JP2015016900A5 - - Google Patents
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- JP2015016900A5 JP2015016900A5 JP2013146621A JP2013146621A JP2015016900A5 JP 2015016900 A5 JP2015016900 A5 JP 2015016900A5 JP 2013146621 A JP2013146621 A JP 2013146621A JP 2013146621 A JP2013146621 A JP 2013146621A JP 2015016900 A5 JP2015016900 A5 JP 2015016900A5
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- zipper tape
- crushing
- zipper
- bag making
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- 238000004806 packaging method and process Methods 0.000 claims description 171
- 238000004080 punching Methods 0.000 claims description 45
- 238000010438 heat treatment Methods 0.000 claims description 29
- 238000007789 sealing Methods 0.000 claims description 26
- 238000005520 cutting process Methods 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 8
- 238000003466 welding Methods 0.000 claims description 2
- 230000032258 transport Effects 0.000 description 14
- 238000006116 polymerization reaction Methods 0.000 description 10
- 230000000875 corresponding Effects 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 210000003284 Horns Anatomy 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000002093 peripheral Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000001105 regulatory Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 230000001771 impaired Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 230000001360 synchronised Effects 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Description
本発明は、包装フィルムにジッパーテープを貼り付けて包装する製袋充填包装方法、並びに、包装フィルムにジッパーテープを貼り付ける手段を備えた製袋充填機に関するものである。 The present invention relates to a bag making and filling method for attaching and packing a zipper tape to a packaging film, and a bag making and filling machine provided with means for attaching a zipper tape to a packaging film.
雌雄の咬合部が互いに咬み合った状態のジッパーテープを連続的に引き出しつつ、咬合部を所定間隔毎に切除した切除部をジッパーテープに設けた後、帯状の包装フィルムの幅方向両側の端縁を互いに重ね合わせてその両端縁間にジッパーテープを送り出し、その両端縁間でジッパーテープを挟んだ重合部に加熱シールを施して貼り付け、その重合部に搬送方向へ延びる縦シールを施すと共に、筒状の包装フィルム中に物品を供給し、さらに物品に対する搬送方向の前後でジッパーテープの切除部と合致する位置に包装フィルムの幅方向に向けて横シールを施して、再封可能なジッパー付き包装品を得るようにしたものが開示されている(下記の特許文献1及び特許文献2などを参照)。 While continuously pulling out the zipper tape with the male and female bites engaged with each other, after providing the zipper tape with excised portions cut out at predetermined intervals, the edges on both sides of the belt-shaped packaging film in the width direction The zipper tape is fed out between both end edges by superimposing each other, and a superposition part sandwiching the zipper tape between both end edges is applied with a heat seal, and a vertical seal extending in the transport direction is applied to the superposition part. With a zipper that can be resealed by supplying the article into a cylindrical packaging film, and then performing a lateral seal in the width direction of the packaging film at a position that matches the cut-out part of the zipper tape before and after the conveyance direction with respect to the article A packaged product is disclosed (see Patent Document 1 and Patent Document 2 below).
前述した従来の製袋充填包装方法では、咬合部を所定間隔毎に切除した切除部を設けたジッパーテープを帯状の包装フィルムの幅方向両側の端縁間に送り出し、その両端縁間でジッパーテープを挟んだ重合部に加熱シールを施して貼り付けるまでの間は、ジッパーテープが多数のガイドローラに巻き付けられて案内されるため、ジッパーテープにおける雌雄の咬合部間でジッパーテープの搬送方向への位置ずれが生じるおそれがある。その位置ずれが生じると、良好なシールが阻害されて密封シールを行えないおそれがあるため、位置ずれが生じ易い包装フィルムの高速搬送が行えない。また、包装フィルムの幅方向両側の端縁間でジッパーテープを挟んだ重合部に対し加熱シールを施して貼り付けているので、包装フィルムの重合部に対するジッパーテープの貼り付け位置が一定になりにくいと共に、包装フィルムの重合部においてジッパーテープとの間でシール皺が生じ易い。 In the conventional bag-filling and packaging method described above, a zipper tape provided with a cut portion obtained by cutting out the occlusal portion at predetermined intervals is sent out between the edges on both sides in the width direction of the belt-like packaging film, and the zipper tape is interposed between the both edges. Since the zipper tape is wound around and guided by a number of guide rollers until it is pasted by applying a heat seal to the overlapping part sandwiching the zipper tape, the zipper tape moves in the zipper tape conveying direction between the male and female occlusion parts. There is a risk of displacement. If the positional deviation occurs, good sealing may be hindered and a hermetic seal may not be performed, so that the packaging film that is likely to be displaced cannot be conveyed at high speed. Moreover, since the heat- sealing is applied to the overlapping portion where the zipper tape is sandwiched between the edges on both sides in the width direction of the packaging film, the zipper tape attaching position is difficult to be fixed to the overlapping portion of the packaging film. At the same time, a seal flaw tends to occur between the wrapping film and the zipper tape.
