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TWI765565B - object with metal film - Google Patents

object with metal film Download PDF

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Publication number
TWI765565B
TWI765565B TW110104536A TW110104536A TWI765565B TW I765565 B TWI765565 B TW I765565B TW 110104536 A TW110104536 A TW 110104536A TW 110104536 A TW110104536 A TW 110104536A TW I765565 B TWI765565 B TW I765565B
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layer
film
processed
processing chamber
metal film
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TW110104536A
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Chinese (zh)
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TW202146230A (en
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猿渡哲也
上山浩幸
吉岡尚規
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日商島津製作所股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/54Electroplating of non-metallic surfaces

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Electrochemistry (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

本發明的帶金屬膜的物體包括:基材,包含樹脂或玻璃;金屬膜,覆蓋基材的至少一部分;第一層,位於基材與金屬膜之間,以構成金屬膜的金屬的氧化物為主成分;以及第二層,位於所述基材與所述第一層之間,以所述基材的組成物的氧化物為主成分,所述第一層對所述第二層的密接強度為3[N/cm]以上。The object with a metal film of the present invention comprises: a base material including resin or glass; a metal film covering at least a part of the base material; a first layer between the base material and the metal film to constitute an oxide of the metal of the metal film main component; and a second layer, located between the substrate and the first layer, with the oxide of the composition of the substrate as the main component, the first layer to the second layer The adhesion strength is 3 [N/cm] or more.

Description

帶金屬膜的物體object with metal film

本發明是有關於一種帶金屬膜的物體。The present invention relates to an object with a metal film.

為了藉由金屬鍍敷在包含玻璃等的無機材料的絕緣體的表面形成導電膜,而在絕緣體的表面藉由無電解電鍍形成被稱為種晶層的薄的導電層,並將此種晶層作為電極而在種晶層之上進行金屬的電解電鍍。 作為向絕緣體的表面形成種晶層的方法,已知在絕緣體的表面利用蝕刻處理等形成微小的凹凸,對其中添加鈀等觸媒後,進行無電解電鍍的方法(專利文獻1)。 [現有技術文獻] [專利文獻]In order to form a conductive film on the surface of an insulator made of inorganic materials such as glass by metal plating, a thin conductive layer called a seed layer is formed on the surface of the insulator by electroless plating, and this crystal layer is Electrolytic plating of metal is performed on the seed layer as an electrode. As a method of forming a seed layer on the surface of an insulator, a method of forming fine irregularities on the surface of the insulator by etching, etc., adding a catalyst such as palladium, and then performing electroless plating is known (Patent Document 1). [Prior Art Literature] [Patent Literature]

專利文獻1:日本專利5615881號公報Patent Document 1: Japanese Patent No. 5615881

[發明所欲解決之課題] 以往的帶金屬膜的物體期待採用於鏡(mirror)構件、燈(light)構件、車門把手(door handle)構件、天線(antenna)構件等車輛構件,或採用於筆記本型個人電腦(Note Personal Computer,Note PC)或行動電話(smartphone,智慧型手機)等設計品,但存在基材與金屬膜的密接性不充分、容易發生剝離這一課題。進而,亦同樣期待採用於電子電路中的流動有電流的電路部,但剝離成為課題。 [解決課題之手段][The problem to be solved by the invention] Conventional metal-coated objects are expected to be used in vehicle components such as mirror members, light members, door handle members, and antenna members, or in Note Personal Computers. , Note PC) or mobile phones (smartphone, smart phone) and other design products, but there is a problem that the adhesion between the base material and the metal film is insufficient, and peeling is easy to occur. Furthermore, it is also expected to be employed in a circuit portion in which a current flows in an electronic circuit, but peeling becomes a problem. [Means of Solving Problems]

第一形態的帶金屬膜的物體包括:基材,包含樹脂或玻璃;金屬膜,覆蓋所述基材的至少一部分;第一層,位於所述基材與所述金屬膜之間,以構成所述金屬膜的金屬的氧化物為主成分;以及第二層,位於所述基材與所述第一層之間,以所述基材的組成物的氧化物為主成分,所述第一層對所述第二層的密接強度為3[N/cm]以上。 [發明的效果]The object with the metal film in the first form includes: a base material including resin or glass; a metal film covering at least a part of the base material; and a first layer located between the base material and the metal film to constitute The metal oxide of the metal film is a main component; and the second layer is located between the substrate and the first layer, and the oxide of the composition of the substrate is a main component, and the first layer is located between the substrate and the first layer. The adhesion strength of one layer to the second layer is 3 [N/cm] or more. [Effect of invention]

根據本發明,可實現一種具有對於樹脂或玻璃等基材密接性高的金屬膜的帶金屬膜的物體。ADVANTAGE OF THE INVENTION According to this invention, the object with a metal film which has a metal film with high adhesiveness to base materials, such as resin and glass, can be realized.

(帶金屬膜的物體的實施方式) 以下,參照圖1的(a)~圖1的(c)對實施方式的帶金屬膜的物體61進行說明。圖1的(a)是帶金屬膜的物體61的立體圖,帶金屬膜的物體61作為一例是包含平板形狀的基材50的印刷(print)基板,所述基材50包含玻璃或樹脂。於基材50的表面50d的一部分,形成有作為配線構件的金屬膜55。(Embodiment of objects with metal film) Hereinafter, the object 61 with a metal film according to the embodiment will be described with reference to FIGS. 1( a ) to 1 ( c ). FIG. 1( a ) is a perspective view of an object with a metal film 61 . The object 61 with a metal film is, as an example, a print substrate including a plate-shaped substrate 50 including glass or resin. On a part of the surface 50d of the base material 50, the metal film 55 as a wiring member is formed.

圖1的(b)表示在垂直於表面50d的剖面處的帶金屬膜的物體61的剖面圖。於平板即基材50,不僅如上文所述般於表面50d形成有金屬膜55,而且於背面50e的至少一部分亦形成有金屬膜55。又,於平板即基材50的表面50d的一部分,形成有自表面50d貫通至背面50e的貫通孔50h,且於至少一部分貫通孔50h的內側面,形成有包含與金屬膜55相同材料的金屬55h。亦可於貫通孔50h的整個內部填充有所述金屬55h。(b) of FIG. 1 shows a cross-sectional view of the metal film-coated object 61 at a cross-section perpendicular to the surface 50 d. In the substrate 50 , which is a flat plate, not only the metal film 55 is formed on the surface 50d as described above, but also the metal film 55 is formed on at least a part of the back surface 50e. In addition, a through hole 50h penetrating from the front surface 50d to the back surface 50e is formed in a part of the surface 50d of the substrate 50, which is a flat plate, and a metal containing the same material as the metal film 55 is formed on the inner surface of at least a part of the through hole 50h 55h. The metal 55h may be filled in the entire inside of the through hole 50h.

圖1的(c)表示圖1的(b)中以虛線四邊形示出的區域62中的、帶金屬膜的物體61的、基材50的表面50d附近的放大剖面圖。於實施方式的帶金屬膜的物體61的基材50的表面50d,按照靠近表面50d的順序,形成有:基材氧化膜層52、金屬氧化物層53、種晶層51d、以及鍍敷層54d。基材氧化膜層52是以基材50所含的成分的氧化物為主成分的層,金屬氧化物層53是以種晶層51d所含的金屬的氧化物為主成分的層。FIG. 1( c ) is an enlarged cross-sectional view of the object 61 with the metal film in the vicinity of the surface 50 d of the base material 50 in the region 62 shown by the dotted quadrilateral in FIG. 1( b ). On the surface 50d of the base material 50 of the metal film-coated object 61 of the embodiment, the base oxide film layer 52, the metal oxide layer 53, the seed crystal layer 51d, and the plating layer are formed in order of being close to the surface 50d. 54d. The base oxide film layer 52 is a layer mainly composed of an oxide of a component contained in the base material 50, and the metal oxide layer 53 is a layer mainly composed of an oxide of a metal contained in the seed layer 51d.

種晶層51d是在藉由電解電鍍形成鍍敷層54d時使用的導電層,將銅等金屬利用濺鍍(spatter)等成膜方法於表面50d成膜。 鍍敷層54d是以種晶層51d為電極將銅等金屬藉由電解電鍍等而成膜者。The seed layer 51d is a conductive layer used when the plating layer 54d is formed by electrolytic plating, and a metal such as copper is formed on the surface 50d by a film-forming method such as sputtering. The plating layer 54d is formed by using the seed layer 51d as an electrode to form a film of a metal such as copper by electrolytic plating or the like.

作為一例,圖1的(c)示出基材50的表面50d的放大剖面圖,但關於基材50的背面50e的結構,除了將上下反轉以外,與圖1的(c)所示的結構同樣。如後述般將形成於背面50e的種晶層稱為種晶層51e,如後述般將形成於背面50e的鍍敷層稱為鍍敷層54e。As an example, FIG. 1( c ) shows an enlarged cross-sectional view of the front surface 50 d of the base material 50 , but the structure of the back surface 50 e of the base material 50 is the same as that shown in FIG. 1( c ) except that the top and bottom are reversed. The structure is the same. The seed layer formed on the rear surface 50e is referred to as a seed layer 51e as described later, and the plating layer formed on the rear surface 50e is referred to as a plating layer 54e as described later.

於本說明書中,將種晶層51d與種晶層51e亦合稱或分別稱為種晶層51。又,將鍍敷層54d與鍍敷層54e亦合稱或分別稱為鍍敷層54。 於本說明書中,將種晶層51與鍍敷層54亦合稱或分別稱為金屬膜55。再者,金屬膜55並不限於同時包含所述種晶層51與所述鍍敷層54,亦可省略鍍敷層54。In this specification, the seed crystal layer 51 d and the seed crystal layer 51 e are also collectively referred to as the seed crystal layer 51 or respectively. In addition, the plating layer 54d and the plating layer 54e are also collectively called the plating layer 54, respectively. In this specification, the seed crystal layer 51 and the plating layer 54 are also collectively or respectively referred to as the metal film 55 . Furthermore, the metal film 55 is not limited to include the seed layer 51 and the plating layer 54 at the same time, and the plating layer 54 may be omitted.

於本說明書中,將形成於基材50與金屬膜55之間的金屬氧化物層53亦稱為第一層。又,將形成於第一層與基材50之間的基材氧化膜層52亦稱為第二層。 再者,種晶層51亦形成於貫通孔50h的內部,於基材50的貫通孔50h的內側面與種晶層51之間亦形成有所述第一層及所述第二層。 再者,所謂金屬氧化物層53,是構成金屬膜55的金屬的氧化物的重量比,作為一例包含80%以上的金屬氧化物層。In this specification, the metal oxide layer 53 formed between the base material 50 and the metal film 55 is also referred to as a first layer. In addition, the base oxide film layer 52 formed between the first layer and the base material 50 is also referred to as a second layer. Furthermore, the seed crystal layer 51 is also formed inside the through hole 50h, and the first layer and the second layer are also formed between the inner side surface of the through hole 50h of the substrate 50 and the seed crystal layer 51 . In addition, the metal oxide layer 53 is the weight ratio of the metal oxide which comprises the metal film 55, and contains 80% or more of metal oxide layers as an example.

於基材50為玻璃、種晶層51為300 nm厚度的銅、第二層(作為基材氧化膜層52的氧化矽)的厚度為2.2 nm的情況下,不存在第一層(作為金屬氧化物層53的氧化銅)的情況下的密接強度的實測值為0.1[N/cm]以下。相對於此,判明當於基材50與種晶層51之間形成有第一層(氧化銅)及第二層(氧化矽)的情況下的密接強度的實測值提高至3[N/cm]~5.5[N/cm]。When the base material 50 is glass, the seed layer 51 is copper with a thickness of 300 nm, and the thickness of the second layer (silicon oxide as the base oxide film layer 52 ) is 2.2 nm, the first layer (as the metal oxide layer 52 ) does not exist. The actual measurement value of the adhesion strength in the case of copper oxide of the oxide layer 53) is 0.1 [N/cm] or less. On the other hand, it was found that the measured value of the adhesion strength increased to 3 [N/cm] when the first layer (copper oxide) and the second layer (silicon oxide) were formed between the base material 50 and the seed layer 51 ]~5.5[N/cm].

