KR100444754B1 - Mother-of-pearl tile and the manufacturing method used by used mother-of-pearls - Google Patents

Abstract

The present invention relates to a mother-of-pearl tile using a mother-of-pearl for the production of mother-of-pearl by forming a mother-of-pearl beautiful color unique to mother-of-pearl made of mother-of-pearl and then combining them with tiles.

For this purpose, the mother-of-pearl is thrown into the grinder, and then pulverized to a particle size to form a mother-particle, and the crushed mother-particles are sorted according to the required size. After laying the base on the base plate and spraying the paint on the base, before the paint is dried, the mother particle is sprayed on the paint to be mixed or settled, and the first mother plate by drying the paint together with the sprayed mother particles. This is produced. After bonding the primitive mother board removing the base paper on the tile baked to form a groove or compartment, applying a surface finish on the tile to which the primitive mother board is adhered, drying the surface finish and baking it, the mother-of-pearl tile Is completed.

Description

Mother-of-pearl tile and its manufacturing method used by used mother-of-pearls}

The present invention relates to a mother-of-pearl tile using a closed mother-of-pearl and a method for manufacturing the mother-in-law. The present invention relates to a mother-of-pearl tile using a closed mother-of-pearl and a method of manufacturing the same.

Mother-of-pearl is a natural material, and has been widely used for high-quality surface decoration materials such as furniture and various kinds of jewelry because of its beautiful and colorful patterns, colors, and luster.

One example of applying such mother-of-pearl is the manufacture of mother-of-pearl tiles by applying to tiles widely used in real life. That is, the mother-of-pearl mosaic tile disclosed in Korean Utility Model Registration Application No. 20-1967-035564 collects mother-of-pearl pieces in the form of mosaic tiles of various forms and bonds a mesh to the back surface thereof. However, this is hardly regarded as a tile by itself, and there is a problem that the mother piece is damaged, discolored, and shortened in life due to not being surface treated.

In addition, the tile disclosed in Korean Utility Model Registration Application No. 20-1984-009176 provides a recess in the synthetic resin tile, inserts the mother-of-pearl and inserts the mother-of-pearl in the upper part of the protrusion and presses the upper part of the upper part of the mother-in-law thin plate. Covering the part to form a locking step to be fixed. However, since the tile is made of synthetic resin, it is difficult to be fixedly coupled in construction on a real building, and the tile may be separated by a change in the surrounding environment, and the mother plate fixed to the locking jaw may be damaged or easily contaminated. there was.

In addition, the mother-of-pearl tile disclosed in Korean Utility Model Registration Application No. 20-1993-011345 has a configuration in which a mother-of-pearl cut out of the mother-of-pearl is adhered on a tile to form a transparent coating layer. However, the mother piece used here is that the mother-of-pearl which is a certain size or more, for this purpose, there was a problem that expensive mother-of-pearl should be used.

Tiles formed using mother-of-pearl have a relatively large size of mother-of-pearl, which increases the manufacturing cost and is expensive, and requires careful attention in the manufacturing process. There were a lot of difficulties in use, such as not good.

An object of the present invention for solving the above-described problems, by recycling the waste mother of pearl to the mother particles to attach the mother of various colors of the mother board attached to the tiles for manufacturing a mother of pearl tile having a beautiful color of various patterns It is to provide a mother-of-pearl manufacturing method using mother-of-pearl.

Another object of the present invention is to provide a method for producing mother-of-pearl using a mother-of-pearl for providing a mother-of-pearl pattern having a unique pattern and structure by combining mother-of-pearl formed with mother-of-pearl particles with a tile.

Still another object of the present invention is to provide a mother-of-pearl tile using the mother-of-pearl having a beautiful mother-of-pearl characteristic through the method according to the above object, and to obtain the mother-of-pearl tile used for luxury interior decoration.

1 is a process chart for explaining a first embodiment of a method for producing mother-of-pearl tile using a closed mother-of-pearl according to the present invention.

2a to 2c is a view showing a process from the formation of the mother particle to the manufacture of the mother plate.

