JPH0373340A - Polyolefin clad steel material excellent in resistance to hot salt water - Google Patents
Polyolefin clad steel material excellent in resistance to hot salt waterInfo
- Publication number
- JPH0373340A JPH0373340A JP20979289A JP20979289A JPH0373340A JP H0373340 A JPH0373340 A JP H0373340A JP 20979289 A JP20979289 A JP 20979289A JP 20979289 A JP20979289 A JP 20979289A JP H0373340 A JPH0373340 A JP H0373340A
- Authority
- JP
- Japan
- Prior art keywords
- polyolefin resin
- layer
- polyolefin
- epoxy
- salt water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 150000003839 salts Chemical class 0.000 title claims abstract description 21
- 229910000831 Steel Inorganic materials 0.000 title claims description 54
- 239000010959 steel Substances 0.000 title claims description 54
- 229920000098 polyolefin Polymers 0.000 title claims description 23
- 229920005672 polyolefin resin Polymers 0.000 claims abstract description 41
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 claims abstract description 35
- 239000004593 Epoxy Substances 0.000 claims abstract description 34
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 29
- 239000003822 epoxy resin Substances 0.000 claims abstract description 21
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 21
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 21
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229920003986 novolac Polymers 0.000 claims abstract description 15
- 239000001023 inorganic pigment Substances 0.000 claims abstract description 14
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229920000768 polyamine Polymers 0.000 claims abstract description 11
- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 claims abstract description 10
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 claims description 25
- 239000000203 mixture Substances 0.000 claims description 19
- 238000010030 laminating Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 18
- 238000002156 mixing Methods 0.000 abstract description 9
- 239000010949 copper Substances 0.000 abstract description 3
- 239000004615 ingredient Substances 0.000 abstract 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract 2
- 238000004532 chromating Methods 0.000 abstract 2
- 229910052802 copper Inorganic materials 0.000 abstract 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 35
- 239000002987 primer (paints) Substances 0.000 description 30
- 239000011248 coating agent Substances 0.000 description 18
- 238000000576 coating method Methods 0.000 description 18
- 238000010438 heat treatment Methods 0.000 description 15
- 239000000377 silicon dioxide Substances 0.000 description 15
- 239000007864 aqueous solution Substances 0.000 description 13
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 10
- 239000011651 chromium Substances 0.000 description 9
- -1 polyethylene Polymers 0.000 description 9
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 8
- 239000012267 brine Substances 0.000 description 8
- 229910052804 chromium Inorganic materials 0.000 description 8
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 8
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 7
- 238000007654 immersion Methods 0.000 description 7
- 229910002016 Aerosil® 200 Inorganic materials 0.000 description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 5
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000009472 formulation Methods 0.000 description 5
- 230000007774 longterm Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000007747 plating Methods 0.000 description 5
- 229920002689 polyvinyl acetate Polymers 0.000 description 5
- 239000011118 polyvinyl acetate Substances 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 229910002012 Aerosil® Inorganic materials 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- 238000007865 diluting Methods 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229930185605 Bisphenol Natural products 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 3
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007765 extrusion coating Methods 0.000 description 3
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical group CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- OWYWGLHRNBIFJP-UHFFFAOYSA-N Ipazine Chemical compound CCN(CC)C1=NC(Cl)=NC(NC(C)C)=N1 OWYWGLHRNBIFJP-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- XUCHXOAWJMEFLF-UHFFFAOYSA-N bisphenol F diglycidyl ether Chemical compound C1OC1COC(C=C1)=CC=C1CC(C=C1)=CC=C1OCC1CO1 XUCHXOAWJMEFLF-UHFFFAOYSA-N 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 229910001430 chromium ion Inorganic materials 0.000 description 2
- 229910000151 chromium(III) phosphate Inorganic materials 0.000 description 2
- IKZBVTPSNGOVRJ-UHFFFAOYSA-K chromium(iii) phosphate Chemical compound [Cr+3].[O-]P([O-])([O-])=O IKZBVTPSNGOVRJ-UHFFFAOYSA-K 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000003673 groundwater Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229920001684 low density polyethylene Polymers 0.000 description 2
- 239000004702 low-density polyethylene Substances 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920013716 polyethylene resin Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920005604 random copolymer Polymers 0.000 description 2
- 239000012779 reinforcing material Substances 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- KUBDPQJOLOUJRM-UHFFFAOYSA-N 2-(chloromethyl)oxirane;4-[2-(4-hydroxyphenyl)propan-2-yl]phenol Chemical compound ClCC1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 KUBDPQJOLOUJRM-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 229910002018 Aerosil® 300 Inorganic materials 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- 102100028890 E3 ubiquitin-protein ligase synoviolin Human genes 0.000 description 1
- 108010073178 Glucan 1,4-alpha-Glucosidase Proteins 0.000 description 1
- 101000838967 Homo sapiens E3 ubiquitin-protein ligase synoviolin Proteins 0.000 description 1
- 108090000604 Hydrolases Proteins 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- XYCQRIWVOKLIMW-UHFFFAOYSA-N [Co].[Ni].[Zn] Chemical compound [Co].[Ni].[Zn] XYCQRIWVOKLIMW-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- 238000007718 adhesive strength test Methods 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- XENVCRGQTABGKY-ZHACJKMWSA-N chlorohydrin Chemical compound CC#CC#CC#CC#C\C=C\C(Cl)CO XENVCRGQTABGKY-ZHACJKMWSA-N 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 229910000366 copper(II) sulfate Inorganic materials 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- YGANSGVIUGARFR-UHFFFAOYSA-N dipotassium dioxosilane oxo(oxoalumanyloxy)alumane oxygen(2-) Chemical compound [O--].[K+].[K+].O=[Si]=O.O=[Al]O[Al]=O YGANSGVIUGARFR-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 229920005676 ethylene-propylene block copolymer Polymers 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- KFZAUHNPPZCSCR-UHFFFAOYSA-N iron zinc Chemical compound [Fe].[Zn] KFZAUHNPPZCSCR-UHFFFAOYSA-N 0.000 description 1
- YOBAEOGBNPPUQV-UHFFFAOYSA-N iron;trihydrate Chemical compound O.O.O.[Fe].[Fe] YOBAEOGBNPPUQV-UHFFFAOYSA-N 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- GVALZJMUIHGIMD-UHFFFAOYSA-H magnesium phosphate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O GVALZJMUIHGIMD-UHFFFAOYSA-H 0.000 description 1
- 239000004137 magnesium phosphate Substances 0.000 description 1
- 229960002261 magnesium phosphate Drugs 0.000 description 1
- 229910000157 magnesium phosphate Inorganic materials 0.000 description 1
- 235000010994 magnesium phosphates Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 229910052627 muscovite Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- QELJHCBNGDEXLD-UHFFFAOYSA-N nickel zinc Chemical compound [Ni].[Zn] QELJHCBNGDEXLD-UHFFFAOYSA-N 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 235000013759 synthetic iron oxide Nutrition 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- 229910000166 zirconium phosphate Inorganic materials 0.000 description 1
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、ポリオレフィン被N鋼材に関し、更に、詳し
くは、長期の熱塩水性に優れたポリオレフィン被覆鋼材
に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a polyolefin-coated steel material, and more specifically to a polyolefin-coated steel material that has excellent long-term hot brine resistance.
