JP5086235B2 - マイクロ電子システムを内部に埋め込んだ三次元接着デバイス - Google Patents
マイクロ電子システムを内部に埋め込んだ三次元接着デバイス Download PDFInfo
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Description
(a)上面と下面を有する感圧接着剤から作られた三次元接着体、
(b)前記感圧接着剤の本体に埋め込まれたマイクロ電子システム、
(c)前記上面に貼り付けられた1つ以上のカバー層、及び、
(d)前記接着デバイスの下面に引き剥がし可能な形で貼り付けられた任意のリリースライナ
を特徴とするマイクロ電子システムを包含する三次元接着デバイスに関する。
本発明の特別な一実施例では、導電性インク又は印刷された金属を使ってアンテナをカバー層の上に直接印刷することができる。
3バッチ分の接着剤を生産した。接着剤は、Herman LindenのZブレード・ミキサ(機種LK 110.5)において標準ホットメルト手順により、エラストマー(Kraton)の成分と可塑剤(DOA)の1/3と樹脂(Arkon)を130℃で、均質の混合物が得られるまで(30〜50分間)混合することによって調製した。可塑剤の残りとハイドロコロイド充填剤(CMC)を添加し、混合物を20分間混和した。
成型による例1の接着剤の造形体:
請求項1に記載の接着剤の各々をポリエチレンの35μm厚カバーフィルムに施し、シリコーン処理されたポリエチレンライナを接着剤パッチの反対側に施し、挿図1〜3のいずれか一項に示した所望の形状に設計された型において90℃下で、ノンキャビティ・ホールド型(non−cavity holding mould)を凹部の形状が与えられるように変えることにより、該所望の形状に造形した。接着デバイスの中心の厚みは3.4mm、外縁の厚みは0.4mmであった。
シリコーン成型による感圧接着体:
Dow Corning 7−9800 A&B(A対Bの混合比は重量ベース1:1)をPDMS系接着体の生産に使用した。型は、三角形(三角形の各辺が長さ300mm、三角形の中心部の厚みが0.5mm、周縁の厚みが0.1mm)の型を使用した。成分を万遍なく混合し、三角形の型のメス形部分に入れたシリコーンゴムライニングの50μmカバー層の上に施し、低密度ポリエチレンリリースライナを張ったオス形部分をその上に置いた。接着体を100℃のオーブンの中で15分間硬化させた。硬化後、接着体を型から出し、接着体デバイスの中心にマイクロ電子システム埋め込み用の窪みを型打ちした。
熱可塑剤PSA成型による感圧接着体:
例1における処方2の成分をHerman Lindenミキサで混合し、出来たパン生地様の材料塊を、まだ温かく軟らかいうちにミキサから取り出し、型の内空部の中に置かれた熱可塑性ポリウレタンのカバーフィルムの上に置き、その上にリリースライナをかぶせた。型の第2部分は平坦であった。接着体は、約90℃、100barで圧縮成形される。リリースライナを剥がし、カプセル化されたマイクロ電子感知システムを型の中の接着体に中心に置き、リリースライナを再び当て、造形工程を繰り返した。最後に、出来上がったセンサパッドを型から出した。
熱可塑剤PSA成型によるRFIDタグ一体化接着体:
例1における処方2の感圧接着剤をHerman Lindenミキサで混合し、出来た材料の一部を、まだ温かく軟らかいうちにミキサから取り出し、型のメス形部分の中のカバーフィルムの上に置き、その上にリリースライナをかぶせた。その後、製品のマイクロ電子システムに相当する部位の上に小さい突起が突き出る型オス形部分を乗せた。構成全体を約90℃、100barで圧縮成形する。その後、リリースライナを剥がし、ポリプロピレンでカプセル化されたRFIDタグを感圧接着体の凹部の中に置き、型を残りの接着剤で満たした。リリースライナを再び当て、構成全体を再び圧縮成形した。出来上がったパッドを型から出した。外縁の厚みは0.2mm、中心の厚みは2.5mm、形状は直径40mmの円形であった。
本例では、接着体に埋め込まれたマイクロ電子システムが、RFIDタグ、通信用コンポーネント及び記憶用コンポーネントからなる。マイクロ電子システムを保護するため、コンポーネントをポリエチレンでカプセル化する。コンポーネントを、米国特許第6726791号(US6726791)で述べられた通りの連続プロセスの間に熱可塑剤PSAで統合する。一次層は感圧接着剤を使ったカバーフィルムを包含し、二次層はカプセル化されたマイクロ電子部品である。第3の層は感圧接着剤の成型可能な層である。構成全体を型の内空部の中で組み合わせる。
