WO2011016494A1 - ポリビニルアセタール積層体およびその用途 - Google Patents
ポリビニルアセタール積層体およびその用途 Download PDFInfo
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- WO2011016494A1 WO2011016494A1 PCT/JP2010/063206 JP2010063206W WO2011016494A1 WO 2011016494 A1 WO2011016494 A1 WO 2011016494A1 JP 2010063206 W JP2010063206 W JP 2010063206W WO 2011016494 A1 WO2011016494 A1 WO 2011016494A1
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- group
- functional group
- layer
- composition
- olefin polymer
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- 229920002554 vinyl polymer Polymers 0.000 title claims abstract description 48
- 125000002777 acetyl group Chemical class [H]C([H])([H])C(*)=O 0.000 title claims abstract description 45
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 239000000203 mixture Substances 0.000 claims abstract description 229
- 125000000524 functional group Chemical group 0.000 claims abstract description 224
- 229920000098 polyolefin Polymers 0.000 claims abstract description 221
- 239000000853 adhesive Substances 0.000 claims abstract description 30
- 230000001070 adhesive effect Effects 0.000 claims abstract description 30
- 125000002524 organometallic group Chemical group 0.000 claims description 114
- 125000004432 carbon atom Chemical group C* 0.000 claims description 91
- 229920001400 block copolymer Polymers 0.000 claims description 88
- 150000002430 hydrocarbons Chemical group 0.000 claims description 77
- 229930195735 unsaturated hydrocarbon Natural products 0.000 claims description 76
- 229920000642 polymer Polymers 0.000 claims description 73
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 50
- 125000001931 aliphatic group Chemical group 0.000 claims description 47
- 125000003118 aryl group Chemical group 0.000 claims description 43
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 42
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 30
- 229910052796 boron Inorganic materials 0.000 claims description 26
- 238000006116 polymerization reaction Methods 0.000 claims description 25
- 239000005340 laminated glass Substances 0.000 claims description 24
- 125000003700 epoxy group Chemical group 0.000 claims description 23
- 239000000178 monomer Substances 0.000 claims description 21
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 18
- 239000004014 plasticizer Substances 0.000 claims description 18
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 16
- 125000005620 boronic acid group Chemical group 0.000 claims description 10
- 229920001577 copolymer Polymers 0.000 claims description 10
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 9
- 238000006359 acetalization reaction Methods 0.000 claims description 9
- 125000005370 alkoxysilyl group Chemical group 0.000 claims description 9
- UYANAUSDHIFLFQ-UHFFFAOYSA-N borinic acid Chemical group OB UYANAUSDHIFLFQ-UHFFFAOYSA-N 0.000 claims description 9
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims description 9
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 9
- 229910052710 silicon Inorganic materials 0.000 claims description 9
- 239000010703 silicon Substances 0.000 claims description 8
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical group CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 6
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 4
- 150000004291 polyenes Polymers 0.000 claims 4
- 238000010030 laminating Methods 0.000 abstract description 8
- 239000010410 layer Substances 0.000 description 199
- -1 ethylene, propylene, butylene Chemical group 0.000 description 78
- 150000001875 compounds Chemical class 0.000 description 73
- 238000000034 method Methods 0.000 description 70
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 57
- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 56
- 239000010408 film Substances 0.000 description 55
- 150000001336 alkenes Chemical class 0.000 description 54
- 238000002360 preparation method Methods 0.000 description 52
- 230000015572 biosynthetic process Effects 0.000 description 38
- 238000003786 synthesis reaction Methods 0.000 description 38
- 125000005371 silicon functional group Chemical group 0.000 description 36
- 239000011229 interlayer Substances 0.000 description 34
- 238000006243 chemical reaction Methods 0.000 description 32
- 239000000047 product Substances 0.000 description 32
- 238000011156 evaluation Methods 0.000 description 26
- 239000011521 glass Substances 0.000 description 25
- 239000003963 antioxidant agent Substances 0.000 description 21
- 238000009413 insulation Methods 0.000 description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- 230000003078 antioxidant effect Effects 0.000 description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 13
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 13
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 13
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 12
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 12
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 12
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- UORVGPXVDQYIDP-UHFFFAOYSA-N borane Chemical class B UORVGPXVDQYIDP-UHFFFAOYSA-N 0.000 description 12
- 239000005357 flat glass Substances 0.000 description 12
- 230000009477 glass transition Effects 0.000 description 12
- 238000007731 hot pressing Methods 0.000 description 12
- 238000005984 hydrogenation reaction Methods 0.000 description 12
- 229920000728 polyester Polymers 0.000 description 12
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 12
- 239000004743 Polypropylene Substances 0.000 description 11
- 239000004793 Polystyrene Substances 0.000 description 11
- 229910052739 hydrogen Inorganic materials 0.000 description 11
- 239000001257 hydrogen Substances 0.000 description 11
- 125000000962 organic group Chemical group 0.000 description 11
- 229920001155 polypropylene Polymers 0.000 description 11
- 229920002223 polystyrene Polymers 0.000 description 11
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 10
- 238000002156 mixing Methods 0.000 description 10
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 10
- DOIRQSBPFJWKBE-UHFFFAOYSA-N phthalic acid di-n-butyl ester Natural products CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- 125000003396 thiol group Chemical group [H]S* 0.000 description 10
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (1R)-1,3-butanediol Natural products CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 9
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- 229920001195 polyisoprene Polymers 0.000 description 9
- 239000002904 solvent Substances 0.000 description 9
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 8
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 8
- 239000005062 Polybutadiene Substances 0.000 description 8
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 8
- 229910000085 borane Inorganic materials 0.000 description 8
- 238000013016 damping Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 239000000945 filler Substances 0.000 description 8
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 8
- 229920002857 polybutadiene Polymers 0.000 description 8
- 229920003048 styrene butadiene rubber Polymers 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 229920001567 vinyl ester resin Polymers 0.000 description 8
- 238000010521 absorption reaction Methods 0.000 description 7
- 239000000654 additive Substances 0.000 description 7
- 125000000217 alkyl group Chemical group 0.000 description 7
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N butyric aldehyde Natural products CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 7
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 7
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 6
- 125000003342 alkenyl group Chemical group 0.000 description 6
- 150000008064 anhydrides Chemical class 0.000 description 6
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 6
- 125000006267 biphenyl group Chemical group 0.000 description 6
- 239000004327 boric acid Substances 0.000 description 6
- 150000001733 carboxylic acid esters Chemical class 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 125000000392 cycloalkenyl group Chemical group 0.000 description 6
- 125000000753 cycloalkyl group Chemical group 0.000 description 6
- 125000004185 ester group Chemical group 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- 239000002530 phenolic antioxidant Substances 0.000 description 6
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 description 6
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 6
- 239000010409 thin film Substances 0.000 description 6
- 239000004215 Carbon black (E152) Substances 0.000 description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- 239000006096 absorbing agent Substances 0.000 description 5
- 150000001299 aldehydes Chemical class 0.000 description 5
- ZADPBFCGQRWHPN-UHFFFAOYSA-N boronic acid Chemical compound OBO ZADPBFCGQRWHPN-UHFFFAOYSA-N 0.000 description 5
- 235000019437 butane-1,3-diol Nutrition 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 5
- 229930195733 hydrocarbon Natural products 0.000 description 5
- 238000004898 kneading Methods 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 229920001223 polyethylene glycol Polymers 0.000 description 5
- 150000005846 sugar alcohols Polymers 0.000 description 5
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 4
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 4
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 4
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 4
- ZCSHACFHMFHFKK-UHFFFAOYSA-N 2-methyl-1,3,5-trinitrobenzene;2,4,6-trinitro-1,3,5-triazinane Chemical compound [O-][N+](=O)C1NC([N+]([O-])=O)NC([N+]([O-])=O)N1.CC1=C([N+]([O-])=O)C=C([N+]([O-])=O)C=C1[N+]([O-])=O ZCSHACFHMFHFKK-UHFFFAOYSA-N 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical group OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- UWHCKJMYHZGTIT-UHFFFAOYSA-N Tetraethylene glycol, Natural products OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000001361 adipic acid Substances 0.000 description 4
- 235000011037 adipic acid Nutrition 0.000 description 4
- 125000002723 alicyclic group Chemical group 0.000 description 4
- VEWFZHAHZPVQES-UHFFFAOYSA-N boron;n,n-diethylethanamine Chemical compound [B].CCN(CC)CC VEWFZHAHZPVQES-UHFFFAOYSA-N 0.000 description 4
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 4
- 150000001768 cations Chemical class 0.000 description 4
- 239000012986 chain transfer agent Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000001143 conditioned effect Effects 0.000 description 4
- PFURGBBHAOXLIO-UHFFFAOYSA-N cyclohexane-1,2-diol Chemical compound OC1CCCCC1O PFURGBBHAOXLIO-UHFFFAOYSA-N 0.000 description 4
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 4
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 4
- GHLKSLMMWAKNBM-UHFFFAOYSA-N dodecane-1,12-diol Chemical compound OCCCCCCCCCCCCO GHLKSLMMWAKNBM-UHFFFAOYSA-N 0.000 description 4
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 239000005329 float glass Substances 0.000 description 4
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 4
- 230000007062 hydrolysis Effects 0.000 description 4
- 238000006460 hydrolysis reaction Methods 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- WGOPGODQLGJZGL-UHFFFAOYSA-N lithium;butane Chemical compound [Li+].CC[CH-]C WGOPGODQLGJZGL-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 4
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 239000003505 polymerization initiator Substances 0.000 description 4
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 4
- 238000010526 radical polymerization reaction Methods 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 4
- 229920000428 triblock copolymer Polymers 0.000 description 4
- 125000004200 2-methoxyethyl group Chemical group [H]C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 3
- 125000001622 2-naphthyl group Chemical group [H]C1=C([H])C([H])=C2C([H])=C(*)C([H])=C([H])C2=C1[H] 0.000 description 3
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 3
- 125000004860 4-ethylphenyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)C([H])([H])C([H])([H])[H] 0.000 description 3
- 125000000590 4-methylphenyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)C([H])([H])[H] 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- 229920003355 Novatec® Polymers 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
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- 150000001298 alcohols Chemical class 0.000 description 3
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 3
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 3
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 3
- UORVGPXVDQYIDP-BJUDXGSMSA-N borane Chemical class [10BH3] UORVGPXVDQYIDP-BJUDXGSMSA-N 0.000 description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 150000001244 carboxylic acid anhydrides Chemical group 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000004581 coalescence Methods 0.000 description 3
- 238000006482 condensation reaction Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 229920001903 high density polyethylene Polymers 0.000 description 3
- 239000004700 high-density polyethylene Substances 0.000 description 3
- RLAWWYSOJDYHDC-BZSNNMDCSA-N lisinopril Chemical compound C([C@H](N[C@@H](CCCCN)C(=O)N1[C@@H](CCC1)C(O)=O)C(O)=O)CC1=CC=CC=C1 RLAWWYSOJDYHDC-BZSNNMDCSA-N 0.000 description 3
- 229920001684 low density polyethylene Polymers 0.000 description 3
- 239000004702 low-density polyethylene Substances 0.000 description 3
- 125000000040 m-tolyl group Chemical group [H]C1=C([H])C(*)=C([H])C(=C1[H])C([H])([H])[H] 0.000 description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
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- 150000002825 nitriles Chemical class 0.000 description 1
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 description 1
- FSAJWMJJORKPKS-UHFFFAOYSA-N octadecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C=C FSAJWMJJORKPKS-UHFFFAOYSA-N 0.000 description 1
- NUJGJRNETVAIRJ-UHFFFAOYSA-N octanal Chemical compound CCCCCCCC=O NUJGJRNETVAIRJ-UHFFFAOYSA-N 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- HVAMZGADVCBITI-UHFFFAOYSA-M pent-4-enoate Chemical compound [O-]C(=O)CCC=C HVAMZGADVCBITI-UHFFFAOYSA-M 0.000 description 1
- QYZLKGVUSQXAMU-UHFFFAOYSA-N penta-1,4-diene Chemical compound C=CCC=C QYZLKGVUSQXAMU-UHFFFAOYSA-N 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229910001414 potassium ion Inorganic materials 0.000 description 1
- QGLVEAGMVUQOJP-UHFFFAOYSA-N prop-2-enylboronic acid Chemical compound OB(O)CC=C QGLVEAGMVUQOJP-UHFFFAOYSA-N 0.000 description 1
- AAYRWMCIKCRHIN-UHFFFAOYSA-N propane-1-sulfonic acid;prop-2-enamide Chemical compound NC(=O)C=C.CCCS(O)(=O)=O AAYRWMCIKCRHIN-UHFFFAOYSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000012966 redox initiator Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000005336 safety glass Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000001256 steam distillation Methods 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920006132 styrene block copolymer Polymers 0.000 description 1
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QQQSFSZALRVCSZ-UHFFFAOYSA-N triethoxysilane Chemical compound CCO[SiH](OCC)OCC QQQSFSZALRVCSZ-UHFFFAOYSA-N 0.000 description 1
- AJSTXXYNEIHPMD-UHFFFAOYSA-N triethyl borate Chemical compound CCOB(OCC)OCC AJSTXXYNEIHPMD-UHFFFAOYSA-N 0.000 description 1
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 1
- ZMANZCXQSJIPKH-UHFFFAOYSA-O triethylammonium ion Chemical compound CC[NH+](CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-O 0.000 description 1
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 description 1
- WRECIMRULFAWHA-UHFFFAOYSA-N trimethyl borate Chemical compound COB(OC)OC WRECIMRULFAWHA-UHFFFAOYSA-N 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- LTEHWCSSIHAVOQ-UHFFFAOYSA-N tripropyl borate Chemical compound CCCOB(OCCC)OCCC LTEHWCSSIHAVOQ-UHFFFAOYSA-N 0.000 description 1
- RXPQRKFMDQNODS-UHFFFAOYSA-N tripropyl phosphate Chemical compound CCCOP(=O)(OCCC)OCCC RXPQRKFMDQNODS-UHFFFAOYSA-N 0.000 description 1
- BGNTUSKZDOUZCZ-UHFFFAOYSA-N tris(1-butoxyethyl) phosphate Chemical compound CCCCOC(C)OP(=O)(OC(C)OCCCC)OC(C)OCCCC BGNTUSKZDOUZCZ-UHFFFAOYSA-N 0.000 description 1
- XUHUMYVYHLHMCD-UHFFFAOYSA-N tris(2-cyclohexylphenyl) phosphite Chemical compound C1CCCCC1C1=CC=CC=C1OP(OC=1C(=CC=CC=1)C1CCCCC1)OC1=CC=CC=C1C1CCCCC1 XUHUMYVYHLHMCD-UHFFFAOYSA-N 0.000 description 1
- ILLOBGFGKYTZRO-UHFFFAOYSA-N tris(2-ethylhexyl) phosphite Chemical compound CCCCC(CC)COP(OCC(CC)CCCC)OCC(CC)CCCC ILLOBGFGKYTZRO-UHFFFAOYSA-N 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- WRSPWQHUHVRNFV-UHFFFAOYSA-N tris[3,5-di(nonyl)phenyl] phosphite Chemical compound CCCCCCCCCC1=CC(CCCCCCCCC)=CC(OP(OC=2C=C(CCCCCCCCC)C=C(CCCCCCCCC)C=2)OC=2C=C(CCCCCCCCC)C=C(CCCCCCCCC)C=2)=C1 WRSPWQHUHVRNFV-UHFFFAOYSA-N 0.000 description 1
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 1
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 description 1
- 229920001866 very low density polyethylene Polymers 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Chemical group 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
- C03C27/10—Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31645—Next to addition polymer from unsaturated monomers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31909—Next to second addition polymer from unsaturated monomers
- Y10T428/31913—Monoolefin polymer
- Y10T428/3192—Next to vinyl or vinylidene chloride polymer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31909—Next to second addition polymer from unsaturated monomers
- Y10T428/31924—Including polyene monomers
Definitions
- the present invention relates to a polyvinyl acetal laminate and its use.
- Polyvinyl acetal typified by polyvinyl butyral has excellent adhesion and compatibility with various organic and inorganic substrates, and solubility in organic solvents.
- Various adhesives, binders for ceramics, various inks, paints, etc. It is widely used as a safety glass interlayer.
- JP 2007-09491 A JP 2005-306326 A Special table 2001-506198 gazette JP 2007-136057 A
- the present invention solves the above-mentioned problem, and is a laminate of a layer containing polyvinyl acetal and a layer containing polyolefin (hydrocarbon polymer), which is suitably used for laminated glass interlayer films and other applications, It aims at providing the laminated body which is excellent in the adhesiveness between these layers.
- the above object is achieved by the A layer comprising the composition A containing polyvinyl acetal, A polyolefin and / or a B layer composed of a composition B containing an adhesive functional group-containing olefin polymer, and a mass ratio of (polyolefin) / (adhesive functional group-containing olefin polymer) Is achieved by providing a laminate that is between 0/100 and 99.95 / 0.05.
- an adhesive layer-containing olefin polymer (hereinafter referred to as an organometallic functional group) containing an A layer composed of the composition A containing polyvinyl acetal and an organometallic functional group containing polyolefin and / or boron and / or silicon.
- the composition A contains an A layer composed of the composition A containing polyvinyl acetal, polyolefin, and / or one or more reactive functional groups selected from a carboxyl group, a derivative group of a carboxyl group, and an epoxy group.
- the composition B contains an adhesive functional group-containing olefin polymer as an essential component.
- an adhesive functional group containing olefin polymer An organometallic functional group containing olefin polymer or a reactive functional group containing olefin polymer is suitable.
- organometallic functional group-containing olefin polymer When the organometallic functional group-containing olefin polymer is used in the present invention, silicon or boron in the organometallic functional group-containing olefin polymer reacts with the hydroxyl group of polyvinyl acetal to form a covalent bond, or polyvinyl. A strong hydrogen bond can be formed with the hydroxyl group of the acetal.
- the organometallic functional group-containing olefin polymer is composed of a hydrocarbon monomer polymer in many parts, it can be compatible with and bonded to polyolefins having relatively close molecular polarities.
- a laminate including a structure laminated via a B layer is excellent in interlayer adhesion between the A layer and the B layer, or the A layer and the C layer, and is particularly suitable when these laminates are used as a laminated glass interlayer film. is there.
- a reactive functional group containing olefin polymer when using a reactive functional group containing olefin polymer by this invention, one or more types chosen from the carboxyl group in the reactive functional group containing olefin polymer, the derivative group of a carboxyl group, and an epoxy group
- the group can react with the hydroxyl group of polyvinyl acetal to form a covalent bond
- the reactive functional group-containing olefin polymer is composed of a polymer of a polyolefin monomer in many parts constituting it. It can also be compatible with and bonded to polyolefins with relatively close molecular polarities.
- a laminate including a structure laminated via a B layer is excellent in interlayer adhesion between the A layer and the B layer, or the A layer and the C layer, and is particularly suitable when these laminates are used as a laminated glass interlayer film. is there.
- an adhesive functional group containing olefin polymer An organometallic functional group containing olefin polymer or a reactive functional group containing olefin polymer is suitable.