3A to 3C are cross-sectional views illustrating a process in which mother-of-pearl plates are bonded to tiles and surface materials are applied to manufacture mother-of-pearl tiles.

Figure 4 is a process chart for explaining a second embodiment of the method for producing mother-of-pearl tile using a closed mother-of-pearl according to the present invention.

Figure 5 is a cross-sectional view showing an additional process in the manufacture of the magnetic plate for the method of FIG.

FIG. 6 is a cross-sectional view illustrating a coupling state between a mother plate and a mother tile according to the method of FIG. 4.

7 is a view showing an embodiment of a mother-of-pearl plate using a closed mother-of-pearl according to the present invention.

* Explanation of symbols for the main parts of the drawings

10: closed mother of pearl 12: grinder

14: mother of child 16: base plate

18: background 20: mother-of-pearl

22, 44: paint layer 24: mother-of-pearl plate

26, 40: tile 30: mother board

32: surface finishing material 34: surface material

46: mother-of-pearl pattern

The method of manufacturing a mother-of-pearl tile using the mother-of-pearl of the present invention for solving the above object requires a first step of forming mother-of-pearl particles by pulverizing the mother-of-pearl in a pulverizer and then pulverizing the particles into a particle size, and crushing the mother-of-pearl particles The second step of sorting according to the size, and the third step of laying the base paper on the base plate and spraying the paint on the base paper, and before the paint is dried is mixed or settled after the mother particle is sprayed on the paint And a fourth step of drying the paint together with the sprayed mother particles to produce a first motherplate; and a second mother sticking the first motherplate from which the substrate is removed on a tile baked to form a groove or a partition. A sixth step, a seventh step of applying a surface finish on the tile to which the primitive mother board is adhered, and drying and baking the surface finish It is characterized by having an eighth step.

The surface finish is made of a transparent material so that the mother particles formed on the primitive mother board can be observed from the outside.

The method of manufacturing a mother-of-pearl tile using the mother-of-pearl of the present invention for solving the above object requires a first step of forming mother-of-pearl particles by pulverizing the mother-of-pearl in a pulverizer and then pulverizing the particles into a particle size, and crushing the mother-of-pearl particles. The second step of sorting according to the size, and the third step of laying the base paper on the base plate and spraying the paint on the base paper, and before the paint is dried is mixed or settled after the mother particle is sprayed on the paint A fourth step; and a fifth step of drying the paint together with the sprayed mother particles; and a surface material overlaid on the dried base plate to maintain a bonding state without exposing the surfaces of the paint and the mother particles. A sixth step, and a seventh step of forming a finished motherplate where the surface is smoothly polished after the surface material has been cured; And an eighth step of waterproofly bonding the finished motherplate from which the base sheet is removed on the baked tile.

The mother-of-pearl tile using the mother-of-pearl of the present invention for solving the above object is a plate-shaped base member and mother-of-pearl particles obtained by pulverizing the mother-of-pearl are solidified together with the paint, and are formed in various patterns having a unique color. A plurality of mother pieces each adhered to an upper surface of the base member, and a coating layer applied to the upper surface of the base member so that the mother pieces are included, the pattern of which the mother pieces are formed, and a solid bonding state are maintained; Characterized in that provided.

Hereinafter, specific embodiments of the present invention will be described in detail with reference to the accompanying drawings.

<First Embodiment>

A first embodiment of a method for manufacturing mother-of-pearl tile using the closed mother-of-pearl according to the present invention will be described in detail with reference to FIGS. 2A to 3C together with FIG. 1.

First, referring to FIGS. 1 and 2A, the mother-of-pearl 10 is introduced into the grinder 12 to form mother-of-pearl particles 14 having a small powder form (S2). The mother particle 14 thus crushed may be deformed into various sizes, for example, having a size of 0.1 mm * 0.1 mm or less, or larger than that. At this time, the mother particle 14 is a beautiful feeling seen according to the size is changed.

