TW202128796A - Adhesive composition, laminate and manufacturing method thereof, manufacturing method of electronic parts, and polymer wherein the adhesive composition has heat resistance and can form an adhesive layer having excellent adhesion to the substrate or the support - Google Patents
Adhesive composition, laminate and manufacturing method thereof, manufacturing method of electronic parts, and polymer wherein the adhesive composition has heat resistance and can form an adhesive layer having excellent adhesion to the substrate or the support Download PDFInfo
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本發明關於接著劑組成物、積層體及其製造方法、電子零件之製造方法以及聚合物。 本案係基於2019年10月31日在日本申請的特願2019-199078號而主張優先權,在此援用其內容。The present invention relates to an adhesive composition, a laminate, a method of manufacturing the same, a method of manufacturing an electronic component, and a polymer. This case claims priority based on Special Application No. 2019-199078 filed in Japan on October 31, 2019, and its content is used here.
於包含半導體元件之導體封裝(電子零件)中,依對應尺寸而存在各式各樣的形態,例如有WLP(晶圓級封裝,Wafer Level Package)、PLP(面板級封裝,Panel Level Package)等。 作為半導體封裝之技術,可舉出扇入型技術、扇出型技術。作為扇入型技術之半導體封裝,已知將在裸晶片端部的端子再配置於晶片區域內之扇入型WLP(扇入晶圓級封裝,Fan-in Wafer Level Package)等。作為扇出型技術之半導體封裝,已知將該端子再配置於晶片區域外之扇出型WLP(扇出晶圓級封裝,Fan-out Wafer Level Package)等。In conductor packages (electronic parts) containing semiconductor components, there are various forms according to the corresponding size, such as WLP (Wafer Level Package), PLP (Panel Level Package), etc. . As semiconductor packaging technology, fan-in technology and fan-out technology can be cited. As a semiconductor package of the fan-in technology, there is known a fan-in WLP (Fan-in Wafer Level Package) in which the terminals at the end of the bare chip are rearranged in the chip area. As a semiconductor package of fan-out technology, a fan-out WLP (Fan-out Wafer Level Package) in which the terminal is relocated outside the chip area is known.
近年來,尤其扇出型技術,作為應用於在面板上配置半導體元件而封裝化的扇出型PLP(扇出面板級封裝,Fan-out Panel Level Package)等,在半導體封裝中可實現更高積體化、薄型化及小型化等之方法,受到注目。In recent years, in particular, fan-out technology, as a fan-out PLP (Fan-out Panel Level Package), etc. applied to semiconductor components on the panel and packaged, can achieve higher levels in semiconductor packaging. Methods of integration, thinning, and miniaturization have attracted attention.
為了謀求半導體封裝的小型化,減薄所組入的元件中之基板的厚度者變重要。然而,若減薄基板的厚度,則其強度降低,於半導體封裝製造時容易發生基板的破損。對此,採用在基板上貼合有支撐體之積層體。In order to achieve the miniaturization of the semiconductor package, it is important to reduce the thickness of the substrate in the integrated device. However, if the thickness of the substrate is reduced, its strength is reduced, and damage to the substrate is likely to occur during the manufacture of a semiconductor package. In this regard, a laminate in which a support body is attached to a substrate is used.
此處,於貼合基板與支撐體之際,以往從光的透過率優異之點來看,廣泛使用含有具有環烯烴構造的聚合物之接著劑。
專利文獻1中揭示一種接著劑組成物,其含有具有環烯烴構造的聚合物與相溶於該聚合物的(甲基)丙烯酸酯單體。
[先前技術文獻]
[專利文獻]Here, when bonding a substrate and a support, conventionally, from the viewpoint of excellent light transmittance, an adhesive containing a polymer having a cycloolefin structure has been widely used.
[專利文獻1] 日本特開2014-105316號公報[Patent Document 1] JP 2014-105316 A
[發明所欲解決的課題][The problem to be solved by the invention]
可是,於半導體封裝製造之際,藉由接著劑來貼合基板與支撐體後,施予密封、薄膜形成、燒成等之高溫處理。於以往的接著劑組成物中,因如前述的高溫處理之影響,例如有在密封操作之前後發生基板的位置偏移之情況。亦考慮使用高溫耐性的接著劑組成物,但高溫耐性的接著劑組成物係有與基板或支撐體的密著性不充分之情況。However, during the manufacture of semiconductor packages, after bonding the substrate and the support with an adhesive, high-temperature treatments such as sealing, film formation, and firing are applied. In the conventional adhesive composition, due to the influence of the aforementioned high temperature treatment, for example, the position of the substrate may be shifted before and after the sealing operation. It is also considered to use a high-temperature resistant adhesive composition, but the high-temperature resistant adhesive composition may have insufficient adhesion to the substrate or support.
本發明係鑒於上述情事而完成者,課題在於提供接著劑組成物、使用此之積層體及其製造方法、電子零件之製造方法以及前述接著劑組成物所用之聚合物,該接著劑組成物係用於貼合支撐體與基板之接著劑組成物,可形成具有耐熱性且與基板或支撐體的密著性優異之接著層。 [解決課題的手段]The present invention was completed in view of the above circumstances, and the subject is to provide an adhesive composition, a laminate using the same, a method of manufacturing the same, a method of manufacturing an electronic component, and a polymer used in the aforementioned adhesive composition. The adhesive composition for bonding the support and the substrate can form an adhesive layer having heat resistance and excellent adhesion to the substrate or the support. [Means to solve the problem]
為了解決上述之課題,本發明採用以下之構成。 亦即,本發明之第1態樣為一種接著劑組成物,其係用於貼合支撐體與基板之接著劑組成物,其含有 具有下述通式(p1-1)所示的構成單元(p1)之聚合物(P1);In order to solve the above-mentioned problems, the present invention adopts the following configuration. That is, the first aspect of the present invention is an adhesive composition, which is an adhesive composition for bonding a support and a substrate, and contains A polymer (P1) having a structural unit (p1) represented by the following general formula (p1-1);
[式中,Ru11 ~Ru14 各自獨立地表示碳數1~30的有機基或氫原子;惟,Ru11 ~Ru14 之至少1個係含有烷氧基矽烷基的有機基;n1 為0~2之整數]。 [In the formula, R u11 ~ R u14 each independently represent an organic group with 1 to 30 carbon atoms or a hydrogen atom; however , at least one of R u11 ~ R u14 is an organic group containing an alkoxysilyl group; n 1 is Integer of 0~2].
本發明之第2態樣為一種積層體,其係透過接著層貼合支撐體與基板之積層體,其中前述接著層包含使用前述第1態樣之接著劑組成物所形成之第1接著劑組成物層。The second aspect of the present invention is a laminate in which a support and a substrate are bonded through an adhesive layer, wherein the adhesive layer includes a first adhesive formed using the adhesive composition of the first aspect Composition layer.
本發明之第3態樣為一種積層體之製造方法,其係透過接著層貼合支撐體與基板之積層體之製造方法,其具有:於前述支撐體上或前述基板上之至少一者,形成含有使用前述第1態樣之接著劑組成物所形成的第1接著劑組成物層之前述接著層之接著層形成步驟;與,透過前述接著層形成步驟所形成的前述接著層,貼合前述支撐體與前述基板之貼合步驟。The third aspect of the present invention is a method for manufacturing a laminate, which is a method for manufacturing a laminate in which a support body and a substrate are bonded through an adhesive layer, which has: at least one of the support or the substrate, An adhesive layer forming step of forming the adhesive layer including the first adhesive composition layer formed using the adhesive composition of the first aspect; and, bonding the adhesive layer formed through the adhesive layer forming step The bonding step of the support and the substrate.
本發明之第4態樣為一種電子零件之製造方法,其係於藉由前述第3態樣的積層體之製造方法得到積層體之後,具有:藉由透過前述支撐基體將光照射至前述分離層,使前述分離層變質,而從前述積層體所具備的前述基板來分離前述支撐基體之分離步驟;與,於前述分離步驟之後,去除附著於前述基板的前述接著層之去除步驟。The fourth aspect of the present invention is a method of manufacturing an electronic component, which, after obtaining a laminate by the method of manufacturing a laminate of the third aspect, includes: irradiating light to the separation through the support base A step of separating the support base from the substrate of the laminated body by altering the quality of the separation layer; and, after the separation step, removing the adhesive layer attached to the substrate.
本發明之第5態樣為一種聚合物,其係用於貼合支撐體與基板之接著劑組成物所用的聚合物,其具有下述通式(p1-1)所示的構成單元(p1);The fifth aspect of the present invention is a polymer, which is a polymer used for an adhesive composition for bonding a support and a substrate, and has a structural unit (p1) represented by the following general formula (p1-1) );
[式中,Ru11 ~Ru14 各自獨立地表示碳數1~30的有機基或氫原子;惟,Ru11 ~Ru14 之至少1個係含有烷氧基矽烷基的有機基;n為0~2之整數]。 [發明的效果] [In the formula, R u11 ~ R u14 each independently represent an organic group with 1 to 30 carbon atoms or a hydrogen atom; however , at least one of R u11 ~ R u14 is an organic group containing an alkoxysilyl group; n is 0 ~2 integer]. [Effects of the invention]
根據本發明,可提供接著劑組成物、使用此之積層體及其製造方法、電子零件之製造方法以及前述接著劑組成物所用之聚合物,該接著劑組成物係用於貼合支撐體與基板之接著劑組成物,可形成具有耐熱性且與基板或支撐體的密著性優異之接著層。According to the present invention, it is possible to provide an adhesive composition, a laminate using the same, a method of manufacturing the same, a method of manufacturing an electronic component, and a polymer used in the aforementioned adhesive composition, the adhesive composition being used for bonding a support and The adhesive composition of the substrate can form an adhesive layer having heat resistance and excellent adhesion to the substrate or the support.
[實施發明的形態][The form of implementing the invention]
於本說明書及本申請專利範圍中,所謂「脂肪族」,就是相對於芳香族的概念,定義為意指不具有芳香族性的基、化合物等。 「烷基」只要沒有特別預先指明,則包含直鏈狀、支鏈狀及環狀的1價飽和烴基。烷氧基中的烷基亦同樣。 「伸烷基」只要沒有特別預先指明,則包含直鏈狀、支鏈狀及環狀的2價飽和烴基。 「鹵化烷基」係烷基的氫原子之一部分或全部經鹵素原子所取代之基,作為該鹵素原子,可舉出氟原子、氯原子、溴原子、碘原子。 「氟化烷基」或「氟化伸烷基」係指烷基或伸烷基的氫原子之一部分或全部經氟原子所取代之基。 所謂「構成單元」,就是意指構成高分子化合物(樹脂、聚合物、共聚物)的單體單元(單體單元)。 記載為「可具有取代基」或「亦可具有取代基」時,包含以1價基取代氫原子(-H)之情況,與以2價基取代亞甲基(-CH2 -)之情況兩者。 「曝光」係包含放射線的照射全盤的概念。In this specification and the scope of the patent application, the term "aliphatic" refers to the concept of aromatics, and is defined as meaning groups, compounds, etc. that do not have aromaticity. "Alkyl" includes linear, branched, and cyclic monovalent saturated hydrocarbon groups unless otherwise specified. The same applies to the alkyl group in the alkoxy group. The "alkylene group" includes linear, branched, and cyclic divalent saturated hydrocarbon groups unless otherwise specified. The "halogenated alkyl group" is a group in which part or all of the hydrogen atoms of the alkyl group are substituted with a halogen atom. Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom. "Fluorinated alkyl group" or "fluorinated alkylene group" refers to a group in which part or all of the hydrogen atoms of an alkyl group or alkylene group are replaced by fluorine atoms. The so-called "structural unit" means the monomer unit (monomer unit) constituting the polymer compound (resin, polymer, copolymer). When it is described as "may have a substituent" or "may have a substituent", it includes the case where the hydrogen atom (-H) is substituted with a monovalent group and the case where the methylene group (-CH 2 -) is substituted with a divalent group Both. "Exposure" is a concept that encompasses the entire exposure of radiation.
所謂「由苯乙烯所衍生之構成單元」,就是意指苯乙烯的乙烯性雙鍵裂開而構成的構成單元。所謂「由苯乙烯衍生物所衍生之構成單元」,就是意指苯乙烯衍生物的乙烯性雙鍵裂開而構成的構成單元。 所謂「苯乙烯衍生物」,就是苯乙烯的α位之氫原子被取代成烷基、鹵化烷基等其他的取代基者,以及包含彼等的衍生物之概念。作為彼等的衍生物,可舉出α位之氫原子可被取代基所取代之苯乙烯的羥基之氫原子經有機基所取代者;在α位之氫原子可被取代基所取代之苯乙烯的苯環上,鍵結有羥基以外的取代基者等。尚且,所謂α位(α位之碳原子),只要沒有特別預先指明,則指苯環鍵結的碳原子。 作為取代苯乙烯的α位之氫原子的取代基,可舉出與前述α取代丙烯酸酯中作為α位之取代基所列舉的同樣者。The so-called "structural unit derived from styrene" means a structural unit formed by cleavage of the ethylenic double bond of styrene. The so-called "structural unit derived from a styrene derivative" means a structural unit formed by cleavage of the ethylenic double bond of the styrene derivative. The so-called "styrene derivative" refers to the concept that the hydrogen atom at the α-position of styrene is substituted with other substituents such as alkyl groups and halogenated alkyl groups, and the concept including these derivatives. Examples of their derivatives include those in which the hydrogen atom at the α-position can be replaced by a substituent in the hydroxy group of styrene with an organic group; and benzene in which the hydrogen atom at the α-position can be replaced by a substituent. The benzene ring of ethylene has a substituent other than the hydroxyl group bonded thereto. Furthermore, the so-called α-position (a carbon atom at the α-position), unless otherwise specified, refers to the carbon atom to which the benzene ring is bonded. Examples of the substituent that replaces the hydrogen atom at the α-position of styrene include the same as those exemplified as the substituent at the α-position in the aforementioned α-substituted acrylate.
作為上述α位之取代基的烷基,較佳為直鏈狀或支鏈狀的烷基,具體而言,可舉出碳數1~5的烷基(甲基、乙基、丙基、異丙基、正丁基、異丁基、第三丁基、戊基、異戊基、新戊基)等。 又,作為α位之取代基的鹵化烷基,具體而言,可舉出將上述「作為α位之取代基的烷基」的氫原子之一部分或全部以鹵素原子取代之基。作為該鹵素原子,可舉出氟原子、氯原子、溴原子、碘原子等,特佳為氟原子。 另外,作為α位之取代基的羥基烷基,具體而言,可舉出將上述「作為α位之取代基的烷基」的氫原子之一部分或全部以羥基取代之基。該羥基烷基中的羥基之數較佳為1~5,最佳為1。The alkyl group as the substituent at the α-position is preferably a linear or branched alkyl group. Specifically, an alkyl group having 1 to 5 carbon atoms (methyl, ethyl, propyl, Isopropyl, n-butyl, isobutyl, tertiary butyl, pentyl, isopentyl, neopentyl) and the like. In addition, the halogenated alkyl group as the substituent at the α-position specifically includes a group in which part or all of the hydrogen atoms of the above-mentioned "alkyl group as the substituent at the α-position" are substituted with halogen atoms. As this halogen atom, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, etc. are mentioned, A fluorine atom is especially preferable. In addition, the hydroxyalkyl group as the substituent at the α-position specifically includes a group in which part or all of the hydrogen atoms of the above-mentioned "alkyl group as the substituent at the α-position" are substituted with hydroxy groups. The number of hydroxyl groups in the hydroxyalkyl group is preferably 1 to 5, most preferably 1.
(接著劑組成物) 本發明之第1態樣的接著劑組成物係用於貼合支撐體與基板者。本實施形態之接著劑組成物含有聚合物成分(P)。此聚合物成分(P)至少含有聚合物(P1)。(Adhesive composition) The adhesive composition of the first aspect of the present invention is used for bonding a support and a substrate. The adhesive composition of this embodiment contains a polymer component (P). This polymer component (P) contains at least the polymer (P1).
圖1係顯示採用本發明的積層體之一實施形態。
圖1所示的積層體10係於支撐基體1與基板4之間具備分離層2及接著層3者,於支撐基體1上依序層合有分離層2、接著層3、基板4。支撐基體1係由透光的材料所構成。於積層體10中,對於分離層2,藉由從支撐基體1側來照射光,而分離層2變質及分解,因此支撐基體1從基板4分離。
於此積層體10中,支撐體12與基板4係透過接著層3而貼合。此接著層3可使用本實施形態之接著劑組成物來形成。Fig. 1 shows an embodiment of the laminate to which the present invention is applied.
The laminated
<聚合物成分(P)> 於本實施形態中,聚合物成分(P)(以下亦稱為「(P)成分」)至少含有聚合物(P1)。(P)成分係除了聚合物(P1)之外,還可包含此等以外的聚合物。 本實施形態中的聚合物成分(P)係除了聚合物之外,還可包含可成為構成接著層之基質的單體,例如後述的硬化性單體。<Polymer component (P)> In this embodiment, the polymer component (P) (hereinafter also referred to as "(P) component") contains at least the polymer (P1). The (P) component system may contain polymers other than these in addition to the polymer (P1). In addition to the polymer, the polymer component (P) in the present embodiment may also contain a monomer that can become a matrix constituting the adhesive layer, for example, a curable monomer described later.
≪聚合物(P1)≫ 於本實施形態中,聚合物(P1)(以下亦稱為「(P1)成分」)至少具有構成單元(p1)。≪Polymer (P1)≫ In this embodiment, the polymer (P1) (hereinafter also referred to as "(P1) component") has at least a structural unit (p1).
[構成單元(p1)] 構成單元(p1)係下述通式(p1-1)所示的構成單元。由於聚合物(P1)具有構成單元(p1),可對於基板形成密著性高的接著層。[Construction Unit (p1)] The structural unit (p1) is a structural unit represented by the following general formula (p1-1). Since the polymer (P1) has the structural unit (p1), it is possible to form an adhesive layer with high adhesion to the substrate.
[式中,Ru11 ~Ru14 各自獨立地表示碳數1~30的有機基或氫原子;惟,Ru11 ~Ru14 之至少1個係含有烷氧基矽烷基的有機基;n為0~2之整數]。 [In the formula, R u11 ~ R u14 each independently represent an organic group with 1 to 30 carbon atoms or a hydrogen atom; however , at least one of R u11 ~ R u14 is an organic group containing an alkoxysilyl group; n is 0 ~2 integer].
前述式(p1-1)中,作為Ru11 ~Ru14 中的有機基,例如可舉出烷基、烯基、炔基、亞烷基、芳基、芳烷基、烷芳基、環烷基、具有羧基的有機基、具有雜環的有機基。 作為Ru11 ~Ru14 中的烷基,較佳為碳數1~10的烷基,例如可舉出甲基、乙基、正丙基、異丙基、正丁基、異丁基、第二丁基、第三丁基、戊基、新戊基、己基、庚基、辛基、壬基、癸基。 作為Ru11 ~Ru14 中的烯基,例如可舉出烯丙基、戊烯基、乙烯基。 作為Ru11 ~Ru14 中的炔基,例如可舉出乙烯基。 作為Ru11 ~Ru14 中的亞烷基,例如可舉出亞甲基、亞乙基。 作為Ru11 ~Ru14 中的芳基,例如可舉出苯基、萘基、蒽基。 作為Ru11 ~Ru14 中的芳烷基,例如可舉出苄基、苯乙基。 作為Ru11 ~Ru14 中的烷芳基,例如可舉出甲苯基、二甲苯基。 作為Ru11 ~Ru14 中的環烷基,例如可舉出金剛烷基、環戊基、環己基、環辛基。 作為Ru11 ~Ru14 中的具有雜環的有機基,例如可舉出具有環氧基的有機基、具有氧雜環丁基的有機基。In the aforementioned formula (p1-1), examples of the organic groups in R u11 to R u14 include alkyl, alkenyl, alkynyl, alkylene, aryl, aralkyl, alkaryl, cycloalkane Group, an organic group having a carboxyl group, an organic group having a heterocyclic ring. The alkyl group in R u11 to R u14 is preferably an alkyl group having 1 to 10 carbon atoms, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, and Dibutyl, tertiary butyl, pentyl, neopentyl, hexyl, heptyl, octyl, nonyl, decyl. Examples of alkenyl groups in R u11 to R u14 include allyl, pentenyl, and vinyl. Examples of the alkynyl group in R u11 to R u14 include vinyl group. Examples of the alkylene group in R u11 to R u14 include a methylene group and an ethylene group. Examples of the aryl group in R u11 to R u14 include a phenyl group, a naphthyl group, and an anthryl group. Examples of the aralkyl group in R u11 to R u14 include a benzyl group and a phenethyl group. Examples of alkylaryl groups in R u11 to R u14 include tolyl and xylyl. Examples of the cycloalkyl in R u11 to R u14 include adamantyl, cyclopentyl, cyclohexyl, and cyclooctyl. Examples of the organic group having a heterocyclic ring in R u11 to R u14 include an organic group having an epoxy group and an organic group having an oxetanyl group.
作為Ru11 ~Ru14 中的有機基,從更提高在烴系溶劑中的溶解性及合成上之觀點來看,較佳為烷基。此外,從容易維持高的玻璃轉移點來看,更佳為碳數1~8的烷基,尤佳為碳數2~6的烷基。The organic group in R u11 to R u14 is preferably an alkyl group from the viewpoint of further improving solubility in a hydrocarbon solvent and synthesis. In addition, from the viewpoint of easy maintenance of a high glass transition point, an alkyl group having 1 to 8 carbon atoms is more preferable, and an alkyl group having 2 to 6 carbon atoms is particularly preferable.
Ru11 ~Ru14 中的有機基係可1個以上的氫原子被鹵素原子所取代。作為該鹵素原子,可舉出氟原子、氯原子、溴原子、碘原子。The organic groups in R u11 ~ R u14 can be substituted by halogen atoms with more than one hydrogen atom. Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
Ru11 ~Ru14 之至少1個為含有烷氧基矽烷基的有機基。烷氧基矽烷基係以-Si(OR1 )m (R2 )3-m 表示的基(R1 、R2 各自獨立為碳數1~30的烷基;m為1~3之整數)。作為R1 、R2 的烷基,可舉出與前述作為Ru11 ~Ru14 中的烷基列舉的同樣者。從提高對於基板的密著性來看,R1 、R2 的烷基較佳碳數1~8,更佳碳數1~6,尤佳碳數1~3,特佳碳數1或2。 含有烷氧基矽烷基的有機基,較佳為以 -Y-Si(OR1 )m (R2 )3-m 表示的基(Y為單鍵或碳數1~20的2價連結基;R1 、R2 、m係與上述同樣)。作為Y中的2價連結基,可舉出烷基、烯基、炔基、亞烷基、芳基、芳烷基、烷芳基、環烷基、具有羧基的2價連結基及具有雜環的2價連結基等。Y較佳為單鍵或伸烷基。Y中伸烷基較佳碳數1~10,更佳碳數1~5,尤佳碳數1~3,特佳碳數1或2。其中,Y較佳為單鍵。 m為1~3之整數,較佳為2或3,更佳為3。At least one of R u11 to R u14 is an organic group containing an alkoxysilyl group. Alkoxysilyl is a group represented by -Si(OR 1 ) m (R 2 ) 3-m (R 1 and R 2 are each independently an alkyl group with 1 to 30 carbon atoms; m is an integer of 1 to 3) . As the alkyl group of R 1 and R 2 , the same as those exemplified as the alkyl group in R u11 to R u14 mentioned above can be mentioned. From the viewpoint of improving the adhesion to the substrate , the alkyl group of R 1 and R 2 preferably has a carbon number of 1 to 8, more preferably a carbon number of 1 to 6, particularly preferably a carbon number of 1 to 3, particularly preferably a carbon number of 1 or 2 . The organic group containing an alkoxysilyl group is preferably a group represented by -Y-Si(OR 1 ) m (R 2 ) 3-m (Y is a single bond or a divalent linking group with 1 to 20 carbon atoms; R 1 , R 2 , and m are the same as described above). Examples of the divalent linking group in Y include alkyl, alkenyl, alkynyl, alkylene, aryl, aralkyl, alkaryl, cycloalkyl, divalent linking groups having carboxyl groups, and heterocyclic groups. The divalent linking group of the ring, etc. Y is preferably a single bond or an alkylene group. In Y, the alkylene group preferably has 1 to 10 carbons, more preferably 1 to 5 carbons, particularly preferably 1 to 3 carbons, particularly preferably 1 or 2 carbons. Among them, Y is preferably a single bond. m is an integer of 1 to 3, preferably 2 or 3, more preferably 3.
含有烷氧基矽烷基的有機基可為Ru11 ~Ru14 之全部,也可為Ru11 ~Ru14 中的任3個,也可為Ru11 ~Ru14 中的任2個,也可為Ru11 ~Ru14 中的任1個。從合成上之觀點來看,Ru11 ~Ru14 中的任1個為含有烷氧基矽烷基的有機基者較宜。Alkoxy group-containing organic silicon group may be all of R u11 ~ R u14, any R u11 ~ R u14 are also three, any one of R u11 ~ R u14 are also be 2, or may be Any one of R u11 ~ R u14. From the viewpoint of synthesis, it is preferable that any one of R u11 to R u14 is an organic group containing an alkoxysilyl group.
從提高使用接著劑組成物所形成的接著層之透過性之觀點來看,Ru11 ~Ru14 中的任1個以上為氫原子者較宜。From the viewpoint of improving the permeability of the adhesive layer formed using the adhesive composition, it is preferable that any one or more of R u11 to R u14 is a hydrogen atom.
於上述之中,作為Ru11 ~Ru14 中的有機基,較佳為烷氧基矽烷基與烷基與氫原子之組合,或烷氧基矽烷基與氫原子之組合,更佳為烷氧基矽烷基與氫原子之組合。其中,Ru11 ~Ru14 中任1個為烷氧基矽烷基,剩餘3個為氫原子者較宜。Among the above, the organic group in R u11 to R u14 is preferably a combination of an alkoxysilyl group and an alkyl group and a hydrogen atom, or a combination of an alkoxysilyl group and a hydrogen atom, and more preferably an alkoxy group. Combination of base silyl group and hydrogen atom. Among them, any one of R u11 to R u14 is an alkoxysilyl group, and the remaining 3 are hydrogen atoms.
前述式(p1-1)中,n為0~2之整數,較佳為0或1,更佳為0。In the aforementioned formula (p1-1), n is an integer of 0-2, preferably 0 or 1, and more preferably 0.
