KR100716128B1 - A powder fertilizer composition byusing a by-product of amino acid fermentation - Google Patents
A powder fertilizer composition byusing a by-product of amino acid fermentation Download PDFInfo
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- KR100716128B1 KR100716128B1 KR1020060003750A KR20060003750A KR100716128B1 KR 100716128 B1 KR100716128 B1 KR 100716128B1 KR 1020060003750 A KR1020060003750 A KR 1020060003750A KR 20060003750 A KR20060003750 A KR 20060003750A KR 100716128 B1 KR100716128 B1 KR 100716128B1
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F7/00—Fertilisers from waste water, sewage sludge, sea slime, ooze or similar masses
- C05F7/005—Waste water from industrial processing material neither of agricultural nor of animal origin
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F11/00—Other organic fertilisers
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G1/00—Mixtures of fertilisers belonging individually to different subclasses of C05
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Abstract
본 발명은 아미노산발효부산물(액)을 분말화하여 유기질 비료 원료로서의 효용가치를 높이고, 부산물로 버려지는 자원을 재활용함으로써 자원재활용에 기여하고자 함이다. The present invention is intended to contribute to the recycling of resources by powdering the amino acid fermentation by-product (liquid) to increase the useful value as an organic fertilizer raw material, recycling the resources discarded by-products.
본 발명은 아미노산발효부산물(액)을 20~70중량%, 철수화물 5~40중량%, 알칼리성 물질 10~50중량%를 혼합 교반하여 이루어진 분말비료 조성물에 관한 것이다.The present invention relates to a powder fertilizer composition obtained by mixing and stirring 20 to 70% by weight of an amino acid fermentation by-product (liquid), 5 to 40% by weight of an iron hydrate, and 10 to 50% by weight of an alkaline substance.
본 발명은 철수화물과 알칼리성 물질의 혼합을 통한 자체 발열반응을 이용하여 아미노산발효부산물(액)의 수분을 감소 및 응집시키고 이를 분쇄하여 외부 에너지의 투입이 필요 없는 분말화 공정을 거치게 하여 대다수 폐기되고 있는 아미노발효부산물(액)의 재활용을 가능하게 하면서, 고가의 유기질원료를 일부 대체하고 영양성분이 풍부한 환경친화적인 비료를 제공할 수 있게 한다.The present invention uses a self-exothermic reaction through the mixing of the iron hydrate and alkaline substances to reduce and aggregate the moisture of the amino acid fermentation by-product (liquid) and pulverize it to undergo a powdering process that does not require the input of external energy, and is mostly discarded. It is possible to recycle the amino fermentation by-product (liquid), and to replace some of the expensive organic raw materials and to provide environmentally friendly fertilizer rich in nutrients.
아미노산발효부산물(액), 철수화물, 알칼리성 물질, 분말비료 Amino acid fermentation by-product (liquid), iron hydrate, alkaline substances, powder fertilizer
Description
도 1은 본 발명에 따른 분말비료의 공정도.1 is a process chart of the powder fertilizer according to the present invention.
본 발명은 아미노산발효부산물(액)의 분말화를 통한 비료에 관한 것으로, 보다 상세하게는 아미노산발효부산물(액)에 철수화물과 알칼리성 물질을 혼합하여 자체발열을 통한 수분 제거 및 분말화를 촉진시켜 외부 에너지의 투입이 없는 분말 비료 조성물에 관한 것이다.The present invention relates to a fertilizer through the powdering of the amino acid fermentation by-product (liquid), more specifically, by mixing the iron hydrate and an alkaline substance in the amino acid fermentation by-product (liquid) to promote moisture removal and powdering through self-heating A powder fertilizer composition with no input of external energy.
일반적으로 L-글루타민산나트륨(MSG), 5-이노신산나트륨(IMP), 6-구아닐산나트륨(GMP)와 같은 조미료 발효 제조공정과 사료원료인 라이신 제조공정에서 부산물로 발생되는 아미노산발효부산물(액)은 유기물이 풍부하고 질소, 칼륨 등의 비료성분 또한 풍부하므로 이를 재활용하기 위하여 액비 또는 입상비료 조립제, 사료첨가제등으로 사용하고 있다.In general, the amino acid fermentation by-product (liquid) generated as a by-product from seasoning fermentation manufacturing processes such as sodium glutamate (MSG), sodium 5-inosinate (IMP), sodium 6-guanylate (GMP) and lysine manufacturing process It is abundant in organic matter and also rich in fertilizers such as nitrogen and potassium, so it is used as liquid fertilizer or granular fertilizer granulator, feed additive, etc. to recycle it.