- the adhesive functional group-containing olefin polymer used in the composition B of the present invention is an organometallic functional group-containing olefin polymer
- (Polyolefin) / (Organic metal functional group-containing olefin polymer) 0.100 to 99.9 / 0.1 is more preferable, and the mass ratio is 50/50 to 99.5 / 0.5. A ratio is more preferable.
- the content of the organometallic functional group-containing olefin polymer in the composition B is less than 0.05 by mass ratio with respect to the total amount of the polyolefin and the organometallic functional group-containing olefin polymer, the interlayer adhesion becomes Since it falls, it is not preferable.
- the total content of the polyolefin and the organometallic functional group-containing olefin polymer contained in the composition B is not particularly limited as long as it is not contrary to the gist of the present invention, but more than 30% by mass with respect to the mass of the composition B, more It is preferably 80% by mass or more, and most preferably 90% by mass or more.
- the total content of the polyolefin and the organometallic functional group-containing olefin polymer is lower than 30% by mass with respect to the mass of the composition B, the interlayer adhesion may be reduced, or the polyolefin or organometallic functional group-containing olefin polymer. There is a tendency that properties such as low water absorption and various mechanical properties inherently possessed by, and sound insulation properties possessed by the block copolymer described later are lowered.
- the adhesive functional group-containing olefin polymer used in the composition B of the present invention is a reactive functional group-containing olefin polymer
- the polyolefin contained in the composition B and the reactive functional group-containing olefin polymer are included.
- (Polyolefin) / (Reactive functional group-containing olefin polymer) 0.100 to 99.9 / 0.1 is more preferable, and a mass ratio of 50/50 to 99.5 / 0.5 is more preferable.
- a ratio is more preferable.
- the content of the reactive functional group-containing olefin polymer in the composition B is less than 0.05 by mass ratio with respect to the total amount of the polyolefin and the reactive functional group-containing olefin polymer, the interlayer adhesion is reduced. Since it falls, it is not preferable.
- the total content of the polyolefin and the reactive functional group-containing olefin polymer contained in the composition B is not particularly limited as long as it is not contrary to the gist of the present invention, but 30% by mass or more based on the weight of the composition B, and more. It is preferably 80% by mass or more, and most preferably 90% by mass or more.
- the total content of the polyolefin and the reactive functional group-containing olefin polymer is lower than 30% by mass with respect to the mass of the composition B, the interlayer adhesion may be reduced, or the polyolefin or the reactive functional group-containing olefin polymer may be reduced. There is a tendency that properties such as low water absorption, various mechanical properties, and sound insulation properties possessed by the block copolymer described later tend to deteriorate.
- the polyolefin used in the composition B or the composition C of the present invention is not particularly limited as long as it is a polymer having a hydrocarbon component as a main component, and can be appropriately selected according to the purpose.
- an aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms is particularly limited.
- a polymer of one or more compounds selected from aromatic unsaturated hydrocarbon compounds having 8 to 12 carbon atoms or a hydrogenated product thereof is excellent in interlayer adhesion and various mechanical properties, This is preferable because it is easily available.
- a polymer of one or more compounds selected from an aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms and an aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms, or a hydrogenated product thereof The proportion of the total amount of the aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms and the aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms in the total monomer units contained in the polymer is 80% by mass or more.
- the polymer or the hydrogenated product thereof is preferably 95% by mass or more, and optimally 98% by mass or more.
- the ratio of the total amount of the aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms and the aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms in the total monomer units contained in the polymer is lower than 80% by mass. If it becomes, there exists a tendency for the characteristics, such as the low water absorption which a polyolefin originally has, various mechanical characteristics, and the sound insulation which the block copolymer mentioned later has.
- aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms include ethylene, propylene, butylene, 2-butylene, isobutylene, pentene, hexene, heptene, octene, nonene, decene, undecene, dodecene, cyclohexene, Aliphatic monoene compounds such as cyclooctene, butadiene, isoprene, 1,3-hexadiene, 1,3-octadiene, 1,3,5-hexatriene, 1,3-cyclopentadiene, 1,3-cyclohexadiene, 1, Examples include aliphatic conjugated polyene compounds such as 3-cyclooctadiene, and aliphatic non-conjugated polyene compounds such as 1,4-pentadiene, 1,5-hexadiene, and 1,5-cyclooctadiene.
- aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms include styrene, ⁇ -methylstyrene, ⁇ -methylstyrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, 4 -Aromatic monoene compounds such as ethylstyrene, 4-butylstyrene, 4-tert-butylstyrene, (1-naphthyl) ethylene, (2-naphthyl) ethylene, and aromatic conjugates such as 1-phenylbutadiene and 2-phenylbutadiene Examples include, but are not limited to, polyene compounds, aromatic non-conjugated polyene compounds such as 1-phenyl-1,4-pentadiene and 1-phenyl-1,3-cyclohexadiene.
- the polyolefin used in the composition B contains only the compounds exemplified above as monomer units from the viewpoint of mixing with the adhesive functional group-containing olefin polymer.
- the polyolefin used in the composition C may be copolymerized with the following compounds in addition to the compounds exemplified above as long as the effects of the present invention are not impaired.
- acrylic acid or a salt thereof methyl acrylate, ethyl acrylate, n-propyl acrylate, i-propyl acrylate, n-butyl acrylate, i-butyl acrylate, t-butyl acrylate, 2-acrylate
- Acrylic esters such as ethylhexyl, dodecyl acrylate, octadecyl acrylate
- methacrylic acid and its salts methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, i-propyl methacrylate, n-butyl methacrylate, methacrylic acid
- Methacrylic acid esters such as i-butyl, t-butyl methacrylate, 2-ethylhexyl methacrylate, dodecyl methacrylate, octadecyl methacrylate
- acrylamide N-methylacryl
- a polymer of one or more compounds selected from an aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms and an aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms or a hydrogenated product thereof is specifically exemplified.
- these polymerization methods are not particularly limited, and for example, those polymerized by a conventionally known method can be used.
- a styrene-butadiene block copolymer a styrene-isoprene block copolymer, a styrene-butadiene-isoprene copolymer, and hydrogenated products thereof are used.
- a coalescence and a hydrogenated product thereof are preferably used because they are excellent in vibration damping properties and sound insulation properties. This will be described below.
- the block copolymer used in the present invention is not particularly limited as long as it has a block (X) portion and a block (Y) portion.
- [(X)-(Y)] k [(X) Block copolymers such as-(Y)] m- (X), (Y)-[(X)-(Y)] n can be used.
- k, m, and n are arbitrary natural numbers.
- a block copolymer having two or more blocks (X) and one or more blocks (Y) is preferred, and a triblock copolymer comprising (X)-(Y)-(X) Is particularly preferred.
- the block copolymer used in the present invention contains two or more blocks (X) or two or more blocks (Y), the blocks (X) and (Y) are the same. It may be different or different.
- the content of the block (X) and the block (Y) in the block copolymer is not particularly limited as long as it is not contrary to the object of the present invention. From the viewpoint of vibration damping and sound insulation, the total mass of the block copolymer
- the content of the block (X) is preferably 5 to 95% by mass, more preferably 10 to 70% by mass. When the content of the block (X) is within this range, characteristics such as vibration damping properties and sound insulation properties that the block copolymer originally has are suitable.
- the weight average molecular weight of the block (X) and the block (Y) in the block copolymer is not particularly limited, but the weight average molecular weight per block (X) is preferably 2,500 to 75,000, The weight average molecular weight per block (Y) is preferably 1,000 to 100,000. The weight average molecular weight of the block copolymer is preferably 10,000 to 1,000,000, more preferably 15,000 to 200,000. When the weight average molecular weight of the block (X) and the block (Y) is too small, the performance as a block copolymer may not be exhibited.
- the weight average molecular weight of the block copolymer is too small, the mechanical strength when it is made into a laminate may be too low, and if the weight average molecular weight of the block copolymer is too large, the handling property at the time of molding is reduced. Deteriorate.
- fusing point, etc. of a block copolymer can be suitably selected according to the objective.
- the glass transition temperature of the block copolymer used in the present invention is not particularly limited and can be appropriately selected depending on the purpose, but is preferably ⁇ 50 to 50 ° C., and is preferably ⁇ 45 to 30 ° C. More preferably, the temperature is ⁇ 40 to 20 ° C. When the glass transition temperature of the block copolymer satisfies the above range, the mechanical properties and various characteristics of the laminate of the present invention are preferable.
- the peak temperature of tan ⁇ of the block copolymer used in the present invention is not particularly limited and can be appropriately selected according to the purpose, but is preferably ⁇ 40 to 30 ° C., and preferably ⁇ 35 to 25 ° C. Is more preferable, and it is more preferably ⁇ 30 to 20 ° C.
- the mechanical strength of the block copolymer used in the present invention is not particularly limited, and can be appropriately selected depending on the purpose. More preferably, it is 0.5 MPa or more, and further preferably 1.0 MPa or more.
- the MFR value of the block copolymer used in the present invention is not particularly limited and can be appropriately selected depending on the purpose.
- the MFR value when measured at a load of 2.16 kg and a temperature of 190 ° C. Is preferably 0.1 to 100 g / 10 minutes, more preferably 0.1 to 70 g / 10 minutes, and further preferably 0.1 to 50 g / 10 minutes.
- the block copolymer used in the present invention may be hydrogenated or not hydrogenated in the block (Y) portion, but is preferably hydrogenated from the viewpoint of weather resistance,
- the hydrogenation rate is preferably 50 mol% or more, more preferably 80 mol% or more, and further preferably 95 mol% or more.
- Such a block copolymer can be produced by a conventionally known method.
- an organolithium reagent is used as an initiator, and an aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms and 2 to 12 carbon atoms are used.
- an aliphatic conjugated polyene compound sequentially and making it react is mentioned, It is not limited to this.
- the organometallic functional group-containing olefin polymer used in the present invention contains a group containing a hydrocarbon component as a main component and containing one or more elements selected from boron and silicon (hereinafter referred to as organometallic functional group). 1 or more compounds selected from aliphatic unsaturated hydrocarbon compounds having 2 to 12 carbon atoms and aromatic unsaturated hydrocarbon compounds having 8 to 12 carbon atoms Or a hydrogenated product thereof, which has an organometallic functional group at the end or side chain of the molecular chain, or a hydrogenated product thereof, has excellent interlayer adhesion and has various mechanical properties.
- the polymer having an organometallic functional group at the end or side chain of the molecular chain or a hydrogenated product thereof is aliphatic unsaturated having 2 to 12 carbon atoms in all monomer units contained in the polymer.
- a polymer in which the ratio of the total amount of the hydrocarbon compound and the aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms is 30% by mass or more, preferably 80% by mass or more, and optimally 90% by mass or more
- the term “hydrogenated product” refers to a polymer having an organometallic functional group at the end or side chain of the molecular chain, or a hydrogenated product thereof.
- the proportion of the total amount of the aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms and the aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms in the total monomer units contained in the polymer is lower than 30% by mass. If it becomes, there exists a tendency for characteristics, such as the low water absorption which the organic metal functional group containing polyolefin originally has, various mechanical characteristics, and the sound insulation which the block copolymer mentioned later has.
- Specific examples of the aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms and the aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms include those having 8 to 12 carbon atoms constituting the polyolefin described above. Examples thereof include the same compounds as those exemplified as specific examples of the aromatic unsaturated hydrocarbon compound and the aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms. And a polymer of one or more compounds selected from aliphatic unsaturated hydrocarbon compounds having 2 to 12 carbon atoms and aromatic unsaturated hydrocarbon compounds having 8 to 12 carbon atoms, or hydrogenated products thereof.
- the polymer having an organometallic functional group at the terminal or side chain of the molecular chain specifically includes the above-described aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms, and 8 carbon atoms.
- the same polymer as the compound exemplified as a polymer of one or more kinds of compounds selected from 12 to 12 aromatic unsaturated hydrocarbon compounds or a hydrogenated product thereof, and an organometallic functional group at the end or side chain of the molecular chain It refers to a polymer having a group.
- a styrene-butadiene block copolymer a styrene-isoprene block copolymer, a styrene-butadiene-isoprene copolymer, and their A block (X ′) made of a polymer of an aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms, such as a hydrogenated product, and a block (Y ′) made of a polymer of an aliphatic conjugated polyene compound having 2 to 12 carbon atoms ') Or a hydrogenated product thereof, and a polymer having an organometallic functional group at the end or side chain of the molecular chain (hereinafter collectively referred to as organometallic functional group-containing block copolymer) Is excellent in vibration damping and sound insulation, and when a block copolymer is used as a polyo
- the organometallic functional group-containing block copolymer used in the present invention is not particularly limited as long as it has a block (X ′) portion and a block (Y ′) portion.
- k ′ [(X ′)-(Y ′)] k ′
- m ′ m ′ -(X ′)
- n ′ n ′
- k ′, m ′, and n ′ are arbitrary natural numbers.
- an organometallic functional group-containing block copolymer having two or more blocks (X ′) and one or more blocks (Y ′) is preferable, and (X ′)-(Y ′) — ( A triblock composed of X ′) is particularly preferred.
- the organometallic functional group-containing block copolymer used in the present invention contains two or more blocks (X ′), or contains two or more blocks (Y ′), the block (X ′), the block (Y ′) may be the same or different.
- the content of the block (X ′) and the block (Y ′) in the organometallic functional group-containing block copolymer is not particularly limited as long as it is not contrary to the object of the present invention.
- the content of the block (X ′) with respect to the total mass is preferably 5 to 95% by mass, and more preferably 10 to 70% by mass. When the content of the block (X ′) is within this range, characteristics such as vibration damping properties and sound insulation properties inherent in the block copolymer are manifested.
- the number average molecular weight of the block (X ′) and the block (Y ′) in the organometallic functional group-containing block copolymer is not particularly limited, but the number average molecular weight per block (X ′) is 2,500 to 75, The number average molecular weight per block (Y ′) is preferably 1,000 to 100,000.
- the number average molecular weight of the organometallic functional group-containing block copolymer is preferably 10,000 to 1,000,000, and more preferably 15,000 to 200,000. When the weight average molecular weight of the block (X ′) and the block (Y ′) is too small, the performance as a block copolymer may not be exhibited.
- the weight average molecular weight of the organometallic functional group-containing block copolymer is too small, the mechanical strength when it is made into a laminate may be too low, and the weight average molecular weight of the organometallic functional group-containing block copolymer is If it is too large, the handleability during molding will deteriorate.
- fusing point, etc. of an organometallic functional group containing block copolymer can be suitably selected according to the objective.
- the glass transition temperature of the organometallic functional group-containing block copolymer used in the present invention is not particularly limited and can be appropriately selected depending on the purpose, but is preferably ⁇ 100 to 50 ° C., preferably ⁇ 50 to 30 More preferably, the temperature is -40 ° C to 20 ° C. When the glass transition temperature of the organometallic functional group-containing block copolymer satisfies the above range, the mechanical properties and various characteristics of the laminate of the present invention are preferable.
- the peak temperature of tan ⁇ of the organometallic functional group-containing block copolymer used in the present invention is not particularly limited and can be appropriately selected according to the purpose, but is preferably ⁇ 40 to 30 ° C., preferably ⁇ 35 to The temperature is more preferably 25 ° C., and further preferably ⁇ 30 to 20 ° C.
- the mechanical strength of the organometallic functional group-containing block copolymer used in the present invention is not particularly limited and can be appropriately selected depending on the purpose. Preferably, it is 0.5 MPa or more, more preferably 1.0 MPa or more.
- the MFR value of the organometallic functional group block copolymer used in the present invention is not particularly limited and can be appropriately selected according to the purpose. For example, when measured at a load of 2.16 kg and a temperature of 190 ° C.
- the MFR value is preferably 0.1 to 100 g / 10 minutes, more preferably 0.1 to 70 g / 10 minutes, and further preferably 0.1 to 50 g / 10 minutes.
- the block (Y ′) portion may be hydrogenated or not hydrogenated, but it is hydrogenated from the viewpoint of weather resistance.
- the hydrogenation rate is preferably 50 mol% or more, more preferably 80 mol% or more, and even more preferably 90 mol% or more.
- the organometallic functional group contained in the organometallic functional group-containing olefin polymer used in the present invention is not particularly limited, but preferably the organometallic functional group is a boronic acid group and a boronic acid derivative group, borinic acid group and borinic acid.
- the organometallic functional group is a boronic acid group and a boronic acid derivative group, borinic acid group and borinic acid.
- An olefin polymer (silicon functional group-containing olefin polymer) that is a group (silicon functional group) is preferable because suitable interlayer adhesion can be obtained.
- the boron functional group-containing olefin polymer is excellent in handleability because it does not cause a polymerization reaction or hardly occurs, and the silicon functional group-containing olefin polymer is relatively easy to obtain raw material compounds. Therefore, it is preferable.
- these will be described in order.
- the boron functional group-containing olefin polymer used in the present invention is an olefin polymer having one or more groups (boron functional group) selected from a boronic acid group and a derivative group thereof, a borinic acid group and a derivative group thereof. If there is no particular limitation.
- the boronic acid group is represented by the formula (1):
- a derivative group of a boronic acid group refers to a functional group that can be converted to a boronic acid group by hydrolysis. Specifically, the derivative group of the formula (2):
- R 1 and R 2 are a hydrogen atom and a monovalent organic group having 1 to 20 carbon atoms (eg, an aliphatic hydrocarbon group (such as a linear or branched alkyl group or alkenyl group)), an aliphatic group A cyclic hydrocarbon group (a cycloalkyl group, a cycloalkenyl group, etc.), an aromatic hydrocarbon group (a phenyl group, a biphenyl group, etc.)), and R 1 and R 2 are the same or different.
- R 4 , R 5 and R 6 are a hydrogen atom and a monovalent organic group having 1 to 20 carbon atoms (for example, an aliphatic hydrocarbon group (straight chain or branched alkyl group, alkenyl group, etc. ), Alicyclic hydrocarbon group (cycloalkyl group, cycloalkenyl group etc.), aromatic hydrocarbon group (phenyl group, biphenyl group etc.)), and R 4 , R 5 and R 6 are the same Or may be different, and M + is a monovalent cation).
- the borinic acid group is represented by the formula (5):
- the derivative group of borinic acid refers to a functional group that can be converted into a borinic acid group by hydrolysis.
- R 7 represents a monovalent organic group having 1 to 20 carbon atoms (eg, an aliphatic hydrocarbon group (such as a linear or branched alkyl group or alkenyl group)), an alicyclic hydrocarbon group (cyclohexane).
- R 8 and R 9 are a hydrogen atom and a monovalent organic group having 1 to 20 carbon atoms (for example, an aliphatic hydrocarbon group (such as a linear or branched alkyl group or alkenyl group)), an aliphatic group Cyclic hydrocarbon groups (cycloalkyl groups, cycloalkenyl groups, etc.) and aromatic hydrocarbon groups (phenyl groups, biphenyl groups, etc.)), and R 8 and R 9 are the same or different.
- M + is a monovalent cation).
- boronic acid derivative groups represented by the formulas (2), (3) and (4) include boronic acid dimethyl ester group, boronic acid diethyl ester group, boronic acid dipropyl ester group, boronic acid diisopropyl ester.
