carboxyl group-containing monomers such as (meth) acrylic acid, crotonic acid, itaconic acid, maleic acid and maleic anhydride; sulfonic acid group-containing monomers such as vinyl sulfonic acid and sulfoethyl (meth) acrylate; 2 -Acidic phosphoric acid such as (meth) acryloyloxyethyl acid phosphate, 2- (meth) acryloyloxypropyl acid phosphate, 2- (meth) acryloyloxy-3-chloropropyl acid phosphate, 2-methacryloyloxyethylphenyl phosphate Examples include ester monomers.
- the acid value of the acrylic resin (A) is about 0.5 to 30 mgKOH / g, particularly about 1 to 20 mgKOH / g.
- Hydroxyl (excluding secondary hydroxyl group) -containing polymerizable unsaturated monomer A compound having one hydroxyl group (excluding secondary hydroxyl group) and one polymerizable unsaturated bond in one molecule.
- the monomer include (meth) acrylic acid such as 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate, and a dihydric alcohol having 2 to 10 carbon atoms.
- monoesterified products excluding those having secondary hydroxyl groups
- hydroxyl group-containing monomers modified by ring-opening polymerization reaction of ⁇ -caprolactone excluding those having secondary hydroxyl groups
- hydroxyl group-containing monomer modified by ring-opening polymerization reaction of ⁇ -caprolactone a commercially available product can be used.
- the commercially available product include “Placcel FA-1,” “Placcel FA-2,” “ Plaxel FA-3, Plaxel FA-4, Plaxel FA-5, Plaxel FM-1, Plaxel FM-2, Plaxel FM-3, Plaxel FM-4, Plaxel FM-5 "(all of which are trade names manufactured by Daicel Chemical Industries, Ltd.).
- Esterified product of acrylic acid or methacrylic acid and monohydric alcohol having 1 to 20 carbon atoms Specifically, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl acrylate, n- Butyl (meth) acrylate, iso-butyl (meth) acrylate, tert-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isooctyl (meth) acrylate, isomyristyl (meth) acrylate, stearyl (meth) acrylate, iso Stearyl acrylate (trade name, manufactured by Osaka Organic Chemical Industry Co., Ltd.), lauryl (meth) acrylate, tridecyl (meth) acrylate, stearyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, cycl
- the blending ratio is 10 to 60% by mass, particularly 15 to 50% by mass, based on the total amount of monomer components. % Is preferable.
- an alicyclic hydrocarbon group having 6 to 20 carbon atoms is selected from the viewpoint of improving the finished appearance and achieving both coating film hardness.
- the polymerizable unsaturated monomer (b1) to be contained can be used.
- Representative examples of the alicyclic hydrocarbon group having 6 to 20 carbon atoms include cyclohexyl group, cyclooctyl group, cyclododecyl group, isobornyl group, adamantyl group, and tricyclodecanyl group.
- the unsaturated monomer (b1) include, for example, cyclohexyl (meth) acrylate, 4-methylcyclohexylmethyl (meth) acrylate, 4-ethylcyclohexylmethyl (meth) acrylate, 4-methoxycyclohexylmethyl (meth) acrylate, Cycloalkyl (meth) acrylates such as tert-butylcyclohexyl (meth) acrylate, cyclooctyl (meth) acrylate, cyclododecyl (meth) acrylate; isobornyl (meth) acrylate, tricyclodecanyl (meth) acrylate, adamantyl (meth) Examples include bridged alicyclic hydrocarbon group-containing polymerizable unsaturated monomers such as acrylate, 3,5-dimethyladamantyl (meth) acrylate, and 3-tetracyclododecyl (me)
- the blending ratio thereof is in the range of 10 to 60% by mass, particularly 15 to 50% by mass, more particularly 20 to 45% by mass, based on the total amount of the monomer components. Is preferred.
- Alkoxysilyl group-containing polymerizable unsaturated monomer Specifically, vinyltrimethoxysilane, vinyltriethoxysilane, acryloxyethyltrimethoxysilane, methacryloxyethyltrimethoxysilane, acryloxypropyltrimethoxysilane, methacryloxy Examples thereof include propyltrimethoxysilane, acryloxypropyltriethoxysilane, methacryloxypropyltriethoxysilane, vinyltris ( ⁇ -methoxyethoxy) silane and the like.
- preferred alkoxysilyl group-containing polymerizable unsaturated monomers include vinyltrimethoxysilane, ⁇ -acryloxypropyltrimethoxysilane, ⁇ -methacryloxypropyltrimethoxysilane, and the like.
- an alkoxysilyl group-containing polymerizable unsaturated monomer as a constituent component, in addition to the crosslinking bond between a hydroxyl group and an isocyanate group, a condensation reaction between alkoxylyl groups and a crosslinking bond between the alkoxysilyl group and the hydroxyl group are generated. Therefore, curability can be improved.
- the blending ratio thereof is preferably in the range of 1 to 20% by mass, particularly 1 to 10% by mass, based on the total amount of monomer components.
- Aromatic vinyl monomers Specific examples include styrene, ⁇ -methylstyrene, vinyltoluene and the like.
- the glass transition temperature of the resulting resin is increased, and a hydrophobic coating film having a high refractive index can be obtained. The effect of improving the finished appearance can be obtained.
- the blending ratio is preferably 3 to 40% by mass, particularly 5 to 30% by mass, based on the total amount of monomer components.
- the glycidyl group-containing polymerizable unsaturated monomer is a compound having one glycidyl group and one polymerizable unsaturated bond in one molecule, specifically, glycidyl acrylate. And glycidyl methacrylate.
- Polymerizable unsaturated bond-containing nitrogen atom-containing compounds such as acrylamide, methacrylamide, dimethylacrylamide, N, N-dimethylpropylacrylamide, N-butoxymethylacrylamide, N-methylolacrylamide, N-methylolmethacrylamide, diacetone
- vinyl compounds examples include vinyl acetate, vinyl propionate, vinyl chloride, and vinyl versatate.
- examples of the versatic acid vinyl ester include “Veoba 9” and “Veoba 10” (trade names, manufactured by Japan Epoxy Resin Co., Ltd.), which are commercially available products.
- the monomers represented by the above (1) to (8) may be used alone or in combination of two or more. What contains the combination of the monomer shown by said (1), (3) and (5) is preferable.
- the weight average molecular weight of the acrylic resin (A) is preferably about 2000 to 50000, particularly about 5000 to 30000, from the viewpoint of the finished appearance and curability of the coating film.
- the weight average molecular weight is a value calculated based on the molecular weight of standard polystyrene from the chromatogram measured by gel permeation chromatography.
- gel permeation chromatograph “HLC8120GPC” (manufactured by Tosoh Corporation) was used.
- TKgel G-4000HXL Tetrahydrofuran
- TKgel G-3000HXL TSKgel G-2500HXL
- TSKgel G-2000HXL both manufactured by Tosoh Corporation
- the glass transition temperature of the acrylic resin (A) is preferably about ⁇ 10 to 30 ° C., more preferably about ⁇ 5 to 20 ° C. from the viewpoint of the curability of the coating film and the finished appearance.
- W1, W2,... represent the respective mass fractions of the monomers used for copolymerization
- T1, T2,... represent the Tg (K) of the homopolymer of each monomer.
- the blending ratio of the secondary hydroxyl group-containing polymerizable unsaturated monomer (a) and the other polymerizable unsaturated monomer (b) is 20 to 20 for the secondary hydroxyl group-containing polymerizable unsaturated monomer (a) with respect to the total monomer amount.
- the amount of the secondary unsaturated hydroxyl group-containing polymerizable unsaturated monomer (a) is less than 20% by mass, the curability and the finished appearance of the cured coating film may be inadequate. The finished appearance of the film may be insufficient.
