KR100574701B1 - Decoration landscaping features manufacture method that use gravel - Google Patents

Abstract

The present invention relates to a method of manufacturing a decorative sculpture using gravel,

More specifically, put the cured gravel mixed with the adhesive inside the mold having a predetermined shape, and then cured to form a decorative shape of a predetermined shape by separating the mold, but by specializing the manufacturing method of the decorative molding standardized more quickly and quickly It is possible to manufacture a large amount, as well as to distribute the pebbles evenly to one side, evenly distributed throughout, and the smooth coating of the pebbles is glossy and the surface is unevenly expressed by the pebbles, resulting in three-dimensional beauty and natural pebbles of natural pebbles. The present invention relates to a method of manufacturing a decorative sculpture using gravel, which makes the appearance of the decorative sculpture very excellent.

The present invention as described above, the gravel screening process for removing the gravel and the cracked or mixed with the debris mixed by a suitable size in consideration of the size or shape of the decorative sculpture to be completed by collecting the gravel;

Selected gravel using a water or cleaning agent to wash the soil several times to remove impurities such as soil or mole and to clean the gravel;

A gravel drying step of completely drying the cleanly washed gravel to be completely free of moisture by using natural or hot air at a predetermined place where impurities such as dust are not stained;

A gravel preheating step of selecting a predetermined amount of gravel to be used from the completely dried gravel so that there is no moisture and heating it at 60 ° C. for 30 minutes;

An adhesive preheating step of placing an epoxy resin-based thermosetting resin adhesive in which a predetermined amount of a curing agent is mixed into a heating container and heating at a temperature of 30 ° C. for 5 minutes;

While putting the preheated adhesive to have a predetermined viscosity in the adhesive preheating step to the gravel baked in the gravel preheating process, and mixed,

Adding and mixing the adhesive into the gravel, which is mixed with 100 g of gravel at a mixing ratio of 4.5 g of adhesive (1.5 g of epoxy resin and 3 g of hardener);

Applying the oil to the mold release agent on the mold inner surface of the mold mixed with the adhesive mixed gravel, and then put the gravel mixed with the adhesive, and shake the mold using a vibrator to make the gravel evenly fills every corner of the mold. Drying the cover plate by pressing the cover plate for 1 hour, and then turning the mold several times, allowing the gravel and adhesive to settle evenly without being biased to one side and then solidifying the decorative sculpture for 2 hours;

A mold separating process of separating the decorative molding hardened in the mold in the decorative molding molding process from the mold;

An atmospheric product drying process of solidifying a decorative sculpture separated from the mold in the air for 24 hours;

After putting the decorative sculpture dried in the air in an oven and curing it by heating at 60 ° C. for 2 hours, the part that protrudes more than necessary to the surface of the decorative sculpture during the manufacturing process and damages the aesthetics is removed by grinding or cutting. Next, after washing to remove foreign matters on the surface, and after removing water, it is characterized by consisting of a single-piece decorative sculpture completion process to complete the product by coating and drying the usual coating varnish on the surface.

Description

Decoration landscaping features manufacture method that use gravel}

The present invention relates to a method of manufacturing a decorative sculpture using gravel,

More specifically, put the cured gravel mixed with the adhesive inside the mold having a predetermined shape, and then cured to form a decorative shape of a predetermined shape by separating the mold, but by specializing the manufacturing method of the decorative molding standardized more quickly and quickly It is possible to manufacture a large amount, as well as to distribute the pebbles evenly to one side, evenly distributed throughout, and the smooth coating of the pebbles is glossy and the surface is unevenly expressed by the pebbles, resulting in three-dimensional beauty and natural pebbles of natural pebbles. The present invention relates to a method of manufacturing a decorative sculpture using gravel, which makes the appearance of the decorative sculpture very excellent.

In general, gravel is widely used in various civil engineering fields, and most of the gravel is used as a main raw material of concrete.

In addition, it is used as an exterior material to save three-dimensional and natural beauty by attaching gravel on the wall or floor, and only a part of it is attached to the surface of various decorative sculptures to enhance the effect of the decorative beauty.

