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JP2013082490A - Packaging machine - Google Patents

Packaging machine Download PDF

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Publication number
JP2013082490A
JP2013082490A JP2011225014A JP2011225014A JP2013082490A JP 2013082490 A JP2013082490 A JP 2013082490A JP 2011225014 A JP2011225014 A JP 2011225014A JP 2011225014 A JP2011225014 A JP 2011225014A JP 2013082490 A JP2013082490 A JP 2013082490A
Authority
JP
Japan
Prior art keywords
blade
fusing
seal
packaging machine
sealing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2011225014A
Other languages
Japanese (ja)
Inventor
Yoshio Iwasaki
佳生 岩崎
Akira Yamamoto
晃 山本
Taro Sano
太郎 佐野
Emiko Nakagawa
江身子 中川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ishida Co Ltd
Original Assignee
Ishida Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ishida Co Ltd filed Critical Ishida Co Ltd
Priority to JP2011225014A priority Critical patent/JP2013082490A/en
Priority to CN2012205156065U priority patent/CN202923944U/en
Publication of JP2013082490A publication Critical patent/JP2013082490A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/743Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/24Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
    • B29C65/30Electrical means
    • B29C65/305Electrical means involving the use of cartridge heaters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/741Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area characterised by the relationships between the joining step and the severing step
    • B29C65/7411Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area characterised by the relationships between the joining step and the severing step characterised by the temperature relationship between the joining step and the severing step
    • B29C65/7412Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area characterised by the relationships between the joining step and the severing step characterised by the temperature relationship between the joining step and the severing step the joining step and the severing step being performed at different temperatures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/745Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/137Beaded-edge joints or bead seals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/431Joining the articles to themselves
    • B29C66/4312Joining the articles to themselves for making flat seams in tubular or hollow articles, e.g. transversal seams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81415General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled
    • B29C66/81419General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled and flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81421General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
    • B29C66/81422General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being convex
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81425General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being stepped, e.g. comprising a shoulder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81427General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81431General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single cavity, e.g. a groove
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81433General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined being toothed, i.e. comprising several teeth or pins, or being patterned
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8351Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws
    • B29C66/83511Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws jaws mounted on rollers, cylinders or drums
    • B29C66/83513Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws jaws mounted on rollers, cylinders or drums cooperating jaws mounted on rollers, cylinders or drums and moving in a closed path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8351Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws
    • B29C66/83541Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws flying jaws, e.g. jaws mounted on crank mechanisms or following a hand over hand movement
    • B29C66/83543Jaws mounted on rollers, cylinders, drums, bands, belts or chains; Flying jaws flying jaws, e.g. jaws mounted on crank mechanisms or following a hand over hand movement cooperating flying jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/849Packaging machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91421Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools
    • B29C66/91423Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools using joining tools having different temperature zones or using several joining tools with different temperatures

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)
  • Package Closures (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a fusion cutting blade having the same durability as the fusion cutting blade made of cermet alloy, without using an expensive material such as the cermet alloy.SOLUTION: The lateral sealing mechanism 17 cuts a cylindrical film Fm by fusing with the fusion cutting blade 53 that applies heat and pressure to the cylindrical film Fm. The tip portion at least of the fusion cutting blade 53 is formed of high-speed tool steel, and is regulated to a predetermined hardness by surface treatment. The same performance as before can be secured by regulating the high-speed tool steel as a general-purpose material to the predetermined hardness, and furthermore, the material cost of the fusion cutting blade 53 is reduced, and the machining time of the fusion cutting blade 53 is shortened.

Description

本発明は、包装機に関し、特に、フィルムの溶断装置を備えた包装機に関する。   The present invention relates to a packaging machine, and more particularly to a packaging machine equipped with a film fusing device.

従来、フィルムを溶断する溶断装置として、フィルムに熱および圧力を与える溶断刃によって、フィルムを溶着しつつ切断する装置が広く普及している。例えば、特許文献1(特開2006−306445号公報)に開示されている溶断装置では、繰り返し使用による溶断刃の切断性の劣化を抑制するため、溶断刃の材料として、セラミックである金属複ホウ化物と、Fe(鉄)、Cr(クロム)、Mo(モリブデン)、Ni(ニッケル)、W(タングステン)等の金属とを合わせて焼き固めた、いわゆるサーメット(Cermet)合金を使用して成形されている。   2. Description of the Related Art Conventionally, as a fusing device for fusing a film, a device for fusing and cutting a film with a fusing blade that applies heat and pressure to the film has been widely used. For example, in the fusing device disclosed in Patent Document 1 (Japanese Patent Application Laid-Open No. 2006-306445), in order to suppress deterioration of the cutting ability of the fusing blade due to repeated use, a metal double hoe made of ceramic is used as the fusing blade material. Formed using a so-called Cermet alloy, which is a combination of a compound such as Fe (iron), Cr (chromium), Mo (molybdenum), Ni (nickel), and W (tungsten). ing.

しかしながら、サーメット合金を使用した溶断刃は耐久性に優れているが、高コストであり、その上、製作リードタイムが長いため、トータルコスト増大の要因となっている。   However, although the cutting blade using a cermet alloy is excellent in durability, it is expensive and has a long production lead time, which causes an increase in total cost.

本発明の課題は、包装機において、サーメット合金のような高価な材料を使用することなく、サーメット合金で製作された溶断刃と同等の耐久性を有する溶断刃を提供することにある。   The subject of this invention is providing the cutting blade which has durability equivalent to the cutting blade manufactured with the cermet alloy, without using expensive materials like a cermet alloy in a packaging machine.

本発明の第1観点に係る包装機は、シート状フィルムを筒状フィルムに成形し、シールして製袋しながら被包装物の充填を行う包装機であって、溶断装置を備えている。溶断装置は、筒状フィルムの溶断、および横方向へのシールを行う。また、溶断装置は、一対のシールジョーと、溶断刃および受け刃と、ヒータとを有している。一対のシールジョーは、旋回しながら筒状フィルムの溶断予定部分の下流側と上流側とを円弧状のシール面で横方向に挟み、加熱してシールを行う。溶断刃および受け刃は、筒状フィルムを横方向に挟み、熱および圧力を与えて筒状フィルムの溶断予定部分を溶断する。ヒータは、シールジョー、溶断刃、および受け刃を加熱する。また、シールジョー、溶断刃、および受け刃が動作し、溶断刃と受け刃とによる溶断予定部分の溶断を、シールジョーのシール面が溶断予定部分の上流側を挟んでシールを完了する前に終了させる。さらに、少なくとも溶断刃の先端部分は、高速度工具鋼で成形され、表面処理によって所定の硬さに調整されている。   A packaging machine according to a first aspect of the present invention is a packaging machine that forms a sheet-like film into a cylindrical film, seals it, and fills an article to be packaged while making a bag, and includes a fusing device. The fusing device performs fusing of the tubular film and sealing in the lateral direction. Moreover, the fusing device has a pair of sealing jaws, a fusing blade and a receiving blade, and a heater. The pair of sealing jaws sandwiches the downstream side and the upstream side of the portion to be blown of the tubular film while turning in a lateral direction with an arc-shaped sealing surface, and heats to perform sealing. The fusing blade and the receiving blade sandwich the tubular film in the lateral direction and apply heat and pressure to cut the fusing portion of the tubular film. The heater heats the sealing jaw, the fusing blade, and the receiving blade. In addition, the seal jaw, fusing blade, and receiving blade operate, and the fusing blade and the receiving blade cut off the planned fusing portion before the sealing surface of the sealing jaw sandwiches the upstream side of the fusing portion before completing the seal. Terminate. Furthermore, at least the tip portion of the cutting blade is formed of high-speed tool steel and adjusted to a predetermined hardness by surface treatment.

この包装機では、溶断刃の先端部分に、汎用材料である高速度工具鋼を適用し所定の硬さに調整されることによって、従来と同等の耐久性を確保することができる。その結果、溶断刃の材料費が低減され、さらに溶断刃の加工時間も短縮される。   In this packaging machine, high-speed tool steel, which is a general-purpose material, is applied to the tip portion of the cutting blade and adjusted to a predetermined hardness, thereby ensuring durability equivalent to that of the prior art. As a result, the material cost of the cutting blade is reduced, and the processing time of the cutting blade is also shortened.