- the secondary hydroxyl group-containing polymerizable unsaturated monomer (a) is preferably contained in an amount of 50 to 100% by mass in the total amount of the hydroxyl group-containing polymerizable unsaturated monomer in the acrylic resin (A). 80 to 100% by mass is more preferable.
- the hydroxyl value of the acrylic resin (A) is preferably in the range of 90 to 250 mgKOH / g, particularly 120 to 220 mgKOH / g, more particularly 140 to 200 mgKOH / g, from the viewpoint of curability.
- the acid value of the acrylic resin (A) is preferably about 0.5 to 30 mg KOH / g, particularly about 1 to 20 mg KOH / g, from the viewpoint of curability of the coating composition.
- a secondary hydroxyl group-containing acrylic resin (A) can be obtained by copolymerizing the monomer mixture comprising the polymerizable unsaturated monomers (a) and (b).
- the copolymerization method for obtaining the secondary hydroxyl group-containing acrylic resin (A) by copolymerizing the monomer mixture is not particularly limited, and a copolymerization method known per se can be used.
- a solution polymerization method in which polymerization is carried out in the presence of a polymerization initiator in an organic solvent can be suitably used.
- organic solvent used in the solution polymerization method examples include aromatic solvents such as toluene, xylene, and Swazol 1000 (trade name, high-boiling petroleum solvent) manufactured by Cosmo Oil; ethyl acetate, butyl acetate, 3 -Ester solvents such as methoxybutyl acetate, ethylene glycol ethyl ether acetate, propylene glycol methyl ether acetate; ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone, methyl amyl ketone, propyl propionate, butyl propionate, ethoxyethyl pro Pionate can be mentioned.
- aromatic solvents such as toluene, xylene, and Swazol 1000 (trade name, high-boiling petroleum solvent) manufactured by Cosmo Oil
- ethyl acetate, butyl acetate, 3 -Ester solvents such as methoxybutyl
- organic solvents can be used singly or in combination of two or more, but it is preferable to use a high boiling ester solvent or ketone solvent from the viewpoint of the solubility of the acrylic resin.
- aromatic solvents having higher boiling points can be suitably used in combination.
- Examples of the polymerization initiator that can be used in the copolymerization of the secondary hydroxyl group-containing acrylic resin (A) include 2,2′-azobisisobutyronitrile, benzoyl peroxide, di-t-butyl peroxide, and di-t.
- -Radical polymerization initiators known per se such as amyl peroxide, t-butyl peroctoate, 2,2'-azobis (2-methylbutyronitrile) can be mentioned.
- the secondary hydroxyl group-containing acrylic resin (A) can be used alone or in combination of two or more.
- the coating composition of the present invention may contain a resin other than the secondary hydroxyl group-containing acrylic resin (A).
- a resin other than the secondary hydroxyl group-containing acrylic resin (A) for example, an acrylic resin other than the acrylic resin (A), a polyester resin, a polyether resin, a polyurethane resin, and the like can be mentioned.
- Preferred examples thereof include a hydroxyl group-containing polyester resin and a hydroxyl group-containing polyurethane resin. it can.
- the hydroxyl group-containing polyester resin can be produced by a conventional method, for example, by an esterification reaction between a polybasic acid and a polyhydric alcohol.
- the polybasic acid is a compound having two or more carboxyl groups in one molecule.
- phthalic acid, isophthalic acid, terephthalic acid, succinic acid, adipic acid, azelaic acid, sebacic acid, tetrahydrophthalic acid, hexa Examples include hydrophthalic acid, maleic acid, fumaric acid, itaconic acid, trimellitic acid, pyromellitic acid and their anhydrides.
- the polyhydric alcohol contains two or more hydroxyl groups in one molecule.
- ⁇ -olefin epoxides such as propylene oxide and butylene oxide
- monoepoxy compounds such as Cardura E10 (product name, glycidyl ester of synthetic hyperbranched saturated fatty acid) such as Cardura E10 are reacted with acids, and these are reacted.
- a compound may be introduced into the polyester resin.
- a carboxyl group into a polyester resin for example, it can also be introduced by adding an acid anhydride to a hydroxyl group-containing polyester and half-esterifying it.
- the hydroxyl value of the hydroxyl group-containing polyester resin is preferably in the range of 100 to 250 mgKOH / g, more preferably 120 to 220 mgKOH / g.
- the weight average molecular weight of the hydroxyl group-containing polyester resin is preferably 2500 to 40000, more preferably 5000 to 30000.
- hydroxyl group-containing polyurethane resin examples include a hydroxyl group-containing polyurethane resin obtained by reacting a polyol and a polyisocyanate.
- polyol examples include dihydric alcohols such as ethylene glycol, diethylene glycol, propylene glycol, butylene glycol, and hexamethylene glycol, and trihydric alcohols such as trimethylolpropane, glycerin, and pentaerythritol. Can do.
- examples of the high molecular weight material include polyether polyol, polyester polyol, acrylic polyol, and epoxy polyol.
- polyether polyol examples include polyethylene glycol, polypropylene glycol, and polytetramethylene glycol.
- polyester polyol examples include alcohols such as the aforementioned dihydric alcohols, dipropylene glycol, 1,4-butanediol, 1,6-hexanediol, and neopentyl glycol, and dibasic acids such as adipic acid, azelaic acid, and sebacic acid.
- Lactone-based ring-opening polymer polyol such as polycaprolactone, polycarbonate diol, and the like.
- carboxyl group-containing polyols such as 2,2-dimethylolpropionic acid and 2,2-dimethylolbutanoic acid can be used.
- polyisocyanate to be reacted with the above polyol examples include aliphatic polyisocyanate compounds such as hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, dimer acid diisocyanate, and lysine diisocyanate; and burette type addition of these polyisocyanates.
- Isocyanurate cycloadduct Isocyanurate cycloadduct; isophorone diisocyanate, 4,4'-methylenebis (cyclohexyl isocyanate), methylcyclohexane-2,4- (or -2,6-) diisocyanate, 1,3- (or 1,4-) Alicyclic diisocyanates such as di (isocyanatomethyl) cyclohexane, 1,4-cyclohexane diisocyanate, 1,3-cyclopentane diisocyanate, 1,2-cyclohexane diisocyanate And burette type adducts, isocyanurate cycloadducts of these polyisocyanates; xylylene diisocyanate, metaxylylene diisocyanate, tetramethyl xylylene diisocyanate, tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, 1
- the hydroxyl value of the hydroxyl group-containing polyurethane resin is preferably 100 to 250 mgKOH / g, more preferably 120 to 220 mgKOH / g.
- the weight average molecular weight of the hydroxyl group-containing polyurethane resin is preferably 2500 to 40,000, more preferably 5000 to 30000.
- the glass transition temperature of the hydroxyl group-containing polyurethane resin is preferably in the range of ⁇ 40 ° C. to 85 ° C., more preferably in the range of ⁇ 30 ° C. to 80 ° C.
- a resin other than the secondary hydroxyl group-containing acrylic resin (A) (more specifically, a polyester resin, a polyether resin, a polyurethane resin, etc.) is used in combination
- a resin other than the secondary hydroxyl group-containing acrylic resin (A) Is preferably 100% by mass or less, more preferably in the range of 10 to 50% by mass, based on the total solid content of the secondary hydroxyl group-containing acrylic resin (A).
- Polyisocyanate compound (B) is a curing agent for the present coating composition, and is a compound having two or more isocyanate groups in one molecule.
- Examples of the polyisocyanate compound (B) include those known for polyurethane production, such as aliphatic polyisocyanates, alicyclic polyisocyanates, araliphatic polyisocyanates, aromatic polyisocyanates, and derivatives of these polyisocyanates. Can do.