(従来の技術)
鋼鉄、鋼管などの鋼材の防食のために、鋼材の表面に化
学的安定性が優れたポリエチレン、ポリプロピレンなと
のポリオレフィン樹脂を被覆することが多くなってきた
。しかし、これらのポリオレフィン被覆鋼材を用いる使
用環境は、例えば、地域全体の暖房に使用する埋設配管
などでは管表面温度が高く、特に地下水位の高い埋設地
帯では、配管全体が海水を含む地下水位以下に置かれる
ため、ポリオレフィン被覆鋼材が熱塩水に浸される状態
になるなど、極めて厳しい状況になりつつある。一般に
、ポリオレフィン樹脂は化学的構造上無極性であるため
、鋼材のような極性の高い表面には直接接着させる事は
出来ない。従って、不飽和カルボン酸やその酸無水物に
より変性した変性ポリオレフィン樹脂を介することによ
り、ポリオレフィン樹脂を被覆する方法がとられている
。しかしながら、このポリオレフィンと鋼材との接着強
度は、使用環境温度や使用環境における水分量、あるい
は、塩濃度などの上昇に伴い低下する。上記の被覆鋼材
を熱塩水環境という著しく苛酷な環境で使用する場合に
は、特に、熱塩水中での該接着強度の保持、すなわち耐
熱塩水性の向上が重要な課題である。このような課題に
対して、本発明者らは、鋼材の下地処理、すなわちクロ
メート処理とエポキシプライマー処理を併用する被覆構
成、特に、エポキシプライマーの組成については、特定
のエポキシ樹脂とm−キシレンシア主ンとエピクロルヒ
ドリンの縮合物にアルキルグリシジルエーテルを反応付
加した変性脂肪族ポリアミンおよび無機顔料を主成分と
するものを用いる方法(特開平1−150540号)、
また特開昭56−143223号、特開昭59−222
275号、特開昭60−245544号のように、特定
のエポキシ樹脂に無機系顔料を混合したエポキシ樹脂と
アミン系硬化剤を混合して反応硬化させたエポキシプラ
イマーを用いる方法などを提案してきた。(Prior Art) In order to prevent corrosion of steel materials such as steel and steel pipes, the surfaces of steel materials are increasingly coated with polyolefin resins such as polyethylene and polypropylene, which have excellent chemical stability. However, the environment in which these polyolefin-coated steel materials are used is such that, for example, in buried pipes used for heating an entire region, the pipe surface temperature is high, and especially in buried areas where the groundwater level is high, the entire pipe is below the groundwater level containing seawater. The situation is becoming extremely harsh, with polyolefin-coated steel materials being immersed in hot salt water. Generally, polyolefin resins are non-polar due to their chemical structure, so they cannot be directly bonded to highly polar surfaces such as steel. Therefore, a method has been adopted in which a polyolefin resin is coated with a modified polyolefin resin modified with an unsaturated carboxylic acid or its acid anhydride. However, the adhesive strength between the polyolefin and the steel material decreases as the temperature of the use environment, the amount of moisture in the use environment, or the salt concentration increases. When the above-mentioned coated steel material is used in an extremely harsh environment such as a hot salt water environment, it is particularly important to maintain the adhesive strength in hot salt water, that is, to improve the heat salt water resistance. In response to these problems, the present inventors have developed a coating structure that uses a combination of chromate treatment and epoxy primer treatment for steel materials, and in particular, for the composition of the epoxy primer, a specific epoxy resin and m-xylene sia are mainly used. A method using a modified aliphatic polyamine obtained by reacting and adding an alkyl glycidyl ether to a condensate of chlorohydrin and epichlorohydrin, and an inorganic pigment as the main components (Japanese Patent Application Laid-open No. 1-150540);
Also, JP-A-56-143223, JP-A-59-222
No. 275 and Japanese Unexamined Patent Publication No. 60-245544 have proposed a method using an epoxy primer made by mixing a specific epoxy resin with an inorganic pigment and an amine curing agent and curing the mixture by reaction. .
(発明が解決しようとする問題点)
これらの下地処理の方法は、90℃を超える熱塩水中で
の耐熱塩水性(浸漬時間8000時間以内)の向上、あ
るいは、高温陰極剥離性の向上には効果がある。しかし
ながら、特開平1−150540号、特開昭56−14
3223号、特開昭59−222275号、特開昭60
−245544号に示したようなりロメート処理とエポ
キシプライマー処理を併用した場合でも、90℃を超え
る熱塩水中に8000時間以上の長期にわたり浸漬した
場合には、被覆と鋼材間の接着強度を維持することは難
しい。そこで、90℃を超える熱塩水中で8000時間
を超える超時間の浸漬を行った場合にも、接着強度を維
持する事の出来る優れたポリオレフィン被覆鋼材の開発
が望まれている。(Problems to be Solved by the Invention) These surface treatment methods are effective in improving heat salt water resistance (immersion time within 8000 hours) in hot salt water exceeding 90°C or in improving high-temperature cathode removability. There is. However, JP-A No. 1-150540, JP-A No. 56-14
No. 3223, JP-A-59-222275, JP-A-60
Even when romate treatment and epoxy primer treatment are used together as shown in No. 245544, the adhesive strength between the coating and the steel material is maintained when immersed in hot salt water over 90°C for a long period of 8000 hours or more. is difficult. Therefore, it is desired to develop an excellent polyolefin-coated steel material that can maintain adhesive strength even when immersed in hot brine at a temperature of over 90° C. for over 8,000 hours.
(問題点を解決するための手段)
本発明者らは、上述の問題点を解決すべく、特開平1−
150540号、特開昭56−143223号、特開昭
59−222275号、特開昭60−245544号に
示した下地処理、即ちクロメート処理とエポキシプライ
マー処理を併用する被覆構成で、特に、特開平1−15
0540号公報のエポキシプライマーの組成について改
良検討した結果、フェノールノボラック型のグリシジル
エーテル単独、あるいは、該フェノールボラック型のグ
リシジルエーテルにビスフェノールA、AD、または、
Fのジグリシジルエーテルの単独又は2種以上を混合さ
せたエポキシ樹脂と、m−キシレンジアミンとエピクロ
ルヒドリンを縮合した変性ボリアよン、及び無機顔料か
ら構成されるエポキシプライマーを用いることによって
前述の問題点を解決できることを見出し、本発明に至っ
た。(Means for Solving the Problems) In order to solve the above-mentioned problems, the present inventors have made an effort to solve the problems described above.
150540, JP-A-56-143223, JP-A-59-222275, and JP-A-60-245544, the coating structure uses both chromate treatment and epoxy primer treatment. 1-15
As a result of improving the composition of the epoxy primer of Publication No. 0540, we found that phenol novolac-type glycidyl ether alone, or the phenol-volac type glycidyl ether plus bisphenol A, AD, or
The above-mentioned problems can be solved by using an epoxy primer composed of an epoxy resin consisting of diglycidyl ether F alone or a mixture of two or more, a modified polyurethane made by condensing m-xylene diamine and epichlorohydrin, and an inorganic pigment. The inventors have discovered that the problem can be solved, leading to the present invention.
すなわち、本発明の要旨とするところは、鋼材表面のク
ワメート処理剤層、下記(a) 、 (b) 。That is, the gist of the present invention is a kwamate treatment agent layer on the surface of a steel material, as described in (a) and (b) below.
(C)の三成分を必須成分とするエポキシプライマー層
、変性ポリオレフィン樹脂層、及びポリオレフィン樹脂
層を順次積層することを特徴とするaooo時間以上の
長期にわたる熱塩水性に優れたポリオレフィン被覆鋼材
にある。A polyolefin-coated steel material with excellent hot brine properties for a long period of time or more, characterized by sequentially laminating an epoxy primer layer, a modified polyolefin resin layer, and a polyolefin resin layer containing the three components (C) as essential components.
(a) フェノールノボラックス型のグリシジルエーテ
ル単独、あるいは、該フェノールノボラック型のグリシ
ジルエーテルにビスフェノールA、AD、または、Fの
ジグリシジルエーテルの単独又は2種以上を混合させた
エポキシ樹脂。(a) An epoxy resin consisting of a phenol novolac-type glycidyl ether alone, or a mixture of the phenol novolac-type glycidyl ether and diglycidyl ether of bisphenol A, AD, or F, alone or in combination.
(b) m−キシレンジアミンとエピクロルヒドリンを
縮合した変性ポリアミン。(b) A modified polyamine obtained by condensing m-xylene diamine and epichlorohydrin.
(C)無機顔料。(C) Inorganic pigment.