- boronic acid dibutyl ester group boronic acid dihexyl ester group, boronic acid dicyclohexyl group, boronic acid ethylene glycol ester group, boronic acid propylene glycol ester group (boronic acid 1,2-propanediol ester group, boronic acid 1,3- Propanediol ester group), boronic acid (1,3-butanediol) ester group, boronic acid trimethylene glycol ester group, boronic acid neopentyl glycol ester group, boronic acid catechol ester group, boronic acid glycerin ester group, boronic acid trimethyl ester Methylolethanes Boronic acid ester groups such as Le group; boronic anhydride group; an alkali metal salt of a boronic acid, an alkaline earth metal base such as boronic acid.
- the derivative group of borinic acid represented by the formulas (6), (7) and (8) include methylborinic acid group, methylborinic acid methylester group, ethylborinic acid methylester group, methylborinic acid ethylester group, and butylborinic acid.
- Examples include a methyl ester group and a 3-methyl-2-butylborinic acid methyl ester group.
- a boronic acid group, a boronic acid (1,3-butanediol) ester group, and a boronic acid (propylene glycol) ester group are preferable from the viewpoint of interlayer adhesion of the obtained laminate.
- R 3 in the formula (2) examples include 1,2-ethylene group, 1,2-propylene group, 1,3-propylene group, 1,2-butylene group, 2,3-butylene.
- M + in formulas (4) and (8) include, but are not limited to, lithium ion, sodium ion, potassium ion, ammonium ion, triethylammonium ion, pyridinium ion, and the like.
- boron functional group-containing olefin polymer used in the present invention those produced by a conventionally known method can be used. For example, an olefin polymer having a carbon-carbon double bond is reacted with boranes, a borane complex, a boronic acid ester compound having a boron-hydrogen bond, etc. in the presence of an alkyl boric acid as necessary. Depending on water or alcohols. In this case, if the carbon-carbon double bond is in the main chain or in the side chain, the boron functional group is introduced into the side chain, and if the carbon-carbon double bond is at the terminal, the boron functional group is introduced into the terminal. .
- Boranes, borane complexes, and compounds having a boron-hydrogen bond used in the above reaction are not particularly limited, but boranes such as diborane, tetraborane, pentaborane, hexaborane, decaborane, borane-tetrahydrafuran complex, borane-triethylamine complex, Borane-trimethylamine complex, borane-pyridine complex, borane-t-butylamine complex, borane-N, N-diisopropylethylamine complex, borane-dimethylamine complex, borane-N, N-diethylaniline complex, borane-4-methylmorpholine Complexes, borane-methyl sulfide complexes, borane-1,4-thioxan complexes, borane complexes such as borane-tributylphosphine complexes, texylborane, catecholborane, 9
- boric acid alkyl ester for example, trimethyl borate, triethyl borate, tripropyl borate, tributyl borate, ethylene glycol borate, propylene glycol borate, trimethylene glycol borate, boric acid Acid 1,3-butanediol ester, boric acid neopentyl glycol ester and the like are preferably used.
- boric acid trimethylene glycol ester, boric acid propylene glycol ester, boric acid 1,3-butanediol ester, Esters such as neopentyl glycol borate are preferred.
- boric acid alkyl esters prevents boron crosslinking that often occurs during the addition of boranes, borane complexes, and compounds having boron-hydrogen bonds, while containing boron in the form of chemically stable boronic ester groups.
- a group can be introduced.
- the alcohol used in the above reaction include methanol, ethanol, propylene glycol, trimethylene glycol, and 1,3-butanediol.
- the reaction of the olefin polymer having a carbon-carbon double bond with the borane complex and boric acid alkyl ester is preferably room temperature to 400 ° C., more preferably 100 to 350 ° C. for 1 minute to 10 hours, preferably 5 minutes to 5 hours is recommended. At that time, the reaction may be carried out using any organic solvent.
- block copolymers such as a styrene-butadiene block copolymer, a styrene-isoprene block copolymer, and a styrene-butadiene-isoprene copolymer, having a carbon-carbon double bond Coalesce is mentioned. These can be obtained by a conventionally known method.
- an olefin polymer having no carbon-carbon double bond is thermally decomposed at a high temperature, preferably 200 ° C. or more, and has a carbon-carbon double bond at the terminal.
- a polymer of a conjugated polyene compound such as polybutadiene or a styrene-butadiene block copolymer having a hydrogenation rate of not 100% can also be used as an olefin polymer having a carbon-carbon double bond.
- the boron functional group-containing olefin polymer produced by the above reaction can convert the introduced boron functional group by a conventionally known method.
- a boronic acid ester group can be converted into a boronic acid group by hydrolysis by a conventionally known method, and a transesterification reaction can be performed by reacting with an arbitrary alcohol. It is also possible to convert the acid groups into boronic anhydride groups by dehydration condensation.
- Examples of other methods for synthesizing boron functional group-containing olefin polymers include a method of radical polymerization of unsaturated hydrocarbons in the presence of a compound having a mercapto group and a boron functional group. In this method, since the compound having a mercapto group and a boron functional group acts as a chain transfer agent for unsaturated hydrocarbon compound polymerization, a boron functional group-containing olefin polymer having a boron functional group at the terminal is obtained.
- Examples of the compound having a mercapto group and a boron functional group used here include, but are not limited to, 3-mercaptopropylboronic acid pinacol ester and 4-mercaptophenylboronic acid pinacol ester.
- the polymerization conditions are not particularly limited, and polymerization can be carried out by a conventionally known method (polyolefin polymerization method using a mercapto compound as a chain transfer agent) as long as it does not contradict the gist of the present invention.
- Another method includes a method of copolymerizing an unsaturated hydrocarbon compound with a compound having a carbon-carbon double bond and a boron functional group, which can be copolymerized with an unsaturated hydrocarbon compound.
- a boron functional group olefin polymer having a boron functional group in the main chain and / or side chain is obtained.
- the compound having a carbon-carbon double bond and a boron functional group used here include, but are not limited to, vinyl boronic acid pinacol ester, vinyl boronic acid catechol ester, and allyl boronic acid pinacol ester.
- the polymerization method is not particularly limited, and polymerization can be performed by a conventionally known polymerization method as long as it does not contradict the gist of the present invention.
- the silicon functional group-containing olefin polymer used in the present invention is not particularly limited as long as it is an olefin polymer having one or more groups (silicon functional groups) selected from an alkoxysilyl group and a derivative group thereof.
- the alkoxysilyl group is represented by the formula (9):
- R 10 , R 11 , R 12 , R 13 , R 14 and R 15 are each a monovalent organic group having 1 to 20 carbon atoms (for example, an aliphatic hydrocarbon group (a linear or branched alkyl group) Or alkenyl group), alicyclic hydrocarbon group (cycloalkyl group, cycloalkenyl group etc.), aromatic hydrocarbon group (phenyl group, biphenyl group etc.)), and R 10 , R 11 and R 12 are R 13 and R 14 may be the same or different, and R 13 and R 14 may be the same or different.
- the alkoxysilyl group derivative group is represented by the formula (10):
- R 16 , R 17 , R 18 , R 19 and R 20 are a hydrogen atom and a monovalent organic group having 1 to 20 carbon atoms (for example, an aliphatic hydrocarbon group (a linear or branched alkyl group)).
- R 16 , R 17 , R 18 is a hydrogen atom
- R 16 , R 17 and R 18 may be the same or different
- at least one of R 19 , R 20 is a hydrogen atom
- R 19 and R 20 may be the same or different
- a silicic anhydride group having a Si—O—Si bond which is generated by dehydration condensation between Si—OH of a silanol group and Si—OH of another silanol group.
- alkoxysilyl groups are preferred in terms of interlayer adhesion of the resulting laminate.
- R 10 to R 15 and R 16 to R 20 can take are methyl group, ethyl group, propyl group, isopropyl group, butyl group, 2-butyl group, tert-butyl.
- silicon functional group-containing olefin polymer used in the present invention those produced by a conventionally known method can be used.
- styrene, butadiene, isoprene, etc. are polymerized (or copolymerized) in the presence of an organolithium reagent, and then reacted with a compound having an alkoxysilyl group such as methyltrimethoxysilane, methyltriphenoxysilane, etc.
- An olefin polymer having a silicon functional group at the chain end is obtained.
- a compound having a Si—H moiety and a silicon functional group preferably a compound in which a hydrogen atom and a silicon functional group are directly bonded, or a mercapto group and a silicon functional group, to an olefin polymer having a carbon-carbon double bond.
- a silicon functional group-containing olefin polymer is obtained by reacting the compound. In this case, if the carbon-carbon double bond is in the main chain or in the side chain, the silicon functional group is introduced into the side chain, and if the carbon-carbon double bond is at the terminal, the silicon functional group is introduced into the terminal. .
- the compound having a Si—H moiety and a silicon functional group used in the above reaction is not particularly limited, and examples thereof include trimethoxysilane, triethoxysilane, diethoxysilane, and methyldiethoxysilane.
- the compound having a mercapto group and a silicon functional group is not particularly limited, and examples thereof include 2-mercaptoethyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, and 3-mercaptopropyltriethoxysilane.
- the amount of the compound having a Si—H moiety and a silicon functional group, or the compound having a mercapto group and a silicon functional group used in the reaction is not particularly limited, but is 0.1% relative to the amount of carbon-carbon double bonds. It is preferably about ⁇ 10 equivalents.
- Examples of the olefin polymer having a carbon-carbon double bond used in these reactions include the olefin polymer having a carbon-carbon double bond used in the reaction with the borane complex and boric acid alkyl ester described above. Although the same thing as the polymer illustrated about coalescence is mentioned, it is not limited to this. Of these, polymers of conjugated polyene compounds, particularly those having a hydrogenation rate of not 100%, can easily be obtained by containing a plurality of carbon-carbon double bonds in the main chain or side chain. Therefore, it is more suitable when obtaining a silicon functional group-containing olefin polymer having a large silicon functional group content.
- the reaction between the olefin polymer having a carbon-carbon double bond, the Si—H moiety and the compound having a silicon functional group is preferably performed at a temperature of room temperature to 300 ° C., more preferably 100 to 250 ° C. for 1 minute to 10 minutes.
- the time is preferably 5 minutes to 5 hours. At that time, the reaction may be carried out using any organic solvent.
- Examples of other methods for synthesizing silicon functional group-containing olefin polymers include a method of radical polymerization of unsaturated hydrocarbons in the presence of a compound having a mercapto group and a silicon functional group. In this method, since the compound having a mercapto group and a silicon functional group acts as a chain transfer agent for unsaturated hydrocarbon compound polymerization, a silicon functional group-containing olefin polymer having a silicon functional group at the terminal can be obtained.
- Examples of the compound having a mercapto group and a silicon functional group used here include, but are not limited to, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 4-mercaptophenyltrimethoxysilane, and the like.
- the polymerization method is not particularly limited, and polymerization can be performed by a conventionally known polymerization method as long as it does not contradict the gist of the present invention.
- Still another method includes a method of copolymerizing an unsaturated hydrocarbon compound with a compound having a carbon-carbon double bond and a silicon functional group, which can be copolymerized with an unsaturated hydrocarbon compound.
- a silicon functional olefin polymer having a silicon functional group in the main chain and / or side chain is obtained.
- the compound having a carbon-carbon double bond and a silicon functional group used here include vinyltrimethoxysilane, vinyltriethoxysilane, allyltrimethoxylane, and 3- (meth) acryloxypropyltrimethoxysilane.
- the polymerization method is not particularly limited, and the polymerization can be carried out by a conventionally known polymerization unless it is contrary to the gist of the present invention.
- the reactive functional group-containing olefin polymer used in the present invention has a hydrocarbon component as a main component and one or more groups selected from a carboxyl group, a derivative group of a carboxyl group, and an epoxy group (hereinafter referred to as a reaction).
- Olefin polymer containing a functional group is not particularly limited, from an aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms and an aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms
- a polymer of one or more selected compounds or a hydrogenated product thereof, and a polymer having a reactive functional group at the end or side chain of the molecular chain is excellent in interlayer adhesion, It is preferable in terms of mechanical properties and easy availability of the corresponding polymer.
- a polymer having a reactive functional group at the end or side chain of the molecular chain or a hydrogenated product thereof is aliphatic unsaturated having 2 to 12 carbon atoms in all monomer units contained in the polymer.
- the term “hydrogenated product” refers to a polymer having a reactive functional group at the end or side chain of the molecular chain, or a hydrogenated product thereof.
- the ratio of the total amount of the aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms and the aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms in the total monomer units contained in the polymer is lower than 80% by mass. If it becomes, there exists a tendency for characteristics, such as the low water absorption which a reactive functional group containing olefin polymer originally has, various mechanical characteristics, and the sound insulation which the block copolymer mentioned later has.
- the carboxyl group and the carboxyl group derivative group refer to a carboxyl group, a carboxylate group, a carboxylic acid ester group, and a carboxylic anhydride group.
- the carboxylate group represents a group in which hydrogen of a carboxyl group is replaced with a cation (M), that is, a —COOM group, where M is lithium, sodium, potassium, magnesium, calcium, zinc, ammonium, triethyl. And cations such as ammonium and pyridinium.
- M cation
- the carboxylic acid ester group represents a group in which the hydrogen of the carboxyl group is replaced with an organic group having 1 to 20 carbon atoms.
- organic group having 1 to 20 carbon atoms include methyl group, ethyl group, propyl group.
- Specific examples of the aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms and the aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms include those having 8 to 12 carbon atoms constituting the polyolefin described above. Examples thereof include the same compounds as those exemplified as specific examples of the aromatic unsaturated hydrocarbon compound and the aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms.
- a polymer of one or more compounds selected from an aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms and an aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms, or a hydrogenated product thereof specifically includes the above-described aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms, and 8 to 8 carbon atoms.
- the same polymer as the compound exemplified as a polymer of one or more compounds selected from 12 aromatic unsaturated hydrocarbon compounds, or a hydrogenated product thereof, and a reactive functional group at the end or side chain of the molecular chain Refers to a polymer having
- a styrene-butadiene block copolymer a styrene-isoprene block copolymer, a styrene-butadiene-isoprene copolymer, and their A block (X ′′) made of a polymer of an aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms, such as a hydrogenated product
- the block (X ′′) and / or the block (Y ′′) may have a portion containing a reactive functional group in the block.
- the reactive functional group-containing block copolymer used in the present invention is not particularly limited as long as it has a block (X ′′) portion and a block (Y ′′) portion.
- k ′ [(X ′′) ⁇ (Y ′′)] k ′ , [(X ′′) ⁇ (Y ′′)] m ′ ⁇ (X ′′), (Y ′′) ⁇ [(X ′′) ⁇ (Y ′′) N ′ and the like are possible.
- k ′, m ′, and n ′ are arbitrary natural numbers.
- a reactive functional group-containing block copolymer having two or more blocks (X ′′) and one or more blocks (Y ′′) is preferable, and (X ′′)-(Y ′′ )-(X ′′) is particularly preferred.
- the reactive functional group-containing block copolymer used in the present invention contains two or more blocks (X ′′), or when it contains two or more blocks (Y ′′), the block (X ′′) ), And the blocks (Y ′′) may be the same or different.
- the content of the block (X ′′) and the block (Y ′′) in the reactive functional group-containing block copolymer is not particularly limited as long as it is not contrary to the object of the present invention.
- the content of the block (X ′′) with respect to the total mass of the coalescence is preferably 5 to 95% by mass, and more preferably 10 to 70% by mass.
- characteristics such as vibration damping properties and sound insulation properties inherent to the block copolymer are preferably expressed.
- the number average molecular weight of the block (X ′′) and the block (Y ′′) in the reactive functional group-containing block copolymer is not particularly limited, but the number average molecular weight per block (X ′′) is 2,500.
- the number average molecular weight per block (Y ′′) is preferably 1,000 to 100,000.
- the number average molecular weight of the reactive functional group-containing block copolymer is preferably 10,000 to 1,000,000, and more preferably 15,000 to 200,000. When the weight average molecular weight of the block (X ′′) and the block (Y ′′) is too small, the performance as a block copolymer may not be exhibited.
- the weight average molecular weight of the reactive functional group-containing block copolymer is too small, the mechanical strength when it is made into a laminate may be too low, and the weight average molecular weight of the reactive functional group-containing block copolymer is If it is too large, the handleability at the time of molding will deteriorate.
- fusing point, etc. of a reactive functional group containing block copolymer can be suitably selected according to the objective.
- the glass transition temperature of the reactive functional group-containing block copolymer used in the present invention is not particularly limited and can be appropriately selected depending on the purpose, but is preferably ⁇ 100 to 50 ° C. More preferably, the temperature is -40 ° C to 20 ° C. When the glass transition temperature of the organometallic functional group-containing block copolymer satisfies the above range, the mechanical properties and various characteristics of the laminate of the present invention are preferable.
- the peak temperature of tan ⁇ of the reactive functional group-containing block copolymer used in the present invention is not particularly limited and can be appropriately selected depending on the purpose, but is preferably ⁇ 40 to 30 ° C., preferably ⁇ 35 to The temperature is more preferably 25 ° C., and further preferably ⁇ 30 to 20 ° C.
- the mechanical strength of the reactive functional group-containing block copolymer used in the present invention is not particularly limited and can be appropriately selected depending on the purpose.
- the tensile breaking strength is expressed as an index, 0.1 MPa or more
- it is 0.5 MPa or more, more preferably 1.0 MPa or more.
- the MFR value of the reactive functional group block copolymer used in the present invention is not particularly limited and can be appropriately selected according to the purpose. For example, when measured according to ASTM D1238 at a load of 2.16 kg and a temperature of 190 ° C.
- the MFR value is preferably 0.1 to 100 g / 10 minutes, more preferably 0.1 to 70 g / 10 minutes, and further preferably 0.1 to 50 g / 10 minutes.
- the block (Y ′′) portion may be hydrogenated or non-hydrogenated, but it is hydrogenated from the viewpoint of weather resistance.
- the hydrogenation rate is preferably 50 mol% or more, more preferably 80 mol% or more, and even more preferably 90 mol% or more.
- the reactive functional group-containing olefin polymer used in the present invention is an olefinic polymer whose reactive functional group is one or more groups selected from a carboxyl group and a derivative group of a carboxyl group (hereinafter referred to as a carboxyl group).
- Interlayer adhesion hereinafter referred to as carboxyl group-containing olefin polymer
- olefin polymer in which the reactive functional group is an epoxy group
- epoxy group-containing olefin polymer olefin polymer in which the reactive functional group is an epoxy group
- the carboxyl group-containing olefin polymer used in the present invention is not particularly limited as long as it is an olefin polymer having a carboxyl group, but in particular, an aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms, and carbon A polymer of one or more kinds of compounds selected from aromatic unsaturated hydrocarbon compounds of formula 8 to 12, or a hydrogenated product thereof, and a polymer having a carboxyl group at the end or side chain of the molecular chain It is preferable.
- carboxyl group-containing olefin polymer used in the present invention those produced by a conventionally known method can be used.
- aliphatic unsaturated hydrocarbon compounds having 2 to 12 carbon atoms and carbon One or more compounds selected from aromatic unsaturated hydrocarbon compounds of several 8 to 12 are copolymerized with a compound having a carboxyl group and a carbon-carbon double bond, or a polyolefin, preferably a carbon-carbon double bond.