この発明は、包装フィルムに対しジッパーテープを高速で精度良く貼り付けることができ、包装品の密封性を損なうことがない製袋充填包装方法及び製袋充填機を提供することを目的としている。 An object of the present invention is to provide a bag making filling and packaging method and a bag making filling machine that can attach a zipper tape to a packaging film at high speed with high accuracy and do not impair the sealing performance of a packaged product.
請求項1の発明に係る製袋充填包装方法は、下記の第1〜6の工程を経て処理される。
第1に、フィルム供給源(1a,1b)から引き出された帯状の包装フィルム(2)を製袋手段(45)に向けて連続的に搬送することに同調して、雌雄の咬合部(11)が互いに咬み合った状態のジッパーテープ(10)を包装フィルム(2)に向けて連続的に搬送する途上で、その咬合部(11)を所定間隔毎に切除して切除部(27)を形成し、その切除部(27)の前後で咬合部(11)との境界部を加熱して押し潰した潰し部(37)を形成する。
The bag making filling and packaging method according to the invention of claim 1 is processed through the following first to sixth steps.
First, in synchronization with the continuous conveyance of the strip-shaped packaging film (2) drawn from the film supply source (1a, 1b) toward the bag making means (45), the male and female occlusal portions (11 While the zipper tape (10) in a state of being engaged with each other is continuously conveyed toward the packaging film (2), the occlusal portion (11) is excised at predetermined intervals to remove the excised portion (27). The crushing part (37) which formed and heated and crushed the boundary part with the occlusion part (11) before and behind the cut part (27) is formed.
第2に、この切除部(27)及び潰し部(37)を設けたジッパーテープ(10)を、包装フィルム(2)の搬送方向に交差する幅方向の一端縁(2a)側に位置付けて、該包装フィルム(2)に対し連続的に引き出しつつ貼り付ける。 Secondly, the zipper tape (10) provided with the cut portion (27) and the crushing portion (37) is positioned on one end edge (2a) side in the width direction intersecting the transport direction of the packaging film (2), It sticks, pulling out continuously with respect to this packaging film (2).
第3に、ジッパーテープ(10)を幅方向の一端縁(2a)側に貼り付けた包装フィルム(2)における幅方向両側の端縁(2a,2b)を重ね合わせてジッパーテープ(10)を挟んだ重合部(46)を形成するよう成形する。 Thirdly, the zipper tape (10) is overlapped with the edges (2a, 2b) on both sides in the width direction of the packaging film (2) in which the zipper tape (10) is attached to the one end edge (2a) in the width direction. It shape | molds so that the overlapped superposition | polymerization part (46) may be formed.
第4に、成形される包装フィルム(2)中に物品(50)を所定間隔毎に搬送する。
第5に、包装フィルム(2)の重合部(46)において、ジッパーテープ(10)の咬合部(11)を除く部位を包装フィルム(2)を介して加熱してジッパーテープ(10)をその重合部(46)に貼り付けて貼付け部(53)を設けると共に、その貼付け部(53)より外側で重合部(46)に搬送方向へ向けて連続的に縦シールを施す。
Fourth, the article (50) is conveyed at predetermined intervals into the packaging film (2) to be molded.
Fifth, in the overlapping portion (46) of the packaging film (2), the portion excluding the occlusal portion (11) of the zipper tape (10) is heated via the packaging film (2) to remove the zipper tape (10). While sticking to the superposition | polymerization part (46) and providing the sticking part (53), a vertical seal | sticker is continuously given to a superposition | polymerization part (46) toward a conveyance direction outside the sticking part (53).