本発明の第2観点に係る包装機は、シート状フィルムを筒状フィルムに成形し、シールして製袋しながら被包装物の充填を行う包装機であって、溶断装置を備えている。溶断装置は、筒状フィルムの溶断、および横方向へのシールを行う。また、溶断装置は、一対のシールジョーと、溶断刃および受け刃と、ヒータとを有している。一対のシールジョーは、筒状フィルムを横方向に挟み、加熱してシールを行う。溶断刃および受け刃は、筒状フィルムを横方向に挟み、熱および圧力を与えて筒状フィルムを溶断する。ヒータは、シールジョー、溶断刃、および受け刃を加熱する。また、シールジョー、溶断刃、および受け刃が動作し、溶断刃と受け刃とによる筒状フィルムの溶断を、シールジョーのシール面が溶断予定部分の両側を挟んでシールを完了する前に終了させる。さらに、少なくとも溶断刃の先端部分は、高速度工具鋼で成形され、表面処理によって所定の硬さに調整されている。   A packaging machine according to a second aspect of the present invention is a packaging machine that forms a sheet-like film into a tubular film, seals it, and fills an item to be packaged while making a bag, and includes a fusing device. The fusing device performs fusing of the tubular film and sealing in the lateral direction. Moreover, the fusing device has a pair of sealing jaws, a fusing blade and a receiving blade, and a heater. The pair of sealing jaws sandwiches the tubular film in the horizontal direction and heats it to perform sealing. The fusing blade and the receiving blade sandwich the tubular film in the lateral direction and apply heat and pressure to cut the tubular film. The heater heats the sealing jaw, the fusing blade, and the receiving blade. Also, the sealing jaw, fusing blade, and receiving blade operate, and the fusing of the tubular film with the fusing blade and the receiving blade is completed before the sealing surface of the sealing jaw sandwiches both sides of the planned fusing part and the sealing is completed. Let Furthermore, at least the tip portion of the cutting blade is formed of high-speed tool steel and adjusted to a predetermined hardness by surface treatment.

この包装機では、溶断刃の先端部分に、汎用材料である高速度工具鋼を適用し所定の硬さに調整されることによって、従来と同等の耐久性を確保することができる。その結果、溶断刃の材料費が低減され、さらに溶断刃の加工時間も短縮される。   In this packaging machine, high-speed tool steel, which is a general-purpose material, is applied to the tip portion of the cutting blade and adjusted to a predetermined hardness, thereby ensuring durability equivalent to that of the prior art. As a result, the material cost of the cutting blade is reduced, and the processing time of the cutting blade is also shortened.

本発明の第3観点に係る包装機は、第1観点または第2観点に係る包装機であって、溶断刃の先端がシールジョーのシール面から受け刃側に突出している。この包装機では、少なくとも第1観点または第2観点の効果を奏することができる。   The packaging machine which concerns on the 3rd viewpoint of this invention is a packaging machine which concerns on a 1st viewpoint or a 2nd viewpoint, Comprising: The front-end | tip of a fusing blade protrudes from the sealing surface of a sealing jaw to the receiving blade side. In this packaging machine, at least the effects of the first aspect or the second aspect can be achieved.

本発明の第4観点に係る包装機は、第1観点または第2観点に係る包装機であって、表面処理が窒化処理である。この包装機では、少なくとも第1観点または第2観点の効果を奏することができる。   The packaging machine which concerns on the 4th viewpoint of this invention is a packaging machine which concerns on a 1st viewpoint or a 2nd viewpoint, Comprising: Surface treatment is a nitriding process. In this packaging machine, at least the effects of the first aspect or the second aspect can be achieved.

本発明の第5観点に係る包装機は、第1観点または第2観点に係る包装機であって、表面処理がショットピーニング処理である。この包装機では、少なくとも第1観点または第2観点の効果を奏することができる。   The packaging machine which concerns on the 5th viewpoint of this invention is a packaging machine which concerns on a 1st viewpoint or a 2nd viewpoint, Comprising: Surface treatment is a shot peening process. In this packaging machine, at least the effects of the first aspect or the second aspect can be achieved.

本発明の第6観点に係る包装機は、第1観点または第2観点に係る包装機であって、表面処理が窒化処理およびショットピーニング処理の複合処理である。この包装機では、少なくとも第1観点または第2観点の効果を奏することができる。   The packaging machine which concerns on the 6th viewpoint of this invention is a packaging machine which concerns on a 1st viewpoint or a 2nd viewpoint, Comprising: Surface treatment is a combined process of a nitriding process and a shot peening process. In this packaging machine, at least the effects of the first aspect or the second aspect can be achieved.

本発明の第7観点に係る包装機は、第1観点から第6観点のいずれか1つに係る包装機であって、硬さがHv1000以上である。この包装機では、溶断刃の耐久性が、サーメット合金を使用した溶断刃の耐久性と同等レベルまで向上する。   The packaging machine which concerns on the 7th viewpoint of this invention is a packaging machine which concerns on any one of the 1st viewpoint to the 6th viewpoint, Comprising: Hardness is Hv1000 or more. In this packaging machine, the durability of the cutting blade is improved to the same level as the durability of the cutting blade using a cermet alloy.

本発明の第8観点に係る包装機は、第1観点から第7観点のいずれか1つに係る包装機であって、溶断刃の刃先の幅が、0.05mm以上、0.2mm未満である。   The packaging machine according to the eighth aspect of the present invention is the packaging machine according to any one of the first to seventh aspects, wherein the width of the cutting edge of the fusing blade is 0.05 mm or more and less than 0.2 mm. is there.

この包装機では、溶断刃の先端の耐摩耗性が向上する。   In this packaging machine, the wear resistance at the tip of the cutting blade is improved.

本発明の第9観点に係る包装機は、第1観点から第8観点のいずれか1つに係る包装機であって、高速度工具鋼が日本工業規格におけるSKH51である。この包装機では、少なくとも第1観点の効果を奏することができる。   A packaging machine according to a ninth aspect of the present invention is the packaging machine according to any one of the first to eighth aspects, and the high-speed tool steel is SKH51 in Japanese Industrial Standards. With this packaging machine, at least the effects of the first aspect can be achieved.

本発明の第10観点に係る包装機は、第1観点に係る包装機であって、溶断刃の先端が刃渡り方向に沿って波形に成形されている。この包装機では、フィルム溶断動作時、溶断刃と受け刃との間に圧が一気にかからないので、溶断刃の耐久性が向上する。   The packaging machine which concerns on the 10th viewpoint of this invention is a packaging machine which concerns on a 1st viewpoint, Comprising: The front-end | tip of a cutting blade is shape | molded by the waveform along the blade crossing direction. In this packaging machine, since no pressure is applied between the cutting blade and the receiving blade at the time of the film fusing operation, the durability of the fusing blade is improved.

本発明の第11観点に係る包装機は、第1観点に係る包装機であって、刃渡り方向から視た前記溶断刃の先端の稜線は、所定半径の円弧である。その所定半径は、シールジョーのシール面の円弧径と等しい。この包装機では、少なくとも第1観点の効果を奏することができる。   The packaging machine which concerns on the 11th viewpoint of this invention is a packaging machine which concerns on a 1st viewpoint, Comprising: The ridgeline of the front-end | tip of the said cutting blade seen from the blade crossing direction is a circular arc of a predetermined radius. The predetermined radius is equal to the arc diameter of the sealing surface of the sealing jaw. With this packaging machine, at least the effects of the first aspect can be achieved.

本発明の第12観点に係る包装機は、第1観点に係る包装機であって、溶断刃の先端が刃渡り方向に沿って波形に成形されている。また、溶断刃の先端の稜線を含む仮想面は、溶断刃の厚み方向に沿って湾曲する所定半径の円弧曲面である。その所定半径は、シールジョーのシール面の円弧径と等しい。この包装機では、少なくとも第1観点の効果を奏することができる。   The packaging machine which concerns on the 12th viewpoint of this invention is a packaging machine which concerns on a 1st viewpoint, Comprising: The front-end | tip of a cutting blade is shape | molded by the waveform along the blade crossing direction. Moreover, the virtual surface including the ridgeline at the tip of the cutting blade is an arc curved surface having a predetermined radius that curves along the thickness direction of the cutting blade. The predetermined radius is equal to the arc diameter of the sealing surface of the sealing jaw. With this packaging machine, at least the effects of the first aspect can be achieved.

本発明の包装機では、溶断刃の先端部分に、汎用材料である高速度工具鋼を適用し所定の硬さに調整されることによって、従来と同等の耐久性を確保することができる。その結果、溶断刃の材料費が低減され、さらに溶断刃の加工時間も短縮される。   In the packaging machine of the present invention, high-speed tool steel, which is a general-purpose material, is applied to the tip portion of the fusing blade and adjusted to a predetermined hardness, thereby ensuring durability equivalent to that of the prior art. As a result, the material cost of the cutting blade is reduced, and the processing time of the cutting blade is also shortened.

本発明の第1実施形態に係る包装機の斜視図。The perspective view of the packaging machine which concerns on 1st Embodiment of this invention. 包装機の製袋包装ユニットの概略構成を示す斜視図。The perspective view which shows schematic structure of the bag making packaging unit of a packaging machine. 横シール機構において旋回動作する第1シールジョー及び第2シールジョーの側面図。The side view of the 1st seal jaw and the 2nd seal jaw which rotate in a transverse seal mechanism. 刃先側から視た溶断刃の斜視図。The perspective view of the cutting blade seen from the blade edge | side. シールジョーの断面図。Sectional drawing of a seal jaw. 変形例に係る包装機の横シール機構の溶断刃の斜視図。The perspective view of the cutting blade of the horizontal sealing mechanism of the packaging machine which concerns on a modification. 第2実施形態に係る包装機の横シール機構において旋回動作する第1シールジョーと第2シールジョーの側面図。The side view of the 1st seal jaw and the 2nd seal jaw which rotate in the horizontal seal mechanism of the packaging machine concerning a 2nd embodiment. 第1シールジョーと第2シールジョーの動作のタイムチャート。The time chart of operation | movement of a 1st seal jaw and a 2nd seal jaw. 第1シールジョーと第2シールジョーの動作の他のタイムチャート。The other time chart of operation | movement of a 1st seal jaw and a 2nd seal jaw. 第3実施形態に係る包装機の溶断刃の断面図。Sectional drawing of the cutting blade of the packaging machine which concerns on 3rd Embodiment. シールジョーが動作する前の横シール機構の断面図。Sectional drawing of the horizontal seal | sticker mechanism before a sealing jaw operate | moves. シールジョーが動作を開始したときの横シール機構の断面図。Sectional drawing of a horizontal sealing mechanism when a sealing jaw starts operation | movement. 第1シールジョーと第2シールジョーとが密着したときの横シール機構の断面図。Sectional drawing of a horizontal sealing mechanism when a 1st sealing jaw and a 2nd sealing jaw contact | adhere. 第1シールジョーと第2シールジョーと離間させたときの横シール機構の断面図。Sectional drawing of a horizontal sealing mechanism when it is made to space apart with the 1st seal jaw and the 2nd seal jaw.