すなわち、本発明1よ第1図に示すごとく、鋼材1の表
面にクロメートm埋剤層2、前記の(a) 、 (b)
、 (c)成分を必須成分とするエポキシプライマー
層3、変性ポリオレフィン樹脂層4、及びポリオレフィ
ン樹脂層5を順次積層させたことを特徴とする熱塩水性
に優れたポリオレフィン被覆鋼材に関するものである。That is, as shown in FIG. 1 according to the present invention 1, a chromate m filler layer 2 is formed on the surface of a steel material 1, and the above-mentioned (a) and (b)
The present invention relates to a polyolefin-coated steel material having excellent hot brine resistance, characterized in that an epoxy primer layer 3, a modified polyolefin resin layer 4, and a polyolefin resin layer 5, all of which have component (c) as an essential component, are sequentially laminated.
以下、本発明につき詳細に説明する。Hereinafter, the present invention will be explained in detail.
まず、本発明に用いる鋼材とは、炭素鋼、ステンレス鋼
等の合金鋼で出来た鋼管、形鋼、鋼板、棒鋼、及び鋼製
の成形品や構造物などで、屋外、地中、地上、海底など
で広く用いられるものを総称するものである。First, the steel materials used in the present invention include steel pipes, sections, steel plates, steel bars, and steel molded products and structures made of alloy steels such as carbon steel and stainless steel, and are used outdoors, underground, above ground, etc. This is a general term for things that are widely used on the ocean floor.
次に、本発明における被覆構成について第1図に基づき
説明する。Next, the coating structure in the present invention will be explained based on FIG. 1.
本発明においては、要は鋼材1と変性ポリオレフィン樹
脂F!4の間にクロメート処理剤層とエポキシプライマ
ー層を介在させる構成を有することが骨子であり、第1
図の鋼材1とクロメート処理剤層2の間に、亜鉛、アル
ミニウム、クロム、ニッケル等のメツキ層、亜鉛−鉄、
亜鉛−ニッケル、亜鉛−ニッケルーコバルト等の合金メ
ツキ層、メツキ層あるいは合金メツキ層中にシリカアル
ミナ、シリカ−アルミナ、酸化チタン、シリコンカーバ
イド、窒化ホウ素等の無機微粒子を分散させた分散メツ
キ層が存在しても本発明の主旨をいささかも損なうもの
ではない、また、ポリオレフィン樹脂層を二層構造とし
てその上層の繊維強化材、微粉末、あるいはリン片状強
化材を含有するポリオレフィン樹脂、下層にポリオレフ
ィン樹脂層を設けたものでもよい。In the present invention, the key points are the steel material 1 and the modified polyolefin resin F! The main point is to have a structure in which a chromate treatment agent layer and an epoxy primer layer are interposed between the first
Between the steel material 1 and the chromate treatment agent layer 2 in the figure, a plating layer of zinc, aluminum, chromium, nickel, etc., zinc-iron,
An alloy plating layer such as zinc-nickel or zinc-nickel-cobalt, or a dispersion plating layer in which inorganic fine particles such as silica alumina, silica alumina, titanium oxide, silicon carbide, boron nitride, etc. are dispersed in the plating layer or alloy plating layer. Even if the polyolefin resin layer exists, it does not impair the gist of the present invention in any way, and if the polyolefin resin layer has a two-layer structure, the upper layer contains a fiber reinforced material, fine powder, or flaky reinforcing material, and the lower layer contains a polyolefin resin containing a fiber reinforced material, a fine powder, or a scale-like reinforcing material. It may also be provided with a polyolefin resin layer.
次に、本発明のエポキシプライマー層の形成に用いるエ
ポキシプライマーとは、(a)成分であるエポキシ樹脂
と、(c)成分である無機顔料とを予め混合した該混合
物(d)に、(b)成分であるm−キシレンジアミンと
エピクロルヒドリンを縮合した変性芳香族ポリアミンを
、(d)のエポキシ当量と(b)の活性水素当量との比
が0.6当量〜2.0当量の範囲になるように混合した
混合物である。Next, the epoxy primer used for forming the epoxy primer layer of the present invention is a mixture (d) in which an epoxy resin as a component (a) and an inorganic pigment as a component (c) are mixed in advance. ) A modified aromatic polyamine obtained by condensing component m-xylene diamine and epichlorohydrin, such that the ratio of the epoxy equivalent of (d) to the active hydrogen equivalent of (b) is in the range of 0.6 equivalent to 2.0 equivalent. It is a mixture mixed like this.
上記の(a)成分であるエポキシ樹脂とは、フェノール
ノボラック型のグリシジルエーテル単独、あるいは、該
フェノールノボラック型のグリシジルエーテルにビスフ
ェノールA。The epoxy resin which is the above component (a) is phenol novolac type glycidyl ether alone, or bisphenol A in addition to the phenol novolac type glycidyl ether.
AD、または、Fのジグリシジルエーテルの単独又は2
f1以上を混合させたエポキシ樹脂である。Single or two diglycidyl ethers of AD or F
It is an epoxy resin mixed with f1 or more.
フェノールノボラックス型のグリシジルエーテルとは、
の分子構造を持ち、耐熱塩水性の面からは該フェノール
ノボラック型のグリシジルエーテルの分子量が312〜
6792の範囲(0≦n≦40)のもので、且つ、エポ
キシ当量が155〜230の範囲のものである。該当す
る市販品ヒしては、油化シェルエポキシ社製のエピコー
ト152、エビコー)−154,東部化成社製のエボト
ー)−YDPN−638゜”I’DPN−601,YD
PN−602,ダウケミカル日本社製のDEN431.
DEN438. DEN439、DEN485、チバ
ガイギー社製(7) EPN1138.EPN1139
.XPY307(D各グレードが挙げられる。Phenol novolak type glycidyl ether has the following molecular structure, and from the viewpoint of heat and salt water resistance, the phenol novolac type glycidyl ether has a molecular weight of 312 to 312.
6792 (0≦n≦40), and the epoxy equivalent is in the range of 155 to 230. Applicable commercial products include Epicoat 152, Ebiko-154, manufactured by Yuka Shell Epoxy Co., Ltd., and Evoto-YDPN-638゜"I'DPN-601, YD, manufactured by Tobu Kasei Co., Ltd.
PN-602, DEN431 manufactured by Dow Chemical Japan.
DEN438. DEN439, DEN485, manufactured by Ciba Geigy (7) EPN1138. EPN1139
.. XPY307 (D grades are included.
ビスフェノールAのジグリシジルエーテルとは、
の分子構造をもち、耐熱塩水性の面から(よエポキシ当
量が170〜280の範囲のものfJ<望ましく、該当
する市販品としては油化シェルエポキシ社製のエピコー
ト827、エピコート834の各グレード、三井石油化
学工業社製のエボミツクR139,エポミツクR140
,エポミツクR140P、エポミックR140C,エボ
ミツクR144の各グレード、旭電化社製のアデカレジ
ンE P 4100.アデカレジンE P 4100E
、アデカレジンE P 4200.アデカレジンE P
4300の各グレード、東部化成社製のエボトートY
D 115.エポトートY D 121.エポトート
Y D 122.エポトートY D 128.エボトー
トY D H4の各グレード、ダウケミカル日本社製の
DER317,DER330,DER331,DER3
33゜DER383,DER387の各グレード等が挙
げられる。The diglycidyl ether of bisphenol A has the molecular structure of Each grade of Epicoat 827 and Epicoat 834, EvoMik R139 and EpoMik R140 manufactured by Mitsui Petrochemical Industries, Ltd.
, Epomic R140P, Epomic R140C, and Evomic R144 grades, and Asahi Denka's Adekal Resin EP 4100. ADEKA RIN EP 4100E
, Adekal Resin EP 4200. ADEKA RESIN EP
Each grade of 4300, Evotote Y manufactured by Tobu Kasei Co., Ltd.
D115. Epotote Y D 121. Epotote Y D 122. Epotote Y D 128. Each grade of Evotote YD H4, DER317, DER330, DER331, DER3 manufactured by Dow Chemical Japan Co., Ltd.
Examples include grades of 33° DER383 and DER387.