第6に、包装フィルム(2)中に供給された物品(50)に対する搬送方向の前後でジッパーテープ(10)の切除部(27)と合致するよう包装フィルム(2)の幅方向に向けた横シールを施して包装品(62)を得る。 Sixth, the packaging film (2) is oriented in the width direction so as to match the cut portion (27) of the zipper tape (10) before and after the conveyance direction with respect to the article (50) supplied in the packaging film (2). A lateral seal is applied to obtain a packaged product (62).
請求項1の発明によれば、ジッパーテープの咬合部に切除部を設けた直後に、その切除部に対する搬送方向の前後で咬合部との境界部を加熱して押し潰した潰し部を設けるので、ジッパーテープにおける雌雄の咬合部が潰し部により互いに位置決めされ、その切除部及び潰し部を設けたジッパーテープが搬送されて包装フィルムに貼り付けられるまでの間の経路において、ジッパーテープにおける雌雄の咬合部間でジッパーテープの搬送方向への位置ずれが生じない。従って、位置ずれが生じ易い包装フィルムの高速搬送に伴う高速での包装を行うことが可能となる。 According to the invention of claim 1, immediately after the cut portion is provided at the occlusal portion of the zipper tape, the crushing portion is provided by heating and crushing the boundary portion with the occlusal portion before and after the cut direction in the transport direction. The male and female bites in the zipper tape are positioned in the zipper tape, and the bite between the male and female in the zipper tape is positioned between the crushing parts and the zipper tape provided with the cut and crushing parts is transported and affixed to the packaging film. There is no position shift in the conveyance direction of the zipper tape between the sections. Therefore, it becomes possible to perform high-speed packaging accompanying high-speed conveyance of a packaging film that is likely to be displaced.
また、切除部及び潰し部を設けたジッパーテープを、包装フィルムの搬送方向に交差する幅方向の一端縁側に位置付けて、該包装フィルムに対し連続的に貼り付けた後、重合部において包装フィルムの内側に臨んだジッパーテープの咬合部を除く部位を包装フィルム側から加熱して、ジッパーテープを包装フィルムの内面に貼り付けて貼付け部を設けるので、包装フィルムの重合部に対するジッパーテープの貼り付け位置にずれが生じにくくなるとともに、ジッパーテープと包装フィルムとの溶着部や縦シール部にシール皺が生じにくい。 Moreover, after positioning the zipper tape provided with the cut part and the crushing part on one end edge side in the width direction intersecting the conveyance direction of the packaging film and continuously sticking to the packaging film, the polymerization film The part excluding the occlusal part of the zipper tape facing the inside is heated from the packaging film side, and the zipper tape is affixed to the inner surface of the packaging film to provide the affixing part. Is less likely to occur, and seal flaws are less likely to occur at the welded portion between the zipper tape and the packaging film and the vertical seal portion.
請求項2の発明に係る製袋充填機は、下記のジッパー供給機構(4)と連動手段(20)とジッパー案内手段(14)とジッパー貼付け手段(42)と製袋手段(45)と物品供給手段(47)と送り手段(51)と加熱手段(52)と縦シール手段(54)と横シール手段(56)とを備えている。 The bag making and filling machine according to the invention of claim 2 includes the following zipper supply mechanism (4), interlocking means (20), zipper guide means (14), zipper attaching means (42), bag making means (45), and article. A supply means (47), a feeding means (51), a heating means (52), a vertical sealing means (54), and a horizontal sealing means (56) are provided.
前記ジッパー供給機構(4)は、フィルム供給源(1a,1b)から引き出された帯状の包装フィルム(2)を製袋手段(45)に向けて連続的に搬送する途上で、雌雄の咬合部(11)が互いに咬み合った状態のジッパーテープ(10)を前記連続搬送される包装フィルム(2)に向けて連続的に搬送するジッパー引出し手段(5)と、該ジッパー引出し手段(5)で引き出されるジッパーテープ(10)の咬合部(11)を所定間隔毎に切除して切除部(27)を形成するパンチング手段(8)と、その切除部(27)の前後で咬合部(11)との境界部を加熱して押し潰す潰し手段(9)とを有する。 The zipper supply mechanism (4) has a male and female occlusion part in the course of continuously conveying the strip-shaped packaging film (2) drawn from the film supply source (1a, 1b) toward the bag making means (45). A zipper pulling means (5) for continuously transporting the zipper tape (10) in a state where the (11) bites each other toward the continuously transported packaging film (2), and the zipper pulling means (5) Punching means (8) for cutting out the occlusal portion (11) of the drawn zipper tape (10) at predetermined intervals to form the excised portion (27), and the occlusal portion (11) before and after the excised portion (27) And crushing means (9) for crushing by heating.