以下図面を参照しながら、本発明の実施形態について説明する。なお、以下の実施形態は、本発明の具体例であって、本発明の技術的範囲を限定するものではない。   Embodiments of the present invention will be described below with reference to the drawings. The following embodiments are specific examples of the present invention and do not limit the technical scope of the present invention.

<第1実施形態>
(1)包装機1の構成
図1は、本発明の一実施形態に係る包装機の斜視図である。また、図2は、包装機の製袋包装ユニットの概略構成を示す斜視図である。図1及び図2において、包装機1は、組合せ計量機2、製袋包装ユニット5及びフィルム供給ユニット6を備えている。
<First Embodiment>
(1) Configuration of Packaging Machine 1 FIG. 1 is a perspective view of a packaging machine according to an embodiment of the present invention. FIG. 2 is a perspective view showing a schematic configuration of the bag making and packaging unit of the packaging machine. 1 and 2, the packaging machine 1 includes a combination weighing machine 2, a bag making and packaging unit 5, and a film supply unit 6.

組合せ計量機2は、商品Cを軽量し所定の合計重量になるよう排出する。製袋包装ユニット5は、被包装物の袋詰めを行う本体部分である。フィルム供給ユニット6は、製袋包装ユニット5に袋となるフィルムを供給する。   The combination weighing machine 2 discharges the product C so as to be light and have a predetermined total weight. The bag making and packaging unit 5 is a main body portion that packs a packaged item. The film supply unit 6 supplies the bag forming and packaging unit 5 with a film that becomes a bag.

また、製袋包装ユニット5の前面には操作スイッチ類7が配置されている。操作スイッチ類7を操作する操作者が視認できる位置には、操作状態を示すタッチパネル式ディスプレイ8が配置されている。   Further, operation switches 7 are disposed on the front surface of the bag making and packaging unit 5. At a position where an operator who operates the operation switches 7 can visually recognize, a touch panel display 8 indicating an operation state is arranged.

組合せ計量機2、フィルム供給ユニット6及び製袋包装ユニット5は、操作スイッチ類7やタッチパネル式ディスプレイ8から入力された操作および設定に従って制御される。する。なお、操作スイッチ類7やタッチパネル式ディスプレイ8は、CPU、ROM、RAMなどから構成される制御部(図示せず)に接続されており、その制御部が組合せ計量機2および製袋包装ユニット5に設置されている各種センサから必要な情報を取り込み、その情報を各種制御において利用する。   The combination weighing machine 2, the film supply unit 6 and the bag making and packaging unit 5 are controlled in accordance with operations and settings input from the operation switches 7 and the touch panel display 8. To do. The operation switches 7 and the touch panel display 8 are connected to a control unit (not shown) composed of a CPU, a ROM, a RAM, and the like, and the control unit controls the combination weighing machine 2 and the bag making and packaging unit 5. Necessary information is fetched from various sensors installed in and used in various controls.

(2)詳細構成
(2−1)組合せ計量機2
組合せ計量機2は、製袋包装ユニット5の上部に配置されており、商品Cを計量ホッパで計量した後、これらの計量値を所定の合計重量になるように組み合わせて順次排出する。
(2) Detailed configuration (2-1) Combination weighing machine 2
The combination weighing machine 2 is arranged at the upper part of the bag making and packaging unit 5, and after weighing the product C with a weighing hopper, these weighing values are combined so as to have a predetermined total weight and sequentially discharged.

(2−2)フィルム供給ユニット6
フィルム供給ユニット6は、製袋包装ユニット5の成形機構13に対してシート状のフィルムを供給するユニットであって、製袋包装ユニット5に隣接して設けられている。また、フィルム供給ユニット6にはフィルムが巻かれたロールがセットされ、このロールからシート状のフィルムが繰り出される。
(2-2) Film supply unit 6
The film supply unit 6 is a unit that supplies a sheet-like film to the forming mechanism 13 of the bag making and packaging unit 5, and is provided adjacent to the bag making and packaging unit 5. The film supply unit 6 is set with a roll around which a film is wound, and a sheet-like film is fed out from the roll.

(2−3)製袋包装ユニット5
図1および図2に示すように、製袋包装ユニット5は、成形機構13と、プルダウンベルト機構14と、縦シール機構15と、横シール機構17と、支持フレーム12とから構成されている。成形機構13は、シート状で送られてくるフィルムを筒状に成形する。プルダウンベルト機構14は、筒状となったフィルム(以下、筒状フィルムFmとよぶ)を下方に搬送する。縦シール機構15は、筒状フィルムFmの重ね合わせ部分を縦方向にシールする。横シール機構17は、筒状フィルムFmを横方向にシールすることで袋の上下端を封止する。支持フレーム12は、それらの機構を支える。また、支持フレーム12の周囲には、ケーシング9が取り付けられている。
(2-3) Bag making and packaging unit 5
As shown in FIGS. 1 and 2, the bag making and packaging unit 5 includes a forming mechanism 13, a pull-down belt mechanism 14, a vertical seal mechanism 15, a horizontal seal mechanism 17, and a support frame 12. The forming mechanism 13 forms a film sent in a sheet shape into a cylindrical shape. The pull-down belt mechanism 14 conveys a tubular film (hereinafter referred to as a tubular film Fm) downward. The vertical sealing mechanism 15 seals the overlapping portion of the tubular film Fm in the vertical direction. The horizontal sealing mechanism 17 seals the upper and lower ends of the bag by sealing the tubular film Fm in the horizontal direction. The support frame 12 supports these mechanisms. A casing 9 is attached around the support frame 12.

(2−3−1)成形機構13
成形機構13は、チューブ13bと、フォーマ13aとを有している。チューブ13bは、筒形状の部材であり、上下端が開口している。このチューブ13bの上端の開口部には、組合せ計量機2で計量された商品Cが投入される。フォーマ13aは、チューブ13bを取り囲むように配置されている。フィルムロールから繰り出されてきたシート状のフィルムは、フォーマ13aとチューブ13bとの間を通るときに筒状に成形される。成形機構13のチューブ13bやフォーマ13aは、製造する袋の大きさに応じて取り替えることができる。
(2-3-1) Molding mechanism 13
The forming mechanism 13 includes a tube 13b and a former 13a. The tube 13b is a cylindrical member, and the upper and lower ends are open. The product C measured by the combination weighing machine 2 is put into the opening at the upper end of the tube 13b. The former 13a is disposed so as to surround the tube 13b. The sheet-like film fed out from the film roll is formed into a cylindrical shape when passing between the former 13a and the tube 13b. The tube 13b and the former 13a of the forming mechanism 13 can be replaced according to the size of the bag to be manufactured.

(2−3−2)プルダウンベルト機構14
図2に示すように、プルダウンベルト機構14は、チューブ13bに巻き付いた筒状フィルムFmを吸着して下方に連続搬送する機構であって、チューブ13bを挟んで左右両側にそれぞれベルト14cが設けられている。プルダウンベルト機構14では、吸着機能を有するベルト14cを駆動ローラ14aおよび従動ローラ14bによって回して筒状フィルムFmを下方に運ぶ。なお、図2においては、駆動ローラ14a等を回転させるローラ駆動モータの図示を省略している。
(2-3-2) Pull-down belt mechanism 14
As shown in FIG. 2, the pull-down belt mechanism 14 is a mechanism that sucks and continuously conveys the tubular film Fm wound around the tube 13b, and belts 14c are provided on both the left and right sides of the tube 13b. ing. In the pull-down belt mechanism 14, the belt 14c having an adsorption function is rotated by the driving roller 14a and the driven roller 14b to carry the tubular film Fm downward. In FIG. 2, a roller drive motor that rotates the drive roller 14a and the like is not shown.

(2−3−3)縦シール機構15
縦シール機構15は、チューブ13bに巻き付いた筒状フィルムFmの重なり部分を、一定の圧力でチューブ13bに押しつけながら加熱して縦にシールする機構である。縦シール機構15は、チューブ13bの正面側に位置しており、ヒータや、そのヒータにより加熱され筒状フィルムFmの重なり部分に接触するヒータベルトを有している。また、縦シール機構15は、図示しないが、ヒータベルトをチューブ13bに近づけたり遠ざけたりするための駆動装置も備えている。
(2-3-3) Vertical seal mechanism 15
The vertical sealing mechanism 15 is a mechanism that heats an overlapping portion of the tubular film Fm wound around the tube 13b while pressing the overlapping portion against the tube 13b with a constant pressure to vertically seal the tube 13b. The vertical sealing mechanism 15 is located on the front side of the tube 13b, and has a heater and a heater belt that is heated by the heater and contacts an overlapping portion of the tubular film Fm. The vertical seal mechanism 15 also includes a drive device (not shown) for moving the heater belt closer to or away from the tube 13b.