また、ビスフェノールADのジグリシジルエーテルとは
、
の分子構造を持ち、耐熱塩水性の面からはエポキシ当量
が170〜185の範囲のものが望ましく、該当する市
販品としては、三井石油化学工業社製のエポミックR7
10,エボミックR710Hの各グレード等が挙げられ
る。In addition, the diglycidyl ether of bisphenol AD has the following molecular structure and preferably has an epoxy equivalent in the range of 170 to 185 from the viewpoint of heat and brine resistance. Epomic R7
10, various grades of Evomic R710H, etc.
更に、ビスフェノールF型のジグリシジルエーテルとは
、
の分子構造を持ち、耐熱塩水性の面からはエポキシ当量
が170〜185の範囲のものが望ましく、該当する市
販品としては、油化シェルエポキシ社製のエピコート8
07が挙げられる。Furthermore, bisphenol F type diglycidyl ether has the following molecular structure, and from the viewpoint of heat salt water resistance, it is desirable to have an epoxy equivalent in the range of 170 to 185. Epicoat 8 made by
07 is mentioned.
前記のフェノールノボラック型のグリシジルエーテル、
あるいは、該フェノールノボラック型のグリシジルエー
テルと上記のエポキシ樹脂との混合物に無m顔料を添加
したエポキシプライマーを用いることにより、長期にわ
たる熱塩水性は著しく向上する。ここで、該フェノール
ノボラック型のグリシジルエーテルが常温で、高粘度、
あるいは固形状態である場合、例えばエピコート154
を用いる場合には、溶剤で希釈するか、ビスフェノール
Fのジグリシジルエーテルで希釈するか、あるいは、そ
の他の従来公知の反応性希釈剤などで希釈することによ
り、低粘度化したものを用いる方法は、本発明の要旨に
いささかの支障をきたすものではない。the aforementioned phenol novolac-type glycidyl ether;
Alternatively, by using an epoxy primer in which a molar pigment is added to a mixture of the phenol novolac type glycidyl ether and the above-mentioned epoxy resin, the long-term hot brine properties are significantly improved. Here, the phenol novolak type glycidyl ether has a high viscosity at room temperature,
Or if it is in a solid state, for example, Epicote 154
When using a diluent, the viscosity is lowered by diluting it with a solvent, with diglycidyl ether of bisphenol F, or with other conventionally known reactive diluents. However, this does not impede the gist of the present invention in the slightest.
上記のフェノールノボラック型のグリシジルエーテルの
代わりに、テトラグリシジルメタキシレンジアミンのよ
うな多官能エポキシ樹脂を用いた場合には、長期の耐熱
塩水性が寧ろ悪くなるので望ましくない、また、該フェ
ノールノボラック型のグリシジルエーテルと前記のエポ
キシ樹脂の配合に関しては、前記のエポキシ樹脂100
重量部に対するフェノールノボラック型のグリシジルエ
ーテルの混合量が1〜100重量部の範囲になるように
混合することが望ましい、該混合比に関して、前記のエ
ポキシ樹脂に対して、フェノールノボラック型のグリシ
ジルエーテルの混合量が1重量部以下では、前記の効果
が殆ど無い、更に、該フェノールノボラック型のグリシ
ジルエーテルの分子量が6792以上の場合には、作業
取扱上で著しい困難を生じさせるため望ましくない。If a polyfunctional epoxy resin such as tetraglycidyl metaxylene diamine is used instead of the above-mentioned phenol novolac type glycidyl ether, it is not desirable because the long-term heat salt water resistance will rather deteriorate. Regarding the blending of the glycidyl ether and the above epoxy resin, the above epoxy resin 100
It is preferable to mix the phenol novolac type glycidyl ether in an amount of 1 to 100 parts by weight based on the epoxy resin. If the mixing amount is less than 1 part by weight, the above-mentioned effect will hardly be obtained.Furthermore, if the molecular weight of the phenol novolac type glycidyl ether is 6,792 or more, it will cause significant difficulty in handling, which is not desirable.
(b)成分であるm−キシレンジアミンとエピクロルヒ
ドリンを縮合した変性ポリアミンとは、
の分子構造を持ち、熱塩水性の面からは、分子量が32
8以上(重合度がn≧1)である事が望ましい、該当す
る市販品としては、三菱瓦斯化学社製ガスカミンG32
8.G32BS(G328の構成成分より重合度nwo
のものを除去したもの)が挙げられる。しかしながら、
作業取扱上の面から、該変性ポリアミンの分子量が高く
なるに伴い粘度も高くなるので、溶剤で希釈する方法、
その他の従来公知の低粘度硬化剤、あるいは希釈剤で希
釈する方法を用いることは、本発明に対して、いささか
の支障を来すものではない、前記のエポキシ樹脂と無機
顔料の混合物と上記のm−キシレンジアミンとエピクロ
ルヒドリンを縮合した変性ポリアミンとの混合に関して
は、エポキシ当量とアくン系硬化剤の活性水素当量との
混合比で、0.6〜2.0の範囲が望ましい、該混合比
が0.6未満の場合には、長期にわたる耐熱塩水性が著
しく低下する。また、該混合比が2.0より大きい場合
には、形成される塗膜中に残存する未反応アミン系硬化
剤が著しく多くなるため、塗膜の吸水率が高くなり、長
期にわたる耐熱塩水浸漬中に塗膜が膨潤し、熱塩水性が
著しく低下する。The modified polyamine, which is a condensation of m-xylene diamine and epichlorohydrin, which is the component (b), has the following molecular structure, and from the viewpoint of hot brine properties, the molecular weight is 32.
It is desirable that the polymerization degree is 8 or more (degree of polymerization n≧1), and applicable commercial products include Gascamin G32 manufactured by Mitsubishi Gas Chemical Co., Ltd.
8. G32BS (polymerization degree nwo from the constituent components of G328
). however,
From the viewpoint of handling, as the molecular weight of the modified polyamine increases, the viscosity also increases, so a method of diluting it with a solvent,
The use of other conventionally known low-viscosity curing agents or methods of diluting with diluents does not pose any hindrance to the present invention. Regarding the mixing of m-xylene diamine and a modified polyamine obtained by condensing epichlorohydrin, the mixing ratio between the epoxy equivalent and the active hydrogen equivalent of the amine curing agent is preferably in the range of 0.6 to 2.0. When the ratio is less than 0.6, long-term heat salt water resistance is significantly reduced. In addition, if the mixing ratio is greater than 2.0, the amount of unreacted amine curing agent remaining in the formed coating film will significantly increase, resulting in a high water absorption rate and long-term immersion in heat salt water. The coating film swells during the process, and its hot brine properties are significantly reduced.
(C)成分である無機顔料とは、酸化チタン(例えば、
チタン工業社製のK R380,K R480など)、
シリカ(例えば、日本アエロジル社製のアエロジル20
0.アエロジル300.マイクロン社製の5R70,5
RC18等)、シリカ・アルミナ(日本アエロジル社製
<7)COH84、MOX80等)、タルク(林化成社
製のタルカンパウダーP K−P。The inorganic pigment that is component (C) is titanium oxide (for example,
K R380, K R480, etc. manufactured by Titan Kogyo Co., Ltd.),
Silica (for example, Aerosil 20 manufactured by Nippon Aerosil Co., Ltd.)
0. Aerosil 300. Micron 5R70,5
RC18, etc.), silica/alumina (Japan Aerosil <7) COH84, MOX80, etc.), talc (Talcan Powder P KP, manufactured by Hayashi Kasei Co., Ltd.).