以下,顯示構成單元(p1)之具體例。Below, specific examples of the structural unit (p1) are shown.
(P1)成分所具有的構成單元(p1)可為1種,也可為2種以上。 (P1)成分中的構成單元(p1)之比例,相對於構成(P1)成分的全部構成單元之合計(100莫耳%),例如可設為3莫耳%以上。若為前述下限值以上,則對於基板的接著層之密著性更升高。(P1)成分中的構成單元(p1)之比例,相對於構成(P1)成分的全部構成單元之合計(100莫耳%),較佳為5莫耳%以上,更佳為8莫耳%以上,尤佳為10莫耳%以上,尤更佳為12莫耳%以上,特佳為14莫耳%以上。(P1)成分中的構成單元(p1)之比例的上限係沒有特別的限定,但從溶解性之觀點來看,相對於構成(P1)成分的全部構成單元之合計(100莫耳%),較佳為30莫耳%以下,更佳為25莫耳%以下,尤佳為20莫耳%以下,特佳為17莫耳%以下。(P1)成分中的構成單元(p1)之比例,例如相對於構成(P1)成分的全部構成單元之合計(100莫耳%),可設為3~30莫耳%、5~25莫耳%、8~20莫耳%或14~17莫耳%等。(P1) The structural unit (p1) possessed by the component may be one type or two or more types. The ratio of the structural unit (p1) in the (P1) component can be set to 3 mol% or more with respect to the total (100 mol%) of all the structural units constituting the (P1) component. If it is more than the aforementioned lower limit, the adhesion of the adhesive layer to the substrate is further improved. (P1) The ratio of the structural unit (p1) in the component is preferably 5 mol% or more, more preferably 8 mol% relative to the total (100 mol%) of all the structural units constituting the (P1) component Above, more preferably 10 mol% or more, particularly preferably 12 mol% or more, and particularly preferably 14 mol% or more. (P1) The upper limit of the ratio of the structural unit (p1) in the component is not particularly limited, but from the viewpoint of solubility, it is relative to the total (100 mol%) of all the structural units constituting the (P1) component. It is preferably 30 mol% or less, more preferably 25 mol% or less, particularly preferably 20 mol% or less, and particularly preferably 17 mol% or less. (P1) The ratio of the structural unit (p1) in the component, for example, relative to the total (100 mol%) of all the structural units constituting the component (P1), can be set to 3-30 mol%, 5-25 mol% %, 8-20 mol% or 14-17 mol%, etc.
[其他構成單元] (P1)成分係除了構成單元(p1)之外,還可具有其他構成單元。作為其他構成單元,例如可舉出由環烯烴所衍生的構成單元(p2)(惟,相當於構成單元(p1)者除外)及由含有馬來醯亞胺骨架的單體所衍生的構成單元(p3)。[Other building blocks] (P1) The component system may have other structural units in addition to the structural unit (p1). As other structural units, for example, structural units (p2) derived from cycloolefins (except those equivalent to structural units (p1)) and structural units derived from monomers containing a maleimide skeleton (p3).
・構成單元(p2) 構成單元(p2)係由環烯烴所衍生的構成單元(惟,相對於構成單元(p1)者除外)。聚合物(P1)係除了構成單元(p1)之外,較佳還具有構成單元(p2)。藉由使用具有環烯烴,亦即以碳原子所構成的不飽和脂肪族烴環之樹脂,可容易得到一種接著劑組成物,其能形成容易溶解於烴系溶劑中而被去除的接著層。・Construction unit (p2) The structural unit (p2) is a structural unit derived from a cycloolefin (except for the structural unit (p1)). The polymer (P1) preferably has a structural unit (p2) in addition to the structural unit (p1). By using a resin having a cycloolefin, that is, an unsaturated aliphatic hydrocarbon ring composed of carbon atoms, an adhesive composition can be easily obtained, which can form an adhesive layer that is easily dissolved in a hydrocarbon solvent and removed.
作為較佳的構成單元(p2),例如可舉出下述通式(p1-2)所示的構成單元。As a preferable structural unit (p2), the structural unit represented by the following general formula (p1-2) is mentioned, for example.
[式中,Ru21 ~Ru24 各自獨立地表示碳數1~30的有機基(惟,含有烷氧基矽烷基者除外)或氫原子;n2 為0~2之整數]。 [In the formula, R u21 ~ R u24 each independently represent an organic group with 1 to 30 carbon atoms (except for those containing an alkoxysilyl group) or a hydrogen atom; n 2 is an integer of 0 to 2].
前述式(p2-1)中,作為Ru21 ~Ru24 中的有機基,可舉出與作為前述式(p1-1)中的Ru11 ~Ru14 中的有機基列舉的同樣者。惟,Ru21 ~Ru24 中的有機基不包含烷氧基矽烷基。 Ru21 ~Ru24 中的有機基,從更提高在烴系溶劑中的溶解性及合成上之觀點來看,較佳為烷基。此外,從容易維持高的玻璃轉移點來看,更佳為碳數1~8的烷基,尤佳為碳數2~6的烷基。In the formula (P2-1), as R u21 ~ R u24 organic group include the same as those in the formula (p1-1) R u11 ~ R u14 organic group exemplified. However, the organic groups in R u21 ~ R u24 do not include alkoxysilyl groups. The organic group in R u21 to R u24 is preferably an alkyl group from the viewpoint of improving solubility in hydrocarbon solvents and synthesis. In addition, from the viewpoint of easy maintenance of a high glass transition point, an alkyl group having 1 to 8 carbon atoms is more preferable, and an alkyl group having 2 to 6 carbon atoms is particularly preferable.
Ru21 ~Ru24 中的有機基係可1個以上的氫原子被鹵素原子所取代。作為該鹵素原子,可舉出氟原子、氯原子、溴原子、碘原子。The organic groups in R u21 ~ R u24 can be replaced by halogen atoms with more than one hydrogen atom. Examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
從提高使用接著劑組成物所形成的接著層之透過性之觀點來看,Ru21 ~Ru24 中的任1個以上為氫原子者較宜。 於上述之中,作為Ru21 ~Ru24 中的有機基,較佳為烷基與氫原子之組合,更佳為Ru21 ~Ru24 中的任1個為烷基,剩餘3個為氫原子。From the viewpoint of improving the permeability of the adhesive layer formed using the adhesive composition, it is preferable that any one or more of R u21 to R u24 is a hydrogen atom. Among the above, the organic group in R u21 to R u24 is preferably a combination of an alkyl group and a hydrogen atom, more preferably any one of R u21 to R u24 is an alkyl group, and the remaining 3 are hydrogen atoms .
前述式(p2-2)中,n2 為0~2之整數,較佳為0或1,更佳為0。In the aforementioned formula (p2-2), n 2 is an integer of 0-2, preferably 0 or 1, and more preferably 0.
以下,顯示構成單元(p2)之具體例。Below, specific examples of the structural unit (p2) are shown.
(P1)成分所具有的構成單元(p2)可為1種,也可為2種以上。 (P1)成分中的構成單元(p2)之比例,相對於構成(P1)成分的全部構成單元之合計(100莫耳%),較佳為10~95莫耳%,更佳為20~90莫耳%,尤佳為30~88莫耳%,特佳為40~86莫耳%。 若構成單元(p2)之比例為前述較佳範圍的下限值以上,則在烴系溶劑中的溶解性容易變高。若為前述較佳範圍的上限值以下,則容易取得與其他構成單元之平衡。(P1) The structural unit (p2) possessed by the component may be one type or two or more types. (P1) The ratio of the structural unit (p2) in the component, relative to the total (100 mol%) of all the structural units constituting the component (P1), is preferably 10 to 95 mol%, more preferably 20 to 90 Mole%, particularly preferably 30~88 mole%, particularly preferably 40~86 mole%. If the ratio of the structural unit (p2) is more than the lower limit of the aforementioned preferable range, the solubility in the hydrocarbon-based solvent is likely to increase. If it is less than the upper limit of the aforementioned preferable range, it is easy to achieve a balance with other constituent units.
・構成單元(p3) 構成單元(p3)係由含有馬來醯亞胺骨架的單體所衍生之構成單元。聚合物(P1)係除了構成單元(p1)之外,還可具有構成單元(p3)。藉由具有構成單元(p3),玻璃轉移溫度變高,可提高接著層的耐熱性。 作為較佳的構成單元(p3),例如可舉出下述通式(p3-1)所示的構成單元。・Construction unit (p3) The structural unit (p3) is a structural unit derived from a monomer containing a maleimine skeleton. The polymer (P1) may have a structural unit (p3) in addition to the structural unit (p1). By having the structural unit (p3), the glass transition temperature becomes higher, and the heat resistance of the adhesive layer can be improved. As a preferable structural unit (p3), the structural unit represented by the following general formula (p3-1) is mentioned, for example.
[式中,Ru10 表示碳數1~30的有機基]。 [In the formula, Ru10 represents an organic group with 1 to 30 carbon atoms].
前述式(p3-1)中,Ru10 表示碳數1~30的有機基。Ru10 中的有機基可為脂肪族烴基,也可為芳香族烴基。脂肪族烴基係意指不具有芳香族性的烴基。又,脂肪族烴基係可飽和,也可不飽和,通常飽和為佳。 例如,作為Ru10 中的有機基,可舉出可具有取代基的環式基、可具有取代基的鏈狀烷基或可具有取代基的鏈狀烯基。In the aforementioned formula (p3-1), Ru10 represents an organic group having 1 to 30 carbon atoms. The organic group in R u10 may be an aliphatic hydrocarbon group or an aromatic hydrocarbon group. The aliphatic hydrocarbon group means a hydrocarbon group that does not have aromaticity. In addition, the aliphatic hydrocarbon group may be saturated or unsaturated, but saturated is usually preferred. For example, as an organic group in Ru10 , the cyclic group which may have a substituent, the chain alkyl group which may have a substituent, or the chain alkenyl group which may have a substituent are mentioned.
可具有取代基的環式基: 該環式基較佳為環狀烴基,該環狀烴基可為芳香族烴基,也可為脂肪族烴基。Cyclic groups that may have substituents: The cyclic group is preferably a cyclic hydrocarbon group, and the cyclic hydrocarbon group may be an aromatic hydrocarbon group or an aliphatic hydrocarbon group.
Ru10 中的芳香族烴基係具有芳香環的烴基。該芳香族烴基之碳數較佳為3~30,更佳為5~30,尤佳為5~20,特佳為6~15,最佳為6~10。惟,該碳數中不包含取代基中的碳數。 作為Ru10 中的芳香族烴基所具有的芳香環,具體而言,可舉出苯、茀、萘、蒽、菲、聯苯或此等之構成芳香環的碳原子之一部分經雜原子所取代之芳香族雜環等。作為芳香族雜環中的雜原子,可舉出氧原子、硫原子、氮原子等。作為Ru10 中的芳香族烴基,具體而言,可舉出從前述芳香環中去掉氫原子1個而得之基(芳基:例如苯基、萘基等)、前述芳香環的氫原子1個經伸烷基所取代之基(例如苄基、苯乙基、1-萘基甲基、2-萘基甲基、1-萘基乙基、2-萘基乙基等之芳基烷基等)等。前述伸烷基(芳基烷基中的烷基鏈)之碳數較佳為1~4,更佳為1~2,特佳為1。 The aromatic hydrocarbon group in Ru10 is a hydrocarbon group having an aromatic ring. The carbon number of the aromatic hydrocarbon group is preferably 3-30, more preferably 5-30, particularly preferably 5-20, particularly preferably 6-15, most preferably 6-10. However, this carbon number does not include the carbon number in the substituent. Specific examples of the aromatic ring of the aromatic hydrocarbon group in R u10 include benzene, sulphur, naphthalene, anthracene, phenanthrene, biphenyl, or these, where part of the carbon atoms constituting the aromatic ring is substituted by a heteroatom The aromatic heterocyclic ring and so on. Examples of the hetero atom in the aromatic heterocyclic ring include an oxygen atom, a sulfur atom, and a nitrogen atom. Specific examples of the aromatic hydrocarbon group in R u10 include a group obtained by removing one hydrogen atom from the aforementioned aromatic ring (aryl group: for example, a phenyl group, a naphthyl group, etc.), and a hydrogen atom of the aforementioned aromatic ring 1 A group substituted by an alkylene group (e.g., benzyl, phenethyl, 1-naphthylmethyl, 2-naphthylmethyl, 1-naphthylethyl, 2-naphthylethyl, etc. Base, etc.) and so on. The number of carbon atoms in the aforementioned alkylene (the alkyl chain in the arylalkyl group) is preferably 1 to 4, more preferably 1 to 2, and particularly preferably 1.
Ru10 中的環狀脂肪族烴基可舉出在構造中含有環的脂肪族烴基。 作為此在構造中含有環的脂肪族烴基,可舉出脂環式烴基(從脂肪族烴環去掉氫原子1個而得之基)、脂肪族烴環的氫原子1個經伸烷基所取代之基等。此伸烷基之碳數較佳為1~4。 前述脂肪族烴環係碳數較佳為3~20,更佳為3~12。 前述脂肪族烴環可為多環,也可為單環。 作為單環的脂肪族烴環,較佳為碳數3~8者,具體而言可舉出環丙烷、環丁烷、環戊烷、環己烷、環庚烷、環辛烷等,較佳為環戊烷、環己烷。 作為多環的脂肪族烴環,較佳為碳數7~30者,具體而言,更佳為金剛烷、降茨烷、異茨烷、三環癸烷、四環十二烷等之具有橋聯環系的多環式骨架之聚環烷;具有類固醇骨架的環等之具有縮合環系多環式骨架的聚環烷。The cycloaliphatic hydrocarbon group in Ru10 includes an aliphatic hydrocarbon group containing a ring in the structure. As the aliphatic hydrocarbon group containing a ring in the structure, an alicyclic hydrocarbon group (a group obtained by removing one hydrogen atom from an aliphatic hydrocarbon ring), a hydrogen atom of an aliphatic hydrocarbon ring and an alkyl group Substituted groups, etc. The carbon number of this alkylene group is preferably 1-4. The carbon number of the aliphatic hydrocarbon ring system is preferably 3-20, more preferably 3-12. The aforementioned aliphatic hydrocarbon ring may be polycyclic or monocyclic. As a monocyclic aliphatic hydrocarbon ring, one having 3 to 8 carbon atoms is preferred, and specific examples include cyclopropane, cyclobutane, cyclopentane, cyclohexane, cycloheptane, cyclooctane, etc. Cyclopentane and cyclohexane are preferred. As the polycyclic aliphatic hydrocarbon ring, one having 7 to 30 carbon atoms is preferred, and specifically, adamantane, nortersane, isotane, tricyclodecane, tetracyclododecane and the like are more preferred. A polycycloalkane with a polycyclic skeleton of a bridged ring system; a polycycloalkane with a polycyclic skeleton of a condensed ring system, such as a ring with a steroid skeleton.
其中,作為Ru10 中的環狀脂肪族烴基,較佳為從單環烷或聚環烷去掉氫原子1個以上而得之基,更佳為從單環烷去掉氫原子1個以上而得之基,尤佳為從單環烷去掉氫原子1個而得之基,特佳為從環戊烷或環己烷去掉氫原子1個而得之基。Among them, the cyclic aliphatic hydrocarbon group in R u10 is preferably a group obtained by removing one or more hydrogen atoms from a monocycloalkane or polycycloalkane, and more preferably a group obtained by removing one or more hydrogen atoms from a monocycloalkane The group is particularly preferably a group obtained by removing one hydrogen atom from a monocycloalkane, and particularly preferably a group obtained by removing one hydrogen atom from cyclopentane or cyclohexane.
作為Ru10 之環式基中的取代基,例如可舉出烷基、鹵素原子、鹵化烷基等。 作為取代基的烷基,較佳為碳數1~5的烷基,更佳為甲基、乙基、丙基、正丁基、第三丁基。 作為取代基的鹵素原子,可舉出氟原子、氯原子、溴原子、碘原子等,較佳為氟原子。 作為取代基的鹵化烷基,可舉出碳數1~5的烷基,例如甲基、乙基、丙基、正丁基、第三丁基等之氫原子之一部分或全部經前述鹵素原子所取代之基。 Examples of the substituent in the cyclic group of R u10 include an alkyl group, a halogen atom, and a halogenated alkyl group. The alkyl group as the substituent is preferably an alkyl group having 1 to 5 carbon atoms, and more preferably a methyl group, an ethyl group, a propyl group, an n-butyl group, and a tertiary butyl group. Examples of the halogen atom of the substituent include a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, etc., and a fluorine atom is preferred. Examples of the halogenated alkyl group of the substituent include alkyl groups having 1 to 5 carbon atoms, such as methyl, ethyl, propyl, n-butyl, tertiary butyl, etc., where part or all of the hydrogen atoms are passed through the aforementioned halogen atoms. The substituted group.
可具有取代基的鏈狀烷基: 作為Ru10 的鏈狀烷基,可為直鏈狀或支鏈狀之任一者。 作為直鏈狀的烷基,碳數較佳為1~20,更佳為1~15,尤佳為1~12。具體而言,可舉出甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十一基、十二基、十三基、異十三基、十四基、十五基、十六基、異十六基、十七基、十八基、十九基、二十基、二十一基、二十二基等。 作為支鏈狀的烷基,碳數較佳為3~20,更佳為3~15,尤佳為3~10。具體而言,可舉出1-甲基乙基、1甲基丙基、2-甲基丙基、1-甲基丁基、2-甲基丁基、3-甲基丁基、1-乙基丁基、2-乙基丁基、1-甲基戊基、2-甲基戊基、3-甲基戊基、4-甲基戊基等。Substitutable chain alkyl group: The chain alkyl group of R u10 may be linear or branched. As the linear alkyl group, the number of carbon atoms is preferably 1-20, more preferably 1-15, and particularly preferably 1-12. Specifically, methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, tridecyl, isotenyl Three bases, fourteen bases, fifteen bases, sixteen bases, different sixteen bases, seventeen bases, eighteen bases, nineteen bases, twenty bases, twenty-one bases, twenty-two bases, etc. As the branched alkyl group, the carbon number is preferably 3-20, more preferably 3-15, and particularly preferably 3-10. Specifically, 1-methylethyl, 1-methylpropyl, 2-methylpropyl, 1-methylbutyl, 2-methylbutyl, 3-methylbutyl, 1- Ethylbutyl, 2-ethylbutyl, 1-methylpentyl, 2-methylpentyl, 3-methylpentyl, 4-methylpentyl and the like.
可具有取代基的鏈狀烯基:
作為Ru10
的鏈狀烯基,可為直鏈狀或支鏈狀之任一者,碳數較佳為2~10,更佳為碳數2~5,尤佳為碳數2~4,特佳為碳數3。作為直鏈狀烯基,例如可舉出乙烯基、丙烯基(烯丙基)、丁炔基等。作為支鏈狀烯基,例如可舉出1-甲基乙烯基、2-甲基乙烯基、1-甲基丙烯基、2-甲基丙烯基等。
作為鏈狀烯基,於上述之中,較佳為直鏈狀烯基,更佳為乙烯基、丙烯基,特佳為乙烯基。The chain alkenyl group which may have a substituent: As the chain alkenyl group of R u10 , it can be either linear or branched. The carbon number is preferably 2 to 10, more preferably 2 to 5 , Particularly preferred is
作為Ru10 的鏈狀烷基或烯基中之取代基,例如可舉出鹵素原子、鹵化烷基、上述Ru10 中的環式基等。Examples of the substituent in the chain alkyl group or alkenyl group of R u10 include a halogen atom, a halogenated alkyl group, the cyclic group in the above-mentioned R u10 , and the like.
於上述之中,Ru10 較佳為可具有取代基的環式基,更佳為可具有取代基的環狀烴基,尤佳為可具有取代基的環狀脂肪族烴基。Among the above, R u10 is preferably a cyclic group that may have a substituent, more preferably a cyclic hydrocarbon group that may have a substituent, and particularly preferably a cyclic aliphatic hydrocarbon group that may have a substituent.
以下,顯示構成單元(p3)之具體例。Below, specific examples of the structural unit (p3) are shown.
(P1)成分所具有的構成單元(p3)可為1種,也可為2種以上。 (P1)成分中的構成單元(p3)之比例,相對於構成(P1)成分的全部構成單元之合計(100莫耳%),較佳為0~90莫耳%,更佳為0~70莫耳%,尤佳為0~50莫耳%。 若構成單元(u21)之比例為前述較佳範圍的下限值以上,則玻璃轉移溫度變高,接著層的耐熱性更升高。若為前述較佳範圍的上限值以下,則容易取得與其他構成單元之平衡。(P1) The structural unit (p3) possessed by the component may be one type or two or more types. (P1) The ratio of the structural unit (p3) in the component, relative to the total (100 mol%) of all the structural units constituting the component (P1), is preferably 0 to 90 mol%, more preferably 0 to 70 Mole%, preferably 0-50 mole%. If the ratio of the structural unit (u21) is more than the lower limit of the aforementioned preferable range, the glass transition temperature becomes higher, and the heat resistance of the adhesive layer further improves. If it is less than the upper limit of the aforementioned preferable range, it is easy to achieve a balance with other constituent units.
於本實施形態之接著劑組成物中,(P1)成分可單獨使用1種,也可併用2種以上。 前述(P1)成分,從提高對於基板的密著性,能形成容易溶解於烴系溶劑中而被去除的接著層來看,具有構成單元(p1)及構成單元(p2)之聚合物較宜。In the adhesive composition of this embodiment, (P1) component may be used individually by 1 type, and may use 2 or more types together. The aforementioned component (P1), from the viewpoint of improving the adhesion to the substrate and forming an adhesive layer that can be easily dissolved in a hydrocarbon solvent and removed, a polymer having a structural unit (p1) and a structural unit (p2) is preferable .
以下,顯示(P1)成分之較佳具體例。Hereinafter, preferred specific examples of the component (P1) are shown.
聚合物(P1)之重量平均分子量(Mw)(凝膠滲透層析法(GPC)的聚苯乙烯換算基準),例如可設為5.0×104 ~1.0×106 之範圍,較佳為8.0×104 ~9.0×105 之範圍,更佳為1.0×105 ~8.0×105 之範圍,尤佳為2.0×105 ~6.0×105 之範圍。 若聚合物(P1)之重量平均分子量為前述較佳範圍之下限值以上,則耐熱性變更良好。若為前述較佳範圍之上限值以下,則容易得到一種接著劑組成物,其能形成容易溶解於烴系溶劑中而被去除的接著層。The weight average molecular weight (Mw) of the polymer (P1) (polystyrene conversion standard of gel permeation chromatography (GPC)), for example, can be set in the range of 5.0×10 4 to 1.0×10 6 , preferably 8.0 The range of ×10 4 to 9.0×10 5 is more preferably the range of 1.0×10 5 to 8.0×10 5, and the range of 2.0×10 5 to 6.0×10 5 is particularly preferable. If the weight average molecular weight of the polymer (P1) is more than the lower limit of the aforementioned preferable range, the heat resistance will change well. If it is less than the upper limit of the aforementioned preferable range, an adhesive composition can be easily obtained that can form an adhesive layer that is easily dissolved in a hydrocarbon solvent and removed.
聚合物(P1)之分散度(Mw/Mn)例如可設為1.5~9.0之範圍,較佳為2.5~7.0之範圍,更佳為3.5~5.5之範圍,尤佳為4.0~5.0之範圍。分散度表示分子量分布之寬度。Mn表示數量平均分子量。The degree of dispersion (Mw/Mn) of the polymer (P1) can be set in the range of, for example, 1.5 to 9.0, preferably in the range of 2.5 to 7.0, more preferably in the range of 3.5 to 5.5, and particularly preferably in the range of 4.0 to 5.0. The degree of dispersion indicates the width of the molecular weight distribution. Mn represents the number average molecular weight.
重量平均分子量(Mw)、數量平均分子量(Mn)及分子量分布(Mw/Mn),例如使用從藉由GPC測定所得之標準聚苯乙烯(PS)的校正曲線所求出的聚苯乙烯換算值。GPC測定之測定條件例如係如以下。 東曹公司製凝膠滲透層析法裝置HLC-8320GPC 管柱:東曹公司製TSK-GEL Supermultipore HZ-M 檢測器:液體層析用RI檢測器 測定溫度:40℃ 溶劑:THF 試料濃度:2.0mg/毫升Weight average molecular weight (Mw), number average molecular weight (Mn), and molecular weight distribution (Mw/Mn), for example, using polystyrene conversion values obtained from a calibration curve of standard polystyrene (PS) measured by GPC . The measurement conditions of the GPC measurement are, for example, as follows. Tosoh Corporation Gel Permeation Chromatography Apparatus HLC-8320GPC Column: TSK-GEL Supermultipore HZ-M manufactured by Tosoh Corporation Detector: RI detector for liquid chromatography Measuring temperature: 40℃ Solvent: THF Sample concentration: 2.0mg/ml
(P)成分中所佔有的(P1)成分之含有比例,相對於(P)成分之總量(100質量%),可設為50質量%以上,也可為60質量%以上,也可為70質量%以上,也可為80質量%以上,也可為90質量%以上,也可為100質量%。 若(P1)成分之含有比例為前述較佳範圍的下限值以上,則耐熱性及對於基板的密著性分更升高。 (P1)成分係可藉由後述(聚合物)中的<聚合物之製造>的項目中記載之方法進行合成。The content ratio of (P1) component occupied by (P) component relative to the total amount (100 mass%) of (P) component can be 50% by mass or more, 60% by mass or more, or 70% by mass or more, 80% by mass or more, 90% by mass or more, or 100% by mass. When the content ratio of the component (P1) is more than the lower limit of the aforementioned preferable range, the heat resistance and the adhesion to the substrate are further improved. The component (P1) can be synthesized by the method described in the item of <Production of Polymer> in (Polymer) described later.
≪聚合物(P2)≫ (P)成分係除了(P1)成分之外,還可包含其他聚合物(P2)(以下亦稱為「(P2)成分」)。作為(P2)成分,例如可舉出烴系聚合物。烴系聚合物可為脂肪族烴系聚合物,也可為芳香族烴系聚合物。作為(P2)成分,從耐熱性或柔軟性的賦予之點來看,例如可舉出彈性體、環烯烴聚合物(惟,相當於聚合物(P1)者除外)、丙烯酸樹脂及可成為構成接著層的基質之硬化性單體等。≪Polymer (P2)≫ The (P) component system may contain another polymer (P2) (hereinafter also referred to as "(P2) component") in addition to the (P1) component. As the (P2) component, for example, a hydrocarbon-based polymer can be mentioned. The hydrocarbon-based polymer may be an aliphatic hydrocarbon-based polymer or an aromatic hydrocarbon-based polymer. As the component (P2), from the point of view of imparting heat resistance or flexibility, for example, elastomers, cycloolefin polymers (except those equivalent to polymer (P1)), acrylic resins, and constituents can be mentioned. Subsequent to the hardenable monomer of the matrix of the layer, etc.