However, in order to manufacture a decorative sculpture using gravel by such a conventional method, first, it is necessary to make a shape structure in the form of a decorative model, and then repeat the manual work of attaching a large number of gravel using cement or other adhesive on its surface. The work is very cumbersome and time-consuming, and it is difficult to attach the gravel evenly on the whole surface such as the gravel is tightly attached to one side and sparsely attached to one side, thus completing the decorative sculpture according to the skill and skill of the worker. There was also a big difference in the decorative valuation of the product, and its size and weight, as well as the material consumption and cost, were difficult to standardize.

In addition, since the gravel is attached only to the surface of the shape structure made in the shape of the decorative model, some gravel is often removed during use. Due to the nature of natural gravel, the surface is rough, so there is a high possibility of burning dust or grime and color change. Careful maintenance was required, such as frequent cleaning.

The present invention has been made in view of the above problems,

More specifically, put the cured gravel mixed with the adhesive to the inside of the mold having a predetermined shape and then remove the mold to make a decorative shape of a predetermined shape,

To produce large quantities of standardized decorative sculptures faster and faster,

The gravel of the finished sculpture is distributed evenly without being biased to one side.

By coating the gravel smoothly, the surface is unevenly expressed by the gravel and provides the manufacturing method of the decorative sculpture using the special method of gravel which can make the exterior beauty of the decorative sculpture very excellent due to the three-dimensional beauty and the natural beauty of the natural gravel. The purpose of the present invention is to obtain a high quality decorative sculpture that users can be satisfied with.

An embodiment of the present invention for achieving the above object will be described in detail.

First Example 1 is a description of the manufacturing method of a decorative sculpture having a decorative body in one piece.

Example 1

(Pebbles sorting process)

Collect gravel and sort by size suitable for use considering size and shape of decorative sculpture to be completed.

At this time, the gravel may be used by selecting a variety of stones, such as jade or processed gravel of a predetermined size in addition to natural gravel, but must be broken or mixed with the debris.

(Pebbles cleaning process)

Selected gravel is washed several times by using water or cleaning agent to remove impurities such as soil and sand.

(Gravel drying process)

Cleanly cleaned gravel is completely dried using natural or hot air at a place where impurities such as dust do not get wet.

(Pebbles preheating process)

In the completely dried gravel so that the water is not at all, pick a predetermined amount of gravel to put in the oven in the oven and heated to 60 ℃ temperature for 30 minutes.

The reason for doing this is to promote the curing of the thermosetting resin adhesive to be mixed later to shorten the overall curing time.

(Adhesive Preheating Process)

The epoxy resin thermosetting resin adhesive mixed with a predetermined amount of curing agent is placed in a heating container and heated at a temperature of 30 ° C. for 5 minutes.

The reason for doing this is to make the adhesive moderately hardened to promote the curing of the adhesive when it is mixed in the gravel to shorten the curing time and to maintain the proper viscosity so that the adhesive does not flow too much.

(Glue input and mixing process to gravel)

In the gravel heated in the gravel preheating step, the adhesive preheated to have a predetermined viscosity in the adhesive preheating step is mixed by mixing,

100 g of gravel is mixed at a mixing ratio of 4.5 g of adhesive (1.5 g of epoxy resin and 3 g of hardener).

(Decorative molding process)

Put the gravel mixed with the adhesive into the mold inner surface made in the shape of the molding to cure,

First, apply oil that releases the mold on the inner surface of the mold so that the cured molding can be easily separated from the mold.

Shake the mold with a vibrator to make the gravel evenly fill the corners of the mold, and then dry it in the shade for 1 hour with the cover plate covered. Then, turn the mold several times and place the pebbles and glue evenly on one side. Let it catch and harden for 2 hours.

(Frame separation process)

In the decorative molding molding process, the decorative molding hardened in the mold is separated from the mold.

(Air curing product)

The decorative sculpture separated from the mold is hardened in the air for 24 hours.

(Decorative process of decoration sculpture)

After putting the cured decorative object in the oven into the oven and heating it at a temperature of 60 ° C. for 2 hours to cure, the part that protrudes more than necessary to the surface of the decorative object during the manufacturing process and damages the aesthetics is removed by grinding or cutting. Next, the surface is washed to remove foreign substances on the surface, and after removing moisture, a conventional coating varnish is applied to the surface and dried to complete a monolithic decorative sculpture.