ミクロンホワイトs 5ooo等)、雲母状酸化鉄(菊
池色素工業社製MIO−KS等)、白雲母 (i戸窯業
原料社製リブライトRD100.リブライトRD200
リブライトRD300等)、スジライトマイカ(クラレ
社製150−Kl、200−に1.325−K1等)、
トリポリリン酸アルミニウム(帝国化工社製に一ホヮイ
1#82.に一ホワイト105等)、酸化クロム(Cr
20.)、リン酸第2クロム(CrPO4)、リン酸亜
鉛(Zns (PO4) 2 、4 HJ)、リン酸マ
グネシウム(MgHPO4・3 )120)、リン酸ア
ルミニウム(ARPO4)、合威酸化鉄黄(チタン工業
社製マビコイエロー等)、合成酸化鉄赤(チタン工業社
製マビコレッド等)、硫酸バリウム(BaSOJ、リン
酸ジルコニウム(第−稀元素化学工業社製ZSP100
.1sP110.セラホワイト等)、カーボンブラック
(三菱化成工業#3Q50.#3150.#3250゜
#3750.#3970) 、ケイ酸ジルコニウム(白
水化学工業社製ミクロパックス、ジルコニル、第−稀元
素化学工業社製MZ100OB等)、酸化ジルコニウム
(第−稀元素化学工業社製BR−90G) 、カオリン
クレー(林化成社製の5ATINTONE−W)等の1
種または2種以上の混合物である。micron white s 5ooo, etc.), mica-like iron oxide (MIO-KS, manufactured by Kikuchi Shiki Kogyo Co., Ltd.), muscovite (Librite RD100, Librite RD200, manufactured by Ito Ceramic Materials Co., Ltd.)
Ribrite RD300, etc.), Sujirite Mica (Kuraray 150-Kl, 200-, 1.325-K1, etc.),
Aluminum tripolyphosphate (manufactured by Teikoku Kako Co., Ltd., White 105, etc.), chromium oxide (Cr
20. ), chromic phosphate (CrPO4), zinc phosphate (Zns (PO4) 2 , 4 HJ), magnesium phosphate (MgHPO4.3) 120), aluminum phosphate (ARPO4), Hewei iron oxide yellow (titanium Synthetic iron oxide red (Mabico Red, etc. manufactured by Kogyo Co., Ltd.), barium sulfate (BaSOJ, etc.), zirconium phosphate (ZSP100, manufactured by Kigenso Kagaku Kogyo Co., Ltd.)
.. 1sP110. Cerawhite, etc.), carbon black (Mitsubishi Kasei #3Q50. #3150. #3250゜#3750.#3970), zirconium silicate (Micropax, zirconyl, manufactured by Hakusui Chemical Co., Ltd., MZ100OB manufactured by Ki Genso Kagaku Kogyo Co., Ltd.) etc.), zirconium oxide (BR-90G manufactured by Kigenso Kagaku Kogyo Co., Ltd.), kaolin clay (5ATINTONE-W manufactured by Hayashi Kasei Co., Ltd.), etc.
species or a mixture of two or more species.
更に、エポキシ樹脂とのぬれ性を良くするために、上記
の顔料の表面はアルミ−シリカ処理、シランカップリン
グ処理、リン酸処理等の化学処理を施すことも差し支え
ない。Furthermore, in order to improve the wettability with the epoxy resin, the surface of the pigment described above may be subjected to chemical treatment such as aluminum-silica treatment, silane coupling treatment, phosphoric acid treatment, etc.
上記の無機顔料の配合量は、耐熱塩水性の面から前記の
(a)の成分であるエポキシ樹脂100重量部当り該無
機顔料を1〜45重量部添加する事が望ましい、尚、本
発明によるエポキシプライマーの硬化時間を調整するた
めに、硬化促進剤として例えば、四国化成社製のキュア
ゾール2 M Z 、キュ7ゾール2 E 4 M Z
、キs7ゾー/l/CIIZ、キュ7ゾールc17Z
、キュアゾール2PZ、キュアゾール2P4MZ等のイ
ミダゾール系硬化促進剤を少量添加しても支障はない。The amount of the above inorganic pigment added is preferably 1 to 45 parts by weight per 100 parts by weight of the epoxy resin, which is the component (a), from the viewpoint of heat salt water resistance. In order to adjust the curing time of the epoxy primer, for example, Curesol 2 M Z and Cure7sol 2 E 4 M Z manufactured by Shikoku Kasei Co., Ltd. are used as curing accelerators.
, Kis7zo/l/CIIZ, Ky7zool c17Z
There is no problem even if a small amount of imidazole curing accelerator such as Curazole 2PZ, Curazole 2P4MZ, etc. is added.
次に、本発明のクロメート処理剤層の形成に用いるクロ
メート処理剤について説明する。Next, the chromate treatment agent used for forming the chromate treatment agent layer of the present invention will be explained.
本発明に用いるクロメート処理剤としては、トウモロコ
シデンプンなどの有機質の還元剤で全クロムに対する6
価クロムの重量比が0.35〜0.65の範囲になるよ
うに部分還元したクロム酸(CrO2)水溶液にシリカ
微粉末を添加したシリカ系クロメート処理剤、部分ケン
化ポリ酢酸ビニル、デンプンをアミログルコシダーゼ等
の加水分解酵素で部分加水分解したデキストリン等の高
分子有機質還元剤で全クロムに対する6価クロムの重量
比を0.35〜0.65の範囲になるよう茫、部分還元
したリン酸とクロム酸の混合水溶液にシリカ、シリカ・
アルよす等のシリカ系微粉末を添加したシン酸−シリカ
系クロメート処理剤を用いることが出来る。高温#極剥
離の面からは、該リン酸−シリカ系クロメート処理剤が
望ましい。The chromate treatment agent used in the present invention is an organic reducing agent such as corn starch that reduces the
A silica-based chromate treatment agent made by adding fine silica powder to an aqueous solution of partially reduced chromic acid (CrO2) so that the weight ratio of valent chromium is in the range of 0.35 to 0.65, partially saponified polyvinyl acetate, and starch. Phosphoric acid is partially reduced using a polymeric organic reducing agent such as dextrin partially hydrolyzed with a hydrolase such as amyloglucosidase so that the weight ratio of hexavalent chromium to total chromium is in the range of 0.35 to 0.65. Silica, silica, and chromic acid in a mixed aqueous solution
A cynic acid-silica-based chromate treatment agent to which silica-based fine powder such as Alyosu is added can be used. From the viewpoint of high-temperature #polar peeling, the phosphoric acid-silica-based chromate treatment agent is desirable.
次に、本発明のポリオレフィン樹脂層及び変性ポリオレ
フィン樹脂層の形成に用いるポリオレフィン樹脂及び変
性ポリオレフィン樹脂について説明する。Next, the polyolefin resin and modified polyolefin resin used for forming the polyolefin resin layer and modified polyolefin resin layer of the present invention will be explained.
本発明でいうポリオレフィン樹脂とは、低密度ポリエチ
レン、中密度ポリエチレン、高密度ポリエチレン、直鎮
状低密度ポリエチレン、ポリプロピレン、ナイロンなど
の従来公知のポリオレフィン、及びエチレン−プロピレ
ンブロックまたはランダム共重合体、ポリアミド−プロ
ピレンブロック又はランダム共重合体等の従来公知のポ
リオレフィン共重合体である。The polyolefin resins used in the present invention include conventionally known polyolefins such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, straight-line low-density polyethylene, polypropylene, and nylon, as well as ethylene-propylene block or random copolymers, and polyamides. - Conventionally known polyolefin copolymers such as propylene block or random copolymers.
また、変性ポリオレフィン樹脂とは、上記のポリオレフ
ィン樹脂をマレイン酸、アクリル酸、メタアクリル酸な
どの不飽和カルボン酸またはその酸無水物で変性したも
の、あるいは、その変性物をポリオレフィン樹脂で適宜
希釈したもの等、従来公知の変性ポリオレフィンである
。In addition, modified polyolefin resin is one obtained by modifying the above-mentioned polyolefin resin with an unsaturated carboxylic acid such as maleic acid, acrylic acid, or methacrylic acid or its acid anhydride, or one obtained by appropriately diluting the modified product with polyolefin resin. These are conventionally known modified polyolefins.
次に、本発明に基づくポリオレフィン被覆鋼材の製造方
法について、ポリオレフィン被覆鋼管の場合を例にとり
説明する。Next, a method for manufacturing a polyolefin-coated steel material based on the present invention will be described using a polyolefin-coated steel pipe as an example.