(2−3−4)横シール機構17
横シール機構17は、チューブ13bの下方に設けられている。横シール機構17は、一対のシールジョー51により、筒状フィルムFmを横方向に熱シールする。また、横シール機構17は溶断刃53と受け刃55とを有しており、シールジョー51によるシール部分の中間高さ位置を、溶断刃53と受け刃55とにより溶断する。つまり、横シール機構17は、溶断装置である。
(2-3-4) Horizontal seal mechanism 17
The lateral seal mechanism 17 is provided below the tube 13b. The horizontal sealing mechanism 17 heat-seals the tubular film Fm in the horizontal direction by the pair of sealing jaws 51. Further, the lateral sealing mechanism 17 has a fusing blade 53 and a receiving blade 55, and the fusing blade 53 and the receiving blade 55 cut off the intermediate height position of the seal portion by the sealing jaw 51. That is, the horizontal seal mechanism 17 is a fusing device.

(2−3−4−1)第1シールジョー51aと第2シールジョー51b
図3は、横シール機構において旋回動作する第1シールジョー51a及び第2シールジョー51bの側面図である。図3において、第1シールジョー51aには、筒状フィルムFmに向って開口する第1穴517が形成されており、第1穴517を挟んで上下に第1シール面516が形成されている(図5参照)。説明の便宜上、第1穴517より上側のシール面を第1上シール面516a、第1穴517より下側のシール面を第1下シール面516bとよぶ。
(2-3-4-1) First sealing jaw 51a and second sealing jaw 51b
FIG. 3 is a side view of the first seal jaw 51a and the second seal jaw 51b that pivot in the lateral seal mechanism. In FIG. 3, the first seal jaw 51 a is formed with a first hole 517 that opens toward the tubular film Fm, and a first seal surface 516 is formed above and below the first hole 517. (See FIG. 5). For convenience of explanation, the seal surface above the first hole 517 is referred to as a first upper seal surface 516a, and the seal surface below the first hole 517 is referred to as a first lower seal surface 516b.

また、第2シールジョー51bには、筒状フィルムFmに向って開口する第2穴519が形成されており、第2穴519を挟んで上下に第2シール面518が形成されている(図5参照)。説明の便宜上、第2穴519より上側のシール面を第2上シール面518a、第2穴519より下側のシール面を第2下シール面518bとよぶ。第1シール面516および第2シール面518はともに半径Rの円弧面である。なお、本実施形態では、R=100である。   Further, the second seal jaw 51b is formed with a second hole 519 that opens toward the tubular film Fm, and a second seal surface 518 is formed above and below the second hole 519 (see FIG. 5). For convenience of explanation, the seal surface above the second hole 519 is referred to as a second upper seal surface 518a, and the seal surface below the second hole 519 is referred to as a second lower seal surface 518b. Both the first seal surface 516 and the second seal surface 518 are arc surfaces having a radius R. In this embodiment, R = 100.

一対のシールジョー51の内部には、それぞれヒータ51hが設けられている。ヒータ51hを動作させると、シールジョー51の全体が加熱され、シール面も加熱状態となる。   A heater 51 h is provided in each of the pair of seal jaws 51. When the heater 51h is operated, the entire sealing jaw 51 is heated and the sealing surface is also heated.

(2−3―4−2)溶断刃53
第1シールジョー51aの第1穴517内には、溶断刃53が設けられている。以下、溶断刃53について図4及び図5を参照しながら説明する。
(2-3-4-2) Fusing blade 53
A fusing blade 53 is provided in the first hole 517 of the first seal jaw 51a. Hereinafter, the fusing blade 53 will be described with reference to FIGS. 4 and 5.

図4は、刃先側から視た溶断刃53の斜視図である。また、図5は、シールジョー51の断面図である。図4において、溶断刃53の先端部分は、長手方向に沿って三角波状の刃先53aが形成されている。刃先53aは、その先端側から視ても正面側から見ても三角波状を成す、複雑な形状である。また、図5に示すように、溶断刃53の先端面は、平面ではなく第1シール面516と同じく半径Rの円弧面である。なお、溶断刃53の先端面は、第1シール面516から距離dだけ突出している。この溶断刃53の先端面とは、刃渡り方向に波形に成形された刃先の先端が描く稜線を含む仮想面のことであり、刃の厚み方向に沿って半径Rで湾曲している。   FIG. 4 is a perspective view of the fusing blade 53 viewed from the blade tip side. FIG. 5 is a cross-sectional view of the seal jaw 51. In FIG. 4, the tip portion of the fusing blade 53 is formed with a triangular wave-shaped blade edge 53 a along the longitudinal direction. The blade edge 53a has a complicated shape that forms a triangular wave shape when viewed from the front end side or the front side. Further, as shown in FIG. 5, the front end surface of the fusing blade 53 is not a flat surface but an arc surface having a radius R like the first seal surface 516. Note that the front end surface of the fusing blade 53 protrudes from the first seal surface 516 by a distance d. The front end surface of the fusing blade 53 is a virtual surface including a ridge line drawn by the front end of the blade tip formed in a waveform in the blade crossing direction, and is curved with a radius R along the thickness direction of the blade.

従来、溶断刃53の材料には、サーメット合金が使用されていたので、材料が高価な上に、溶断刃53の複雑な刃先形状へ加工するために必要なリードタイムが長く、コスト増加の要因であった。   Conventionally, a cermet alloy has been used as the material for the fusing blade 53, so that the material is expensive and the lead time required to process the fusing blade 53 into a complicated cutting edge shape is long, which is a factor in increasing costs. Met.

本実施形態の溶断刃53は、従来の問題点を解消すべく、材料には、加工性に優れた汎用の高速度工具鋼を採用している。但し、特許文献1の段落[0042]でも開示されているとおり、高速度工具鋼で製作された溶断刃の耐久性は、サーメット合金で製作された溶断刃より劣る。それゆえ、本実施形態では、溶断刃53の耐久性を高めるため、刃先53aを含む先端部分に表面処理が行なわれ、先端部分の硬さが所定値以上になるように調整されている。   The cutting blade 53 of the present embodiment employs a general-purpose high-speed tool steel excellent in workability as a material in order to eliminate the conventional problems. However, as disclosed in paragraph [0042] of Patent Document 1, the durability of the cutting blade made of high-speed tool steel is inferior to that of a cutting blade made of a cermet alloy. Therefore, in the present embodiment, in order to improve the durability of the fusing blade 53, the surface treatment is performed on the tip portion including the blade edge 53a and the hardness of the tip portion is adjusted to be equal to or higher than a predetermined value.

具体的には、溶断刃53の先端部分に、窒化処理、またはショットピーニング処理、または窒化処理およびショットピーニング処理の複合処理が行なわれ、先端部分の硬さがHv1000以上になるように調整されている。なお、未処理では、先端部分の硬さはHv800程度である。   Specifically, nitriding treatment, shot peening treatment, or a combined treatment of nitriding treatment and shot peening treatment is performed on the tip portion of the cutting blade 53, and the hardness of the tip portion is adjusted to be Hv1000 or more. Yes. In addition, the hardness of the tip portion is about Hv800 when not processed.

また、図4及び図5に示す刃先53aの最先端の厚みtは、0.05mm以上、0.2mm未満に設定している。さらに、刃先53aの最先端の曲率半径は、従来の寸法を踏襲して、半径rは、0.05mm以上、0.2mm未満に設定している。   Moreover, the most advanced thickness t of the blade edge 53a shown in FIGS. 4 and 5 is set to 0.05 mm or more and less than 0.2 mm. Further, the cutting edge radius of the cutting edge 53a follows the conventional dimensions, and the radius r is set to 0.05 mm or more and less than 0.2 mm.

出願人は、高速道工具鋼の日本工業規格におけるSKH51で溶断刃53を製作し、先端部分に窒化処理を行なった第1サンプルS1、先端部分にショットピーニング処理を行なった第2サンプルS2、先端部分に窒化処理およびショットピーニング処理の複合処理を行なった第3サンプルS3、及び先端部分になんら処理を行なっていない第4サンプルS4について、同じフィルムを同じサイクルでシールするという条件で耐久性試験を行なった。なお、第1サンプルS1及び第3サンプルS3の先端部分の硬さはHv1100以上、第2サンプルS2の先端部分の硬さはHv1000以上、第4サンプルS4の先端部分の硬さは900未満である。   The applicant manufactured the cutting blade 53 with SKH51 in Japanese Industrial Standards for highway tool steel, the first sample S1 subjected to nitriding treatment on the tip portion, the second sample S2 subjected to shot peening treatment on the tip portion, the tip The durability test was performed on the condition that the same film was sealed in the same cycle for the third sample S3 in which the nitriding treatment and the shot peening treatment were combined on the portion, and the fourth sample S4 on which no treatment was performed on the tip portion. I did it. The hardness of the tip portion of the first sample S1 and the third sample S3 is Hv1100 or more, the hardness of the tip portion of the second sample S2 is Hv1000 or more, and the hardness of the tip portion of the fourth sample S4 is less than 900. .