ハイドロゲル接着組成物の調製:
PVP K−90 3.5g、PVP K−25 17.5g、Pemulen TR2 3.5g及びPEG403 28gをプレミックスとして混合した。先ず、可塑化グリコールとPVPと橋かけ結合したポリアクリル酸のプレミックスを添加し、Brabenderミキサにおいて100℃で10分間混合した。次に、両親媒性ポリウレタン(Tecogel 2000)17.5gを徐々に添加し、成分が完全に混合されるようにした。20分間混合の後、肉眼で見て均質の混合物が得られた。混合室からの温かい接着剤を、後から加えられるマイクロ電子システムのための窪みを付けた円形接着体(直径4cm)の中に注入した。パッドの厚みは、中心の3mmから外縁の0.3mmへと徐々に減少していく。接着デバイスは、シリコーンペーパーのシートと30μm厚のポリウレタン・カバーフィルムの間で圧縮成形した。
酸素の侵襲的測定のためのマイクロ電子感知システム:
例1、処方2の接着剤を使用し、酸素電極、中央処理装置、送信器及び電池からなるマイクロ電子システムを埋め込んだ。接着体の形状は、中心の厚みが5mm、縁の厚みが0.3mm、パッドの縁から中心へと厚みが直線的に増大する楕円形(70×30mm)である。接着体は、中心に貫通穴を有し、皮膚と接触する表面部分に、シリコーンで覆われたマイクロ電子コンポーネントを埋め込むための窪みを有する。
CPU、送信器及び電池を電気接続し、その後、高分子シリコーンの薄層で覆った。但し、CPUの電極との電気接点だけはコーティングなしのままである。
本発明に係る接着センサデバイスに埋め込まれたマイクロ電子ハブ:
片側に平滑表面を持つ楕円形シェル(50×80mm)を形成する第1の層に例1、処方1の接着剤を注入した。その表面は、外周面に向かって傾斜し、30μmポリウレタン薄膜で覆われている。すなわち、型と接着剤の間に置かれている。接着体の反対側は、マイクロ電子システムを入れるための、中心が軟らかい約2×10×15mmの窪みを付けた形にした。この窪みを付けた表面の上にポリウレタンのシリコーン化リリースライナを置いた。第2の工程において、リリースライナを剥がし、アンテナを接着体の外周面に置き、CPUと電池を中心の窪みに入れた。最終工程において、第2の接着層を施し、アンテナを接着体の外周面の部位で埋め込んだ。但し、中心の窪みの中のコンポーネントは埋め込まなかった。リリースライナを施し、出来上がった構成全体を最終サイズにダイカットした。アンテナは、電気接触エレメントを通して中心のマイクロ電子部品に接続されており、これで中心部の再使用を可能にしている。アンテナはポリエチレンテレフタレート(PET)のプラスチック薄膜でカプセル化され、中心のマイクロ電子部品はシリコーンゴムでカプセル化されている。
マイクロ電子ハブ:
先の例1の感圧接着剤においてアンテナと電池が完全に統合されたマイクロ電子ハブを付けた構成である。統合は、例9の最終工程の接着層でアンテナと中心のマイクロ電子部品を覆うことによって為されている。
人体温度感知用マイクロ電子システムと遠隔通信なしのアラームを埋め込んだ接着デバイス:
例1、処方2の接着剤を使用し、温度センサ、中央処理装置、送信器、電池及びOLED(有機発光ダイオード)からなるマイクロ電子システムを埋め込んだ。接着体の形状は、中心の厚みが5mm、周縁の厚みが0.2mm、パッドの縁から中心へと厚みが直線的に増大する円形(30mm)である。接着体は、皮膚と接触する表面部分に、シリコーンで覆われたマイクロ電子コンポーネントを埋め込むための窪みを有する。
OLEDフレキシブルカラーディスプレイは、OSD(One Stop Display)製、部品番号OSCC 130−0である。温度センサはPasport Ps−2125である。
人体温度感知用マイクロ電子システムと遠隔通信なしのアラームを埋め込んだ接着デバイスを例11に従って製作する。
図19〜21に則して述べた一実施例では、接着材19が、ハイドロコロイドを含むホットメルト処理可能なスチレン・ブロック共重合体からなる感圧接着剤(PSA)であり、電池は金属ケース入りコインセル電池、ハウジングはポリジメチルシロキサンの層で被覆されている。
