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JP7242626B2 - Deposition equipment - Google Patents

Deposition equipment Download PDF

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Publication number
JP7242626B2
JP7242626B2 JP2020205210A JP2020205210A JP7242626B2 JP 7242626 B2 JP7242626 B2 JP 7242626B2 JP 2020205210 A JP2020205210 A JP 2020205210A JP 2020205210 A JP2020205210 A JP 2020205210A JP 7242626 B2 JP7242626 B2 JP 7242626B2
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adhesion
vapor deposition
film forming
forming apparatus
conveying
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JP2022092405A (en
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貴宏 砂川
功康 佐藤
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Canon Tokki Corp
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Canon Tokki Corp
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Priority to KR1020210168061A priority patent/KR102709796B1/en
Priority to CN202111451104.0A priority patent/CN114622166B/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/04Coating on selected surface areas, e.g. using masks
    • C23C14/042Coating on selected surface areas, e.g. using masks using masks
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • C23C14/564Means for minimising impurities in the coating chamber such as dust, moisture, residual gases
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • C23C14/568Transferring the substrates through a series of coating stations
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/10Deposition of organic active material
    • H10K71/16Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering
    • H10K71/166Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering using selective deposition, e.g. using a mask

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Physical Vapour Deposition (AREA)
  • Electroluminescent Light Sources (AREA)

Description

本発明は、インライン型の成膜装置に関する。 The present invention relates to an in-line film forming apparatus.

有機ELディスプレイ等の製造においては、マスクを用いて基板上に蒸着物質を成膜するインライン型の成膜装置が知られている。引用文献1には、成膜のためのチャンバ内で基板を搬送しながら成膜を行う成膜装置が示されている。 2. Description of the Related Art In the manufacture of organic EL displays and the like, an in-line film forming apparatus is known that forms a film of vapor deposition material on a substrate using a mask. Patent Document 1 discloses a film forming apparatus that forms a film while transporting a substrate in a chamber for film formation.

特開2015-113502号公報JP 2015-113502 A

ここで、蒸着源から放出された蒸着材料の放出範囲を規制するために防着部材が設けられる。ここで、ラインソース型の蒸着源などでは、蒸着材料を放出するために広い放出空間が必要となる場合がある。また、防着部材は、搬送ローラやチャンバ空間の壁面への蒸着材料の付着を防ぐことが必要となる。 Here, an anti-adhesion member is provided to regulate the emission range of the vapor deposition material emitted from the vapor deposition source. Here, a line source type evaporation source or the like may require a wide discharge space to discharge the vapor deposition material. In addition, the deposition-inhibiting member is required to prevent the vapor deposition material from adhering to the conveying rollers and the walls of the chamber space.

本発明は、蒸着源の放出空間を確保しながら、高い防着性能を有するインライン型の成膜装置の防着部材を提供することを目的とする。 SUMMARY OF THE INVENTION An object of the present invention is to provide an anti-adhesion member for an in-line type film forming apparatus that has high anti-adhesion performance while ensuring a space for releasing an evaporation source.

本発明の一側面によれば、基板を搬送方向に搬送しながら成膜するインライン型の成膜装置であって、
前記基板が載置されるマスクトレイの下面であって前記基板の前記搬送方向と交差する交差方向の両端部に当接して前記マスクトレイを搬送する搬送ローラを備える搬送装置と、
前記搬送装置の下方に配置され、前記搬送ローラによって搬送される前記基板に蒸着材料を放出する蒸着源を有する蒸着装置と、
前記蒸着源による蒸着材料の放出範囲を規制する防着部材と、を有し、
前記防着部材は、
前記搬送ローラの側面であって、前記搬送ローラによって搬送される前記基板の前記交差方向において中心側の前記側面に対向する第1の面と、
前記第1の面に接続され、前記搬送ローラの下方周面に対向する第2の面と、
を含み、
前記第1の面と前記搬送ローラの側面との間に位置するように、前記搬送ローラの搬送面より鉛直方向で上方に延びる防着板を更に含む、
ことを特徴とする成膜装置が提供される。
According to one aspect of the present invention, there is provided an in-line film forming apparatus for forming a film while transporting a substrate in a transport direction,
a conveying device comprising a conveying roller that conveys the mask tray by contacting both ends of the substrate in the cross direction crossing the conveying direction on the lower surface of the mask tray on which the substrate is placed;
a vapor deposition device disposed below the conveying device and having a vapor deposition source that emits a vapor deposition material onto the substrate conveyed by the conveying roller;
a deposition-inhibiting member for regulating the emission range of the deposition material from the deposition source;
The anti-adhesion member is
a first surface that is a side surface of the transport roller and faces the side surface on the center side in the cross direction of the substrate transported by the transport roller;
a second surface connected to the first surface and facing the lower peripheral surface of the conveying roller;
including
further comprising a deposition prevention plate extending upward in the vertical direction from the conveying surface of the conveying roller so as to be positioned between the first surface and the side surface of the conveying roller;
A film forming apparatus characterized by the following is provided.

本発明によれば、蒸着源のための放出空間を確保しながら、高い防着性能を有するインライン型の成膜装置の防着部材を提供することができる。 According to the present invention, it is possible to provide an anti-adhesion member for an in-line type film forming apparatus that has high anti-adhesion performance while ensuring an emission space for an evaporation source.

一実施形態に係る成膜装置の概略図。Schematic of the film-forming apparatus which concerns on one Embodiment. 成膜装置の成膜処理を示す図。FIG. 4 is a diagram showing a film forming process of a film forming apparatus; 搬送ユニットと蒸着ユニットの分離を示す図。The figure which shows isolation|separation of a conveyance unit and a vapor deposition unit. 一実施形態に係る搬送ユニットの概略図。Schematic diagram of a transport unit according to one embodiment. 搬送ユニットの断面図。Sectional drawing of a conveyance unit. 搬送ユニットおよび蒸着ユニットの断面図。Sectional drawing of a conveyance unit and a vapor deposition unit. 図6の点線650の領域の拡大図。7 is an enlarged view of the area of dotted line 650 in FIG. 6; FIG. 防着部材の構成を示す図。The figure which shows the structure of an adhesion-inhibitory member.

以下、添付図面を参照して実施形態を詳しく説明する。尚、以下の実施形態は特許請求の範囲に係る発明を限定するものではない。実施形態には複数の特徴が記載されているが、これらの複数の特徴の全てが発明に必須のものとは限らず、また、複数の特徴は任意に組み合わせられてもよい。さらに、添付図面においては、同一若しくは同様の構成に同一の参照番号を付し、重複した説明は省略する。 Hereinafter, embodiments will be described in detail with reference to the accompanying drawings. In addition, the following embodiments do not limit the invention according to the scope of claims. Although multiple features are described in the embodiments, not all of these multiple features are essential to the invention, and multiple features may be combined arbitrarily. Furthermore, in the accompanying drawings, the same or similar configurations are denoted by the same reference numerals, and redundant description is omitted.