- the method include graft polymerization of a compound having a carboxyl group and a carbon-carbon double bond to the polyolefin.
- Examples of compounds having a carboxyl group and a carbon-carbon double bond include (meth) acrylic acid, crotonic acid, maleic acid, fumaric acid, itaconic acid, citraconic acid, tetrahydrophthalic acid, maleic anhydride, itaconic anhydride, tetrahydro anhydride Unsaturated carboxylic acid such as phthalic acid and its anhydride; unsaturated carboxylic acid such as lithium (meth) acrylate, sodium (meth) acrylate, potassium (meth) acrylate, magnesium (meth) acrylate, sodium maleate Salt; methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, i-propyl (meth) acrylate, n-butyl (meth) acrylate, i- (meth) acrylate Butyl, t-butyl (meth) acrylate, 2-ethylhe
- one or more compounds selected from an aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms and an aromatic unsaturated hydrocarbon compound having 8 to 12 carbon atoms may be used.
- a method of radical polymerization in the presence of a compound having a group and a carboxyl group in this method, a compound having a mercapto group and a carboxyl group acts as a chain transfer agent for radical polymerization, and an olefin polymer having a carboxyl group at the end of the molecular chain is obtained.
- the epoxy group-containing olefin polymer used in the present invention is not particularly limited as long as it is an olefin polymer having an epoxy group, but in particular, an aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms, and 8 carbon atoms.
- a polymer of one or more compounds selected from 12 to 12 aromatic unsaturated hydrocarbon compounds, or a hydrogenated product thereof, and a polymer having an epoxy group at the end or side chain of a molecular chain, or a hydrogenated product thereof It is preferable that it is a thing.
- epoxy group-containing olefin polymer used in the present invention those produced by a conventionally known method can be used.
- an aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms, and 8 to 8 carbon atoms can be used.
- an olefin polymer having a carbon-carbon double bond is converted into an appropriate oxidation such as hydrogen peroxide, cumene peroxide, performic acid, peracetic acid, perbenzoic acid, or metachloroperbenzoic acid.
- the method of epoxidizing with an agent is mentioned.
- Specific examples of the olefin polymer having a carbon-carbon double bond used in such a reaction include high-density polyethylene, low-density polyethylene, ultra-low-density polypropylene, polystyrene, polybutadiene, polyisoprene, and ethylene-propylene copolymer.
- hydrogenated polybutadiene hydrogenated polyisoprene
- block copolymers such as styrene-butadiene block copolymers, styrene-isoprene block copolymers, styrene-butadiene-isoprene copolymers
- examples thereof include a polymer having a heavy bond. These can be obtained by a conventionally known method. For example, an olefin polymer having no carbon-carbon double bond is thermally decomposed at a high temperature, preferably at 200 ° C. or more, and an olefin-based polymer having a carbon-carbon double bond at the terminal.
- Polymers of conjugated polyene compounds such as polybutadiene and styrene-butadiene block copolymers that are not 100% hydrogenated can also be used as olefin polymers having carbon-carbon double bonds.
- the latter can easily obtain a carbon-carbon double bond containing a plurality of carbon-carbon double bonds in the main chain or side chain, when obtaining an epoxy group-containing olefin polymer having a large amount of epoxy groups. Is more preferred.
- composition B used in the present invention an antioxidant, an ultraviolet absorber and other conventionally known additives may be added. This is explained below.
- the kind thereof is not particularly limited, and examples thereof include phenolic antioxidants, phosphorus antioxidants, sulfur antioxidants, and the like. Of these, phenolic antioxidants are preferred, and alkyl-substituted phenolic antioxidants are particularly preferred.
- phenolic antioxidants examples include 2-t-butyl-6- (3-t-butyl-2-hydroxy-5-methylbenzyl) -4-methylphenyl acrylate, 2,4-di-t-amyl Acrylate compounds such as -6- (1- (3,5-di-t-amyl-2-hydroxyphenyl) ethyl) phenyl acrylate, 2,6-di-t-butyl-4-methylphenol, 2,6 -Di-t-butyl-4-ethylphenol, octadecyl-3- (3,5-) di-t-butyl-4-hydroxyphenyl) propionate, 2,2'-methylene-bis (4-methyl-6- t-butylphenol), 4,4′-butylidene-bis (4-methyl-6-t-butylphenol), 4,4′-butylidene-bis (6-t-butyl-m-cresol), 4,4 -Thiobis (3-methyl-6-t-butyl
- phosphorus antioxidants include triphenyl phosphite, diphenylisodecyl phosphite, phenyl diisodecyl phosphite, tris (nonylphenyl) phosphite, tris (dinonylphenyl) phosphite, and tris (2-t-butyl).
- sulfur-based antioxidant examples include dilauryl 3,3′-thiodipropionate, distearyl 3,3′-thiodipropionate, lauryl stearyl 3,3′-thiodipropionate, pentaerythritol-tetrakis- ( ⁇ -lauryl-thiopropionate), 3,9-bis (2-dodecylthioethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane.
- antioxidants can be used alone or in combination of two or more.
- the addition amount of the antioxidant is 0.001 to 5% by mass, preferably 0.01 to 1% by mass with respect to the mass of the composition B. If the addition amount of the antioxidant is less than 0.001% by weight, a sufficient effect may not be obtained, and if it is more than 5% by weight, no remarkable effect can be expected.
- the kind thereof is not particularly limited.
- the ultraviolet absorber used include 2- (5-methyl-2-hydroxyphenyl) benzotriazole, 2- [2-hydroxy-3,5-bis ( ⁇ , ⁇ 'dimethylbenzyl) phenyl] -2H-benzo Triazole, 2- (3,5-di-tert-butyl-2-hydroxyphenyl) benzotriazole, 2- (3-tert-butyl-5-methyl-2-hydroxyphenyl) -5-chlorobenzotriazole, 2- (3,5-di-t-butyl-5-methyl-2-hydroxyphenyl) -5-chlorobenzotriazole, 2- (3,5-di-t-amyl-2-hydroxyphenyl) benzotriazole, 2- Benzotriazole ultraviolet absorbers such as (2′-hydroxy-5′-t-octylphenyl) benzotriazole, 2,2,6,6-tetramethyl- 4-piperid
- the addition amount of these ultraviolet absorbers is preferably 0.001 to 5% by mass and more preferably 0.01 to 1% by mass with respect to the mass of the composition B. If the addition amount of the ultraviolet absorber is less than 0.001% by weight, a sufficient effect may not be obtained, and if it is more than 5% by weight, no remarkable effect can be expected. Two or more of these ultraviolet absorbers can be used in combination.
- the composition B of the present invention can be obtained by mixing a polyolefin, an organometallic functional group-containing olefin polymer, a reactive functional group-containing olefin polymer and, if necessary, an additive by a conventionally known method. It can.
- Specific examples of the mixing method include melt kneading using a mixing roll, a plast mill, an extruder, or the like, or a method in which the components of the composition B are dissolved in a suitable organic solvent and then the solvent is distilled off. There is no particular limitation as long as it does not contradict the gist of the present invention.
- composition A contained in the laminate of the present invention will be described.
- the composition A used in the present invention is not particularly limited as long as it contains polyvinyl acetal. It is good in it being 60 mass% or more. When the content of the polyvinyl acetal in the composition A is lower than 45% by mass, the physical properties inherent in the polyvinyl acetal may not be expressed.
- Polyvinyl acetal is usually produced using a vinyl alcohol polymer as a raw material.
- the vinyl alcohol polymer can be obtained by a conventionally known method, that is, by polymerizing a vinyl ester monomer and saponifying the obtained polymer.
- a conventionally known method such as a solution polymerization method, a bulk polymerization method, a suspension polymerization method, and an emulsion polymerization method can be applied.
- As the polymerization initiator an azo initiator, a peroxide initiator, a redox initiator, or the like is appropriately selected depending on the polymerization method.
- a conventionally known alcoholysis or hydrolysis using an alkali catalyst or an acid catalyst can be applied.
- a saponification reaction using methanol as a solvent and a caustic soda (NaOH) catalyst is simple and most preferable.
- vinyl ester monomers examples include vinyl formate, vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl pivalate, vinyl versatate, vinyl caproate, vinyl caprylate, vinyl laurate, palmitic acid.
- vinyl, vinyl stearate, vinyl oleate, vinyl benzoate and the like can be mentioned, with vinyl acetate being particularly preferred.
- the vinyl ester monomer when polymerized, it can be copolymerized with other monomers as long as it is not contrary to the gist of the present invention.
- the other monomer include the aliphatic unsaturated hydrocarbon compound having 2 to 12 carbon atoms and the aromatic having 8 to 12 carbon atoms used for polymerization of the polyolefin used in the composition B or the composition C.
- the same compounds as those exemplified as compounds capable of copolymerization within a range not inhibiting the effects of the present invention for example, acrylic acid or a salt thereof, acrylic acid esters, methacrylic acid and salts thereof, methacrylic acid esters, etc.
- the same compounds as those exemplified as the compound having a carboxyl group and a carbon-carbon double bond may be mentioned, but the invention is not limited thereto.
- These monomers are usually used in a proportion of less than 10 mol% with respect to the vinyl ester monomer.
- the viscosity average degree of polymerization of the vinyl alcohol polymer used as a raw material for the polyvinyl acetal used in the present invention is appropriately selected according to the use, but is preferably 150 to 3,000, more preferably 200 to 2,000. More preferred. If the viscosity average polymerization degree of the vinyl alcohol polymer is less than 150, the strength of the A layer tends to be insufficient, and if it is greater than 3,000, the handleability during the molding of the A layer tends to be poor.
- the polyvinyl acetal used in the present invention can be obtained, for example, by the following method.
- an aldehyde and an acid catalyst are added, and an acetalization reaction is performed for 30 to 300 minutes while keeping the temperature constant.
- the reaction solution is heated to a temperature of 30 to 80 ° C. over 30 to 200 minutes, and the temperature is maintained for 1 to 6 hours.
- the reaction liquid is preferably cooled to room temperature and washed with water, then neutralized with an alkali or the like as necessary, neutralized, washed with water, and dried to obtain the polyvinyl acetal used in the present invention.
- the acid catalyst used in the acetalization reaction is not particularly limited, and any of organic acids and inorganic acids can be used. Examples thereof include acetic acid, paratoluenesulfonic acid, nitric acid, sulfuric acid, hydrochloric acid and the like. Among these, hydrochloric acid, sulfuric acid, and nitric acid are preferably used, and hydrochloric acid is particularly preferably used.
- the aldehyde used in the acetalization reaction of the present invention is not particularly limited, but polyvinyl acetal acetalized with an aldehyde having 1 to 8 carbon atoms is preferably used.
- the aldehyde having 1 to 8 carbon atoms include formaldehyde, acetaldehyde, propionaldehyde, n-butyraldehyde, isobutyraldehyde, n-hexylaldehyde, 2-ethylbutyraldehyde, n-octylaldehyde, 2-ethylhexylaldehyde, benzaldehyde and the like.
- aldehydes having 4 to 6 carbon atoms are preferably used. That is, as the polyvinyl acetal, polyvinyl butyral is particularly preferable.
- the average degree of acetalization of polyvinyl acetal is preferably 40 to 85 mol%, preferably 48 to 82 mol%, more preferably 55 to 81 mol%.
- the vinyl ester unit content (usually vinyl acetate unit content) of polyvinyl acetal is 0.01 to 30 mol%, preferably 0.05 to The amount is preferably 15 mol%, more preferably 0.1 to 5 mol%.
- the vinyl alcohol unit content is 10 to 50 mol%, preferably 12 to 40 mol%, and most preferably 15 to 35 mol%.
- the value of the said acetalization degree, vinyl ester unit content, and vinyl alcohol unit content is a value with respect to the total amount of acetalization degree (vinyl acetal unit content), vinyl ester unit content, and vinyl alcohol unit content. is there.
- an antioxidant for example, the same compounds as those exemplified above for the antioxidant (phenolic antioxidant, phosphorus antioxidant, sulfur antioxidant, etc.) that can be added to the composition B can be used.
- the ultraviolet absorber include, but are not limited to, the same compounds as those exemplified above for the ultraviolet absorber that can be added to the composition B.
- the addition amount of each of the antioxidant and the ultraviolet absorber is 0.001 to 5% by mass, preferably 0.01 to 1% by mass with respect to the mass of the composition A.
- the composition A used in the present invention may contain a plasticizer as long as it does not contradict the gist of the present invention.
- plasticizers other than carboxylic acid ester plasticizers such as monovalent carboxylic acid esters and polyvalent carboxylic acid esters, phosphoric acid ester plasticizers, organic phosphite plasticizers, carboxylic acid polyesters, Polymer plasticizers such as carbonic acid polyesters and polyalkylene glycols, and ester compounds of hydroxycarboxylic acid and polyhydric alcohols such as castor oil can also be used. These can be appropriately selected according to the purpose.
- the plasticizer that shifts from the A layer to the B layer and the C layer when the laminate is formed depends on the physical properties of the laminate (strength of the B layer and C layer and interlayer adhesion). In some cases, it is not preferable.
- Monovalent carboxylic acid ester plasticizers include monovalent carboxylic acids such as butanoic acid, isobutanoic acid, hexanoic acid, 2-ethylhexanoic acid, heptanoic acid, octylic acid, 2-ethylhexanoic acid, lauric acid, and the like.
- a compound obtained by a condensation reaction with a polyhydric alcohol such as ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, polyethylene glycol, and glycerin.
- the compound include triethylene glycol di-2-ethylhexa Noate, triethylene glycol diisobutanoate, triethylene glycol di-2-hexanoate, triethylene glycol di-2-ethylbutanoate, triethylene glycol dilaurate, ethylene glycol di-2-ethylhexanoate, diethyl Glycol di-2-ethylhexanoate, tetraethylene glycol di-2-ethylhexanoate, tetraethylene glycol diheptanoate, PEG # 400 di-2-ethylhexanoate, triethylene glycol mono-2-ethylhexanoate And glycerin tri-2-ethylhexanoate.
- PEG # 400 represents polyethylene glycol having an average molecular weight of 350 to 450.
- polyvalent carboxylic acid ester plasticizer examples include polyvalent carboxylic acids such as adipic acid, succinic acid, azelaic acid, sebacic acid, phthalic acid, isophthalic acid, terephthalic acid, and trimet acid, and methanol, ethanol, butanol, hexanol, Examples thereof include compounds obtained by condensation reaction with alcohols having 1 to 12 carbon atoms such as 2-ethylbutanol, heptanol, octanol, 2-ethylhexanol, decanol, dodecanol, butoxyethanol, butoxyethoxyethanol, and benzyl alcohol.
- polyvalent carboxylic acids such as adipic acid, succinic acid, azelaic acid, sebacic acid, phthalic acid, isophthalic acid, terephthalic acid, and trimet acid
- methanol, ethanol, butanol, hexanol examples thereof include compounds obtained
- the compound examples include dihexyl adipate, di-2-ethylhexyl adipate, diheptyl adipate, dioctyl adipate, di-2-ethylhexyl adipate, di (butoxyethyl) adipate, di (butoxyethoxyethyl adipate) ), Mono (2-ethylhexyl) adipate, dibutyl phthalate, dihexyl phthalate, di (2-ethylbutyl) phthalate, dioctyl phthalate, di (2-ethylhexyl) phthalate, benzylbutyl phthalate, didodecyl phthalate, etc. Is mentioned.
- Examples of phosphoric acid plasticizers and phosphorous acid plasticizers include phosphoric acid or phosphorous acid and methanol, ethanol, butanol, hexanol, 2-ethylbutanol, heptanol, octanol, 2-ethylhexanol, decanol, dodecanol, Examples thereof include compounds obtained by condensation reaction with alcohols having 1 to 12 carbon atoms such as butoxyethanol, butoxyethoxyethanol, and benzyl alcohol.
- trimethyl phosphate triethyl phosphate, tripropyl phosphate, tributyl phosphate, tri (2-ethylhexyl) phosphate, tri (butoxyethyl) phosphate, tri (2-ethylhexyl) phosphite. ) And the like.
- carboxylic acid polyester plasticizer examples include oxalic acid, malonic acid, succinic acid, adipic acid, suberic acid, sebacic acid, dodecanedioic acid, 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4 A polyvalent carboxylic acid such as cyclohexanedicarboxylic acid, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,2-butylene glycol, 1,3- Butylene glycol, 1,4-butylene glycol, 1,2-pentanediol, 1,5-pentanediol, 2,4-pentanediol, 1,2-hexanediol, 1,6-hexanediol, 3-methyl-1 , 5-pentanediol, 3-methyl , 4-pentan
- the terminal structure of these carboxylic acid polyesters is not particularly limited, and may be a hydroxyl group or a carboxyl group, or may be an ester bond obtained by reacting a terminal hydroxyl group or a terminal carboxyl group with a monovalent carboxylic acid or a monovalent alcohol.
- polyester carbonate plasticizer examples include ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,2-butylene glycol, 1,3-butylene glycol, 1 , 4-butylene glycol, 1,2-pentanediol, 1,5-pentanediol, 2,4-pentanediol, 1,2-hexanediol, 1,6-hexanediol, 3-methyl-1,5-pentane Diol, 3-methyl 2,4-pentanediol, 1,2-heptanediol, 1,7-heptanediol, 1,2-octanediol, 1,8-octanediol, 1,2-nonanediol, 1,9 -Nonanediol, 2-methyl-1,8-octanediol, 2-decane
- the polyalkylene glycol plasticizer is obtained by ring-opening polymerization of alkylene oxide such as ethylene oxide, propylene oxide, butylene oxide, etc. using a monohydric alcohol, a polyhydric alcohol, a monovalent carboxylic acid and a polycarboxylic acid as an initiator.
- alkylene oxide such as ethylene oxide, propylene oxide, butylene oxide, etc.
- a monohydric alcohol such as ethylene oxide, propylene oxide, butylene oxide, etc.
- a polyhydric alcohol such as ethylene oxide, propylene oxide, butylene oxide, etc.
- a polymer is mentioned.
- these plasticizers may be used alone or in combination of two or more.
- the amount used is not particularly limited, but it is 1 to 100 parts by weight, preferably 5 to 70 parts by weight, and most preferably 10 to 50 parts by weight with respect to 100 parts by weight of the polyvinyl acetal contained in the composition A. preferable.
- the amount of the plasticizer used is less than 1 part by mass relative to 100 parts by mass of the polyvinyl acetal contained in the composition A, a sufficient plasticizing effect may not be obtained. No significant plasticizing effect can be obtained.
- the laminated body of this invention when using the laminated body of this invention for the use which needs to adjust adhesiveness with glass, such as a laminated glass intermediate film and a solar cell module, especially, it is adhesiveness to the composition A used by this invention.
- an improving agent is added.
- the adhesion improver for example, those disclosed in WO 03/033583 can be used, and it is preferable to add an alkali metal salt and / or an alkaline earth metal salt of an organic acid, Particularly preferred is potassium acetate and / or magnesium acetate.