- aliphatic polyisocyanate examples include trimethylene diisocyanate, tetramethylene-1,4-diisocyanate, pentamethylene-1,5-diisocyanate, hexamethylene diisocyanate, 1,2-propylene diisocyanate, 1,2- Fats such as butylene diisocyanate, 2,3-butylene diisocyanate, 1,3-butylene diisocyanate, 2,2,4-trimethyl-hexamethylene-1,6-diisocyanate, 2,6-diisocyanatomethyl caproate, lysine diisocyanate Lysine ester triisocyanate, 1,4,8-triisocyanatooctane, 1,6,11-triisocyanatoundecane, 1,8-diisocyanato-4-isocyanatomethyloctane, , It may be mentioned 3,6-tri diisocyanatohexane, aliphatic triiso
- alicyclic polyisocyanate examples include 1,3-cyclopentene diisocyanate, 1,4-cyclohexane diisocyanate, 1,3-cyclohexane diisocyanate, 3-isocyanatomethyl-3,5,5-trimethylcyclohexyl isocyanate (common name: Isophorone diisocyanate), 4,4'-methylenebis (cyclohexyl isocyanate), methyl-2,4-cyclohexane diisocyanate, methyl-2,6-cyclohexane diisocyanate, 1,3- or 1,4-bis (isocyanatomethyl) cyclohexane ( Common name: hydrogenated xylylene diisocyanate) or mixtures thereof, alicyclic diisocyanates such as norbornane diisocyanate, for example, 1,3,5-triisocyanatocyclohexane, 1,3 5-trimethylisocyanatocyclohexane, 2-
- araliphatic polyisocyanate examples include 1,3- or 1,4-xylylene diisocyanate or a mixture thereof, ⁇ , ⁇ ′-diisocyanato-1,4-diethylbenzene, 1,3- or 1,4-bis ( 1-isocyanato-1-methylethyl) benzene (common name: tetramethylxylylene diisocyanate) or a mixture thereof, for example, an araliphatic triisocyanate such as 1,3,5-triisocyanatomethylbenzene Etc.
- aromatic polyisocyanate examples include m-phenylene diisocyanate, p-phenylene diisocyanate, 4,4′-diphenyl diisocyanate, 1,5-naphthalene diisocyanate, 2,4′- or 4,4′-diphenylmethane diisocyanate, or a mixture thereof.
- aromatic diisocyanates such as 4,4′-toluidine diisocyanate, 4,4′-diphenyl ether diisocyanate, for example, triphenylmethane-4,4 ′, 4
- Aromatic triisocyanates such as '' '-triisocyanate, 1,3,5-triisocyanatobenzene, 2,4,6-triisocyanatotoluene, such as 4,4'-diphenylmethane-2,2', 5 , 5'-Tetra And aromatic tetraisocyanates such as isocyanate.
- polyisocyanate derivative examples include dimer, trimer, biuret, allophanate, carbodiimide, uretdione, uretoimine, isocyanurate, oxadiazine trione, polymethylene polyphenyl polyisocyanate (crude MDI, polymeric). MDI) and crude TDI.
- HMDI hexamethylene diisocyanate
- IPDI isophorone diisocyanate
- derivatives thereof can be particularly suitably used because of industrial availability.
- the above polyisocyanate compounds can be used alone or in combination of two or more.
- the viscosity at 25 ° C. is preferably 200 to 4000 mPa ⁇ s, more preferably 250 to 3500 mPa ⁇ s, and still more preferably 300 to 3000 mPa ⁇ s. If it is less than 200 mPa ⁇ s, the curability of the coating composition of the present invention may be lowered. Moreover, when it exceeds 4000 mPa ⁇ s, the finished appearance of the obtained coating film may be deteriorated.
- polyisocyanate compound (B) a compound containing a dimer or higher dimer of the diisocyanate compound can be suitably used from the viewpoints of low-temperature short-time curability and finished appearance.
- the content of the isocyanurate trimer is 30 to 70 masses based on the total amount of the polyisocyanate compound. %, Especially 40 to 70% by weight, more particularly 50 to 70% by weight, the content of uretdione dimer is 3 to 30% by weight, particularly 5 to 25% by weight, more particularly 8 to 20% by weight, and other 3
- a polymer having a content of a multimer of a monomer or more in the range of 0 to 67 mass%, particularly 5 to 55 mass%, more particularly 10 to 42 mass% can be preferably used.
- the isocyanurate trimer is a polyisocyanate having an isocyanurate group consisting of three molecules of a diisocyanate monomer
- the uretdione dimer is a polyisocyanate having a uretdione group consisting of two molecules of a diisocyanate monomer.
- the polyisocyanate compound preferably contains no unreacted diisocyanate monomer, and the residual diisocyanate monomer concentration is preferably 1% by mass or less, more preferably 0.5% by mass or less.
- Organometallic catalyst (C) The organometallic catalyst (C) is a catalyst comprising a metal compound (C1) and an amidine compound (C2).
- the metal compound (C1) and the amidine compound (C2) in combination it is excellent in curability at a low temperature and in a short time, has a good finished appearance of the coating film to be formed, and is a pot as a two-component paint Life can be maintained sufficiently.
- the catalyst composed of the metal compound (C1) and the amidine compound (C2) forms a complex structure, and the amidine compound serves as a blocking agent.
- the catalytic ability that excels in the low-temperature curability inherent in the metal compound becomes active, thereby making it possible to achieve both low-temperature and short-time curability of the coating composition and pot life. I believe that.
- the metal compound (C1) is a metal compound in which the metal is one selected from the group consisting of zinc, tin, zirconium, bismuth, lead, cobalt, manganese, titanium, aluminum, and molybdenum.
- a compound, an acetylacetone metal complex, etc. can be mentioned.
- a carboxylic acid metal salt compound can be preferably used.
- carboxylic acid metal salt compound examples include compounds represented by the following formula (1): (RCO 2 ) n M (1)
- M is a metal selected from the group consisting of Zn, Sn, Zr, Bi, Pb, Co, Mn, Ti, Al, and Mo
- R is an alkyl group having 1 to 30 carbon atoms, and 5 carbon atoms.
- n is an integer having a value of 1 or more and 4 or less).
- the aralkyl group or alkylaryl group having 1 to 30 carbon atoms refers to an aralkyl group or alkylaryl group in which the alkyl group moiety has 1 to 30 carbon atoms.
- examples of the aryl group include those having 5 to 10 carbon atoms.
- 2-ethylhexanoic acid (octylic acid) metal salt 2-ethylhexanoic acid (octylic acid) metal salt, acetic acid metal salt, naphthenic acid metal salt, dibenzoic acid metal salt, octanoic acid metal salt, lauric acid metal salt, stearic acid metal salt, A neodecanoic acid metal salt, an oleic acid metal salt, etc.
- acetic acid metal salt naphthenic acid metal salt
- dibenzoic acid metal salt octanoic acid metal salt
- lauric acid metal salt lauric acid metal salt
- stearic acid metal salt A neodecanoic acid metal salt, an oleic acid metal salt, etc.
- examples of the carboxylic acid metal salt compound include compounds represented by the following formula (1 ′): (R′CO 2 ) n M (1 ′) (Wherein, M is a metal selected from the group consisting of Zn, Sn, Zr, Bi, Pb, Co, Mn, Ti, Al, and Mo, R ′ is an alkyl group having 1 to 30 carbon atoms, Represents an aralkyl group or an alkylaryl group of 1 to 30, and n is an integer having a value of 1 or more and 4 or less).