<成膜装置の概要>
図1(A)および図1(B)は、本実施形態に係る成膜装置を示す概略図である。図1(A)および図1(B)に示す本実施形態に係る成膜装置1は、基板を搬送しながら製膜するインライン型の成膜装置である。本実施形態に係る成膜装置1は、例えば、スマートフォン用の有機EL表示装置の表示パネルなどの電子デバイスの製造ラインに適用される。成膜装置1は、搬送ユニット2、蒸着ユニット3、フレーム4を含む。
<Overview of deposition equipment>
1A and 1B are schematic diagrams showing a film forming apparatus according to this embodiment. A film forming apparatus 1 according to the present embodiment shown in FIGS. 1A and 1B is an in-line film forming apparatus that forms a film while transporting a substrate. The film forming apparatus 1 according to the present embodiment is applied, for example, to a production line for electronic devices such as display panels of organic EL display devices for smartphones. A film forming apparatus 1 includes a transport unit 2 , a vapor deposition unit 3 and a frame 4 .

搬送ユニット2は、基板上に形成する薄膜パターンに対応する開口パターンをもつメタルマスクなどのマスクによってマスクされた基板が配置されたマスクトレイを搬入口5から搬出口6まで搬送するための装置である。また、搬送ユニット2の底面には、蒸着ユニット3の蒸着源から放出された蒸着材料がマスクトレイに配置された基板に蒸着されるよう、開口が配置される。 The transport unit 2 is a device for transporting a mask tray on which a substrate masked by a mask such as a metal mask having an opening pattern corresponding to a thin film pattern to be formed on the substrate is arranged from the inlet 5 to the outlet 6. be. Further, an opening is arranged on the bottom surface of the transport unit 2 so that the vapor deposition material discharged from the vapor deposition source of the vapor deposition unit 3 is vapor-deposited on the substrate arranged on the mask tray.

蒸着ユニット3は、後述する蒸着源を有し、蒸着ユニット3の天面側には搬送ユニット2によって搬送される基板に蒸着材料を放出するための開口を有する。また、蒸着ユニット3またはフレーム4に配置された昇降機構41およびスライド機構42によって、後述する搬送ユニット2と蒸着ユニット3との分離が行われる。 The vapor deposition unit 3 has a vapor deposition source, which will be described later, and has an opening on the top side of the vapor deposition unit 3 for discharging the vapor deposition material onto the substrate transported by the transport unit 2 . Separation between the transport unit 2 and the vapor deposition unit 3, which will be described later, is performed by an elevating mechanism 41 and a slide mechanism 42 arranged on the vapor deposition unit 3 or the frame 4. FIG.

フレーム4は、搬送ユニット2と蒸着ユニット3とを支持するための構造である。本実施形態では、フレーム4が昇降機構41およびスライド機構42を備えるものとして説明を行うが、昇降機構およびスライド機構の少なくとも一つが蒸着ユニット3に備えられてもよい。 The frame 4 is a structure for supporting the transport unit 2 and the vapor deposition unit 3 . In this embodiment, the frame 4 is described as having the elevating mechanism 41 and the sliding mechanism 42 , but at least one of the elevating mechanism and the sliding mechanism may be provided in the vapor deposition unit 3 .

また、図1(B)に示すように、本実施形態では、成膜装置1は3つの蒸着ユニット3A~3C(総称して蒸着ユニット3とする)を備え、搬送される基板に1種類以上の蒸着材料を連続して蒸着することができる。なお、図1(B)の例では、昇降機構41は省略して示されている。蒸着ユニット3の数、およびそれぞれの蒸着ユニット3が放出する蒸着材料の種類は任意に変更可能である。また、昇降機構41およびスライド機構42は、複数の蒸着ユニット3をまとめて昇降またはスライドさせてもよいし、別個に昇降またはスライドさせてもよい。 Further, as shown in FIG. 1B, in the present embodiment, the film forming apparatus 1 includes three vapor deposition units 3A to 3C (generically referred to as vapor deposition units 3), and one or more types of substrates are transported. vapor deposition materials can be continuously vapor-deposited. In addition, in the example of FIG. 1B, the lifting mechanism 41 is omitted. The number of vapor deposition units 3 and the type of vapor deposition material emitted by each vapor deposition unit 3 can be changed arbitrarily. Also, the lifting mechanism 41 and the sliding mechanism 42 may collectively lift or slide the plurality of vapor deposition units 3, or may lift or slide them separately.

図2(A)~図2(D)は、本実施形態に係る成膜装置1の成膜処理を示す。ここで、図1(A)の成膜装置1の面XZでの断面図を示す。なお、図2(A)~図2(D)では、フレーム4は省略して示されている。 FIGS. 2A to 2D show the film forming process of the film forming apparatus 1 according to this embodiment. Here, a cross-sectional view of the film forming apparatus 1 in FIG. 1(A) taken along the plane XZ is shown. Note that the frame 4 is omitted in FIGS. 2A to 2D.

図2(A)は、基板が配置されたマスクトレイ201が搬入口5から搬入された状態の成膜装置1を示す。搬送ユニット2はそれぞれの蒸着ユニット3に対応する開口21A~21C(総称して開口21とする)を備える。蒸着ユニット3はそれぞれに対応する蒸着源31A~31C(総称して蒸着源31とする)を備える。図2(A)において、搬入されたマスクトレイ201は、搬送ユニット2が備える複数の搬送ローラ22によって、搬送ユニット2の開口21上に搬送される。 FIG. 2A shows the film forming apparatus 1 in a state in which the mask tray 201 on which the substrate is arranged is loaded from the loading port 5 . The transfer unit 2 includes openings 21A to 21C (generically referred to as openings 21) corresponding to the vapor deposition units 3, respectively. The vapor deposition unit 3 includes corresponding vapor deposition sources 31A to 31C (generically referred to as vapor deposition sources 31). In FIG. 2A, the carried-in mask tray 201 is conveyed onto the opening 21 of the conveying unit 2 by a plurality of conveying rollers 22 provided in the conveying unit 2 .