前記連動手段(20)は、パンチング手段(8)と潰し手段(9)とによるジッパーテープ(10)への加工中にパンチング手段(8)及び潰し手段(9)をジッパーテープ(10)の搬送方向に移動させる。 The interlocking means (20) transports the punching means (8) and the crushing means (9) to the zipper tape (10) during processing of the zipper tape (10) by the punching means (8) and the crushing means (9). Move in the direction.
前記ジッパー案内手段(14)は、前記潰し手段(9)で形成した潰し部(37)を設けたジッパーテープ(10)を、連続搬送される帯状の包装フィルム(2)の幅方向の一端縁(2a)側に位置付けて案内する。 The zipper guide means (14) is one end edge in the width direction of the belt-shaped packaging film (2) continuously conveyed with the zipper tape (10) provided with the crushing part (37) formed by the crushing means (9). (2a) Position and guide to the side.
前記ジッパー貼付け手段(42)は、ジッパー案内手段(14)により包装フィルム(2)に位置付けられたジッパーテープ(10)を包装フィルム(2)と共に挟持し、包装フィルム(2)を介して加熱して包装フィルム(2)にジッパーテープ(10)を連続的に貼り付ける。 The zipper attaching means (42) sandwiches the zipper tape (10) positioned on the packaging film (2) by the zipper guide means (14) together with the packaging film (2), and heats it through the packaging film (2). The zipper tape (10) is continuously applied to the packaging film (2).
前記製袋手段(45)は、ジッパーテープ(10)を貼り付けた帯状の包装フィルム(2)の長手方向へ延びる両端縁(2a,2b)が重合された重合部(46)においてジッパーテープ(10)が内面に臨むよう包装フィルム(2)を成形する。 The bag making means (45) includes a zipper tape (40) in a superposition part (46) in which both end edges (2a, 2b) extending in the longitudinal direction of the belt-shaped packaging film (2) to which the zipper tape (10) is attached are polymerized. The packaging film (2) is formed so that 10) faces the inner surface.
前記物品供給手段(47)は、製袋手段(45)で成形される包装フィルム(2)中に物品(50)を所定間隔毎に搬送する。
前記送り手段(51)は、包装フィルム(2)の内面に貼り付けたジッパーテープ(10)の咬合部(11)を案内して包装フィルム(2)を挟持した重合状態で搬送する。
The article supply means (47) conveys the article (50) at predetermined intervals into the packaging film (2) formed by the bag making means (45).
The said feed means (51) guides the occlusion part (11) of the zipper tape (10) affixed on the inner surface of the packaging film (2), and conveys it in the superposition | polymerization state which pinched | interposed the packaging film (2).
前記加熱手段(52)は、ジッパーテープ(10)の咬合部(11)を除く部位を包装フィルム(2)側から加熱して包装フィルム(2)とジッパーテープ(10)を溶着する。 The said heating means (52) heats the site | part except the occlusion part (11) of a zipper tape (10) from the packaging film (2) side, and welds a packaging film (2) and a zipper tape (10).
前記縦シール手段(54)は、ジッパーテープ(10)の貼付け部位の外側で重合部(46)を挟持して搬送方向に沿って連続的に縦シールを施す。
前記横シール手段(56)は、縦シールを施した包装フィルム(2)中に供給された物品(50)を挟む搬送方向の前後でジッパーテープ(10)の切除部(27)と合致する位置で包装フィルム(2)の幅方向に向けて横シールを施す。
The vertical sealing means (54) sandwiches the overlapping portion (46) outside the application portion of the zipper tape (10) and continuously performs vertical sealing along the conveying direction.
The horizontal sealing means (56) is a position that matches the cut portion (27) of the zipper tape (10) before and after the conveying direction sandwiching the article (50) supplied in the packaging film (2) subjected to vertical sealing. Then, a transverse seal is applied in the width direction of the packaging film (2).