통상적으로 아미노산발효부산물(액)을 이용하여 제조하는 아미노산액비는 아미노산발효부산물(액)을 단순히 소포장하여 판매하고, 입상비료의 조립제로 사용되 거나, 제올라이트와 같은 무기질과 유기질 분말을 혼합하여 압출식 펠렛 생산이나 드럼펠레타이징을 이용한 그래뉼 타입의 입상 비료로 사용되어지는 것이 보통이다.Typically, the amino acid liquid ratio prepared by using the amino acid fermentation by-product (liquid) is simply packaged and sold as an amino acid fermentation by-product (liquid), used as granules for granular fertilizer, or by mixing an inorganic powder such as zeolite and an organic powder. It is usually used as granular fertilizer of granule type using pellet production or drum pelletizing.
그러나 액비를 사용할 경우 액비자체가 산성(pH 3~4)이기 때문에 토양의 산성화를 만들어 많은 양을 사용하기에는 어려움이 있고, 상기 액비를 중화 및 농축시켜 무기물과 유기물 분말에 분사하여 입상 비료로 제조할 경우에는 사용량이 한정되어 있고, 많은 에너지가 필요하며 제조단가가 높아지는 문제점이 발생되어 비용부담에 의한 경제성 문제가 뒤따른다. 이러한 이유로 대다수의 아미노산발효부산물(액)은 해양투기로 많은 양이 버려지고 있는 실정이다.However, when the liquid fertilizer is used, since the liquid fertilizer itself is acidic (pH 3-4), it is difficult to make a large amount of acid by making the soil acidic, and neutralize and concentrate the liquid fertilizer to be sprayed onto the inorganic and organic powder to produce granular fertilizer. In this case, the amount of use is limited, a lot of energy is required, and the manufacturing cost increases, which is accompanied by economic problems due to cost burden. For this reason, the majority of amino acid fermentation by-products (liquid) is a situation in which a large amount is discarded by ocean dumping.
이에 본 발명은 상기와 같은 문제점을 해결하기 위해 버려지고 있는 아미노산발효부산물(액)을 사용하여, 가격이 저렴하고, 비료로서의 사용이 가능한 환경친화적인 분말비료 조성물을 제공하는 것이다.Accordingly, the present invention is to provide an environmentally friendly powder fertilizer composition which is inexpensive and can be used as a fertilizer by using the amino acid fermentation by-product (liquid) discarded to solve the above problems.
본 발명에서 언급한 아미노산발효부산물(액)의 분말화는 유기질 비료 원료의 가격상승으로 인하여 비료 또는 사료업체들의 원가상승 요인을 해결하고, 버려지는 자원의 재활용이라는 목적을 달성하기 위함이다.The powdering of the amino acid fermentation by-product (liquid) mentioned in the present invention is to solve the cost increase factor of fertilizers or feed companies due to the price increase of organic fertilizer raw materials, and to achieve the purpose of recycling the discarded resources.
본 발명에서는 아미노산발효부산물(액)의 투입량을 조절하여 성분함량을 자유로이 조절할 수 있으며, 이를 통하여 아미노산발효부산비료 및 혼합유기질비료의 주원료로 사용할 수 있고, 혼합유박, 퇴비, 그린 1급퇴비 등의 부원료로 사용하여 비료의 가격을 감소시킬 수 있고 또한 환경친화적이고 고기능성의 비료를 생산할 수 있다.In the present invention, the content of the amino acid fermentation by-products (liquid) can be adjusted freely, and thus the component content can be freely adjusted. Through this, it can be used as the main raw material of the amino acid fermentation by-product fertilizer and mixed organic fertilizer, and mixed oil and manure, compost, green primary compost It can be used as an auxiliary material to reduce the price of fertilizers and to produce environmentally friendly and high functional fertilizers.