[彈性體] (P2)成分中的彈性例如可適宜舉出在作為主鏈的構成單元,具有由苯乙烯所衍生之構成單元或由苯乙烯衍生物所衍生之構成單元(將此等總稱為「苯乙烯單元」)者。彈性體較佳為苯乙烯系熱塑性彈性體,更佳為氫化苯乙烯系熱塑性彈性體。[Elastomer] (P2) The elasticity in the component can be suitably mentioned, for example, as a structural unit of the main chain, a structural unit derived from styrene or a structural unit derived from a styrene derivative (these are collectively referred to as "styrene unit ")By. The elastomer is preferably a styrene-based thermoplastic elastomer, and more preferably a hydrogenated styrene-based thermoplastic elastomer.
作為(P2)成分中的彈性體,例如可舉出聚苯乙烯-聚(乙烯/丙烯))嵌段共聚物(SEP)、苯乙烯-異戊二烯-苯乙烯)嵌段共聚物(SIS)、苯乙烯-丁二烯-苯乙烯)嵌段共聚物(SBS)、苯乙烯-丁二烯-丁烯-苯乙烯)嵌段共聚物(SBBS)或此等之氫化物;苯乙烯-乙烯-丁烯-苯乙烯)嵌段共聚物(SEBS)(Septon 8004(股份有限公司KURARAY製))、苯乙烯-乙烯-丙烯-苯乙烯)嵌段共聚物(苯乙烯-異戊二烯-苯乙烯)嵌段共聚物)(SEPS)、苯乙烯-乙烯-乙烯-丙烯-苯乙烯)嵌段共聚物(SEEPS)、苯乙烯嵌段為反應交聯型的苯乙烯-乙烯-乙烯-丙烯-苯乙烯)嵌段共聚物(Septon V9461(股份有限公司KURARAY製)、Septon V9475(股份有限公司KURARAY製))、苯乙烯嵌段為反應交聯型的苯乙烯-乙烯-丁烯-苯乙烯)嵌段共聚物(具有反應性的聚苯乙烯系硬嵌段之Septon V9827(股份有限公司KURARAY製)等。As the elastomer in the component (P2), for example, polystyrene-poly(ethylene/propylene)) block copolymer (SEP), styrene-isoprene-styrene) block copolymer (SIS ), styrene-butadiene-styrene) block copolymer (SBS), styrene-butadiene-butylene-styrene) block copolymer (SBBS) or these hydrogenated products; styrene- Ethylene-butylene-styrene) block copolymer (SEBS) (Septon 8004 (manufactured by KURARAY Co., Ltd.)), styrene-ethylene-propylene-styrene) block copolymer (styrene-isoprene- Styrene) block copolymer) (SEPS), styrene-ethylene-ethylene-propylene-styrene) block copolymer (SEEPS), styrene-ethylene-ethylene-propylene whose styrene block is a reactive cross-linked type -Styrene) block copolymer (Septon V9461 (manufactured by KURARAY Co., Ltd.), Septon V9475 (manufactured by KURARAY Co., Ltd.)), styrene-ethylene-butylene-styrene whose styrene block is a reactive crosslinking type ) Block copolymer (Septon V9827 (manufactured by KURARAY Co., Ltd.) and the like with a reactive polystyrene hard block.
於(P2)成分的彈性體中,苯乙烯單元之含有比例,相對於構成彈性體的全部構成單元(100莫耳%),較佳為10~70莫耳%,更佳為20~60莫耳%,尤佳為25~50莫耳%,特佳為30~45莫耳%。 若苯乙烯單元之含有比例為前述較佳範圍的下限值以上,則不使與支撐體與基板的貼合性或研削性降低,變容易供薄化、安裝等之製程。若為前述較佳範圍的上限值以下,則可適宜地維持接著劑組成物所形成的接著層之耐化學性。In the elastomer of component (P2), the content ratio of styrene units relative to all the constituent units (100 mol%) constituting the elastomer is preferably 10 to 70 mol%, more preferably 20 to 60 mol% Ear%, 25-50 mol% is particularly preferred, and 30-45 mol% is particularly preferred. If the content ratio of the styrene unit is more than the lower limit of the above-mentioned preferred range, the adhesion to the support and the substrate or the grinding property will not be reduced, and the process of thinning, mounting, and the like will be facilitated. If it is less than the upper limit of the said preferable range, the chemical resistance of the adhesive layer formed by the adhesive composition can be maintained suitably.
(P2)成分中的彈性體係重量平均分子量較佳為20000~200000之範圍,更佳為50000~150000之範圍,尤佳為80000~1200000之範圍。 若彈性體之重量平均分子量為前述較佳範圍內,則容易得到一種接著劑組成物,其能形成容易溶解於烴系溶劑中而被去除的接著層。又,由於彈性體之重量平均分子量為前述較佳範圍內,而提高接著劑組成物所形成的接著層之耐化學性。(P2) The weight average molecular weight of the elastic system in the component is preferably in the range of 20,000 to 200,000, more preferably in the range of 50,000 to 150,000, and particularly preferably in the range of 80,000 to 1,200,000. If the weight average molecular weight of the elastomer is within the aforementioned preferred range, it is easy to obtain an adhesive composition which can form an adhesive layer that is easily dissolved in a hydrocarbon solvent and removed. In addition, since the weight average molecular weight of the elastomer is within the aforementioned preferred range, the chemical resistance of the adhesive layer formed by the adhesive composition is improved.
(P2)成分中的彈性體可為1種,也可為2種以上。(P2) The elastomer in the component may be one type or two or more types.
(P2)成分中的彈性體更佳為彈性體中的氫化物。若為氫化物,則對於熱的安定性更提升,不易發生分解或聚合等之變質。此外,從在烴系溶劑中的溶解性及對阻劑溶劑的耐性之觀點來看亦更佳。 又,於彈性體之中,更佳為兩端成為苯乙烯的嵌段聚合物。藉由以熱安定性高的苯乙烯來嵌段兩末端,容易得到更高的耐熱性。 更具體而言,彈性體更佳為苯乙烯與共軛二烯的嵌段共聚物之氫化物。藉此,對於熱的安定性更提升,不易發生分解或聚合等之變質。又,藉由以熱安定性高的苯乙烯來嵌段兩末端,顯示更高的耐熱性。再者,從在烴系溶劑中的溶解性及對阻劑溶劑的耐性之觀點來看亦更佳。(P2) The elastomer in the component is more preferably a hydride in the elastomer. If it is a hydride, the stability to heat is improved, and deterioration such as decomposition or polymerization is less likely to occur. In addition, it is also better from the viewpoint of solubility in hydrocarbon solvents and resistance to resist solvents. In addition, among the elastomers, a block polymer in which both ends are made of styrene is more preferable. By blocking both ends with styrene with high thermal stability, it is easy to obtain higher heat resistance. More specifically, the elastomer is more preferably a hydrogenated product of a block copolymer of styrene and a conjugated diene. Thereby, the stability to heat is improved, and deterioration such as decomposition or polymerization is less likely to occur. In addition, by blocking both ends with styrene with high thermal stability, higher heat resistance is exhibited. Furthermore, it is more preferable from the viewpoint of solubility in hydrocarbon-based solvents and resistance to resist solvents.
可作為(P2)成分使用的彈性體之市售品,例如可舉出股份有限公司KURARAY製的「Septon(商品名)」、股份有限公司KURARAY製的「Hybrar(商品名)」、旭化成股份有限公司製的「Tuftec(商品名)」、JSR股份有限公司製的「Dynaron(商品名)」等。Commercial products of elastomers that can be used as component (P2) include, for example, "Septon (trade name)" manufactured by KURARAY Co., Ltd., "Hybrar (trade name)" manufactured by KURARAY Co., Ltd., and Asahi Kasei Co., Ltd. "Tuftec (trade name)" manufactured by the company, "Dynaron (trade name)" manufactured by JSR Corporation, etc.
(P)成分較佳含有彈性體作為(P2)成分。藉由含有彈性體,接著層對於基板的密著性更升高。 (P)成分中所佔有的彈性體之含有比例,相對於(P)成分之總量(100質量%),較佳為1質量%以上,更佳為3質量%以上,尤佳為5質量%以上。(P)成分中所佔有的彈性體之含有比例的上限值,從與前述(P1)成分的平衡之觀點來看,較佳為50質量%以下,更佳為30質量%以下,尤佳為20質量%以下,尤更佳為10質量%以下。作為(P)成分中所佔有的彈性體之含有比例之範圍,例如可為0~50質量%,較佳為1~40質量%,更佳為3~30質量%,尤佳為3~25質量%,特佳為5~20質量%或5~10質量%。The component (P) preferably contains an elastomer as the component (P2). By containing the elastomer, the adhesion of the adhesive layer to the substrate is improved. The ratio of the elastomer contained in the component (P) relative to the total amount (100% by mass) of the component (P) is preferably 1% by mass or more, more preferably 3% by mass or more, and particularly preferably 5% by mass %above. The upper limit of the content ratio of the elastomer contained in the component (P) is preferably 50% by mass or less, more preferably 30% by mass or less, from the viewpoint of the balance with the aforementioned (P1) component It is 20% by mass or less, and more preferably 10% by mass or less. The range of the content ratio of the elastomer contained in the component (P) can be, for example, 0-50% by mass, preferably 1-40% by mass, more preferably 3-30% by mass, and particularly preferably 3-25 % By mass, particularly preferably 5-20% by mass or 5-10% by mass.
[環烯烴聚合物] 作為環烯烴聚合物,例如可適宜舉出包含環烯烴單體的單體成分之開環聚合物、加成聚合有包含環烯烴單體的單體成分之加成聚合物。惟,相當於前述聚合物(P1)者除外。[Cyclic Olefin Polymer] As the cycloolefin polymer, for example, a ring-opened polymer containing a monomer component of a cycloolefin monomer, and an addition polymer of a monomer component containing a cycloolefin monomer by addition polymerization can be suitably used. However, those equivalent to the aforementioned polymer (P1) are excluded.
作為環烯烴單體,例如可舉出降茨烯、降茨二烯等之二環體、二環戊二烯、羥基二環戊二烯等之三環體、四環十二烯等之四環體、環戊二烯三聚物等之五環體、四環戊二烯等之七環體,或此等多環體的烷基(甲基、乙基、丙基、丁基等)取代體、烯基(乙烯基等)取代體、亞烷基(亞乙基等)取代體或芳基(苯基、甲苯基、萘基等)取代體等之單體。Examples of cycloolefin monomers include bicyclics such as nortzene and nortzadiene, tricyclics such as dicyclopentadiene and hydroxydicyclopentadiene, and four such as tetracyclododecene. Rings, pentacyclics such as cyclopentadiene trimers, heptacyclics such as tetracyclopentadiene, or alkyl groups of these polycyclics (methyl, ethyl, propyl, butyl, etc.) Monomers such as substituents, alkenyl (vinyl, etc.) substituents, alkylene (ethylene, etc.) substituents, or aryl (phenyl, tolyl, naphthyl, etc.) substituents.
於上述之中,特佳為選自由降茨烯、四環十二烯及此等的烷基取代體所成之群組中的源自具有降茨烯構造的單體之構成單元的聚合物。藉由使用具有如此的降茨烯構造之環烯烴聚合物,例如變容易一邊具備對於阻劑溶劑的高耐化學性,一邊容易得到一種接著劑組成物,其能形成容易溶解於烴系溶劑中而被去除的接著層。Among the above, particularly preferred is a polymer derived from a constituent unit of a monomer having a nortzene structure selected from the group consisting of nortzene, tetracyclododecene and these alkyl substituents. . By using a cycloolefin polymer having such a nortzene structure, for example, it becomes easy to obtain an adhesive composition that is easily soluble in hydrocarbon solvents while having high chemical resistance to resist solvents. And the adhesive layer is removed.
環烯烴聚合物可具有與前述環烯烴單體能共聚合的單體作為單體單元。 作為該能共聚合的單體,例如可適宜舉出烯(alkene)單體。該烯單體可為直鏈狀,也可為支鏈狀,可舉出碳數2~10的烯單體,例如較佳為乙烯、丙烯、1-丁烯、異丁烯、1-己烯等之α-烯烴,於此等之中,更佳為以乙烯作為單體單元。The cycloolefin polymer may have a monomer copolymerizable with the aforementioned cycloolefin monomer as a monomer unit. As this copolymerizable monomer, for example, an alkene monomer can be suitably mentioned. The alkene monomer may be linear or branched. Examples include alkene monomers with 2 to 10 carbon atoms. For example, ethylene, propylene, 1-butene, isobutylene, 1-hexene, etc. are preferred. Among these α-olefins, it is more preferable to use ethylene as the monomer unit.
於(P2)成分中的環烯烴聚合物中,環烯烴單體單元之含有比例,相對於構成環烯烴聚合物的全部構成單元(100莫耳%),較佳為10~100莫耳%,更佳為20~100莫耳%。In the cycloolefin polymer in the component (P2), the content ratio of the cycloolefin monomer unit is preferably 10-100 mol% relative to all the constituent units (100 mol%) constituting the cycloolefin polymer, More preferably, it is 20-100 mol%.
(P2)成分中的環烯烴聚合物係重量平均分子量較佳為10000~2000000之範圍,更佳為30000~1500000之範圍。 若環烯烴聚合物之重量平均分子量為前述較佳範圍的下限值以上,則容易將該聚合物的軟化溫度控制在適合支撐體與基板之貼合的溫度。若為前述較佳範圍之上限值以下,則容易得到一種接著劑組成物,其能形成容易溶解於烴系溶劑中而被去除的接著層。(P2) The weight average molecular weight of the cycloolefin polymer in the component is preferably in the range of 10,000 to 2,000,000, more preferably in the range of 30,000 to 1,500,000. If the weight average molecular weight of the cycloolefin polymer is more than the lower limit of the aforementioned preferred range, it is easy to control the softening temperature of the polymer to a temperature suitable for bonding the support and the substrate. If it is less than the upper limit of the aforementioned preferable range, an adhesive composition can be easily obtained that can form an adhesive layer that is easily dissolved in a hydrocarbon solvent and removed.
(P2)成分中的環烯烴聚合物可為1種,也可為2種以上。(P2) The cycloolefin polymer in the component may be one type or two or more types.
環烯烴聚合物係例如以使由環烯烴單體與烯單體所成之單體成分聚合而成的聚合物之方式,不具有極性基之聚合物者,從抑制高溫下的氣體發生之點來看較宜。 關於將單體成分聚合時的聚合方法或聚合條件等,並沒有特別的限制,只要依照常見方法來適宜設定即可。Cycloolefin polymer is, for example, a polymer formed by polymerizing monomer components composed of cycloolefin monomer and olefin monomer, and a polymer without polar groups, from the point of suppressing the generation of gas at high temperature It's better to look at. There are no particular restrictions on the polymerization method, polymerization conditions, and the like when the monomer components are polymerized, as long as they are appropriately set in accordance with common methods.
可作為(P2)成分使用的環烯烴聚合物之市售品,例如可舉出POLYPLASTICS股份有限公司製的「TOPAS(商品名)」、三井化學股份有限公司製的「APEL(商品名)」、日本ZEON股份有限公司製的「ZEONOR(商品名)」、日本ZEON股份有限公司製的「ZEONEX(商品名)」、JSR股份有限公司製的「ARTON(商品名)」等。Commercial products of cycloolefin polymers that can be used as component (P2) include, for example, "TOPAS (trade name)" manufactured by POLYPLASTICS Co., Ltd., "APEL (trade name)" manufactured by Mitsui Chemicals Co., Ltd., "ZEONOR (trade name)" manufactured by ZEON Co., Ltd., "ZEONEX (trade name)" manufactured by ZEON Co., Ltd., "ARTON (trade name)" manufactured by JSR Co., Ltd., etc.
(P)成分中所佔有環烯烴聚合物之含有比例,相對於(P)成分之總量(100質量%),較佳為0~50質量%,更佳為0~30質量%,尤佳為0~25質量%,特佳為0~20質量%以下。The content ratio of the cycloolefin polymer in the component (P) is preferably 0-50% by mass, more preferably 0-30% by mass relative to the total amount (100% by mass) of the component (P) It is 0-25% by mass, particularly preferably 0-20% by mass or less.
[丙烯酸樹脂] (P2)成分可包含丙烯酸樹脂。由於(P2)成分包含丙烯酸樹脂,可更提高支撐體與基板之接著性。作為丙烯酸樹脂,例如可舉出使用(甲基)丙烯酸酯作為單體所聚合之樹脂(均聚物、共聚物)。所謂「(甲基)丙烯酸」,就是意指丙烯酸或甲基丙烯酸之至少一者。[Acrylic] (P2) The component may contain acrylic resin. Since the component (P2) contains acrylic resin, the adhesion between the support and the substrate can be further improved. Examples of acrylic resins include resins (homopolymers, copolymers) polymerized using (meth)acrylate as a monomer. The so-called "(meth)acrylic acid" means at least one of acrylic acid or methacrylic acid.
作為(甲基)丙烯酸酯,例如可舉出由鏈式構造所成之(甲基)丙烯酸烷基酯、具有脂肪族環的(甲基)丙烯酸酯、具有芳香族環的(甲基)丙烯酸酯。於此等之中,較佳為使用具有脂肪族環的(甲基)丙烯酸酯。Examples of (meth)acrylates include alkyl (meth)acrylates having a chain structure, (meth)acrylates having an aliphatic ring, and (meth)acrylic acid having an aromatic ring. ester. Among these, it is preferable to use (meth)acrylate having an aliphatic ring.
作為由鏈式構造所成之(甲基)丙烯酸烷基酯,例如可舉出具有碳數1~20的烷基之丙烯酸系烷基酯。 此處所言之碳數1~20的烷基,可為直鏈狀,也可為支鏈狀,例如甲基、乙基、丙基、丁基、2-乙基己基、異辛基、異壬基、異癸基、十二基、月桂基、十三基、正十五基、正十六基、正十七基、正十八基(硬脂基)、正十九基、正二十基等,較佳為具有碳數15~20的烷基之丙烯酸系烷基酯。As the (meth)acrylic acid alkyl ester having a chain structure, for example, an acrylic acid-based alkyl ester having an alkyl group having 1 to 20 carbon atoms can be cited. The alkyl group with 1-20 carbon atoms mentioned here may be linear or branched, such as methyl, ethyl, propyl, butyl, 2-ethylhexyl, isooctyl, iso Nonyl, isodecyl, dodecyl, lauryl, thirteen, pentadecyl, hexadecyl, seventeen, octadecyl (stearyl), nonadecyl, two The decayl group and the like are preferably acrylic acid-based alkyl esters having an alkyl group having 15 to 20 carbon atoms.
作為具有脂肪族環的(甲基)丙烯酸酯,例如可舉出(甲基)丙烯酸環己酯、(甲基)丙烯酸環戊酯、(甲基)丙烯酸1-金剛烷酯、(甲基)丙烯酸降莰酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸三環癸酯、(甲基)丙烯酸四環十二基酯、(甲基)丙烯酸二環戊酯等。於此等之中,較佳為(甲基)丙烯酸1-金剛烷酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸二環戊酯。Examples of (meth)acrylates having an aliphatic ring include cyclohexyl (meth)acrylate, cyclopentyl (meth)acrylate, 1-adamantyl (meth)acrylate, and (meth) Norbornyl acrylate, isobornyl (meth)acrylate, tricyclodecyl (meth)acrylate, tetracyclododecyl (meth)acrylate, dicyclopentyl (meth)acrylate, and the like. Among these, 1-adamantyl (meth)acrylate, isobornyl (meth)acrylate, and dicyclopentyl (meth)acrylate are preferable.
於具有芳香族環的(甲基)丙烯酸酯中,作為該芳香族環,例如可舉出苯基、苄基、甲苯基、二甲苯基、聯苯基、萘基、蒽基、苯氧基甲基、苯氧基乙基等。該芳香族環可具有取代基,也可具有碳數1~5之直鏈狀或支鏈狀的烷基。In (meth)acrylates having an aromatic ring, examples of the aromatic ring include phenyl, benzyl, tolyl, xylyl, biphenyl, naphthyl, anthryl, and phenoxy. Methyl, phenoxyethyl, etc. This aromatic ring may have a substituent, and may have a linear or branched alkyl group having 1 to 5 carbon atoms.
於丙烯酸樹脂中,上述(甲基)丙烯酸酯可單獨使用1種,也可組合2種以上使用。Among acrylic resins, the above-mentioned (meth)acrylates may be used singly or in combination of two or more kinds.
丙烯酸樹脂較佳為將選自由鏈式構造所成的(甲基)丙烯酸烷基酯、具有脂肪族環的(甲基)丙烯酸酯及具有芳香族環的(甲基)丙烯酸酯所成之群組的1種以上以聚合而成的樹脂。 其中,更佳為將(甲基)丙烯酸烷基酯與具有脂肪族環的(甲基)丙烯酸酯聚合而成的樹脂。The acrylic resin is preferably selected from the group consisting of alkyl (meth)acrylate having a chain structure, (meth)acrylate having an aliphatic ring, and (meth)acrylate having an aromatic ring Group of one or more resins formed by polymerization. Among them, a resin obtained by polymerizing an alkyl (meth)acrylate and a (meth)acrylate having an aliphatic ring is more preferred.
丙烯酸樹脂可為將(甲基)丙烯酸酯單體與和其能聚合的其他單體聚合而成之樹脂。 作為該能聚合的單體,例如可舉出苯乙烯、苯乙烯衍生物、含有馬來醯亞胺基的單體等。此處的苯乙烯衍生物係與上述「苯乙烯衍生物」同樣。此處之含有馬來醯亞胺基的單體,可舉出與衍生上述構成單元(u21)的單體同樣者。The acrylic resin may be a resin formed by polymerizing a (meth)acrylate monomer and other monomers that can be polymerized. Examples of the polymerizable monomer include styrene, styrene derivatives, and maleimide group-containing monomers. The styrene derivative here is the same as the above-mentioned "styrene derivative". The maleimide group-containing monomer here includes the same monomers from which the above-mentioned structural unit (u21) is derived.
又,於丙烯酸樹脂之中,較佳為將(甲基)丙烯酸酯單體與苯乙烯聚合而成之樹脂。由於丙烯酸樹脂具有苯乙烯單元,丙烯酸樹脂之耐熱性升高。此外,提高與其他樹脂的相溶性、在烴系溶劑中的溶解性。 其中,作為丙烯酸樹脂,特佳為將由鏈式構造所成之(甲基)丙烯酸烷基酯、具有脂肪族環的(甲基)丙烯酸酯與苯乙烯聚合而成之樹脂。In addition, among acrylic resins, a resin obtained by polymerizing a (meth)acrylate monomer and styrene is preferable. Since the acrylic resin has styrene units, the heat resistance of the acrylic resin increases. In addition, the compatibility with other resins and the solubility in hydrocarbon solvents are improved. Among them, the acrylic resin is particularly preferably a resin obtained by polymerizing an alkyl (meth)acrylate having a chain structure, a (meth)acrylate having an aliphatic ring, and styrene.
丙烯酸樹脂之溶解度參數(SP值)較佳為6以上10以下,更佳為6.5以上、9.5以下。由於SP值為前述較佳範圍內,而提高丙烯酸樹脂與其他樹脂之相溶性,容易得到更安定的接著劑組成物。The solubility parameter (SP value) of the acrylic resin is preferably 6 or more and 10 or less, more preferably 6.5 or more and 9.5 or less. Since the SP value is within the aforementioned preferred range, the compatibility of the acrylic resin with other resins is improved, and a more stable adhesive composition can be easily obtained.
丙烯酸樹脂之重量平均分子量較佳為2000~ 100000,更佳為5000~50000。 由於丙烯酸樹脂之重量平均分子量為前述較佳範圍內,例如可容易提供具有適合基板與支撐體之貼合的熱流動性之接著劑組成物。The weight average molecular weight of the acrylic resin is preferably 2,000 to 100,000, more preferably 5,000 to 50,000. Since the weight average molecular weight of the acrylic resin is within the aforementioned preferred range, for example, an adhesive composition having thermal fluidity suitable for bonding the substrate and the support can be easily provided.
丙烯酸樹脂亦可組合2種以上而使用。 (P)成分中所佔有的丙烯酸樹脂之含有比例,相對於(P)成分之總量(100質量%),可設為0~50質量%,較佳為0~30質量%,更佳為0~25質量%,尤佳為0~20質量%以下,特佳為0~10質量%。Acrylic resin can also be used in combination of 2 or more types. The content ratio of the acrylic resin occupied in the component (P) can be set to 0-50% by mass relative to the total amount (100% by mass) of the component (P), preferably 0-30% by mass, more preferably 0-25% by mass, more preferably 0-20% by mass or less, particularly preferably 0-10% by mass.
[硬化性單體] (P2)成分可包含硬化性單體。由於(P2)成分包含硬化性單體,可更提高接著層之耐熱性。 硬化性單體較佳為自由基聚合進行高分子化之單體,典型上可舉出多官能型的硬化性單體,特佳為多官能型的(甲基)丙烯酸酯單體。[Curing monomer] (P2) The component may contain a curable monomer. Since the component (P2) contains a curable monomer, the heat resistance of the adhesive layer can be further improved. The curable monomer is preferably a monomer that is polymerized by radical polymerization, and typically includes a multifunctional curable monomer, and particularly preferably a multifunctional (meth)acrylate monomer.