即,於實施方式的帶金屬膜的物體61中,藉由在基材50與種晶層51之間形成有第一層(金屬氧化物層53)及第二層(基材氧化膜層52),而基材50與種晶層51之間的密接強度提高至3[N/cm]以上。因此,關於所述第一層53對第二層52的密接強度,亦達成3[N/cm]以上的強度。 而且,由於如上文所述般確保密接強度,因此能夠將金屬膜55穩定地用作導電層或反射膜。That is, in the object 61 with the metal film of the embodiment, the first layer (metal oxide layer 53 ) and the second layer (the base oxide film layer 52 are formed between the base material 50 and the seed layer 51 ) ), and the adhesion strength between the substrate 50 and the seed layer 51 is increased to 3 [N/cm] or more. Therefore, the adhesion strength of the first layer 53 with respect to the second layer 52 is also 3 [N/cm] or more. Furthermore, since the adhesion strength is ensured as described above, the metal film 55 can be stably used as a conductive layer or a reflective film.

作為一例,第二層(基材氧化膜層52)的厚度,可設為2 nm以上且5 nm以下。於第二層的厚度為2 nm以上且5 nm以下時,可進一步提高基材50與金屬膜55經由第一層及第二層的接合力。 作為一例,第一層(金屬氧化物層53)的厚度為0.5 nm以上且5 nm以下。於第一層的厚度為0.5 nm以上且5 nm以下時,可進一步提高基材50與金屬膜55經由第一層及第二層的接合力。As an example, the thickness of the second layer (the base oxide film layer 52 ) can be set to 2 nm or more and 5 nm or less. When the thickness of the second layer is greater than or equal to 2 nm and less than or equal to 5 nm, the bonding force between the base material 50 and the metal film 55 via the first layer and the second layer can be further improved. As an example, the thickness of the first layer (metal oxide layer 53 ) is 0.5 nm or more and 5 nm or less. When the thickness of the first layer is greater than or equal to 0.5 nm and less than or equal to 5 nm, the bonding force between the base material 50 and the metal film 55 via the first layer and the second layer can be further improved.

再者,種晶層51d、種晶層51e及鍍敷層54d、鍍敷層54e所含的金屬並不限定於上文所述的銅,亦可為包含銅的合金、或鎳、鋁、鉻等其他金屬及包含該些金屬的合金。金屬膜55可僅形成於基材50的一面等一部分面,亦可遍及基材50的正面而形成。亦可不於基材50形成貫通孔50h。 再者,帶金屬膜的物體61並不限定於上文所述的印刷基板,例如,亦可為於表面形成有配線層的電子零件、或光學零件或者裝飾品,還可為任意形狀及任意用途的物體。In addition, the metal contained in the seed layer 51d, the seed layer 51e, the plating layer 54d, and the plating layer 54e is not limited to the above-mentioned copper, and may be an alloy containing copper, or nickel, aluminum, Other metals such as chromium and alloys containing these metals. The metal film 55 may be formed only on a part of the surface such as one side of the base material 50 , or may be formed over the front surface of the base material 50 . The through hole 50h may not be formed in the base material 50 . Furthermore, the object 61 with the metal film is not limited to the above-mentioned printed circuit board, for example, it may be an electronic component, an optical component, or an ornament having a wiring layer formed on the surface, and may be any shape and any shape. object of use.

(成膜裝置) 以下,參照圖2對適於製造實施方式的帶金屬膜的物體61的成膜裝置進行說明。圖2是表示成膜裝置100的剖面圖。 成膜裝置100包括耐壓結構的耐壓腔室1,於耐壓腔室1的內部包括藉由間隔壁5a、間隔壁5b隔開的電漿處理室2、成膜處理室3、以及熱處理室4。於間隔壁5a設置有連接電漿處理室2及成膜處理室3的開口部6a,開口部6a藉由開閉門7a而能夠開閉。開口部6a與開閉門7a構成了對電漿處理室2與成膜處理室3進行連通、隔斷的開閉機構成。於間隔壁5b,設置有連接成膜處理室3及熱處理室4的開口部6b,開口部6b藉由開閉門7b而能夠開閉。開口部6b與開閉門7b構成了對成膜處理室3與熱處理室4進行連通、隔斷的開閉機構成。 成膜裝置100更包括控制裝置8。(film forming device) Hereinafter, a film forming apparatus suitable for producing the object 61 with a metal film according to the embodiment will be described with reference to FIG. 2 . FIG. 2 is a cross-sectional view showing the film forming apparatus 100 . The film-forming apparatus 100 includes a pressure-resistant chamber 1 of a pressure-resistant structure, and the inside of the pressure-resistant chamber 1 includes a plasma processing chamber 2, a film forming processing chamber 3, and a heat treatment separated by a partition wall 5a and a partition wall 5b Room 4. The partition wall 5a is provided with an opening 6a connecting the plasma processing chamber 2 and the film formation processing chamber 3, and the opening 6a can be opened and closed by an opening and closing door 7a. The opening portion 6a and the opening/closing door 7a constitute an opening/closing mechanism for communicating and blocking the plasma processing chamber 2 and the film formation processing chamber 3 from each other. The partition wall 5b is provided with an opening 6b connecting the film formation processing chamber 3 and the thermal processing chamber 4, and the opening 6b can be opened and closed by an opening and closing door 7b. The opening portion 6b and the opening and closing door 7b constitute an opening and closing mechanism for communicating and blocking the film formation processing chamber 3 and the thermal processing chamber 4 from each other. The film forming apparatus 100 further includes a control device 8 .

於電漿處理室2內,包括電漿產生源15。作為電漿產生源15,可使用產生高密度電漿的通常的電漿產生源。於電漿產生源15,自電漿用電源19經由電力供給線20而供給有電力,且藉由接地配線21而接地。電漿用電源19例如採用產生射頻(Radio Frequency,RF)頻率(例如13.56 MHz)的交流或直流的電壓(主要為負電壓)的電源。In the plasma processing chamber 2, a plasma generating source 15 is included. As the plasma generation source 15, a general plasma generation source that generates high-density plasma can be used. The plasma generation source 15 is supplied with electric power from the power supply 19 for plasma through the electric power supply line 20 , and is grounded through the ground wiring 21 . The plasma power supply 19 is, for example, a power supply that generates an AC or DC voltage (mainly a negative voltage) at a radio frequency (RF) frequency (eg, 13.56 MHz).

以下,將成膜裝置100的處理對象(成膜對象)稱為處理對象物50。然而,為了避開混淆,而分別將處理對象物50在位於電漿處理室2內時稱為處理對象物50a,在位於成膜處理室3內時稱為處理對象物50b,在位於熱處理室4內時將處理對象物50稱為處理對象物50c。Hereinafter, the processing target (film forming target) of the film forming apparatus 100 is referred to as the processing target 50 . However, in order to avoid confusion, the object to be processed 50 is referred to as object to be processed 50a when located in the plasma processing chamber 2, referred to as object to be processed 50b when located in the film formation processing chamber 3, and referred to as the object to be processed 50b when located in the thermal treatment chamber 4, the processing target object 50 is referred to as a processing target object 50c.

於電漿處理室2內的與電漿產生源15相反的一側,設置有用於保持電漿處理的處理對象物50a的第一保持機構23。 又,於電漿處理室2,經由減壓用配管26連接有第一減壓泵25a,藉由作為減壓機構的第一減壓泵25a及減壓用配管26而可將電漿處理室2的內部進行減壓。 第一減壓泵25a由來自控制裝置8的控制訊號S3進行控制。 電漿產生源15與第一保持機構23亦可理解為電漿處理部。On the opposite side to the plasma generation source 15 in the plasma processing chamber 2, a first holding mechanism 23 for holding the plasma processing object 50a is provided. In addition, a first decompression pump 25a is connected to the plasma processing chamber 2 via a decompression piping 26, and the plasma processing chamber can be decompressed by the first decompression pump 25a and the decompression piping 26 serving as a decompression mechanism. 2 is decompressed inside. The first decompression pump 25a is controlled by the control signal S3 from the control device 8 . The plasma generating source 15 and the first holding mechanism 23 can also be understood as a plasma processing part.

成膜裝置100更包括:反應氣體供給管16,連接於所述密閉空間22;反應氣體供給器17,連接於延伸至耐壓腔室1的外側的反應氣體供給管16;以及控制閥18,調節自反應氣體供給器17供給的反應氣體的流量而控制密閉空間22內的壓力。控制閥18的開度的調整由來自控制裝置8的控制訊號S1進行控制。於圖2的示例中,控制閥18設置於反應氣體供給器17。對於反應氣體供給器17,例如是經由工廠配管28而供給反應氣體,但亦可自儲氣瓶進行供給。The film forming apparatus 100 further includes: a reaction gas supply pipe 16 connected to the closed space 22; a reaction gas supplier 17 connected to the reaction gas supply pipe 16 extending to the outside of the pressure-resistant chamber 1; and a control valve 18, The pressure in the closed space 22 is controlled by adjusting the flow rate of the reaction gas supplied from the reaction gas supplier 17 . The adjustment of the opening degree of the control valve 18 is controlled by the control signal S1 from the control device 8 . In the example of FIG. 2 , the control valve 18 is provided in the reaction gas supplier 17 . The reaction gas supply device 17 supplies the reaction gas through the factory piping 28, for example, but may also be supplied from a gas cylinder.

耐壓腔室1的內部的成膜處理室3包括:第二保持機構35b,用於保持處理對象物50b;以及濺鍍電極33,包括電極部31及靶材料32。作為一例,靶材料32是使用銅。作為靶材料32,亦可使用鋁或其他金屬或包含所述金屬的合金。濺鍍電極33連接於濺鍍用電源34。The film formation processing chamber 3 inside the pressure-resistant chamber 1 includes a second holding mechanism 35 b for holding the processing object 50 b , and a sputtering electrode 33 including an electrode portion 31 and a target material 32 . As an example, copper is used for the target material 32 . As the target material 32, aluminum or other metals or alloys containing said metals may also be used. The sputtering electrode 33 is connected to the power source 34 for sputtering.

濺鍍用電源34可對濺鍍電極33投入10 kW以上、進而理想的是30 kW以上的電力。濺鍍用電源34由來自控制裝置8的控制訊號S5進行控制。 濺鍍電極33及第二保持機構35b亦可理解為成膜部。 濺鍍電極33或其電極部31亦可理解為供給要成膜於處理對象物50b上的膜的材料的成膜源。The power supply 34 for sputtering can input power of 10 kW or more, more preferably 30 kW or more, to the sputtering electrode 33 . The power source 34 for sputtering is controlled by the control signal S5 from the control device 8 . The sputtering electrode 33 and the second holding mechanism 35b can also be understood as a film forming portion. The sputtering electrode 33 or its electrode portion 31 can also be understood as a film-forming source that supplies a material for a film to be formed on the processing object 50b.

於成膜處理室3經由減壓用配管37而連接有第二減壓泵25b,藉由作為減壓機構的第二減壓泵25b及減壓用配管37而可對成膜處理室3的內部進行減壓。第二減壓泵25b由來自控制裝置8的控制訊號S4進行控制。 成膜裝置100更包括:惰性氣體供給管41,對成膜處理室3內供給氬等惰性氣體;惰性氣體供給器38,連接於惰性氣體供給管41;以及控制閥39,調節自惰性氣體供給器38供給的惰性氣體的流量而控制成膜處理室3內的壓力。於圖2的示例中,控制閥39設置於惰性氣體供給器38。控制閥39的開度的調整由來自控制裝置8的控制訊號S6進行控制。對於惰性氣體供給器38,例如是經由工廠配管40而供給惰性氣體,但亦可自儲氣瓶進行供給。The second decompression pump 25b is connected to the film formation processing chamber 3 via the decompression piping 37, and the second decompression pump 25b and the decompression piping 37 serving as a decompression mechanism can control the flow of the film formation processing chamber 3. Internal decompression. The second decompression pump 25b is controlled by the control signal S4 from the control device 8 . The film formation apparatus 100 further includes: an inert gas supply pipe 41 for supplying an inert gas such as argon into the film formation processing chamber 3; an inert gas supplier 38 connected to the inert gas supply pipe 41; and a control valve 39 for regulating the supply of the inert gas The pressure in the film formation processing chamber 3 is controlled by the flow rate of the inert gas supplied from the device 38 . In the example of FIG. 2 , the control valve 39 is provided in the inert gas supplier 38 . The adjustment of the opening degree of the control valve 39 is controlled by the control signal S6 from the control device 8 . Although the inert gas is supplied to the inert gas supplier 38 through the factory piping 40, for example, it may be supplied from a gas cylinder.