その結果、先端部分になんら処理が行なわれていない第4サンプルS4が試験開始後3ヶ月程度で溶断不能になった。しかし、先端部分に窒化処理が行なわれた第1サンプルS1、先端部分にショットピーニング処理が行なわれた第2サンプルS2、及び先端部分に窒化処理およびショットピーニング処理の複合処理が行なわれた第3サンプルS3は、6ヶ月を経過しても溶断不能にならなかった。これは、従来のサーメット合金製の溶断刃と同等レベルの耐久性である。特に、第3サンプルS3については、溶断回数にして1200万回の耐久性を示した。   As a result, the fourth sample S4, which had not been subjected to any treatment on the tip portion, became unbreakable about 3 months after the start of the test. However, the first sample S1 in which the tip portion is subjected to nitriding, the second sample S2 in which the tip portion is subjected to shot peening, and the third portion in which the tip portion is subjected to a combination of nitriding and shot peening. Sample S3 did not become infusible after 6 months. This is the same level of durability as a conventional cutting blade made of a cermet alloy. In particular, the third sample S3 exhibited a durability of 12 million times as the number of times of fusing.

横シール時には、溶断刃53の刃先は、筒状フィルムFmを挟んで受け刃55と対峙する。また、溶断刃53および受け刃55は、ヒータ51hによってシールジョー51とほぼ同じ温度まで加熱される。   At the time of horizontal sealing, the cutting edge of the fusing blade 53 faces the receiving blade 55 with the tubular film Fm interposed therebetween. The fusing blade 53 and the receiving blade 55 are heated to substantially the same temperature as the sealing jaw 51 by the heater 51h.

(2−3―4−3)受け刃55
第2シールジョー51bの第2穴519内には受け刃55が設けられている。受け刃55の先端面は、第2シール面518から距離dだけ窪んでいる。
(2-3-4-3) receiving blade 55
A receiving blade 55 is provided in the second hole 519 of the second seal jaw 51b. The front end surface of the receiving blade 55 is recessed from the second seal surface 518 by a distance d.

(3)動作
次に、図3及び図5を参照しながら、第1シールジョー51aと第2シールジョー51bの動作について説明する。なお、図3において一点鎖線で示されたシールジョーは旋回動作の一軌跡を示している。
(3) Operation Next, operations of the first seal jaw 51a and the second seal jaw 51b will be described with reference to FIGS. In addition, the seal jaw shown with the dashed-dotted line in FIG. 3 has shown one locus | trajectory of turning operation | movement.

第1シールジョー51aと第2シールジョー51bとが筒状フィルムFmを挟んで円弧軌跡を描くように旋回する。先ず、第1シールジョー51aと第2シールジョー51bとが旋回し筒状フィルムFmの挟み付けを開始したとき、最初に、第1下シール面516b及び第2下シール面518bの下側部分で筒状フィルムFmを挟む。第1下シール面516b及び第2下シール面518bは円弧面を筒状フィルムFmに押し付けるように一定角度回転して、筒状フィルムFmをシールする。   The first seal jaw 51a and the second seal jaw 51b rotate so as to draw an arc locus with the tubular film Fm interposed therebetween. First, when the first seal jaw 51a and the second seal jaw 51b turn to start the sandwiching of the tubular film Fm, first, at the lower portions of the first lower seal surface 516b and the second lower seal surface 518b. The tubular film Fm is sandwiched. The first lower seal surface 516b and the second lower seal surface 518b rotate by a certain angle so as to press the arc surface against the tubular film Fm, thereby sealing the tubular film Fm.

第1下シール面516b及び第2下シール面518bによるシールが終了すると同時に、溶断刃53と受け刃55とが筒状フィルムFmを挟み込む。溶断刃53の先端面は第1シール面516から距離dだけ突出し、受け刃55の先端面は第2シール面518から距離dだけ窪んでいるので、溶断刃53の先端面が筒状フィルムFmを受け刃55の窪みに押し込むような状態となる。   At the same time as the sealing by the first lower seal surface 516b and the second lower seal surface 518b is completed, the fusing blade 53 and the receiving blade 55 sandwich the tubular film Fm. The front end surface of the fusing blade 53 protrudes from the first seal surface 516 by a distance d, and the front end surface of the receiving blade 55 is recessed from the second seal surface 518 by a distance d, so that the front end surface of the fusing blade 53 is a tubular film Fm. The receiving blade 55 is pushed into the recess.

溶断刃53および受け刃55は、ヒータ51hによってシールジョー51とほぼ同じ温度まで加熱されているので、筒状フィルムFmのうち溶断刃53の先端面によって受け刃55の窪みに押し込まれた部分が溶断される。   Since the fusing blade 53 and the receiving blade 55 are heated to almost the same temperature as the sealing jaw 51 by the heater 51h, the portion of the tubular film Fm that has been pushed into the recess of the receiving blade 55 by the front end surface of the fusing blade 53. Fusing.

筒状フィルムFmの溶断が完了した後、第1シールジョー51aの第1上シール面516a及び第2シールジョー51bの第2上シール面518aの下側部分が筒状フィルムFmを挟む。第1上シール面516a及び第2上シール面518aは円弧面を筒状フィルムFmに押し付けるように一定角度回転して、筒状フィルムFmをシールする。   After the fusing of the tubular film Fm is completed, the lower portion of the first upper seal surface 516a of the first seal jaw 51a and the second upper seal surface 518a of the second seal jaw 51b sandwich the tubular film Fm. The first upper seal surface 516a and the second upper seal surface 518a rotate by a certain angle so as to press the arc surface against the tubular film Fm, thereby sealing the tubular film Fm.

このように、溶断刃53および受け刃55による筒状フィルムFmの溶断が完了したのちに、第1上シール面516a及び第2上シール面518aによるシールが完了する。   Thus, after the fusing of the tubular film Fm by the fusing blade 53 and the receiving blade 55 is completed, the sealing by the first upper seal surface 516a and the second upper seal surface 518a is completed.

(4)特徴
(4−1)
この包装機では、少なくとも溶断刃53の先端部分は、高速度工具鋼が使用され、窒化処理またはショットピーニング処理によって、硬さがHv1000以上に調整されている。また、第1シールジョー51aの第1上シール面516a及び第2シールジョー51bの第2上シール面518aが溶断予定部分の上流側を挟んでシールを完了する前に、溶断刃53と受け刃55とによる溶断予定部分の溶断が終了する。また、この包装機では、溶断刃の先端部分に、汎用材料である高速度工具鋼を適用し所定の硬さに調整されることによって、従来と同等の耐久性を確保することができる。その結果、溶断刃の材料費が低減され、さらに溶断刃の加工時間も短縮される。
(4) Features (4-1)
In this packaging machine, high-speed tool steel is used at least at the tip of the cutting blade 53, and the hardness is adjusted to Hv1000 or more by nitriding or shot peening. Further, before the first upper sealing surface 516a of the first sealing jaw 51a and the second upper sealing surface 518a of the second sealing jaw 51b complete the sealing across the upstream side of the portion to be fused, the fusing blade 53 and the receiving blade The fusing of the scheduled fusing part 55 is completed. In this packaging machine, high-speed tool steel, which is a general-purpose material, is applied to the tip portion of the cutting blade and adjusted to a predetermined hardness, thereby ensuring durability equivalent to the conventional one. As a result, the material cost of the cutting blade is reduced, and the processing time of the cutting blade is also shortened.

(4−2)
また、この包装機では、溶断刃53の先端が刃渡り方向に沿って波形に成形されているので、筒状フィルムFmの溶断動作時に、溶断刃53と受け刃55との間に圧が一気にかからないので、溶断刃53の耐久性が向上する。
(4-2)
Moreover, in this packaging machine, since the front-end | tip of the cutting blade 53 is shape | molded in the waveform along a blade span direction, a pressure does not apply at a stretch between the cutting blade 53 and the receiving blade 55 at the time of the cutting operation of the cylindrical film Fm. Therefore, the durability of the cutting blade 53 is improved.

(4―3)
さらに、この包装機では、溶断刃53の先端の稜線を含む仮想面が、溶断刃53の厚み方向に沿って湾曲する所定半径の円弧曲面である。
(4-3)
Furthermore, in this packaging machine, the virtual surface including the ridge line at the tip of the cutting blade 53 is an arc curved surface with a predetermined radius that curves along the thickness direction of the cutting blade 53.

(5)変形例
図6は、変形例に係る包装機の横シール機構17の溶断刃53の斜視図である。図6において、溶断刃53は、中央部を成す有効刃531、両端部を成す無効刃532,533を有している。有効刃531は、実際に筒状フィルムFmを溶断する部分である。無効刃532,533は、筒状フィルムFmを溶断する機能はなく、有効刃531が、万が一、シール面に衝突したときに有効刃531の刃先531aを保護する機能を有している。
(5) Modified Example FIG. 6 is a perspective view of the fusing blade 53 of the lateral seal mechanism 17 of the packaging machine according to the modified example. In FIG. 6, the fusing blade 53 has an effective blade 531 forming a central portion and invalid blades 532 and 533 forming both ends. The effective blade 531 is a part that actually melts the tubular film Fm. The invalid blades 532 and 533 have no function of fusing the tubular film Fm, and have a function of protecting the cutting edge 531a of the effective blade 531 when the effective blade 531 should collide with the seal surface.