作為多官能型的(甲基)丙烯酸酯單體,例如可舉出乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、丁二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,4-環己烷二甲醇二(甲基)丙烯酸酯、三環癸烷二甲醇二(甲基)丙烯酸酯、9,9-雙[4-(2-(甲基)丙烯醯氧基乙氧基)苯基]茀、丙氧基化雙酚A二(甲基)丙烯酸酯、1,3-金剛烷二醇二(甲基)丙烯酸酯、5-羥基-1,3-金剛烷二醇二(甲基)丙烯酸酯、1,3,5-金剛烷三醇三(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、2-羥基-3-(甲基)丙烯醯氧基丙基(甲基)丙烯酸酯、乙二醇二環氧丙基醚二(甲基)丙烯酸酯、二乙二醇二環氧丙基醚二(甲基)丙烯酸酯、鄰苯二甲酸二環氧丙基酯二(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、甘油聚環氧丙基醚聚(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯(即,甲苯二異氰酸酯)、三甲基六亞甲基二異氰酸酯與六亞甲基二異氰酸酯與基(甲基)丙烯酸2-羥基乙酯之反應物等。Examples of polyfunctional (meth)acrylate monomers include ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, and tetraethylene glycol di(meth) Acrylate, propylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, butylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, 1,6-hexane Glycol di(meth)acrylate, 1,4-cyclohexanedimethanol di(meth)acrylate, tricyclodecane dimethanol di(meth)acrylate, 9,9-bis[4-( 2-(Meth)acryloyloxyethoxy)phenyl)Phen, propoxylated bisphenol A di(meth)acrylate, 1,3-adamantanediol di(meth)acrylate, 5-hydroxy-1,3-adamantanediol di(meth)acrylate, 1,3,5-adamantanetriol tri(meth)acrylate, trimethylolpropane tri(meth)acrylate , Glycerol di(meth)acrylate, pentaerythritol di(meth)acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol six (Meth)acrylate, 2-hydroxy-3-(meth)acryloxypropyl (meth)acrylate, ethylene glycol diglycidyl ether di(meth)acrylate, diethylenedi Alcohol diglycidyl ether di(meth)acrylate, diglycidyl phthalate di(meth)acrylate, glycerol tri(meth)acrylate, glycerol polyglycidyl ether (Meth)acrylate, urethane (meth)acrylate (ie, toluene diisocyanate), trimethylhexamethylene diisocyanate and hexamethylene diisocyanate and base (meth)acrylic acid 2 -Reactants of hydroxyethyl ester, etc.
此等多官能的(甲基)丙烯酸酯可單獨使用1種,也可組合2種以上使用。 硬化性單體較佳為包含環狀構造者,更佳為包含多環式脂肪族構造者。硬化性單體由於包含較佳為環狀構造,更佳為多環式脂肪族構造,而可更提高與環烯烴聚合物的相溶性。又,藉由將與環烯烴聚合物併用的硬化性單體予以聚合,可更提高接著層的耐熱性。These polyfunctional (meth)acrylates may be used individually by 1 type, and may be used in combination of 2 or more types. The sclerosing monomer preferably includes a cyclic structure, and more preferably includes a polycyclic aliphatic structure. Since the curable monomer contains preferably a cyclic structure, more preferably a polycyclic aliphatic structure, the compatibility with the cycloolefin polymer can be further improved. In addition, by polymerizing the curable monomer used in combination with the cycloolefin polymer, the heat resistance of the adhesive layer can be further improved.
於硬化性單體之中,尤其較佳為具有環式基的(甲基)丙烯酸酯單體,更佳為選自由三環癸烷二甲醇二(甲基)丙烯酸酯、1,3-金剛烷二醇二(甲基)丙烯酸酯、5-羥基-1,3-金剛烷二醇二(甲基)丙烯酸酯、1,3,5-金剛烷三醇三(甲基)丙烯酸酯、1,4-環己烷二甲醇二(甲基)丙烯酸酯、9,9-雙[4-(2-(甲基)丙烯醯氧基乙氧基)苯基]茀及丙氧基化雙酚A二(甲基)丙烯酸酯所成之群組的至少1種,特佳為三環癸烷二甲醇二(甲基)丙烯酸酯。Among the curable monomers, (meth)acrylate monomers having a cyclic group are particularly preferred, and more preferred are selected from the group consisting of tricyclodecane dimethanol di(meth)acrylate and 1,3-adamantine Alkylene glycol di(meth)acrylate, 5-hydroxy-1,3-adamantanediol di(meth)acrylate, 1,3,5-adamantantriol tri(meth)acrylate, 1 ,4-Cyclohexanedimethanol bis(meth)acrylate, 9,9-bis[4-(2-(meth)propenyloxyethoxy)phenyl]sulfonate and propoxylated bisphenol At least one of the group of A di(meth)acrylate, particularly preferably tricyclodecane dimethanol di(meth)acrylate.
(P)成分中所佔有的硬化性單體之含有比例,相對於(P)成分之總量(100質量%),較佳為0~20質量%,更佳為0~15質量%。The content ratio of the curable monomer in the component (P) is preferably 0-20% by mass, more preferably 0-15% by mass relative to the total amount (100% by mass) of the component (P).
於本實施形態之接著劑組成物中,(P)成分之含量只要按照所欲形成的接著層之厚度、各樹脂之種類等來調整即可。In the adhesive composition of this embodiment, the content of the (P) component may be adjusted according to the thickness of the adhesive layer to be formed, the type of each resin, and the like.
<任意成分> 本實施形態之接著劑組成物可進一步含有上述(P)成分以外的成分(任意成分)。 作為該任意成分,例如可舉出以下所示的聚合抑制劑、聚合起始劑、溶劑成分、可塑劑、接著輔助劑、安定劑、著色劑、界面活性劑等。<Optional ingredients> The adhesive composition of this embodiment may further contain components (optional components) other than the above-mentioned (P) component. Examples of this optional component include the following polymerization inhibitors, polymerization initiators, solvent components, plasticizers, adhesive adjuvants, stabilizers, colorants, surfactants, and the like.
≪聚合抑制劑≫ 本實施形態之接著劑組成物可進一步含有聚合抑制劑。 聚合抑制劑係指具有防止熱或光所致的自由基聚合反應之功能的成分。聚合抑制劑係對於自由基顯示高的反應性。因此,例如使用環烯烴聚合物作為(P2)成分時,聚合抑制劑與自由基之反應係比環烯烴聚合物與自由基之反應更優先地進行,阻止環烯烴聚合物彼此聚合。藉此,藉由加熱所形成的接著層,而提高該接著層之耐化學性。≪Polymerization inhibitor≫ The adhesive composition of this embodiment may further contain a polymerization inhibitor. The polymerization inhibitor refers to a component that has the function of preventing free radical polymerization caused by heat or light. The polymerization inhibitor system shows high reactivity to free radicals. Therefore, for example, when a cycloolefin polymer is used as the component (P2), the reaction system between the polymerization inhibitor and the radical proceeds more preferentially than the reaction between the cycloolefin polymer and the radical, and the cycloolefin polymer is prevented from polymerizing with each other. Thereby, the adhesive layer formed by heating improves the chemical resistance of the adhesive layer.
作為聚合抑制劑,較佳為具有酚骨架者。例如,於聚合抑制劑中,可使用受阻酚系的抗氧化劑,可舉出五倍子酚、苯醌、氫醌、亞甲基藍、第三丁基兒茶酚、單苄基醚、甲基氫醌、戊醌、戊氧基氫醌、正丁基酚、苯酚、氫醌單丙基醚、4,4’-(1-甲基亞乙基)雙(2-甲基苯酚)、4,4’-(1-甲基亞乙基)雙(2,6-二甲基苯酚)、4,4’-[1-[4-(1-(4-羥基苯基)-1-甲基乙基)苯基]亞乙基]雙酚、4,4’,4”-亞乙基參(2-甲基苯酚)、4,4’,4”-亞乙基三苯酚、1,1,3-參(2,5-二甲基-4-羥基苯基)-3-苯基丙烷、2,6-二第三丁基-4-甲基苯酚、2,2’-亞甲基雙(4-甲基-6-第三丁基苯酚)、4,4’-亞丁基雙(3-甲基-6-第三丁基苯酚)、4,4’-硫代雙(3-甲基-6-第三丁基苯酚)、3,9-雙[2-(3-(3-第三丁基-4-羥基-5-甲基苯基)-丙醯氧基)-1,1-二甲基乙基]-2,4,8,10-四氧雜螺(5,5)十一烷、三乙二醇-雙-3-(3-第三丁基-4-羥基-5-甲基苯基)丙酸酯、正辛基-3-(3,5-二第三丁基-4-羥基苯基)丙酸酯、季戊四醇四[3-(3,5-二第三丁基-4-羥基苯基)丙酸酯](商品名IRGANOX 1010,BASF公司製)、參(3,5-二第三丁基羥基苄基)異三聚氰酸酯、硫二亞乙基雙[3-(3,5-二第三丁基-4-羥基苯基)丙酸酯]等。As the polymerization inhibitor, those having a phenol skeleton are preferred. For example, in the polymerization inhibitor, hindered phenol-based antioxidants can be used, such as gallic phenol, benzoquinone, hydroquinone, methylene blue, tert-butylcatechol, monobenzyl ether, methylhydroquinone, pentanol Quinone, pentoxyhydroquinone, n-butylphenol, phenol, hydroquinone monopropyl ether, 4,4'-(1-methylethylene)bis(2-methylphenol), 4,4'- (1-methylethylene)bis(2,6-dimethylphenol), 4,4'-[1-[4-(1-(4-hydroxyphenyl)-1-methylethyl) Phenyl]ethylene]bisphenol, 4,4',4"-ethylene ginseng (2-methylphenol), 4,4',4"-ethylenetriphenol, 1,1,3- Ginseng (2,5-dimethyl-4-hydroxyphenyl)-3-phenylpropane, 2,6-di-tert-butyl-4-methylphenol, 2,2'-methylenebis(4 -Methyl-6-tertiary butylphenol), 4,4'-butylene bis(3-methyl-6-tertiary butylphenol), 4,4'-thiobis(3-methyl- 6-tert-butylphenol), 3,9-bis[2-(3-(3-tert-butyl-4-hydroxy-5-methylphenyl)-propionyloxy)-1,1- Dimethylethyl)-2,4,8,10-tetraoxaspiro(5,5)undecane, triethylene glycol-bis-3-(3-tertiarybutyl-4-hydroxy-5 -Methylphenyl) propionate, n-octyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, pentaerythritol tetrakis[3-(3,5-di-third Butyl-4-hydroxyphenyl)propionate] (trade name IRGANOX 1010, manufactured by BASF), ginseng (3,5-di-tert-butylhydroxybenzyl) isocyanurate, thiodiethylene Base bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] and the like.
聚合抑制劑可單獨使用1種,也可組合2種以上使用。 聚合抑制劑之含量只要按照樹脂成分之種類、接著劑組成物之用途及使用環境來適宜決定即可,例如相對於(P)成分100質量份,較佳為0.1~10質量份。 聚合抑制劑之含量只要是前述較佳範圍內,則良好地發揮抑制聚合之效果,在高溫加工後更提高接著層之耐化學性。A polymerization inhibitor may be used individually by 1 type, and may be used in combination of 2 or more types. The content of the polymerization inhibitor may be appropriately determined according to the type of resin component, the application of the adhesive composition and the use environment, for example, it is preferably 0.1-10 parts by mass relative to 100 parts by mass of the (P) component. As long as the content of the polymerization inhibitor is within the above-mentioned preferred range, the effect of inhibiting polymerization can be exhibited well, and the chemical resistance of the adhesive layer can be improved even after high-temperature processing.
≪聚合起始劑≫ 本實施形態之接著劑組成物可進一步含有聚合起始劑。 聚合起始劑係指具有促進上述硬化性單體的聚合反應之功能的成分。 作為聚合起始劑,可舉出熱聚合起始劑、光聚合起始劑等。 作為熱聚合起始劑,例如可舉出過氧化物、偶氮系聚合起始劑等。≪Polymerization initiator≫ The adhesive composition of this embodiment may further contain a polymerization initiator. The polymerization initiator refers to a component having a function of accelerating the polymerization reaction of the above-mentioned curable monomer. Examples of the polymerization initiator include thermal polymerization initiators, photopolymerization initiators, and the like. Examples of the thermal polymerization initiator include peroxides and azo polymerization initiators.
作為熱聚合起始劑中的過氧化物,例如可舉出酮過氧化物、過氧縮酮、氫過氧化物、二烷基過氧化物、過氧酯等。作為如此的過氧化物,具體而言,可舉出過氧化乙醯基、過氧化二異丙苯基、過氧化第三丁基、過氧化第三丁基異丙苯基、過氧化丙醯基、過氧化苯甲醯基(BPO)、過氧化2-氯苯甲醯基、過氧化3-氯苯甲醯基、過氧化4-氯苯甲醯基、過氧化2,4-二氯苯甲醯基、過氧化4-溴甲基苯甲醯基、過氧化月桂醯基、過硫酸鉀、過氧碳酸二異丙酯、四氫萘氫過氧化物、1-苯基-2-甲基丙基-1-氫過氧化物、過三苯基乙酸第三丁酯、第三丁基氫過氧化物、過甲酸第三丁酯、過乙酸第三丁酯、過苯甲酸第三丁酯、過苯基乙酸第三丁酯、過4-甲氧基乙酸第三丁酯、過N-(3-甲苯基)胺基甲酸第三丁酯等。Examples of peroxides in the thermal polymerization initiator include ketone peroxides, peroxyketals, hydroperoxides, dialkyl peroxides, peroxyesters, and the like. Specific examples of such peroxides include acetyl peroxide, dicumyl peroxide, t-butyl peroxide, t-butyl cumyl peroxide, and propylene peroxide. Base, benzyl peroxide (BPO), 2-chlorobenzyl peroxide, 3-chlorobenzyl peroxide, 4-chlorobenzyl peroxide, 2,4-dichloro peroxide Benzoyl, 4-bromomethylbenzyl peroxide, lauryl peroxide, potassium persulfate, diisopropyl peroxycarbonate, tetralin hydroperoxide, 1-phenyl-2- Methyl propyl-1-hydroperoxide, tert-butyl pertriphenylacetate, tertiary butyl hydroperoxide, tertiary butyl performate, tertiary butyl peracetate, tertiary perbenzoic acid Butyl ester, tertiary butyl perphenylacetate, tertiary butyl per-4-methoxyacetate, tertiary butyl per N-(3-tolyl)carbamate, etc.
於前述過氧化物中,例如可使用日本油脂股份有限公司製的商品名「Percumyl(註冊商標)」、商品名「Perbutyl(註冊商標)」、商品名「Peroyl(註冊商標)」及商品名「Perocta(註冊商標)」等之市售者。Among the aforementioned peroxides, for example, the product name "Percumyl (registered trademark)", the product name "Perbutyl (registered trademark)", the product name "Peroyl (registered trademark)" and the product name " Perocta (registered trademark)" and other commercial vendors.
作為熱聚合起始劑中的偶氮系聚合起始劑,例如可舉出2,2’-偶氮雙丙烷、2,2’-二氯-2,2’-偶氮雙丙烷、1,1’-偶氮(甲基乙基)二乙酸酯、2,2’-偶氮雙(2-甲脒基丙烷)鹽酸鹽、2,2’-偶氮雙(2-胺基丙烷)硝酸鹽、2,2’-偶氮雙異丁烷、2,2’-偶氮雙異丁基醯胺、2,2’-偶氮雙異丁腈、2,2’-偶氮雙-2-甲基丙酸甲酯、2,2’-二氯-2,2’-偶氮雙丁烷、2,2’-偶氮雙-2-甲基丁腈、2,2’-偶氮雙異丁酸二甲酯、1,1’-偶氮雙(1-甲基丁腈-3-磺酸鈉)、2-(4-甲基苯基偶氮)-2-甲基丙二腈4,4’-偶氮雙-4-氰基戊酸、3,5-二羥基甲基苯基偶氮-2-烯丙基丙二腈、2,2’-偶氮雙-2-甲基戊腈、4,4’-偶氮雙-4-氰基戊酸二甲酯、2,2’-偶氮雙-2,4-二甲基戊腈、1,1’-偶氮雙環己烷腈、2,2’-偶氮雙-2-丙基丁腈、1,1’-偶氮雙環己烷腈、2,2’-偶氮雙-2-丙基丁腈、1,1’-偶氮雙-1-氯苯基乙烷、1,1’-偶氮雙-1-環己烷甲腈、1,1’-偶氮雙-1-環庚烷腈、1,1’-偶氮雙-1-苯基乙烷、1,1’-偶氮雙甲烷、4-硝基苯基偶氮苄基氰基乙酸乙酯、苯基偶氮二苯基甲烷、苯基偶氮三苯基甲烷、4-硝基苯基偶氮三苯基甲烷、1,1’-偶氮雙-1,2-二苯基乙烷、聚(雙酚A-4,4’-偶氮雙-4-氰基戊酸酯)、聚(四乙二醇-2,2’-偶氮雙異丁酸酯)等。As the azo polymerization initiator in the thermal polymerization initiator, for example, 2,2'-azobispropane, 2,2'-dichloro-2,2'-azobispropane, 1, 1'-Azo(methylethyl)diacetate, 2,2'-Azobis(2-carboxamidinopropane) hydrochloride, 2,2'-Azobis(2-aminopropane) ) Nitrate, 2,2'-azobisisobutane, 2,2'-azobisisobutylamide, 2,2'-azobisisobutyronitrile, 2,2'-azobis Methyl-2-methylpropionate, 2,2'-dichloro-2,2'-azobisbutane, 2,2'-azobis-2-methylbutyronitrile, 2,2'- Dimethyl azobisisobutyrate, 1,1'-azobis(1-methylbutyronitrile-3-sulfonate sodium), 2-(4-methylphenylazo)-2-methyl Malononitrile 4,4'-azobis-4-cyanovaleric acid, 3,5-dihydroxymethylphenylazo-2-allylmalononitrile, 2,2'-azobis- 2-methylvaleronitrile, 4,4'-azobis-4-cyanovaleric acid dimethyl ester, 2,2'-azobis-2,4-dimethylvaleronitrile, 1,1'- Azobicyclohexanenitrile, 2,2'-azobis-2-propylbutyronitrile, 1,1'-azobicyclohexanenitrile, 2,2'-azobis-2-propylbutyronitrile , 1,1'-azobis-1-chlorophenylethane, 1,1'-azobis-1-cyclohexanecarbonitrile, 1,1'-azobis-1-cycloheptane nitrile , 1,1'-azobis-1-phenylethane, 1,1'-azobismethane, 4-nitrophenylazobenzyl cyanoacetate, phenylazobisphenyl Methane, phenylazotriphenylmethane, 4-nitrophenylazotriphenylmethane, 1,1'-azobis-1,2-diphenylethane, poly(bisphenol A-4 ,4'-Azobis-4-cyanovalerate), poly(tetraethylene glycol-2,2'-azobisisobutyrate), etc.
作為光聚合起始劑,例如可舉出1-羥基環己基苯基酮、2-羥基-2-甲基-1-苯基丙烷-1-酮、1-[4-(2-羥基乙氧基)苯基]-2-羥基-2-甲基-1-丙烷-1-酮、1-(4-異丙基苯基)-2-羥基-2-甲基丙烷-1-酮、1-(4-十二基苯基)-2-羥基-2-甲基丙烷-1-酮、2,2-二甲氧基-1,2-二苯基乙烷-1-酮、雙(4-二甲基胺基苯基)酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基丙烷-1-酮、2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁烷-1-酮、乙酮1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-1-(鄰乙醯基肟)、2,4,6-三甲基苯甲醯基二苯基膦氧化物、4-苯甲醯基-4’-甲基二甲基硫醚、4-二甲基胺基苯甲酸、4-二甲基胺基苯甲酸甲酯、4-二甲基胺基苯甲酸乙酯、4-二甲基胺基苯甲酸丁酯、4-二甲基胺基-2-乙基己基苯甲酸、4-二甲基胺基-2-異戊基苯甲酸、苄基-β-甲氧基乙基縮醛、苄基二甲基縮酮、1-苯基-1,2-丙二酮-2-(鄰乙氧基羰基)肟、鄰苯甲醯基苯甲酸甲酯、2,4-二乙基噻噸酮、2-氯噻噸酮、2,4-二甲基噻噸酮、1-氯-4-丙氧基噻噸酮、噻噸、2-氯噻噸、2,4-二乙基噻噸、2-甲基噻噸、2-異丙基噻噸、2-乙基蒽醌、八甲基蒽醌、1,2-苯并蒽醌、2,3-二苯基蒽醌、偶氮雙異丁腈、苯甲醯基過氧化物、異丙苯過氧化物、2-巰基苯并咪唑、2-巰基苯并㗁唑、2-巰基苯并噻唑、2-(鄰氯苯基)-4,5-二苯基咪唑二聚物、2-(鄰氯苯基)-4,5-二(甲氧基苯基)咪唑二聚物、2-(鄰氟苯基)-4,5-二苯基咪唑二聚物、2-(鄰甲氧基苯基)-4,5-二苯基咪唑二聚物、2-(對甲氧基苯基)-4,5-二苯基咪唑二聚物、2,4,5-三芳基咪唑二聚物、二苯基酮、2-氯二苯基酮、4,4’-雙二甲基胺基二苯基酮(即,米其勒酮)、4,4’-雙二乙基胺基二苯基酮(即,乙基米其勒酮)、4,4’-二氯二苯基酮、3,3-二甲基-4-甲氧基二苯基酮、二苯乙二酮、苯偶姻、苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻異丙基醚、苯偶姻正丁基醚、苯偶姻異丁基醚、苯偶姻第三丁基醚、苯乙酮、2,2-二乙氧基苯乙酮、對二甲基苯乙酮、對二甲基胺基苯丙酮、二氯苯乙酮、三氯苯乙酮、對第三丁基苯乙酮、對二甲基胺基苯乙酮、對第三丁基三氯苯乙酮、對第三丁基二氯苯乙酮、α,α-二氯-4-苯氧基苯乙酮、噻噸酮、2-甲基噻噸酮、2-異丙基噻噸酮、二苯并環庚酮、戊基-4-二甲基胺基苯甲酸酯、9-苯基吖啶、1,7-雙-(9-吖啶基)庚烷、1,5-雙-(9-吖啶基)戊烷、1,3-雙-(9-吖啶基)丙烷、對甲氧基三𠯤、2,4,6-參(三氯甲基)-s-三𠯤、2-甲基-4,6-雙(三氯甲基)-s-三𠯤、2-[2-(5-甲基呋喃-2-基)乙烯基]-4,6-雙(三氯甲基)-s-三𠯤、2-[2-(呋喃-2-基)乙烯基]-4,6-雙(三氯甲基)-s-三𠯤、2-[2-(4-二乙基胺基-2-甲基苯基)乙烯基]-4,6-雙(三氯甲基)-s-三𠯤、2-[2-(3,4-二甲氧基苯基)乙烯基]-4,6-雙(三氯甲基)-s-三𠯤、2-(4-甲氧基苯基)-4,6-雙(三氯甲基)-s-三𠯤、2-(4-乙氧基苯乙烯基)-4,6-雙(三氯甲基)-s-三𠯤、2-(4-正丁氧基苯基)-4,6-雙(三氯甲基)-s-三𠯤、2,4-雙-三氯甲基-6-(3-溴-4-甲氧基)苯基-s-三𠯤、2,4-雙-三氯甲基-6-(2-溴-4-甲氧基)苯基-s-三𠯤、2,4-雙-三氯甲基-6-(3-溴-4-甲氧基)苯乙烯基苯基-s-三𠯤、2,4-雙-三氯甲基-6-(2-溴-4-甲氧基)苯乙烯基苯基-s-三𠯤等。As the photopolymerization initiator, for example, 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenylpropane-1-one, 1-[4-(2-hydroxyethoxy (Yl)phenyl)-2-hydroxy-2-methyl-1-propane-1-one, 1-(4-isopropylphenyl)-2-hydroxy-2-methylpropane-1-one, 1 -(4-Dodecylphenyl)-2-hydroxy-2-methylpropane-1-one, 2,2-dimethoxy-1,2-diphenylethane-1-one, bis( 4-dimethylaminophenyl) ketone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinopropane-1-one, 2-benzyl-2-di Methylamino-1-(4-morpholinylphenyl)-butan-1-one, ethyl ketone 1-[9-ethyl-6-(2-methylbenzyl)-9H-carb (Azol-3-yl)-1-(o-acetyloxime), 2,4,6-trimethylbenzyldiphenylphosphine oxide, 4-benzyl-4'-methylbis Methyl sulfide, 4-dimethylaminobenzoic acid, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, butyl 4-dimethylaminobenzoate , 4-Dimethylamino-2-ethylhexylbenzoic acid, 4-dimethylamino-2-isopentylbenzoic acid, benzyl-β-methoxyethyl acetal, benzyldimethyl Ketal, 1-phenyl-1,2-propanedione-2-(o-ethoxycarbonyl)oxime, methyl phthalate, 2,4-diethylthioxanthone, 2 -Chlorothioxanthone, 2,4-Dimethylthioxanthone, 1-chloro-4-propoxythioxanthone, thioxanthone, 2-chlorothioxanthone, 2,4-Diethylthioxanthone, 2 -Methylthioxanthene, 2-isopropylthioxanthene, 2-ethylanthraquinone, octamethylanthraquinone, 1,2-benzoanthraquinone, 2,3-diphenylanthraquinone, azobisiso Butyronitrile, benzyl peroxide, cumene peroxide, 2-mercaptobenzimidazole, 2-mercaptobenzoxazole, 2-mercaptobenzothiazole, 2-(o-chlorophenyl)-4 ,5-Diphenylimidazole dimer, 2-(o-chlorophenyl)-4,5-bis(methoxyphenyl)imidazole dimer, 2-(o-fluorophenyl)-4,5- Diphenylimidazole dimer, 2-(o-methoxyphenyl)-4,5-diphenylimidazole dimer, 2-(p-methoxyphenyl)-4,5-diphenylimidazole Dimer, 2,4,5-triaryl imidazole dimer, diphenyl ketone, 2-chlorodiphenyl ketone, 4,4'-bis dimethylamino diphenyl ketone (ie, Miqi Ketone), 4,4'-bisdiethylamino diphenyl ketone (ie, ethyl Michel ketone), 4,4'-dichlorodiphenyl ketone, 3,3-dimethyl- 4-Methoxy diphenyl ketone, diphenyl ethylene dione, benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin n-butyl ether, Benzoin isobutyl ether, benzoin tertiary butyl ether, acetophenone, 2,2-diethoxyacetophenone, p-dimethyl acetophenone, p-dimethylaminopropiophenone, Dichloroacetophenone, trichloroacetophenone, p-tert-butylacetophenone, p-dimethylaminoacetophenone, p-tert-butyl trichloroacetophenone, p-tert-butyl dichlorobenzene Ethyl ketone, α,α-dichloro -4-phenoxyacetophenone, thioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone, dibenzocycloheptanone, pentyl-4-dimethylaminobenzyl Ester, 9-phenylacridine, 1,7-bis-(9-acridinyl)heptane, 1,5-bis-(9-acridinyl)pentane, 1,3-bis-(9 -Acridinyl)propane, p-methoxytris, 2,4,6-ginseng (trichloromethyl)-s-tris, 2-methyl-4,6-bis(trichloromethyl)- s-tris, 2-[2-(5-methylfuran-2-yl)vinyl]-4,6-bis(trichloromethyl)-s-tris, 2-[2-(furan- 2-yl)vinyl]-4,6-bis(trichloromethyl)-s-tris, 2-[2-(4-diethylamino-2-methylphenyl)vinyl]- 4,6-bis(trichloromethyl)-s-tris, 2-[2-(3,4-dimethoxyphenyl)vinyl]-4,6-bis(trichloromethyl)- s-tris, 2-(4-methoxyphenyl)-4,6-bis(trichloromethyl)-s-tris, 2-(4-ethoxystyryl)-4,6 -Bis(trichloromethyl)-s-tris, 2-(4-n-butoxyphenyl)-4,6-bis(trichloromethyl)-s-tris, 2,4-bis- Trichloromethyl-6-(3-bromo-4-methoxy)phenyl-s-tris, 2,4-bis-trichloromethyl-6-(2-bromo-4-methoxy) Phenyl-s-tris, 2,4-bis-trichloromethyl-6-(3-bromo-4-methoxy)styrylphenyl-s-tris, 2,4-bis-tris Chloromethyl-6-(2-bromo-4-methoxy)styrylphenyl-s-tri𠯤 and so on.