- Examples of the compound represented by the following formula (1 ′) include 2-ethylhexanoic acid metal salt, acetic acid metal salt, naphthenic acid metal salt, octanoic acid metal salt, stearic acid metal salt, neodecanoic acid metal salt, and oleic acid.
- a metal salt etc. can be mentioned.
- manganese octylate, tin octylate, cobalt octylate, titanium octylate, aluminum octylate, zinc octylate, zirconium octylate, bismuth octylate, lead octylate, Zinc laurate, zinc dibenzoate and the like can be preferably used.
- the amidine compound (C2) is an organic compound having a structure represented by R 1 —C ( ⁇ NR 2 ) —NR 3 R 4 .
- This structure has a structure in which a carbon (C) atom has one nitrogen atom as a double bond and one nitrogen atom as a single bond.
- R 1 is a hydrogen atom, an optionally substituted organic group bonded to a carbon atom, or an amine group, and specifically, an optionally substituted hydrocarbyl group or an etherified hydroxyl group. Can be mentioned.
- R 2 and R 3 are independently of each other an organic group bonded to a hydrogen atom or a carbon atom, or a heterocyclic ring having a structure bonded to each other (having one or more heteroatoms, or one or more heterocycles). Having a bonded double ring with atoms).
- R 4 is a hydrogen atom, an optionally substituted organic group bonded to a carbon atom, an optionally etherified hydroxyl group, or preferably an optionally substituted hydrocarbyl group having 8 or more carbon atoms. be able to.
- R 1 or R 4 is an organic group
- they can be, for example, those having 1 to 40 carbon atoms or polymer groups having a molecular weight of, for example, 500 to 50,000.
- R 1 , R 2 , R 3 , and R 4 can each independently contain an alcoholic hydroxyl group as a substituent.
- R 2 -R 3 forms a 5- to 7-membered ring containing two nitrogen atoms in the amidine structure
- one of R 1 -R 3 or R 1 -R 4 is Amidine compounds having a structure in which a 5- to 9-membered ring is formed by one nitrogen atom and a plurality of carbon atoms in the amidine structure are also included in the amidine compound (C2).
- amidine compounds having such a structure include 1,5-diazabicyclo (4.3.0) on-5-ene and 1,8-diazabicyclo (5.4.0) undec-7-.
- 1,4-diazabicyclo (3.3.0) oct-4-ene 2-methyl-1,5-diazabicyclo (4.3.0) on-5-ene, 2,7,8-trimethyl- 1,5-diazabicyclo (4.3.0) on-5-ene, 2-butyl-1,5-diazabicyclo (4.3.0) on-5-ene, 1,9-diazabicyclo (6.5. 0) Tridec-8-ene and the like.
- amidine compound a heterocyclic compound having a structure in which R 2 and R 3 in the structural formula R 1 —C ( ⁇ NR 2 ) —NR 3 R 4 (2) are bonded, such as imidazoline, imidazole , Tetrahydropyrimidine, dihydropyrimidine, and pyrimidine.
- Imidazole derivatives are generally represented by the following structural formula.
- R 5 , R 6 , R 7 and R 8 are each independently a hydrogen atom, alkyl group or substituted alkyl group, hydroxyalkyl group, allyl group, aralkyl group, cycloalkyl group, heterocyclic ring, Ether group, thioether group, halogen, -N (R) 2 , polyethylene polyamines, nitro groups, keto groups, ester groups, carbonamido groups, and alkyl substituents of these functional groups.
- imidazole compound examples include N- (2-hydroxyethyl) imidazole, N- (3-aminopropyl) imidazole, 4- (hydroxymethyl) imidazole, 1- (tert-butoxycarbonyl) imidazole, imidazole- 4-propionic acid, 4-carboxyimidazole, 1-butylimidazole, 1-methylimidazole, 2-methyl-4-imidazolecarboxylic acid, 4-formylimidazole, 1- (ethoxycarbonyl) imidazole, propylene oxide and imidazole and 2- Reaction product with methylimidazole, 1-trimethylsilylimidazole, 4- (hydroxymethyl) imidazole hydrochloride, copolymer of 1-chloro-2,3-epoxypropane and imidazole, 1 (p-toluenesulfonyl) imidazole, 1, 1-carbonylbisimidazole, 1- (2-Cyanoethyl
- the above amidine compounds can be used alone or in combination of two or more.
- the organometallic catalyst (C) is a metal complex, and the complex heats, for example, 1 mol of a carboxylic acid metal salt and 2 mol of an amidine compound in a solvent such as methanol. Can be manufactured.
- a metal complex can be prepared by holding at about 50 ° C. for about 2 hours until a transparent solution is obtained. The clear solution is filtered and dried.
- the molar ratio of the amidine compound (C2) to the metal compound (C1) (value of the number of moles of (C2) / the number of moles of (C1)) is 1.3 to 8.0, particularly 1.6 to 5 0.0, more preferably in the range of 1.8 to 4.0.
- any of the low-temperature short-time curability, pot life, and finished appearance may be insufficient.
- the amount of the component (C) is 0.05 to 5% by mass, particularly 0.1% with respect to the total amount of the component (A) and the component (B) from the viewpoints of low-temperature short-time curability, pot life and finished appearance. It is preferably in the range of ⁇ 4% by mass, more preferably in the range of 0.3 ⁇ 3% by mass.
- the low-temperature short-time curability may be insufficient.
- the finished external appearance of the coating film obtained may become inadequate.
- the organometallic catalyst (C) can be used after being dissolved in a solvent.
- the solvent is not particularly limited.
- alcohol solvents such as ethylene glycol, diethylene glycol, dipropylene glycol, propylene glycol, and butanediol, hydrocarbons such as toluene, xylene, mineral terpenes, and mineral spirits, ethyl acetate Esters such as butyl acetate, methyl glycol acetate, and cellosolve acetate; ketones such as methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; glycol ether solvents such as ethyl 3-ethoxypropionate and 3-methoxybutyl acetate; N, N— Organic solvents of amide compounds such as dimethylformamide and N, N-dimethylacetamide, ⁇ -diketone solvents such as acetylacetone and fluorinated substituents thereof,
- the coating composition of the present invention may contain a catalyst other than the organometallic catalyst (C).
- the catalyst other than the organometallic catalyst (C) is not particularly limited as long as it is a conventionally known organic metal as a polyurethane production catalyst.
- stannous diacetate, stannous dioctoate examples thereof include organic tin catalysts such as stannous dioleate, stannous dilaurate, dibutyltin oxide, dibutyltin diacetate, dibutyltin dilaurate, dibutyltin dichloride, and dioctyltin dilaurate. Of these, stannous dioctate and dibutyltin dilaurate are preferred.
- the isocyanate group in the polyisocyanate compound (B) and the second grade are obtained from the viewpoints of low-temperature short-time curability, the finished appearance of the obtained coating film, and the water resistance and acid resistance of the cured coating film.
- the equivalent ratio (NCO / OH) with the hydroxyl group in the hydroxyl group-containing acrylic resin (A) is preferably 0.8 to 1.8, more preferably 0.8 to 1.2, and even more preferably 0.80 to 1. .15.
- the glass transition temperature (Tg) of the coating film formed by the coating composition of the present invention is preferably about 80 to 120 ° C., more preferably about 90 to 110 ° C. from the viewpoint of improving the finished appearance of the coating film obtained. Is within the range.
- the glass transition temperature (Tg) of the coating film is a value determined by dynamic viscoelasticity measurement for the cured coating film.
- the dynamic viscoelasticity was measured under the conditions of a temperature rise rate of 3 ° C./min, a temperature range of 20 to 200 ° C., and a frequency of 11 Hz.
- the glass transition temperature (Tg ° C.) of the coating film is a temperature at which the value of tan ⁇ shows a maximum value in this measurement.