具体的には、無効刃532の刃先532aおよび無効刃533の刃先533aでは、先端が有効刃531の刃先531aよりもCだけ突出している。この実施形態ではC=0.5mmであり、さらに、その突出部分は半径0.5mmで丸められ、強度、耐摩耗性が高められている。   Specifically, at the cutting edge 532 a of the invalid blade 532 and the cutting edge 533 a of the invalid blade 533, the tips protrude from the cutting edge 531 a of the effective blade 531 by C. In this embodiment, C = 0.5 mm, and the protruding portion is rounded with a radius of 0.5 mm to enhance strength and wear resistance.

それゆえ、有効刃531が対向する第2シールジョー51bのシール面(例えば、図11A参照)に衝突するような事態になっても、無効刃532の刃先532a及び無効刃533の刃先533aが先にシール面に当たり、有効刃531の刃先531aがシール面に衝突する事態を回避している。したがって、有効刃531の刃先531aの欠けや、割れなどが防止される。   Therefore, even when the effective blade 531 collides with the sealing surface (for example, see FIG. 11A) of the second seal jaw 51b facing each other, the cutting edge 532a of the invalid blade 532 and the cutting edge 533a of the invalid blade 533 are advanced. The situation where the cutting edge 531a of the effective blade 531 hits the sealing surface and collides with the sealing surface is avoided. Therefore, chipping or cracking of the cutting edge 531a of the effective blade 531 is prevented.

<第2実施形態>
第1実施形態では、一対のシールジョーが旋回しながら筒状フィルムFmに対して円弧面で接触するが、それに限定されるものではない。ここでは、第1シールジョーと第2シールジョーとが旋回運動によって近接および離間を繰り返す、他の構成を説明する。
Second Embodiment
In the first embodiment, the pair of sealing jaws make contact with the circular film Fm while turning, but the present invention is not limited to this. Here, another configuration in which the first seal jaw and the second seal jaw repeat proximity and separation by a turning motion will be described.

(1)横シール機構117
図7は、第2実施形態に係る包装機の横シール機構117において旋回動作する第1シールジョー151aと第2シールジョー151bの側面図である。なお、横シール機構117以外は第1実施形態と同じであるので、説明は省略する。また、図7において点線で示されたシールジョーは旋回動作の軌跡を示している。
(1) Horizontal seal mechanism 117
FIG. 7 is a side view of the first seal jaw 151a and the second seal jaw 151b that rotate in the lateral seal mechanism 117 of the packaging machine according to the second embodiment. In addition, since it is the same as 1st Embodiment except the horizontal seal mechanism 117, description is abbreviate | omitted. In addition, the seal jaw indicated by the dotted line in FIG. 7 indicates the trajectory of the turning motion.

第2実施形態は、第1シールジョー151aと第2シールジョー151bが平面で筒状フィルムFmを挟んでD字状の軌跡を描くように旋回する点、及び、溶断刃153が第1ヒータ153hを有し、受け刃155が第2ヒータ155hを有している点で、第1実施形態と異なる。   In the second embodiment, the first sealing jaw 151a and the second sealing jaw 151b turn so as to draw a D-shaped trajectory with the cylindrical film Fm sandwiched between the flat surfaces, and the fusing blade 153 includes the first heater 153h. And the receiving blade 155 has a second heater 155h, which is different from the first embodiment.

しかも、制御部は、第1ヒータ153h及び第2ヒータ155hそれぞれを個別に制御して、溶断刃153及び受け刃155をそれぞれ異なる溶断温度に調節する。   In addition, the control unit individually controls the first heater 153h and the second heater 155h to adjust the fusing blade 153 and the receiving blade 155 to different fusing temperatures.

また、制御部は、ヒータ51hそれぞれを個別に制御して、第1シールジョー151aと第2シールジョー151bの各部位それぞれを異なるシール温度に調節する。   Further, the control unit individually controls each of the heaters 51h to adjust the respective portions of the first seal jaw 151a and the second seal jaw 151b to different seal temperatures.

図8は、第1シールジョー151aと第2シールジョー151bの動作のタイムチャートである。図8において、制御部は、溶断刃153及び受け刃155の動作を調節する。例えば、第1シールジョー151aと第2シールジョー151bとがD字状に旋回するとき、第1シールジョー151aと第2シールジョー151bとが筒状フィルムFmの挟み付けを開始した後に、溶断刃153を押し出して受け刃155との間で筒状フィルムFmを押圧して筒状フィルムFmの溶断を開始し、第1シールジョー151aと第2シールジョー151bとが離反して筒状フィルムFmの挟み付けを終了する前に、溶断刃153を後退させて筒状フィルムFmの溶断を終了する。   FIG. 8 is a time chart of the operation of the first sealing jaw 151a and the second sealing jaw 151b. In FIG. 8, the control unit adjusts the operations of the fusing blade 153 and the receiving blade 155. For example, when the first seal jaw 151a and the second seal jaw 151b are swung in a D shape, the fusing blade is used after the first seal jaw 151a and the second seal jaw 151b start to sandwich the tubular film Fm. 153 is pushed out to press the tubular film Fm between the receiving blade 155 and the fusing of the tubular film Fm is started, and the first seal jaw 151a and the second seal jaw 151b are separated from each other to form the tubular film Fm. Before finishing the sandwiching, the fusing blade 153 is moved backward to finish fusing the tubular film Fm.

つまり、溶断開始時刻をシール開始時刻より遅くしながらも、溶断完了時刻tcをシール完了時刻tsより早くするのである。この場合、第1シールジョー151aと第2シールジョー151bが時刻tsに離反したときに袋は筒状フィルムFmと切り離されて落下する。   That is, the fusing completion time tc is made earlier than the sealing completion time ts while the fusing start time is later than the sealing start time. In this case, when the first sealing jaw 151a and the second sealing jaw 151b are separated from each other at time ts, the bag is separated from the tubular film Fm and dropped.

また、図9は、第1シールジョー151aと第2シールジョー151bの動作の他のタイムチャートである。図9において、例えば、第1シールジョー151aと第2シールジョー151bとがD字状に旋回するとき、第1シールジョー151aと第2シールジョー151bとが対接して筒状フィルムFmの挟み付けを開始する前に、溶断刃153を押し出して受け刃155との間で筒状フィルムFmを押圧して筒状フィルムFmの溶断を開始し、第1シールジョー151aと第2シールジョー151bとが離反して筒状フィルムFmの挟み付けを終了した後に、溶断刃153を後退させるようにしてもよい。   FIG. 9 is another time chart of the operation of the first seal jaw 151a and the second seal jaw 151b. In FIG. 9, for example, when the first seal jaw 151a and the second seal jaw 151b turn in a D shape, the first seal jaw 151a and the second seal jaw 151b come into contact with each other and sandwich the tubular film Fm. Before starting the cutting, the fusing blade 153 is pushed out to press the tubular film Fm between the receiving blade 155 and the fusing of the tubular film Fm is started, and the first sealing jaw 151a and the second sealing jaw 151b are The fusing blade 153 may be retracted after the separation and the sandwiching of the tubular film Fm is completed.

ただし、第1シールジョー151aと第2シールジョー151bが離反する前の時刻tcに、溶断は完了している。つまり、溶断開始時刻をシール開始時刻より早くし、かつ溶断完了時刻tcもシール完了時刻tsより早くするのである。この場合も、第1シールジョー151aと第2シールジョー151bが時刻tsに離反したときに袋は落下する。   However, the fusing is completed at time tc before the first seal jaw 151a and the second seal jaw 151b are separated. In other words, the fusing start time is set earlier than the seal start time, and the fusing completion time tc is also set earlier than the sealing completion time ts. Also in this case, the bag falls when the first seal jaw 151a and the second seal jaw 151b are separated at time ts.

以上のように、第2実施形態に係る包装機の横シール機構117は、筒状フィルムFmを溶着してシールする第1シールジョー151a及び第2シールジョー151bと、そのシール領域内の所定の部位を溶融して切断する溶断刃153及び受け刃155とを含んでいる。また、第1シールジョー151a及び第2シールジョー151bがヒータ51hを有し、溶断刃153が第1ヒータ153hを有し、受け刃155が第2ヒータ155hを有している。それゆえ、それぞれ異なるシール温度と溶断温度との両方に適正に対応することが可能となり、ヒータ51hで相対的に低いシール温度を設定しながら、第1ヒータ153h及び第2ヒータ155hで相対的に高い溶断温度を設定することができる。その結果、筒状フィルムFmがシール領域で溶融して変形することを避けながら、同じ筒状フィルムFmを速やかに溶断することが可能となる。   As described above, the lateral sealing mechanism 117 of the packaging machine according to the second embodiment includes the first sealing jaw 151a and the second sealing jaw 151b that weld and seal the tubular film Fm, and the predetermined sealing area. A fusing blade 153 and a receiving blade 155 for melting and cutting the part are included. The first seal jaw 151a and the second seal jaw 151b have a heater 51h, the fusing blade 153 has a first heater 153h, and the receiving blade 155 has a second heater 155h. Therefore, it is possible to appropriately cope with both different sealing temperatures and fusing temperatures, and relatively set the first heater 153h and the second heater 155h while setting a relatively low sealing temperature with the heater 51h. A high fusing temperature can be set. As a result, it is possible to quickly melt the same tubular film Fm while avoiding melting and deformation of the tubular film Fm in the seal region.