ポリオレフィン被NtI4管は、例えば第2図に示す製
造法で得る事が出来る。すなわち、スケールなどを除去
した鋼管1の表面に、クロメート処理剤塗布装置6によ
って、クロメート処理剤を塗布し、加熱装置7によって
焼き付ける0次いで、その表面に、エポキシプライマー
塗布装置8によって、エポキシプライマー3を塗布し、
後加熱装置9によって、加熱硬化させる。次いで、その
表面に、変性ポリオレフィン樹脂塗布装置10によって
、変性ポリオレフィン樹脂4を塗布し、Tダイ11によ
って、ポリオレフィン樹脂5を押出し被覆した後、冷却
装置12によって冷却し、ポリオレフィン被覆鋼管を得
る。上記の如゛き製造法の場合、鋼管1の表面にクロメ
ート処理剤を塗布し、加熱装置9によって、焼き付けて
からのち、該鋼管が変性ポリオレフィン樹脂塗布装置1
0に達するまでの間に、該鋼管の表面にエポキシプライ
マー層が形成されるまでの間に、該鋼管の表面にエポキ
シプライマー層が形成され、充分硬化していれば良く、
上記のエポキシプライマーの塗布方法スプレー塗装機に
よるスプレー塗布、ロール塗布、しごき塗り、刷毛塗り
、流し塗りなど従来公知の方法の中から適宜選択して用
いることができる。The polyolefin-covered NtI4 tube can be obtained, for example, by the manufacturing method shown in FIG. That is, a chromate treatment agent is applied to the surface of the steel pipe 1 from which scale and the like have been removed by a chromate treatment agent application device 6, and baked by a heating device 7.Next, an epoxy primer 3 is applied to the surface by an epoxy primer application device 8. Apply and
The post-heating device 9 heats and hardens. Next, a modified polyolefin resin 4 is applied to the surface by a modified polyolefin resin coating device 10, and a polyolefin resin 5 is extruded and coated by a T-die 11, and then cooled by a cooling device 12 to obtain a polyolefin-coated steel pipe. In the case of the manufacturing method described above, a chromate treatment agent is applied to the surface of the steel pipe 1, and after baking with a heating device 9, the steel pipe is coated with a modified polyolefin resin coating device 1.
It is sufficient that the epoxy primer layer is formed on the surface of the steel pipe and sufficiently hardened before the temperature reaches 0, and the epoxy primer layer is formed on the surface of the steel pipe.
The method for applying the above-mentioned epoxy primer can be appropriately selected from conventionally known methods such as spray coating using a spray coating machine, roll coating, ironing, brush coating, and flow coating.
また、後加熱装置9による該鋼管の加熱方法は、高周波
誘導加熱、遠赤外線加熱、ガス加熱など従来公知の方法
の中から、適宜選択して用いることが出来る。また、鋼
管の肉厚が厚く、かつ加熱装置7の加熱能力が大きく、
エポキシプライマー層が充分硬化する場合には、後加熱
装置9による加熱を省略しても差し支えない。The method for heating the steel pipe by the post-heating device 9 can be appropriately selected from conventionally known methods such as high-frequency induction heating, far-infrared heating, and gas heating. In addition, the wall thickness of the steel pipe is thick, and the heating capacity of the heating device 7 is large,
If the epoxy primer layer is sufficiently cured, heating by the post-heating device 9 may be omitted.
更に、第2図では、変性ポリオレフィン樹脂塗布装置1
0でポリオレフィン樹脂の粉末を静電塗布する方法を用
いているが、該変性ポリオレフィン樹脂をTダイまたは
丸ダイにより、押出し被覆する方法、該変性ポリオレフ
ィン樹脂とポリオレフィン樹脂を二層一体としてTダイ
あるいは丸ダイから押出被覆する方法等従来公知の方法
が採用できる。Furthermore, in FIG. 2, modified polyolefin resin coating device 1
0 uses a method of electrostatically coating polyolefin resin powder, but there are also methods of extrusion coating the modified polyolefin resin using a T-die or round die, and methods of coating the modified polyolefin resin and polyolefin resin in two layers integrally using a T-die or a round die. Conventionally known methods such as extrusion coating from a round die can be employed.
(作 用)
以上のようにして得た本発明によるポリオレフィン被覆
鋼材の一部断面は、第1図に示す通りのものであり、図
中1は、酸洗、あるいは、ブラスト処理などにより、ス
ケールを除去した鋼材、2はクロメート処理剤層、3は
以下の3威分を必須とするエポキシプライマー
(a) フェノールノボ)ラックス型のグリシジルエ
ーテル単独、あるいは、該フェノールノボラック型のグ
リシジルエーテルにビスフェノールA、AD、または、
Fのジグリシジルエーテルの単独又は2f1以上を混合
させたエポキシ樹脂。(Function) A partial cross section of the polyolefin-coated steel material according to the present invention obtained as described above is as shown in FIG. 2 is a chromate treatment agent layer, 3 is an epoxy primer that requires the following three components: (a) Phenol novolac type glycidyl ether alone, or bisphenol A in the phenol novolac type glycidyl ether. , AD, or
An epoxy resin containing F diglycidyl ether alone or in combination with 2f1 or more.
(b) m−キシレンジアミンとエピクロルヒドリンを
縮合した変性ポリアミン。(b) A modified polyamine obtained by condensing m-xylene diamine and epichlorohydrin.
(C)無機顔料。(C) Inorganic pigment.
4は変性ポリオレフィン樹脂層、5はポリオレフィン樹
脂層を示している。4 indicates a modified polyolefin resin layer, and 5 indicates a polyolefin resin layer.
また、図中2は、全クロム重量として、250〜120
01g/12の付着量で、3は5〜350μmの厚みで
、5は1.0〜10mmの厚みをトしていると良好な結
果が得られる。In addition, 2 in the figure is 250 to 120 as the total chromium weight.
Good results can be obtained with a coating weight of 0.01 g/12, a thickness of 5 to 350 μm for 3, and a thickness of 1.0 to 10 mm for 5.
以下、実施例により、本発明を具体的に説明する。Hereinafter, the present invention will be specifically explained with reference to Examples.
(実 施 例)
先ず、本発明を具体的に説明するため社、本発明による
ブライマー調合の実施例1〜41、比較例として、特開
昭56−143223号に該当するプライマー調合の比
較例1〜4、特開昭59−222275号、特開昭80
−245544号に該当するブライマーの調合の比較例
5〜31、及び上記以外のプライマー調合の比較例32
〜40、特開平1−150540号・に該当するブライ
マーの調合の比較例41〜47を第1表に示す。(Example) First, in order to specifically explain the present invention, Examples 1 to 41 of the primer formulation according to the present invention, and as a comparative example, Comparative Example 1 of the primer formulation corresponding to JP-A-56-143223. ~4, JP-A-59-222275, JP-A-80
Comparative Examples 5 to 31 of primer formulations corresponding to No.-245544, and Comparative Example 32 of primer formulations other than the above
Table 1 shows Comparative Examples 41 to 47 of the formulations of brimer corresponding to JP-A No. 1-150540.
尚、第1表に記載のエポキシ樹脂を第2表に、硬化剤を
第3表に、無機顔料を第4表にそれぞれ示す。また、第
1表に記載の硬化剤と無機顔料の配合量はエポキシ樹脂
100重量部当りの配合!(重量部)で、溶剤の添加量
はブライマー100重量部当りの配合量(重量%)であ
る、また、鋼材の下地処理を用いるクロメート処理剤と
して、下記のIおよびIIを使用した。The epoxy resins listed in Table 1 are listed in Table 2, the curing agents are listed in Table 3, and the inorganic pigments are listed in Table 4. Also, the amounts of curing agent and inorganic pigment listed in Table 1 are per 100 parts by weight of epoxy resin! (parts by weight), and the amount of solvent added is the amount (% by weight) per 100 parts by weight of the brimer.Furthermore, the following chromate treatment agents I and II were used for surface treatment of steel materials.
■、シリカ系フクロメート処理剤ある関西ペイント社製
のフスマ−9100
II 、下記の方法で調合したリン酸−シリカ系クロメ
ート処理斉IJ
先ず、次の溶液■、■及び■を調製した。(2) A silica-based fuchromate treatment agent Fusuma-9100 II manufactured by Kansai Paint Co., Ltd. Phosphoric acid-silica-based chromate treatment IJ prepared by the following method First, the following solutions (1), (2) and (2) were prepared.