25mm幅の接着剤ストリップをPSA組成物Aの帯材から切断した。サンプルの伸長を防ぐために接着テープ(TESA 4124)のストリップ1枚を貼り付けした。サンプルをクランプに貼り付けた。皮膚の準備のために被験者(ボランテイア)の前腕より先の部分を石鹸水で洗い、少なくとも2時間乾かしてから、PSAを貼り付けした。サンプルの接着側を準備した皮膚の上に置いた。この状態で30分間放置した。クランプを引張試験機Instron 5564型のフックに掛けた。前腕を試験機の可動サポートの上に置いた。このとき、90°の剥離角を保つためにサンプルの端がクランプの真下に留まるように注意した。接着剤を毎分300mmの速度で引き剥がすように引張試験機を働かせている間、前腕をそのままの状態に保った。出来たグラフの定常状態部分の剥離値を記録し、前腕の皮膚表面に何も残っていないことを確認した。
AとPDMS被覆ハウジングの間の剥離力 0.1N/25mm
Aと鋼の間の剥離力 22.5N/25mm(s=2.3)
Aと人体皮膚の間の剥離力 2.5N/25mm(s=0.25)
Claims (16)
- 哺乳動物の体表面に貼り付けすべき、マイクロ電子システムを包含する三次元接着デバイスであって、
(a)上面と下面を有する感圧接着剤から作られた三次元接着体、
(b)前記感圧接着剤の本体に埋め込まれたマイクロ電子システム、
(c)前記上面に貼り付けられた1つ以上のカバー層、及び、
(d)前記接着デバイスの下面に引き剥がし可能な形で貼り付けられた任意のリリースライナ
を特徴とする接着デバイス。 - 前記三次元接着体が、哺乳動物の体表面に付着するようにされた略平らな下面と滑らかな上面を有し、前記接着デバイスが接着体の中心部で最も厚く、接着体の周縁で最も薄いことを特徴とする、請求項1に記載の接着デバイス。
- 前記マイクロ電子システム全体が前記接着体に統合され、全面が前記接着体で完全に覆われていることを特徴とする、請求項1または2に記載の接着デバイス。
- 前記マイクロ電子システム全体が、前記カバー層に面する前記接着体の上面に設けられた1つ以上の凹部の中に収納されていることを特徴とする、請求項1〜3のいずれか一項に記載の接着デバイス。
- 前記マイクロ電子システム全体が、前記接着体の接着下面に設けられた1つ以上の凹部の中に収納されていることを特徴とする、請求項1〜4のいずれか一項に記載の接着デバイス。
- 前記マイクロ電子システム全体が、前記接着体の1つ以上の貫通穴の中に収納されており、前記カバー層に面する上面と接着下面の両方から接近できることを特徴とする、請求項1〜5のいずれか一項に記載の接着デバイス。
- 前記マイクロ電子システム又はその1つ以上のコンポーネントが前記接着体と異なる材料でカプセル化されることを特徴とする、請求項1〜6のいずれか一項に記載の接着デバイス。
- 前記マイクロ電子システムの1つ以上のコンポーネントが前記接着体の外側から接近でき、前記接着デバイスの寿命の間に同様のコンポーネントと交換し得ることを特徴とする、請求項1〜7のいずれか一項に記載の接着デバイス。
- 前記交換し得るコンポーネントがエネルギー源、例えば電池であることを特徴とする、請求項8に記載の接着デバイス。
- 前記マイクロ電子システムの1つ以上のコンポーネントが前記接着体の外側から接近でき、前記コンポーネントが再使用し得ることを特徴とする、請求項1〜9のいずれか一項に記載の接着デバイス。
- 前記交換可能なコンポーネント又は再使用可能なコンポーネントがカプセル化され、前記接着体の凹部又は貫通穴にフィットするパッケージを形成することを特徴とする、請求項8〜10のいずれか一項に記載の接着デバイス。
- 前記カプセル化された交換可能又は再使用可能なコンポーネントのパッケージが、機械式の二重化機構、好ましくはスナップロック機構により接着体に固定されることを特徴とする、請求項11に記載の接着デバイス。
- 前記カプセル化された交換可能又は再使用可能なコンポーネントのパッケージが、前記接着体の凹部又は貫通穴の中の接着表面に固定されることを特徴とする、請求項11に記載の接着デバイス。
- 前記マイクロ電子システムに電力を供給する電源エレメントを包含し、前記接着体が前記マイクロ電子システムの1つ以上のコンポーネントに引き剥がし可能な形で貼り付けでき、
前記接着体が体表面に付着するために少なくとも1つの第1の領域を有する
ことを特徴とする、請求項1〜13に記載の接着デバイス。 - 請求項1〜14のいずれか一項に記載の1つ以上の接着デバイスを包含するマルチセンサネットワーク。
- 接着剤に埋め込まれたマイクロ電子システムを有し、カバーフィルム及びリリースライナを有する前記接着デバイスの前記接着体が圧縮成形、射出成形または反応成形から選択される一つの方法により形成されていることを特徴とする、請求項1に記載の接着デバイスを生産する方法。