- FT Leospectra DVE-V4 manufactured by Rheology, trade name, dynamic viscoelasticity measuring device
- This paint is a paint composition
- the secondary hydroxyl group-containing acrylic resin (A), the polyisocyanate compound (B) and the organometallic catalyst (C) as essential components, and usually contains an organic solvent, Further, if necessary, it may contain additives for paints usually used in the field of paints such as pigments, pigment dispersants, leveling agents, rheology control agents, ultraviolet absorbers, light stabilizers, plasticizers and the like. Therefore, the coating composition of this invention may contain the said additive for coating materials.
- the pigment it can be used without particular limitation, for example, titanium oxide, zinc white, carbon black, cadmium red, molybdenum red, chromium yellow, chromium oxide, Prussian blue, cobalt blue, azo pigment, phthalocyanine pigment, quinacridone pigment, Colored pigments such as isoindoline pigments, selenium pigments, perylene pigments; body pigments such as talc, clay, kaolin, barita, barium sulfate, barium carbonate, calcium carbonate, silica, alumina white; aluminum powder, mica powder, titanium oxide Examples thereof include metallic pigments such as coated mica powder.
- pigments described above can be used alone or in combination of two or more.
- the pigment content varies depending on the type, it is usually 0 to 200% by mass, preferably about 1 to 100% by mass, based on the total solid content of the components (A), (B) and (C). .
- the content of the color pigment varies depending on the type, but is usually 0 to 150% by mass, preferably 1 to 100% by mass, based on the total solid content of the components (A), (B) and (C). Degree.
- ultraviolet absorber conventionally known ones can be used, and examples thereof include ultraviolet absorbers such as benzotriazole absorbers, triazine absorbers, salicylic acid derivative absorbers, and benzophenone absorbers.
- the content of the ultraviolet absorber in the coating composition is usually in the range of 0 to 10% by weight, particularly 0.2 to 5% by weight, more particularly 0.3 to 2% by weight, based on the total solid content of the resin. It is preferable from the viewpoint of weather resistance and yellowing resistance.
- light stabilizer conventionally known light stabilizers can be used, and examples thereof include hindered amine light stabilizers.
- the content of the light stabilizer in the coating composition is usually in the range of 0 to 10% by mass, particularly 0.2 to 5% by mass, more particularly 0.3 to 2% by mass, based on the total amount of resin solids. It is preferable from the viewpoint of weather resistance and yellowing resistance.
- the coating composition of the present invention may be a two-component paint in which the secondary hydroxyl group-containing acrylic resin (A) and organometallic catalyst (C) are separated from the polyisocyanate compound (B). It is preferable to use a mixture of the two immediately before use.
- the coating material to which the present coating is applied is not particularly limited, and examples thereof include cold-rolled steel sheets, galvanized steel sheets, zinc alloy-plated steel sheets, stainless steel sheets, and tin-plated steel sheets.
- Metal substrates such as aluminum plates and aluminum alloy plates; various plastic materials are preferred. Further, it may be a vehicle body such as an automobile, a two-wheeled vehicle, a container or the like formed of the metal base material or a plastic material.
- the object to be coated may be one in which surface treatment such as phosphate treatment, chromate treatment, complex oxide treatment is performed on the metal substrate or the metal surface of the vehicle body.
- primer coatings are formed on plastic substrates such as bumpers such as the above metal substrates, vehicle bodies, etc., with various undercoating and / or intermediate coatings. It may be what was done.
- the coating method of this paint is not particularly limited, and for example, a wet coating film can be formed by a coating method such as air spray coating, airless spray coating, rotary atomization coating, curtain coat coating, or the like. In these coating methods, electrostatic application may be performed as necessary. Of these, air spray coating is particularly preferred. In general, the coating amount of the paint is preferably about 10 to 50 ⁇ m as a cured film thickness.
- the viscosity of this coating is adjusted to a viscosity range suitable for the coating, usually Ford Cup #No.
- a solvent such as an organic solvent so that a viscosity range of about 15 to 60 seconds at 20 ° C. is obtained.
- Curing of the wet coating film formed by applying the coating material to the object to be coated is performed by heating, and the heating can be performed by a known heating means, such as a hot air furnace, an electric furnace, an infrared induction heating furnace, etc.
- the drying oven can be applied.
- the heating and holding temperature (keep temperature) is excellent in curability at a low temperature, and is therefore preferably in the range of 60 to 120 ° C., particularly 70 to 110 ° C., and more particularly 80 to 100 ° C.
- the heat holding time (keep time) is within the range of 5 to 15 minutes, particularly 5 to 12 minutes, more particularly 5 to 10 minutes, because the coating composition of the present invention has excellent curability in a short time. It is suitable to be.
- This paint has excellent curability at low temperatures and in a short time, can achieve both pot life (pot life), and can provide a cured coating film with excellent finished appearance. It can be suitably used as an overcoat top clear coat paint. This paint can be particularly suitably used as an automobile paint.
- Production and production examples 1-13 of hydroxyl group-containing acrylic resin 31 parts of ethoxyethyl propionate was charged into a four-necked flask equipped with a stirrer, a thermometer, a condenser, and a nitrogen gas inlet, and the temperature was raised to 155 ° C. under nitrogen gas flow. After reaching 155 ° C., the nitrogen gas flow was stopped, and a monomer mixture composed of a monomer and a polymerization initiator shown in Table 1 below was added dropwise over 4 hours. Next, after aging for 2 hours while aeration of nitrogen gas at 155 ° C., the mixture was cooled to 100 ° C.
- W1, W2,... represent the respective mass fractions of the monomers used for copolymerization
- T1, T2,... represent the Tg (K) of the homopolymer of each monomer.
- the Tg (° C.) of the monomer homopolymer used in the above calculation is the value shown in the right column of the monomer name in Table 1.
- the hydroxyl group-containing acrylic resins (A-10) to (A-13) are resins for comparative examples.
- amidine compound (C2) / metal compound (C1) molar ratio and mass metal concentration (%) of the organometallic catalysts (C-1) to (C-17) are shown in Table 2 below.
- the organometallic catalyst (C-17) is a catalyst for a comparative example.
- (* 1) to (* 12) in Table 2 are as follows: Nikka Octics Zinc (* 1): Trade name, zinc octylate, zinc content 8%, Nikka Octix Tin (* 2): Brand name, tin octylate, tin content 28%, Japan Nikka Octix Lead (* 3) manufactured by Kagaku Sangyo Co., Ltd .: Product name, lead octylate, lead content 24%, K-KAT 348 (* 4) manufactured by Nippon Kagaku Sangyo Co., Ltd .: Product name, bismuth octylate, bismuth content 25%, Nikka Octics Cobalt (* 5) manufactured by King Industries Co., Ltd .: trade name, cobalt octylate, cobalt content 8%, Nikka Octics Manganese manufactured by Nippon Chemical Industry Co., Ltd.
- the polyisocyanate compounds (B-1) to (B-7) in Table 3 have the following meanings, respectively.
- Polyisocyanate compound (B-1) Polyisocyanate compound composed of hexamethylene diisocyanate, the composition ratio of the multimer is 53% for the isocyanurate trimer and 47% for the other multimer of the trimer or higher. Solid content 100%, NCO content 21.8%, viscosity is 3000 mPa ⁇ s at 25 ° C.
- Polyisocyanate compound (B-2) Polyisocyanate compound composed of hexamethylene diisocyanate, the composition ratio of the multimer is 63% for isocyanurate trimer, 12% for uretdione dimer, and more than other trimers Body is 25%. Solid content 100%, NCO content 21.8%, viscosity at 25 ° C. 500 mPa ⁇ s.