なお、溶断刃153を受ける受け刃155の面は、第2シールジョー151bのシール面より奥に位置している。この構成によって、筒状フィルムFmが押されながら溶断されるようになり、その結果、溶着し易くなりフレアが防止される。   Note that the surface of the receiving blade 155 that receives the fusing blade 153 is located behind the sealing surface of the second seal jaw 151b. With this configuration, the tubular film Fm is melted while being pressed, and as a result, it becomes easy to weld and flare is prevented.

<第3実施形態>
上記第2実施形態では、第1シールジョーと第2シールジョーが平面で筒状フィルムFmを挟んでD字状の軌跡を描くように旋回する構成について説明した。しかし、これに限定されるものではない。例えば、第1シールジョーと第2シールジョーとが往復運動によって近接および離間を繰り返す構成であってもよい。この構成を第3実施形態として、以下に説明する。
<Third Embodiment>
In the second embodiment, the configuration in which the first sealing jaw and the second sealing jaw turn so as to draw a D-shaped trajectory with the tubular film Fm sandwiched between the flat surfaces is described. However, it is not limited to this. For example, the 1st seal jaw and the 2nd seal jaw may be the composition which repeats approach and separation by reciprocating motion. This configuration will be described below as a third embodiment.

(1)横シール機構217
図10は、第3実施形態に係る包装機の溶断刃の断面図である。なお、断面位置は、図4のA−O−A線と同位置である。図10において、刃先253aの最先端の厚みtは、0.05mm以上、0.2mm未満に設定している。さらに、刃先253aの最先端の曲率半径は、従来の寸法を踏襲して、半径0.05mm以上、0.2mm未満に設定している。
(1) Horizontal seal mechanism 217
FIG. 10 is a cross-sectional view of the cutting blade of the packaging machine according to the third embodiment. In addition, the cross-sectional position is the same position as the AOA line of FIG. In FIG. 10, the most advanced thickness t of the blade edge 253a is set to 0.05 mm or more and less than 0.2 mm. Furthermore, the cutting edge radius of curvature of the blade edge 253a is set to a radius of 0.05 mm or more and less than 0.2 mm following the conventional dimensions.

図11Aは、シールジョー251が動作する前の横シール機構217の断面図である。図11Aにおいて、横シール機構217の一対のシールジョー251は、筒状フィルムFmを挟んで対峙している。説明の便宜上、図11A正面視左側のシールジョー251を第1シールジョー251a、図11A正面視右側のシールジョー251を第2シールジョー251bとよぶ。   FIG. 11A is a cross-sectional view of the lateral seal mechanism 217 before the seal jaw 251 operates. In FIG. 11A, the pair of sealing jaws 251 of the lateral sealing mechanism 217 are opposed to each other with the tubular film Fm interposed therebetween. For convenience of explanation, the seal jaw 251 on the left side of the front view in FIG. 11A is referred to as a first seal jaw 251a, and the seal jaw 251 on the right side of the front view in FIG. 11A is referred to as a second seal jaw 251b.

第1シールジョー251aには、筒状フィルムFmに向って開口する第1ガイド穴513が形成されており、第1ガイド穴513を挟んで上下にシール面が形成されている。また、第2シールジョー251bには、筒状フィルムFmに向って開口する第2ガイド穴515が形成されており、第2ガイド穴515を挟んで上下にシール面が形成されている。   A first guide hole 513 that opens toward the tubular film Fm is formed in the first seal jaw 251a, and a seal surface is formed vertically with the first guide hole 513 interposed therebetween. The second seal jaw 251b is formed with a second guide hole 515 that opens toward the tubular film Fm, and a seal surface is formed vertically with the second guide hole 515 interposed therebetween.

一対のシールジョー251の内部には、それぞれヒータ251hが設けられている。ヒータ251hを動作させると、シールジョー251の全体が加熱され、シール面も加熱状態となる。   A heater 251 h is provided inside each of the pair of seal jaws 251. When the heater 251h is operated, the entire sealing jaw 251 is heated and the sealing surface is also heated.

第1シールジョー251aの第1ガイド穴513内には、溶断刃253が設けられている。また、第2シールジョー251bの第2ガイド穴515内には受け刃255が設けられている。溶断刃253の刃先は、筒状フィルムFmを挟んで受け刃255と対峙している。また、溶断刃253および受け刃255は、ヒータ251hによってシールジョー251とほぼ同じ温度まで加熱される。   A fusing blade 253 is provided in the first guide hole 513 of the first seal jaw 251a. A receiving blade 255 is provided in the second guide hole 515 of the second seal jaw 251b. The cutting edge of the fusing blade 253 is opposed to the receiving blade 255 with the tubular film Fm interposed therebetween. Further, the fusing blade 253 and the receiving blade 255 are heated to substantially the same temperature as the sealing jaw 251 by the heater 251h.

(2)横シール機構217の動作
図11Bは、シールジョー251が動作を開始したときの横シール機構217の断面図である。図11Bにおいて、制御部は、駆動機構(図示せず)を介して、第1シールジョー251aと第2シールジョー251bとを接近させ、溶断刃253の先端と受け刃255の先端とで筒状フィルムFmを挟み込む。それゆえ、筒状フィルムFmは溶断刃2および受け刃255によって両側から所定に圧力で押される。
(2) Operation of Lateral Seal Mechanism 217 FIG. 11B is a cross-sectional view of the lateral seal mechanism 217 when the seal jaw 251 starts operation. In FIG. 11B, the control unit causes the first seal jaw 251a and the second seal jaw 251b to approach each other via a drive mechanism (not shown), and the tip of the fusing blade 253 and the tip of the receiving blade 255 are cylindrical. Insert the film Fm. Therefore, the tubular film Fm is pressed with a predetermined pressure from both sides by the fusing blade 2 and the receiving blade 255.

このとき、溶断刃253および受け刃255は、ヒータ251hによって加熱されているので、溶断刃253および受け刃255は、筒状フィルムFmとの接触部分に熱と圧力とを与え、筒状フィルムFmを溶着しつつ切断する。   At this time, since the fusing blade 253 and the receiving blade 255 are heated by the heater 251h, the fusing blade 253 and the receiving blade 255 give heat and pressure to the contact portion with the tubular film Fm, and the tubular film Fm. Cut while welding.

図11Cは、第1シールジョー251aと第2シールジョー251bとが密着したときの横シール機構217の断面図である。図11Cにおいて、第1シールジョー251aのシール面と第2シールジョー251bのシール面とは、筒状フィルムFmを挟んで密着する。受け刃255の後端部分には付勢部材257が連結されており、受け刃255は溶断刃253に押されて第2ガイド穴515の奥へ後退する。このとき、ヒータ251hよって加熱されているシール面が、所定時間をかけて筒状フィルムFmを熱シールする。   FIG. 11C is a cross-sectional view of the lateral seal mechanism 217 when the first seal jaw 251a and the second seal jaw 251b are in close contact with each other. In FIG. 11C, the sealing surface of the first sealing jaw 251a and the sealing surface of the second sealing jaw 251b are in close contact with each other with the tubular film Fm interposed therebetween. A biasing member 257 is connected to the rear end portion of the receiving blade 255, and the receiving blade 255 is pushed by the fusing blade 253 and retracts to the back of the second guide hole 515. At this time, the sealing surface heated by the heater 251h heat seals the tubular film Fm over a predetermined time.

図11Dは、第1シールジョー251aと第2シールジョー251bと離間させたときの横シール機構217の断面図である。図11Dにおいて、熱シール終了後、筒状フィルムFmから生成された包装袋の端部は、シール部分と溶断部分とで二重に閉じられた状態となっている。   FIG. 11D is a cross-sectional view of the lateral seal mechanism 217 when the first seal jaw 251a and the second seal jaw 251b are separated from each other. In FIG. 11D, after the end of heat sealing, the end portion of the packaging bag generated from the tubular film Fm is in a state of being double-closed by the sealing portion and the fusing portion.

(3)特徴
(3−1)
横シール機構217では、溶断刃253の先端部分に高速度工具鋼が使用され、窒化処理またはショットピーニング処理によって、硬さがHv1000以上に調整されている。その結果、従来のサーメット合金製の溶断刃と同等の性能を確保することができ、溶断刃253の材料費が低減され、さらに溶断刃253の加工時間も短縮される。
(3) Features (3-1)
In the horizontal sealing mechanism 217, high-speed tool steel is used for the tip portion of the cutting blade 253, and the hardness is adjusted to Hv1000 or more by nitriding or shot peening. As a result, the same performance as that of the conventional cutting blade made of cermet alloy can be secured, the material cost of the cutting blade 253 is reduced, and the processing time of the cutting blade 253 is also shortened.