耐壓腔室1的內部的熱處理室4包括:第三保持機構35c,用於保持處理對象物50c;以及加熱器42,用於對保持於第三保持機構35c的處理對象物50c予以加熱而進行熱處理。關於加熱器42,可使用在所謂的退火處理中所使用的燈或護套加熱器等。 對於加熱器42,自配置於耐壓腔室1的外部的加熱器用電源43而供給電力。加熱器用電源43由來自控制裝置8的控制訊號S8進行控制。The heat treatment chamber 4 inside the pressure-resistant chamber 1 includes a third holding mechanism 35c for holding the object to be processed 50c, and a heater 42 for heating the object to be processed 50c held by the third holding mechanism 35c to heat the object to be processed 50c. heat treatment. As the heater 42, a lamp, a sheath heater, or the like used in so-called annealing treatment can be used. Electric power is supplied to the heater 42 from a heater power supply 43 arranged outside the pressure-resistant chamber 1 . The heater power source 43 is controlled by the control signal S8 from the control device 8 .

於熱處理室4,經由減壓用配管44而連接有第三減壓泵25c,藉由作為減壓機構的第三減壓泵25c及減壓用配管44,而對熱處理室4的內部進行減壓。第三減壓泵25c由來自控制裝置8的控制訊號S7進行控制。 加熱器42及第三保持機構35c亦可理解為熱處理部。A third decompression pump 25c is connected to the heat treatment chamber 4 via a decompression pipe 44, and the interior of the heat treatment chamber 4 is decompressed by the third decompression pump 25c and the decompression pipe 44 as a decompression mechanism. pressure. The third decompression pump 25c is controlled by the control signal S7 from the control device 8 . The heater 42 and the third holding mechanism 35c can also be understood as a heat treatment part.

成膜裝置100具有第一搬送機構30a,所述第一搬送機構30a將結束電漿處理的處理對象物50a自電漿處理室2內的第一保持機構23不曝露於大氣中地搬送至成膜處理室3內的第二保持機構35b。 又,成膜裝置100具有第二搬送機構30b,所述第二搬送機構30b將結束成膜處理的處理對象物50b自成膜處理室3內的第二保持機構35b不曝露於大氣中地搬送至熱處理室4內的第三保持機構35c。The film forming apparatus 100 includes a first conveyance mechanism 30a that conveys the object to be processed 50a after the plasma treatment has been completed from the first holding mechanism 23 in the plasma treatment chamber 2 to the first holding mechanism 23 without being exposed to the atmosphere. The second holding mechanism 35b in the film processing chamber 3 . In addition, the film formation apparatus 100 includes a second conveyance mechanism 30b that conveys the object to be processed 50b that has completed the film formation treatment from the second holding mechanism 35b in the film formation treatment chamber 3 without being exposed to the atmosphere to the third holding mechanism 35c in the heat treatment chamber 4 .

於成膜裝置100中,在進行成膜處理時,應進行成膜的處理對象物50a由未圖示的搬入機構搬入至電漿處理室2內並保持於第一保持機構23。未圖示的搬入機構較佳具有加載互鎖(load lock)室。於搬入處理對象物50a時,電漿處理室2與成膜處理室3之間的開閉門7a關閉。In the film-forming apparatus 100 , when the film-forming process is performed, the object to be processed 50 a to be film-formed is carried into the plasma processing chamber 2 by a carrying mechanism not shown, and is held by the first holding mechanism 23 . It is preferable that the carrying-in mechanism (not shown) has a load lock chamber. When the processing object 50a is carried in, the opening and closing door 7a between the plasma processing chamber 2 and the film formation processing chamber 3 is closed.

藉由由控制裝置8對第一減壓泵25a發送控制訊號S3,而將電漿處理室2內減壓,藉由由控制裝置8對控制閥18發送控制訊號S1,而對電漿產生源15內供給規定的壓力的反應氣體。然後,藉由由控制裝置8對電漿用電源19發送控制訊號S2,而藉由電漿用電源19經由電力供給線20對電漿產生源15施加RF頻率(例如13.56 MHz)的交流或直流的電壓(主要為負電壓)。藉此,在電漿產生源15內產生放電,而藉由放電而產生的電子將反應氣體電漿化。The control device 8 sends a control signal S3 to the first decompression pump 25a to reduce the pressure in the plasma processing chamber 2, and the control device 8 sends a control signal S1 to the control valve 18 to generate a source of plasma. 15 is supplied with a reaction gas of a predetermined pressure. Then, the control device 8 sends the control signal S2 to the plasma power source 19 , and the plasma power source 19 applies AC or DC at the RF frequency (eg, 13.56 MHz) to the plasma generation source 15 via the power supply line 20 . voltage (mainly negative). Thereby, a discharge is generated in the plasma generating source 15, and the electrons generated by the discharge plasmaize the reaction gas.

由電漿產生源15產生的電漿在電漿處理室2內於圖2中自右朝左漂移距離d,而到達處理對象物50a。 在自電漿產生源15放出的階段,電漿為高溫,但在電漿處理室2內漂移的過程中,會因與電漿處理室2內存在的反應氣體的衝撞等而損失熱能,因此在到達處理對象物50a的時間點,電漿的溫度已下降。 因此,於成膜裝置100中,可抑制電漿處理過程中的處理對象物50a的高溫化。The plasma generated by the plasma generating source 15 drifts from the right to the left by the distance d in the plasma processing chamber 2 in FIG. 2 , and reaches the processing object 50 a. In the stage of being discharged from the plasma generating source 15, the plasma is at a high temperature, but in the process of drifting in the plasma processing chamber 2, heat energy is lost due to the collision with the reaction gas existing in the plasma processing chamber 2, etc. Therefore, heat energy is lost. The temperature of the plasma has already dropped when it reaches the object to be processed 50a. Therefore, in the film formation apparatus 100, the temperature increase of the process target object 50a in the process of plasma processing can be suppressed.

而且,因與反應氣體的衝撞等,電漿的一部分自電漿(帶電狀態)變化為活化裝置(自由(radical)狀態)。藉此,處理對象物50a亦曝露於活化狀態(自由狀態)的反應氣體中,而不僅僅是反應氣體的電漿中。於本說明書中,將電漿狀態的反應氣體與活化狀態(自由狀態)的反應氣體稱為經高反應性化的反應氣體。而且,將利用電漿狀態的反應氣體與自由狀態的反應氣體來對處理對象物50a的表面進行活化稱為電漿處理。Then, a part of the plasma changes from the plasma (charged state) to the activation device (radical state) due to the collision with the reaction gas or the like. Thereby, the object to be processed 50a is also exposed to the reactive gas in the activated state (free state), not only the plasma of the reactive gas. In this specification, the reactive gas in a plasma state and the reactive gas in an activated state (free state) are referred to as a highly reactive reactive gas. Furthermore, the activation of the surface of the object to be processed 50a by the reactive gas in the plasma state and the reactive gas in the free state is called plasma treatment.

藉由電漿處理,處理對象物50a的表面被活化,與金屬原子的結合性提高。 結束電漿處理的處理對象物50a藉由設置於電漿處理室2內的第一搬送機構30a而自電漿處理室2內的第一保持機構23不曝露於大氣中地搬送至成膜處理室3內的第二保持機構35b。By the plasma treatment, the surface of the object to be treated 50a is activated, and the bonding property with the metal atoms is improved. The object to be processed 50 a after the plasma treatment is completed is transferred to the film formation process from the first holding mechanism 23 in the plasma treatment chamber 2 by the first transfer mechanism 30 a provided in the plasma treatment chamber 2 without being exposed to the atmosphere The second holding mechanism 35b in the chamber 3 .

若處理對象物50b保持於成膜處理室3內的第二保持機構35b,則藉由由控制裝置8對濺鍍用電源34發送控制訊號S5,而對濺鍍電極33投入大電力。藉由所述電力,成膜處理室3內的濺鍍電極33附近的惰性氣體被離子化,並被濺鍍電極33的電場加速而與靶材料32衝撞,構成靶材料32的銅或其他金屬的原子被放出至成膜處理室3內,並堆積於處理對象物50b上。 即,針對藉由所述電漿處理而經活化的處理對象物50b的表面,在其經活化的部分未被大氣中的水蒸氣或氧等去活化的狀態下進行金屬原子的成膜,因此,可形成與處理對象物50b的結合性高、即密接性高的金屬膜。When the object to be processed 50b is held by the second holding mechanism 35b in the film formation processing chamber 3, the control device 8 transmits a control signal S5 to the power source 34 for sputtering, and a large power is supplied to the sputtering electrode 33. The inert gas in the vicinity of the sputtering electrode 33 in the film formation processing chamber 3 is ionized by the electric power, and is accelerated by the electric field of the sputtering electrode 33 to collide with the target material 32 , and the copper or other metal constituting the target material 32 . The atoms are released into the film formation processing chamber 3 and deposited on the processing object 50b. That is, on the surface of the object to be processed 50b activated by the plasma treatment, metal atoms are formed in a state in which the activated portion is not deactivated by water vapor or oxygen in the atmosphere. , it is possible to form a metal film having high bonding property with the object to be processed 50b, that is, high adhesiveness.

於以往的濺鍍處理中,為了提高形成的膜的純度,一般是將濺鍍裝置內的壓力減壓為0.1 Pa左右來進行成膜。其原因在於,若濺鍍裝置內的壓力高於此,則難以除去濺鍍裝置內所殘留的、或者自處理對象物放出的水等的雜質,其結果為,雜質混入至膜中而膜的品質下降。 然而,特別是在處理對象物50b為樹脂的情況下,自處理對象物50b放出的雜質的量多,且長時間地持續進行雜質的放出,因此難以如以往的濺鍍裝置般減壓至0.1 Pa左右而進行成膜。In the conventional sputtering process, in order to improve the purity of the formed film, the pressure in the sputtering apparatus is generally reduced to about 0.1 Pa to form the film. The reason for this is that when the pressure in the sputtering apparatus is higher than this, it becomes difficult to remove impurities such as water remaining in the sputtering apparatus or released from the object to be processed. As a result, impurities are mixed into the film and the film is Quality declines. However, especially when the object to be processed 50b is resin, the amount of impurities released from the object to be processed 50b is large, and the release of impurities continues for a long time, so it is difficult to reduce the pressure to 0.1 as in the conventional sputtering apparatus. The film is formed at about Pa.

因此,於成膜裝置100中,為了實現即便自處理對象物50b放出的雜質的量多仍能夠形成高性能的膜,而具備可對濺鍍電極33投入10 kW以上、進而理想的是30 kW以上的電力的電源來作為濺鍍用電源34。Therefore, in the film forming apparatus 100, in order to realize the formation of a high-performance film even if the amount of impurities released from the object to be processed 50b is large, there is a device capable of inputting 10 kW or more, and more preferably 30 kW, into the sputtering electrode 33. The power source of the above electric power is used as the power source 34 for sputtering.