본 발명의 비료 조성물은 아미노산발효부산물(액) 20~70중량%, 철수화물 5~40중량%, 알칼리성 물질 10~50중량%를 혼합 교반하여 이루진 것이고, 여기서 철수화물과 알칼리성 물질의 혼합을 통한 자체 발열을 유도하고, 이 발열을 이용하여 아미노산발효부산물(액)내의 수분을 외부 열에너지의 투입 없이 분말화하는 것이다.Fertilizer composition of the present invention is made by mixing and stirring 20 to 70% by weight of the amino acid fermentation by-product (liquid), 5 to 40% by weight of the iron hydrate, 10 to 50% by weight of the alkaline substance, wherein the mixing of the iron hydrate and the alkaline substance It induces self-heating through and uses this heat to powder the water in the amino acid fermentation byproduct (liquid) without input of external heat energy.
상기에서 언급한 배합에서 얻어지는 에너지는 100℃이상의 높은 발열이 수반되며 이를 통하여 아미노산발효부산물(액)내의 수분을 건조시키고, 상기 반응열이 외부로 유출되는 것을 억제하기 위해 방열이 가능한 공간에서 수행하도록 한다. The energy obtained in the above-mentioned combination is accompanied by a high exotherm of 100 ° C. or higher, thereby drying the moisture in the amino acid fermentation by-product (liquid) and performing the reaction in a space capable of heat dissipation to suppress the reaction heat from flowing out. .
본 발명에서 사용된 알칼리성 물질은 산화칼슘, 산화마그네슘, 슬라그 파우더 또는 이들의 혼합물을 사용할 수 있으며, 구입이 용이하고 가격이 저렴한 산화마그네슘(고토) 또는 산화칼슘(생석회)을 사용하는 것이 바람직하고, 철수화물은 황산제1철 및 그 수화물로 이루어진 군에서 선택되는 하나 이상의 철 수화물을 사용하는 것이 바람직한다. The alkaline material used in the present invention may use calcium oxide, magnesium oxide, slag powder or mixtures thereof, and it is preferable to use magnesium oxide (goto) or calcium oxide (quick lime) which is easy to purchase and inexpensive. The iron hydrate is preferably at least one iron hydrate selected from the group consisting of ferrous sulfate and its hydrates.
이하, 실시예를 통하여 본 발명을 더욱 상세히 설명한다. 이들 실시예는 본 발명을 구체적으로 설명하기 위한 것으로 본 발명의 범위가 이들 실시예에 한정되지는 않는다.Hereinafter, the present invention will be described in more detail with reference to Examples. These examples are intended to illustrate the present invention in detail, but the scope of the present invention is not limited to these examples.
실시예Example
도1에 간략하게 도시된 바와 같이, 아미노산발효부산물(액)(발생처 : CJ, 대상, BASF, 수분함량 : 30~60%) 560g, 산화칼슘(생석회) 80g, 황산제1철(1수화물 및 7수화물) 210g, 산화마그네슘(고토) 150g을 혼합하여 교반하고, 발열반응에 의해 내부온도가 100℃이상이 된 상태에서 4시간 동안 건조 및 응고반응을 유도하였다. 그리고 상온에서 냉각하여 이를 분쇄하여 분말화하였다. 이때, 상기 분말의 수분 함량은 21%였다.As briefly shown in Figure 1, amino acid fermentation by-product (solution) (origin: CJ, object, BASF, water content: 30-60%) 560 g, calcium oxide (quick lime) 80 g, ferrous sulfate (monohydrate and Heptahydrate) 210g, 150g of magnesium oxide (goto) was mixed and stirred, and the drying and coagulation reaction was induced for 4 hours while the internal temperature was over 100 ° C by exothermic reaction. Then, the mixture was cooled to room temperature and ground to powder. At this time, the moisture content of the powder was 21%.
실험예Experimental Example
상기 실시예에 의해 제조된 분말의 물리·화학적 특성을 분석하고자 경기도 부천시에 소재하고 있는 KG아스텍(구 제일분석센타)에 의뢰하여 분석하였다.In order to analyze the physical and chemical properties of the powder prepared according to the above example, it was analyzed by requesting KG Astec (formerly Cheil Analysis Center) located in Bucheon, Gyeonggi-do.