(3−2)
溶断刃253の刃先253aの幅は0.05mm以上、0.2mm未満であるので、刃先253aの耐摩耗性が向上する。
(3-2)
Since the width of the cutting edge 253a of the fusing blade 253 is 0.05 mm or more and less than 0.2 mm, the wear resistance of the cutting edge 253a is improved.

以上のように本発明によれば、溶断刃の耐久性が高まるので、包装機の横シール機構(溶断装置)だけに限らず、加熱金属で樹脂部材を溶断する装置にも有用である。   As described above, according to the present invention, since the durability of the fusing blade is increased, it is useful not only for the lateral sealing mechanism (fusing device) of a packaging machine but also for an apparatus for fusing a resin member with a heated metal.

17 横シール機構(溶断装置)
53 溶断刃
53a 刃先
Fm 筒状フィルム
17 Horizontal seal mechanism (melting device)
53 Fusing Blade 53a Cutting Edge Fm Cylindrical Film

特開2006−306445号公報JP 2006-306445 A

Claims (12)

シート状フィルムを筒状フィルムに成形し、シールして製袋しながら被包装物の充填を行う包装機であって、
前記筒状フィルムの溶断、および横方向へのシールを行う溶断装置を備え、
前記溶断装置は、
旋回しながら前記筒状フィルムの溶断予定部分の下流側と上流側とを円弧状のシール面で横方向に挟み、加熱してシールを行う一対のシールジョーと、
前記筒状フィルムを横方向に挟み、熱および圧力を与えて前記筒状フィルムの前記溶断予定部分を溶断する溶断刃および受け刃と、
前記シールジョー、前記溶断刃、および前記受け刃を加熱するヒータと、
を有し、
前記シールジョー、前記溶断刃、および前記受け刃が動作し、前記溶断刃と前記受け刃とによる前記溶断予定部分の溶断を、前記シールジョーの前記シール面が前記溶断予定部分の上流側を挟んでシールを完了する前に終了させ、
少なくとも前記溶断刃の先端部分は、高速度工具鋼で成形され、表面処理によって所定の硬さに調整されている、
包装機。
A packaging machine that forms a sheet-like film into a tubular film, seals and fills an item while making a bag,
Fusing of the tubular film, and a fusing device for performing a lateral seal,
The fusing device is
A pair of sealing jaws that perform sealing by heating, sandwiching the downstream side and the upstream side of the portion to be cut of the tubular film while turning in a lateral direction with an arc-shaped sealing surface;
A fusing blade and a receiving blade that sandwich the tubular film in the lateral direction and apply heat and pressure to melt the fusing scheduled portion of the tubular film; and
A heater for heating the sealing jaw, the fusing blade, and the receiving blade;
Have
The sealing jaw, the fusing blade, and the receiving blade are operated so that the fusing blade and the receiving blade cut the fusing portion, and the sealing surface of the sealing jaw sandwiches the upstream side of the fusing portion. Before closing the seal,
At least the tip portion of the cutting blade is formed of high-speed tool steel and adjusted to a predetermined hardness by surface treatment.
Packaging machine.
シート状フィルムを筒状フィルムに成形し、シールして製袋しながら被包装物の充填を行う包装機であって、
前記筒状フィルムの溶断、および横方向へのシールを行う溶断装置を備え、
前記溶断装置は、
前記筒状フィルムを横方向に挟み、加熱してシールを行う一対のシールジョーと、
前記筒状フィルムを横方向に挟み、熱および圧力を与えて前記筒状フィルムを溶断する溶断刃および受け刃と、
前記シールジョー、前記溶断刃、および前記受け刃を加熱するヒータと、
を有し、
前記シールジョー、前記溶断刃、および前記受け刃が動作し、前記溶断刃と前記受け刃とによる前記筒状フィルムの溶断を、前記シールジョーの前記シール面が溶断予定部分の両側を挟んでシールを完了する前に終了させ、
少なくとも前記溶断刃の先端部分は、高速度工具鋼で成形され、表面処理によって所定の硬さに調整されている、
包装機。
A packaging machine that forms a sheet-like film into a tubular film, seals and fills an item while making a bag,
Fusing of the tubular film, and a fusing device for performing a lateral seal,
The fusing device is
A pair of sealing jaws that sandwich the tubular film in the lateral direction and heat to seal;
A fusing blade and a receiving blade that sandwich the tubular film in the lateral direction and melt the tubular film by applying heat and pressure;
A heater for heating the sealing jaw, the fusing blade, and the receiving blade;
Have
The sealing jaw, the fusing blade, and the receiving blade operate to seal the tubular film by the fusing blade and the receiving blade, and the sealing surface of the sealing jaw sandwiches both sides of the planned fusing portion. Quit before completing
At least the tip portion of the cutting blade is formed of high-speed tool steel and adjusted to a predetermined hardness by surface treatment.
Packaging machine.
前記溶断刃の先端部分は、前記シールジョーのシール面から前記受け刃側に突出している、
請求項1又は請求項2に記載の包装機。
The tip portion of the fusing blade protrudes from the sealing surface of the sealing jaw toward the receiving blade,
The packaging machine according to claim 1 or 2.
前記表面処理は、窒化処理である、
請求項1又は請求項2に記載の包装機。
The surface treatment is a nitriding treatment.
The packaging machine according to claim 1 or 2.
前記表面処理は、ショットピーニング処理である、
請求項1又は請求項2に記載の包装機。
The surface treatment is a shot peening treatment,
The packaging machine according to claim 1 or 2.
前記表面処理は、窒化処理およびショットピーニング処理の複合処理である、
請求項1又は請求項2に記載の包装機。
The surface treatment is a combined treatment of nitriding treatment and shot peening treatment,
The packaging machine according to claim 1 or 2.
前記硬さは、Hv1000以上である、
請求項1から請求項6のいずれか1項に記載の包装機。
The hardness is Hv1000 or more,
The packaging machine according to any one of claims 1 to 6.
前記溶断刃の刃先の幅は、0.05mm以上、0.2mm未満である、
請求項1から請求項7のいずれか1項に記載の包装機。
The width of the cutting edge of the fusing blade is 0.05 mm or more and less than 0.2 mm.
The packaging machine according to any one of claims 1 to 7.
前記高速度工具鋼は、日本工業規格におけるSKH51である、
請求項1から請求項8のいずれか1項に記載の包装機。
The high-speed tool steel is SKH51 in Japanese Industrial Standard,
The packaging machine according to any one of claims 1 to 8.
前記溶断刃の先端は刃渡り方向に沿って波形に成形されている、
請求項1に記載の包装機。
The tip of the fusing blade is formed into a waveform along the blade crossing direction,
The packaging machine according to claim 1.
刃渡り方向から視た前記溶断刃の先端の稜線は、所定半径の円弧であり、
前記所定半径は、前記シールジョーの前記シール面の円弧径と等しい、
請求項1に記載の包装機。
The ridge line at the tip of the cutting blade viewed from the blade span direction is an arc with a predetermined radius,
The predetermined radius is equal to an arc diameter of the seal surface of the seal jaw;
The packaging machine according to claim 1.
前記溶断刃の先端は刃渡り方向に沿って波形に成形されており、
前記溶断刃の先端の稜線を含む仮想面は、前記溶断刃の厚み方向に沿って湾曲する所定半径の円弧曲面であり、
前記所定半径は、前記シールジョーの前記シール面の円弧径と等しい、
請求項1に記載の包装機。
The tip of the cutting blade is formed into a wave shape along the blade crossing direction,
The virtual surface including the ridge line at the tip of the cutting blade is an arc curved surface with a predetermined radius that curves along the thickness direction of the cutting blade,
The predetermined radius is equal to an arc diameter of the seal surface of the seal jaw;
The packaging machine according to claim 1.
JP2011225014A 2011-10-12 2011-10-12 Packaging machine Pending JP2013082490A (en)

Priority Applications (2)

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JP2011225014A JP2013082490A (en) 2011-10-12 2011-10-12 Packaging machine
CN2012205156065U CN202923944U (en) 2011-10-12 2012-10-09 Packaging machine and fusing knife for film fusing device of packaging machine

Applications Claiming Priority (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160207654A1 (en) * 2013-08-28 2016-07-21 Tetra Laval Holdings & Finance S.A. Device in a filling machine

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Publication number Priority date Publication date Assignee Title
CN104528055B (en) * 2014-12-23 2016-08-17 天津工业大学 Continuous packaging machine novel high speed transverse and longitudinal seal drive heating device and control method thereof
CN110626553A (en) * 2019-10-24 2019-12-31 北京三快在线科技有限公司 Packaging equipment
CN111846452B (en) * 2020-06-15 2021-11-09 中国人民解放军总医院第五医学中心 Automatic traditional Chinese medicine packaging method and device
CN111907826B (en) * 2020-08-26 2024-06-21 西北农林科技大学 Transverse sealing method and device for substrate cultivation bag

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160207654A1 (en) * 2013-08-28 2016-07-21 Tetra Laval Holdings & Finance S.A. Device in a filling machine
JP2016533978A (en) * 2013-08-28 2016-11-04 テトラ・ラヴァル・ホールディングス・アンド・ファイナンス・ソシエテ・アノニムTetra Laval Holdings & Finance S.A. Device in filling facility

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