図2(B)は、マスクトレイ201が開口21A上に搬送され、蒸着ユニット3Aの蒸着源31Aから蒸着材料を放出している状態の成膜装置1を示す。図2(B)では、基板が搬送されている状態で、蒸着源31Aから上方に向かって蒸着材料が放出されている。これによって、マスクパターンに従って基板上に蒸着材料が蒸着される。本実施形態に係る成膜装置1は、マスクトレイ201が移動している状態で蒸着を行うものとして説明するが、マスクトレイ201が開口21上に位置する状態で移動を一時停止または減速するようマスクトレイ201の搬送速度を制御してもよい。これによって、成膜装置1は基板上に適切な厚みの蒸着材料が蒸着するよう制御することができる。 FIG. 2B shows the film forming apparatus 1 in a state in which the mask tray 201 is transported onto the opening 21A and the vapor deposition material is discharged from the vapor deposition source 31A of the vapor deposition unit 3A. In FIG. 2B, the vapor deposition material is discharged upward from the vapor deposition source 31A while the substrate is being transported. Thereby, the deposition material is deposited on the substrate according to the mask pattern. The film forming apparatus 1 according to the present embodiment will be described assuming that vapor deposition is performed while the mask tray 201 is moving. The transport speed of the mask tray 201 may be controlled. Thereby, the film forming apparatus 1 can be controlled so that the deposition material is deposited on the substrate with an appropriate thickness.

図2(C)は、蒸着された基板が搬送ユニット2によって搬送され、次の蒸着ユニット3Bに対応する開口21B上にマスクトレイ201が搬送されている状態を示す。ここで、蒸着ユニット3Bの蒸着源31Bから蒸着材料が放出される。そして成膜装置1はマスクトレイ201の搬送を進めて次の蒸着ユニット3Cによって次の蒸着を行い、図2(D)に示すように、蒸着が完了したマスクトレイ201が、搬出口6から搬出される。このように、搬送ユニット2の搬送ローラ22によって搬入口5から搬出口6まで搬送されるまでに複数の蒸着ユニット3から蒸着を行うことができる。 FIG. 2(C) shows a state in which the transport unit 2 transports the deposited substrate, and the mask tray 201 is transported over the opening 21B corresponding to the next vapor deposition unit 3B. Here, the vapor deposition material is discharged from the vapor deposition source 31B of the vapor deposition unit 3B. Then, the film forming apparatus 1 advances the transportation of the mask tray 201 and performs the next vapor deposition by the next vapor deposition unit 3C. As shown in FIG. be done. In this manner, vapor deposition can be performed from a plurality of vapor deposition units 3 while being transported from the inlet 5 to the outlet 6 by the transport rollers 22 of the transport unit 2 .

続いて、図3(A)および図3(B)を参照して、搬送ユニット2と蒸着ユニット3との分離について説明する。蒸着ユニット3の蒸着源31から放出された蒸着材料が搬送ユニット2の側壁や天面に付着し、落下して搬送中の基板に付着することで、蒸着処理が失敗する場合がある。また、搬送ユニット2の側壁や天面に付着した蒸着材料が落下して搬送ローラ22に付着することで搬送している基板が汚損したり、搬送ローラ22の動作不良が生じる場合がある。このため、搬送ユニット2の側壁や天面には防着板が設けられ、防着板を定期的に洗浄または交換するメンテナンスが必要になる。 Next, separation of the transport unit 2 and the vapor deposition unit 3 will be described with reference to FIGS. 3(A) and 3(B). The vapor deposition material discharged from the vapor deposition source 31 of the vapor deposition unit 3 adheres to the side wall or the top surface of the transport unit 2, and then falls and adheres to the substrate being transported, which may cause the vapor deposition process to fail. In addition, deposition materials that have adhered to the sidewalls and top surface of the transport unit 2 may drop and adhere to the transport rollers 22, which may stain the substrate being transported or cause the transport rollers 22 to malfunction. For this reason, an anti-adhesion plate is provided on the side wall and top surface of the transfer unit 2, and maintenance such as periodic cleaning or replacement of the anti-adhesion plate is required.

また、搬送ローラ22とマスクトレイ201との接触によって生じる粉塵が、搬送ローラの回転や蒸着材料の放出によって生じる気流によって舞い上がり、基板や成膜装置1の駆動構造に付着し、成膜処理の失敗や搬送ユニット2の動作不良が生じる場合がある。このため、搬送ローラ22には、生じた粉塵が散らばることを防ぐための集塵カバーが設けられ、集塵カバーの交換または清掃などのメンテナンスを定期的に行うことがある。 In addition, dust generated by the contact between the transport roller 22 and the mask tray 201 is blown up by the air current generated by the rotation of the transport roller and the discharge of the vapor deposition material, and adheres to the substrate and the driving structure of the film forming apparatus 1, resulting in failure of the film forming process. and malfunction of the transport unit 2 may occur. For this reason, the conveying roller 22 is provided with a dust collection cover to prevent the generated dust from scattering, and maintenance such as replacement or cleaning of the dust collection cover may be performed periodically.

このような場合、搬送ユニット2と蒸着ユニット3とを分離し、搬送ユニット2の底面側の開口21から搬送ユニット2内の搬送空間にアクセスすることで、メンテナンスの際の作業の利便性が向上する。搬送ユニット2と蒸着ユニット3との分離では、図3(A)に示すように、フレーム4が備える昇降機構41によって、蒸着ユニット3が搬送ユニット2に対して相対的に下方に移動する。なお、本実施形態に係る蒸着ユニット3は、後述するように、搬送ユニット2と接続された場合に開口21よりもZ軸上方に進入する部分を備えるため、昇降機構41による蒸着ユニット3の降下が必要となる。これによって、搬送ユニット2に対して水平方向に蒸着ユニット3が移動することが可能となる。 In such a case, by separating the transport unit 2 and the vapor deposition unit 3 and accessing the transport space in the transport unit 2 from the opening 21 on the bottom side of the transport unit 2, the convenience of maintenance work is improved. do. When the transport unit 2 and the vapor deposition unit 3 are separated, the vapor deposition unit 3 is moved downward relative to the transport unit 2 by the elevating mechanism 41 provided in the frame 4, as shown in FIG. 3A. As will be described later, the vapor deposition unit 3 according to the present embodiment has a portion that enters above the opening 21 along the Z axis when connected to the transport unit 2. Therefore, the vapor deposition unit 3 is lowered by the lifting mechanism 41. Is required. This allows the vapor deposition unit 3 to move horizontally with respect to the transport unit 2 .

続いて、図3(B)に示すように、フレーム4が備えるスライド機構42によって、蒸着ユニット3が搬送ユニット2に対して相対的に水平に移動する。これによって、フレーム4に保持された搬送ユニット2の下方から搬送ユニット2内部の搬送空間にアクセスすることができ、メンテナンスの利便性を向上することができる。また、蒸着ユニット3の上方から蒸着ユニット3内にアクセスすることができるため、蒸着ユニット3のメンテナンスの利便性も向上することができる。 Subsequently, as shown in FIG. 3B, the vapor deposition unit 3 is horizontally moved relative to the transport unit 2 by the slide mechanism 42 of the frame 4 . As a result, the transport space inside the transport unit 2 can be accessed from below the transport unit 2 held by the frame 4, and the convenience of maintenance can be improved. Moreover, since the inside of the vapor deposition unit 3 can be accessed from above the vapor deposition unit 3, the convenience of maintenance of the vapor deposition unit 3 can also be improved.