■ リン酸と無水クロム酸の混合水溶液蒸留水247.
6 gにリン酸49.2gと無水クロム酸78.8gを
溶解させた。■ Mixed aqueous solution of phosphoric acid and chromic anhydride in distilled water 247.
49.2 g of phosphoric acid and 78.8 g of chromic anhydride were dissolved in 6 g.
■ 5重量%部分ケン化ポリ酢酸ビニル水溶液
分子量88000で、且つケン化度が87%に部分ケン
化ポリ酢酸ビニルを蒸留水に加えて2時間放置し膨潤さ
せた。次いで、この水溶液を98℃に加温して、完全溶
解させ、部分ケン化ポリ酢酸ビニルを5重量%含む水溶
液を調製した。(2) 5% by weight partially saponified polyvinyl acetate aqueous solution Partially saponified polyvinyl acetate having a molecular weight of 88,000 and a degree of saponification of 87% was added to distilled water and left to swell for 2 hours. Next, this aqueous solution was heated to 98° C. to completely dissolve it, and an aqueous solution containing 5% by weight of partially saponified polyvinyl acetate was prepared.
■ 10重量%アエロジル200水溶液シリカ系微粒子
として日本アエロジル社製のアエロジル200を用いた
。アエロジル200を蒸留水に添加し、高速ミキサー(
回転数3QOOrpm )で攪拌して分散させ、アエロ
ジル200を10重量%含む水溶液を調製した。(2) 10% by weight Aerosil 200 aqueous solution Aerosil 200 manufactured by Nippon Aerosil Co., Ltd. was used as the silica-based fine particles. Add Aerosil 200 to distilled water and use a high speed mixer (
The mixture was stirred and dispersed at a rotational speed of 3 QOO rpm to prepare an aqueous solution containing 10% by weight of Aerosil 200.
次に、上記の■のリン酸と無水クロム酸の混合水溶液3
73.6 gに、■の5重量%部分ケン化ポリ酢酸ビニ
ル水溶液106gを添加し、90℃に加温して6価のク
ロムイオンの1部を3価のクロムイオンに還元した。該
還元水溶液中の全クロムに対する6価クロムの重量比は
、0.60、全クロムに対するPO4’−の重量比は、
1.16であった0次いで、上記の還元水溶液(前記の
■の10瓜量%アエロジル200水溶液515.6 g
を添加させ、本発明によるクロメート処理剤を調製した
。該クロメート処理剤中の全クロムは対する5i02
(アエロジル200)の重量比は1.29であった。Next, mix aqueous solution 3 of phosphoric acid and chromic anhydride from above
To 73.6 g, 106 g of the 5% by weight partially saponified polyvinyl acetate aqueous solution of (1) was added and heated to 90°C to reduce part of the hexavalent chromium ions to trivalent chromium ions. The weight ratio of hexavalent chromium to total chromium in the reduced aqueous solution is 0.60, and the weight ratio of PO4'- to total chromium is:
Next, 515.6 g of the above reduced aqueous solution (10% aerosil 200 aqueous solution of ① above)
was added to prepare a chromate treatment agent according to the present invention. The total chromium in the chromate treatment agent is 5i02
(Aerosil 200) had a weight ratio of 1.29.
次に、前記ブライマーとクロメート処理剤を用いた本発
明によるポリエチレン被覆鋼管の製造例を説明する。Next, an example of manufacturing a polyethylene-coated steel pipe according to the present invention using the above-mentioned brimer and chromate treatment agent will be explained.
鋼管(200^X 5500a+m長X 5.8mm厚
)をグリッドブラスト処理し、その表面に前記のクロメ
ート処理剤Iまたは■を全クロム付着量が550IIg
7m’になるようにしごき刷りし、190℃に加熱して
3分間焼き付けた後、エポキシプライマーを膜厚50μ
厘になるようにスプレー塗装機によって塗布して、硬化
させた0次いで、変性ポリエチレン樹脂を膜厚200μ
口になるように静電塗布し、ポリエチレン樹脂を3.2
mmになるように、Tダイによって、押出被覆したのち
、冷却して本発明によるポリエチレン被覆鋼管(^)を
製造した。上記の被覆鋼管について接着力試験(測定温
度:100℃、剥離角=90度、剥離速度: 50 m
m/win、)、熱塩水浸漬試験(浸漬温度:100℃
、浸漬時間:16000時間、浸漬後接着力試験を実施
)、陰極剥離試験[(初期ホリデー径5mmφ、電解液
3%NaC1,電圧−1,5V (Cu/CuSO4,
標準電極)、試験終了後被膜の剥離距離((x−5)/
2mm、xは試験後の被膜剥離直径)を測定]を行った
結果を第5表に示す。A steel pipe (200^ x 5500a + m length x 5.8mm thickness) was grid blasted, and the above chromate treatment agent I or ■ was applied to the surface of the pipe until the total amount of chromium deposited was 550IIg.
After printing to a thickness of 7 m' and baking at 190°C for 3 minutes, apply epoxy primer to a thickness of 50 μm.
After coating with a spray paint machine and curing, a modified polyethylene resin was applied to a film thickness of 200 μm.
Apply electrostatically to form a mouth, and apply polyethylene resin to 3.2
After extrusion coating was carried out using a T-die so that the diameter of the polyethylene-coated steel pipe (^) was 1 mm, the polyethylene-coated steel pipe (^) according to the present invention was manufactured by cooling. Adhesion test on the above coated steel pipe (measurement temperature: 100°C, peeling angle = 90 degrees, peeling speed: 50 m
m/win, ), hot salt water immersion test (immersion temperature: 100°C
, immersion time: 16,000 hours, adhesive strength test after immersion), cathode peel test [(Initial Holliday diameter 5 mmφ, electrolyte 3% NaCl, voltage -1.5 V (Cu/CuSO4,
standard electrode), peeling distance of the film after the test ((x-5)/
Table 5 shows the results.
第5表の結果からも明らかなように、鋼管の下地処理と
してクロメート処理を施し、更に、フェノールノボラッ
ク型のジグリシジルエーテル単独、あるいは、該フェノ
ールノボラック型グリシジルエーテルにビスフェノール
Aのジグリシジルエーテル、ビスフェノールADのジグ
リシジルエーテル、あるいは、ビスフェノールFのジグ
リシジルエーテルの単独、または、2 f1以上を混合
物を混合させたエポキシ樹脂、m−キシレンジアミンと
エピクロルヒドリンを縮合した変性ポリアミンと、無機
顔料からなるエポキシプライマーを塗布すれば、高温で
の接着力試験、熱塩水浸漬試験および高温陰極剥離試験
において、従来にない極めて良好な結果が得られる。As is clear from the results in Table 5, chromate treatment is applied as a base treatment for steel pipes, and phenol novolak-type diglycidyl ether alone or bisphenol A diglycidyl ether, bisphenol An epoxy primer consisting of an epoxy resin prepared by mixing AD diglycidyl ether or bisphenol F diglycidyl ether alone or a mixture of 2 f1 or more, a modified polyamine obtained by condensing m-xylene diamine and epichlorohydrin, and an inorganic pigment. By applying this, you can obtain unprecedentedly good results in high-temperature adhesion tests, hot salt water immersion tests, and high-temperature cathodic peel tests.