請求項2の発明によれば、ジッパー供給手段においてパンチング手段の直後に潰し手段を配設したので、パンチング手段によりジッパーテープの咬合部に切除部を設けた直後に、その切除部に対する搬送方向の前後で潰し手段により咬合部との境界部を加熱して押し潰した潰し部を設けることができる。そのため、ジッパーテープにおける雌雄の咬合部が潰し部により互いに位置決めされ、その切除部及び潰し部を設けたジッパーテープが搬送されて包装フィルムに貼り付けられるまでの間の経路において、ジッパーテープにおける雌雄の咬合部間でジッパーテープの搬送方向への位置ずれが生じない。従って、位置ずれが生じ易い包装フィルムの高速搬送に伴う高速での包装を行うことが可能となる。 According to the invention of claim 2, since the crushing means is disposed immediately after the punching means in the zipper supply means, immediately after the cutting portion is provided in the occlusal portion of the zipper tape by the punching means, The crushing part which heated and crushed the boundary part with an occlusion part by crushing means back and forth can be provided. Therefore, the male and female occlusion parts in the zipper tape are positioned relative to each other by the crushing part, and in the path between the zipper tape provided with the cut part and the crushing part being transported and affixed to the packaging film, There is no positional shift in the zipper tape conveyance direction between the occlusal portions. Therefore, it becomes possible to perform high-speed packaging accompanying high-speed conveyance of a packaging film that is likely to be displaced.
また、ジッパー供給手段においてパンチング手段及び潰し手段により切除部及び潰し部を設けたジッパーテープを、ジッパー案内手段により包装フィルムの搬送方向に交差する幅方向の一端縁側に位置付けて、ジッパー貼付け手段により該包装フィルムに対し連続的に貼り付けた後、重合部において包装フィルムの内側に臨んだジッパーテープの咬合部を除く部位を加熱手段により包装フィルム側から加熱して、ジッパーテープを包装フィルムの内面に貼り付けて貼付け部を設けるので、包装フィルムの重合部に対するジッパーテープの貼り付け位置にずれが生じにくくなるとともに、ジッパーテープと包装フィルムとの溶着部や縦シール部にシール皺が生じにくい。 Further, the zipper tape provided with the cut portion and the crushing portion by the punching means and the crushing means in the zipper supply means is positioned on one end edge side in the width direction intersecting the transport direction of the packaging film by the zipper guiding means, and the zipper application means After affixing continuously to the packaging film, the part excluding the occlusal part of the zipper tape facing the inside of the packaging film in the polymerization part is heated from the packaging film side by heating means, and the zipper tape is applied to the inner surface of the packaging film. Since affixing and providing an affixing part, it is hard to produce a shift | offset | difference in the affixing position of the zipper tape with respect to the superposition | polymerization part of a packaging film, and it is hard to produce a sealing wrinkle in the welding part and vertical seal part of a zipper tape and a packaging film.
また、ジッパーテープはジッパー供給手段のパンチング手段及び潰し手段とジッパー案内手段とを経てジッパー貼付け手段から製袋手段に搬送されるので、製袋手段の上流に配設した物品供給手段の上方空間にジッパー供給手段を配置することができ、製袋充填機の設置スペースが拡大することがない。 Further, since the zipper tape is conveyed from the zipper sticking means to the bag making means through the punching means and crushing means of the zipper supply means and the zipper guide means, the zipper tape is placed in the upper space of the article supply means arranged upstream of the bag making means. A zipper supply means can be arrange | positioned and the installation space of a bag making filling machine does not expand.
また、連動手段により、パンチング手段と潰し手段とによるジッパーテープの加工中にパンチング手段及び潰し手段をジッパーテープの搬送方向へ移動させるので、包装フィルム及びジッパーテープの搬送を停止させることなく、ジッパーテープを包装フィルムに連続的に貼り付け、高速包装に対応することができる。 In addition, the interlocking means moves the punching means and the crushing means in the zipper tape conveying direction during the processing of the zipper tape by the punching means and the crushing means, so that the zipper tape can be transferred without stopping the conveyance of the packaging film and the zipper tape. Can be applied to the packaging film continuously to support high-speed packaging.