若投入至濺鍍電極33的電力為大電力,則與投入通常的未滿10 kW電力的情況相比,自靶材料32放出的銅等的金屬原子的量會增大,並且金屬原子所持有的動能亦會增大。結果,在成膜裝置100中,藉由使成膜處理室3內的雜質的濃度相對於金屬原子的濃度而相對下降,形成於處理對象物50b的膜的純度提高。進而,因衝撞至處理對象物50b的金屬原子的動能大,構成處理對象物50b的分子與金屬原子穩定地進行鍵結,因此可形成對處理對象物50b的密接性更高的膜。When the electric power supplied to the sputtering electrode 33 is large, the amount of metal atoms such as copper released from the target material 32 increases compared with the case where the ordinary electric power of less than 10 kW is supplied, and the metal atoms hold more power. Some kinetic energy will also increase. As a result, in the film formation apparatus 100 , by reducing the concentration of impurities in the film formation processing chamber 3 relative to the concentration of metal atoms, the purity of the film formed on the object to be processed 50b is improved. Furthermore, since the kinetic energy of the metal atoms colliding with the object to be processed 50b is large, the molecules constituting the object to be processed 50b and the metal atoms are stably bonded, so that a film with higher adhesion to the object to be processed 50b can be formed.

自靶材料32放出的金屬原子會直行進入成膜處理室3內,但藉由與成膜處理室3內的惰性氣體進行衝撞,而其行進方向擴散(散射)。然而,於以往的濺鍍裝置中,由於金屬原子的動能低,因此與惰性氣體衝撞而散射從而失去動能的金屬原子,無法以充分的強度密接於處理對象物。因此,若處理對象物具有凹凸形狀,則於所述凹凸形狀的側面部分僅照射有散射而失去動能的金屬原子,因此難以對具有凹凸形狀的處理對象物進行均勻的成膜。The metal atoms emitted from the target material 32 go straight into the film formation processing chamber 3 , but are diffused (scattered) in the advancing direction by colliding with the inert gas in the film formation processing chamber 3 . However, in the conventional sputtering apparatus, since the kinetic energy of the metal atoms is low, the metal atoms that collide with the inert gas and scatter and lose the kinetic energy cannot adhere to the processing object with sufficient strength. Therefore, if the object to be processed has a concavo-convex shape, only metal atoms scattered and lost kinetic energy are irradiated on the side surface of the concavo-convex shape, making it difficult to uniformly form a film on the object having the concavo-convex shape.

然而,於成膜裝置100中,自靶材料32放出時的金屬原子的動能大,因此即便在因惰性氣體所致的散射後,金屬原子仍具有充分的動能。因此,對於處理對象物50b照射藉由散射而具有各種行進方向、且動能大的金屬原子,即便對具有凹凸形狀的處理對象物50b,亦可形成均勻的膜。However, in the film formation apparatus 100 , the kinetic energy of the metal atoms when released from the target material 32 is large, so even after scattering by the inert gas, the metal atoms have sufficient kinetic energy. Therefore, by irradiating the object 50b with metal atoms having various traveling directions and high kinetic energy due to scattering, a uniform film can be formed even on the object 50b having a concavo-convex shape.

為了對具有凹凸形狀的處理對象物亦形成均勻的膜,成膜處理室3內的壓力理想的是0.5 Pa至5 Pa左右。若壓力為0.5 Pa以下,則難以使自靶材料32放出時的金屬原子充分地散射,若為5 Pa左右以上,則有成膜處理室3內的雜質的濃度變高而膜的品質下降的擔憂。In order to form a uniform film even on the object to be processed having a concavo-convex shape, the pressure in the film-forming processing chamber 3 is desirably about 0.5 Pa to 5 Pa. When the pressure is 0.5 Pa or less, it is difficult to sufficiently scatter the metal atoms at the time of release from the target material 32 , and when the pressure is about 5 Pa or more, the concentration of impurities in the film formation processing chamber 3 may increase and the quality of the film may deteriorate. worry.

再者,在以於表面凹凸少的處理對象物50b為處理對象的情況下,可將成膜處理室3內的壓力設為未滿0.5 Pa,將投入至濺鍍電極33的電力設為未滿10 kW。 另外,成膜源並不限定於上文所述的濺鍍電極33,亦可為蒸鍍裝置或化學氣相沈積(chemical vapor deposition,CVD)裝置。In addition, when the object to be processed 50b with few irregularities on the surface is the object to be processed, the pressure in the film formation processing chamber 3 may be set to less than 0.5 Pa, and the power supplied to the sputtering electrode 33 may be set to no more than 0.5 Pa. Full 10 kW. In addition, the film forming source is not limited to the sputtering electrode 33 described above, and may also be an evaporation device or a chemical vapor deposition (chemical vapor deposition, CVD) device.

成膜處理室3中的結束成膜處理的處理對象物50b,藉由設置於成膜處理室3內的第二搬送機構30b自成膜處理室3內的第二保持機構35b不曝露於大氣中地搬送至熱處理室4內的第三保持機構35c。於所述搬送前,藉由由控制裝置8對第三減壓泵25c發送控制訊號S7而將熱處理室4內進行減壓。The object to be processed 50b in the film formation processing chamber 3 that has completed the film formation processing is not exposed to the atmosphere from the second holding mechanism 35b in the film formation processing chamber 3 by the second conveyance mechanism 30b provided in the film formation processing chamber 3 The middle ground is transferred to the third holding mechanism 35 c in the heat treatment chamber 4 . Before the transfer, the inside of the heat treatment chamber 4 is decompressed by sending the control signal S7 to the third decompression pump 25c from the control device 8 .

若處理對象物50c保持於熱處理室4內的第三保持機構35c,則藉由由控制裝置8對加熱器用電源43發送控制訊號S8,而對加熱器42投入電力,將處理對象物50c進行加熱。即,對處理對象物50c進行所謂的退火。 加熱器42將處理對象物50c的溫度加熱至溫度為100℃以上、更佳為300℃~550℃左右。其中,控制裝置8及加熱器用電源43較佳的是以處理對象物50c的溫度不超過其熔點、玻璃轉移點或軟化點中的最低的溫度的方式進行加熱。When the object to be processed 50c is held by the third holding mechanism 35c in the heat treatment chamber 4, the control device 8 transmits a control signal S8 to the heater power supply 43, and power is supplied to the heater 42 to heat the object to be processed 50c . That is, so-called annealing is performed on the object to be processed 50c. The heater 42 heats the temperature of the object to be processed 50c to a temperature of 100°C or higher, more preferably about 300°C to 550°C. Of these, the control device 8 and the heater power source 43 are preferably heated so that the temperature of the object to be processed 50c does not exceed the lowest temperature among its melting point, glass transition point, or softening point.

於成膜裝置100中,可將在成膜處理室3中成膜的處理對象物50b不曝露於大氣中地搬送至熱處理室4,且於熱處理室4中在減壓下進行熱處理(退火)。因此,可將在成膜處理室3中成膜的銅或其他金屬等的薄膜在防止其表面被大氣中的氧氧化下,進行退火。藉此,可進一步提高在成膜處理室3中形成的膜與處理對象物50c的密接性。In the film formation apparatus 100 , the object to be processed 50 b formed into a film in the film formation processing chamber 3 can be transferred to the heat treatment chamber 4 without being exposed to the atmosphere, and the heat treatment (annealing) can be performed in the heat treatment chamber 4 under reduced pressure. . Therefore, the thin film of copper or other metals formed in the film formation processing chamber 3 can be annealed while preventing the surface of the thin film from being oxidized by oxygen in the atmosphere. Thereby, the adhesiveness of the film formed in the film formation processing chamber 3 and the processing target object 50c can be improved further.

結束熱處理的處理對象物50c被未圖示的搬出機構自熱處理室4(及耐壓腔室1)搬出。未圖示的搬出機構較佳的是具有加載互鎖室。The object to be processed 50 c that has completed the heat treatment is carried out from the heat treatment chamber 4 (and the pressure-resistant chamber 1 ) by a carry-out mechanism not shown. It is preferable that the unshown mechanism has a load-lock chamber.

再者,於所述成膜裝置100中,設為在耐壓腔室1內設置有電漿處理室2、成膜處理室3、以及熱處理室4,但耐壓腔室1內的結構並不限定於此。 例如,亦可廢除分別劃分電漿處理室2、成膜處理室3、及熱處理室4的間隔壁5a、間隔壁5b。於所述情況下,不變的是電漿產生源15、第一保持機構23、濺鍍電極33、第二保持機構35b、加熱器42、第三保持機構35c等配置於耐壓腔室1內。Furthermore, in the film forming apparatus 100, the plasma processing chamber 2, the film forming processing chamber 3, and the heat treatment chamber 4 are provided in the pressure-resistant chamber 1, but the structure of the pressure-resistant chamber 1 is not the same. It is not limited to this. For example, the partition wall 5a and the partition wall 5b which divide the plasma processing chamber 2, the film formation processing chamber 3, and the heat treatment chamber 4, respectively, may be eliminated. In this case, the plasma generating source 15 , the first holding mechanism 23 , the sputtering electrode 33 , the second holding mechanism 35 b , the heater 42 , the third holding mechanism 35 c and the like are arranged in the pressure-resistant chamber 1 . Inside.

或者,亦可在不同的耐壓腔室中形成電漿處理室2、成膜處理室3、以及熱處理室4。其中,於此種情況下,理想的是於電漿處理室2與成膜處理室3之間、以及於成膜處理室3與熱處理室4之間,設置能夠減壓或能夠進行由惰性氣體執行的氣體置換的搬送路徑。此種情況下,可將在前一處理室中處理的處理對象物50a、處理對象物50b,不曝露於大氣中地搬送至下一處理室。再者,所述不同的耐壓腔室與將該些腔室連接的能夠進行減壓或氣體置換的搬送路徑,可作為一體而理解為一個耐壓腔室。Alternatively, the plasma processing chamber 2 , the film formation processing chamber 3 , and the heat treatment chamber 4 may be formed in different pressure-resistant chambers. Among them, in such a case, it is desirable to provide between the plasma processing chamber 2 and the film formation processing chamber 3 and between the film formation processing chamber 3 and the thermal processing chamber 4, a decompressible or inert gas can be provided. The conveyance path for performing gas replacement. In this case, the processing objects 50a and 50b processed in the previous processing chamber can be transferred to the next processing chamber without being exposed to the atmosphere. Furthermore, the different pressure-resistant chambers and the conveying path connecting these chambers that can be decompressed or replaced with gas can be understood as one pressure-resistant chamber as a whole.

在將電漿處理室2與成膜處理室3、及熱處理室4經由間隔壁5a、間隔壁5b、或經由搬送路徑而設為不同的處理室的情況下,在可獨立地控制各個處理室內的壓力的方面較佳。藉此,能夠並列地進行在電漿處理室2中的電漿處理、在成膜處理室3中的成膜處理、及在熱處理室4中的熱處理,從而可進一步提高成膜裝置100的處理能力。又,由於可使電漿處理室2、成膜處理室3、及熱處理室4之間的相互的污染(contamination)為最小限度,因此可進一步提高所形成的膜的品質。When the plasma processing chamber 2 , the film formation processing chamber 3 , and the thermal processing chamber 4 are different processing chambers via the partition wall 5 a , the partition wall 5 b , or the transport path, each processing chamber can be independently controlled. better in terms of pressure. Thereby, the plasma processing in the plasma processing chamber 2 , the film forming processing in the film forming processing chamber 3 , and the thermal processing in the thermal processing chamber 4 can be performed in parallel, and the processing of the film forming apparatus 100 can be further improved. ability. Moreover, since the mutual contamination (contamination) among the plasma processing chamber 2, the film-forming processing chamber 3, and the thermal processing chamber 4 can be minimized, the quality of the formed film can be further improved.

又,在電漿處理室2內保持處理對象物50a的第一保持機構23、及在成膜處理室3內保持處理對象物50b的第二保持機構35b的至少一者,可具有旋轉機構,所述旋轉機構在處理過程中使處理對象物50a、處理對象物50b旋轉,使得對於處理對象物50a、處理對象物50b的處理變得均勻。In addition, at least one of the first holding mechanism 23 for holding the object to be processed 50a in the plasma processing chamber 2 and the second holding mechanism 35b for holding the object to be processed 50b in the film formation processing chamber 3 may have a rotation mechanism, The rotation mechanism rotates the processing objects 50a and 50b during processing, so that the processing of the processing objects 50a and 50b becomes uniform.