於前述的光聚合起始劑中,例如可使用「IRGACURE OXE02」、「IRGACURE OXE01」、「IRGACURE 369」、「IRGACURE 651」、「IRGACURE 907」(皆商品名,BASF公司製)以及「NCI-831」(商品名,股份有限公司ADEKA製)等之市售者。Among the aforementioned photopolymerization initiators, for example, "IRGACURE OXE02", "IRGACURE OXE01", "IRGACURE 369", "IRGACURE 651", "IRGACURE 907" (all trade names, manufactured by BASF) and "NCI- 831" (trade name, manufactured by ADEKA Co., Ltd.), etc.
聚合起始劑可單獨使用1種,也可組合2種以上使用。 作為聚合起始劑,較佳為熱聚合起始劑,更佳為過氧化物。 聚合起始劑宜與硬化性單體組合而使用。此聚合起始劑之使用量宜按照硬化性單體的使用量而調整。 例如,於本實施形態之接著劑組成物中,聚合起始劑之含有比例,相對於硬化性單體100質量份,較佳為0.1~10質量份,更佳為0.5~5質量份。A polymerization initiator may be used individually by 1 type, and may be used in combination of 2 or more types. As the polymerization initiator, a thermal polymerization initiator is preferred, and a peroxide is more preferred. The polymerization initiator is preferably used in combination with a curable monomer. The usage amount of this polymerization initiator is preferably adjusted according to the usage amount of the curable monomer. For example, in the adhesive composition of this embodiment, the content ratio of the polymerization initiator is preferably 0.1-10 parts by mass, more preferably 0.5-5 parts by mass relative to 100 parts by mass of the curable monomer.
≪溶劑成分≫ 本實施形態之接著劑組成物係可在溶劑成分中溶解(P)成分與視需要的任意成分而調製。 於溶劑成分中,例如可使用能使接著劑組成物用的各成分溶解,成為均勻的溶液者,可單獨使用1種,也可組合2種以上使用。≪Solvent composition≫ The adhesive composition system of this embodiment can be prepared by dissolving the (P) component and optional components as needed in the solvent component. Among the solvent components, for example, those capable of dissolving each component for the adhesive composition into a uniform solution may be used, and may be used singly or in combination of two or more kinds.
作為溶劑成分,例如可舉出烴溶劑、石油系溶劑。 尚且,將烴溶劑及石油系溶劑在以下亦總稱為「(S1)成分」。亦有將(S1)成分以外的溶劑成分稱為「(S2)成分」。Examples of solvent components include hydrocarbon solvents and petroleum solvents. In addition, the hydrocarbon solvent and the petroleum solvent are also collectively referred to as "(S1) component" below. Solvent components other than the (S1) component are also referred to as "(S2) components".
作為烴溶劑,可舉出直鏈狀、支鏈狀或環狀烴,例如可舉出己烷、庚烷、辛烷、壬烷、甲基辛烷、癸烷、十一烷、十二烷、十三烷等之直鏈狀烴;異辛烷、異壬烷、異十二烷等之支鏈狀烴;對薄荷烷、鄰薄荷烷、間薄荷烷、二苯基薄荷烷、1,4-萜品、1,8-萜品、莰烷、降莰烷、蒎烷、側柏烷、蒈烷、長葉烯、α-萜品烯、β-萜品烯、γ-萜品烯、α-蒎烯、β-蒎烯、α-側柏酮、β-側柏酮、環己烷、環庚烷、環辛烷、茚、戊搭烯、茚烷、四氫茚、萘、四氫萘(tetralin)、十氫萘(decalin)等之環狀烴。Examples of hydrocarbon solvents include linear, branched, or cyclic hydrocarbons, such as hexane, heptane, octane, nonane, methyl octane, decane, undecane, and dodecane. , Tridecane and other straight chain hydrocarbons; isooctane, isononane, isododecane and other branched chain hydrocarbons; p-menthane, o-menthane, m-menthane, diphenyl menthane, 1, 4-terpine, 1,8-terpine, campane, norbornane, pinane, thumberane, carane, phyllene, α-terpinene, β-terpinene, γ-terpinene , Α-pinene, β-pinene, α-thujone, β-thujone, cyclohexane, cycloheptane, cyclooctane, indene, pentene, indane, tetrahydroindene, naphthalene, Cyclic hydrocarbons such as tetralin and decalin.
所謂石油系溶劑,就是由重油所純化的溶劑,例如可舉出燈油、石蠟系溶劑、異烷烴系溶劑。The petroleum-based solvent is a solvent purified from heavy oil, and examples thereof include kerosene, paraffin-based solvents, and isoparaffin-based solvents.
又,作為(S2)成分,可舉出具有氧原子、羰基或乙醯氧基等作為極性基之萜烯溶劑,例如可舉出香葉醇、橙花醇、沉香醇、檸檬醛、香茅醇、薄荷醇、異薄荷醇、新薄荷醇、α-萜品醇、β-萜品醇、γ-萜品醇、萜品烯-1-醇、萜品烯-4-醇、乙酸二氫萜品酯、1,4-桉油醇、1,8-桉油醇、龍腦、香芹酮、紫羅蘭酮、側柏酮、樟腦等。In addition, as the component (S2), terpene solvents having polar groups such as an oxygen atom, a carbonyl group, or an acetoxy group can be cited. Examples include geraniol, nerol, linalol, citral, and citronella. Alcohol, menthol, isomenthol, neomenthol, α-terpineol, β-terpineol, γ-terpineol, terpinen-1-ol, terpinen-4-ol, dihydroacetic acid Terpineol, 1,4-cineole, 1,8-cineole, camphor, carvone, ionone, thujone, camphor, etc.
又,作為(S2)成分,亦可舉出γ-丁內酯等之內酯類;丙酮、甲基乙基酮、環己酮(CH)、甲基正戊基酮、甲基異戊基酮、2-庚酮等之酮類;乙二醇、二乙二醇、丙二醇、二丙二醇等之多元醇類;乙二醇單乙酸酯、二乙二醇單乙酸酯、丙二醇單乙酸酯或二丙二醇單乙酸酯等之具有酯鍵的化合物、上述多元醇類或上述具有酯鍵的化合物之單甲基醚、單乙基醚、單丙基醚、單丁基醚等之單烷基醚或單苯基醚等之具有醚鍵的化合物等之多元醇類的衍生物(於此等之中,較佳為丙二醇單甲基醚乙酸酯(PGMEA)、丙二醇單甲基醚(PGME));如二㗁烷的環式醚類;乳酸甲酯、乳酸乙酯、醋酸甲酯、醋酸乙酯、醋酸丁酯、丙酮酸甲酯、丙酮酸乙酯、甲氧基丙酸甲酯、乙氧基丙酸乙酯等之酯類;苯甲醚、乙基苄基醚、甲苯酚基甲基醚、二苯基醚、二苄基醚、苯乙醚、丁基苯基醚等之芳香族系有機溶劑。Also, as the (S2) component, lactones such as γ-butyrolactone; acetone, methyl ethyl ketone, cyclohexanone (CH), methyl n-pentyl ketone, methyl isopentyl Ketones such as ketones and 2-heptanone; polyols such as ethylene glycol, diethylene glycol, propylene glycol, and dipropylene glycol; ethylene glycol monoacetate, diethylene glycol monoacetate, propylene glycol monoethyl Among the compounds having ester bonds such as acid esters or dipropylene glycol monoacetate, the monomethyl ether, monoethyl ether, monopropyl ether, monobutyl ether, etc. of the aforementioned polyols or the aforementioned compounds having ester bonds Derivatives of polyols such as compounds having ether bonds such as monoalkyl ethers or monophenyl ethers (among these, propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monomethyl Ether (PGME)); cyclic ethers such as dioxane; methyl lactate, ethyl lactate, methyl acetate, ethyl acetate, butyl acetate, methyl pyruvate, ethyl pyruvate, methoxypropyl Esters such as methyl ester, ethyl ethoxypropionate, etc.; anisole, ethyl benzyl ether, cresolyl methyl ether, diphenyl ether, dibenzyl ether, phenyl ethyl ether, butyl phenyl Aromatic organic solvents such as ethers.
本實施形態之接著劑組成物中的溶劑成分之含量,只要按照成膜的接著層之厚度來適宜調整即可,例如相對於接著劑組成物之總量(100質量%),較佳為20~90質量%之範圍內。 亦即,本實施形態之接著劑組成物係固體成分(溶劑成分以外的配合成分之合計量)濃度較佳為10~80質量%之範圍內。 若溶劑成分之含量為前述較佳範圍內,則黏度調整變容易。The content of the solvent component in the adhesive composition of this embodiment may be appropriately adjusted according to the thickness of the adhesive layer to be formed. For example, it is preferably 20 relative to the total amount (100% by mass) of the adhesive composition. ~90% by mass. That is, the concentration of the solid content of the adhesive composition system of the present embodiment (the total amount of compounding components other than the solvent component) is preferably in the range of 10 to 80% by mass. If the content of the solvent component is within the aforementioned preferable range, the viscosity adjustment becomes easier.
本實施形態之接著劑組成物係可藉由在溶劑成分中混合其他各成分,進行溶解或分散而調製。 於此溶劑成分中,從(P)成分的溶解性之點來看,較佳為使用包含烴溶劑者,更佳為使用包含支鏈狀烴或環狀烴溶劑者。 由於溶劑成分包含支鏈狀或環狀的烴溶劑,容易防止於以液體狀態(尤其低溫)保存接著劑組成物時可能發生的白濁化,可更提高保存安定性。The adhesive composition system of this embodiment can be prepared by mixing other components in a solvent component, and dissolving or dispersing them. Among the solvent components, from the viewpoint of the solubility of the component (P), it is preferable to use a solvent containing a hydrocarbon, and it is more preferable to use a solvent containing a branched hydrocarbon or a cyclic hydrocarbon. Since the solvent component contains a branched or cyclic hydrocarbon solvent, it is easy to prevent clouding that may occur when the adhesive composition is stored in a liquid state (especially at a low temperature), and the storage stability can be further improved.
又,於溶劑成分中,較佳為使用包含縮合多環式烴或支鏈狀烴作為烴溶劑者。此時,溶劑成分可僅選自由縮合多環式烴及支鏈狀烴所成之群組者,也可例如併有飽和脂肪族烴等之其他成分。 於溶劑成分中,選自由縮合多環式烴及支鏈狀烴所成之群組者的含量,相對於烴溶劑全體100質量份,較佳為40質量份以上,更佳為60質量份以上,尤佳為80質量份以上。若為烴溶劑全體的40質量份以上,則(P)成分的溶解性變更良好。Moreover, among the solvent components, it is preferable to use one containing a condensed polycyclic hydrocarbon or a branched hydrocarbon as a hydrocarbon solvent. In this case, the solvent component may be selected only from the group consisting of condensed polycyclic hydrocarbons and branched hydrocarbons, and may also include other components such as saturated aliphatic hydrocarbons, for example. The content of the solvent component selected from the group consisting of condensed polycyclic hydrocarbons and branched hydrocarbons is preferably 40 parts by mass or more, more preferably 60 parts by mass or more relative to 100 parts by mass of the entire hydrocarbon solvent , Particularly preferably at least 80 parts by mass. If it is 40 parts by mass or more of the entire hydrocarbon solvent, the solubility of the component (P) will change well.
使用聚合起始劑時,聚合起始劑係可在即將使用接著劑組成物之前,藉由眾所周知之方法摻合。 又,聚合起始劑或聚合抑制劑亦可以預先溶解於上述(S2)成分中之溶液形態摻合。(S2)成分的使用量只要按照聚合起始劑或聚合抑制劑之種類等來適宜調整即可,例如相對於(S1)成分100質量份,較佳為1~50質量份,更佳為5~30質量份。若(S2)成分的使用量為前述較佳範圍內,則可充分溶解聚合起始劑或聚合抑制劑。When a polymerization initiator is used, the polymerization initiator may be blended by a well-known method immediately before using the adhesive composition. In addition, the polymerization initiator or polymerization inhibitor may be blended in the form of a solution dissolved in the above-mentioned (S2) component in advance. The amount of (S2) component used may be appropriately adjusted according to the type of polymerization initiator or polymerization inhibitor, etc., for example, relative to 100 parts by mass of (S1) component, preferably 1-50 parts by mass, more preferably 5 ~30 parts by mass. If the amount of (S2) component used is within the aforementioned preferred range, the polymerization initiator or polymerization inhibitor can be sufficiently dissolved.
於以上所說明的本實施形態之接著劑組成物中,由於(P)成分含有(P1)成分,可形成耐熱性高且對於基板的密著性經提高之接著層。藉此,藉由本實施形態之接著劑組成物所形成之接著層,係在半導體封裝製造時,不易因高溫處理之影響而例如在密封操作之前後發生基板的位置偏移。In the adhesive composition of the present embodiment described above, since the component (P) contains the component (P1), it is possible to form an adhesive layer with high heat resistance and improved adhesion to the substrate. Thereby, the adhesive layer formed by the adhesive composition of the present embodiment is less likely to cause positional deviation of the substrate before and after the sealing operation due to the influence of high-temperature processing during the manufacturing of the semiconductor package.
再者,藉由本實施形態之接著劑組成物所形成之接著層,由於阻氣性高,可作為阻氣層使用。
使用含有樹脂的密封基板時,樹脂中的水分氣化而產生氣體。例如,如圖6A所示,使用以往的接著劑組成物(例如彈性體系接著劑)來貼合支撐體12與密封基板5時,藉由該接著劑組成物所形成的接著層3’係無法抑制從密封基板5所發生的氣體之轉移,在密封基板5與支撐體12之間發生空隙(氣泡)。空隙係成為密封基板5與支撐體12之剝離的原因。
另一方面,藉由本實施形態之接著劑組成物所形成之接著層,由於阻氣性高,對於密封基板5的密著性良好,故可有效果地阻隔從密封基板5所發生的氣體。因此,如圖6B所示,藉由將包含由本實施形態之接著劑組成物所形成的第1接著劑組成物層3-1之接著層3形成在密封基板5與支撐體12之間,第1接著劑組成物層3-1係可成為阻氣層而抑制空隙之發生。
本實施形態之接著劑組成物係可單獨使用,也可與其他接著劑組成物(不含(P1)成分之接著劑組成物)併用。可使用其他接著劑組成物,形成第2接著劑組成物層3-2,形成由第1接著劑組成物層3-1與第2接著劑組成物層3-2所成之接著層3。與其他接著劑組成物併用時,如圖6B所示,較佳為形成依序層合有密封基板5、第1接著劑接著層3-1、第2接著劑接著層3-2及支撐體12之積層體。藉由將密封基板5與第1接著劑接著層3-1鄰接而配置,第1接著劑接著層3-1成為阻氣層,可有效果地抑制從密封基板5的空隙發生。Furthermore, the adhesive layer formed by the adhesive composition of this embodiment has high gas barrier properties and can be used as a gas barrier layer.
When a resin-containing sealing substrate is used, the moisture in the resin vaporizes to generate gas. For example, as shown in FIG. 6A, when a conventional adhesive composition (for example, an elastic system adhesive) is used to bond the
再者,藉由本實施形態之接著劑組成物所形成之接著層,由於不易發生位置偏移,可作為保護層使用。
例如,有為了再配線層形成,而在接著層上形成薄膜者。圖7A係使用以往的接著劑組成物,在支撐體12上形成接著層3’,在接著層3’上形成有薄膜6之例。此時,若接著層3’的耐熱性低,則有因高溫處理而接著層3’流動,在薄膜6中發生裂痕或皺紋。
另一方面,藉由本實施形態所形成之接著層係耐熱性高,不易因高溫處理而流動。因此,如圖7B所示,藉由將包含由本實施形態之接著劑組成物所形成的第1接著劑組成物層3-1之接著層3形成在支撐體12與薄膜6之間,第1接著劑組成物層3-1係可成為保護層而抑制薄膜6的裂痕或皺紋之發生。再者,第1接著劑組成物層由於對於薄膜6的密著性高,故薄膜6之剝離不易發生。
本實施形態之接著劑組成物可單獨使用,也可與其他接著劑組成物併用。可使用其他接著劑組成物,形成第2接著劑組成物層3-2,形成由第1接著劑組成物層3-1與第2接著劑組成物層3-2所成之接著層3。與其他接著劑併用時,如圖7B所示,較佳為形成依序層合有支撐體12、第2接著劑組成物層3-2、第1接著劑組成物層3-1及薄膜6之積層體。藉由將薄膜6與接著層3-1鄰接而配置,第1接著劑組成物層3-1成為保護層,可有效果地抑制薄膜6之裂痕、皺紋及剝離等。Furthermore, the adhesive layer formed by the adhesive composition of the present embodiment can be used as a protective layer because it is less prone to position shift.
For example, in order to form a rewiring layer, a thin film is formed on the adhesive layer. Fig. 7A shows an example in which a conventional adhesive composition is used, an adhesive layer 3'is formed on the
又,例如於凸塊基板上,有進行黏晶。圖8A係使用以往的接著劑組成物,貼合支撐體12及凸塊基板4,在凸塊基板4上進行黏晶之例。此時,若藉由以往的接著劑組成物所形成之接著層3’的耐熱性低,則在黏晶之際,接著層3’下沉而凸塊接觸支撐體12,凸塊會變形。
另一方面,藉由本實施形態所形成之接著層係耐熱性高,不易發生黏晶的再下沉。因此,如圖8B所示,藉由將包含由本實施形態之接著劑組成物所形成的第1接著劑組成物層3-1之接著層3形成在支撐體12與凸塊基板4之間,第1接著劑組成物層3-1成為保護層,可抑制黏晶時的凸塊與支撐體12之接觸。再者,第1接著劑組成物層3-1由於對於凸塊基板4的密著性高,故不易發生凸塊基板4之剝離。
本實施形態之接著劑組成物可單獨使用,也可與其他接著劑組成物併用。可使用其他接著劑組成物,形成第2接著劑組成物層3-2,形成由第1接著劑組成物層3-1與第2接著劑組成物層3-2所成之接著層3。與其他接著劑組成物併用時,如圖8B所示,較佳為形成依序層合有支撐體12、第2接著劑組成物層3-2、第1接著劑組成物層3-1及凸塊基板4之積層體。藉由將凸塊基板4與第1接著劑組成物層3-1鄰接而配置,第1接著劑組成物層3-1成為阻氣層,可有效果地抑制凸塊基板之下沉。Also, for example, die bonding is performed on bump substrates. FIG. 8A is an example in which a conventional adhesive composition is used, the
於前述中,作為其他接著劑組成物,例如可舉出彈性體系接著劑組成物、環烯烴系接著劑組成物、馬來醯亞胺系接著劑組成物等。In the foregoing, examples of other adhesive compositions include elastic system adhesive compositions, cycloolefin-based adhesive compositions, maleimide-based adhesive compositions, and the like.
於圖6~圖8中,支撐體12可由透光的支撐基體與設於前述支撐基體上的分離層所構成。In FIGS. 6 to 8, the
(積層體)
本發明之第2態樣的積層體係透過接著層貼合支撐體與基板者。
如圖1所示,本實施形態之積層體10係透過接著層3貼合支撐體12與基板4者,亦即具備附接著層的支撐體123與在附接著層的支撐體123所具備的接著層3之與支撐體12側相反側之面3s上所配置的基板4。(Layered body)
The build-up system of the second aspect of the present invention bonds the support and the substrate through the adhesive layer.
As shown in FIG. 1, the
<支撐體>
圖1中的支撐體12具備支撐基體1與設於支撐基體1上的分離層2。<Support body>
The
≪支撐基體≫ 支撐基體具有透光的特性。支撐基體係支持基板之構件,透過接著層貼合至基板。因此,作為支撐基體,較佳為具有必要的強度,用於在密封體之薄化、基板之搬運、向基板之安裝等之際,防止基板的破損或變形。又,支撐基體較佳為穿透能使分離層變質的波長之光者。 作為支撐基體之材料,例如可使用玻璃、矽、丙烯酸系樹脂等。作為支撐基體之形狀,例如可舉出矩形、圓形等,但不受此所限定。又,作為支撐基體,為了進一步高密度積體化或生產效率提升,亦可使用將圓形支撐基體之尺寸大型化者、俯視的形狀為四角形的大型面板。≪Support base body≫ The support matrix has the characteristics of light transmission. The support base system supports the components of the substrate and is attached to the substrate through the adhesive layer. Therefore, as a support base, it is preferable to have the necessary strength to prevent damage or deformation of the substrate during the thinning of the sealing body, the transportation of the substrate, the mounting to the substrate, and the like. In addition, the support base is preferably one that penetrates light of a wavelength that can change the quality of the separation layer. As the material of the support base, for example, glass, silicon, acrylic resin, etc. can be used. As the shape of the support base, for example, a rectangle, a circle, etc. can be given, but it is not limited thereto. In addition, as the support base, in order to further increase the density of the integration or increase the production efficiency, a large-scale panel having a rectangular shape in plan view by increasing the size of the circular support base can also be used.
≪分離層≫ 分離層係鄰接於接著層,藉由光之照射而變質,從貼合於支撐體的基板可分離出支撐基體之層。 此分離層係可使用後述的分離層形成用組成物來形成,例如藉由將分離層形成用組成物所含有的成分進行燒成,或藉由化學氣相堆積(CVD)法而形成。此分離層係藉由吸收穿透支撐基體所照射的光,而適宜地變質。 尚且,分離層較佳為僅由吸收光的材料所形成,但在不損害本發明中的本質特性之範圍內,亦可為摻合了不具有吸收光的構造之材料的層。≪Separation layer≫ The separation layer is adjacent to the adhesive layer, and is altered by light irradiation, and the layer of the support base can be separated from the substrate attached to the support. This separation layer can be formed using the composition for forming a separation layer described later, for example, by firing the components contained in the composition for forming the separation layer, or by a chemical vapor deposition (CVD) method. The separation layer is appropriately degraded by absorbing the light irradiated through the support base. Furthermore, the separation layer is preferably formed only of a material that absorbs light, but within a range that does not impair the essential characteristics of the present invention, it may be a layer blended with a material that does not have a structure that absorbs light.
分離層的「變質」係指分離層可受到外力而被破壞的狀態,或與分離層接觸的層之接著力降低的狀態之現象。分離層係藉由吸收光而變脆,失去受到光之照射前的強度或接著性。該分離層之變質係因所吸收的光之能量而造成分解,發生立體構型的變化或官能基的解離等而引起。The "deterioration" of the separation layer refers to a state in which the separation layer can be destroyed by external force, or a phenomenon in which the adhesion of the layer in contact with the separation layer is reduced. The separation layer becomes brittle by absorbing light and loses its strength or adhesion before being irradiated by light. The deterioration of the separation layer is caused by the decomposition of the absorbed light energy, the change of the three-dimensional configuration, the dissociation of the functional group, and the like.
分離層之厚度例如較佳為0.05μm以上、50μm以下之範圍內,更佳為0.3μm以上、1μm以下之範圍內。 若分離層之厚度為0.05μm以上、50μm以下之範圍內,則可藉由短時間的光之照射及低能量的光之照射,使分離層產生所欲的變質。又,分離層之厚度,從生產性之觀點來看,特佳為1μm以下之範圍內。The thickness of the separation layer is preferably in the range of 0.05 μm or more and 50 μm or less, and more preferably in the range of 0.3 μm or more and 1 μm or less, for example. If the thickness of the separation layer is within the range of 0.05 μm or more and 50 μm or less, the separation layer can be altered as desired by irradiation of short-time light and low-energy light. In addition, the thickness of the separation layer is particularly preferably within a range of 1 μm or less from the viewpoint of productivity.
分離層較佳係接觸接著層之側的面為平坦(未形成凹凸),藉此,容易進行接著層之形成,且容易均勻地貼附支撐基體與基板。It is preferable that the surface of the separation layer on the side contacting the adhesive layer is flat (no unevenness is formed), so that the formation of the adhesive layer is easy, and the support base and the substrate are easily attached uniformly.
[分離層形成用組成物] 用於形成分離層的材料之分離層形成用組成物,例如可舉出含有氟碳、具有包含具光吸收性的構造之重複單元的聚合物、無機物、具有紅外線吸收性的構造之化合物、紅外線吸收物質、反應性聚倍半矽氧烷、或具有酚骨架的樹脂成分者。 又,分離層形成用組成物亦可含有填料、可塑劑、熱酸產生劑成分、光酸產生劑成分、有機溶劑成分、界面活性劑、增感劑或能提高支撐基體的分離性之成分等作為任意成分。[Composition for Formation of Separation Layer] The composition for forming the separation layer of the material for forming the separation layer, for example, includes fluorocarbon, a polymer having a repeating unit containing a light-absorbing structure, an inorganic substance, a compound having an infrared-absorbing structure, and infrared Absorbents, reactive polysilsesquioxanes, or resin components with a phenol skeleton. In addition, the composition for forming a separation layer may also contain fillers, plasticizers, thermal acid generator components, photoacid generator components, organic solvent components, surfactants, sensitizers, components that can improve the separation of the support matrix, etc. As an optional ingredient.