続いて、図4に、搬送ユニット2の構造を示す。搬送ユニット2は、底面の開口21、複数の搬送ローラ22、天面防着部23、側壁防着部24、筐体25、天面蓋26を含む。なお、図4において側壁防着部24は一部のみが図示されている。 Next, FIG. 4 shows the structure of the transport unit 2. As shown in FIG. The conveying unit 2 includes a bottom opening 21 , a plurality of conveying rollers 22 , a top surface anti-adhesion portion 23 , a side wall anti-adhesion portion 24 , a housing 25 and a top lid 26 . 4, only a part of the side wall adhesion preventing portion 24 is illustrated.

天面防着部23は、搬送ユニット2内の搬送路の天面側に蒸着する蒸着材料の除去などのメンテナンスを容易にするように、筐体25から取り外し可能に配置される。本実施形態では、天面蓋26に天面防着部23が配置され、筐体25から天面蓋26を取り外すと、天面蓋26とともに天面防着部23も筐体25から取り外される。また、天面防着部23は複数の防着板(天面防着板)によって形成され、それぞれの天面防着板は別個に筐体25または天面蓋26から取り外すことができる。天面蓋26が複数の天面防着板を支持する構造については図5および図6を参照して後述する。また、筐体25、天面蓋26、および天面防着部23の詳細な構造については図5および図6を参照して後述する。 The top surface adhesion preventing portion 23 is detachably arranged from the housing 25 so as to facilitate maintenance such as removal of deposition material deposited on the top surface side of the transport path in the transport unit 2 . In this embodiment, the top anti-adhesion part 23 is arranged on the top lid 26, and when the top lid 26 is removed from the housing 25, the top anti-adhesion part 23 is also removed from the housing 25 together with the top lid 26. . In addition, the top anti-adhesion part 23 is formed by a plurality of anti-adhesion plates (top anti-adhesion plates), and each top anti-adhesion plate can be separately removed from the housing 25 or the top lid 26 . The structure in which the top cover 26 supports the plurality of top protection plates will be described later with reference to FIGS. 5 and 6. FIG. Further, detailed structures of the housing 25, the top cover 26, and the top surface anti-adhesion portion 23 will be described later with reference to FIGS. 5 and 6. FIG.

側壁防着部24は、搬送ユニット2内の筐体25の側壁から脱着可能な防着板を含み、筐体25の内側の側壁に蒸着材料が蒸着することを防ぐ。メンテナンスの際には、側壁防着部24を筐体25から取り外し、交換又は洗浄することでメンテナンス作業を容易に行うことができる。なお、本実施形態に係る側壁防着部24も複数の側壁防着板によって形成され、それぞれの側壁防着板も別個に筐体25から取り外すことができる。 The side wall deposition prevention part 24 includes a deposition prevention plate that can be attached and detached from the side wall of the housing 25 in the transport unit 2 and prevents the deposition material from being deposited on the side wall inside the housing 25 . During maintenance, the side wall adhesion prevention part 24 can be removed from the housing 25 and replaced or washed, thereby facilitating the maintenance work. Note that the side wall attachment-preventing portion 24 according to the present embodiment is also formed of a plurality of side wall attachment-prevention plates, and each of the side wall attachment-prevention plates can also be separately removed from the housing 25 .

天面蓋26は、筐体25の天面側に配置され、天面蓋26を上方に持ち上げることで筐体25から天面蓋26を取り外すことができる。これによって、筐体25の天面側から搬送空間にアクセスすることができる。すなわち、天面蓋26は搬送ユニット2の内部の搬送空間の天井を形成する天井部であり、筐体25は搬送空間の側壁を形成する側壁部である。また、天面防着部23は搬送空間の天井部を覆う防着部であり、側壁防着部24は搬送空間の側壁部を覆う防着部である。 The top cover 26 is arranged on the top side of the housing 25 and can be removed from the housing 25 by lifting the top cover 26 upward. Thereby, the transfer space can be accessed from the top surface side of the housing 25 . That is, the top cover 26 is a ceiling portion that forms the ceiling of the transfer space inside the transfer unit 2, and the housing 25 is a side wall portion that forms the side walls of the transfer space. Further, the top surface anti-adhesion part 23 is an anti-adhesion part that covers the ceiling part of the transfer space, and the side wall anti-adhesion part 24 is an anti-adhesion part that covers the side wall part of the transfer space.

続いて、図5を参照して搬送ユニット2の詳細な構造について説明する。図5は、図4の面401で切断したときの搬送ユニット2の断面図である。また、図5では、蒸着ユニット3も図示されている。 Next, the detailed structure of the transport unit 2 will be described with reference to FIG. FIG. 5 is a cross-sectional view of the transport unit 2 taken along the plane 401 in FIG. Also shown in FIG. 5 is a vapor deposition unit 3 .

図5では、天面蓋26にはガイドローラ27が配置され、天面防着板501~504は、ガイドローラ27によって支持される。すなわち、ガイドローラ27と、天面防着板501~504のガイドローラ27に当接する部分が、天面蓋26に沿って防着板を移動可能に支持するスライド構造(着脱構造)として機能する。本実施形態では、ガイドローラ27の移動方向は、基板の搬送方向と交差する方向であり、図5ではY軸方向である。なお、図5の例では、天面蓋26にガイドローラ27が配置され、天面防着板501~504は、ガイドローラ27が転動する転動面を含むものとして図示している。しかしながら別の例では、天面蓋26にレールが配置され、当該レールに沿って転動するローラが天面防着板501~504に配置されてもよい。また、天面蓋26が天面防着板501~504を着脱可能に支持する着脱構造としては、スライド構造以外にもフック型の留め部材などの任意の構造を用いてもよい。 In FIG. 5, a guide roller 27 is arranged on the top cover 26 and the top anti-adhesion plates 501 to 504 are supported by the guide roller 27 . That is, the guide roller 27 and the portions of the top anti-adhesion plates 501 to 504 that contact the guide roller 27 function as a slide structure (detachable structure) that movably supports the anti-adhesion plates along the top cover 26. . In this embodiment, the direction of movement of the guide rollers 27 is the direction intersecting the transport direction of the substrate, which is the Y-axis direction in FIG. In the example of FIG. 5, the guide rollers 27 are arranged on the top cover 26, and the top anti-adhesion plates 501 to 504 include rolling surfaces on which the guide rollers 27 roll. However, in another example, rails may be arranged on the top cover 26 and rollers rolling along the rails may be arranged on the top anti-adhesion plates 501 to 504 . In addition, as the attachment/detachment structure in which the top cover 26 detachably supports the top anti-adhesion plates 501 to 504, any structure other than the slide structure, such as a hook-type fastening member, may be used.