又,第一保持機構23亦可設置於電漿處理室2內的、與電漿產生源15為相反側的側面29。 再者,將耐壓腔室1內進行減壓的機構並不限定於上文所述的第一減壓泵25a~第三減壓泵25c,例如,亦可將經由調壓閥被供給有真空等的低壓的工廠用配管連接於減壓用配管26、減壓用配管37。此種情況下,控制裝置8藉由對調壓閥進行開閉指令,而控制電漿處理室2、成膜處理室3、及熱處理室4內的壓力。In addition, the first holding mechanism 23 may be provided on the side surface 29 of the plasma processing chamber 2 on the opposite side to the plasma generating source 15 . In addition, the mechanism for decompressing the pressure chamber 1 is not limited to the first decompression pump 25a to the third decompression pump 25c described above. Low pressure factory piping such as vacuum is connected to the decompression piping 26 and the decompression piping 37 . In this case, the control device 8 controls the pressures in the plasma processing chamber 2 , the film formation processing chamber 3 , and the heat treatment chamber 4 by instructing the pressure regulating valve to open and close.

(成膜方法) 以下,參照圖2對適於製造實施方式的帶金屬膜的物體61的成膜方法的一例(以下,稱為「第一成膜方法」)進行說明。第一成膜方法使用所述成膜裝置100進行,且包含至少一部分以下的步驟。(film formation method) Hereinafter, an example of a film-forming method (hereinafter, referred to as a “first film-forming method”) suitable for producing the metal film-coated object 61 according to the embodiment will be described with reference to FIG. 2 . The first film formation method is performed using the film formation apparatus 100 and includes at least a part of the following steps.

(處理對象物的搬入) 在自設置於耐壓腔室1內的電漿處理室2的所述電漿產生源15離開規定距離的位置,配置處理對象物50a。此時,將電漿產生源15至處理對象物50a的距離設為距離d。 在將處理對象物50a搬入電漿處理室2內時,電漿處理室2與成膜處理室3之間的開閉門7a關閉。(carrying in the processing object) The object to be processed 50 a is arranged at a position separated by a predetermined distance from the plasma generating source 15 provided in the plasma processing chamber 2 in the pressure-resistant chamber 1 . At this time, the distance from the plasma generation source 15 to the processing target object 50a is set as the distance d. When the object to be processed 50a is carried into the plasma processing chamber 2, the opening/closing door 7a between the plasma processing chamber 2 and the film formation processing chamber 3 is closed.

(電漿處理室內的減壓) 藉由作為減壓機構的第一減壓泵25a及減壓用配管26將電漿處理室2內進行減壓。此時,第一減壓泵25a由來自控制裝置8的控制訊號S3進行控制。 再者,當在電漿處理室2設置有如上述般未圖示的加載互鎖室及搬入機構的情況下,所述電漿處理室2內的減壓先於所述的處理對象物的配置而進行。(Decompression in the plasma processing chamber) The inside of the plasma processing chamber 2 is depressurized by the 1st decompression pump 25a and the piping 26 for decompression which are decompression means. At this time, the first decompression pump 25a is controlled by the control signal S3 from the control device 8 . Furthermore, when the plasma processing chamber 2 is provided with a load-lock chamber and a loading mechanism not shown as described above, the pressure reduction in the plasma processing chamber 2 is prior to the arrangement of the processing object. and proceed.

(電漿處理) 自反應氣體供給器17經由反應氣體供給管16對電漿產生源15內供給反應氣體,同時自電漿用電源19對電漿產生源15施加電力。藉此,自電漿產生源15產生電漿狀態的反應氣體及活化狀態(自由狀態)的反應氣體。藉由將處理對象物50a曝露於所述反應氣體,而進行處理對象物50a的電漿處理。 在經過規定時間之後,控制裝置8進行停止向電漿產生源15內供給反應氣體或削減供給量,同時終止向電漿產生源15施加電力,而結束電漿處理。(plasma treatment) The reaction gas is supplied from the reaction gas supplier 17 to the plasma generation source 15 via the reaction gas supply pipe 16 , and electric power is applied to the plasma generation source 15 from the plasma power supply 19 . Thereby, the reactive gas in the plasma state and the reactive gas in the activated state (free state) are generated from the plasma generating source 15 . Plasma treatment of the object to be processed 50a is performed by exposing the object to be processed 50a to the reaction gas. After a predetermined time has elapsed, the control device 8 stops supplying the reaction gas to the plasma generating source 15 or reduces the supply amount, and at the same time terminates the application of electric power to the plasma generating source 15, thereby ending the plasma processing.

於第一成膜方法中,作為一例,所述電漿處理中所使用的反應氣體,可為氧。 如上文所述般,第一成膜方法中的電漿處理方法具有下述特徵,即:不僅使用電漿狀態的反應氣體,亦使用活化狀態(自由狀態)的反應氣體,來進行處理對象物50a的電漿處理。因此,藉由使用在自由狀態下具有強烈的反應性的氧,來作為第一成膜方法中的電漿處理方法的反應氣體,而可進一步提高電漿處理的效率。 再者,反應氣體亦可設為氮。In the first film forming method, as an example, the reactive gas used in the plasma treatment may be oxygen. As described above, the plasma treatment method in the first film formation method is characterized in that the object to be treated is processed using not only the reactive gas in the plasma state but also the reactive gas in the activated state (free state). 50a plasma treatment. Therefore, by using oxygen, which has strong reactivity in a free state, as a reactive gas in the plasma treatment method in the first film formation method, the efficiency of the plasma treatment can be further improved. In addition, the reaction gas may be nitrogen.

作為一例,可使用以樹脂為主成分的處理對象物作為處理對象物50a。 一般而言樹脂耐熱性低,因此難以進行將處理對象物高溫化的以往的電漿處理。然而,第一成膜方法藉由使用所述成膜裝置100而可防止處理對象物50a的高溫化,所以較佳地使用於以樹脂為主成分的處理對象物50a。As an example, an object to be processed containing a resin as a main component can be used as the object to be processed 50a. In general, resins have low heat resistance, and thus it is difficult to perform conventional plasma treatment that raises the temperature of the object to be processed. However, since the first film forming method can prevent the temperature increase of the object to be processed 50a by using the film forming apparatus 100, it is preferably used for the object to be processed 50a mainly composed of resin.

作為一例,可設為以玻璃為主成分的處理對象物50a。 一般而言,玻璃不耐急劇的溫度變化,而難以進行以往的電漿處理。然而,第一成膜方法藉由使用所述成膜裝置100而可防止處理對象物50a的高溫化,而較佳地使用於以玻璃為主成分的處理對象物50a。As an example, the object to be processed 50a mainly composed of glass can be used. In general, glass is not resistant to rapid temperature changes, and conventional plasma treatment is difficult. However, the first film-forming method can prevent the temperature increase of the object to be processed 50a by using the film-forming apparatus 100, and is preferably used for the object to be processed 50a mainly composed of glass.

(處理對象物的搬送) 經電漿處理的處理對象物50a,藉由第一搬送機構30a而自電漿處理室2搬送至成膜處理室3。在搬送之前,電漿處理室2與成膜處理室3之間的開閉門7a打開,在搬送後,開閉門7a關閉。 處理對象物50a保持於成膜處理室3內的第二保持機構35b。將被搬送、並保持於成膜處理室3內的第二保持機構35b的處理對象物50a稱為處理對象物50b。(Transportation of the object to be processed) The plasma-treated object 50a is transported from the plasma processing chamber 2 to the film formation processing chamber 3 by the first transport mechanism 30a. Before the transfer, the opening and closing door 7a between the plasma processing chamber 2 and the film forming processing chamber 3 is opened, and after the transfer, the opening and closing door 7a is closed. The object to be processed 50 a is held by the second holding mechanism 35 b in the film formation processing chamber 3 . The object to be processed 50a conveyed and held by the second holding mechanism 35b in the film formation processing chamber 3 is referred to as an object to be processed 50b.

(成膜處理) 藉由自惰性氣體供給器38經由惰性氣體供給管41對成膜處理室3內供給惰性氣體,同時自濺鍍用電源34對濺鍍電極33供給電力,而進行對處理對象物50b的成膜(sputtering,濺鍍)。 於濺鍍時,較佳的是自濺鍍用電源34對濺鍍電極33供給10 kW以上、更佳為30 kW以上的電力。藉此,與投入通常程度的電力(數kW)的情況相比,可增大自靶材料32放出的銅等的金屬原子的量,同時增大金屬原子所持有的動能。其結果為,可形成如上文所述般純度高、且與處理對象物50b的密接性高的膜。(film formation treatment) The film formation on the object to be processed 50 b is performed by supplying an inert gas to the film formation processing chamber 3 from the inert gas supply 38 through the inert gas supply pipe 41 and supplying electric power to the sputtering electrode 33 from the sputtering power supply 34 . (sputtering, sputtering). At the time of sputtering, it is preferable to supply power of 10 kW or more, more preferably 30 kW or more, from the power source 34 for sputtering to the sputtering electrode 33 . Thereby, the amount of metal atoms such as copper released from the target material 32 can be increased, and the kinetic energy possessed by the metal atoms can be increased, compared with the case of inputting a normal level of electric power (several kW). As a result, as described above, a film having high purity and high adhesion to the object to be processed 50b can be formed.

進而,較佳的是將成膜(濺鍍)處理時的成膜處理室3內的壓力設為0.5 Pa至5 Pa左右。於以往的濺鍍處理中,若在此種低真空下進行成膜,則有雜質混入至膜內而膜的品質下降的擔憂。又,在處理對象物50b為樹脂的情況下,難以藉由來自處理對象物50b的外部氣體將成膜時的壓力減壓至0.5 Pa左右。Furthermore, it is preferable to set the pressure in the film formation processing chamber 3 at the time of film formation (sputtering) processing to about 0.5 Pa to 5 Pa. In the conventional sputtering process, when a film is formed in such a low vacuum, impurities may be mixed into the film and the quality of the film may be degraded. In addition, when the object to be processed 50b is resin, it is difficult to reduce the pressure during film formation to about 0.5 Pa by outside air from the object to be processed 50b.

然而,由於藉由對濺鍍電極33投入10 kW以上的大電力以防止如上文所述般雜質向膜內混入,因此即便在0.5 Pa至5 Pa左右的壓力下,亦可形成純度高、且與處理對象物50b的密接性高的膜。 進而,藉由使成膜(濺鍍)處理時的成膜處理室3內的壓力為0.5 Pa至5 Pa左右,針對如上文所述般具有凹凸形狀的處理對象物50b亦可形成均勻的膜。However, by inputting a large power of 10 kW or more to the sputtering electrode 33 to prevent impurities from being mixed into the film as described above, even under a pressure of about 0.5 Pa to 5 Pa, high-purity, and A film with high adhesion to the object to be processed 50b. Furthermore, by setting the pressure in the film formation processing chamber 3 during the film formation (sputtering) process to about 0.5 Pa to 5 Pa, a uniform film can also be formed on the object to be processed 50 b having the uneven shape as described above. .

再者,當在處理對象物50b的表面凹凸少的情況下,可使成膜處理室3內的壓力未滿0.5 Pa,使投入至濺鍍電極33的電力未滿10 kW來進行濺鍍。 另外,成膜並不限定於濺鍍,亦可利用蒸鍍或化學氣相沈積(chemical vapor deposition,CVD)等來進行。然而,濺鍍與其他成膜方法相比,在下述方面較佳,即:構成膜的原子以更高能量與處理對象物50b衝撞,因此可形成密接性更佳的膜。Furthermore, when the surface of the object to be processed 50b has few irregularities, sputtering can be performed by setting the pressure in the film formation processing chamber 3 to less than 0.5 Pa and the electric power supplied to the sputtering electrode 33 to less than 10 kW. In addition, the film formation is not limited to sputtering, and may be performed by vapor deposition, chemical vapor deposition (CVD), or the like. However, compared with other film formation methods, sputtering is preferable in that atoms constituting the film collide with the object to be processed 50b with higher energy, so that a film with better adhesion can be formed.