The crushed mother-of-pearl 14 is distinguished by a sieve or a sorting mechanism so that it can be selectively used by size according to the intended use (S4). The selected mother particle 14 is stored in a separate container, and basic tools for preparing the mother plate are prepared. As the basic tools, a base plate 16, a base paper 18, and a mother-of-pearl frame 20 are used. That is, the base paper 18 is placed on the base plate 16 having a flat surface, and the mother-of-pearl plate 20 for forming the mother-of-pearl shape is positioned. The base paper 18 may be made of a material that can be easily separated without being absorbed by the paint after the paint is sprayed and cured. For example, a paper type such as oil paper or a plastic material such as vinyl may be used.

When the basic tool is prepared as described above, any one of paints having various colors is selected on the base paper 18 and uniformly sprayed over the front surface of the base paper (S6). At this time, the thickness of the sprayed paint is preferably formed to be close to the thickness for producing the mother-of-pearl, and is sprayed lower than the height of the mother-of-pearl frame 20. Referring to FIG. 2B, it can be seen that the paint layer 22 is formed on the backing plate 18 and inside the mother board frame 20.

Next, before the paint is dried, the mother particles 14 prepared in advance are sprayed onto the paint layer 22 to be mixed with the paint or settle inside the paint to allow the mother particles 14 to settle (S8). Referring to FIG. 2C, it can be seen that the plate-shaped mother plate 24 having the mother particles 14 impregnated in the coating layer 22 is formed. At this time, the density of the mother-of-pearl particles 14 to be injected is appropriately adjusted according to the size of the particles and the amount of paint, and is appropriately adjusted so that the light unique to the mother-of-pearl.

Thereafter, while drying the paint, the mother particles are combined with the paint (S10).

Thus, when the manufacture of the plate-shaped mother board 24 is completed, the tile is prepared. To this end, the basic form of the tile is first formed (S18). The basic form is in the form of a substrate having a constant shape formed using a raw material for producing a tile. The bottom surface of the basic type has a predetermined surface to be coupled by an adhesive such as cement, the upper surface may be configured in the form that the groove is inserted into the mother plate.

When the basic formation is completed, the tile is bent (S20), and the baked tile is treated with a surface such that no foreign matter is formed.

An example of such a tile is shown in FIG. 3A. Referring to FIG. 3A, there is shown a cross-sectional view in which the central portion of the tile 26 is cut horizontally. The tile 26 is provided with a body portion 260 having a bottom surface, a protrusion 262 formed at the edge portion or a central portion, and a groove 264 having a space into which the mother plate is inserted. The mother board 30 is attached to the tile 26 formed as described above (S12).

Referring to FIG. 3B, after the adhesive 28 is applied onto the tile 26, the backing 18 attached to the mother board 30 is removed and the mother board 30 is attached.

After the mother board 30 is attached, the surface finish 32 is applied to protect the mother board 30 and the surface of the tile 26 and to polish (S14). Referring to FIG. 3C, the surface finish 32 may be implemented by the transparent coating layer 32, so that the beautiful colors unique to the mother particles forming the mother plate 30 may be expressed. The transparent coating layer 32 may be a glassy or transparent ceramic, it is finally combined with the tile 26 and the mother board 30 through the baking process (S16).

Through the above process, the mother-of-pearl manufacture according to the first embodiment of the present invention is finished, and the beautiful color unique to the mother-of-pearl by the crushed mother-of-pearl is expressed by the transparent surface finish material 32 and Along with this, there is an advantage to obtain a more elegant interior decoration effect.

Second Embodiment

A second embodiment of a method for producing mother-of-pearl tile using the closed mother-of-pearl according to the present invention will be described with reference to FIGS. 4 to 6.

The second embodiment is the same process as the mother plate manufacturing process according to the first embodiment is carried out, but proceeds differently from the step (S40) to the mother plate after the paint drying (S10).

4 and 5, the surface material 34 is coated on the plate-shaped mother plate 24 to smooth and protect the surface on the paint to which the mother particles are bound. The surface material 34 is the paint. It is preferable to use the same as to ensure that the color is determined reliably. Alternatively, a transparent paint may be used as a surface material to obtain a mother board having a beautiful color unique to the mother-of-pearl.