第
2
表
*1、油化シェルエポキシ社製
*2:三井石油化学工業社製
第
4
表
第5表−2
第5表−1
英5表−3
第5表−4
第5表−6
第5表−5
第5表−7
第5表−8
第5表−9
(発明の効果)
実施例から明らかな如く、本発明によるポリオレフィン
被覆鋼材は、従来のポリオレフィン被覆鋼材に比較して
、下地に耐熱塩水性に優れたエポキシプライマー層を有
するので、高温接着性、耐熱塩水性、更に、耐高温陰極
剥離性が共に格段と優れ、従来にないポリオレフィン被
覆鋼材を提供できる顕著な効果がある。Table 2 *1 Manufactured by Yuka Shell Epoxy Co., Ltd. *2 Manufactured by Mitsui Petrochemical Industries, Ltd. Table 5 Table 5-2 Table 5-1 Table 5-3 Table 5-4 Table 5-6 Table 5-5 Table 5-7 Table 5-8 Table 5-9 (Effects of the invention) As is clear from the examples, the polyolefin-coated steel material according to the present invention has a lower base material than the conventional polyolefin-coated steel material. Since it has an epoxy primer layer with excellent heat salt water resistance, it has excellent high temperature adhesion, heat salt water resistance, and high temperature cathode peeling resistance, and has the remarkable effect of providing an unprecedented polyolefin-coated steel material.
第1図は、本発明によるポリオレフィン被覆鋼材の一部
断面、第2図は本発明によるポリオレフィン被覆鋼材の
一例として、ポリオレフィン被覆鋼管の一製造例を示す
概略図である。
1:鋼材
2:クロメート処理剤
3:フェノールノボラックス型のグリシジルエーテル単
独、あるいは、該フェノールノボラック型のグリシジル
エーテルにビスフェノールAのジグリシジルエーテ
ル、ビスフェノールADのジグリシジルエーテル、ある
いは、ビスフェノールFのジグリシジルエーテルの単独
または2種以上り混合物を混合させたエポキシ樹脂と、
m−キシレンジアミンとエピクロルヒドリンを縮合した
変性ポリアミン、及び無機顔料から構成されるエポキシ
ブライマー層
:変性ポリオレフィン樹脂層
:ポリオレフィン樹脂層
:クロメート処理剤塗布装置
:加熱装置
:エポキシプライマー塗布装置
:後加熱装置
0:変性ポリオレフィン樹脂塗布装置
1 :Tダイ
2:冷却装置
他4名FIG. 1 is a partial cross section of a polyolefin-coated steel material according to the present invention, and FIG. 2 is a schematic diagram showing an example of manufacturing a polyolefin-coated steel pipe as an example of the polyolefin-coated steel material according to the present invention. 1: Steel material 2: Chromate treatment agent 3: Phenol novolax type glycidyl ether alone, or bisphenol A diglycidyl ether, bisphenol AD diglycidyl ether, or bisphenol F diglycidyl ether An epoxy resin made by mixing ether alone or a mixture of two or more,
Epoxy primer layer composed of a modified polyamine obtained by condensing m-xylene diamine and epichlorohydrin, and an inorganic pigment: Modified polyolefin resin layer: Polyolefin resin layer: Chromate treatment agent coating device: Heating device: Epoxy primer coating device: Post-heating device 0 : Modified polyolefin resin coating equipment 1 : T-die 2 : Cooling equipment and 4 other people
Claims (1)
(a)、(b)、及び(c)の三成分を必須成分とする
エポキシプライマー層、変性ポリオレフィン樹脂層、及
びポリオレフィン樹脂層を積層したことを特徴とする耐
熱塩水性に優れたポリオレフィン被覆鋼材 (a)フェノールノボラック型のグリシジルエーテル単
独、あるいは、該フェノールノボラック型のグリシジル
エーテルにビスフェノールA、AD、または、Fのジグ
リシジルエーテルの単独又は2種以上を混合させたエポ
キシ樹脂 (b)m−キシレンジアミンとエピクロルヒドリンを縮
合した変性ポリアミン (c)無機顔料[Scope of Claims] In order from the inside of the steel surface, a chromate treatment agent layer, an epoxy primer layer containing the following three components (a), (b), and (c) as essential components, a modified polyolefin resin layer, and Polyolefin-coated steel material with excellent heat and salt water resistance characterized by laminating polyolefin resin layers (a) Phenol novolac type glycidyl ether alone, or bisphenol A, AD, or F added to the phenol novolac type glycidyl ether Epoxy resin consisting of diglycidyl ether alone or a mixture of two or more (b) Modified polyamine obtained by condensing m-xylene diamine and epichlorohydrin (c) Inorganic pigment
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20979289A JPH0373340A (en) | 1989-08-14 | 1989-08-14 | Polyolefin clad steel material excellent in resistance to hot salt water |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20979289A JPH0373340A (en) | 1989-08-14 | 1989-08-14 | Polyolefin clad steel material excellent in resistance to hot salt water |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0373340A true JPH0373340A (en) | 1991-03-28 |
JPH0563307B2 JPH0563307B2 (en) | 1993-09-10 |
Family
ID=16578668
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP20979289A Granted JPH0373340A (en) | 1989-08-14 | 1989-08-14 | Polyolefin clad steel material excellent in resistance to hot salt water |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0373340A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1994022598A1 (en) * | 1993-03-31 | 1994-10-13 | Basf Lacke + Farben Ag | Three-coat coating system for metal pipes and method of coating the outside of a metal pipe with a three-coat coating of this kind |
JP2004331939A (en) * | 2003-04-15 | 2004-11-25 | Nippon Steel Corp | Anticorrosive coating composition for gas transmission steel pipe and the gas transmission steel pipe |
WO2005010894A3 (en) * | 2003-07-27 | 2005-03-10 | Walter Stucke | Insulated pipe made of steel |
JP2006110793A (en) * | 2004-10-13 | 2006-04-27 | Jfe Steel Kk | Resin-coated heavy corrosion-proof steel material |
JP2009527699A (en) * | 2006-02-22 | 2009-07-30 | ショーコア・リミテッド | Method for coating pipes with weld beads |
JP2009220328A (en) * | 2008-03-14 | 2009-10-01 | Nippon Steel Corp | Polyolefin-coated steel material |
JP2018069592A (en) * | 2016-10-31 | 2018-05-10 | Jfeスチール株式会社 | Polyethylene coated steel pipe and method for producing the same |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59222275A (en) * | 1983-05-28 | 1984-12-13 | Nippon Steel Corp | Coating method of metallic surface |
JPH01150540A (en) * | 1987-12-08 | 1989-06-13 | Nippon Steel Corp | Polyolefin-coated steel material having superior resistance against hot water |
-
1989
- 1989-08-14 JP JP20979289A patent/JPH0373340A/en active Granted
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59222275A (en) * | 1983-05-28 | 1984-12-13 | Nippon Steel Corp | Coating method of metallic surface |
JPH01150540A (en) * | 1987-12-08 | 1989-06-13 | Nippon Steel Corp | Polyolefin-coated steel material having superior resistance against hot water |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1994022598A1 (en) * | 1993-03-31 | 1994-10-13 | Basf Lacke + Farben Ag | Three-coat coating system for metal pipes and method of coating the outside of a metal pipe with a three-coat coating of this kind |
EP0693003A1 (en) * | 1993-03-31 | 1996-01-24 | Basf Lacke & Farben | Three-coat coating system for metal pipes and method of coating the outside of a metal pipe with a three-coat coating of this kind |
JP2004331939A (en) * | 2003-04-15 | 2004-11-25 | Nippon Steel Corp | Anticorrosive coating composition for gas transmission steel pipe and the gas transmission steel pipe |
JP4560284B2 (en) * | 2003-04-15 | 2010-10-13 | 新日本製鐵株式会社 | Anticorrosion coating composition for gas transport steel pipe and gas transport steel pipe |
WO2005010894A3 (en) * | 2003-07-27 | 2005-03-10 | Walter Stucke | Insulated pipe made of steel |
JP2006110793A (en) * | 2004-10-13 | 2006-04-27 | Jfe Steel Kk | Resin-coated heavy corrosion-proof steel material |
JP2009527699A (en) * | 2006-02-22 | 2009-07-30 | ショーコア・リミテッド | Method for coating pipes with weld beads |
JP2009220328A (en) * | 2008-03-14 | 2009-10-01 | Nippon Steel Corp | Polyolefin-coated steel material |
JP2018069592A (en) * | 2016-10-31 | 2018-05-10 | Jfeスチール株式会社 | Polyethylene coated steel pipe and method for producing the same |
Also Published As
Publication number | Publication date |
---|---|
JPH0563307B2 (en) | 1993-09-10 |
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