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- 2006-03-09 CN CN2009102063574A patent/CN101779949B/zh active Active
- 2006-03-09 EP EP11187037.4A patent/EP2412306B1/en active Active
- 2006-03-09 US US11/886,032 patent/US20080275327A1/en not_active Abandoned
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- 2006-03-09 AU AU2006222414A patent/AU2006222414B2/en not_active Ceased
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- 2012-02-22 JP JP2012036036A patent/JP5665139B2/ja not_active Expired - Fee Related
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- 2014-06-06 US US14/297,958 patent/US20140288381A1/en not_active Abandoned
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- 2019-03-04 US US16/291,339 patent/US11805970B2/en active Active
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPWO2021152919A1 (ja) * | 2020-01-30 | 2021-08-05 | ||
WO2021152919A1 (ja) * | 2020-01-30 | 2021-08-05 | 株式会社村田製作所 | センサカバー |
JP7168107B2 (ja) | 2020-01-30 | 2022-11-09 | 株式会社村田製作所 | センサカバー |
JP2023017829A (ja) * | 2020-01-30 | 2023-02-07 | 株式会社村田製作所 | センサカバー |
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AU2006222414A1 (en) | 2006-09-14 |
CA2600427A1 (en) | 2006-09-14 |
US20080275327A1 (en) | 2008-11-06 |
AU2006222414B2 (en) | 2011-03-03 |
US11805970B2 (en) | 2023-11-07 |
EP2412306A3 (en) | 2012-11-21 |
US11864916B2 (en) | 2024-01-09 |
HK1118689A1 (en) | 2009-02-20 |
EP2412306A2 (en) | 2012-02-01 |
CA2600427C (en) | 2013-09-10 |
JP5665139B2 (ja) | 2015-02-04 |
WO2006094513A3 (en) | 2007-04-19 |
EP2412306B1 (en) | 2017-08-30 |
JP2008532596A (ja) | 2008-08-21 |
US20140288381A1 (en) | 2014-09-25 |
JP2012135626A (ja) | 2012-07-19 |
US20210022683A1 (en) | 2021-01-28 |
EP1871218B1 (en) | 2012-05-16 |
US20190374163A1 (en) | 2019-12-12 |
CN101779949B (zh) | 2013-03-13 |
WO2006094513A2 (en) | 2006-09-14 |
EP1871218A2 (en) | 2008-01-02 |
CN101779949A (zh) | 2010-07-21 |
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