Referring to FIG. 6, the mother plate 36 on which the surface material 34 is applied to the tile 26 is cut to have the same size as the groove and attached to the body 26 (S46). At this time, the grooves of the tile 26 are coated with an adhesive material 28 such as an adhesive resin so that a separate post-treatment process is not required. Separately, the motherplate 36 and the tile 26 may be coated separately over the motherplate 36 and the tile 26 to maintain a more tightly coupled state.

Thus, a form of mother-of-pearl tile is completed according to the second embodiment of the present invention. According to the mother tile, there is an advantage that the bonding process of the tile and the mother board is performed simply and conveniently.

Referring to Fig. 7, an example of another embodiment of a mother-of-pearl tile using a closed mother-of-pearl according to the present invention is shown.

The mother-of-pearl tile 40 has a mother-of-pearl pattern 46 having a different color on each tile 42 of the substrate, and a coating layer 44 made of a refractory transparent resin is coated thereon. The mother pieces may have different colors for each part, for example, the first mother pieces 460 corresponding to the petals are made of red mother-of-pearl plates by a mold, and the second mother pieces corresponding to the flower tufts. Reference numeral 462 uses a yellow mother plate, and the third mother piece 464 corresponding to a stem and a leaf is to manufacture a green mother plate by a mold.

The mother pieces made in this way are adhered to the tile 42, the mother pieces are protected and maintained thereon, and the fire resistant transparent resin is coated to form a coating layer 44 for waterproofing, and then the mother tile is bent. 40) is completed.

The mother-of-pearl tile 40, as well as the function as a tile has the advantage that can be obtained as a gorgeous and luxurious material having a mother-of-pearl.

According to the present invention, the mother-of-pearl plate with the beautiful color of the mother-of-pearl is combined with the tile to form the mother-of-pearl tile, so that the mother-of-pearl is recycled and mother-of-pearl tiles having a variety of beautiful colors are realized. .

By producing the mother-of-pearl particles formed by crushing the mother-of-pearl, and combining them on the tile, it provides the unique style of mother-of-pearl tile and has the effect of being used as a high-quality material for interior decoration.

Claims (4)

First step of forming the mother-of-pearl particle by pulverizing the mother-of-pearl in the grinder and then pulverizing it into a particle size; A second step of sorting the ground mother particles according to the required size; Laying a base paper on the base plate and spraying paint on the base paper; A fourth step of mixing or sedimenting the mother-of-pearl particles before the paint is dried and sprayed on the paint; A fifth step of drying the paint together with the sprayed mother particles to produce a mother-of-pearl plate; A sixth step of adhering said primitive mother-of-pearl board from which said base sheet is removed on a tile baked to form a groove or a partition; A seventh step of applying a surface finish on the tile to which the primitive mother board is adhered; And Method of producing a mother-of-pearl tile characterized in that it comprises an eighth step of baking the surface finish after drying. The method of claim 1, The surface finish material is made of a transparent material, the mother-of-pearl tile manufacturing method using the mother-of-pearl, characterized in that the mother particles formed in the mothership mother board can be observed from the outside. First step of forming the mother-of-pearl particle by pulverizing the mother-of-pearl in the grinder and then pulverizing it into a particle size; A second step of sorting the ground mother particles according to the required size; Laying a base paper on the base plate and spraying paint on the base paper; A fourth step of mixing or sedimenting the mother-of-pearl particles before the paint is dried and sprayed on the paint; A fifth step of drying the paint together with the sprayed mother particles; A sixth step of coating a surface material on the dried base plate to maintain a bonding state without exposing the surface of the paint and the mother particles; A seventh step of forming a completed mother-of-pearl plate whose surface is smoothly polished after the surface material is cured; And And an eighth step of waterproofly adhering the finished motherplate from which the base sheet is removed on a tile baked to form a groove or a partition. A plate-shaped base member; A plurality of mother pieces which are solidified together with the paint and are obtained by pulverizing the mother-of-pearl, formed in various patterns having inherent colors and adhered to the upper surface of the base member, respectively; And Covering the upper surface of the base member so that the mother pieces are included, the mother-of-law using the mother-of-pearl mother characterized in that it is provided with a paint layer to ensure that the patterns formed by the mother pieces are maintained.