また、円506~508に示すように、天面防着板と水平な面においてスライド方向と交差する方向で隣り合う天面防着板はラビリンス構造を形成する。ここでラビリンス構造とは、防着板が覆う面に対して垂直な方向、すなわち上下方向で隣接する防着板が重なり合うことを意味する。天面防着板501~504では、基板搬送方向(X方向)で隣接する防着板が上下方向(Z軸)において重なり合う。これによって、隣接する天面防着板501~504の位置が多少変化しても、天面防着板501~504が搬送空間の天井の内面を覆うことができ、ガイドローラ27、天面蓋26、および筐体25に蒸着材料が付着することを防ぐことができる。 Further, as indicated by circles 506 to 508, the top-surface anti-adhesion plates adjacent to each other in a horizontal plane intersecting with the sliding direction form a labyrinth structure. Here, the labyrinth structure means that adjoining anti-adhesion plates overlap each other in a direction perpendicular to the surface covered by the anti-adhesion plates, that is, in the vertical direction. In the top surface attachment prevention plates 501 to 504, adjacent attachment prevention plates in the board transfer direction (X direction) overlap in the vertical direction (Z axis). As a result, even if the positions of the adjacent top surface anti-adhesion plates 501 to 504 change slightly, the top surface anti-adhesion plates 501 to 504 can cover the inner surface of the ceiling of the transfer space, and the guide rollers 27 and the top cover 26 and the housing 25 can be prevented from being deposited with deposition material.

また、円509に示すように、筐体25の側面に取りつけられ、搬送空間の側面を覆う側壁防着部24は、側壁防着部24に隣接する天面防着板501とラビリンス構造を形成する。これによって、天面防着板501の位置が多少変化しても、ガイドローラ27、天面蓋26、および筐体25に蒸着材料が付着することを防ぐことができる。 Further, as indicated by a circle 509, the side wall anti-adhesion portion 24 attached to the side surface of the housing 25 and covering the side surface of the transfer space forms a labyrinth structure with the top surface anti-adhesion plate 501 adjacent to the side wall anti-adhesion portion 24. do. As a result, deposition material can be prevented from adhering to the guide rollers 27, the top cover 26, and the housing 25 even if the position of the top plate 501 is slightly changed.

また、本実施形態に係る天面蓋26は、筐体25との係合構造を有し、筐体25と天面蓋26との係合を解除することで筐体25から取り外すことができる。筐体25から天面蓋26を取り外す際には、天面蓋26に設けられたフック穴505にクレーンのフックを取りつけることで、クレーンを用いて天面蓋26を取り外すことができる。 Further, the top cover 26 according to the present embodiment has an engagement structure with the housing 25, and can be removed from the housing 25 by releasing the engagement between the housing 25 and the top cover 26. . When removing the top cover 26 from the housing 25, the top cover 26 can be removed using a crane by attaching a crane hook to the hook hole 505 provided in the top cover 26. - 特許庁

なお、搬送ユニット2の開口21Aを通じて、搬送ユニット2の筐体25の内部空間に防着部材32Aおよび防着部材33Aが配置される。防着部材32Aおよび防着部材33Aは、上方に点線で示す開口を示す筒状の防着板である。防着部材32Aが搬送ローラ22によって搬送されるマスクトレイ201の下方に配置されることで、蒸着源31Aからの蒸着材料の放出範囲を規制することができる。 Note that the adhesion-inhibiting member 32A and the adhesion-inhibiting member 33A are arranged in the internal space of the housing 25 of the conveyance unit 2 through the opening 21A of the conveyance unit 2 . The anti-adhesion member 32A and the anti-adhesion member 33A are cylindrical anti-adhesion plates having openings indicated by dotted lines upward. By arranging the deposition-inhibiting member 32A below the mask tray 201 conveyed by the conveying roller 22, it is possible to regulate the discharge range of the vapor deposition material from the vapor deposition source 31A.

続いて、図6を参照して搬送ユニット2の詳細な構造について説明する。図6では、図4の面402で切断したときの搬送ユニット2の断面図である。また、図6では蒸着ユニット3も図示されている。 Next, the detailed structure of the transport unit 2 will be described with reference to FIG. 6 is a cross-sectional view of the transport unit 2 taken along the plane 402 in FIG. FIG. 6 also shows the vapor deposition unit 3 .

図6では、ガイドローラ27のスライド方向上の一方では搬送ユニット2の筐体25または天面蓋26に設けられたストッパ606に当たる。また、スライド方向上の他方ではカバー28に当たる。カバー28は、ガイドローラ27によって天面防着板601~605を取り外し可能にするか否かを切り替え可能な係止構造である。図6の例では、カバー28は天面防着板601~605を天面蓋26から個別に取り外すことはできない閉状態である。一方、カバー28を開状態に切り替えることで、閉状態でカバー28が覆っていた筐体25の開口から天面防着板601~605をガイドローラ27に沿って個別に取り外すことができる。また、筐体25の開口から個別にガイドローラ27に沿って天面防着板を取りつけて、ストッパ606または既に取りつけられた他の天面防着板に当接するまでスライドさせることで、天面防着板をスライド方向で位置合わせすることなく取りつけることができる。このように、脱着構造としてスライド構造を採用することで、天面防着板を着脱する際の作業の効率が向上する。 In FIG. 6 , one side of the guide roller 27 in the sliding direction hits a stopper 606 provided on the housing 25 or the top cover 26 of the transport unit 2 . Also, it hits the cover 28 on the other side in the sliding direction. The cover 28 has a locking structure capable of switching whether or not the top surface anti-adhesion plates 601 to 605 are made removable by the guide rollers 27 . In the example of FIG. 6, the cover 28 is in a closed state in which the top surface anti-adhesion plates 601 to 605 cannot be individually removed from the top surface lid 26 . On the other hand, by switching the cover 28 to the open state, the top anti-adhesion plates 601 to 605 can be individually removed along the guide rollers 27 from the opening of the housing 25 covered by the cover 28 in the closed state. In addition, by attaching the top surface anti-adhesion plate individually along the guide roller 27 from the opening of the housing 25 and sliding it until it contacts the stopper 606 or another top surface anti-adhesion plate already attached, the top surface The anti-adhesion plate can be attached without alignment in the sliding direction. By adopting the slide structure as the attachment/detachment structure in this way, the efficiency of the work when attaching/detaching the top surface attachment/detachment plate is improved.

また、円607~610に示すように、スライド方向で隣り合う防着板同士も、ラビリンス構造を形成する。これによって、スライド方向で隣接する天面防着板601~605の位置が多少変化しても、ガイドローラ27、天面蓋26、および筐体25に蒸着材料が付着することを防ぐことができる。 In addition, as indicated by circles 607 to 610, the anti-adhesion plates adjacent to each other in the sliding direction also form a labyrinth structure. As a result, deposition material can be prevented from adhering to the guide roller 27, the top cover 26, and the housing 25 even if the positions of the top surface adhesion prevention plates 601 to 605 that are adjacent in the sliding direction change slightly. .