(處理對象物的搬送) 於成膜處理室3中成膜的處理對象物50b藉由第二搬送機構30b而自成膜處理室3搬送至熱處理室4。在搬送前,成膜處理室3與熱處理室4之間的開閉門7b打開,在搬送後,開閉門7b關閉。 處理對象物50b保持於熱處理室4內的第三保持機構35c。將被搬送、並保持於熱處理室4內的第三保持機構35c的處理對象物50b稱為處理對象物50c。(Transportation of the object to be processed) The object to be processed 50b formed into a film in the film formation processing chamber 3 is conveyed from the film formation processing chamber 3 to the heat treatment chamber 4 by the second conveyance mechanism 30b. Before the transfer, the opening and closing door 7b between the film formation processing chamber 3 and the heat treatment chamber 4 is opened, and after the transfer, the opening and closing door 7b is closed. The object to be processed 50b is held by the third holding mechanism 35c in the heat treatment chamber 4 . The object to be processed 50b conveyed and held by the third holding mechanism 35c in the heat treatment chamber 4 is referred to as an object to be processed 50c.

(熱處理) 若處理對象物50c保持於熱處理室4內的第三保持機構35c,則藉由由控制裝置8對加熱器用電源43發送控制訊號S8,而對加熱器42投入電力,將處理對象物50c進行加熱。即,對處理對象物50c予以熱處理而進行所謂的退火。(heat treatment) When the object to be processed 50c is held by the third holding mechanism 35c in the heat treatment chamber 4, the control device 8 transmits a control signal S8 to the heater power supply 43, and power is supplied to the heater 42 to heat the object to be processed 50c . That is, so-called annealing is performed by subjecting the object to be processed 50c to heat treatment.

處理對象物50c的加熱較佳的是將處理對象物50c的溫度加熱至100℃以上、更佳為300℃~550℃左右。其中,較佳的是以處理對象物50c的溫度不超過其熔點、玻璃轉移點或軟化點中的最低的溫度的方式進行加熱。 若加熱溫度低於100℃,則無法獲得充分的退火效果,若超過處理對象物50c的熔點、玻璃轉移點或軟化點中的最低的溫度,則有處理對象物50c變形的擔憂。As for the heating of the object to be processed 50c, the temperature of the object to be processed 50c is preferably heated to 100°C or higher, more preferably about 300°C to 550°C. Among them, it is preferable to heat the object 50c so that the temperature of the object to be processed 50c does not exceed the lowest temperature among its melting point, glass transition point, or softening point. If the heating temperature is lower than 100° C., a sufficient annealing effect cannot be obtained, and if the temperature exceeds the lowest temperature among the melting point, glass transition point, or softening point of the object to be processed 50 c , the object to be processed 50 c may be deformed.

處理對象物50c的加熱時間為1分鐘以上,更佳為3分鐘以上,為了縮短處理時間(提高生產性),可設為1小時以下、更佳為20分鐘以下。 若加熱時間未滿1分鐘,則無法獲得充分的退火效果,若加熱時間超過1小時,則有生產性下降的擔憂。The heating time of the object to be processed 50c is 1 minute or more, more preferably 3 minutes or more, and in order to shorten the processing time (improvement of productivity), it can be 1 hour or less, more preferably 20 minutes or less. When the heating time is less than 1 minute, a sufficient annealing effect cannot be obtained, and when the heating time exceeds 1 hour, there is a fear that productivity will decrease.

圖3是說明在所述成膜步驟中成膜的金屬膜55在熱處理前後的變化的圖,圖3的(a)是表示形成於處理對象物50的表面50d的金屬膜55的熱處理前的狀態的局部放大圖,圖3的(b)是表示熱處理後的狀態的局部放大圖。3A and 3B are diagrams illustrating the change of the metal film 55 formed in the film forming step before and after the heat treatment, and FIG. 3( a ) shows the metal film 55 formed on the surface 50 d of the object 50 before the heat treatment. A partially enlarged view of the state, and FIG. 3( b ) is a partially enlarged view showing the state after the heat treatment.

於圖3的(a)所示的熱處理前,於處理對象物50與金屬膜55之間,形成基材氧化膜層52a,所述基材氧化膜層52a包含處理對象物50的組成物藉由上述的電漿處理而受到氧化等的變質的變形物。所謂藉由電漿處理而受到氧化等的變質的變形物,例如,若為利用氧電漿的處理,則為處理對象物50的組成物的氧化物,若為利用氮電漿的處理,則為處理對象物50的組成物的氮化物。又,亦包含藉由電漿處理而部分地被切斷的、構成處理對象物50的組成物的分子結構的一部分(例如官能基)。Before the heat treatment shown in FIG. 3( a ), between the object to be processed 50 and the metal film 55 , a base oxide film layer 52 a is formed, and the base oxide film layer 52 a includes the composition of the object to be processed 50 . A deformed product that has undergone modification such as oxidation by the above-mentioned plasma treatment. The deformed object that has undergone modification such as oxidation by plasma treatment is, for example, the oxide of the composition of the object to be treated 50 in the case of the treatment by oxygen plasma, and the oxide of the composition of the object to be treated 50 in the case of the treatment by nitrogen plasma, for example. Nitride which is the composition of the object to be processed 50 . Moreover, a part (for example, a functional group) of the molecular structure which comprises the composition of the process target object 50 which is partially cut|disconnected by plasma processing is also included.

若自所述狀態對形成有金屬膜55的處理對象物50進行熱處理(退火),則基材氧化膜層52a中所含的氧或氮會藉由熱而與金屬膜55中的金屬原子發生反應。其結果為,於基材氧化膜層52a與金屬膜55之間,形成有以構成金屬膜55的金屬氧化物或氮化物為主成分的金屬氧化物層(或金屬氮化物層)53。When the object to be processed 50 having the metal film 55 formed thereon is subjected to heat treatment (annealing) from the above state, oxygen or nitrogen contained in the base oxide film layer 52 a is generated by heat with metal atoms in the metal film 55 . reaction. As a result, a metal oxide layer (or metal nitride layer) 53 mainly composed of the metal oxide or nitride constituting the metal film 55 is formed between the base oxide film layer 52 a and the metal film 55 .

於第一成膜方法中,將在成膜處理室3中成膜的處理對象物50b不曝露於大氣中地搬送至熱處理室4,於熱處理室4中在減壓下進行熱處理(退火)。因此,可將在成膜處理室3中成膜的銅或其他金屬等的薄膜在防止其表面被大氣中的氧氧化下,進行退火。藉此,可進一步提高在成膜處理室3中形成的膜與處理對象物50c的密接性。In the first film formation method, the object to be processed 50b formed in the film formation treatment chamber 3 is transferred to the heat treatment chamber 4 without being exposed to the atmosphere, and heat treatment (annealing) is performed in the heat treatment chamber 4 under reduced pressure. Therefore, the thin film of copper or other metals formed in the film formation processing chamber 3 can be annealed while preventing the surface of the thin film from being oxidized by oxygen in the atmosphere. Thereby, the adhesiveness of the film formed in the film formation processing chamber 3 and the processing target object 50c can be improved further.

金屬氧化物層53(第一層)的厚度T53根據熱處理(退火)的溫度或時間而變化。因此,熱處理(退火)的溫度或時間可以第一層的厚度成為適當的厚度的方式進行設定。 如上文所述的帶金屬膜的物體的實施方式中所描述般,在基材氧化膜層52(第二層)的厚度T52為2 nm以上且5 nm以下時,可進一步提高經由第一層(金屬氧化物層53)及第二層的基材50與金屬膜55的接合力。又,在金屬氧化物層53(第一層)的厚度T53為0.5 nm以上且5 nm以下時,可進一步提高經由第一層及第二層的基材50與金屬膜55的接合力。The thickness T53 of the metal oxide layer 53 (first layer) varies depending on the temperature or time of the heat treatment (annealing). Therefore, the temperature and time of the heat treatment (annealing) can be set so that the thickness of the first layer becomes an appropriate thickness. When the thickness T52 of the base oxide film layer 52 (the second layer) is 2 nm or more and 5 nm or less, as described in the above-mentioned embodiment of the object with a metal film, it is possible to further increase the thickness T52 through the first layer. (metal oxide layer 53 ) and the bonding force between the base material 50 of the second layer and the metal film 55 . In addition, when the thickness T53 of the metal oxide layer 53 (first layer) is 0.5 nm or more and 5 nm or less, the bonding force between the base material 50 and the metal film 55 via the first and second layers can be further improved.

再者,基材氧化膜層52a所含的氧或氮的一部分藉由與金屬膜55中的金屬原子發生反應而自基材氧化膜層52a失去,因此熱處理後的基材氧化膜層52的厚度T52較熱處理前的基材氧化膜層52a的厚度減少。Furthermore, a part of oxygen or nitrogen contained in the base oxide film layer 52a is lost from the base oxide film layer 52a by reacting with the metal atoms in the metal film 55, so the base oxide film layer 52 after heat treatment has The thickness T52 is smaller than the thickness of the base oxide film layer 52a before the heat treatment.

結束熱處理的處理對象物50c被未圖示的搬出機構自熱處理室4(及耐壓腔室1)搬出。於搬出處理對象物50c時,成膜處理室3與熱處理室4之間的開閉門7b關閉。The object to be processed 50 c that has completed the heat treatment is carried out from the heat treatment chamber 4 (and the pressure-resistant chamber 1 ) by a carry-out mechanism not shown. When the object to be processed 50c is carried out, the opening and closing door 7b between the film formation processing chamber 3 and the heat treatment chamber 4 is closed.

於所述實施方式中,於耐壓腔室1內的藉由間隔壁5a、間隔壁5b同時隔開的電漿處理室2、成膜處理室3及熱處理室4中,分別進行電漿處理、成膜處理、熱處理,但進行各處理的場所並不限定於此。 例如,亦可在無間隔壁5a、間隔壁5b的耐壓腔室1內進行電漿處理、成膜處理、及熱處理。 或者,亦可分別在不同的耐壓腔室內進行各處理。然而,此種情況下,理想的是在電漿處理室2與成膜處理室3之間、及成膜處理室3與熱處理室4之間,經由能夠減壓或能夠進行利用惰性氣體的氣體置換的搬送路徑而進行搬送。此種情況下,亦可將在前一處理室中處理的處理對象物50a、處理對象物50b,不曝露於大氣中地搬送至下一處理室。In the above embodiment, the plasma treatment is performed in the plasma treatment chamber 2, the film formation treatment chamber 3, and the heat treatment chamber 4, which are simultaneously separated by the partition wall 5a and the partition wall 5b in the pressure-resistant chamber 1, respectively. , film formation treatment, and heat treatment, but the place where each treatment is performed is not limited to this. For example, the plasma treatment, the film formation treatment, and the heat treatment may be performed in the pressure-resistant chamber 1 without the partition wall 5a and the partition wall 5b. Alternatively, each process may be performed in separate pressure-resistant chambers. However, in this case, it is desirable to pass a gas capable of decompression or use of an inert gas between the plasma processing chamber 2 and the film formation processing chamber 3 and between the film formation processing chamber 3 and the thermal processing chamber 4 It is transported by replacing the transport path. In this case, the processing object 50a and the processing object 50b processed in the previous processing chamber may be transferred to the next processing chamber without being exposed to the atmosphere.

又,可使保持處理對象物50a~處理對象物50c的第一保持機構23、第二保持機構35b、第三保持機構35c具有使處理對象物50a~處理對象物50c旋轉的旋轉功能,在處理過程中使處理對象物50a~處理對象物50b旋轉,以使處理對象物50a~處理對象物50c的處理均勻。 以上的處理程序可執行預先儲存於控制裝置8的程式而進行。或者,亦可於控制裝置8安裝定序電路而進行。In addition, the first holding mechanism 23, the second holding mechanism 35b, and the third holding mechanism 35c that hold the processing objects 50a to 50c can have a rotation function for rotating the processing objects 50a to 50c. During the process, the processing objects 50a to 50b are rotated so that the processing of the processing objects 50a to 50c is uniform. The above processing program can be performed by executing a program stored in the control device 8 in advance. Alternatively, the control device 8 may be provided with a sequencing circuit.