- the addition amount is preferably 1 to 10,000 ppm, more preferably 5 to 1,000 ppm, and still more preferably 10 to 300 ppm with respect to the mass of the composition A.
- the optimum addition amount of the adhesion improver varies depending on the additive used or the purpose, but from the viewpoint of appropriately adjusting the adhesion with glass, the laminate of the present invention has a surface in contact with the glass.
- the laminate which is the A layer and the laminate obtained by bonding glass are evaluated by the Pummel test (Pummel test; described in International Publication No. 03/033583 etc.)
- Pummel test Pummel test; described in International Publication No. 03/033583 etc.
- high glass scattering prevention property is required, it is also a useful method not to add an adhesion improver.
- the composition A of the present invention can be obtained by mixing polyvinyl acetal and, if necessary, additives and plasticizers by a conventionally known method.
- Specific examples of the mixing method include melt kneading using a mixing roll, a plast mill, an extruder, or the like, or a method in which the components of the composition A are dissolved in an appropriate organic solvent and then the solvent is distilled off. There is no particular limitation as long as it does not contradict the gist of the present invention.
- the composition C used in the present invention is not particularly limited as long as it contains polyolefin, but the content thereof is preferably 30% by mass or more, more preferably 80% by mass or more, optimally with respect to the mass of the composition C. Is preferably 90% by mass or more.
- the content of the polyolefin in the composition C is less than 30% by mass, properties such as low water absorption inherent in the polyolefin, various mechanical properties, and sound insulation properties possessed by the block copolymer may be deteriorated.
- an antioxidant for example, the same compounds as those exemplified above for the antioxidants (phenolic antioxidant, phosphorus antioxidant, sulfur antioxidant, etc.) that can be added to the composition B can be used.
- the ultraviolet absorber include, but are not limited to, the same compounds as those exemplified above for the ultraviolet absorber that can be added to the composition B.
- the addition amount of each of the antioxidant and the ultraviolet absorber is 0.001 to 5% by mass, preferably 0.01 to 1% by mass with respect to the mass of the composition C.
- the composition C of the present invention can be obtained by mixing a polyolefin and, if necessary, an additive by a conventionally known method.
- Specific examples of the mixing method include melt kneading using a mixing roll, a plast mill, an extruder, or the like, or a method in which the components of the composition C are dissolved in an appropriate organic solvent and then the solvent is distilled off. There is no particular limitation as long as it does not contradict the gist of the present invention.
- the laminate of the present invention includes a configuration in which the A layer and the B layer are stacked, or includes a configuration in which the A layer and the C layer are stacked via the B layer, the A layer, B Two or more layers and C layers may be included, and when two or more layers are included, they may be the same or different.
- the layered product of the present invention may contain a layer other than the above (referred to as D layer). Specific examples of the D layer include, but are not limited to, a polyester layer, a polyamide layer, a polyimide layer, and a polycarbonate layer.
- the layer structure of the laminate of the present invention include A layer / B layer, A layer / B layer / A layer, A layer / B layer / A layer / B layer / A layer, B layer / A layer. / B layer, A layer / B layer / B layer / A layer, A layer / B layer / C layer / B layer / A layer, A layer / B layer / D layer / B layer / A layer, or A layer Examples include / B layer / C layer, A layer / B layer / C layer / D layer / C layer / B layer / A layer, but are not limited thereto.
- the thickness of each layer is 0.001 to 5 mm, preferably 0.01 to 3 mm, and most preferably 0.1 to 1.6 mm. When two or more of these layers are included in the laminate of the present invention, their thicknesses may be the same or different.
- the thickness when the B layer serves as an adhesive layer is not particularly limited, but is 0.001 to 1 ⁇ m, preferably 0.005 to 0.7 ⁇ m, and most preferably 0.01 to 0.5 ⁇ m. When two or more B layers as adhesive layers are included in the laminate of the present invention, their thicknesses may be the same or different.
- the thickness of each layer may be uniform or non-uniform, but is preferably uniform.
- the amount of the organometallic functional group contained in the B layer is not particularly limited, and when the organometallic functional group contained in the organometallic functional group-containing olefin polymer is a boron functional group,
- the amount of the boron functional group in the B layer (based on the number of boron atoms) is not particularly limited, but is preferably 0.1 to 1500 ⁇ eq / g, more preferably 0.5 to 700 ⁇ eq / g in terms of atoms.
- the optimum value is 1 to 500 ⁇ eq / g.
- the amount of the boron functional group is less than 0.1 ⁇ eq / g, the adhesion between the A layer and the B layer may be insufficient.
- the adhesiveness between the A layer and the B layer is not significantly improved, and the production price of the boron functional group-containing olefin polymer is increased.
- the compatibility and adhesion of the functional group-containing olefin polymer and polyolefin may be reduced.
- the amount of the silicon functional group in the B layer is not particularly limited, but in terms of atoms 0.1 to 1,500 ⁇ eq / g, more preferably 0.5 to 700 ⁇ eq / g, and most preferably 1 to 500 ⁇ eq / g.
- the amount of the silicon functional group is less than 0.1 ⁇ eq / g, the adhesion between the A layer and the B layer may be insufficient.
- the adhesiveness between the A layer and the B layer is not significantly improved, and the production price of the silicon functional group-containing olefin polymer is increased.
- the compatibility and adhesion between the silicon functional group-containing olefin polymer and the polyolefin may be reduced.
- the amount of the reactive functional group contained in the B layer is not particularly limited, and when the reactive functional group contained in the reactive functional group-containing olefin polymer is a carboxyl group,
- the amount of the carboxyl group in the B layer is not particularly limited, but is preferably 1 to 1500 ⁇ eq / g, more preferably 2 to 700 ⁇ eq / g, and most preferably 3 to 500 ⁇ eq / g.
- the amount of the carboxyl group in the present invention is a value calculated based on the amount of the carbonyl group contained in the carboxyl group.
- the amount of the carboxyl group is less than 1 ⁇ eq / g, the adhesion between the A layer and the B layer may be insufficient. Further, even if the amount of carboxyl group is increased to more than 1500 ⁇ eq / g, the adhesiveness between the A layer and the B layer is not significantly improved, and the production cost of the carboxyl group-containing olefin polymer is increased. The compatibility and adhesion of the group-containing olefin polymer and polyolefin may be reduced.
- the amount of the epoxy group in the B layer is not particularly limited, but is preferably 1 to 1500 ⁇ eq / g, It is preferably 2 to 700 ⁇ eq / g, and optimally 3 to 500 ⁇ eq / g.
- the amount of the epoxy group is less than 1 ⁇ eq / g, the adhesion between the A layer and the B layer may be insufficient.
- the amount of the epoxy group is increased to more than 1500 ⁇ eq / g, there is no significant improvement in the adhesion between the A layer and the B layer. There may be a case where compatibility and adhesion between the olefin polymer and the polyolefin are lowered.
- the production method of the laminate of the present invention is not particularly limited, and can be produced by a conventionally known method such as coextrusion molding, multilayer injection molding, dry lamination, and the like.
- a laminate including a structure in which the A layer and the B layer are laminated it is preferable to perform coextrusion molding, and the method may be in-die lamination in which each layer component is contacted in the die, or outside the die It is also possible to use lamination outside the die that is brought into contact with.
- the extrusion temperature is appropriately selected, but it is 150 to 300 ° C., preferably 180 to 250 ° C.
- the A layer and / or the C layer are prepared in advance by a method such as extrusion molding, After the B layer is formed on the surface of the C layer by a casting method or the like, it can be produced by a method such as dry lamination.
- organometallic contained in composition B Even when the addition amount of the functional group-containing olefin polymer is very small, high adhesiveness is exhibited.
- the ratio is appropriately selected according to the type of polyolefin or reactive functional group-containing olefin polymer and various physical properties required for the obtained laminate, but is included in the composition B as in the examples described later. Even when the addition amount of the reactive functional group-containing olefin polymer is very small, high adhesiveness is exhibited.
- the transparency of the laminate of the present invention is not particularly limited, but if the transparency is expressed using the haze of a laminated glass produced by sandwiching the laminate of the present invention between two glasses, the value is It is preferably 5% or less, preferably 3% or less, and most preferably 1% or less.
- the laminate of the present invention is suitably used for laminated glass interlayer films. This will be described below.
- the glass used in that case is not particularly limited, in addition to inorganic glass such as float plate glass, polished plate glass, mold plate glass, mesh plate glass, heat ray absorbing plate glass, Conventionally known organic glass or the like can be used, and these may be colorless, colored, transparent or non-transparent. These may be used alone or in combination of two or more.
- the thickness of the glass is not particularly limited, but is preferably 100 mm or less.
- the structure of the laminate is not particularly limited as long as it does not contradict the gist of the present invention, but the outermost layer of the laminate of the present invention has an appropriate adhesion to glass. It is preferable that there is a layer, and in particular, when an inorganic glass is used as the glass, the outermost layer is preferably an A layer having excellent adhesion to glass. Specific examples of the laminate of the present invention in which the outermost layer is the A layer include A layer / B layer / A layer, A layer / B layer / C layer / B layer / A layer, and the like.
- the shape of the outermost surface of the laminate is not particularly limited, but considering the handleability (bubble removal property) when laminating with glass, the outermost surface of the laminate.
- the laminate of the present invention as a filler for solar cell modules, it can be suitably used in fields requiring vibration damping properties, in particular, building-integrated solar cells such as BIPV. This will be described below.
- the type of the solar battery cell used in the solar battery module of the present invention is not particularly limited, and there is no particular limitation, but the crystal type such as single crystal silicon or polycrystalline silicon, amorphous silicon, and lamination of it with a polycrystalline thin film, etc.
- the crystal type such as single crystal silicon or polycrystalline silicon, amorphous silicon, and lamination of it with a polycrystalline thin film, etc.
- Examples thereof include thin film silicon types such as materials, thin film types such as compound semiconductor types using CIS, CIGS, CdTe, GaAs, and the like, and organic solar cell types.
- the solar battery cell used in the solar battery module of the present invention is of a crystal type, for example, as shown in FIG.
- the structure shown in FIG. 1B is obtained by laminating 1 after stacking 1) (referred to as glass or the like).
- the fillers 2 used in this case is the laminate of the present invention
- other fillers such as a conventionally known crosslinkable ethylene-vinyl acetate copolymer composition or plasticized polyvinyl acetal are used. It is also possible to use a filler made of the composition.
- the photovoltaic cell used for the photovoltaic module of this invention is a thin film type, as shown to Fig.2 (a), surface glass (ITO, ATO, FTO etc.) by which the photovoltaic cell 4 was vapor-deposited is shown, for example.
- a transparent electrode layer may be included), and the filler 2 and the glass 1 or the like 1 are stacked and then laminated, and the configuration shown in FIG.
- the filler 2 a crosslinkable ethylene-vinyl acetate copolymer composition or a filler made of a composition made of plasticized polyvinyl acetal may be used in combination.
- the glass used in the present invention is not particularly limited.
- inorganic glass such as float plate glass, polished plate glass, mold plate glass, meshed plate glass, and heat ray absorbing plate glass
- conventionally known organic glass can be used.
- the back sheet is not particularly limited, but those having excellent weather resistance and low moisture permeability are preferably used, and polyester films, fluorine resin films, laminates thereof, and inorganic compounds are laminated thereon. Can be used.
- the solar cell module of the present invention can be combined with a known frame, junction box, sealing agent, mounting jig and mount, antireflection film, various facilities using solar heat, rain gutter structure, and the like.
- the laminated glass and solar cell module of the present invention can be produced by a conventionally known method. For example, a method using a vacuum laminator device, a method using a vacuum bag, a method using a vacuum ring, and a method using a nip roll Etc. In addition, a method of adding to the autoclave process after provisional pressure bonding can be additionally performed.
- a vacuum laminator device for example, a known device used for the production of solar cells is used, and lamination is performed at a temperature of 100 to 200 ° C., particularly 130 to 160 ° C. under a reduced pressure of 1 to 30000 Pa.
- a method using a vacuum bag or a vacuum ring is described in, for example, European Patent No. 1235683, and is laminated at 130 to 145 ° C. under a pressure of about 20000 Pa, for example.
- a nip roll for example, there is a method in which after the first temporary press-bonding at a temperature equal to or lower than the flow start temperature of the plasticized polyvinyl acetal resin, the temporary press-bond is performed under a condition close to the flow start temperature. Specifically, for example, there is a method of heating to 30 to 70 ° C. with an infrared heater or the like, then degassing with a roll, and further heating to 50 to 120 ° C., followed by pressure bonding with the roll and bonding or temporary bonding.
- the autoclave process that is additionally performed after the temporary pressure bonding depends on the thickness and configuration of the module and the laminated glass, for example, at a pressure of about 1 to 1.5 MPa and a temperature of 130 to 145 ° C. for 0.5 to 2 hours. To be implemented.
- polyolefins each show the amount of carbon-carbon double bonds
- organometallic functional group-containing olefin polymers show organometallic functional group amounts
- reactive functional group-containing olefin systems The amount of reactive functional group was calculated for each polymer.
- Polyolefin-1,2,4,8,9, organometallic functional group-containing olefin polymer-1,2,4, and reactive functional group-containing olefin polymer-1,3 use tetrahydrofuran as a solvent.
- Polyolefin-3, organometallic functional group-containing olefin polymer-3, and reactive functional group-containing olefin polymer-2, 4 are obtained by GPC measurement using orthodichlorobenzene as a solvent. The weight average molecular weight with polystyrene as a standard was measured. The GPC measurement conditions are shown below.
- Apparatus SYSTEM11 (made by Showa Denko KK) Column: 2 MIXED-C (manufactured by Polymer Laboratories) Mobile phase: Tetrahydrofuran or orthodichlorobenzene Flow rate: 1.0 mL / min Temperature: 40 ° C Concentration: 0.1% Injection volume: 100 ⁇ L Detector: RI Standard product: Polystyrene (manufactured by Polymer Laboratory)
- Synthesis example 1 (Synthesis of block copolymer having carbon-carbon double bond)
- 60 kg of cyclohexane and 35 g of sec-butyllithium as a polymerization initiator were added, and then 2.9 kg of styrene was added.
- 0.17 kg of THF was added.
- 26.2 kg of butadiene and 2.9 kg of styrene were successively added and polymerized to obtain a styrene-butadiene-styrene type block copolymer.
- the resulting block copolymer was hydrogenated at a hydrogen pressure of 2 MPa and a reaction temperature of 100 ° C. using Pd / C (palladium / carbon) as a catalyst in cyclohexane, and a block copolymer having a carbon-carbon double bond ( Polyolefin-1) was obtained.
- the resulting polyolefin-1 had a weight average molecular weight of 100,400, a styrene content of 18% by mass, and a hydrogenation rate of 97 mol% (carbon-carbon double bond content 450 ⁇ eq / g). The results are shown in Table 1.
- Synthesis example 2 (Synthesis of block copolymer having carbon-carbon double bond)
- 60 kg of cyclohexane and 16.6 g of sec-butyllithium as a polymerization initiator were added, and then 1.45 kg of styrene was added.
- 0.48 kg of THF 0.48 kg
- 13.8 kg of isoprene and 1.45 kg of styrene were sequentially added and polymerized to obtain a styrene-isoprene-styrene type block copolymer.
- the obtained block copolymer was hydrogenated in cyclohexane using Pd / C as a catalyst at a hydrogen pressure of 2 MPa and a reaction temperature of 100 ° C. to obtain a block copolymer having a carbon-carbon double bond (polyolefin-2). Obtained.
- the resulting polyolefin-2 had a weight average molecular weight of 83,000, a styrene content of 16% by mass, and a hydrogenation rate of 92 mol% (carbon-carbon double bond content of 1,000 ⁇ eq / g). The results are shown in Table 1.
- Synthesis example 3 (Synthesis of ultra-low density polyethylene with carbon-carbon double bond at the end) A separable flask was charged with 200 g of ultra-low density polyethylene having a weight average molecular weight of 230,000, heated under vacuum at 250 ° C. for 30 minutes, further heated to 340 ° C. and heated for 2 hours, thereby carbon-carbon double bond An ultra-low density polyethylene (Polyolefin-3) having was obtained. Polyolefin-3 had a weight average molecular weight of 80,000 and a carbon-carbon double bond content of 60 ⁇ eq / g. The results are shown in Table 1.
- Synthesis example 4 (Synthesis of block copolymer having carbon-carbon double bond) It has a carbon-carbon double bond in the same manner as in Synthesis Example 1 except that the reaction time at the time of hydrogenation is extended and the hydrogenation rate is 99 mol% (carbon-carbon double bond content 150 ⁇ eq / g). A block copolymer (polyolefin-4) was obtained. The results are shown in Table 1.
- Synthesis example 5 (Synthesis of organometallic functional group-containing olefin polymer-1) Polyolefin-1 synthesized in Synthesis Example 1 was supplied to a twin screw extruder at a rate of 7 kg / hour while replacing the inlet with nitrogen. Next, 1,3-butanediol is fed from the liquid feeder 2 at a rate of 0.6 kg / hour of a 29/71 (mass ratio) mixed solution of borane-triethylamine complex and boric acid 1,3-butanediol ester from the liquid feeder 1. Was fed at a rate of 0.4 kg / hr and continuously kneaded.
- Liquid feeder C3 (liquid feeder 1), C11 (liquid feeder 2) Vent position: C6, C14 Screw configuration: C5 to C6, C10 to C11, and C12 are used with seal rings.
- Temperature setting C1 Water cooling C2 to C3 200 ° C C4 to C15 250 ° C Die 250 °C Screw rotation speed: 400rpm
- Synthesis Example 6 (Synthesis of organometallic functional group-containing olefin polymer-2) Polyolefin-2 synthesized in Synthesis Example 2 was supplied to the twin screw extruder at a rate of 6 kg / hour while replacing the inlet with nitrogen. Next, 0.6 kg of propylene glycol is supplied from the liquid feeder 2 at a rate of 1.2 kg / hour of a 29/71 (mass ratio) mixed solution of borane-triethylamine complex and boric acid 1,3-butanediol ester from the liquid feeder 1. was fed at a speed of / hour and kneaded continuously.
- organometallic functional group-containing olefin polymer-2 organometallic functional group: mixture of boronic acid 1,3-butanediol ester group and boronic acid propylene glycol ester group
- the results are shown in Table 2.
- the configuration and operating conditions of the twin screw extruder used for the reaction are the same as those in Synthesis Example 5.
- Synthesis example 8 (Synthesis of organometallic functional group-containing olefin polymer-4) In a 200 liter reaction vessel into which dry nitrogen was introduced, 60 kg of cyclohexane, 3 kg of styrene and 9 g of sec-butyllithium were added. After reaction at 50 ° C., 5.9 kg of 1,3-butadiene was added at a temperature of 70 ° C., After 30 minutes, 3 kg of styrene was added to react. After completion of the reaction, 0.12 kg of 1,3-butadiene was added for further reaction, and 41 g of methyltriphenoxysilane was added to the system and reacted for 30 minutes.
- PVB-1 polyvinyl butyral
- the resulting PVB-1 had a butyralization degree (average acetalization degree) of 69 mol%, a vinyl acetate group content of 1 mol%, and a vinyl alcohol group content of 30 mol%.