・氟碳 分離層係可含有氟碳。由氟碳所構成的分離層係藉由吸收光而變質,結果失去受光照射前的強度或接著性。因此,藉由稍微地施加外力(例如,舉起支撐體等),而破壞分離層,可容易分離支撐體與基板。構成分離層的氟碳係可藉由電漿CVD法而適宜地成膜。 氟碳係依其種類而吸收具有固有範圍之波長的光。藉由將分離層用的氟碳所吸收範圍之波長的光照射至分離層,可使氟碳適宜地變質。分離層的光之吸收率較佳為80%以上。・Fluorocarbon The separation layer system may contain fluorocarbon. The separation layer made of fluorocarbon is deteriorated by absorbing light, and as a result, it loses its strength or adhesiveness before being irradiated with light. Therefore, by slightly applying an external force (for example, lifting the support, etc.) to break the separation layer, the support and the substrate can be easily separated. The fluorocarbon system constituting the separation layer can be suitably formed into a film by the plasma CVD method. Fluorocarbon absorbs light with a wavelength within a specific range depending on its type. By irradiating the separation layer with light of a wavelength in the range absorbed by the fluorocarbon for the separation layer, the fluorocarbon can be appropriately modified. The light absorption rate of the separation layer is preferably 80% or more.
作為照射至分離層的光,只要按照氟碳能吸收的波長,例如適宜使用YAG雷射、紅寶石雷射、玻璃雷射、YVO4 雷射、LD雷射、纖維雷射等之固體雷射、色素雷射等之液體雷射、CO2 雷射、準分子雷射、Ar雷射、He-Ne雷射等之氣體雷射、半導體雷射、自由電子雷射等之雷射光或非雷射光即可。作為能使氟碳變質之波長,例如可使用600nm以下之範圍的波長。As the light irradiated to the separation layer, as long as the fluorocarbon can absorb the wavelength, for example , solid lasers such as YAG lasers, ruby lasers, glass lasers, YVO 4 lasers, LD lasers, fiber lasers, etc. are suitably used. Liquid lasers such as pigment lasers, CO 2 lasers, excimer lasers, Ar lasers, He-Ne lasers and other gas lasers, semiconductor lasers, free electron lasers, etc. laser light or non-laser light That's it. As the wavelength capable of modifying the fluorocarbon, for example, a wavelength in the range of 600 nm or less can be used.
・具有包含具光吸收性的構造之重複單元的聚合物 分離層亦可含有聚合物,其具有包含具光吸收性的構造之重複單元。該聚合物係受到光之照射而變質。 具光吸收性的構造例如可舉出由取代或未取代的苯環、縮合環或雜環所構成之包含共軛π電子系的原子團。具光吸收性的構造,更具體而言,可舉出卡多(cardo)構造,或存在於該聚合物之側鏈的二苯基酮構造、二苯基亞碸構造、二苯基碸構造(雙苯基碸構造)、二苯基構造或二苯基胺構造。 上述具光吸收性的構造係可按照其種類,吸收具有所欲範圍的波長之光。例如,上述具光吸收性的構造能吸收的光之波長較佳為100~2000nm之範圍內,更佳為100~500nm之範圍內。・Polymers with repeating units containing light-absorbing structures The separation layer may also contain a polymer, which has a repeating unit including a light-absorbing structure. The polymer is irradiated by light and deteriorated. The structure having light absorption includes, for example, a substituted or unsubstituted benzene ring, a condensed ring, or a heterocyclic ring and an atomic group containing a conjugated π-electron system. A structure with light absorption, more specifically, a cardo structure, or a diphenyl ketone structure, a diphenyl sulfide structure, and a diphenyl sulfide structure existing in the side chain of the polymer (Biphenyl sulfide structure), diphenyl structure or diphenylamine structure. The above-mentioned light-absorbing structure can absorb light having a wavelength in a desired range according to its type. For example, the wavelength of light that can be absorbed by the light-absorbing structure is preferably in the range of 100 to 2000 nm, and more preferably in the range of 100 to 500 nm.
上述具光吸收性的構造能吸收的光,例如為由高壓水銀燈(波長254nm以上、436nm以下)、KrF準分子雷射(波長248nm)、ArF準分子雷射(波長193nm)、F2 準分子雷射(波長157nm)、XeCl雷射(波長308nm)、XeF雷射(波長351nm)或固體UV雷射(波長355nm)所發出的光,或g線(波長436nm)、h線(波長405nm)或i線(波長365nm)等。The above-mentioned light-absorbing structure can absorb light, for example, a high-pressure mercury lamp (wavelength 254nm or more, 436nm or less), KrF excimer laser (wavelength 248nm), ArF excimer laser (wavelength 193nm), F 2 excimer Light emitted by laser (wavelength 157nm), XeCl laser (wavelength 308nm), XeF laser (wavelength 351nm) or solid UV laser (wavelength 355nm), or g-line (wavelength 436nm), h-line (wavelength 405nm) Or i-line (wavelength 365nm) and so on.
・無機物 分離層亦可由無機物所構成。此無機物只要藉由吸收光而變質者即可,例如可適宜舉出選自由金屬、金屬化合物及碳所成之群組的1種類以上。所謂金屬化合物,就是包含金屬原子的化合物,例如可舉出金屬氧化物、金屬氮化物。 作為如此的無機物,可舉出選自由金、銀、銅、鐵、鎳、鋁、鈦、鉻、SiO2 、SiN、Si3 N4 、TiN及碳所成之群組的1種類以上。 尚且,所謂碳,就是亦可包含碳的同素異形體之概念,例如包含鑽石、富勒烯、似鑽石的碳、碳奈米管等。 上述無機物係依其種類,吸收具有固有範圍的波長之光。・The inorganic separation layer can also be composed of inorganic substances. The inorganic substance may be modified by absorbing light. For example, one or more types selected from the group consisting of metals, metal compounds, and carbon can be suitably used. The "metal compound" refers to a compound containing metal atoms, and examples thereof include metal oxides and metal nitrides. As such an inorganic substance, one or more types selected from the group consisting of gold, silver, copper, iron, nickel, aluminum, titanium, chromium, SiO 2 , SiN, Si 3 N 4, TiN, and carbon can be cited. Furthermore, the so-called carbon refers to the concept of allotropes that can also include carbon, such as diamonds, fullerenes, diamond-like carbon, carbon nanotubes, and so on. The above-mentioned inorganic substance absorbs light with a wavelength within a specific range according to its kind.
作為照射至由無機物所構成的分離層之光,只要按照上述無機物能吸收的波長,適宜使用例如YAG雷射、紅寶石雷射、玻璃雷射、YVO4 雷射、LD雷射、纖維雷射等的固體雷射、色素雷射等的液體雷射、CO2 雷射、準分子雷射、Ar雷射、He-Ne雷射等的氣體雷射、半導體雷射、自由電子雷射等的雷射光或非雷射光即可。 由無機物所構成之分離層例如係可藉由濺鍍、化學蒸鍍(CVD)、鍍敷、電漿CVD、旋轉塗佈等之眾所周知的技術,形成在支撐基體上。As the light irradiated to the separation layer made of inorganic substances, as long as the above-mentioned inorganic substances can absorb the wavelength, it is suitable to use YAG laser, ruby laser, glass laser, YVO 4 laser, LD laser, fiber laser, etc. Liquid lasers such as solid lasers, pigment lasers, CO 2 lasers, excimer lasers, Ar lasers, He-Ne lasers and other gas lasers, semiconductor lasers, free electron lasers, etc. It can be illuminated or non-laser. The separation layer made of an inorganic substance can be formed on the support substrate by well-known techniques such as sputtering, chemical vapor deposition (CVD), plating, plasma CVD, spin coating, and the like.
・具有紅外線吸收性的構造之化合物 分離層亦可含有具有紅外線吸收性的構造之化合物。此具有紅外線吸收性的構造之化合物係藉由吸收紅外線而變質。 作為具有紅外線吸收性的構造或具有此構造的化合物,例如可舉出烷、烯(乙烯基、反式、順式、亞乙烯基、三取代、四取代、共軛、疊烯、環式)、炔(一取代、二取代)、單環式芳香族(苯、一取代、二取代、三取代)、醇或酚類(自由OH、分子內氫鍵、分子間氫鍵、飽和二級、飽和三級、不飽和二級、不飽和三級)、縮醛、縮酮、脂肪族醚、芳香族醚、乙烯醚、環氧乙烷環醚、過氧化物醚、酮、二烷基羰基、芳香族羰基、1,3-二酮的烯醇、鄰羥基芳基酮、二烷基醛、芳香族醛、羧酸(二聚物、羧酸陰離子)、甲酸酯、乙酸酯、共軛酯、非共軛酯、芳香族酯、內酯(β-、γ-、δ-)、脂肪族酸氯化物、芳香族酸氯化物、酸酐(共軛、非共軛、環式、非環式)、一級醯胺、二級醯胺、內醯胺、一級胺(脂肪族、芳香族)、二級胺(脂肪族、芳香族)、三級胺(脂肪族、芳香族)、一級胺鹽、二級胺鹽、三級胺鹽、銨離子、脂肪族腈、芳香族腈、碳二亞胺、脂肪族異腈、芳香族異腈、異氰酸酯、硫氰酸酯、脂肪族異硫氰酸酯、芳香族異硫氰酸酯、脂肪族硝基化合物、芳香族硝基化合物、硝基胺、亞硝基胺、硝酸酯、亞硝酸酯、亞硝基鍵(脂肪族、芳香族、單體、二聚物)、硫醇或硫酚或硫羥酸等的硫化合物、硫羰基、亞碸、碸、磺醯氯、一級磺醯胺、二級磺醯胺、硫酸酯、碳-鹵素鍵、Si-A1 鍵(A1 為H、C、O或鹵素)、P-A2 鍵(A2 為H、C或O)或Ti-O鍵。・The compound separation layer with infrared absorbing structure can also contain compounds with infrared absorbing structure. This compound with an infrared-absorbing structure is deteriorated by absorbing infrared. Examples of compounds having infrared absorbing structures or compounds having such structures include alkanes and alkenes (vinyl, trans, cis, vinylidene, tri-substituted, tetra-substituted, conjugated, alkylene, cyclic) , Alkynes (monosubstituted, disubstituted), monocyclic aromatics (benzene, monosubstituted, disubstituted, trisubstituted), alcohols or phenols (free OH, intramolecular hydrogen bonds, intermolecular hydrogen bonds, saturated secondary, Saturated tertiary, unsaturated secondary, unsaturated tertiary), acetals, ketals, aliphatic ethers, aromatic ethers, vinyl ethers, ethylene oxide cyclic ethers, peroxide ethers, ketones, dialkylcarbonyl , Aromatic carbonyl, 1,3-diketone enol, o-hydroxyaryl ketone, dialkyl aldehyde, aromatic aldehyde, carboxylic acid (dimer, carboxylic anion), formate, acetate, Conjugated esters, non-conjugated esters, aromatic esters, lactones (β-, γ-, δ-), aliphatic acid chlorides, aromatic acid chlorides, acid anhydrides (conjugated, non-conjugated, cyclic, Acyclic), primary amine, secondary amine, internal amine, primary amine (aliphatic, aromatic), secondary amine (aliphatic, aromatic), tertiary amine (aliphatic, aromatic), Primary amine salt, secondary amine salt, tertiary amine salt, ammonium ion, aliphatic nitrile, aromatic nitrile, carbodiimide, aliphatic isonitrile, aromatic isonitrile, isocyanate, thiocyanate, aliphatic isocyanate Thiocyanate, aromatic isothiocyanate, aliphatic nitro compound, aromatic nitro compound, nitroamine, nitrosoamine, nitrate, nitrite, nitroso bond (aliphatic, aromatic Groups, monomers, dimers), sulfur compounds such as thiols or thiophenols or thiol acids, thiocarbonyl, sulphurous acid, sulphonate, sulfonate chloride, primary sulfonamide, secondary sulfonamide, sulfuric acid ester, Carbon-halogen bond, Si-A 1 bond (A 1 is H, C, O, or halogen), PA 2 bond (A 2 is H, C, or O), or Ti-O bond.
作為包含上述碳-鹵素鍵的構造,例如可舉出-CH2 Cl、-CH2 Br、-CH2 I、-CF2 -、-CF3 、-CH=CF2 、-CF=CF2 、氟化芳基或芳基氯等。As the structure containing the above-mentioned carbon-halogen bond, for example, -CH 2 Cl, -CH 2 Br, -CH 2 I, -CF 2 -, -CF 3 , -CH=CF 2 , -CF=CF 2 , Fluorinated aryl or aryl chloride, etc.
作為包含上述Si-A1 鍵的構造,例如可舉出SiH、SiH2 、SiH3 、Si-CH3 、Si-CH2 -、Si-C6 H5 、SiO-脂肪族、Si-OCH3 、Si-OCH2 CH3 、Si-OC6 H5 、Si-O-Si、Si-OH、SiF、SiF2 或SiF3 等。作為包含Si-Al 鍵的構造,特佳為形成有矽氧烷骨架或倍半矽氧烷骨架者。Examples of the structure containing the above-mentioned Si-A 1 bond include SiH, SiH 2 , SiH 3 , Si-CH 3 , Si-CH 2 -, Si-C 6 H 5 , SiO-aliphatic, Si-OCH 3 , Si-OCH 2 CH 3 , Si-OC 6 H 5 , Si-O-Si, Si-OH, SiF, SiF 2 or SiF 3 and so on. As the structure contains Si-A l bond, particularly preferably formed with a silicon or siloxane backbone sesquicarbonate silicon skeleton by alumoxane.
作為包含上述P-A2 鍵的構造,例如可舉出PH、PH2 、P-CH3 、P-CH2 -、P-C6 H5 、A3 3 -P-O(A3 為脂肪族基或芳香族基)、(A4 O)3 -P-O(A4 為烷基)、P-OCH3 、 P-OCH2 CH3 、P-OC6 H5 、P-O-P、P-OH或O=P-OH等。As the structure containing the PA 2 bond, for example, PH, PH 2 , P-CH 3 , P-CH 2 -, PC 6 H 5 , A 3 3 -PO (A 3 is an aliphatic group or an aromatic group) ), (A 4 O) 3 -PO (A 4 is an alkyl group), P-OCH 3 , P-OCH 2 CH 3 , P-OC 6 H 5 , POP, P-OH or O=P-OH, etc.
作為包含上述Ti-O鍵的化合物,例如可舉出(i)四異丙氧基鈦、四正丁氧基鈦、肆(2-乙基己氧基)鈦或鈦異丙氧基辛烯乙醇酸酯等之烷氧基鈦;(ii)二異丙氧基・雙(乙醯基丙酮根)鈦或丙烷二氧基鈦雙(乙基乙醯乙酸酯)等之螯合鈦;(iii)i-C3 H7 O-[-Ti(O-i-C3 H7 )2 -O-]n -i-C3 H7 或n-C4 H9 O-[-Ti(O-n-C4 H9 )2 -O-]n -n-C4 H9 等之鈦聚合物;(iv)三正丁氧基鈦單硬脂酸酯、硬脂酸鈦、二異丙氧基鈦二異硬脂酸酯或(2-正丁氧基羰基苯甲醯氧基)三丁氧基鈦等之醯化鈦;(v)二正丁氧基・雙(三乙醇胺根合)鈦等之水溶性鈦化合物等。 其中,作為包含Ti-O鍵的化合物,更佳為二正丁氧基・雙(三乙醇胺根合)鈦(Ti(OC4 H9 )2 [OC2 H4 N(C2 H4 OH)2 ]2 )。As the compound containing the aforementioned Ti-O bond, for example, (i) titanium tetraisopropoxide, titanium tetra-n-butoxide, titanium tetra-(2-ethylhexyloxy), or titanium isopropoxy octene Titanium alkoxide such as glycolate; (ii) Chelated titanium such as diisopropoxy, bis(acetylacetonate) titanium or propanedioxytitanium bis(ethyl acetylacetate); (iii) iC 3 H 7 O-[-Ti(OiC 3 H 7 ) 2 -O-] n -iC 3 H 7 or nC 4 H 9 O-[-Ti(OnC 4 H 9 ) 2 -O-] n -nC 4 H 9 and other titanium polymers; (iv) tri-n-butoxy titanium monostearate, titanium stearate, diisopropoxy titanium diisostearate or (2-n-butyl (V) Water-soluble titanium compounds such as di-n-butoxy and bis(triethanolamine) titanium. Among them, as a compound containing a Ti-O bond, di-n-butoxy·bis(triethanolamine) titanium (Ti(OC 4 H 9 ) 2 [OC 2 H 4 N(C 2 H 4 OH)) is more preferable 2 ] 2 ).
上述紅外線吸收性的構造係依其種類之選擇,可吸收具有所欲範圍之波長的紅外線。具體而言,上述紅外線吸收性的構造能吸收的紅外線之波長例如為1~20μm之範圍內,可更適宜吸收2~15μm之範圍內。 再者,當上述構造為Si-O鍵、Si-C鍵或Ti-O鍵時,較佳為9~11μm之範圍內。The above-mentioned infrared absorbing structure is selected according to its type, and can absorb infrared light having a wavelength in a desired range. Specifically, the wavelength of the infrared ray that can be absorbed by the above-mentioned infrared absorbing structure is, for example, in the range of 1 to 20 μm, and can more suitably be absorbed in the range of 2 to 15 μm. Furthermore, when the above-mentioned structure is a Si-O bond, Si-C bond or Ti-O bond, it is preferably in the range of 9-11 μm.
尚且,上述各構造能吸收的紅外線之波長,只要是本業者則可容易理解。例如,作為各構造的吸收帶,可參照非專利文獻:SILVERSTEIN・BASSLER・MORRILL著「有機化合物的光譜之鑑定法(第5版)-MS、IR、NMR、UV之併用-」(1992年發行)第146頁至第151頁之記載。Moreover, the wavelengths of infrared rays that can be absorbed by the above-mentioned structures can be easily understood by those skilled in the art. For example, as the absorption band of each structure, you can refer to the non-patent literature: SILVERSTEIN·BASSLER·MORRILL "Spectral Identification Method of Organic Compounds (5th Edition)-Combination of MS, IR, NMR, and UV -" (issued in 1992 ) Records on pages 146 to 151.
作為分離層之形成中所用之具有紅外線吸收性的構造之化合物,於具有如上述的構造之化合物中,只要是為了塗佈可溶解於溶劑中,能進行固化而形成固化層,則沒有特別的限定。然而,為了使分離層中的化合物有效果地變質,而使支撐基體與基板之分離成為容易,較佳為分離層的紅外線之吸收大,即將紅外線照射至分離層時的紅外線之透過率低者。具體而言,分離層的紅外線之透過率較佳低於90%,紅外線之透過率更佳低於80%。As a compound with an infrared absorbing structure used in the formation of the separation layer, among the compounds with the above-mentioned structure, there is nothing special as long as it is soluble in a solvent for coating and can be cured to form a cured layer. limited. However, in order to effectively change the quality of the compound in the separation layer and facilitate the separation of the support base and the substrate, it is preferable that the separation layer has a large infrared absorption, that is, the one that has a low infrared transmittance when the infrared rays are irradiated to the separation layer . Specifically, the infrared transmittance of the separation layer is preferably less than 90%, and the infrared transmittance is more preferably less than 80%.
・紅外線吸收物質 分離層亦可含有紅外線吸收物質。此紅外線吸收物質只要藉由吸收光而變質者即可,例如可適宜使用碳黑、鐵粒子或鋁粒子。 紅外線吸收物質係依其種類,吸附具有固有範圍的波長之光。藉由將分離層中所用的紅外線吸收物質吸收範圍之波長的光照射至分離層,可使紅外線吸收物質適宜地變質。・Infrared absorbing material The separation layer may also contain infrared absorbing substances. The infrared absorbing material may be modified by absorbing light. For example, carbon black, iron particles, or aluminum particles can be suitably used. Infrared-absorbing substances absorb light with a unique range of wavelengths according to their types. By irradiating light of a wavelength in the absorption range of the infrared absorbing substance used in the separation layer to the separation layer, the infrared absorbing substance can be appropriately changed in quality.
・反應性聚倍半矽氧烷 分離層係可藉由使反應性聚倍半矽氧烷聚合而形成。藉此所形成的分離層,具備高耐化學性與高耐熱性。・Reactive polysilsesquioxane The separation layer can be formed by polymerizing reactive polysilsesquioxane. The separation layer formed by this has high chemical resistance and high heat resistance.
所謂「反應性聚倍半矽氧烷」,就是指在聚倍半矽氧烷骨架的末端具有矽醇基或因水解而能形成矽醇基的官能基之聚倍半矽氧烷。藉由將該矽醇基或能形成矽醇基的官能基予以縮合,可互相聚合。又,只要反應性聚倍半矽氧烷具有矽醇基或能形成矽醇基的官能基,則可採用無規構造、籠型構造、梯形構造等之具備倍半矽氧烷骨架的反應性聚倍半矽氧烷。The so-called "reactive polysilsesquioxane" refers to a polysilsesquioxane having a silanol group at the end of the polysilsesquioxane skeleton or a functional group capable of forming a silanol group due to hydrolysis. By condensing the silanol groups or functional groups capable of forming silanol groups, they can be polymerized with each other. In addition, as long as the reactive polysilsesquioxane has a silanol group or a functional group that can form a silanol group, it can adopt a random structure, a cage structure, a trapezoidal structure, etc., which has the reactivity with a silsesquioxane skeleton. Polysilsesquioxane.
反應性聚倍半矽氧烷的矽氧烷含量較佳為70~99莫耳%,更佳為80~99莫耳%。 若反應性聚倍半矽氧烷的矽氧烷含量為前述較佳範圍內,則可形成能藉由照射紅外線(較佳為遠紅外線,更佳為波長9~11μm的光)而適宜變質之分離層。The siloxane content of the reactive polysilsesquioxane is preferably 70-99 mol%, more preferably 80-99 mol%. If the siloxane content of the reactive polysilsesquioxane is within the above-mentioned preferred range, it can be formed that can be suitably deteriorated by irradiating infrared rays (preferably far infrared rays, more preferably light with a wavelength of 9 to 11 μm) Separation layer.
反應性聚倍半矽氧烷的重量平均分子量(Mw)較佳為500~50000,更佳為1000~10000。 若反應性聚倍半矽氧烷的重量平均分子量(Mw)為前述較佳範圍內,則可適當地溶解於溶劑中,可適宜塗佈於支撐板上。The weight average molecular weight (Mw) of the reactive polysilsesquioxane is preferably 500 to 50,000, more preferably 1,000 to 10,000. If the weight average molecular weight (Mw) of the reactive polysilsesquioxane is within the aforementioned preferred range, it can be appropriately dissolved in a solvent and can be suitably applied to a support plate.
作為可當作反應性聚倍半矽氧烷使用的市售品,例如可舉出小西化學工業股份有限公司製的SR-13、SR-21、SR-23或SR-33(商品名)等。Examples of commercially available products that can be used as reactive polysilsesquioxanes include SR-13, SR-21, SR-23 or SR-33 (trade name) manufactured by Konishi Chemical Industry Co., Ltd. .
・具有酚骨架的樹脂成分 分離層亦可含有具有酚骨架的樹脂成分。由於具有酚骨架,容易藉由加熱等而變質(氧化等),光反應性高。 此處所言之「具有酚骨架」,就是意指包含羥基苯構造。 具有酚骨架的樹脂成分係具有膜形成能力,分子量較佳為1000以上。由於該樹脂成分的分子量為1000以上,膜形成能力升高。該樹脂成分的分子量更佳為1000~30000,尤佳為1500~20000,特佳為2000~15000。由於該樹脂成分的分子量為前述較佳的範圍之上限值以下,可提高分離層形成用組成物在溶劑中的溶解性。 尚且,作為樹脂成分的分子量,使用GPC(凝膠滲透層析法)測定的聚苯乙烯換算之重量平均分子量(Mw)。・Resin component with phenol skeleton The separation layer may contain a resin component having a phenol skeleton. Since it has a phenolic skeleton, it is easily deteriorated (oxidized, etc.) by heating, etc., and has high photoreactivity. The term "having a phenol skeleton" as used here means that it contains a hydroxybenzene structure. The resin component having a phenol skeleton has film-forming ability, and the molecular weight is preferably 1,000 or more. Since the molecular weight of the resin component is 1000 or more, the film-forming ability increases. The molecular weight of the resin component is more preferably 1,000 to 30,000, particularly preferably 1,500 to 20,000, particularly preferably 2,000 to 15,000. Since the molecular weight of the resin component is below the upper limit of the above-mentioned preferred range, the solubility of the composition for forming a separation layer in the solvent can be improved. Furthermore, as the molecular weight of the resin component, the weight average molecular weight (Mw) in terms of polystyrene measured by GPC (gel permeation chromatography) was used.
作為具有酚骨架的樹脂成分,例如可舉出酚醛清漆型酚樹脂、可溶型酚樹脂、羥基苯乙烯樹脂、羥基苯基倍半矽氧烷樹脂、羥基苄基倍半矽氧烷樹脂、含酚骨架的丙烯酸樹脂、具有以後述之通式(P2)表示的重複單元之樹脂等。於此等之中,酚醛清漆型酚樹脂、可溶型(resol)酚樹脂。As the resin component having a phenol skeleton, for example, novolak-type phenol resin, resol-type phenol resin, hydroxystyrene resin, hydroxyphenyl silsesquioxane resin, hydroxybenzyl silsesquioxane resin, containing Acrylic resin having a phenol skeleton, resin having a repeating unit represented by the general formula (P2) described later, and the like. Among these, novolac type phenol resin and resol type phenol resin.