(另一成膜方法) 以下,參照圖2至圖5對適於製造實施方式的帶金屬膜的物體61的成膜方法的又一例(以下,稱為「第二成膜方法」)進行說明。其中,第二成膜方法的大部分與所述第一成膜方法共通,因此,下文中僅對與實施方式的成膜方法的不同點進行說明。 於第二成膜方法中,作為一例,處理對象物50為包含含有樹脂或玻璃的材料的基板,形成多個連接表面50d與背面50e的貫通孔50h。(Another film-forming method) Hereinafter, another example of a film forming method suitable for producing the metal film-coated object 61 according to the embodiment (hereinafter, referred to as "second film forming method") will be described with reference to FIGS. 2 to 5 . However, most of the second film formation method is common to the first film formation method, and therefore, only the differences from the film formation method of the embodiment will be described below. In the second film forming method, as an example, the object to be processed 50 is a substrate made of a material containing resin or glass, and a plurality of through holes 50h connecting the front surface 50d and the back surface 50e are formed.

圖4的(a)示出在第二成膜方法中,對處理對象物50的表面50d,進行在所述第一成膜方法中所說明的電漿處理的狀態。利用氧自由基O*的電漿處理,在圖2所示的成膜裝置100的電漿處理室2內進行。 接著,使處理對象物50反轉,如圖4的(b)所示般,對背面50e進行電漿處理。氧自由基O*不僅照射至處理對象物50的表面50d及背面50e,而且亦照射至貫通孔50h的內側面,而將該些部分活化。FIG. 4( a ) shows a state in which the plasma treatment described in the first film formation method is performed on the surface 50 d of the object to be processed 50 in the second film formation method. The plasma treatment with oxygen radicals O* is performed in the plasma treatment chamber 2 of the film formation apparatus 100 shown in FIG. 2 . Next, the object to be processed 50 is reversed, and as shown in FIG. 4( b ), plasma processing is performed on the back surface 50 e. The oxygen radical O* is irradiated not only to the front surface 50d and the back surface 50e of the object to be processed 50 but also to the inner surface of the through hole 50h to activate these parts.

其後,使處理對象物50自圖2所示的成膜裝置100的電漿處理室2移動至成膜處理室3,如圖4的(c)所示般,對表面50d,藉由濺鍍而將銅(Cu)等金屬進行成膜。於所述實施方式的濺鍍中,由於對處理對象物50照射藉由散射而具有各種行進方向、且動能大的銅原子,因此亦可使貫通孔50h的內側面具有高密接性而使金屬成膜。After that, the object to be processed 50 is moved from the plasma processing chamber 2 of the film forming apparatus 100 shown in FIG. 2 to the film forming processing chamber 3 , and as shown in FIG. 4( c ), the surface 50 d is sputtered by sputtering A metal such as copper (Cu) is formed into a film by plating. In the sputtering of the above-described embodiment, since copper atoms having various traveling directions and large kinetic energy due to scattering are irradiated on the object 50 to be processed, the inner surface of the through-hole 50h can be provided with high adhesiveness, and the metal can be film.

接著,使處理對象物50反轉,如圖4的(d)所示般,於背面50e及貫通孔50h的內側面將金屬成膜。 電漿處理及成膜處理中的、表面50d與背面50e的處理順序亦可分別與上文所述的順序相反。Next, the object to be processed 50 is reversed, and as shown in FIG. 4( d ), a metal film is formed on the back surface 50 e and the inner surface of the through hole 50 h. In the plasma treatment and the film formation treatment, the processing order of the front surface 50d and the back surface 50e may be reversed from the order described above, respectively.

藉由以上步驟,而如圖4的(e)所示般,於處理對象物50的表面50d、背面50e、及貫通孔50h的內側面形成金屬膜即種晶層51d、種晶層51e。將形成有圖4的(e)所示的種晶層51d、種晶層51e的處理對象物50稱為帶種晶層的處理對象物60。Through the above steps, as shown in FIG. 4( e ), the seed layer 51 d and the seed layer 51 e that are metal films are formed on the front surface 50 d , the back surface 50 e , and the inner surface of the through hole 50 h of the object to be processed 50 . The object to be processed 50 on which the seed layer 51 d and the seed layer 51 e shown in FIG. 4( e ) are formed is referred to as the object to be processed 60 with the seed layer.

種晶層51的厚度例如為100 nm至500 nm左右。又,貫通孔50h的直徑於表面50d及背面50e處設為20 μm至50 μm,於表面50d與背面50e的中間部分設為15 μm至20 μm。即,可設為在表面50d及背面50e附近內徑為大,在內部將內徑相對性地減小的結構。The thickness of the seed layer 51 is, for example, about 100 nm to 500 nm. In addition, the diameter of the through hole 50h is set to 20 μm to 50 μm in the front surface 50d and the back surface 50e, and 15 μm to 20 μm in the middle part of the front surface 50d and the back surface 50e. That is, the inner diameter may be large in the vicinity of the front surface 50d and the back surface 50e, and the inner diameter may be relatively small inside.

其後,使處理對象物50(圖4的(e)所示的帶種晶層的處理對象物60)自圖2所示的成膜裝置100的成膜處理室3不曝露於大氣中地移動至熱處理室4,在減壓下進行熱處理(退火)。熱處理以所述第一成膜方法所示的條件(溫度、時間)而進行。After that, the object to be processed 50 (the object to be processed 60 with the seed crystal layer shown in FIG. 4( e )) is not exposed to the atmosphere from the film-forming processing chamber 3 of the film-forming apparatus 100 shown in FIG. 2 . It moved to the heat treatment chamber 4, and performed heat treatment (annealing) under reduced pressure. The heat treatment is performed under the conditions (temperature, time) shown in the first film-forming method.

藉由光微影術(photolithography)而選擇性地去除在以上的步驟中形成於處理對象物50的表面50d、背面50e的種晶層51,從而可形成具有規定的圖案形狀的種晶層51。 或者,在所述電漿處理之前,藉由將處理對象物50的表面(表面50d、背面50e)的一部分遮蔽,亦可在經遮蔽的部分不形成種晶層51,而在其以外的面形成種晶層51。The seed layer 51 having a predetermined pattern shape can be formed by selectively removing the seed layer 51 formed on the front surface 50 d and the back surface 50 e of the object to be processed 50 in the above steps by photolithography. . Alternatively, by masking a part of the surface (front surface 50d, back surface 50e) of the object to be processed 50 before the plasma treatment, the seed layer 51 may not be formed in the masked part, and the other surfaces may be formed. A seed layer 51 is formed.

又,作為所形成的種晶層51d、種晶層51e的材料並不限定於銅,亦可為包含銅的合金、或鋁、鉻、鎳等其他金屬及包含該些金屬的合金。In addition, the material of the seed layer 51d and the seed layer 51e to be formed is not limited to copper, and may be an alloy containing copper, other metals such as aluminum, chromium, and nickel, and an alloy containing these metals.

對完成所述熱處理的帶種晶層的處理對象物60,以種晶層51為電極而進行電解電鍍,而在種晶層51上形成鍍敷層54。 圖5是表示所述電解電鍍的步驟的圖,帶種晶層的處理對象物60浸漬於電解電鍍裝置45的電解液46中,於種晶層51的表面連接有與電源47連接的導線49a。於電解液46中,設置有相向電極48,於相向電極48,連接有與電源47連接的導線49b。Electrolytic plating is performed on the object 60 with the seed crystal layer after the above-described heat treatment, using the seed crystal layer 51 as an electrode, and the plating layer 54 is formed on the seed crystal layer 51 . FIG. 5 is a diagram showing the steps of the electrolytic plating. The object to be processed with the seed layer 60 is immersed in the electrolyte 46 of the electrolytic plating apparatus 45 , and the surface of the seed layer 51 is connected to a lead wire 49 a connected to a power source 47 . . The electrolyte solution 46 is provided with a counter electrode 48 , and the counter electrode 48 is connected to a lead wire 49 b connected to a power source 47 .

作為一例,電解液46包含銅離子,藉由對導線49a施加低於導線49b規定的電位差的電位,而在帶種晶層的處理對象物60的種晶層51的表面析出銅,而進行電解電鍍。作為相向電極48,作為一例而使用銅板。電解液46亦浸透至貫通孔50h的內部,且於貫通孔50h的內側面亦形成有種晶層51,因此於貫通孔50h的內部亦鍍敷有銅。 再者,在進行電解電鍍的步驟時,亦可藉由事前將種晶層51的表面的一部分遮蔽,而對種晶層51的表面局部地實施鍍敷。As an example, the electrolytic solution 46 contains copper ions, and by applying a potential lower than a predetermined potential difference to the wire 49b to the wire 49a, copper is deposited on the surface of the seed layer 51 of the object to be processed with the seed layer 60, and electrolysis is performed. plating. As the counter electrode 48, a copper plate is used as an example. The electrolyte 46 also penetrates into the through hole 50h, and since the seed layer 51 is also formed on the inner side surface of the through hole 50h, copper is also plated inside the through hole 50h. In addition, in the step of electroplating, the surface of the seed layer 51 may be partially plated by shielding a part of the surface of the seed layer 51 in advance.

藉由結束電解電鍍的步驟,而完成圖1所示的印刷基板以作為帶金屬膜的物體61的一例。 再者,所述鍍敷步驟並不限定於所述電解電鍍,亦可藉由無電解電鍍進行、或併用電解電鍍與無電解電鍍而進行。When the step of electrolytic plating is completed, the printed circuit board shown in FIG. 1 is completed as an example of the object 61 with the metal film. In addition, the plating step is not limited to the electrolytic plating, and it may be performed by electroless plating, or by a combination of electrolytic plating and electroless plating.

又,於僅藉由種晶層51即可獲得充分低的電阻值的情況下,亦可省略鍍敷步驟。 或者,亦可將第二成膜方法中的鍍敷步驟應用於所述第一成膜方法。即,可於所述第一成膜方法中,對所述熱處理後的處理對象物50進行鍍敷步驟。Moreover, in the case where a sufficiently low resistance value can be obtained only by the seed crystal layer 51, the plating step may be omitted. Alternatively, the plating step in the second film formation method may be applied to the first film formation method. That is, in the first film forming method, a plating step may be performed on the object to be processed 50 after the heat treatment.

於所述內容中,對各種實施方式及變形例進行了說明,但本發明並不限定於該些內容。而且,各實施形態及變形例既可分別單獨應用,亦可組合來使用。本發明的技術性思想的範圍內可考慮到的其他形態亦包含在本發明的範圍內。In the above content, various embodiments and modified examples have been described, but the present invention is not limited to these content. In addition, each embodiment and modification may be applied independently, respectively, and may be used in combination. Other forms that can be considered within the scope of the technical idea of the present invention are also included in the scope of the present invention.

(形態) 本領域技術人員理解,上文所述的多個例示性的實施方式為以下的形態的具體例。(form) It is understood by those skilled in the art that the plurality of exemplary embodiments described above are specific examples of the following forms.

(第1項)一形態的帶金屬膜的物體包括:基材,包含樹脂或玻璃;金屬膜,覆蓋所述基材的至少一部分;第一層,位於所述基材與所述金屬膜之間,以構成所述金屬膜的金屬的氧化物為主成分;以及第二層,位於所述基材與所述第一層之間,以所述基材的組成物的氧化物為主成分,所述第一層對所述第二層的密接強度為3[N/cm]以上。 根據所述結構,提高金屬膜55對基材(處理對象物)50的密接力,而可實現不易剝離的強韌的金屬膜55。(Item 1) An object with a metal film in one aspect includes: a base material including resin or glass; a metal film covering at least a part of the base material; and a first layer located between the base material and the metal film; The second layer is located between the base material and the first layer and has the oxide of the composition of the base material as the main component. , the adhesion strength of the first layer to the second layer is 3 [N/cm] or more. According to this structure, the adhesion force of the metal film 55 to the base material (object to be processed) 50 is improved, and the tough metal film 55 that is not easily peeled off can be realized.