- Polyisocyanate compound (B-3) Polyisocyanate compound comprising hexamethylene diisocyanate, the composition ratio of the multimer is 45% for isocyanurate trimer, 25% for uretdione dimer, and more than other trimers Body is 30%. Solid content 100%, NCO content 21.8%, viscosity 340 mPa ⁇ s at 25 ° C.
- Polyisocyanate compound (B-4) polyisocyanate compound comprising hexamethylene diisocyanate, the composition ratio of the multimer is 27% for isocyanurate trimer, 37% for uretdione dimer, and more than other trimers Body is 36%. Solid content 100%, NCO content 21.8%, viscosity is 180 mPa ⁇ s at 25 ° C.
- Polyisocyanate compound (B-6) XP2580, trade name, manufactured by Bayer, hexamethylene diisocyanate allophanate, solid content 100%, NCO content 19.5%, viscosity at 25 ° C. 450 mPa ⁇ s.
- Polyisocyanate compound (B-7) Z4470, trade name, manufactured by Bayer, isocyanurate of isophorone diisocyanate, solid content 70%, NCO content 11.9%, viscosity at 25 ° C. is 600 mPa ⁇ s.
- NCO reaction rate FT-IR equipment “FT / IR-420” (manufactured by JASCO), immediately after paint blending and viscosity adjustment, by liquid film method, and after heat curing (keep at 100 ° C. for 7 minutes) was evaluated by measuring the surface of the test plate by the ATR method.
- the isocyanate peak (1690 cm ⁇ 1 ) intensity and the isocyanurate peak (2271 cm ⁇ 1 ) intensity were calculated, and the ratio of these was calculated to determine the NCO reaction rate.
- NCO reaction rate (%) 100-NCO residual rate (%)
- NCO residual ratio (%) (Isocyanate peak intensity after heat curing / isosinurate peak intensity) / (Isocyanate peak intensity immediately after blending of paint / isosinurate peak intensity) ⁇ 100 Pot life (pot life): As described above, the viscosity of each coating composition prepared and adjusted for viscosity at 20 ° C. at the beginning, after 4 hours and after 6 hours was measured according to Ford Cup #No. 4 was measured. In addition, what was gelatinized was described as the gel in Table 3 below.
- Coating film Tg (° C.): Each of the coating compositions prepared and viscosity-adjusted in the above examples and comparative examples was air spray-coated on a degreased tin plate so as to have a film thickness of 40 ⁇ m, and then at 100 ° C. for 7 minutes (coating plate) Dynamic viscoelasticity was measured using a sample prepared by peeling off the coating film after being cured by heating (keep time at a temperature of 100 ° C.) and preparing a strip-shaped (0.5 ⁇ 2 cm) free film.
- Tg glass transition temperature (the value of tan ⁇ is a maximum) measured at a temperature rising rate of 3 ° C./min, a temperature range of 20 to 200 ° C., and a frequency of 11 Hz. This was done by measuring the temperature at which the value was shown)).
- FT Leospectra DVE-V4 manufactured by Rheology, trade name, dynamic viscoelasticity measuring device was used.
- Electron GT-10 (trade name, thermosetting epoxy resin-based cationic electrodeposition paint manufactured by Kansai Paint Co., Ltd.) has a thickness of 20 ⁇ m on a 0.8 mm-thick dull steel sheet subjected to zinc phosphate conversion treatment. Electrodeposited as above, cured by heating at 170 ° C.
- Knoop hardness Each test plate was allowed to stand in a constant temperature room at 20 ° C. for 24 hours, and “Tucon hardness” was measured using a TUKON (American Chain® & Cable Company, micro hardness tester).
- Knoop Hardness Number which is also called TU-CON hardness, represents the hardness of the coating film that is read from the size of the diamond-shaped indentation that is formed by pushing a square pyramid diamond indenter into the test surface of the material with a constant test load. The larger the value, the higher the hardness.
- the Knoop hardness is preferably 7 or more.
- Finished appearance BYK “Wave-Scan”, an apparatus that optically scans the light / dark pattern of the light on the coating film surface of each test plate and analyzes the contrast (strength) of reflected light, and has a wavelength region of 600- A long wavelength value measured at 1000 ⁇ m and a short wavelength value measured in a wavelength region of 100 to 600 ⁇ m were determined and evaluated as parameters of the finished skin. These are the dispersion values of the measured light intensity. The smaller the value, the better the finished skin (smoothness of the painted surface).