また、スライド方向で同一列の天面防着板601~605は、同じ形状を有する。これによって、防着板を設置する順序を考慮する必要がなく、天面防着板を着脱する作業が容易になる。 Also, the top surface anti-adhesion plates 601 to 605 in the same row in the sliding direction have the same shape. As a result, there is no need to consider the order in which the anti-adhesion plates are installed, and the attachment and detachment of the top anti-adhesion plate is facilitated.

また、円611~612に示すように、筐体25の側面に取りつけられ、搬送空間の側面を覆う側壁防着部24は、側壁防着部24に隣接する天面防着板601、605とラビリンス構造を形成する。これによって、天面防着板601、605の位置が多少変化しても、ガイドローラ27、天面蓋26、および筐体25に蒸着材料が付着することを防ぐことができる。 Further, as indicated by circles 611 and 612, the side wall anti-adhesion portions 24 that are attached to the side surfaces of the housing 25 and cover the side surfaces of the transfer space are separated from the top surface anti-adhesion plates 601 and 605 that are adjacent to the side wall anti-adhesion portions 24. Forms a labyrinth structure. As a result, deposition material can be prevented from adhering to the guide rollers 27, the top cover 26, and the housing 25 even if the positions of the top surface anti-adhesion plates 601 and 605 are slightly changed.

また、搬送ローラ22は、シャフト621を介して搬送ローラ駆動部622によって駆動される。 Also, the transport roller 22 is driven by a transport roller driving section 622 via a shaft 621 .

また、蒸着ユニット3側には、蒸着源31からの蒸着材料が蒸着ユニット3の壁部や周辺の他の機構に付着しないように放出範囲を規制する防着部材32および33が設けられる。防着部材32は、防着部材33の上側に位置し、上部が搬送ユニット2に侵入している。本実施形態において、防着部材32および防着部材33は蒸着ユニット3の筐体によって支持されている。 Further, on the vapor deposition unit 3 side, anti-adhesion members 32 and 33 are provided to regulate the emission range so that the vapor deposition material from the vapor deposition source 31 does not adhere to the walls of the vapor deposition unit 3 and other peripheral mechanisms. The deposition-inhibiting member 32 is positioned above the deposition-inhibiting member 33 , and the upper portion of the adhesion-inhibiting member 32 enters the transport unit 2 . In this embodiment, the deposition-inhibitory member 32 and the deposition-inhibitory member 33 are supported by the housing of the vapor deposition unit 3 .

防着部材32および防着部材33は、それぞれ筒状の形状をしており、蒸着源31から放出された蒸着材料がマスクトレイ201方向に放出される放出空間(換言すると蒸着源31の上方空間)を囲むように構成される。例えば、金属製である。本実施形態の場合、蒸着源31がY方向に延設されたラインソースの形態であるため、防着部材32および防着部材33は蒸着源31の形状に沿った四角筒形状を有している。防着部材32の下端部は、防着部材33の内側に侵入しており、防着部材32の下端部と防着部材33の上端部とは鉛直方向において互いに重なっている。これによって、防着部材32と防着部材33との間にZ方向の隙間がなくなり、防着部材32と防着部材33との間から蒸着材料が漏れ出ることを防止できる。 The deposition-inhibiting member 32 and the deposition-inhibiting member 33 each have a cylindrical shape, and form a discharge space (in other words, a space above the deposition source 31) in which the deposition material discharged from the deposition source 31 is discharged toward the mask tray 201. ). For example, it is made of metal. In this embodiment, since the deposition source 31 is in the form of a line source extending in the Y direction, the deposition-inhibiting member 32 and the deposition-inhibiting member 33 have a square cylindrical shape along the shape of the deposition source 31. there is The lower end portion of the deposition-inhibitory member 32 is located inside the deposition-inhibitory member 33, and the lower end portion of the deposition-inhibitory member 32 and the upper end portion of the deposition-inhibitory member 33 overlap each other in the vertical direction. As a result, there is no gap in the Z direction between the deposition-inhibitory members 32 and 33 , and leakage of the deposition material from between the deposition-inhibitory members 32 and 33 can be prevented.

また、防着部材32および防着部材33は、四角筒の内側がメッシュ構造の表面を有する。これによって、蒸着材料が防着部材32および防着部材33の表面に付着しやすくなり、防着効果を高めることができる。 In addition, the anti-adhesion member 32 and the anti-adhesion member 33 have a mesh-structured surface on the inner side of the rectangular tube. This makes it easier for the deposition material to adhere to the surfaces of the deposition-inhibitory member 32 and the deposition-inhibitory member 33, thereby enhancing the deposition-inhibiting effect.

<蒸着ユニット側の防着板の配置>
続いて、図7を参照して蒸着ユニット3側の防着板の配置について説明する。図7は、図6の点線650で示す部分の拡大図である。
<Arrangement of anti-adhesion plate on vapor deposition unit side>
Next, with reference to FIG. 7, the arrangement of the anti-adhesion plates on the vapor deposition unit 3 side will be described. FIG. 7 is an enlarged view of the portion indicated by dotted line 650 in FIG.

図6に示すように、搬送ローラ22は、シャフト621と接続され、搬送ローラ駆動部(不図示)によって回転する。また、シャフト621を覆う搬送ユニット2側の筐体702には、搬送ローラ22の集塵カバー703が取りつけられる。また、集塵カバー703より基板側には、搬送ローラ22の側面を覆うように防着板704が配置される。防着板704は支持部材705によって筐体702に接続される搬送ユニット2側の防着部材である。また、筐体702には、筐体702の側面を覆う搬送ユニット2側の側壁防着部24が配置される。防着板704および側壁防着部24によって、搬送ユニット2の筐体702が形成する搬送空間側方を防着板によって覆うことができる。 As shown in FIG. 6, the transport roller 22 is connected to a shaft 621 and rotated by a transport roller driving section (not shown). A dust collection cover 703 for the transport roller 22 is attached to the housing 702 on the transport unit 2 side that covers the shaft 621 . Further, an attachment prevention plate 704 is arranged on the side of the substrate from the dust collection cover 703 so as to cover the side surface of the transport roller 22 . The anti-adhesion plate 704 is an anti-adhesion member on the transport unit 2 side connected to the housing 702 by a support member 705 . Further, the side wall adhesion preventing portion 24 on the transport unit 2 side that covers the side surface of the housing 702 is arranged in the housing 702 . The side of the transport space formed by the housing 702 of the transport unit 2 can be covered by the anti-adhesion plate 704 and the side wall anti-adhesion portion 24 .