이의 결과를 하기 표 1에 나타내었다.The results are shown in Table 1 below.
이상과 같이 본 발명은 철수화물과 알칼리성 물질의 자체 발열반응을 이용하여 아미노산발효부산물(액)을 외부 열에너지가 전혀 필요없는 분말화 공정을 거치게 하여 대다수 폐기되고 있는 아미노산발효부산물(액)의 재활용을 가능하게 하며, 종래 제품과 비교하여 판매가격에 큰 차이가 없으며 비료 성분이 풍부한 환경친화 적인 비료 및 비료원료를 제공할 수 있게 되었다.As described above, the present invention utilizes self-exothermic reactions of iron hydrates and alkaline substances to make the amino acid fermentation by-products (liquid) go through a powdering process requiring no external thermal energy. It is possible to provide environmentally friendly fertilizers and fertilizer raw materials, which have no significant difference in selling price compared to the conventional products.
또한 상기에서 제조된 분말에 코크피트, 피트머스, 미강, 아주까리박, 팜박 등의 유기질 비료를 혼합하여 높은 유기물 함량을 포함하고 비료성분이 풍부한 2차 제품의 생산을 가능하게 하고, 아미노산발효부산비료, 혼합유기질 비료등의 유기질 비료의 주원료로서의 사용을 가능하게 하였다.In addition, by mixing the organic fertilizers such as coke pit, pitmouth, rice bran, castor gourd, palm leaf and the like to the powder prepared above to enable the production of secondary products containing high organic matter content and rich in fertilizer components, amino acid fermentation by-product fertilizer And organic fertilizers such as mixed organic fertilizers can be used as the main raw materials.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100976596B1 (en) | 2008-12-05 | 2010-08-17 | 김우홍 | nutrient agent for plant and manufacturing method the same |
WO2023068782A1 (en) | 2021-10-19 | 2023-04-27 | 씨제이제일제당 (주) | Method for treating high-concentration fermentation by-products generated in amino acid fermentation process |
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KR19980063521A (en) * | 1997-10-14 | 1998-10-07 | 김재인 | Manufacturing method of granular complex soil improver using blast furnace slag, fly ash and amino acid waste solution and vital fertilizer for water |
KR20010025569A (en) * | 2001-01-08 | 2001-04-06 | 이용환 | Fertilizer made from wastes and production method thereof |
KR20020033594A (en) * | 2001-12-27 | 2002-05-07 | 허태현 | method for manufacturing land improvement compound using waste organic matter as a main element |
KR20050046294A (en) * | 2003-11-13 | 2005-05-18 | 도수자 | Preparation method of an organic fertilizer using liquid by produced from fermentation of seasoning |
KR20050051002A (en) * | 2003-11-26 | 2005-06-01 | 김영찬 | Organic ferment complex fertilizer and it's manufacturing process |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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KR19980063521A (en) * | 1997-10-14 | 1998-10-07 | 김재인 | Manufacturing method of granular complex soil improver using blast furnace slag, fly ash and amino acid waste solution and vital fertilizer for water |
KR20010025569A (en) * | 2001-01-08 | 2001-04-06 | 이용환 | Fertilizer made from wastes and production method thereof |
KR20020033594A (en) * | 2001-12-27 | 2002-05-07 | 허태현 | method for manufacturing land improvement compound using waste organic matter as a main element |
KR20050046294A (en) * | 2003-11-13 | 2005-05-18 | 도수자 | Preparation method of an organic fertilizer using liquid by produced from fermentation of seasoning |
KR20050051002A (en) * | 2003-11-26 | 2005-06-01 | 김영찬 | Organic ferment complex fertilizer and it's manufacturing process |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100976596B1 (en) | 2008-12-05 | 2010-08-17 | 김우홍 | nutrient agent for plant and manufacturing method the same |
WO2023068782A1 (en) | 2021-10-19 | 2023-04-27 | 씨제이제일제당 (주) | Method for treating high-concentration fermentation by-products generated in amino acid fermentation process |
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