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Abstract
Description
本出願は、2011年9月30日に出願された、日本国特許出願第2011-216232号明細書(その開示全体が参照により本明細書中に援用される)に基づく優先権を主張する。
項1.(A)(a)2級水酸基含有重合性不飽和モノマー20~50質量%及び(b)その他の重合性不飽和モノマー50~80質量%からなるモノマー成分の共重合体である2級水酸基含有アクリル樹脂、
(B)ポリイソシアネート化合物、ならびに、
(C)(C1)金属が、亜鉛、錫、ジルコニウム、ビスマス、鉛、コバルト、マンガン、チタン、アルミニウム及びモリブデンからなる群から選ばれる1種である金属化合物及び(C2)アミジン化合物からなる有機金属触媒を含有するものであり、
ポリイソシアネート化合物(B)中のイソシアネート基と、2級水酸基含有アクリル樹脂(A)中の水酸基との当量比(NCO/OH)が0.8~1.8の範囲内であることを特徴とする塗料組成物。
以上、本発明の塗料組成物によれば、低温かつ短時間での硬化性に優れ、ポットライフ(可使時間)も両立することができ、さらに、仕上り外観にも優れる硬化塗膜を得ることができる塗料組成物が提供されるという効果を奏することができる。
2級水酸基含有アクリル樹脂(A)は、(a)2級水酸基含有重合性不飽和モノマー及び(b)その他の重合性不飽和モノマーからなるモノマー成分を常法により共重合せしめることによって製造することができる。
酸基含有重合性不飽和モノマーは、1分子中に酸基と重合性不飽和結合とをそれぞれ1個有する化合物である。該モノマーとしては、例えば、(メタ)アクリル酸、クロトン酸、イタコン酸、マレイン酸及び無水マレイン酸などのカルボキシル基含有モノマー;ビニルスルホン酸、スルホエチル(メタ)アクリレートなどのスルホン酸基含有モノマー;2-(メタ)アクリロイルオキシエチルアシッドホスフェート、2-(メタ)アクリロイルオキシプロピルアシッドホスフェート、2-(メタ)アクリロイルオキシ-3-クロロプロピルアシッドホスフェート、2-メタクロイルオキシエチルフェニルリン酸などの酸性リン酸エステル系モノマーなどを挙げることができる。これらは1種で又は2種以上を使用することができる。酸基含有重合性不飽和モノマーを使用する場合、アクリル樹脂(A)の酸価が、0.5~30mgKOH/g程度、特に1~20mgKOH/g程度となる量とすることが好ましい。
1分子中に水酸基(2級水酸基を除く)と重合性不飽和結合とをそれぞれ1個有する化合物である。該モノマーとしては、例えば、2-ヒドロキシエチル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート等の(メタ)アクリル酸と炭素数2~10の2価アルコールとのモノエステル化物(2級水酸基を有するものを除く);ε-カプロラクトンを開環重合反応させることにより変性した水酸基含有モノマー(2級水酸基を有するものを除く)等を挙げることができる。
具体的には、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、ブチルアクリレート、n-ブチル(メタ)アクリレート、iso-ブチル(メタ)アクリレート,tert-ブチル(メタ)アクリレート,2-エチルヘキシル(メタ)アクリレート、イソオクチル(メタ)アクリレート、イソミリスチル(メタ)アクリレート、ステアリル(メタ)アクリレート、イソステアリルアクリレート(大阪有機化学工業社製、商品名)、ラウリル(メタ)アクリレート、トリデシル(メタ)アクリレート、ステアリル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート等を挙げることができる。
具体的には、ビニルトリメトキシシラン、ビニルトリエトキシシラン、アクリロキシエチルトリメトキシシラン、メタクリロキシエチルトリメトキシシラン、アクリロキシプロピルトリメトキシシラン、メタクリロキシプロピルトリメトキシシラン、アクリロキシプロピルトリエトキシシラン、メタクリロキシプロピルトリエトキシシラン、ビニルトリス(β-メトキシエトキシ)シラン等をあげることができる。これらのうち好ましいアルコキシシリル基含有重合性不飽和モノマーとして、ビニルトリメトキシシラン、γ-アクリロキシプロピルトリメトキシシラン、γ-メタクリロキシプロピルトリメトキシシラン等を挙げることができる。
具体的には、スチレン、α-メチルスチレン、ビニルトルエン等を挙げることができる。
グリシジル基含有重合性不飽和モノマーは、1分子中にグリシジル基と重合性不飽和結合とをそれぞれ1個有する化合物であり、具体的には、グリシジルアクリレート、グリシジルメタクリレート等を挙げることができる。
例えば、アクリルアミド、メタクリルアミド、ジメチルアクリルアミド、N,N-ジメチルプロピルアクリルアミド、N-ブトキシメチルアクリルアミド、N-メチロールアクリルアミド、N-メチロールメタクリルアミド、ジアセトンアクリルアミド、N,N-ジメチルアミノエチル(メタ)アクリレート、ビニルピリジン、ビニルイミダゾール、アクリロニトリル、メタクリロニトリル等を挙げることができる。
例えば、酢酸ビニル、プロピオン酸ビニル、塩化ビニル、バーサティック酸ビニルエステル等を挙げることができる。バーサティック酸ビニルエステルとしては、市販品である「ベオバ9」、「ベオバ10」(以上、商品名、ジャパンエポキシレジン(株)製)等を挙げることができる。
1/Tg(K)=(W1/T1)+(W2/T2)+・・・・・(i)
Tg(℃)=Tg(K)-273 (ii)
各式中、W1、W2、・・は共重合に使用されたモノマーのそれぞれの質量分率、T1、T2、・・はそれぞれの単量体のホモポリマ-のTg(K)を表わす。
ポリイソシアネート化合物(B)は、本塗料組成物の硬化剤であり、1分子中にイソシアネート基を2個以上有する化合物である。ポリイソシアネート化合物(B)としては、ポリウレタン製造用として公知のもの、例えば、脂肪族ポリイソシアネート、脂環族ポリイソシアネート、芳香脂肪族ポリイソシアネート、芳香族ポリイソシアネート及びこれらポリイソシアネートの誘導体等を挙げることができる。
有機金属触媒(C)は、金属化合物(C1)及びアミジン化合物(C2)からなる触媒である。
(RCO2)nM (1)
(式中、Mは、Zn、Sn、Zr、Bi、Pb、Co、Mn、Ti、Al、Moからなる群から選ばれる金属であり、Rは炭素数1~30のアルキル基、炭素数5~10のアリール基、炭素数1~30のアラルキル基又はアルキルアリール基を表し、nは1以上4以下の値を有する整数である)。本発明において、炭素数1~30のアラルキル基又はアルキルアリール基とは、アルキル基部分の炭素数が1~30であるアラルキル基又はアルキルアリール基を示す。ここで、アリール基としては、例えば、炭素数5~10のもの等が挙げられる。
(R’CO2)nM (1’)
(式中、Mは、Zn、Sn、Zr、Bi、Pb、Co、Mn、Ti、Al、Moからなる群から選ばれる金属であり、R’は炭素数1~30のアルキル基、炭素数1~30のアラルキル基又はアルキルアリール基を表し、nは1以上4以下の値を有する整数である)。
R1は水素原子、置換されていても良い、炭素原子に結合した有機基、アミン基であり、具体的には、置換されていてもよいヒドロカルビル基又はエーテル化されていてもよいヒドロキシル基を挙げることができる。
N’-シクロヘキシル-N,N-ジメチルホルムアミジン、N’-メチル-N,N-ジ-n-ブチルアセトアミジン、N’-オクタデシル-N,N-ジメチルホルムアミジン、N’-シクロヘキシル-N,N-ジメチルバレロアミジン、1-メチル-2-シクロヘキシルイミノピロリジン、3-ブチル-3,4,5,6-テトラヒドロピリミジン、N-(ヘキシルイミノメチル)モルホリン、N-(α-(デシルイミノエチル)エチル)ピロリジン、N’-デシル-N,N-ジメチルホルムアミジン、N’-ドデシル-N,N-ジメチルホルムアミジン、N’-シクロヘキシル-N,N-アセトアミジン等を挙げることができる。
本塗料は、2級水酸基含有アクリル樹脂(A)、ポリイソシアネート化合物(B)及び有機金属触媒(C)を必須成分とする塗料組成物であって、通常、有機溶剤を含有し、さらに必要に応じて、顔料、顔料分散剤、レベリング剤、レオロジーコントロール剤、紫外線吸収剤、光安定剤、可塑剤等通常、塗料の分野で用いられる塗料用添加剤を含有することができる。従って、本発明の塗料組成物は、上記塗料用添加剤を含んでいてもよい。
本塗料を適用する被塗物としては、特に限定されるものではないが、例えば、冷延鋼板、亜鉛メッキ鋼板、亜鉛合金メッキ鋼板、ステンレス鋼板、錫メッキ鋼板等の鋼板、アルミニウム板、アルミニウム合金板等の金属基材;各種プラスチック素材等が好ましい。また、該金属基材又はプラスチック素材により形成された、自動車、二輪車、コンテナ等の各種車両等の車体であってもよい。
製造例1~13
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた四ツ口フラスコにエトキシエチルプロピオネート31部を仕込み、窒素ガス通気下で155℃に昇温した。155℃に達した後、窒素ガスの通気を止め、下記表1に示すモノマーと重合開始剤からなる組成配合のモノマー混合物を4時間かけて滴下した。ついで、155℃で窒素ガスを通気しながら2時間熟成させた後、100℃まで冷却し、酢酸ブチル32.5部(製造例10のみ7.5部)で希釈することにより、固形分60%の水酸基含有アクリル樹脂(A-1)~(A-11)を得た。得られた水酸基含有アクリル樹脂の質量固形分濃度(%)及び樹脂性状値を下記表1に示す。
1/Tg(K)=(W1/T1)+(W2/T2)+・・・・・
Tg(℃)=Tg(K)-273