The completed decorative sculpture thus has a decorative body in a single body, and can be commonly used by hanging on a wall or combined with a stand made separately.

This time, as Embodiment 2 of the present invention, it describes a method of manufacturing a decorative sculpture in which the pedestal is integrally formed at the bottom of the decorative body.

Example 2

(Pebbles sorting process)

Collect gravel and sort by size suitable for use considering size and shape of decorative sculpture to be completed.

At this time, the gravel may be used by selecting a variety of stones, such as jade or processed gravel of a predetermined size in addition to natural gravel, but must be broken or mixed with the debris.

(Pebbles cleaning process)

The selected gravel is washed several times to remove impurities such as soil or the day by using water or a detergent to clean.

(Gravel drying process)

The cleanly washed gravel is completely dried in a predetermined place where impurities such as dust are not free of water by using natural or hot air.

(Pearl preheating process for decoration body molding)

In the completely dried gravel so that the water is not at all, pick a predetermined amount of gravel to put in the oven in the oven and heated to 60 ℃ temperature for 30 minutes.

The reason for doing this is to promote the curing of the thermosetting resin adhesive to be mixed later to shorten the overall curing time.

(Glue preheating process for decoration body molding)

The epoxy resin thermosetting resin adhesive mixed with a predetermined amount of curing agent is placed in a heating container and heated at a temperature of 30 ° C. for 5 minutes.

The reason for doing this is to make the adhesive moderately hardened to promote the curing of the adhesive when it is mixed in the gravel to shorten the curing time and to maintain the proper viscosity so that the adhesive does not flow too much.

(Insulation and mixing process of adhesive on decorative body molding gravel)

In the gravel heated in the gravel preheating step, the adhesive preheated to have a predetermined viscosity in the adhesive preheating step is mixed by mixing,

100 g of gravel is mixed at a mixing ratio of 4.5 g of adhesive (1.5 g of epoxy resin and 3 g of hardener).

(Decorative body molding process)

Put the gravel mixed with the adhesive into the mold inner surface made of a decorative body shape to cure,

First, apply oil that releases the mold on the inner surface of the mold so that the cured molding can be easily separated from the mold.

Shake the mold with a vibrator to make the gravel evenly fill the corners of the mold, and then dry it in the shade for 1 hour with the cover plate covered. Then, turn the mold several times and place the pebbles and glue evenly on one side. Let it catch and harden for 2 hours.

(Form separation process of molded decorative body)

In the decorative body molding process, the decorative body hardened in the mold is separated from the mold.

(Standing Body Curing Process)

The decorative body separated from the mold is hardened in the air for 24 hours to complete the decorative body of the decorative sculpture.

(Pebbles preheating process for forming base plate)

In the completely dried gravel so that the water is not at all, pick a predetermined amount of gravel to put in the oven in the oven and heated to 60 ℃ temperature for 30 minutes.

The reason for doing this is to promote the curing of the thermosetting resin adhesive to be mixed later to shorten the overall curing time.

(Preheating process of adhesive for forming base plate)

The epoxy resin thermosetting resin adhesive mixed with a predetermined amount of curing agent is placed in a heating container and heated at a temperature of 30 ° C. for 5 minutes.

The reason for doing this is to make the adhesive moderately hardened to promote the curing of the adhesive when it is mixed in the gravel to shorten the curing time and to maintain the proper viscosity so that the adhesive does not flow too much.

(Insulating and mixing of adhesive into gravel for supporting plate forming)

The preheated adhesive is mixed to the pebbles baked in the support plate forming gravel preheating process to have a predetermined viscosity in the support plate forming adhesive preheating process,

100 g of gravel is mixed at a mixing ratio of 4.5 g of adhesive (1.5 g of epoxy resin and 3 g of hardener).

(Support plate forming process)

Put the gravel mixed with the adhesive into the mold inner surface made in the shape of the support plate to cure,

First, apply oil to release the mold on the inner surface of the mold, and then insert the lower end of the finished decorative body through the process of forming the decorative body into the base plate-shaped mold, and then put the pebbles mixed with adhesive.