上述したように、蒸着ユニット3側の防着部材32は、上方の開口がマスクトレイ201に近接するように配置される。ここで、図6に示すように、搬送方向に交差する方向(Y方向)の蒸着源31の長さは、搬送ローラ22の回転軸上で対向する1対の搬送ローラ22の間隔より広い。これは蒸着源31から放出される蒸着材料がマスクトレイ201に配置された基板にY方向で均一に蒸着することを目的としている。このため、防着部材32の開口701のY方向の長さは、蒸着源31のY方向の長さより短い。これによって、蒸着源31のための広い放出空間を確保しながら、搬送ローラ22および搬送ユニット2の壁面への防着性能を高めることができる。 As described above, the deposition-inhibiting member 32 on the vapor deposition unit 3 side is arranged such that the upper opening is close to the mask tray 201 . Here, as shown in FIG. 6 , the length of the vapor deposition source 31 in the direction (Y direction) intersecting the transport direction is wider than the interval between the pair of transport rollers 22 facing each other on the rotation shaft of the transport rollers 22 . This is for the purpose of uniformly depositing the deposition material discharged from the deposition source 31 on the substrate placed on the mask tray 201 in the Y direction. Therefore, the Y-direction length of the opening 701 of the deposition-inhibitory member 32 is shorter than the Y-direction length of the vapor deposition source 31 . As a result, it is possible to secure a wide release space for the vapor deposition source 31 while enhancing the adhesion prevention performance to the wall surface of the transport roller 22 and the transport unit 2 .

また、蒸着材料が搬送ローラ22および集塵カバー703に付着することを防ぐために、蒸着ユニット3側の防着部材32は、搬送ローラ22の側面709に対向する第1の面706と、搬送ローラ22の下方周面に対向する第2の面707とを有する。搬送ローラ22の側面709は、搬送ローラ22によって搬送される基板のY方向における中心側の側面である。言い換えると、側面709は、Y方向で対向する2つの搬送ローラ22の互いに向かい合う面である。第1の面706と第2の面707とによって、蒸着ユニット側の防着部材32が搬送ローラ22に当接することを防ぎながら、搬送ローラ22の防着性能を高めることができる。言い換えると、第1の面706と第2の面707は、蒸着源31の放出方向を規制する四角筒状の防着部材32のうちの搬送ローラの退避構造として機能する。また、この退避構造が防着板704とともにラビリンス構造を形成することで、蒸着材料がY方向で搬送ローラ22や集塵カバー703、搬送ユニット2の壁面に付着することを防ぐことができ、搬送ローラ22の防着性能を高めることができる。 In order to prevent deposition material from adhering to the transport roller 22 and the dust collection cover 703, the deposition preventing member 32 on the deposition unit 3 side has a first surface 706 facing the side surface 709 of the transport roller 22 and a and a second surface 707 facing the lower peripheral surface of 22 . The side surface 709 of the transport roller 22 is the center side surface in the Y direction of the substrate transported by the transport roller 22 . In other words, the side surfaces 709 are surfaces of the two transport rollers 22 that face each other in the Y direction. The first surface 706 and the second surface 707 can prevent the adhesion-preventing member 32 on the vapor deposition unit side from coming into contact with the conveying roller 22 while enhancing the adhesion-preventing performance of the conveying roller 22 . In other words, the first surface 706 and the second surface 707 function as a retraction structure for the conveying rollers of the rectangular tube-shaped deposition-inhibiting member 32 that regulates the discharge direction of the vapor deposition source 31 . In addition, since this retraction structure forms a labyrinth structure together with the anti-adhesion plate 704, deposition material can be prevented from adhering to the transport roller 22, the dust collection cover 703, and the walls of the transport unit 2 in the Y direction. The anti-adhesion performance of the roller 22 can be enhanced.

なお、図7に示すように、本実施形態に係るマスクトレイ201の下側には、搬送方向と平行に搬送ローラ22の付近に凹部(溝)708が配置されており、防着板704が搬送ローラ22の周面上端、すなわち搬送面より鉛直方向(Z方向)で上方に延伸する。また、搬送ローラ22の凹部708と防着板704とがラビリンス構造を形成する。これによって、防着板704の防着性能を高め、防着板704の上方から蒸着材料が搬送ローラ22、集塵カバー703、および搬送ユニット2の壁面に付着することを防ぐことができる。また、蒸着ユニット3と搬送ユニット2との位置が多少変化して防着部材32の位置が搬送ユニット2に対して相対的に変化した場合であっても、搬送ローラ22および集塵カバー703への防着性能を維持することができる。なお、防着板704は、搬送ローラ22の側面709のみを覆うものとして図示しているが、搬送ローラ22の下方周面も覆うように、YZ面の断面でL字状の形状を有してもよい。 In addition, as shown in FIG. 7, a concave portion (groove) 708 is arranged in the vicinity of the conveying roller 22 in parallel with the conveying direction on the lower side of the mask tray 201 according to the present embodiment, and the attachment prevention plate 704 is provided. It extends upward in the vertical direction (Z direction) from the upper end of the peripheral surface of the conveying roller 22, that is, the conveying surface. Further, the concave portion 708 of the conveying roller 22 and the anti-adhesion plate 704 form a labyrinth structure. As a result, the anti-adhesion performance of the anti-adhesion plate 704 can be enhanced, and deposition material can be prevented from adhering to the transport roller 22 , the dust collection cover 703 , and the walls of the transport unit 2 from above the anti-adhesion plate 704 . Further, even if the positions of the vapor deposition unit 3 and the transport unit 2 are slightly changed and the position of the anti-adhesion member 32 is changed relative to the transport unit 2, the transport roller 22 and the dust collection cover 703 do not move. can maintain the anti-adhesion performance of Although the attachment-preventing plate 704 is illustrated as covering only the side surface 709 of the conveying roller 22, it has an L-shaped cross section in the YZ plane so as to cover the lower peripheral surface of the conveying roller 22 as well. may

なお、図7に示すように第1の面706は鉛直方向(Z方向)に対して基板側に傾斜し、搬送ローラ22の側面709に対向するものとして説明を行ったが、第1の面706は側面709に対して平行な面を有してもよい。 7, the first surface 706 is slanted toward the substrate with respect to the vertical direction (Z direction), and is opposed to the side surface 709 of the conveying roller 22. 706 may have a plane parallel to side 709 .

続いて、図8を参照して防着部材32および防着部材33の構造について説明する。上側の防着部材32は、着脱可能な8つの防着板801~808によって構成される。下側の防着部材33は、着脱可能な8つの防着板851~858によって構成される。防着部材32および防着部材33において、隣接する2つの防着板は、係止構造(不図示)によって固定されることで四角筒を形成する。防着板801および805は、図7を参照して説明した搬送ローラ22の退避構造を有する防着板である。 Next, structures of the deposition-inhibitory member 32 and the deposition-inhibitory member 33 will be described with reference to FIG. The upper anti-adhesion member 32 is composed of eight detachable anti-adhesion plates 801-808. The lower anti-adhesion member 33 is composed of eight detachable anti-adhesion plates 851-858. In the adhesion-inhibiting member 32 and the adhesion-inhibiting member 33, two adjacent adhesion-inhibiting plates are fixed by a locking structure (not shown) to form a rectangular cylinder. The anti-adhesion plates 801 and 805 are anti-adhesion plates having a retraction structure for the conveying roller 22 described with reference to FIG.