各式中、W1、W2、・・は共重合に使用されたモノマーのそれぞれの質量分率、T1、T2、・・はそれぞれの単量体のホモポリマ-のTg(K)を表わす。なお、上記計算に使用した各モノマーの単量体のホモポリマ-のTg(℃)は表1のモノマー名の右隣の欄に示した値である。
製造例14
攪拌器、冷却器、温度制御器、窒素導入管及び滴下ロートを備えた反応装置にエチル-3-エトキシプロピオネート47 部、ニッカオクチックス亜鉛(*1)(オクチル酸亜鉛、日本化学産業社製、亜鉛含有量8質量%)81.6部を仕込み、反応容器内を窒素で置換し、50℃に加熱した。次に、攪拌下、1-メチルイミダゾール16.4 部を滴下し、滴下終了後50℃の温度を2時間保持し、反応を終了させた。得られた有機金属触媒(C-1)は、亜鉛含有量4.5質量%の透明液体であった。
下記表2に示す組成で、製造例14と同様にして、各有機金属触媒(C-2)~(C-17)を得た。
表2中の(*1)~(*12)はそれぞれ下記のとおりである:
ニッカオクチックス亜鉛(*1):商品名、オクチル酸亜鉛、亜鉛含有量8%、日本化学産業社製
ニッカオクチックス錫(*2):商品名、オクチル酸錫、錫含有量28%、日本化学産業社製
ニッカオクチックス鉛(*3):商品名、オクチル酸鉛、鉛含有量24%、日本化学産業社製
K-KAT 348(*4):商品名、オクチル酸ビスマス、ビスマス含有量25%、キングインダストリーズ社製
ニッカオクチックスコバルト(*5):商品名、オクチル酸コバルト、コバルト含有量8%、日本化学産業社製
ニッカオクチックスマンガン(*6):商品名、オクチル酸マンガン、マンガン含有量8%、日本化学産業社製
ナフテン酸亜鉛(*7):亜鉛含有量10.1%、東京化成工業社製
アセチルアセトン亜鉛(*8):亜鉛含有量25%、昭和化学社製
二安息香酸亜鉛(*9):亜鉛含有量21.3%、和光純薬工業製
ラウリン酸亜鉛(*10):亜鉛含有量14.1%、和光純薬工業製
DBN(*11):1,5-ジアザビシクロ[4.3.0]ノナ-5-エン
DBU(*12):1,8-ジアザビシクロ[5.4.0]ウンデカ-7-エン
実施例1~32及び比較例1~6
前記製造例1~13で得られた水酸基含有アクリル樹脂、上記製造例14~30で得られた有機金属触媒及び後記表3に記載の原材料を用いて、後記表3に示す配合にて羽根型撹拌機を用いて攪拌して混合し、塗料化を行い各塗料組成物No.1~38を得た。なお、表3に示す塗料組成物の配合は各成分の固形分質量比である。
NCO残存率(%)=(加熱硬化後のイソシアネートピーク強度/イソシヌレートピーク強度)/(塗料配合直後のイソシアネートピーク強度/イソシヌレートピーク強度)×100
可使時間(ポットライフ):前記のごとく、製造、粘度調整した各塗料組成物の、初期、4時間後、及び6時間後の20℃における粘度をフォードカップ#No.4を用いて測定した。なお、ゲル化したものは下記表3中に、ゲルと記載した。
リン酸亜鉛化成処理を施した厚さ0.8mmのダル鋼板上に、エレクロンGT-10(関西ペイント社製、商品名、熱硬化性エポキシ樹脂系カチオン電着塗料)を膜厚が20μmになるように電着塗装し、170℃で30分間加熱し硬化させ、その上にアミラックTP-65-2(関西ペイント社製、商品名、ポリエステル・メラミン樹脂系自動車中塗り塗料、白塗色)を膜厚35μmとなるようにエアスプレー塗装し、140℃で30分間加熱硬化させた塗膜上に、上記実施例及び比較例にて製造・粘度調整した各塗料組成物を膜厚40μmとなるように塗装し、室温で7分間放置してから、100℃で7分間(塗板温度100℃のキープ時間)加熱して硬化させることにより各試験板を得た。
Claims (7)
- (A)(a)2級水酸基含有重合性不飽和モノマー20~50質量%及び(b)その他の重合性不飽和モノマー50~80質量%からなるモノマー成分の共重合体である2級水酸基含有アクリル樹脂、
(B)ポリイソシアネート化合物、ならびに、
(C)(C1)金属が、亜鉛、錫、ジルコニウム、ビスマス、鉛、コバルト、マンガン、チタン、アルミニウム及びモリブデンからなる群から選ばれる1種である金属化合物及び(C2)アミジン化合物からなる有機金属触媒
を含有するものであり、
ポリイソシアネート化合物(B)中のイソシアネート基と、2級水酸基含有アクリル樹脂(A)中の水酸基との当量比(NCO/OH)が0.8~1.8の範囲内であることを特徴とする塗料組成物。 - その他の重合性不飽和モノマー(b)が、炭素数6~20の脂環式炭化水素基含有重合性不飽和モノマー(b1)を含有する請求項1に記載の塗料組成物。
- 2級水酸基含有アクリル樹脂(A)の重量平均分子量が2000~50000の範囲内である請求項1に記載の塗料組成物。
- 金属化合物(C1)が、カルボン酸金属塩化合物である請求項1に記載の塗料組成物。
- 2級水酸基含有アクリル樹脂(A)及びポリイソシアネート化合物(B)の総量を基準として、有機金属触媒(C)が0.05~5質量%の範囲内である請求項1に記載の塗料組成物。
- 形成される塗膜のガラス転移温度(Tg)が80~120℃の範囲内である請求項1に記載の塗料組成物。
- 請求項1~6のいずれか1項に記載の塗料組成物を塗装して得られる塗膜を含む物品。
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US14/342,575 US9157006B2 (en) | 2011-09-30 | 2012-09-12 | Coating composition and coated article |
EP12836824.8A EP2762541B1 (en) | 2011-09-30 | 2012-09-12 | Coating composition and coated article |
JP2013536155A JP6029589B2 (ja) | 2011-09-30 | 2012-09-12 | 塗料組成物及び塗装物品 |
CN201280047842.1A CN104024354B (zh) | 2011-09-30 | 2012-09-12 | 涂料组合物和涂装的物品 |
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EP (1) | EP2762541B1 (ja) |
JP (1) | JP6029589B2 (ja) |
CN (1) | CN104024354B (ja) |
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JP2013212482A (ja) * | 2012-04-04 | 2013-10-17 | Kansai Paint Co Ltd | 複層塗膜形成方法 |
WO2015087920A1 (ja) * | 2013-12-12 | 2015-06-18 | 関西ペイント株式会社 | 塗料組成物 |
WO2015111709A1 (ja) * | 2014-01-24 | 2015-07-30 | 関西ペイント株式会社 | 耐衝撃性を有する塗膜を形成するための塗料組成物 |
JP2017077357A (ja) * | 2015-10-20 | 2017-04-27 | ブリヂストンスポーツ株式会社 | ゴルフボール用塗料組成物 |
JP2017165955A (ja) * | 2016-03-09 | 2017-09-21 | 関西ペイント株式会社 | 高固形分塗料組成物 |
JP2018104524A (ja) * | 2016-12-26 | 2018-07-05 | 富士ゼロックス株式会社 | 粉体塗料 |
WO2024209936A1 (ja) * | 2023-04-04 | 2024-10-10 | Dic株式会社 | 硬化性組成物、及びその硬化物 |
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JP5822706B2 (ja) * | 2011-12-13 | 2015-11-24 | 株式会社Adeka | 潤滑油用摩擦摩耗低減剤及びそれを含有する潤滑油組成物 |
US11479633B2 (en) | 2015-01-22 | 2022-10-25 | Akzo Nobel Coatings International B.V. | Coating material, system based on Li/Bi catalysts |
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JP2013212482A (ja) * | 2012-04-04 | 2013-10-17 | Kansai Paint Co Ltd | 複層塗膜形成方法 |
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Also Published As
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JPWO2013047208A1 (ja) | 2015-03-26 |
US9157006B2 (en) | 2015-10-13 |
EP2762541A4 (en) | 2015-08-05 |
CN104024354B (zh) | 2018-05-22 |
JP6029589B2 (ja) | 2016-11-24 |
EP2762541B1 (en) | 2018-04-18 |
EP2762541A1 (en) | 2014-08-06 |
CN104024354A (zh) | 2014-09-03 |
TR201806809T4 (tr) | 2018-06-21 |
US20140200305A1 (en) | 2014-07-17 |
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