Shake the mold with a vibrator to make the gravel evenly fill the corners of the mold and cover it with a cover plate and dry in the shade for 1 hour.

(Form Removal Process of Molded Support Plate)

In the supporting plate forming process, the supporting plate hardened in the mold is separated from the mold.

(Atmospheric base plate hardening process)

The base plate separated from the mold is hardened in the air for 24 hours.

(Process of completing decorative sculpture with integral support plate)

The entire decorative sculpture formed with the base plate cured in the air is put into an oven and heated at 60 ° C. for 2 hours to cure. Silver is ground or cut to remove, and then washed to remove foreign matters on the surface, and after removing water, apply ordinary coating varnish on the entire surface and dry it to complete the product.

Thus completed decorative sculptures can be installed in a predetermined position directly without the need for a separate support plate because the support plate is integrally formed at the bottom of the decorative body.

As described above, the decorative sculptures manufactured by one embodiment of the present invention may be used only by attaching or hanging to the wall surface by preparing only the decorative body as needed, or may stand in combination with the supporting plate manufactured separately.

In addition, by forming the support plate integrally at the bottom of the decorative body can be installed directly in a predetermined position without the need for a separate support plate to increase the decorative effect.

On the other hand, the present invention may be produced by printing a variety of patterns and patterns on the surface of the gravel first when manufacturing the decorative sculptures in this way it will be possible to further increase the decorative effect.

On the other hand, it is possible to increase the decorative effect by mounting the devices manufactured by a method different from the manufacturing method.

The present invention is not limited by the above-described embodiments, and any modifications or simple substitutions of the present invention will all fall within the technical scope of the present invention.

In the present invention as described above, in the interior of the mold having a predetermined shape, the adhesive is mixed with gravel and cured, and then separating the mold to make a decorative shape of a predetermined shape,                     

Mass production of standardized decorative sculptures more quickly and quickly,

In addition, in the case of the finished decorative sculpture, the gravel is distributed evenly throughout without being biased to one side

The gravel is coated smoothly, not only gloss,

The surface is unevenly expressed by the gravel, so the three-dimensional beauty and the shape and pattern of the gravel are excellent in appearance appearance of the decorative sculpture.

Therefore, the decorative sculpture manufactured by the present invention is a very innovative invention that the user can feel the maximum satisfaction with excellent decorative effect.

Claims (2)