- the degree of butyralization of PVB-1 and the content of the remaining vinyl acetate groups were measured according to JIS K6728.
- composition A-2 40 g of PVB-1 and 0.05 g of 2,6-di-t-butyl-4-methylphenol were melt-kneaded in a lab plast mill (180 ° C., 60 rpm, 5 minutes) to obtain composition A-2. Obtained. The results are shown in Table 3.
- composition A-3 was obtained in the same manner as in the preparation of the composition A-1, except that triethylene glycol di-2-ethylhexanoate was used instead of the polyester diol. The results are shown in Table 3.
- composition B-1 40 g of polyolefin-4, 0.4 g of an organometallic functional group-containing olefin polymer-1 and 0.05 g of 2,6-di-t-butyl-4-methylphenol For 5 minutes) to obtain a composition B-1.
- the amount of the organometallic functional group in the composition B-1 was 2.1 ⁇ eq / g in terms of boron atom.
- Table 4 The results are shown in Table 4.
- composition B-2 (Preparation of composition B-2) A composition B-2 was obtained in the same manner as in the preparation of the composition B-1, except that the amount of the organometallic functional group-containing olefin polymer-1 used was 1.2 g. The amount of the organometallic functional group in the composition B-2 was 6.1 ⁇ eq / g in terms of boron atom. The results are shown in Table 4.
- composition B-3 was obtained in the same manner as in the preparation of the composition B-1, except that the amount of the organometallic functional group-containing olefin polymer-1 used was 4 g. The amount of the organometallic functional group in the composition B-3 was 19 ⁇ eq / g in terms of boron atom. The results are shown in Table 4.
- composition B-4 was obtained in the same manner as in the preparation of the composition B-1, except that the amount of the organometallic functional group-containing olefin polymer-1 used was 0.04 g. The amount of the organometallic functional group in the composition B-4 was 0.21 ⁇ eq / g in terms of boron atom. The results are shown in Table 4.
- composition B-5 was prepared in the same manner as in the preparation of Composition B-1, except that organometallic functional group-containing olefin polymer-2 was used instead of organometallic functional group-containing olefin polymer-1. Got. The amount of the organometallic functional group in Composition B-5 was 6.2 ⁇ eq / g in terms of boron atom. The results are shown in Table 4.
- composition B-6 was obtained in the same manner as in the preparation of the composition B-5, except that the amount of the organometallic functional group-containing olefin polymer-2 used was 1.2 g. The amount of the organometallic functional group in the Composition B-6 was 18 ⁇ eq / g in terms of boron atom. The results are shown in Table 4.
- composition B-7 was obtained in the same manner as in the preparation of the composition B-5, except that the amount of the organometallic functional group-containing olefin polymer-2 used was changed to 4 g.
- the amount of the organometallic functional group in Composition B-7 was 57 ⁇ eq / g in terms of boron atom. The results are shown in Table 4.
- composition B-8 was obtained in the same manner as in the preparation of the composition B-6, except that polypropylene (Nippon Polypro Corporation, Novatec PP) was used instead of the polyolefin-4.
- the amount of the organometallic functional group in the composition B-8 was 18 ⁇ eq / g in terms of boron atom. The results are shown in Table 4.
- composition B-9 was prepared in the same manner as in the preparation of Composition B-2 except that organometallic functional group-containing olefin polymer-3 was used instead of organometallic functional group-containing olefin polymer-1. Got. The amount of the organometallic functional group in Composition B-9 was 1.0 ⁇ eq / g in terms of boron atom. The results are shown in Table 4.
- composition B-10 was obtained in the same manner as in the preparation of the composition B-9, except that polypropylene (Nippon Polypro Corporation, Novatec PP) was used instead of the polyolefin-4.
- the amount of the organometallic functional group in Composition B-10 was 1.0 ⁇ eq / g in terms of boron atom. The results are shown in Table 4.
- composition B-11 was prepared in the same manner as in the preparation of Composition B-3 except that organometallic functional group-containing olefin polymer-4 was used instead of organometallic functional group-containing olefin polymer-1. Got. The amount of the organometallic functional group in Composition B-11 was 1.5 ⁇ eq / g in terms of silicon atom. The results are shown in Table 4.
- composition B-12 40 g of the organometallic functional group-containing olefin polymer-2 and 0.05 g of 2,6-di-t-butyl-4-methylphenol were melt-kneaded in a lab plast mill (200 ° C., 60 rpm, 5 minutes). A composition B-12 was obtained. The amount of the organometallic functional group in the composition B-12 was 630 ⁇ eq / g in terms of boron atom. The results are shown in Table 4.
- composition B-13 (Preparation of composition B-13) A composition B-13 was obtained in the same manner as in the preparation of the composition B-1, except that the amount of the organometallic functional group-containing olefin polymer-1 used was 0.004 g. The amount of the organometallic functional group in the composition B-13 was 0.021 ⁇ eq / g in terms of boron atom. The results are shown in Table 4.
- composition C 40 g of polyolefin-4 and 0.05 g of 2,6-di-t-butyl-4-methylphenol were melt-kneaded in a lab plast mill (200 ° C., 60 rpm, 5 minutes) to obtain composition C-1. It was.
- Example 1 A film (film A-1) obtained by hot pressing (150 ° C., 12 kg / cm 2 , 30 minutes) of a composition A-1 in a 10 cm ⁇ 10 cm ⁇ 1 mm mold, and 10 cm of the composition B-1 A film obtained by hot pressing (200 ° C., 12 kg / cm 2 , 5 minutes) in a mold of ⁇ 10 cm ⁇ 1 mm is laminated, heat-treated at 135 ° C. for 30 minutes under a pressure of 12 kg / cm 2 , and a laminate- 1 (A layer / B layer) was obtained.
- Laminate-1 was cut into 1 cm ⁇ 10 cm strips and conditioned at 23 ° C. and 50% RH overnight. The strip is peeled between the A layer and the B layer about 2 cm from the end in the long side direction. Using an autograph (Shimadzu Autograph AG-IS), a 180 ° peel test is performed at 100 mm / min. The average value of 5 times of interlayer adhesion was obtained. The evaluation results are shown in Table 5.
- Examples 2 to 12 A laminate was prepared in the same manner as in Example 1 except that the compositions B-2 to 12 were used in place of the composition B-1, and the same evaluation was performed. The evaluation results are shown in Table 5.
- Examples 13 and 14 A laminate was prepared in the same manner as in Example 1 except that the composition A-2 or 3 was used in place of the composition A-1, and the same evaluation was performed. The evaluation results are shown in Table 5.
- Example 15 On one side of a film (film A-1) obtained by hot pressing (150 ° C., 12 kg / cm 2 , 30 minutes) in a 10 cm ⁇ 10 cm ⁇ 1 mm mold, composition B-1 A toluene solution (1 wt%) of the above (applied with a coating thickness of 10 ⁇ m) and a composition C-1 in a 10 cm ⁇ 10 cm ⁇ 1 mm mold (200 ° C., 12 kg / cm 2 , 5 minutes), the film (film C-1) obtained was laminated so that the coating surface of the composition B-1 was in contact with the film C-1, and heat-treated at 135 ° C. for 30 minutes under a pressure of 12 kg / cm 2. Thus, laminate-15 (A layer / B layer / C layer) was obtained.
- Laminate-15 was cut into 1 cm ⁇ 10 cm strips and conditioned overnight at 23 ° C. and 50% RH. The strip is peeled between the A layer and the C layer about 2 cm from the end in the long side direction. Using an autograph (Autograph AG-IS, manufactured by Shimadzu Corporation), a 180 ° peel test is performed at 100 mm / min. The average value of 5 times of interlayer adhesion was obtained. The evaluation results are shown in Table 5.
- Example 16 Two films (film A-1 ′) obtained by hot pressing (150 ° C., 12 kg / cm 2 , 30 minutes) of composition A-1 in a 10 cm ⁇ 10 cm ⁇ 0.4 mm mold, the composition One film (film B-1 ′) obtained by hot-pressing B-1 in a 10 cm ⁇ 10 cm ⁇ 0.2 mm mold (200 ° C., 12 kg / cm 2 , 5 minutes) / B-1 ′ / A-1 ′ were laminated in this order, and heat-treated at 135 ° C. for 30 minutes under a pressure of 12 kg / cm 2 to obtain a laminate-16 (A layer / B layer / A layer).
- Laminate-16 and two float glass sheets (10 cm ⁇ 10 cm ⁇ 2 mm) are laminated in the order of float glass sheet / laminate-16 / float glass sheet, degassed with a nip roll at 50 ° C., and then fully bonded with an autoclave (140 ° C. , 12 bar, 2 hours), laminated glass-16 was obtained.
- the haze of the laminated glass was evaluated with a haze meter manufactured by Suga Test Instruments Co., Ltd. The evaluation results are shown in Table 5.
- composition B-1 was applied to one side of a film (film A-1 ′) obtained by hot pressing (150 ° C., 12 kg / cm 2 , 30 minutes) in a 10 cm ⁇ 10 cm ⁇ 0.4 mm mold.
- -1 toluene solution (1 wt%) applied with an applicator (solution coating thickness 10 ⁇ m) and composition C-1 were hot-pressed in a 10 cm ⁇ 10 cm ⁇ 0.2 mm mold (200 ° C. 12 kg / cm 2 , 5 minutes), one film (film C-1) obtained in the order of A-1 ′ / C-1 / A-1 ′, and application of each composition B-1
- the layers were stacked in the direction in contact with C-1, and heat treated at 135 ° C. for 30 minutes under a pressure of 12 kg / cm 2 to obtain a laminate-17 (A layer / B layer / C layer / B layer / A layer). .
- a laminated glass was obtained in the same manner as in Example 16 except that the laminate-17 was used instead of the laminate-16, and the haze was evaluated. The evaluation results are shown in Table 5.
- Examples 18 to 20 A laminate was prepared in the same manner as in Example 1 except that the compositions B-14 to 16 were used in place of the composition B-1, and the same evaluation was performed. The evaluation results are shown in Table 5.
- Example 1 A laminate was prepared and evaluated in the same manner as in Example 1 except that the composition C-1 was used instead of the composition B-1. The evaluation results are shown in Table 5.
- Example 2 A laminate was prepared and evaluated in the same manner as in Example 1 except that the composition B-13 was used instead of the composition B-1. The evaluation results are shown in Table 5.
- Synthesis Example 9 (Synthesis of block copolymer having carbon-carbon double bond)
- 60 kg of cyclohexane and 15.6 g of sec-butyllithium as a polymerization initiator were added, and then 1.45 kg of styrene was added and polymerized at 50 to 52 ° C. 48 kg was added, and then 13.8 kg of isoprene and 1.45 kg of styrene were sequentially added and polymerized to obtain a styrene-isoprene-styrene type block copolymer.
- the obtained block copolymer was hydrogenated in cyclohexane using Pd / C as a catalyst at a hydrogen pressure of 2 MPa and a reaction temperature of 100 ° C. to obtain a block copolymer having a carbon-carbon double bond (polyolefin-8). Obtained.
- the resulting polyolefin-8 had a weight average molecular weight of 87,000, a styrene content of 16 mass%, and a hydrogenation rate of 98 mol% (carbon-carbon double bond content: 250 ⁇ eq / g). The results are shown in Table 6.
- Synthesis Example 10 Synthesis of block copolymer having carbon-carbon double bond
- Polyolefin-9 was obtained in the same manner as in Synthesis Example 9 except that the reaction time during hydrogenation was extended and the hydrogenation rate was 99% (carbon-carbon double bond content 125 ⁇ eq / g). The results are shown in Table 6.
- Synthesis Example 11 (Synthesis of Reactive Functional Group-Containing Olefin Polymer-1) A separable flask was charged with 200 g of the polyolefin-8 obtained in Synthesis Example 9, 20 g of maleic anhydride, 1000 g of xylene, and 0.5 g of dicumyl peroxide, purged with nitrogen, and then reacted at 130 ° C. for 2 hours. I did it. Thereafter, it is thoroughly washed with acetone to remove unreacted maleic anhydride and by-products, and dried to obtain a reactive functional group-containing olefin polymer-1 having a carboxylic acid anhydride group amount of 200 ⁇ eq / g. Obtained. The results are shown in Table 7.
- Synthesis Example 12 (Synthesis of Reactive Functional Group-Containing Olefin Polymer-2) In Synthesis Example 11, the reaction was carried out using polyolefin-3 instead of polyolefin-8 to obtain a reactive functional group-containing olefin polymer-2 having a carboxylic acid anhydride group amount of 50 ⁇ eq / g. The results are shown in Table 7.
- Synthesis Example 13 Synthesis of Reactive Functional Group-Containing Olefin Polymer-3)
- 20 g of the polyolefin-8 obtained in Synthesis Example 9 and 100 g of a 1% m-chloroperbenzoic acid methylene chloride solution were placed and reacted at room temperature for 1 day. Thereafter, it was thoroughly washed with acetone and dried to obtain a reactive functional group-containing olefin polymer-3 having an epoxy group amount of 80 ⁇ eq / g.
- Table 7 The results are shown in Table 7.
- Synthesis Example 14 (Synthesis of Reactive Functional Group-Containing Olefin Polymer-4) In Synthesis Example 13, the reaction was performed using polyolefin-3 instead of polyolefin-8 to obtain a reactive functional group-containing olefin polymer-4 having an epoxy group content of 37 ⁇ eq / g. The results are shown in Table 7.
- composition B-17 40 g of polyolefin-9 and 0.8 g of reactive functional group-containing olefin polymer-1 and 0.05 g of 2,6-di-tert-butyl-4-methylphenol For 5 minutes) to obtain a composition B-17.
- the results are shown in Table 8.
- composition B-18 and 19 were prepared in the same manner as in the preparation of Composition B-17, except that the amounts of the reactive functional group-containing olefin polymer-1 used were 2 g and 4 g, respectively. 19 was obtained. The results are shown in Table 8.
- composition B-20 was prepared in the same manner as in the preparation of Composition B-18 except that Reactive Functional Group-Containing Olefin Polymer-2 was used instead of Reactive Functional Group-Containing Olefin Polymer-1. Got. The results are shown in Table 8.
- composition B-21 was obtained in the same manner as in the preparation of the composition B-20 except that polypropylene (Novatech PP, manufactured by Nippon Polypro Co., Ltd.) was used instead of the polyolefin-9. The results are shown in Table 8.
- composition B-22 was prepared in the same manner as in the preparation of Composition B-17 except that reactive functional group-containing olefin polymer-3 was used instead of reactive functional group-containing olefin polymer-1. Got. The results are shown in Table 8.
- compositions B-23 and 24 In the preparation of the composition B-22, the composition B-23 and the composition B- were similarly prepared except that the amount of the reactive functional group-containing olefin polymer-3 used was 2 g and 4 g, respectively. 24 was obtained. The results are shown in Table 8.
- composition B-25 was prepared in the same manner as in the preparation of Composition B-18 except that Reactive Functional Group-Containing Olefin Polymer-4 was used instead of Reactive Functional Group-Containing Olefin Polymer-1. Got. The results are shown in Table 8.
- composition B-26 was obtained in the same manner as in the preparation of the composition B-23 except that polypropylene (Nippon Polypro Co., Ltd., Novatec PP) was used instead of the polyolefin-9. The results are shown in Table 8.
- composition B-27 40 g of reactive functional group-containing olefin polymer-1 and 0.05 g of 2,6-di-t-butyl-4-methylphenol were melt-kneaded in a lab plast mill (200 ° C., 60 rpm, 5 minutes). A composition B-27 was obtained. The results are shown in Table 8.
- composition B-28 was obtained in the same manner as in the preparation of the composition B-17 except that the amount of the reactive functional group-containing olefin polymer-1 used was changed to 0.04 g. The results are shown in Table 8.
- composition C-2 40 g of polyolefin-9 and 0.05 g of 2,6-di-t-butyl-4-methylphenol were melt-kneaded in a lab plast mill (200 ° C., 60 rpm, 5 minutes) to obtain composition C-2. It was.
- Example 21 A film (film A-1) obtained by hot-pressing composition A-1 in a 10 cm ⁇ 10 cm ⁇ 1 mm mold (150 ° C., 12 kg / cm 2 , 30 minutes) and 10 cm of composition B-17 A film obtained by hot pressing (200 ° C., 12 kg / cm 2 , 5 minutes) in a mold of ⁇ 10 cm ⁇ 1 mm is laminated, heat-treated at 135 ° C. for 30 minutes under a pressure of 12 kg / cm 2 , and a laminate- 21 (A layer / B layer) was obtained.
- the laminate-21 was cut into 1 cm ⁇ 10 cm strips and conditioned at 23 ° C. and 50% RH overnight. The strip is peeled between the A layer and the B layer about 2 cm from the end in the long side direction. Using an autograph (Shimadzu Autograph AG-IS), a 180 ° peel test is performed at 100 mm / min. The average value of 5 times of interlayer adhesion was obtained. Table 9 shows the evaluation results.
- Examples 22 to 31 A laminate was prepared in the same manner as in Example 21 except that the compositions B-18 to 27 were used in place of the composition B-17, and the same evaluation was performed. Table 9 shows the evaluation results.
- Examples 32 and 33 A laminate was prepared in the same manner as in Example 21 except that the composition A-2 or A-3 was used in place of the composition A-1, and the same evaluation was performed. Table 9 shows the evaluation results.
- Example 34 On one side of a film (film A-1) obtained by hot pressing (150 ° C., 12 kg / cm 2 , 30 minutes) in a 10 cm ⁇ 10 cm ⁇ 1 mm mold, composition B-17 A toluene solution (1 wt%) of the above (applied with a coating thickness of 10 ⁇ m) and composition C-2 in a 10 cm ⁇ 10 cm ⁇ 1 mm mold (200 ° C., 12 kg / cm 2 , 5 minutes), the film (film C-2) obtained was laminated so that the coated surface of the composition B-17 was in contact with the film C-2, and heat-treated at 135 ° C. for 30 minutes under a pressure of 12 kg / cm 2. Thus, a laminate-34 (A layer / B layer / C layer) was obtained.
- Laminate-34 was cut into 1 cm ⁇ 10 cm strips and conditioned at 23 ° C. and 50% RH overnight. Strip the long side of the strip about 2 cm from the end between the A and C layers, and use the autograph (Shimadzu Autograph AG-IS) 5 times 180 ° peel test at 100 mm / min. The average value of five times of interlayer adhesion was obtained. Table 9 shows the evaluation results.
- Example 35 Two films (film A-1 ′) obtained by hot pressing (150 ° C., 12 kg / cm 2 , 30 minutes) of composition A-1 in a 10 cm ⁇ 10 cm ⁇ 0.4 mm mold, the composition One film (film B-17 ′) obtained by hot pressing (200 ° C., 12 kg / cm 2 , 5 minutes) in a 10 cm ⁇ 10 cm ⁇ 0.2 mm mold was obtained as (film A- 1 ′) / (Film B-17 ′) / (Film A-1 ′) in this order and heat-treated at 135 ° C. for 30 minutes under a pressure of 12 kg / cm 2 , and laminate-35 (A layer / B layer / A layer) was obtained.