<接著層>
接著層3係用於貼合支撐體12與基板4之層,可使用第1態樣之接著劑組成物來形成。<Adhesive layer>
The
接著層3包含使用第1態樣之接著劑組成物所形成的第1接著劑組成物層。又,接著層3係除了前述第1接著劑組成物層之外,還可包含使用其他接著劑組成物所形成之第2接著劑組成物層。此時,第1接著劑組成物層較佳鄰接於基板4。由於第1接著劑組成物層鄰接於基板4而配置,可更提高接著層3與基板4之密著性。形成第2接著劑組成物層之接著劑組成物,係不含聚合物(P1)之接著劑組成物。該接著劑組成物係沒有特別的限定,但例如可舉出彈性體系接著劑組成物、環烯烴系接著劑組成物、馬來醯亞胺系接著劑組成物等。The
當接著層3具有第1接著劑組成物層及第2接著劑組成物層時,前述第1接著劑組成物層之厚度例如較佳為0.1μm以上、50μm以下之範圍內,更佳為5μm以上、40μm以下之範圍內,尤佳為10μm以上、30μm以下之範圍內,特佳為15μm以上、25μm以下之範圍內。若第1接著劑組成物層之厚度為前述較佳範圍之下限值以上,則阻氣性能或基板等之保護性能更提升。又,由於第1接著劑組成物層之厚度為前述較佳範圍之上限值以下,不妨礙以後之去除步驟。
當接著層3具有第1接著劑組成物層及第2接著劑組成物層時,前述第2接著劑組成物層之厚度例如較佳為0.1μm以上、100um以下之範圍內,更佳為1μm以上、50μm以下之範圍內,尤佳為10μm以上、40μm以下之範圍內。若第2接著層之厚度為前述較佳範圍內,則更良好地貼合支撐體與基板。When the
當接著層3僅由第1接著劑組成物層所構成時,接著層3之厚度例如較佳為0.1μm以上、50μm以下之範圍內,更佳為1μm以上、10μm以下之範圍內。若接著層3之厚度為0.1μm以上、50μm以下之範圍內,則更良好地貼合支撐基體1與基板4。又,由於接著層之厚度為1μm以上,可將基板充分地固定支撐基體上,由於接著層之厚度為10μm以下,可在以後的去除步驟中容易去除接著層。When the
<基板>
基板4係以被支撐體12所支撐的狀態,供薄化、安裝等之製程。於基板4上,例如安裝積體電路或金屬凸塊等的構造物。
作為基板4,典型上使用矽晶圓基板,惟不受此所限定,亦可使用陶瓷基板、薄的薄膜基板、可撓性基板等。<Substrate>
The
於本實施形態中,元件為半導體元件或其他元件,可具有單層或複數層之構造。尚且,當元件為半導體元件時,藉由切割密封基板而得的電子零件係成為半導體裝置。In this embodiment, the device is a semiconductor device or other device, and may have a single-layer or multiple-layer structure. Furthermore, when the element is a semiconductor element, the electronic component obtained by cutting the sealing substrate becomes a semiconductor device.
本實施形態之積層體,由於設置採用第1態樣的接著層形成用組成物之接著層,故耐熱性高,且對於基板的密著性良好。藉此,於半導體封裝製造時,不易發生因高溫處理之影響而例如在密封操作之前後基板之位置偏移。再者,不易發生基板之剝離。Since the laminate of this embodiment is provided with an adhesive layer using the composition for forming an adhesive layer of the first aspect, it has high heat resistance and good adhesion to the substrate. As a result, during semiconductor packaging manufacturing, the position of the substrate before and after the sealing operation is unlikely to be shifted due to the influence of high temperature processing. Furthermore, the peeling of the substrate is unlikely to occur.
於上述實施形態的積層體中,支撐基體1與分離層2係鄰接,但不受此所限定,亦可在支撐基體1與分離層2之間,進一步形成其他層。此時,其他層只要是由透光的材料所構成即可。因此,不妨礙光對於分離層2之入射,可在積層體10中適宜追加能予較佳的性質等之層。取決於構成分離層2的材料之種類,可用的光之波長不同。因此,構成其他層的材料係沒有必要使全部的波長之光穿透,可從穿透能使構成分離層2的材料變質之波長的光的材料中適宜選擇。In the laminated body of the above-mentioned embodiment, the
於其他實施形態中,本發明可為附接著層的支撐體。前述附接著層的支撐體具備:貼合基板的支撐體,與在前述支撐體上,使用前述第1態樣之接著劑組成物所形成的接著層。支撐體及接著層係與上述說明者同樣。In other embodiments, the present invention may be a support for an adhesive layer. The support of the adhesive layer includes a support to which a substrate is bonded, and an adhesive layer formed on the support using the adhesive composition of the first aspect. The support body and the adhesive layer are the same as those described above.
又,於其他實施形態中,本發明可為附接著層的薄膜。前述附接著層的薄膜具備:薄膜,與在前述薄膜上,使用前述第1態樣之接著劑組成物所形成的接著層。藉由採用該接著薄膜,可在支撐體上適宜地形成接著層。與在支撐體上直接塗佈接著劑組成物而形成接著層之情況比較下,可容易形成膜厚均勻性及表面平滑性良好的接著層。Moreover, in other embodiments, the present invention may be a film with an adhesion layer. The film of the adhesive layer includes a film, and an adhesive layer formed on the film using the adhesive composition of the first aspect. By using this adhesive film, an adhesive layer can be suitably formed on the support. Compared with the case where the adhesive composition is directly coated on the support to form an adhesive layer, an adhesive layer with good film thickness uniformity and surface smoothness can be easily formed.
作為薄膜,例如是容易將薄膜上所形成的接著層從該薄膜剝離者,較佳為能將接著層轉印到支撐體等的被處理面上之脫模薄膜。 作為薄膜,具體而言可舉出聚對苯二甲酸乙二酯、聚乙烯、聚丙烯、聚碳酸酯或聚氯乙烯等之合成樹脂薄膜,較佳為具有可撓性的薄膜。 對於上述薄膜,較佳為按照需要,施予脫模處理而使轉印變容易。 薄膜之厚度只要適宜設定即可,例如為15~125μm。As the film, for example, the adhesive layer formed on the film can be easily peeled off from the film, and it is preferably a release film that can transfer the adhesive layer to the processed surface of a support or the like. Specific examples of the film include synthetic resin films such as polyethylene terephthalate, polyethylene, polypropylene, polycarbonate, or polyvinyl chloride, and films having flexibility are preferred. For the above-mentioned film, it is preferable to perform a mold release treatment as necessary to facilitate transfer. The thickness of the film may be appropriately set, for example, 15 to 125 μm.
如此的接著薄膜係可藉由在薄膜上形成接著劑層而製造。接著層係與前述實施形態之積層體同樣,可包含第1接著劑組成物層,也可包含第1接著劑組成物層與第2接著劑組成物層。例如,使用以接著劑層之乾燥膜厚成為10~1000μm之方式,在薄膜上塗佈接著劑組成物之方法。當時,可按照所欲的接著層之膜厚或均勻性,適宜使用眾所周知的方法。Such an adhesive film can be manufactured by forming an adhesive layer on the film. The adhesive layer system is the same as the laminate of the aforementioned embodiment, and may include a first adhesive composition layer, or may include a first adhesive composition layer and a second adhesive composition layer. For example, a method of coating the adhesive composition on the film so that the dry film thickness of the adhesive layer becomes 10 to 1000 μm is used. At that time, a well-known method can be suitably used according to the desired film thickness or uniformity of the adhesive layer.
又,接著薄膜亦可藉由保護膜被覆接著層的露出面而保護。保護膜只要是能從接著層剝離,則沒有限定,例如較佳為聚對苯二甲酸乙二酯薄膜、聚丙烯薄膜、聚乙烯薄膜。又,為了容易從接著層剝離,各保護膜較佳為塗佈聚矽氧或燒附。In addition, the adhesive film may be protected by covering the exposed surface of the adhesive layer with a protective film. The protective film is not limited as long as it can be peeled from the adhesive layer. For example, a polyethylene terephthalate film, a polypropylene film, and a polyethylene film are preferable. In addition, in order to be easily peeled from the adhesive layer, each protective film is preferably coated with silicone or burned.
接著薄膜之使用方法,例如當使用保護膜時,可舉出在剝離它後,在支撐體面上,重疊所露出的接著層,藉由從薄膜上(形成有接著劑層之面的背面)使加熱輥移動,使接著層熱壓接於支撐體的表面之方法。 尚且,從接著薄膜所剝離的保護膜如果依次在捲取輥等的輥上捲繞成捲筒狀,則可再利用。The method of using the next film, for example, when using a protective film, after peeling it off, overlap the exposed adhesive layer on the surface of the support, and use the film (the backside of the surface where the adhesive layer is formed) A method in which the heating roller is moved and the adhesive layer is thermally compressed to the surface of the support. In addition, the protective film peeled from the adhesive film can be reused if it is wound into a roll on a roll such as a take-up roll in sequence.
(積層體之製造方法) 本發明之第3態樣係透過接著層貼合支撐體與基板的積層體之製造方法,其具有接著層形成步驟與貼合步驟。(Method of manufacturing laminate) The third aspect of the present invention is a method of manufacturing a laminate in which a support body and a substrate are bonded through an adhesive layer, which has an adhesive layer forming step and a bonding step.
<第1實施形態> 第1實施形態的積層體之製造方法具有:製作支撐體之步驟、接著層形成步驟與貼合步驟。 圖2係說明積層體之製造方法的一實施形態之概略步驟圖。 圖2A係說明製作支撐體之步驟之圖,圖2B係說明接著層形成步驟之圖,圖2C係說明貼合步驟之圖。 於本實施形態的積層體之製造方法中,作為分離層形成用組成物,使用含有氟碳者。又,作為接著層形成用組成物,使用含有第1態樣之(P1)成分者,形成包含第1接著劑組成物層之接著層。<The first embodiment> The manufacturing method of the laminated body of 1st Embodiment has the process of manufacturing a support body, an adhesive layer formation process, and a bonding process. Fig. 2 is a schematic step diagram illustrating an embodiment of a method of manufacturing a laminate. FIG. 2A is a diagram illustrating the steps of making the support, FIG. 2B is a diagram illustrating the subsequent layer forming steps, and FIG. 2C is a diagram illustrating the bonding step. In the manufacturing method of the laminated body of this embodiment, what contains fluorocarbon is used as the composition for separation layer formation. In addition, as the composition for forming an adhesive layer, an adhesive layer including the first adhesive composition layer was formed using a component containing the (P1) component of the first aspect.
≪製作支撐體之步驟≫
實施形態中的製作支撐體之步驟係於支撐基體上之一側,使用分離層形成用組成物來形成分離層,得到支撐體之步驟。
圖2A中,在支撐基體1上,藉由分離層形成用組成物(含有氟碳者)來形成分離層2(亦即,製作附有分離層的支撐基體)。≪Steps to make the support body≫
The step of making a support in the embodiment is a step of forming a separation layer using the composition for forming a separation layer on one side of the support base to obtain a support.
In FIG. 2A, on the
在支撐基體1上形成分離層2之方法係沒有特別的限定,例如可舉出旋轉塗佈、浸漬、輥刮塗、噴霧塗佈、狹縫塗佈、化學氣相成長(CVD)等之方法。
例如,於製作支撐體之步驟中,在加熱環境下或減壓環境下,從在支撐基體1上所塗佈的分離層形成用組成物之塗佈層中去除溶劑成分而成膜,或在支撐基體1上,藉由蒸鍍法成膜,得到支撐體。The method of forming the
≪接著層形成步驟≫
實施形態中的接著層形成步驟係在支撐體上之一側,形成接著層之步驟。前述接著層包含使用第1態樣之接著層形成用組成物所形成的第1接著劑組成物層。
圖2B中,在支撐體12的分離層2側之面,形成包含使用第1態樣之接著劑組成物所形成的第1接著劑組成物層之接著層3(亦即,製作附接著層的支撐體123)。≪Adhesive layer formation steps≫
The step of forming an adhesive layer in the embodiment is a step of forming an adhesive layer on one side of the support. The aforementioned adhesive layer includes a first adhesive composition layer formed using the composition for forming an adhesive layer of the first aspect.
In FIG. 2B, on the surface of the
在支撐體12上形成接著層3之形成方法係沒有特別的限定,例如可舉出旋轉塗佈、浸漬、輥刮塗、噴霧塗佈、狹縫塗佈等之方法。然後,在支撐體12上,塗佈接著劑組成物及加熱,或於減壓環境下去除接著劑組成物中所包含的溶劑成分。The method for forming the
然後,當接著層含有硬化性單體及熱聚合起始劑時,宜藉由加熱而使該硬化性單體聚合。加熱接著層3之條件只要是以熱聚合起始劑的1分鐘半衰期溫度及1小時半衰期溫度為基礎而適宜設定即可,例如較佳為在50~300℃之範圍內的溫度,於真空下或氮氣等的惰性氣體環境下進行,更佳為在惰性氣體環境下進行。Then, when the adhesive layer contains a curable monomer and a thermal polymerization initiator, it is preferable to polymerize the curable monomer by heating. The conditions for heating the
又,當接著層包含硬化性單體及光聚合起始劑時,宜藉由在氮氣等的惰性氣體環境下曝光,使硬化性單體聚合。曝光的條件只要按照光聚合起始劑之種類等而適宜設定即可。In addition, when the adhesive layer contains a curable monomer and a photopolymerization initiator, it is preferable to polymerize the curable monomer by exposure to an inert gas atmosphere such as nitrogen. The conditions of exposure may be appropriately set according to the kind of photopolymerization initiator and the like.
接著層3可包含使用其他接著劑組成物所形成之第2接著劑組成物層。其他接著劑組成物係不含(P1)成分之接著劑組成物。此時,在支撐體12的分離層2側之面上,使用其他接著劑組成物來形成第2接著劑組成物層,接著,在第2接著劑組成物層上,藉由使用第1態樣之接著劑組成物來形成第1接著劑組成物層,可形成接著層3。The
[貼合步驟]
實施形態中的貼合步驟係透過前述接著層形成步驟所形成的前述接著層,貼合前述支撐體與前述基板之步驟。
圖2C中,形成有分離層2的支撐基體1(支撐體12)與未形成分離層2的基板4係透過接著層3而層合,得到依支撐基體1、分離層2、接著層3、基板4之順序堆疊的積層體10。[Fitting Steps]
The bonding step in the embodiment is a step of bonding the support and the substrate through the bonding layer formed in the bonding layer forming step.
In FIG. 2C, the support base 1 (support 12) on which the
透過接著層3貼合支撐體12與基板4之方法,係藉由在接著層3上的指定位置上配置基板4,一邊於真空下加熱(例如100℃左右),一邊藉由晶粒接合機等壓接支撐體12與基板4而進行。The method of bonding the
根據第1實施形態的積層體之製造方法,由於設置包含使用第1態樣之接著層形成用組成物所形成的第1接著劑組成物層之接著層,故接著層的耐熱性高,與基板的密著性良好。因此,例如在密封操作之前後,不易發生基板的位置偏移,不易發生基板之剝離。According to the manufacturing method of the laminate of the first embodiment, since the adhesive layer including the first adhesive composition layer formed using the adhesive layer forming composition of the first aspect is provided, the heat resistance of the adhesive layer is high, and The adhesion of the substrate is good. Therefore, for example, before and after the sealing operation, the position of the substrate is not easily shifted, and the peeling of the substrate is not likely to occur.
於上述本實施形態的積層體之製造方法中,在支撐基體1上形成分離層2,但不受此所限定,亦可在基板4上形成分離層2。
又,分離層2亦可形成支撐基體1上及基板4上之兩方,此時支撐基體1與基板4係透過分離層2、接著層3及分離層2而貼合。In the manufacturing method of the laminated body of this embodiment described above, the
於上述本實施形態的積層體之製造方法中,接著層3係形成在分離層2上,但不受此所限定,亦可在基板4上形成接著層3。當接著層3係除了第1接著劑組成物層之外,還包含第2接著劑組成物層時,藉由在基板4上使用第1態樣之接著劑組成物來形成第1接著劑組成物層,接著,在第1接著劑組成物層上,使用其他接著劑組成物來第2接著劑組成物層,可形成接著層3。In the above-mentioned method of manufacturing a laminate of the present embodiment, the
<第2實施形態> 圖3係說明積層體之製造方法的另一實施形態之概略步驟圖。 圖3A係顯藉由第1實施形態之製造方法所製造的積層體之圖,圖3B係說明密封步驟之圖。 該另一實施形態的積層體之製造方法係除了製作支撐體之步驟、接著層形成步驟及貼合步驟之外,還進一步具有密封步驟。<The second embodiment> Fig. 3 is a schematic step diagram illustrating another embodiment of the method of manufacturing a laminate. FIG. 3A is a diagram showing the laminate manufactured by the manufacturing method of the first embodiment, and FIG. 3B is a diagram illustrating the sealing step. The manufacturing method of the laminated body of this other embodiment further has a sealing step in addition to the step of manufacturing a support body, a subsequent layer formation step, and a bonding step.
[密封步驟]
實施形態中的密封步驟係在前述貼合步驟之後,藉由密封材,將透過前述接著層貼合於前述支撐體的前述基板予以密封,而製作密封體之步驟。
圖3B中,得到接著層3上所配置的基板4之全體經由密封材所密封的密封體20(積層體)。[Sealing step]
The sealing step in the embodiment is a step of sealing the substrate bonded to the support through the adhesive layer with a sealing material after the bonding step to produce a sealed body.
In FIG. 3B, a sealing body 20 (laminated body) in which the
於密封步驟中,例如經加熱到130~170℃的密封材係一邊維持高黏度的狀態,一邊以覆蓋基板4之方式,供給至接著層3上,藉由壓縮成形而製作在接著層3上設有密封材層5的密封體20(積層體)。
當時,溫度條件例如為130~170℃。
施加於基板4的壓力例如為50~500N/cm2
。In the sealing step, for example, a sealing material heated to 130~170°C is supplied to the
於密封材中,例如可使用含有環氧系樹脂或聚矽氧系樹脂的組成物。密封材層5較佳為不是在每個基板4上設置,而是以覆蓋接著層3上的基板4全部之方式設置。As the sealing material, for example, a composition containing epoxy resin or silicone resin can be used. It is preferable that the sealing
根據第2實施形態的積層體之製造方法,由於採用上述實施形態的接著層形成用組成物來設置接著層,而可更提高耐熱性,例如在密封操作之前後,不易發生基板的位置偏移。According to the manufacturing method of the laminate of the second embodiment, since the adhesive layer forming composition of the above embodiment is used to provide the adhesive layer, the heat resistance can be further improved. For example, the substrate position shift is less likely to occur before and after the sealing operation. .
<第3實施形態> 圖4係說明積層體之製造方法的其他實施形態之概略步驟圖。 圖4A係顯示藉由第2實施形態之製造方法所製造的密封體之圖,圖4B係說明研削步驟之圖,圖4C係說明再配線形成步驟之圖。 該其他實施形態的積層體之製造方法,係除了製作支撐體之步驟、接著層形成步驟、貼合步驟及密封步驟之外,還進一步具有研削步驟與再配線形成步驟。<The third embodiment> Fig. 4 is a schematic step diagram explaining another embodiment of the method of manufacturing a laminate. 4A is a diagram showing a sealing body manufactured by the manufacturing method of the second embodiment, FIG. 4B is a diagram illustrating a grinding step, and FIG. 4C is a diagram illustrating a rewiring forming step. The manufacturing method of the laminated body of this other embodiment further has a grinding step and a redistribution step in addition to the step of making the support body, the subsequent layer forming step, the bonding step, and the sealing step.
≪研削步驟≫
實施形態中的研削步驟係於前述密封步驟之後,研削密封體20中的密封材部分(密封材層5),以使基板4之一部分露出之研削步驟。
密封材部分之研削例如如圖4B所示,藉由研削密封材層5直到與基板4幾乎同等的厚度為止而進行。≪Grinding step≫
The grinding step in the embodiment is a grinding step in which the sealing material part (sealing material layer 5) in the sealing
≪再配線形成步驟≫
實施形態中的再配線形成步驟係於前述研削步驟之後,在前述露出的基板4上形成再配線層6之步驟。
再配線層亦稱為RDL(Redistribution Layer:再配線層),為構成連接元件的配線之薄膜的配線體,可具有單層或複數層的構造。例如,再配線層係可在介電體(氧化矽(SiOx
)、感光性環氧樹脂等之感光性樹脂等)上,藉由導電體(鋁、銅、鈦、鎳、金、銀等的金屬及銀-錫合金等之合金)形成配線者,但不受此所限定。≪Rewiring forming step≫ The rewiring forming step in the embodiment is a step of forming the
作為形成再配線層6之方法,首先在密封材層5上形成氧化矽(SiOx
)、感光性樹脂等的介電體層。由氧化矽所成的介電體層例如可藉由濺鍍法、真空蒸鍍法等形成。由感光性樹脂所成的介電體層例如可藉由旋轉塗佈、浸漬、輥刮塗、噴霧塗佈、狹縫塗佈等之方法,於密封材層5上塗佈感光性樹脂而形成。As a method of forming the
接著,於介電體層上,藉由金屬等的導電體形成配線。 作為形成配線之方法,例如可使用光微影術(阻劑微影術)等之微影處理、蝕刻處理等之眾所周知的半導體加工手法。作為如此的微影處理,例如可舉出使用正型阻劑材料的微影處理、使用負型阻劑材料的微影處理。Next, on the dielectric layer, wiring is formed with a conductor such as metal. As a method of forming wiring, for example, well-known semiconductor processing techniques such as photolithography (resist lithography) and the like, etching treatment, and the like can be used. Examples of such lithography processing include lithography processing using a positive type resist material and lithography processing using a negative type resist material.
如此地,於進行光微影處理及蝕刻處理等時,密封體20(積層體)係暴露於氫氟酸等之酸、氫氧化四甲銨(TMAH)等之鹼或溶解阻劑材料用阻劑溶劑中,同時被高溫處理。
然而,藉由形成包含使用第1態樣之接著層形成用組成物所形成的第1接著劑組成物層之接著層,而接著層具備高耐熱性。因此,於密封材層5上,可適宜地形成再配線層6。In this way, when performing photolithography processing and etching processing, the sealing body 20 (laminated body) is exposed to acids such as hydrofluoric acid, alkalis such as tetramethylammonium hydroxide (TMAH), or a resist for dissolving resist materials. In the solvent, it is processed at high temperature at the same time.
However, by forming the adhesive layer including the first adhesive composition layer formed using the adhesive layer forming composition of the first aspect, the adhesive layer has high heat resistance. Therefore, the
根據第3實施形態的積層體之製造方法,可安定地製造依支撐基體1、分離層2、接著層3、覆蓋基板4的密封材層5與再配線層6之順序層合而成的積層體30。
該積層體30係以扇出型技術為基礎的過程中所製作的積層體,該技術係將基板4上所設置的端子安裝於經擴展至晶片區域外的再配線層6。According to the manufacturing method of the laminate of the third embodiment, it is possible to stably manufacture the laminate in the order of the
於本實施形態的積層體之製造方法中,可進一步在再配線層6上進行凸塊之形成或元件之安裝。元件在再配線層6上的安裝例如可使用晶片安裝機等進行。In the method of manufacturing the laminate of this embodiment, bump formation or component mounting can be further performed on the
(電子零件之製造方法) 本發明之第4態樣的電子零件之製造方法係在藉由前述第3態樣的積層體之製造方法得到積層體後,具有分離步驟與去除步驟。(Method of manufacturing electronic parts) The manufacturing method of the electronic component according to the fourth aspect of the present invention has a separation step and a removal step after the multilayer body is obtained by the above-mentioned third aspect of the multilayer body manufacturing method.
圖5係說明半導體封裝(電子零件)之製造方法的一實施形態之概略步驟圖。圖5A係顯示藉由第3實施形態之製造方法所製造的積層體之圖,圖5B係說明分離步驟之圖,圖5C係說明去除步驟之圖。Fig. 5 is a schematic step diagram illustrating an embodiment of a method of manufacturing a semiconductor package (electronic component). FIG. 5A is a diagram showing a laminate manufactured by the manufacturing method of the third embodiment, FIG. 5B is a diagram illustrating the separation step, and FIG. 5C is a diagram illustrating the removal step.
≪分離步驟≫
實施形態中的分離步驟係藉由透過支撐基體1,將光(箭頭)照射至分離層2,使分離層2變質,而從積層體30所具備的基板4來分離支撐基體1之步驟。≪Separation step≫
The separation step in the embodiment is a step of irradiating the
如圖5A所示,於分離步驟中,藉由透過支撐基體1,將光(箭頭)照射至分離層2,使分離層2變質。
作為能使分離層2變質之波長,例如可舉出600nm以下之範圍。
照射的光之種類及波長只要按照支撐基體1的透過性及分離層2的材質而適宜選擇即可,例如可使用YAG雷射、紅寶石雷射、玻璃雷射、YVO4
雷射、LD雷射、纖維雷射等之固體雷射、色素雷射等之液體雷射、CO2
雷射、準分子雷射、Ar雷射、He-Ne雷射等之氣體雷射、半導體雷射、自由電子雷射等之雷射光、非雷射光。藉此,使分離層2變質,可使支撐基體1與基板4成為能容易分離之狀態。As shown in FIG. 5A, in the separation step, light (arrow) is irradiated to the
照射雷射光時,作為雷射光照射條件之一例,可舉出以下之條件。 雷射光之平均輸出值較佳為1.0W以上、5.0W以下,更佳為3.0W以上、4.0W以下。雷射光之重複頻率較佳為20kHz以上、60kHz以下,更佳為30kHz以上、50kHz以下。雷射光之掃描速度較佳為100mm/s以上、10000mm/s以下。When irradiating laser light, as an example of laser light irradiation conditions, the following conditions can be cited. The average output value of the laser light is preferably 1.0W or more and 5.0W or less, more preferably 3.0W or more and 4.0W or less. The repetition frequency of the laser light is preferably above 20 kHz and below 60 kHz, more preferably above 30 kHz and below 50 kHz. The scanning speed of the laser light is preferably above 100 mm/s and below 10000 mm/s.
將光(箭頭)照射至分離層2而使分離層2變質後,如圖5B所示,從基板4分離支撐基體1。
例如,藉由在支撐基體1與基板4互相離開的方向中施加力,而分離支撐基體1與基板4。具體而言,於將支撐基體1或基板4側(再配線層6)的一方固定於載台之狀態下,藉由具有波紋管墊等的吸附墊之分離板將另一方邊吸附保持邊舉起,可分離支撐基體1與基板4。
施加於積層體30的力只要依照積層體30之大小等而適宜調整即可,並沒有限定,例如若是直徑為300mm左右的積層體,則藉由施加0.1~5kgf(0.98~49N)左右之力,可適宜地分離支撐基體1與基板4。After the
≪去除步驟≫
實施形態中的去除步驟係在前述分離步驟之後,去除附著於基板4的接著層3之步驟。
圖5B中,在分離步驟之後,接著層3及分離層2係附著於基板4。於本實施形態中,在去除步驟中,藉由去除附著於基板4的接著層3及分離層2,而得到電子零件40。≪Removal procedure≫
The removal step in the embodiment is a step of removing the
作為去除附著於基板4的接著層3等之方法,例如可舉出使用洗淨液,去除接著層3及分離層2的殘渣之方法。
於洗淨液中,宜使用含有有機溶劑的洗淨液。作為此洗淨液中的有機溶劑,較佳為使用在分離層形成用組成物中摻合的有機溶劑、在接著層形成用組成物中摻合的溶劑成分。
使用上述實施形態的接著層形成用組成物所形成之接著層,係提高在烴系溶劑中的溶解性。因此,於實施形態中,接著層的洗淨去除性良好。As a method of removing the
本實施形態的電子零件之製造方法係在上述的去除步驟之後,亦可進一步對於電子零件40,進行焊球形成、切割或氧化膜形成等之處理。In the method of manufacturing an electronic component of this embodiment, after the above-mentioned removal step, the
(聚合物) 本發明之第5態樣之聚合物具有下述通式(p1-1)所示的構成單元(p1)。(polymer) The polymer of the fifth aspect of the present invention has a structural unit (p1) represented by the following general formula (p1-1).