A gravel sorting process of sorting by size suitable for use in consideration of the size or shape of a decorative sculpture to be completed by collecting gravel and removing broken gravel mixed with cracks or foreign substances; Selected gravel using a water or cleaning agent to wash the soil several times to remove impurities such as soil or mole and to clean the gravel; A gravel drying step of completely drying the cleanly washed gravel to be completely free of moisture by using natural or hot air at a predetermined place where impurities such as dust are not stained; A gravel preheating step of selecting a predetermined amount of gravel to be used from the completely dried gravel so that there is no moisture and heating it at 60 ° C. for 30 minutes; An adhesive preheating step of placing an epoxy resin-based thermosetting resin adhesive in which a predetermined amount of a curing agent is mixed into a heating container and heating at a temperature of 30 ° C. for 5 minutes; While putting the preheated adhesive to have a predetermined viscosity in the adhesive preheating step to the gravel baked in the gravel preheating process, and mixed, Adding and mixing the adhesive into the gravel, which is mixed with 100 g of gravel at a mixing ratio of 4.5 g of adhesive (1.5 g of epoxy resin and 3 g of hardener); Applying the oil to the mold release agent on the mold inner surface of the mold mixed with the adhesive mixed gravel, and then put the gravel mixed with the adhesive, and shake the mold using a vibrator to make the gravel evenly fills every corner of the mold. Drying the cover plate by pressing the cover plate for 1 hour, and then turning the mold several times, allowing the gravel and the adhesive to settle evenly without being biased to one side, and then solidifying the decorative sculpture for 2 hours; A mold separating process of separating the decorative molding hardened in the mold in the decorative molding molding process from the mold; An atmospheric product drying process of solidifying a decorative sculpture separated from the mold in the air for 24 hours; After putting the decorative sculpture dried in the air in an oven and curing it by heating at 60 ° C. for 2 hours, the part that protrudes more than necessary to the surface of the decorative sculpture during the manufacturing process and damages the aesthetics is removed by grinding or cutting. Next, the method of manufacturing a decorative sculpture using gravel comprising the process of completing a single-piece decorative sculpture to remove foreign substances on the surface by washing, removing water, and then applying a general coating varnish to the surface and drying the finished product. A gravel sorting process of sorting by size suitable for use in consideration of the size or shape of a decorative sculpture to be completed by collecting gravel and removing broken gravel mixed with cracks or foreign substances; Selected gravel using a water or cleaning agent to wash the soil several times to remove impurities such as soil or mole and to clean the gravel; A gravel drying step of completely drying the cleanly washed gravel to be completely free of moisture by using natural or hot air at a predetermined place where impurities such as dust are not stained; A gravel preheating process for decorating a body to form a decorative body shaping a predetermined amount of gravel to be used in the completely dried gravel so that there is no moisture, and heat it at 60 ° C. for 30 minutes; An adhesive preheating process for decorating a body to form an epoxy resin-based thermosetting resin adhesive containing a predetermined amount of a curing agent and heating the same at a temperature of 30 ° C. for 5 minutes; Mixing by putting the preheated adhesive to have a predetermined viscosity in the decorative body molding adhesive preheating process to the gravel baked in the decorative body molding gravel preheating process, Adding and mixing the adhesive into the decorative body molding gravel, which is mixed with 100 g of gravel at a mixing ratio of 4.5 g of adhesive (1.5 g of epoxy resin and 3 g of hardener); Apply oil to release mold on the inner surface of the mold made of the decorative body shape so that the cured molding can be easily separated from the mold, and then put the gravel mixed with the adhesive, and shake the mold by using a vibrator to make the gravel evenly everywhere in the mold. After the cover is covered, the cover plate is dried for 1 hour in the shade, and then the mold is inverted several times, and the pebbles and adhesives are settled evenly without being biased to one side. A mold separating process of the molded decorative body separating the decorative molding hardened in the mold in the decorative molding molding process from the mold; An atmospheric decorative body drying process of solidifying the decorative sculpture separated from the mold in the air for 24 hours to complete the decorative body of the decorative sculpture; After washing the selected gravel, go through the gravel drying process, and select the gravel to be used for the base plate molding from the completely dried gravel so that there is no water at all, and put it in an oven in the base plate forming gravel to be heated at 60 ° C. for 30 minutes. Preheating process; An adhesive preheating step for forming a support plate for placing an epoxy resin-based thermosetting resin adhesive containing a predetermined amount of a curing agent in a heating container and heating at a temperature of 30 ° C. for 5 minutes; In the gravel baked in the support plate forming gravel preheating process, the preheated adhesive is mixed to have a predetermined viscosity in the support plate forming adhesive preheating process, and mixed, Adding and mixing the adhesive into the support plate forming gravel mixed with 100 g of gravel at a mixing ratio of 4.5 g of adhesive (1.5 g of epoxy resin and 3 g of hardener); Apply oil to release the mold on the inner surface of the mold made in the shape of the supporting plate, and then insert the lower part of the finished decorative body into the supporting plate-shaped mold through the decorative body molding process, and then put gravel mixed with adhesive. Shaking the mold with a vibrator so that the gravel is evenly filled in every corner of the mold, and then covering the cover plate with a cover plate and drying the support plate for 1 hour in the shade; A mold separation process of the molded support plate for separating the support plate, which is put into the mold and hardened in the support plate, from the mold; An air support plate curing step of solidifying the support plate separated from the mold in the air for 24 hours; After putting the entire decorative sculptures, including the decorative body and the support plate, cured in the air, into the oven and heating them at 60 ° C. for 2 hours to cure, and then protrudes more than necessary to the surface of the decorative body or the support plate during the manufacturing process. The part that hurts is made by grinding or cutting to remove, then wash to remove foreign substances on the surface, and after removing water, apply general coating varnish on the whole surface and dry it to complete the product. Decorative sculpture manufacturing method using the gravel characterized in that.