- Laminate-35 and two float glass plates (10 cm ⁇ 10 cm ⁇ 2 mm) are stacked in the order of (float plate glass) / (laminate-35) / (float plate glass), degassed with a nip roll at 50 ° C., and then autoclaved. Bonding was performed (140 ° C., 12 bar, 2 hours) to obtain a laminated glass-15. The haze of the laminated glass was evaluated with a haze meter manufactured by Suga Test Instruments Co., Ltd. Table 9 shows the evaluation results.
- composition B-1 was applied to one side of a film (film A-1 ′) obtained by hot pressing (150 ° C., 12 kg / cm 2 , 30 minutes) in a 10 cm ⁇ 10 cm ⁇ 0.4 mm mold.
- film A-1 ′ obtained by hot pressing (150 ° C., 12 kg / cm 2 , 30 minutes) in a 10 cm ⁇ 10 cm ⁇ 0.4 mm mold.
- -17 toluene solution (1 wt%) coated with an applicator (solution coating thickness 10 ⁇ m) and composition C-2 were hot-pressed in a 10 cm ⁇ 10 cm ⁇ 0.2 mm mold (200 ° C.
- each composition B-17 was stacked so that the coated surface was in contact with the film B-17 ′, and heat-treated at 135 ° C. for 30 minutes under a pressure of 12 kg / cm 2 , to obtain a laminate 36 (A layer / B layer) / C layer / B layer / A layer).
- a laminated glass was obtained in the same manner as in Example 35 except that the laminate-36 was used instead of the laminate-35, and the haze was evaluated. Table 9 shows the evaluation results.
- silicon or boron in the organometallic functional group-containing olefin polymer contained as an essential component in the composition B reacts with a hydroxyl group of polyvinyl acetal to form a covalent bond, or polyvinyl acetal.
- the organometallic functional group-containing olefin polymer is composed of a polymer of polyolefin monomers, so the molecular polarity is compared. It is compatible with and can be bonded to close polyolefins.
- the laminate of the present invention has one or more groups selected from a carboxyl group, a derivative group of a carboxyl group, and an epoxy group in the reactive functional group-containing olefin polymer contained as an essential component in the composition B.
- a layered product including a configuration in which an A layer composed of the composition A of the present invention and a B layer composed of the composition B are laminated, or a C layer composed of the A layer and the composition C is used as the composition B.
- the laminate including the structure laminated via the B layer is excellent in interlayer adhesion between the A layer and the B layer, or the A layer and the C layer, and is particularly suitable when the laminate is used as a laminated glass interlayer film. It is.
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Abstract
Description
ポリオレフィン、および/または、接着性官能基含有オレフィン系重合体を含有する組成物BからなるB層とを積層してなり、(ポリオレフィン)/(接着性官能基含有オレフィン系重合体)の質量比が、0/100~99.95/0.05である積層体を提供することで達成される。
以下に、実施例を挙げて本発明をさらに詳しく説明するが、本発明はこれらの実施例によってなんら限定されるものではない。なお、以下の実施例において「%」および「部」は特に断りのない限り、「質量%」および「質量部」を意味する。
ポリオレフィン-1,2,4,8,9、有機金属官能基含有オレフィン系重合体-1,2,4、および、反応性官能基含有オレフィン系重合体-1,3は、重クロロホルムを溶媒とする1H-NMR測定により、また、ポリオレフィン-3、有機金属官能基含有オレフィン系重合体-3、および、反応性官能基含有オレフィン系重合体-2,4は、重パラキシレンを溶媒とする1H-NMR測定により得られたスペクトルから、それぞれポリオレフィンは炭素炭素二重結合の量を、有機金属官能基含有オレフィン系重合体は有機金属官能基量を、また、反応性官能基含有オレフィン系重合体は反応性官能基量をそれぞれ算出した。
ポリオレフィン-1,2,4,8,9、有機金属官能基含有オレフィン系重合体-1,2,4、および、反応性官能基含有オレフィン系重合体-1,3は、テトラヒドロフランを溶媒とするGPC測定により、また、ポリオレフィン-3、有機金属官能基含有オレフィン系重合体-3、および、反応性官能基含有オレフィン系重合体-2,4はオルトジクロロベンゼンを溶媒とするGPC測定により得られたポリスチレンを標準とする重量平均分子量を測定した。以下に、GPC測定条件を示す。
装置 :SYSTEM11(昭和電工株式会社製)
カラム :MIXED-C 2本(ポリマーラボラトリー社製)
移動相 :テトラヒドロフランまたはオルトジクロロベンゼン
流量 :1.0mL/分
温度 :40℃
濃度 :0.1%
注入量 :100μL
検出器 :RI
標品 :ポリスチレン(ポリマーラボラトリー社製)
(炭素炭素二重結合を有するブロック共重合体の合成)
乾燥窒素で置換された200Lの耐圧容器にシクロヘキサン60kg、重合開始剤としてsec-ブチルリチウム35gを添加し、次いで、スチレン2.9kgを添加し、50~52℃で重合した後、THF0.17kgを加え、次いで、ブタジエン26.2kgおよびスチレン2.9kgを順次添加し、重合させてスチレン-ブタジエン-スチレン型のブロック共重合体を得た。得られたブロック共重合体を、シクロヘキサン中、Pd/C(パラジウム・カーボン)を触媒として、水素圧力2MPa、反応温度100℃で水素添加を行い、炭素炭素二重結合を有するブロック共重合体(ポリオレフィン-1)を得た。得られたポリオレフィン-1の重量平均分子量は100,400、スチレン含有量は18質量%、水添率は97モル%(炭素炭素二重結合の含有量450μeq/g)であった。結果を表1に示す。
(炭素炭素二重結合を有するブロック共重合体の合成)
乾燥窒素で置換された200Lの耐圧容器にシクロヘキサン60kg、重合開始剤としてsec-ブチルリチウム16.6gを添加し、次いでスチレン1.45kgを添加し、50~52℃で重合した後、THF0.48kgを加え、次いでイソプレン13.8kgおよびスチレン1.45kgを順次添加し、重合させてスチレン-イソプレン-スチレン型のブロック共重合体を得た。得られたブロック共重合体を、シクロヘキサン中、Pd/Cを触媒として、水素圧力2MPa、反応温度100℃で水素添加を行い、炭素炭素二重結合を有するブロック共重合体(ポリオレフィン-2)を得た。得られたポリオレフィン-2の重量平均分子量は83,000、スチレン含有量は16質量%、水添率は92モル%(炭素炭素二重結合の含有量1,000μeq/g)であった。結果を表1に示す。
(炭素炭素二重結合を末端に有する超低密度ポリエチレンの合成)
セパラブルフラスコに重量平均分子量230,000の超低密度ポリエチレン200gを仕込み、真空下、250℃で30分加熱後、さらに340℃に昇温し2時間加熱を行なうことにより、炭素炭素二重結合を有する超低密度ポリエチレン(ポリオレフィン-3)を得た。ポリオレフィン-3の重量平均分子量は80,000、炭素炭素二重結合の含有量は60μeq/gであった。結果を表1に示す。
(炭素炭素二重結合を有するブロック共重合体の合成)
水素添加時の反応時間を延長し、水添率を99モル%(炭素炭素二重結合の含有量150μeq/g)とした以外は合成例1と同様の方法により、炭素炭素二重結合を有するブロック共重合体(ポリオレフィン-4)を得た。結果を表1に示す。
(有機金属官能基含有オレフィン系重合体-1の合成)
合成例1で合成したポリオレフィン-1を、投入口を窒素で置換しながら7kg/時の速度で二軸押出機に供給した。次に、液体フィーダー1よりボラン-トリエチルアミン錯体とホウ酸1,3-ブタンジオールエステルの29/71(質量比)混合液0.6kg/時の速度で、液体フィーダー2より1,3-ブタンジオールを0.4kg/時の速度で供給し、連続的に混練した。混練の間、ベント1およびベント2のゲージが約20mmHgを示すように圧力を調節した。その結果、吐出口から7kg/時の速度で、有機金属官能基含有オレフィン系重合体-1(有機金属官能基:ボロン酸1,3-ブタンジオールエステル基)が得られた。結果を表2に示す。
同方向二軸押出機TEM-35B(東芝機械株式会社製)
スクリュー径 :37mmφ
L/D :52(15ブロック)
液体フィーダー :C3(液体フィーダー1)、C11(液体フィーダー2)
ベント位置 :C6、C14
スクリュー構成 :C5~C6間,C10~C11間およびC12の位置にシールリングを使用
温度設定 :C1 水冷
C2~C3 200℃
C4~C15 250℃
ダイ 250℃
スクリュー回転数:400rpm
(有機金属官能基含有オレフィン系重合体-2の合成)
合成例2で合成したポリオレフィン-2を、投入口を窒素で置換しながら6kg/時の速度で二軸押出機に供給した。次に、液体フィーダー1よりボラン-トリエチルアミン錯体とホウ酸1,3-ブタンジオールエステルの29/71(質量比)混合液1.2kg/時の速度で、液体フィーダー2よりプロピレングリコールを0.6kg/時の速度で供給し、連続的に混練した。混練の間、ベント1およびベント2のゲージが約20mmHgを示すように圧力を調節した。その結果、吐出口から6kg/時の速度で、有機金属官能基含有オレフィン系重合体-2(有機金属官能基:ボロン酸1,3-ブタンジオールエステル基およびボロン酸プロピレングリコールエステル基の混合物)が得られた。結果を表2に示す。なお、反応に使用した二軸押出機の構成、運転条件は合成例5と同じである。
(有機金属官能基含有オレフィン系重合体-3の合成)
冷却器付きのセパラブルフラスコに合成例3で得られたポリオレフィン-3を30g、ボラン-ピリジン錯体300mg、ホウ酸トリブチル2.25g、デカリン50gを仕込み、窒素置換後、190℃で3時間反応を行なった。その後室温に冷却し、得られたゲル状ポリエチレンをメタノ-ル:アセトン=1:1の混合溶媒で良く洗浄後、さらに、アセトン:水=1:1の混合溶媒により洗浄、乾燥することにより、有機金属官能基含有オレフィン系重合体-3(有機金属官能基:ボロン酸基)が得られた。結果を表2に示す。
(有機金属官能基含有オレフィン系重合体-4の合成)
乾燥窒素を導入した200リットルの反応容器に、シクロヘキサン60kg、スチレン3kgおよびsec-ブチルリチウム9gを加え、50℃にて反応後、温度を70℃として1,3-ブタジエン5.9kgを添加し、30分後、スチレン3kgを添加して反応を行った。反応完結後、1,3-ブタジエン0.12kgを添加してさらに反応を行った後、この系内にメチルトリフェノキシシラン41gを加え、30分反応させた。反応後、反応液を常温とし反応容器より抜き出し、水中に撹拌投入して溶媒を水蒸気蒸留除去することによって有機金属官能基含有オレフィン系重合体-4(有機金属官能基:メチルジフェノキシシリル基)が得られた。結果を表2に示す。
還流冷却器、温度計、イカリ型攪拌翼を備えた10L(リットル)のガラス製容器に、イオン交換水8100g、ポリビニルアルコール(PVA-1)(粘度平均重合度1700、けん化度99モル%)660gを仕込み(PVA濃度7.5%)、内容物を95℃に昇温して完全に溶解させた。次に、120rpmで攪拌下、5℃まで約30分かけて徐々に冷却後、ブチルアルデヒド384gと20%の塩酸540mLを添加し、ブチラール化反応を150分間行った。その後、60分かけて50℃まで昇温し、50℃にて120分間保持した後、室温まで冷却した。析出した樹脂をイオン交換水で洗浄後、過剰量の水酸化ナトリウム水溶液を添加し、再洗浄し、乾燥してポリビニルブチラール(PVB-1)を得た。得られたPVB-1のブチラール化度(平均アセタール化度)は69モル%、酢酸ビニル基の含有量は1モル%であり、ビニルアルコール基の含有量は30モル%であった。PVB-1のブチラール化度、残存する酢酸ビニル基の含有量はJIS K6728にしたがって測定した。
40gのPVB-1と、16gのポリエステルジオール(アジピン酸とアジピン酸に対して過剰量の3-メチル-1,5-ペンタンジオールとの共重合体、水酸基価に基づく数平均分子量=500)、0.12gの2-(3,5-ジ-t-ブチル-2-ヒドロキシフェニル)ベンゾトリアゾール、0.04gの酢酸カリウムおよび0.05gの2,6-ジ-t-ブチル-4-メチルフェノールをラボプラストミル(150℃、60rpm、5分)で溶融混錬し、組成物A-1を得た。結果を表3に示す。
40gのPVB-1と、0.05gの2,6-ジ-t-ブチル-4-メチルフェノールをラボプラストミル(180℃、60rpm、5分)で溶融混錬し、組成物A-2を得た。結果を表3に示す。
上記の組成物A-1の調整において、ポリエステルジオールに代えてトリエチレングリコールジ2-エチルヘキサノエートを使用した以外は同様にして、組成物A-3を得た。結果を表3に示す。
40gのポリオレフィン-4と0.4gの有機金属官能基含有オレフィン系重合体-1、および0.05gの2,6-ジ-t-ブチル-4-メチルフェノールをラボプラストミル(200℃、60rpm、5分)で溶融混錬し、組成物B-1を得た。組成物B-1における有機金属官能基量は、ホウ素原子換算で2.1μeq/gであった。結果を表4に示す。
上記の組成物B-1の調整において、使用する有機金属官能基含有オレフィン系重合体-1の量を1.2gとした以外は同様にして、組成物B-2を得た。組成物B-2における有機金属官能基量は、ホウ素原子換算で6.1μeq/gであった。結果を表4に示す。
上記の組成物B-1の調整において、使用する有機金属官能基含有オレフィン系重合体-1の量を4gとした以外は同様にして、組成物B-3を得た。組成物B-3における有機金属官能基量は、ホウ素原子換算で19μeq/gであった。結果を表4に示す。
上記の組成物B-1の調整において、使用する有機金属官能基含有オレフィン系重合体-1の量を0.04gとした以外は同様にして、組成物B-4を得た。組成物B-4における有機金属官能基量は、ホウ素原子換算で0.21μeq/gであった。結果を表4に示す。
上記の組成物B-1の調整において、有機金属官能基含有オレフィン系重合体-1に代えて有機金属官能基含有オレフィン系重合体-2を使用した以外は同様にして、組成物B-5を得た。組成物B-5における有機金属官能基量は、ホウ素原子換算で6.2μeq/gであった。結果を表4に示す。
上記の組成物B-5の調整において、使用する有機金属官能基含有オレフィン系重合体-2の量を1.2gとした以外は同様にして、組成物B-6を得た。組成物B-6における有機金属官能基量は、ホウ素原子換算で18μeq/gであった。結果を表4に示す。
上記の組成物B-5の調整において、使用する有機金属官能基含有オレフィン系重合体-2の量を4gとした以外は同様にして、組成物B-7を得た。組成物B-7における有機金属官能基量は、ホウ素原子換算で57μeq/gであった。結果を表4に示す。
上記の組成物B-6の調整において、ポリオレフィン-4に代えてポリプロピレン(日本ポリプロ株式会社製、ノバテックPP)を使用した以外は同様にして、組成物B-8を得た。組成物B-8における有機金属官能基量は、ホウ素原子換算で18μeq/gであった。結果を表4に示す。
上記の組成物B-2の調整において、有機金属官能基含有オレフィン系重合体-1に代えて有機金属官能基含有オレフィン系重合体-3を使用した以外は同様にして、組成物B-9を得た。組成物B-9における有機金属官能基量は、ホウ素原子換算で1.0μeq/gであった。結果を表4に示す。
上記の組成物B-9の調整において、ポリオレフィン-4に代えてポリプロピレン(日本ポリプロ株式会社製、ノバテックPP)を使用した以外は同様にして、組成物B-10を得た。組成物B-10における有機金属官能基量は、ホウ素原子換算で1.0μeq/gであった。結果を表4に示す。
上記の組成物B-3の調整において、有機金属官能基含有オレフィン系重合体-1に代えて有機金属官能基含有オレフィン系重合体-4を使用した以外は同様にして、組成物B-11を得た。組成物B-11における有機金属官能基量は、ケイ素原子換算で1.5μeq/gであった。結果を表4に示す。
40gの有機金属官能基含有オレフィン系重合体-2および0.05gの2,6-ジ-t-ブチル-4-メチルフェノールをラボプラストミル(200℃、60rpm、5分)で溶融混錬し、組成物B-12を得た。組成物B-12における有機金属官能基量は、ホウ素原子換算で630μeq/gであった。結果を表4に示す。
上記の組成物B-1の調整において、使用する有機金属官能基含有オレフィン系重合体-1の量を0.004gとした以外は同様にして、組成物B-13を得た。組成物B-13における有機金属官能基量は、ホウ素原子換算で0.021μeq/gであった。結果を表4に示す。
40gのポリオレフィン-5(ポリスチレン-ポリイソプレン-ポリスチレントリブロック共重合体(ポリイソプレン部分は完全水添)、ポリスチレン部分の合計含有量=12%、ガラス転移温度=-32℃、tanδのピーク温度=-17℃、MFR値(ASTM D1238、荷重2.16kg)が190℃で0.5g/10分、-20℃でのtanδ=1.0、0℃でのtanδ=0.8、20℃でのtanδ=0.3)と0.4gの有機金属官能基含有オレフィン系重合体-1、および0.05gの2,6-ジ-t-ブチル-4-メチルフェノールをラボプラストミル(200℃、60rpm、5分)で溶融混錬し、組成物B-14を得た。組成物B-14における有機金属官能基量は、ホウ素原子換算で2.1μeq/gであった。結果を表4に示す。
40gのポリオレフィン-6(ポリスチレン-ポリイソプレン-ポリスチレントリブロック共重合体(ポリイソプレン部分は完全水添)、ポリスチレン部分の含有量=22%、ガラス転移温度=-12℃、tanδのピーク温度=-5℃、MFR値(ASTM D1238、荷重2.16kg)が190℃で0.7g/10分、-20℃でのtanδ=0.15、0℃でのtanδ=1.05、20℃でのtanδ=0.4)と0.4gの有機金属官能基含有オレフィン系重合体-1、および0.05gの2,6-ジ-t-ブチル-4-メチルフェノールをラボプラストミル(200℃、60rpm、5分)で溶融混錬し、組成物B-15を得た。組成物B-15における有機金属官能基量は、ホウ素原子換算で2.1μeq/gであった。結果を表4に示す。