(第2項)如第1項所述的帶金屬膜的物體,其中又一形態的帶金屬膜的物體中,所述第二層的厚度為2 nm以上且5 nm以下。藉此,可進一步提高經由第一層及第二層的金屬膜55對基材50的密接力。(Item 2) The object with a metal film according to Item 1, wherein in the object with a metal film according to another aspect, the thickness of the second layer is 2 nm or more and 5 nm or less. Thereby, the adhesion force to the base material 50 via the metal films 55 of the first layer and the second layer can be further improved.

(第3項)如第1項所述的帶金屬膜的物體,其中又一形態的帶金屬膜的物體中,所述第一層的厚度為0.5 nm以上且5 nm以下。藉此,可進一步提高經由第一層及第二層的金屬膜55對基材50的密接力。(Item 3) The object with a metal film according to Item 1, wherein in the object with a metal film according to another aspect, the thickness of the first layer is 0.5 nm or more and 5 nm or less. Thereby, the adhesion force to the base material 50 via the metal films 55 of the first layer and the second layer can be further improved.

(第4項)如第1項所述的帶金屬膜的物體,其中又一形態的帶金屬膜的物體中,所述第二層的厚度為2 nm以上且5 nm以下,所述第一層的厚度為0.5 nm以上且5 nm以下。藉此,可更進一步地提高經由第一層及第二層的金屬膜55對基材50的密接力。(Item 4) The object with a metal film according to Item 1, wherein in another aspect of the object with a metal film, the thickness of the second layer is 2 nm or more and 5 nm or less, and the first layer has a thickness of 2 nm or more and 5 nm or less. The thickness of the layer is 0.5 nm or more and 5 nm or less. Thereby, the adhesion force to the base material 50 via the metal films 55 of the first layer and the second layer can be further improved.

(第5項)如第1項至第4項中任一項所述的帶金屬膜的物體,其中又一形態的帶金屬膜的物體中,所述基材為具有貫通孔的平板,於所述貫通孔的內側面的至少一部分,設置有所述金屬膜、所述第一層及所述第二層。藉此,可實現在印刷基板、且為平板(基材50)的表面50d與背面50e之間,形成有由導體形成的耐剝離性高的配線(金屬55h)的、帶金屬膜的物體61。(Item 5) The object with a metal film according to any one of Items 1 to 4, wherein in the object with a metal film according to another aspect, the base material is a flat plate having a through hole, and is The metal film, the first layer, and the second layer are provided on at least a part of the inner surface of the through hole. This makes it possible to realize the object 61 with a metal film in which the wiring (metal 55h) made of a conductor and having high peeling resistance is formed between the front surface 50d and the back surface 50e of the printed circuit board, which is a flat plate (substrate 50 ). .

(第6項)如第5項所述的帶金屬膜的物體,其中又一形態的帶金屬膜的物體中,所述金屬膜的主成分為銅。藉此,可實現電阻小的印刷基板即帶金屬膜的物體。(Item 6) The object with a metal film according to item 5, wherein in the object with a metal film according to another aspect, the main component of the metal film is copper. Thereby, an object with a metal film, which is a printed circuit board having a low resistance, can be realized.

(第7項)如第1項至第4項中任一項所述的帶金屬膜的物體,其中又一形態的帶金屬膜的物體中,所述金屬膜對所述基材的密接強度為3[N/cm]以上。因此,可實現一種具有耐剝離性高的金屬膜的帶金屬膜的物體。(Item 7) The object with a metal film according to any one of Items 1 to 4, wherein in the object with a metal film according to another aspect, the adhesion strength of the metal film to the substrate is 3 [N/cm] or more. Therefore, an object with a metal film having a metal film with high peeling resistance can be realized.

1:耐壓腔室 2:電漿處理室 3:成膜處理室 4:熱處理室 5a、5b:間隔壁 6a、6b:開口部 7a、7b:開閉門 8:控制裝置 15:電漿產生源 16:反應氣體供給管 17:反應氣體供給器 18:控制閥 19:電漿用電源 20:電力供給線 21:接地配線 23:第一保持機構 25a:第一減壓泵 25b:第二減壓泵 25c:第三減壓泵 26、37:減壓用配管 28:工廠配管 29:側面 30a:第一搬送機構 30b:第二搬送機構 31:電極部 32:靶材料 33:濺鍍電極 34:濺鍍用電源 35b:第二保持機構 35c:第三保持機構 38:惰性氣體供給器 39:控制閥 40:工廠配管 41:惰性氣體供給管 42:加熱器 43:加熱器用電源 44:減壓用配管 45:電解電鍍裝置 46:電解液 47:電源 48:相向電極 49a、49b:導線 50、50a~50c:基材(處理對象物) 50d:表面 50e:背面 50h:貫通孔 51、51d、51e:種晶層 52:基材氧化膜層(第二層) 52a:基材氧化膜層 53:金屬氧化物層(或金屬氮化物層)(第一層) 54、54d、54e:鍍敷層 55:金屬膜 55h:金屬 60:帶種晶層的處理對象物 61:帶金屬膜的物體 62:區域 100:成膜裝置 Cu:銅 d:距離 O*:氧自由基 T52、T53:厚度 S1~S8:控制訊號1: Pressure chamber 2: Plasma processing chamber 3: Film formation processing room 4: Heat treatment room 5a, 5b: Partition wall 6a, 6b: Opening part 7a, 7b: Open and close doors 8: Control device 15: Plasma generation source 16: Reactive gas supply pipe 17: Reactive gas feeder 18: Control valve 19: Power supply for plasma 20: Power supply line 21: Ground wiring 23: The first holding body 25a: The first pressure reducing pump 25b: Second pressure reducing pump 25c: The third pressure reducing pump 26, 37: Piping for decompression 28: Factory piping 29: Side 30a: The first conveying mechanism 30b: Second conveying mechanism 31: Electrode part 32: Target material 33: Sputtering electrodes 34: Power supply for sputtering 35b: Second holding mechanism 35c: Third Retention Mechanism 38: Inert gas supply 39: Control valve 40: Factory piping 41: Inert gas supply pipe 42: Heater 43: Power supply for heater 44: Piping for decompression 45: Electrolytic plating device 46: Electrolyte 47: Power 48: Opposite electrode 49a, 49b: Wire 50, 50a to 50c: Base material (object to be processed) 50d: Surface 50e: back 50h: Through hole 51, 51d, 51e: seed layer 52: Substrate oxide film layer (the second layer) 52a: substrate oxide film 53: Metal oxide layer (or metal nitride layer) (first layer) 54, 54d, 54e: plating layer 55: Metal film 55h: Metal 60: Object to be processed with seed layer 61: Objects with Metallic Films 62: Area 100: Film forming device Cu: copper d: distance O*: oxygen radical T52, T53: Thickness S1~S8: Control signal

圖1的(a)~圖1的(c)是說明實施方式的帶金屬膜的物體的圖。圖1的(a)表示帶金屬膜的物體的立體圖,圖1的(b)表示帶金屬膜的物體的剖面圖,圖1的(c)表示帶金屬膜的物體的放大剖面圖。 圖2是成膜裝置的剖面圖。 圖3的(a)、圖3的(b)是說明金屬膜在熱處理前後的變化的圖,圖3的(a)是表示熱處理前的處理對象物及金屬膜的狀態的圖,圖3的(b)是表示熱處理後的處理對象物及金屬膜的狀態的圖。 圖4的(a)~圖4的(e)是表示成膜方法的示例的圖。 圖5是表示鍍敷層形成的步驟的圖。FIGS. 1( a ) to 1 ( c ) are diagrams illustrating the object with a metal film according to the embodiment. FIG. 1( a ) is a perspective view of the object with a metal film, FIG. 1( b ) is a cross-sectional view of the object with a metal film, and FIG. 1( c ) is an enlarged cross-sectional view of the object with a metal film. FIG. 2 is a cross-sectional view of the film forming apparatus. FIGS. 3( a ) and 3 ( b ) are diagrams illustrating changes in the metal film before and after the heat treatment, and FIG. 3( a ) is a diagram showing the state of the object to be processed and the metal film before the heat treatment. (b) is a diagram showing the state of the object to be processed and the metal film after the heat treatment. FIGS. 4( a ) to 4 ( e ) are diagrams showing examples of film forming methods. FIG. 5 is a diagram showing a step of forming a plated layer.

50:基材(處理對象物)50: Substrate (object to be processed)

50d:表面50d: Surface

50e:背面50e: back

50h:貫通孔50h: Through hole

51d:種晶層51d: seed layer

52:基材氧化膜層(第二層)52: Substrate oxide film layer (second layer)

53:金屬氧化物層(或金屬氮化物層)(第一層)53: Metal oxide layer (or metal nitride layer) (first layer)

54d:鍍敷層54d: Plating layer

55:金屬膜55: Metal film

55h:金屬55h: Metal

61:帶金屬膜的物體61: Objects with Metallic Films

62:區域62: Area

T52、T53:厚度T52, T53: Thickness

Claims (6)

一種帶金屬膜的物體,包括:基材,包含樹脂;金屬膜,覆蓋所述基材的至少一部分;第一層,位於所述基材與所述金屬膜之間,以構成所述金屬膜的金屬的氧化物為主成分;以及第二層,位於所述基材與所述第一層之間,以所述基材的組成物的氧化物為主成分,所述第一層對所述第二層的密接強度為3[N/cm]以上,所述第二層的厚度為2nm以上且5nm以下。 An object with a metal film, comprising: a base material including a resin; a metal film covering at least a part of the base material; a first layer between the base material and the metal film to constitute the metal film and the second layer, located between the substrate and the first layer, has the oxide of the composition of the substrate as the main component, and the first layer has the The adhesion strength of the second layer is 3 [N/cm] or more, and the thickness of the second layer is 2 nm or more and 5 nm or less. 一種帶金屬膜的物體,包括:基材,包含樹脂;金屬膜,覆蓋所述基材的至少一部分;第一層,位於所述基材與所述金屬膜之間,以構成所述金屬膜的金屬的氧化物為主成分;以及第二層,位於所述基材與所述第一層之間,以所述基材的組成物的氧化物為主成分,所述第一層對所述第二層的密接強度為3[N/cm]以上,所述第一層的厚度為0.5nm以上且5nm以下。 An object with a metal film, comprising: a base material including a resin; a metal film covering at least a part of the base material; a first layer between the base material and the metal film to constitute the metal film and the second layer, located between the substrate and the first layer, has the oxide of the composition of the substrate as the main component, and the first layer has the The adhesion strength of the second layer is 3 [N/cm] or more, and the thickness of the first layer is 0.5 nm or more and 5 nm or less. 如請求項1或請求項2所述的帶金屬膜的物體,其中所述第二層的厚度為2nm以上且5nm以下,所述第一層的厚度為0.5nm以上且5nm以下。 The object with a metal film according to claim 1 or claim 2, wherein the thickness of the second layer is 2 nm or more and 5 nm or less, and the thickness of the first layer is 0.5 nm or more and 5 nm or less. 如請求項1或請求項2所述的帶金屬膜的物體,其 中所述基材為具有貫通孔的平板,於所述貫通孔的內側面的至少一部分,設置有所述金屬膜、所述第一層及所述第二層。 The object with metal film according to claim 1 or claim 2, which is The base material is a flat plate having a through hole, and the metal film, the first layer and the second layer are provided on at least a part of the inner surface of the through hole. 如請求項4所述的帶金屬膜的物體,其中所述金屬膜的主成分為銅。 The object with a metal film according to claim 4, wherein the main component of the metal film is copper. 如請求項1或請求項2所述的帶金屬膜的物體,其中所述金屬膜對所述基材的密接強度為3[N/cm]以上。 The object with a metal film according to claim 1 or claim 2, wherein the adhesion strength of the metal film to the base material is 3 [N/cm] or more.
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TW201722233A (en) * 2015-09-24 2017-06-16 Mitsuboshi Belting Ltd Via fill substrate, production method therefor, and precursor therefor
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