[式中,Ru11 ~Ru14 各自獨立地表示碳數1~30的有機基或氫原子;惟,Ru11 ~Ru14 之至少1個係含有烷氧基矽烷基的有機基;n為0~2之整數]。 [In the formula, R u11 ~ R u14 each independently represent an organic group with 1 to 30 carbon atoms or a hydrogen atom; however , at least one of R u11 ~ R u14 is an organic group containing an alkoxysilyl group; n is 0 ~2 integer].
本實施形態之聚合物係與前述聚合物(P1)相同的聚合物。The polymer of this embodiment is the same polymer as the aforementioned polymer (P1).
<聚合物之製造> 本實施形態之聚合物例如可如以下地合成。<Manufacturing of polymers> The polymer of this embodiment can be synthesized as follows, for example.
≪聚合步驟(處理S1)≫ 首先,作為單體,準備衍生構成單元(p1)之單體。作為前述單體,可舉出下述通式(p1-1m)所示的單體。≪Aggregation step (process S1)≫ First, as a monomer, a monomer from which the constituent unit (p1) is derived is prepared. As said monomer, the monomer represented by the following general formula (p1-1m) is mentioned.
[式中,Ru11 ~Ru14 及n係與前述通式(p1-1)中的Ru11 ~Ru14 及n同樣]。 [Wherein, R u11 ~ R u14, and n R u11 ~ R u14 and n lines of the general formula (P1-1) is likewise].
當本實施形態之聚合物係除了構成單元(p1)之外,還具有其他構成單元時,亦準備衍生該其他構成單元之單體。例如,當本實施形態之聚合物具有上述構成單元(p2)時,準備衍生該構成單元(p2)之環烯烴單體。又,當本實施形態之聚合物具有上述構成單元(p3),準備衍生該構成單元(p3)之包含馬來醯亞胺骨架之單體。When the polymer of this embodiment has other structural units in addition to the structural unit (p1), the monomers from which the other structural units are derived are also prepared. For example, when the polymer of this embodiment has the above-mentioned structural unit (p2), the cycloolefin monomer from which the structural unit (p2) is derived is prepared. In addition, when the polymer of this embodiment has the above-mentioned structural unit (p3), it is prepared to derive the monomer containing the maleimide skeleton of the structural unit (p3).
接著,加成聚合所準備的各單體而得聚合物。例如,藉由配位聚合,進行加成聚合。Next, each of the prepared monomers is added and polymerized to obtain a polymer. For example, by coordination polymerization, addition polymerization is performed.
於本實施形態中,可將上述各單體與有機金屬觸媒溶解於溶劑中後,藉由加熱指定時間而進行溶液聚合。此時,加熱溫度例如可設為30℃~120℃。又,加熱時間例如可設為0.1小時~100小時。更佳為藉由氮或氯氣冒泡而去除溶劑中的溶存氧後,進行溶液聚合。In this embodiment, after dissolving the above-mentioned monomers and the organometallic catalyst in a solvent, the solution polymerization can be performed by heating for a predetermined time. At this time, the heating temperature can be set to 30°C to 120°C, for example. Moreover, the heating time can be set to 0.1 hour to 100 hours, for example. It is more preferable to perform solution polymerization after removing dissolved oxygen in the solvent by bubbling nitrogen or chlorine gas.
於聚合步驟中,視需要可使用分子量調整劑及鏈轉移劑等。作為鏈轉移劑,例如可舉出三甲基矽烷、三乙基矽烷、三丁基矽烷等的烷基矽烷化合物;及三乙基鋁、三丁基鋁、MAO(甲基鋁氧烷)等之有機鋁等。鏈轉移劑係可單獨使用1種,也可組合2種以上使用。In the polymerization step, a molecular weight regulator, a chain transfer agent, etc. can be used as necessary. As the chain transfer agent, for example, alkylsilane compounds such as trimethylsilane, triethylsilane, and tributylsilane; and triethylaluminum, tributylaluminum, MAO (methylaluminoxane), etc. The organic aluminum and so on. The chain transfer agent system may be used individually by 1 type, and may be used in combination of 2 or more types.
作為聚合反應所用的溶劑,例如可使用甲基乙基酮(MEK)等之酮類;丙二醇單甲基醚、二乙基醚、四氫呋喃(THF)等之醚類;甲苯;醋酸乙酯、醋酸丁酯等之酯類;以及甲醇、乙醇、異丙醇等之醇類中的1種或2種以上。As the solvent used in the polymerization reaction, for example, ketones such as methyl ethyl ketone (MEK); ethers such as propylene glycol monomethyl ether, diethyl ether, tetrahydrofuran (THF), etc.; toluene; ethyl acetate, acetic acid Esters such as butyl ester; and one or more of alcohols such as methanol, ethanol, and isopropanol.
作為前述有機金屬觸媒,只要加成聚合進行則沒有特別的限定,例如可使用對於鈀錯合物或鎳錯合物,例如使膦系或二亞胺系的配位子配位之陽離子性錯合物與相對陰離子所成者等。有機金屬觸媒係可單獨使用1種,也可併用2種以上。 作為前述鈀錯合物,例如可舉出(乙酸根-κ0)(乙腈)雙[參(1-甲基乙基)膦]鈀(I)四(2,3,4,5,6-五氟苯基)硼酸鹽、π-烯丙基鈀氯化物二聚物等之烯丙基鈀錯合物;鈀的醋酸鹽、丙酸鹽、馬來酸鹽、萘甲酸鹽等之鈀的有機羧酸鹽;醋酸鈀的三苯基膦錯合物、醋酸鈀的三(間甲苯基)膦錯合物、醋酸鈀的三環己基膦錯合物等之鈀的有機羧酸之錯合物;鈀的二丁基亞磷酸鹽、對甲苯磺酸鹽等之鈀的有機磺酸鹽;雙(乙醯丙酮根)鈀、雙(六氟乙醯丙酮根)鈀、雙(乙基乙醯乙酸酯)鈀、雙(苯基乙醯乙酸酯)鈀等之鈀的β-二酮化合物;二氯雙(三苯基膦)鈀、雙[三(間甲苯基膦)]鈀、二溴雙[三(間甲苯基膦)]鈀、丙酮基三苯基鏻錯合物等之鈀的鹵素化物錯合物等。As the aforementioned organometallic catalyst, it is not particularly limited as long as the addition polymerization proceeds. For example, a palladium complex or a nickel complex, such as a phosphine-based or diimine-based ligand, can be used as a cationic catalyst. Complexes and relative anions formed, etc. The organometallic catalyst system may be used individually by 1 type, and may use 2 or more types together. As the aforementioned palladium complexes, for example, (acetate-κ0) (acetonitrile) bis [reference (1-methylethyl) phosphine] palladium (I) tetra (2,3,4,5,6-penta (Fluorophenyl) borate, π-allyl palladium chloride dimer and other allyl palladium complexes; palladium acetate, propionate, maleate, naphthoate, etc. of palladium Organic carboxylate; palladium acetate triphenylphosphine complex, palladium acetate tris(m-tolyl)phosphine complex, palladium acetate tricyclohexylphosphine complex, etc. Palladium organic carboxylic acid complex Materials; Palladium dibutyl phosphite, p-toluenesulfonate and other organic sulfonates of palladium; bis(acetylacetonate) palladium, bis(hexafluoroacetone acetonate) palladium, bis(ethyl ethyl) Β-diketone compound of palladium such as acetate) palladium, bis(phenylacetate) palladium; dichlorobis(triphenylphosphine)palladium, bis[tris(m-tolylphosphine)]palladium , Palladium halide complexes such as dibromobis[tris(m-tolylphosphine)]palladium, acetonyltriphenylphosphonium complexes, etc.
作為前述膦系的配位子,可舉出三苯基膦、二環己基苯基膦、環己基二苯基膦、三環己基膦等。Examples of the ligands of the phosphine system include triphenylphosphine, dicyclohexylphenylphosphine, cyclohexyldiphenylphosphine, tricyclohexylphosphine, and the like.
作為前述相對陰離子,例如可舉出三苯基碳鎓四(五氟苯基)硼酸鹽、三苯基碳鎓四[3,5-雙(三氟甲基)苯基]硼酸鹽、三苯基碳鎓四(2,4,6-三氟苯基)硼酸鹽、三苯基碳鎓四苯基硼酸鹽、三丁基銨四(五氟苯基)硼酸鹽、N,N-二甲基苯胺鎓四(五氟苯基)硼酸鹽、N,N-二乙基苯胺鎓四(五氟苯基)硼酸鹽、N,N-二苯基苯胺鎓四(五氟苯基)硼酸鹽、四(五氟苯基)硼酸鋰等。As the aforementioned relative anion, for example, triphenylcarbonium tetrakis(pentafluorophenyl) borate, triphenylcarbonium tetrakis[3,5-bis(trifluoromethyl)phenyl]borate, triphenylcarbonium Carbonium tetrakis(2,4,6-trifluorophenyl) borate, triphenylcarbonium tetraphenyl borate, tributylammonium tetrakis(pentafluorophenyl) borate, N,N-dimethyl Anilinonium tetrakis(pentafluorophenyl) borate, N,N-diethylanilinium tetrakis(pentafluorophenyl) borate, N,N-diphenylanilinium tetrakis(pentafluorophenyl) borate , Lithium tetrakis (pentafluorophenyl) borate, etc.
≪洗淨步驟(處理S2)≫ 將前述聚合步驟所得之包含聚合物的反應液添加至有機溶劑中而使聚合物析出。作為前述析出用有機溶劑,例如可舉出丙酮、甲基乙基酮等之酮類;甲醇、乙醇、異丙醇等之醇類等。接著,過濾取得聚合物,以有機溶劑洗淨後,使其乾燥。作為前述洗淨用有機溶劑,例如可舉出丙酮、甲基乙基酮等之酮類;甲醇、乙醇、異丙醇等之醇等。≪Washing step (Process S2)≫ The reaction liquid containing the polymer obtained in the foregoing polymerization step is added to an organic solvent to precipitate the polymer. Examples of the aforementioned organic solvent for precipitation include ketones such as acetone and methyl ethyl ketone; alcohols such as methanol, ethanol, and isopropanol. Next, the polymer was collected by filtration, washed with an organic solvent, and then dried. Examples of the organic solvent for washing include ketones such as acetone and methyl ethyl ketone; alcohols such as methanol, ethanol, and isopropanol.
本實施形態之聚合物例如可這樣子合成。 [實施例]The polymer of this embodiment can be synthesized in this way, for example. [Example]
以下,藉由實施例更詳細地說明本發明,惟本發明不受此等之例所限定。Hereinafter, the present invention will be explained in more detail with examples, but the present invention is not limited by these examples.
<聚合物之合成> (觸媒溶液之調製) 於預先去除水分後的氮氣環境化之玻璃製容器中,添加烯丙基鈀(II)氯化物(二聚物)0.274g(0.00075mol)、二苯基環己基膦0.403g(0.0015mol)及脫水甲苯200g,在室溫下攪拌1小時而使其溶解。接著,於前述溶解物中,添加N,N-二甲基苯胺鎓四(五氟苯基)硼酸鹽1.502g(0.0019 mol),更攪拌30分鐘。將所得之溶液在氮氣流下進行過濾器過濾,而成為觸媒溶液。<Synthesis of polymers> (Preparation of catalyst solution) In a glass container in a nitrogen environment after removing moisture in advance, add 0.274 g (0.00075 mol) of allyl palladium (II) chloride (dimer), 0.403 g (0.0015 mol) of diphenylcyclohexyl phosphine, and 200 g of dehydrated toluene was stirred and dissolved at room temperature for 1 hour. Next, 1.502 g (0.0019 mol) of N,N-dimethylanilinium tetrakis (pentafluorophenyl) borate was added to the aforementioned dissolved substance, and the mixture was further stirred for 30 minutes. The resulting solution was filtered under a nitrogen stream to become a catalyst solution.
(聚合物(P1-1)之合成) 於具備攪拌機及冷卻管的適當尺寸的反應容器中,計量及投入5-丁基雙環[2.2.1]庚-2-烯(1,982g、13.2mol)、[雙環[2.2.1]庚-5-烯-2-基]三乙氧基矽烷(434g、1.80mol)及三乙基矽烷(1.0g、0.009mol),添加8,000g的脫水甲苯而使其溶解於脫水甲苯中。對於此溶解液,進行氮氣冒泡,去除系內的溶存氧。然後,將前述溶解液邊攪拌邊溫熱,於到達60℃的時間點,將如前述所調製的觸媒溶液在氮氣流下添加。於60℃之條件下邊保持內溫邊進行3小時反應。藉此,得到[雙環[2.2.1]庚-5-烯-2-基]三乙氧基矽烷,具有5-丁基雙環[2.2.1]庚-2-烯的聚合物。接著,將前述溶解液冷卻到室溫,使用大量的甲基乙基酮使其再沈澱後,過濾取得析出物。使用大量的甲基乙基酮洗淨該濾取物,以固液分離取出聚合物。以真空乾燥機使其乾燥,得到1,550g的白色粉末聚合物(P1-2)。 如此所得之聚合物(P1-1)之重量平均分子量(Mw)為400,000,分散度(Mw/Mn)為4.5。 (Synthesis of polymer (P1-1)) Measure and put 5-butylbicyclo[2.2.1]hept-2-ene (1,982g, 13.2mol) into a reaction vessel of appropriate size equipped with a stirrer and cooling tube , [Bicyclo[2.2.1]hept-5-en-2-yl]triethoxysilane (434g, 1.80mol) and triethylsilane (1.0g, 0.009mol), add 8,000g of dehydrated toluene and make It is dissolved in dehydrated toluene. For this solution, nitrogen bubbling is performed to remove the dissolved oxygen in the system. Then, the above-mentioned solution was warmed while stirring, and at the time when it reached 60°C, the catalyst solution prepared as described above was added under a nitrogen stream. The reaction was carried out for 3 hours under the condition of 60°C while keeping the internal temperature. Thereby, a polymer having [bicyclo[2.2.1]hept-5-en-2-yl]triethoxysilane and 5-butylbicyclo[2.2.1]hept-2-ene was obtained. Next, the aforementioned solution was cooled to room temperature, and after reprecipitation using a large amount of methyl ethyl ketone, the precipitate was collected by filtration. The filtrate was washed with a large amount of methyl ethyl ketone, and the polymer was taken out by solid-liquid separation. It was dried with a vacuum dryer to obtain 1,550 g of a white powder polymer (P1-2). The weight average molecular weight (Mw) of the polymer (P1-1) thus obtained was 400,000, and the degree of dispersion (Mw/Mn) was 4.5.
(聚合物(P1-2)之合成) 除了以相對於構成聚合物(P1-2)的全部構成單元(100莫耳%)而言構成單元(p1)之比例成為10%(l/m=90/10)之方式,使用5-丁基雙環[2.2.1]庚-2-烯及[雙環[2.2.1]庚-5-烯-2-基]三乙氧基矽烷以外,與上述聚合物(P1-1)之合成同樣地,合成聚合物(P1-2)。結果,得到1,620g的白色粉末聚合物(P1-2)。 如此所得之聚合物(P1-2)之重量平均分子量(Mw)為390,000,分散度(Mw/Mn)為4.4。(Synthesis of polymer (P1-2)) Except that the ratio of the structural unit (p1) to the total structural unit (100 mol%) of the polymer (P1-2) becomes 10% (l/m=90/10), 5-butyl is used Except for bicyclo[2.2.1]hept-2-ene and [bicyclo[2.2.1]hept-5-en-2-yl]triethoxysilane, the same as the synthesis of the above polymer (P1-1) , Synthetic polymer (P1-2). As a result, 1,620 g of a white powder polymer (P1-2) was obtained. The weight average molecular weight (Mw) of the polymer (P1-2) thus obtained was 390,000, and the degree of dispersion (Mw/Mn) was 4.4.
(聚合物(P1-3)之合成) 除了以相對於構成聚合物(P1-3)的全部構成單元(100莫耳%)而言構成單元(p1)之比例成為14%(l/m=86/14)之方式,使用5-丁基雙環[2.2.1]庚-2-烯、[雙環[2.2.1]庚-5-烯-2-基]三乙氧基矽烷以外,與上述聚合物(P1-1)之合成同樣地,合成聚合物(P1-3)。結果,得到1,450g的白色粉末聚合物(P1-3)。 如此所得之聚合物(P1-3)之重量平均分子量(Mw)為420,000,分散度(Mw/Mn)為4.7。(Synthesis of polymer (P1-3)) Except that the ratio of the constituent unit (p1) to all the constituent units (100 mol%) of the constituent polymer (P1-3) is 14% (l/m=86/14), 5-butyl is used Except for bicyclo[2.2.1]hept-2-ene and [bicyclo[2.2.1]hept-5-en-2-yl]triethoxysilane, it is the same as the synthesis of the above polymer (P1-1) , Synthetic polymer (P1-3). As a result, 1,450 g of a white powder polymer (P1-3) was obtained. The weight average molecular weight (Mw) of the polymer (P1-3) thus obtained was 420,000, and the degree of dispersion (Mw/Mn) was 4.7.
(聚合物(P2-1)之合成) 於具備攪拌機及冷卻管的適當尺寸的反應容器中,計量及投入5-丁基雙環[2.2.1]庚-2-烯(2,252g、15.0mol)、三乙基矽烷(1.0g、0.009mol),添加8,000g的脫水甲苯而使其溶解於脫水甲苯中。對於此溶解液,進行氮氣冒泡,去除系內的溶存氧。然後,將前述溶解液邊攪拌邊溫熱,於到達60℃的時間點,將如前述所調製的觸媒溶液在氮氣流下添加。於60℃之條件下邊保持內溫邊進行4小時反應。藉此,得到聚5-丁基雙環[2.2.1]庚-2-烯。接著,將前述溶解液冷卻到室溫,使用大量的甲基乙基酮使其再沈澱後,過濾取得析出物。使用大量的甲基乙基酮洗淨該濾取物,以固液分離取出均聚物。以真空乾燥機使其乾燥,得到1,800g的白色粉末均聚物(P2-1)。 如此所得之均聚物(P2-1)之重量平均分子量(Mw)為450,000,分散度(Mw/Mn)為4.2。(Synthesis of polymer (P2-1)) In a reaction vessel of appropriate size equipped with a stirrer and a cooling tube, measure and put in 5-butylbicyclo[2.2.1]hept-2-ene (2,252g, 15.0mol), triethylsilane (1.0g, 0.009mol) ), 8,000 g of dehydrated toluene was added and dissolved in dehydrated toluene. For this solution, nitrogen bubbling is performed to remove the dissolved oxygen in the system. Then, the above-mentioned solution was warmed while stirring, and at the time when it reached 60°C, the catalyst solution prepared as described above was added under a nitrogen stream. The reaction was carried out for 4 hours while keeping the internal temperature at 60°C. In this way, poly5-butylbicyclo[2.2.1]hept-2-ene was obtained. Next, the aforementioned solution was cooled to room temperature, and after reprecipitation using a large amount of methyl ethyl ketone, the precipitate was collected by filtration. The filtrate was washed with a large amount of methyl ethyl ketone, and the homopolymer was taken out by solid-liquid separation. It was dried with a vacuum dryer to obtain 1,800 g of a white powder homopolymer (P2-1). The weight average molecular weight (Mw) of the homopolymer (P2-1) thus obtained was 450,000, and the degree of dispersion (Mw/Mn) was 4.2.
(實施例1~3、比較例1)
混合表1所示的各成分及溶解,分別調製各例之接著劑組成物(樹脂成分濃度20質量%)。(Examples 1 to 3, Comparative Example 1)
The components shown in Table 1 were mixed and dissolved, and the adhesive composition of each example (
表1中,各縮寫符號分別具有以下的意思。[ ]內的數值為摻合量(質量份)。In Table 1, each abbreviation has the following meaning. The value in [] is the blending amount (parts by mass).
(P1)-1:前述聚合物(P1-1)。 (P1)-2:前述聚合物(P1-2)。 (P1)-3:前述聚合物(P1-3)。 (P2)-1:前述聚合物(P2-1)。 (P2)-2:下述式(P2-2)所示的丙烯酸樹脂。重量平均分子量(Mw)10000、分散度(Mw/Mn)3.3。(P1)-1: The aforementioned polymer (P1-1). (P1)-2: The aforementioned polymer (P1-2). (P1)-3: The aforementioned polymer (P1-3). (P2)-1: The aforementioned polymer (P2-1). (P2)-2: Acrylic resin represented by the following formula (P2-2). The weight average molecular weight (Mw) is 10,000, and the degree of dispersion (Mw/Mn) is 3.3.
(P2)-3:SEBS樹脂Septon 8004(股份有限公司KURARAY)。重量平均分子量(Mw)100,000。(P2)-3: SEBS resin Septon 8004 (KURARAY Co., Ltd.). The weight average molecular weight (Mw) is 100,000.
<接著層之密著性評價(1)>
於矽基板(尺寸6吋、厚度675μm)上,藉由旋轉塗佈法,使各例的接著劑組成物分別以1000rpm邊旋轉邊塗佈。
接著,藉由將塗佈有各例的接著劑組成物之支撐體,分別在90℃下預備加熱4分鐘,而形成厚度35μm的接著層。
接著,使用切刀,直線地切斷接著層。前述所形成的接著層之切斷線係橫貫矽基板。從前述切斷線來測定接著層已剝離的距離,評價接著層之密著性。將結果當作「密著性(1)」,顯示於表2中。剝離距離愈短,表示接著層對於矽基板的密著性愈良好。<Evaluation of Adhesion of Adhesive Layer (1)>
On a silicon substrate (
<接著層之密著性評價(2)>
於附凸塊的基板(尺寸12吋、厚度775μm、凸塊高度30μm)上,藉由旋轉塗佈法,使各例的接著劑組成物分別以1000rpm邊旋轉邊塗佈。
接著,藉由將塗佈有各例的接著劑組成物之支撐體,分別在90℃下預備加熱4分鐘後,在160℃加熱4分鐘,在220℃加熱4分鐘,而形成厚度35μm的接著層。
以顯微鏡(KEYENCY製VHX-5000)觀察所形成的接著層,根據下述評價基準,評價接著層從附凸塊的基板剝離之面積的比例。將其結果當作「密著性(2)」,顯示於表2中。
評價基準
◎:剝離面積為0%。
○:剝離面積未達5%。
×:剝離面積為5%以上。<Evaluation of Adhesion of Adhesive Layer (2)>
On a substrate with bumps (
由表2所示的結果可確認,相較於比較例1之接著劑組成物,實施例1~7之接著劑組成物係對於矽基板及附凸塊的基板之密著性較良好。From the results shown in Table 2, it can be confirmed that the adhesive compositions of Examples 1 to 7 have better adhesion to silicon substrates and bumped substrates than the adhesive compositions of Comparative Example 1.
1:支撐基體 2:分離層 3:接著層 4:基板 5:密封材層 6:再配線層 10:積層體 12:支撐體 20:密封體 30:積層體 40:電子零件 123:附接著層的支撐體1: Support base 2: separation layer 3: Next layer 4: substrate 5: Sealing material layer 6: Redistribution layer 10: Laminated body 12: Support 20: Sealing body 30: Laminated body 40: Electronic parts 123: Adhesive layer support
[圖1]係顯示採用本發明的積層體之一實施形態之模型圖。 [圖2]係說明積層體之製造方法之一實施形態之概略步驟圖。圖2A係說明製作支撐體之步驟之圖,圖2B係說明接著層形成步驟之圖,圖2C係說明貼合步驟之圖。 [圖3]係說明積層體之製造方法的另一實施形態之概略步驟圖。圖3A係顯示藉由第1實施形態之製造方法所製造的積層體之圖,圖3B係說明密封步驟之圖。 [圖4]係說明積層體之製造方法的其他實施形態之概略步驟圖。圖4A係顯示藉由第2實施形態之製造方法之密封體之圖,圖4B係說明研削步驟之圖,圖4C係說明再配線形成步驟之圖。 [圖5]係說明半導體封裝(電子零件)之製造方法的一實施形態之概略步驟圖。圖5A係顯示藉由第3實施形態之製造方法所製造的積層體之圖,圖5B係說明分離步驟之圖,圖5C係說明去除步驟之圖。 [圖6]係說明採用本發明的接著劑組成物之使用方法的一例之圖。 [圖7]係說明採用本發明的接著劑組成物之使用方法的一例之圖。 [圖8]係說明採用本發明的接著劑組成物之使用方法的一例之圖。[Fig. 1] is a model diagram showing an embodiment of a laminate to which the present invention is applied. [Fig. 2] A schematic step diagram explaining an embodiment of a method of manufacturing a laminate. FIG. 2A is a diagram illustrating the steps of making the support, FIG. 2B is a diagram illustrating the subsequent layer forming steps, and FIG. 2C is a diagram illustrating the bonding step. Fig. 3 is a schematic step diagram explaining another embodiment of the method of manufacturing a laminate. FIG. 3A is a diagram showing a laminate manufactured by the manufacturing method of the first embodiment, and FIG. 3B is a diagram explaining the sealing step. [Fig. 4] A schematic step diagram explaining another embodiment of the manufacturing method of the laminate. 4A is a diagram showing the sealing body by the manufacturing method of the second embodiment, FIG. 4B is a diagram illustrating the grinding step, and FIG. 4C is a diagram illustrating the rewiring forming step. [FIG. 5] A schematic step diagram for explaining an embodiment of a method of manufacturing a semiconductor package (electronic component). FIG. 5A is a diagram showing a laminate manufactured by the manufacturing method of the third embodiment, FIG. 5B is a diagram illustrating the separation step, and FIG. 5C is a diagram illustrating the removal step. Fig. 6 is a diagram illustrating an example of the method of using the adhesive composition of the present invention. Fig. 7 is a diagram illustrating an example of the method of using the adhesive composition of the present invention. Fig. 8 is a diagram illustrating an example of the method of using the adhesive composition of the present invention.
1:支撐基體 1: Support base
2:分離層 2: separation layer
3:接著層 3: Next layer
4:基板 4: substrate
10:積層體 10: Laminated body
12:支撐體 12: Support
123:附接著層的支撐體 123: Adhesive layer support
3s:面 3s: noodles
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