40gのポリオレフィン-7(ポリスチレン-ポリイソプレン-ポリスチレントリブロック共重合体(ポリイソプレン部分は未水添)、ポリスチレン部分の含有量=20%、ガラス転移温度-12℃、tanδのピーク温度=-1℃、MFR値(ASTM D1238、荷重2.16kg)が190℃で3.8g/10分、-20℃でのtanδ=0.08、0℃でのtanδ=1.05、20℃でのtanδ=0.9)と0.4gの有機金属官能基含有オレフィン系重合体-1、および0.05gの2,6-ジ-t-ブチル-4-メチルフェノールをラボプラストミル(200℃、60rpm、5分)で溶融混錬し、組成物B-16を得た。組成物B-16における有機金属官能基量は、ホウ素原子換算で2.1μeq/gであった。結果を表4に示す。
40gのポリオレフィン-4および0.05gの2,6-ジ-t-ブチル-4-メチルフェノールをラボプラストミル(200℃、60rpm、5分)で溶融混錬し、組成物C-1を得た。
組成物A-1を10cm×10cm×1mmの型枠内で熱プレス(150℃、12kg/cm2、30分)して得たフィルム(フィルムA-1)と、組成物B-1を10cm×10cm×1mmの型枠内で熱プレス(200℃、12kg/cm2、5分)して得たフィルムを重ね、12kg/cm2の圧力下、135℃で30分熱処理し、積層体-1(A層/B層)を得た。
積層体-1を1cm×10cmの短冊状に切り、23℃、50%RHで一晩調湿した。短冊の長辺方向を端から2cm程度、A層とB層の間で剥離し、オートグラフ(株式会社島津製オートグラフAG-IS)を使用して、100mm/分で180°剥離試験を5回行い、層間接着力の5回の平均値を求めた。評価結果を表5に示す。
組成物B-1に代えて、それぞれ組成物B-2~12を用いた以外は実施例1と同様の方法により積層体を作製し、同様の評価をした。評価結果を表5に示す。
組成物A-1に代えて、それぞれ組成物A-2または3を用いた以外は実施例1と同様の方法により積層体を作製し、同様の評価をした。評価結果を表5に示す。
組成物A-1を10cm×10cm×1mmの型枠内で熱プレス(150℃、12kg/cm2、30分)して得たフィルム(フィルムA-1)の片面に、組成物B-1のトルエン溶液(1wt%)をアプリケーターで塗布したもの(溶液の塗布厚さ10μm)と、組成物C-1を10cm×10cm×1mmの型枠内で熱プレス(200℃、12kg/cm2、5分)して得たフィルム(フィルムC-1)を、組成物B-1の塗布面がフィルムC-1と接するように重ね、12kg/cm2の圧力下、135℃で30分熱処理し、積層体-15(A層/B層/C層)を得た。
積層体-15を1cm×10cmの短冊状に切り、23℃、50%RHで一晩調湿した。短冊の長辺方向を端から2cm程度、A層とC層の間で剥離し、オートグラフ(株式会社島津製オートグラフAG-IS)を使用して、100mm/分で180°剥離試験を5回行い、層間接着力の5回の平均値を求めた。評価結果を表5に示す。
組成物A-1を10cm×10cm×0.4mmの型枠内で熱プレス(150℃、12kg/cm2、30分)して得たフィルム(フィルムA-1’)2枚と、組成物B-1を10cm×10cm×0.2mmの型枠内で熱プレス(200℃、12kg/cm2、5分)して得たフィルム(フィルムB-1’)1枚を、A-1’/B-1’/A-1’の順に重ね、12kg/cm2の圧力下、135℃で30分熱処理し、積層体-16(A層/B層/A層)を得た。
組成物A-1を10cm×10cm×0.4mmの型枠内で熱プレス(150℃、12kg/cm2、30分)して得たフィルム(フィルムA-1’)の片面に組成物B-1のトルエン溶液(1wt%)をアプリケーターで塗布したもの(溶液の塗布厚さ10μm)2枚と、組成物C-1を10cm×10cm×0.2mmの型枠内で熱プレス(200℃、12kg/cm2、5分)して得たフィルム(フィルムC-1)1枚を、A-1’/C-1/A-1’の順に、また、各組成物B-1の塗布面がC-1に接する向きに重ね、12kg/cm2の圧力下、135℃で30分熱処理し、積層体-17(A層/B層/C層/B層/A層)を得た。
組成物B-1に代えて、それぞれ組成物B-14~16を用いた以外は実施例1と同様の方法により積層体を作製し、同様の評価をした。評価結果を表5に示す。
組成物B-1に代えて、組成物C-1を使用した以外は実施例1と同様の方法により積層体を作製し、評価した。評価結果を表5に示す。
組成物B-1に代えて、組成物B-13を使用した以外は実施例1と同様の方法により積層体を作製し、評価した。評価結果を表5に示す。
(炭素炭素二重結合を有するブロック共重合体の合成)
乾燥窒素で置換された200Lの耐圧容器にシクロヘキサン60kg、重合開始剤としてsec-ブチルリチウム15.6gを添加し、次いで、スチレン1.45kgを添加し、50~52℃で重合した後、THF0.48kgを加え、次いで、イソプレン13.8kgおよびスチレン1.45kgを順次添加し、重合させてスチレン-イソプレン-スチレン型のブロック共重合体を得た。得られたブロック共重合体を、シクロヘキサン中、Pd/Cを触媒として、水素圧力2MPa、反応温度100℃で水素添加を行い、炭素炭素二重結合を有するブロック共重合体(ポリオレフィン-8)を得た。得られたポリオレフィン-8の重量平均分子量は87,000、スチレン含有量は16質量%、水添率は98モル%(炭素炭素二重結合の含有量250μeq/g)であった。結果を表6に示す。
(炭素炭素二重結合を有するブロック共重合体の合成)
水素添加時の反応時間を延長し、水添率を99%(炭素炭素二重結合の含有量125μeq/g)とした以外は合成例9と同様の方法により、ポリオレフィン-9を得た。結果を表6に示す。
(反応性官能基含有オレフィン系重合体-1の合成)
セパラブルフラスコに合成例9で得られたポリオレフィン-8を200g、無水マレイン酸20g、キシレン1000g、およびジクミルパーオキサイド0.5gを仕込み、窒素置換を行なった後、130℃で2時間反応を行なった。その後、アセトンにより十分に洗浄して未反応の無水マレイン酸および副生成物を取り除き、乾燥することによってカルボン酸無水物基の量が200μeq/gの反応性官能基含有オレフィン系重合体-1を得た。結果を表7に示す。
(反応性官能基含有オレフィン系重合体-2の合成)
合成例11において、ポリオレフィン-8の代わりにポリオレフィン-3を使用して反応を行い、カルボン酸無水物基の量が50μeq/gの反応性官能基含有オレフィン系重合体-2を得た。結果を表7に示す。
(反応性官能基含有オレフィン系重合体-3の合成)
セパラブルフラスコに合成例9で得られたポリオレフィン-8を20g、1%m-クロロ過安息香酸の塩化メチレン溶液を100g入れ、室温で1日反応を行った。その後、アセトンにより十分に洗浄して、乾燥することによってエポキシ基の量が80μeq/gの反応性官能基含有オレフィン系重合体-3を得た。結果を表7に示す。
(反応性官能基含有オレフィン系重合体-4の合成)
合成例13において、ポリオレフィン-8の代わりにポリオレフィン-3を使用して反応を行い、エポキシ基の量が37μeq/gの反応性官能基含有オレフィン系重合体-4を得た。結果を表7に示す。
40gのポリオレフィン-9と0.8gの反応性官能基含有オレフィン系重合体-1、および0.05gの2,6-ジ-t-ブチル-4-メチルフェノールをラボプラストミル(200℃、60rpm、5分)で溶融混錬し、組成物B-17を得た。結果を表8に示す。
上記の組成物B-17の調整において、使用する反応性官能基含有オレフィン系重合体-1の量を、それぞれ2gおよび4gとした以外は同様にして、組成物B-18および組成物B-19を得た。結果を表8に示す。
上記の組成物B-18の調整において、反応性官能基含有オレフィン系重合体-1に代えて反応性官能基含有オレフィン系重合体-2を使用した以外は同様にして、組成物B-20を得た。結果を表8に示す。
上記の組成物B-20の調整において、ポリオレフィン-9に代えてポリプロピレン(日本ポリプロ株式会社製、ノバテックPP)を使用した以外は同様にして、組成物B-21を得た。結果を表8に示す。
上記の組成物B-17の調整において、反応性官能基含有オレフィン系重合体-1に代えて反応性官能基含有オレフィン系重合体-3を使用した以外は同様にして、組成物B-22を得た。結果を表8に示す。
上記の組成物B-22の調整において、使用する反応性官能基含有オレフィン系重合体-3の量を、それぞれ2gおよび4gとした以外は同様にして、組成物B-23および組成物B-24を得た。結果を表8に示す。
上記の組成物B-18の調整において、反応性官能基含有オレフィン系重合体-1に代えて反応性官能基含有オレフィン系重合体-4を使用した以外は同様にして、組成物B-25を得た。結果を表8に示す。
上記の組成物B-23の調整において、ポリオレフィン-9に代えてポリプロピレン(日本ポリプロ株式会社製、ノバテックPP)を使用した以外は同様にして、組成物B-26を得た。結果を表8に示す。
40gの反応性官能基含有オレフィン系重合体-1および0.05gの2,6-ジ-t-ブチル-4-メチルフェノールをラボプラストミル(200℃、60rpm、5分)で溶融混錬し、組成物B-27を得た。結果を表8に示す。
上記の組成物B-17の調整において、使用する反応性官能基含有オレフィン系重合体-1の量を0.04gとした以外は同様にして、組成物B-28を得た。結果を表8に示す。
40gのポリオレフィン-9および0.05gの2,6-ジ-t-ブチル-4-メチルフェノールをラボプラストミル(200℃、60rpm、5分)で溶融混錬し、組成物C-2を得た。
組成物A-1を10cm×10cm×1mmの型枠内で熱プレス(150℃、12kg/cm2、30分)して得たフィルム(フィルムA-1)と、組成物B-17を10cm×10cm×1mmの型枠内で熱プレス(200℃、12kg/cm2、5分)して得たフィルムを重ね、12kg/cm2の圧力下、135℃で30分熱処理し、積層体-21(A層/B層)を得た。
積層体-21を1cm×10cmの短冊状に切り、23℃、50%RHで一晩調湿した。短冊の長辺方向を端から2cm程度、A層とB層の間で剥離し、オートグラフ(株式会社島津製オートグラフAG-IS)を使用して、100mm/分で180°剥離試験を5回行い、層間接着力の5回の平均値を求めた。評価結果を表9に示す。
組成物B-17に代えて、それぞれ組成物B-18~27を用いた以外は実施例21と同様の方法により積層体を作製し、同様の評価をした。評価結果を表9に示す。
組成物A-1に代えて、それぞれ組成物A-2またはA-3を用いた以外は実施例21と同様の方法により積層体を作製し、同様の評価をした。評価結果を表9に示す。
組成物A-1を10cm×10cm×1mmの型枠内で熱プレス(150℃、12kg/cm2、30分)して得たフィルム(フィルムA-1)の片面に、組成物B-17のトルエン溶液(1wt%)をアプリケーターで塗布したもの(溶液の塗布厚さ10μm)と、組成物C-2を10cm×10cm×1mmの型枠内で熱プレス(200℃、12kg/cm2、5分)して得たフィルム(フィルムC-2)を、組成物B-17の塗布面がフィルムC-2と接するように重ね、12kg/cm2の圧力下、135℃で30分熱処理し、積層体-34(A層/B層/C層)を得た。
積層体-34を1cm×10cmの短冊状に切り、23℃、50%RHで一晩調湿した。短冊の長辺方向を端から2cm程度A層とC層の間で剥離し、オートグラフ(株式会社島津製オートグラフAG-IS)を使用して、100mm/分で180°剥離試験を5回行い、層間接着力の5回の平均値を求めた。評価結果を表9に示す。
組成物A-1を10cm×10cm×0.4mmの型枠内で熱プレス(150℃、12kg/cm2、30分)して得たフィルム(フィルムA-1’)2枚と、組成物B-17を10cm×10cm×0.2mmの型枠内で熱プレス(200℃、12kg/cm2、5分)して得たフィルム(フィルムB-17’)1枚を、(フィルムA-1’)/(フィルムB-17’)/(フィルムA-1’)の順に重ね、12kg/cm2の圧力下、135℃で30分熱処理し、積層体-35(A層/B層/A層)を得た。
組成物A-1を10cm×10cm×0.4mmの型枠内で熱プレス(150℃、12kg/cm2、30分)して得たフィルム(フィルムA-1’)の片面に組成物B-17のトルエン溶液(1wt%)をアプリケーターで塗布したもの(溶液の塗布厚さ10μm)2枚と、組成物C-2を10cm×10cm×0.2mmの型枠内で熱プレス(200℃、12kg/cm2、5分)して得たフィルム(フィルムB-17’)1枚を、(フィルムA-1’)/(フィルムB-17’)/(フィルムA-1’)の順に、また、各組成物B-17の塗布面がフィルムB-17’に接する向きに重ね、12kg/cm2の圧力下、135℃で30分熱処理し、積層体-36(A層/B層/C層/B層/A層)を得た。
組成物B-17に代えて、組成物C-2を使用した以外は実施例21と同様の方法により積層体を作製し、評価した。評価結果を表9に示す。
組成物B-17に代えて、組成物B-28を使用した以外は実施例21と同様の方法により積層体を作製し、評価した。評価結果を表9に示す。
2 充填材
3 太陽電池セル(結晶系)
4 太陽電池セル(薄膜タイプ)
Claims (24)
- ポリビニルアセタールを含む組成物AからなるA層と、
ポリオレフィン、および/または、接着性官能基含有オレフィン系重合体を含有する組成物BからなるB層とを積層してなり、(ポリオレフィン)/(接着性官能基含有オレフィン系重合体)の質量比が、0/100~99.95/0.05である積層体。 - 接着性官能基含有オレフィン系重合体が、ホウ素および/又はケイ素を含む有機金属官能基を含有する接着性官能基含有オレフィン系重合体である、請求項1に記載の積層体。
- 前記有機金属官能基が、ボロン酸基、ボロン酸基の誘導体基、ボリン酸基およびボリン酸基の誘導体基からなる群から選ばれる1種類以上の基である、請求項2に記載の積層体。
- 前記B層における前記有機金属官能基の量が、ホウ素原子換算で0.1~1500μeq/gである、請求項3に記載の積層体。
- 前記有機金属官能基が、アルコキシシリル基およびアルコキシシリル基の誘導体基からなる群から選ばれる1種類以上の基である、請求項2に記載の積層体。
- 前記B層における前記有機金属官能基の量が、ケイ素原子換算で0.1~1500μeq/gである、請求項5に記載の積層体。
- 接着性官能基含有オレフィン系重合体が、カルボキシル基、カルボキシル基の誘導体基、および、エポキシ基から選ばれる1種類以上の反応性官能基を含有する接着性官能基含有オレフィン系重合体であって、(ポリオレフィン)/(接着性官能基含有オレフィン系重合体)の質量比が、0/100~99.9/0.1である請求項1に記載の積層体。
- 前記反応性官能基がカルボキシル基およびカルボキシル基の誘導体基からなる群から選ばれる1種類以上の基である、請求項7に記載の積層体。
- 前記B層における前記反応性官能基の量が1~1500μeq/gである、請求項8に記載の積層体。
- 前記反応性官能基がエポキシ基である、請求項7に記載の積層体。
- 前記B層における前記反応性官能基の量が1~1500μeq/gである、請求項10に記載の積層体。
- ポリオレフィンを含む組成物CからなるC層とA層がB層を介して積層してなる、請求項1~11のいずれかに記載の積層体。
- 前記ポリオレフィンが、炭素数2~12の脂肪族不飽和炭化水素および炭素数8~12の芳香族不飽和炭化水素からなる群から選ばれる1種類以上の単量体単位からなる重合体、または、その水添物である、請求項1~12のいずれかに記載の積層体。
- 前記ポリオレフィンが、炭素数8~12の芳香族不飽和炭化水素単位からなる重合体ブロック(X)と、炭素数2~12の脂肪族共役ポリエン単位からなる重合体ブロック(Y)とを含むブロック共重合体、または、その水添物である、請求項13に記載の積層体。
- 前記炭素数8~12の芳香族不飽和炭化水素がスチレンであり、前記炭素数2~12の脂肪族共役ポリエンがブタジエン、イソプレン、または、ブタジエンおよびイソプレンの混合物である、請求項14に記載の積層体。
- 前記接着性官能基含有オレフィン系重合体が、炭素数2~12の脂肪族不飽和炭化水素単位および炭素数8~12の芳香族不飽和炭化水素単位からなる群から選ばれる1種類以上の単量体単位からなる重合体、または、その水添物であり、その分子鎖の末端または側鎖に前記接着性官能基を有する、請求項1~15のいずれかに記載の積層体。
- 前記接着性官能基含有オレフィン系重合体が、炭素数8~12の芳香族不飽和炭化水素単位からなる重合体ブロック(X’)と、炭素数2~12の脂肪族共役ポリエン単位からなる重合体ブロック(Y’)とを含むブロック共重合体、または、その水添物であり、その分子鎖の末端または側鎖に前記接着性官能基を有する、請求項16に記載の積層体。
- 前記炭素数8~12の芳香族不飽和炭化水素がスチレンであり、前記炭素数2~12の脂肪族共役ポリエンがブタジエン、イソプレン、または、ブタジエンおよびイソプレンの混合物である、請求項17に記載の積層体。
- 前記ポリビニルアセタールが、粘度平均重合度150~3000のポリビニルアルコールをアセタール化して得られるものである、請求項1~18のいずれかに記載の積層体。
- 前記ポリビニルアセタールがポリビニルブチラールである、請求項1~19のいずれかに記載の積層体。
- 前記ポリビニルアセタールの平均アセタール化度が40~85モル%、平均酢酸ビニル基量が0.01~30モル%である、請求項1~20のいずれかに記載の積層体。
- 前記A層が、ポリビニルアセタール100質量部に対して1~100質量部の可塑剤を含有する、請求項1~21のいずれかに記載の積層体。
- 請求項1~22のいずれかに記載の積層体を含有する合わせガラス。
- 請求項1~22のいずれかに記載の積層体を含有する太陽電池モジュール。
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US13/388,903 US20120204940A1 (en) | 2009-08-07 | 2010-08-04 | Polyvinyl acetal laminate and use thereof |
CN201080044165.9A CN102574379B (zh) | 2009-08-07 | 2010-08-04 | 聚乙烯醇缩醛层合体及其用途 |
JP2010547912A JP5011438B2 (ja) | 2009-08-07 | 2010-08-04 | ポリビニルアセタール積層体およびその用途 |
EP10806493.2A EP2463095B1 (en) | 2009-08-07 | 2010-08-04 | Polyvinyl acetal laminate and use thereof |
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EP (1) | EP2463095B1 (ja) |
JP (2) | JP5011438B2 (ja) |
KR (1) | KR101722799B1 (ja) |
CN (1) | CN102574379B (ja) |
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Also Published As
Publication number | Publication date |
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EP2463095A4 (en) | 2014-02-26 |
JP5011438B2 (ja) | 2012-08-29 |
TW201119857A (en) | 2011-06-16 |
US20120204940A1 (en) | 2012-08-16 |
CN102574379B (zh) | 2015-11-25 |
JP2012006406A (ja) | 2012-01-12 |
CN102574379A (zh) | 2012-07-11 |
EP2463095A1 (en) | 2012-06-13 |
JP5393749B2 (ja) | 2014-01-22 |
TWI543866B (zh) | 2016-08-01 |
KR101722799B1 (ko) | 2017-04-05 |
EP2463095B1 (en) | 2020-01-15 |
KR20120041784A (ko) | 2012-05-02 |
JPWO2011016494A1 (ja) | 2013-01-10 |
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