このように、防着部材32が着脱可能な複数の防着板によって形成されることで、メンテナンスの際には容易に蒸着ユニット3から着脱することができる。 In this way, since the deposition-inhibiting member 32 is formed of a plurality of detachable deposition-inhibiting plates, it can be easily detached from the vapor deposition unit 3 during maintenance.

また、上側の防着部材32の防着板801および805、802および806、803および807、並びに804および808はそれぞれ同じ構造の防着板を反転して用いている。これによって、防着板の種類を減らすことができる。 Also, the anti-adhesion plates 801 and 805, 802 and 806, 803 and 807, and 804 and 808 of the upper anti-adhesion member 32 are reversed anti-adhesion plates having the same structure. This makes it possible to reduce the number of types of anti-adhesion plates.

同様に、下側の防着部材33の防着板851および855、852および856、853および857、並びに854および858はそれぞれ同じ構造の防着板を反転して用いている。これによって、防着板の種類を減らすことができる。 Similarly, the anti-adhesion plates 851 and 855, 852 and 856, 853 and 857, and 854 and 858 of the lower anti-adhesion member 33 are reversed anti-adhesion plates having the same structure. This makes it possible to reduce the number of types of anti-adhesion plates.

<他の実施形態>
発明は上記実施形態に制限されるものではなく、発明の精神及び範囲から離脱することなく、様々な変更及び変形が可能である。従って、発明の範囲を公にするために請求項を添付する。
<Other embodiments>
The invention is not limited to the embodiments described above, and various modifications and variations are possible without departing from the spirit and scope of the invention. Accordingly, the claims are appended to make public the scope of the invention.

1 成膜装置、2 搬送ユニット、22 搬送ローラ、31 蒸着源、32 防着部材、201 マスクトレイ、703 集塵カバー、704 防着板 REFERENCE SIGNS LIST 1 film forming apparatus 2 transport unit 22 transport roller 31 vapor deposition source 32 deposition preventing member 201 mask tray 703 dust collection cover 704 deposition preventing plate

Claims (9)

基板を搬送方向に搬送しながら成膜するインライン型の成膜装置であって、
前記基板が載置されるマスクトレイの下面であって前記基板の前記搬送方向と交差する交差方向の両端部に当接して前記マスクトレイを搬送する搬送ローラを備える搬送装置と、
前記搬送装置の下方に配置され、前記搬送ローラによって搬送される前記基板に蒸着材料を放出する蒸着源を有する蒸着装置と、
前記蒸着源による蒸着材料の放出範囲を規制する防着部材と、を有し、
前記防着部材は、
前記搬送ローラの側面であって、前記搬送ローラによって搬送される前記基板の前記交差方向において中心側の前記側面に対向する第1の面と、
前記第1の面に接続され、前記搬送ローラの下方周面に対向する第2の面と、
を含み、
前記第1の面と前記搬送ローラの側面との間に位置するように、前記搬送ローラの搬送面より鉛直方向で上方に延びる防着板を更に含む、
ことを特徴とする成膜装置。
An in-line film forming apparatus that forms a film while conveying a substrate in a conveying direction,
a conveying device comprising a conveying roller that conveys the mask tray by contacting both ends of the substrate in the cross direction crossing the conveying direction on the lower surface of the mask tray on which the substrate is placed;
a vapor deposition device disposed below the conveying device and having a vapor deposition source that emits a vapor deposition material onto the substrate conveyed by the conveying roller;
a deposition-inhibiting member for regulating the emission range of the deposition material from the deposition source;
The anti-adhesion member is
a first surface that is a side surface of the transport roller and faces the side surface on the center side in the cross direction of the substrate transported by the transport roller;
a second surface connected to the first surface and facing the lower peripheral surface of the conveying roller;
including
further comprising a deposition prevention plate extending upward in the vertical direction from the conveying surface of the conveying roller so as to be positioned between the first surface and the side surface of the conveying roller;
A film forming apparatus characterized by:
前記交差方向における前記蒸着源の長さは、前記交差方向において対向する2つの前記搬送ローラの間隔より大きいことを特徴とする請求項1に記載の成膜装置。 2. The film forming apparatus according to claim 1, wherein the length of said vapor deposition source in said cross direction is longer than the distance between said two transport rollers facing each other in said cross direction. 前記防着部材は四角筒状の形状であり、四角筒の端部に、前記第1の面および前記第2の面によって形成される前記搬送ローラのための退避構造が設けられることを特徴とする請求項1または2に記載の成膜装置。 The adhesion-preventing member has a square tubular shape, and a retraction structure for the conveying roller formed by the first surface and the second surface is provided at an end of the square tubular member. The film forming apparatus according to claim 1 or 2. 前記四角筒の内側の表面はメッシュ構造であることを特徴とする請求項3に記載の成膜装置。 4. The film forming apparatus according to claim 3, wherein the inner surface of said rectangular cylinder has a mesh structure. 前記防着板は前記搬送ローラの前記側面に対向するように配置されることを特徴とする請求項1から4のいずれか1項に記載の成膜装置。 5. The film forming apparatus according to any one of claims 1 to 4, wherein the anti-adhesion plate is arranged so as to face the side surface of the conveying roller. 前記防着板と前記マスクトレイの下面に設けられた凹部とがラビリンス構造を形成しており、前記防着板は、前記搬送ローラの集塵カバー及び前記搬送ローラに前記蒸着材料が付着することを防ぐように配置されることを特徴とする請求項5に記載の成膜装置。 The anti-adhesion plate and a recess provided on the lower surface of the mask tray form a labyrinth structure, and the anti- adhesion plate prevents the vapor deposition material from adhering to the dust collection cover of the transport roller and the transport roller. 6. The film forming apparatus according to claim 5, wherein the film forming apparatus is arranged so as to prevent 前記蒸着装置は、前記搬送装置に対して相対的に移動可能であることを特徴とする請求項1から6のいずれか1項に記載の成膜装置。 7. The film forming apparatus according to any one of claims 1 to 6, wherein the vapor deposition apparatus is movable relative to the conveying apparatus. 前記防着部材は、複数の防着板で構成されることを特徴とする請求項1から7のいずれか1項に記載の成膜装置。 8. The film forming apparatus according to claim 1, wherein the anti-adhesion member comprises a plurality of anti-adhesion plates. 前記第1の面および前記第2の面は前記複数の防着板のうちの1つに含まれることを特徴とする請求項8に記載の成膜装置。 9. The film forming apparatus according to claim 8, wherein the first surface and the second surface are included in one of the plurality of anti-adhesion plates.
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