請求項2の発明を前提とする請求項3の発明において、前記潰し手段(9)は包装フィルム(2)の一包装間隔毎に搬送方向へ複数配設されている。請求項3の発明によれば、ジッパーテープの咬合部に対する潰し加工を比較的低い温度設定で複数回に分けて行うことにより、形状のばらつきが少ない綺麗な外観の潰し部を得ることができる。 In the invention of claim 3 premised on the invention of claim 2, a plurality of the crushing means (9) are arranged in the transport direction at every packaging interval of the packaging film (2). According to the invention of claim 3, by performing the crushing process on the occlusal portion of the zipper tape in a plurality of times at a relatively low temperature setting, it is possible to obtain a crushing portion having a beautiful appearance with little variation in shape.
請求項2〜3のうちいずれか一つの請求項の発明を前提とする請求項4の発明において、前記潰し手段(9)は、ジッパーテープ(10)の咬合部(11)を押し潰す潰し部材(
33,34)と、その潰し部材(33,34)に対する搬送方向の前後でジッパーテープ(
10)の咬合部(11)を押える押え部材(35,36)とを有している。請求項4の発明によれば、ジッパーテープは押え部材により保持された直後に潰し部材により挟持されるので、その挟持時にジッパーテープを位置決めした状態でジッパーテープの咬合部に対する潰し加工を良好に行なうことができる。
The invention according to claim 4, which is based on the invention according to any one of claims 2 to 3, wherein the crushing means (9) is a crushing member that crushes the occlusal portion (11) of the zipper tape (10). (
33, 34) and zipper tape (before and after in the conveying direction with respect to the crushing member (33, 34))
10) and a pressing member (35, 36) for pressing the occlusal portion (11). According to the invention of claim 4, since the zipper tape is clamped by the crushing member immediately after being held by the pressing member, the crushing process to the occlusal portion of the zipper tape is performed with the zipper tape positioned at the time of clamping. be able to.
請求項2〜4のうちいずれか一つの請求項の発明を前提とする請求項5の発明において、前記連動手段(20)は、パンチング手段(8)と潰し手段(9)とをジッパーテープ(10)の搬送方向に一体的に移動させるものであって、パンチング手段(8)及び潰し手段(9)を支持するスライダ(17)と、そのスライダ(17)をジッパーテープ(10)の搬送方向へ移動可能に支持するレール(16)と、そのスライダ(17)をレール(16)に沿って往復移動させるモータ(18)とを有している。請求項5の発明によれば、簡単な構造の連動手段により、パンチング手段と潰し手段とをジッパーテープの搬送方向へ一体的に移動させることができる。 In the invention of claim 5 premised on the invention of any one of claims 2 to 4, the interlocking means (20) includes a punching means (8) and a crushing means (9) with a zipper tape ( 10) is moved integrally in the conveying direction, and includes a slider (17) for supporting the punching means (8) and the crushing means (9), and the slider (17) in the conveying direction of the zipper tape (10). And a motor (18) that reciprocally moves the slider (17) along the rail (16). According to the invention of claim 5, the punching means and the crushing means can be integrally moved in the zipper tape conveying direction by the interlocking means having a simple structure.
本発明は、包装フィルムに対しジッパーテープを高速で精度良く貼り付けることができ、包装品の密封性を損なうことがない製袋充填包装方法及び製袋充填機を提供することができる。 INDUSTRIAL APPLICABILITY The present invention can provide a bag making and filling method and a bag making and filling machine that can attach a zipper tape to a packaging film at high speed and with high accuracy and do not impair the sealing performance of the packaged product.
まず、横形製袋充填機を利用した製袋充填包装方法の概要を説明する。
図1に示すように、ジッパー供給機構4としてジッパー引出し手段5とガイドローラ6と引出しローラ7とパンチング手段8と潰し手段9とが設けられ、フィルム供給手段1から帯状の包装フィルム2が引き出されることに同調して、ジッパー引出し手段5から送り出されたジッパーテープ10は、雌雄の咬合部11が互いに咬み合った状態で引き出される。そのジッパーテープ10においては、パンチング手段8を通過する過程で図8(a)に示すように咬合部11を所定間隔毎に切除した切除部27を形成した後に、潰し手段9を通過する過程で図8(b)に示すようにその切除部27に対する搬送方向の前後で咬合部11との境界部を加熱して押し潰した潰し部37が形成される。次に、切除部27及び潰し部37が形成されたジッパーテープ10が、図8(c)に示すように、ジッパー案内手段14により包装フィルム2の搬送方向に交差する幅方向の一端縁2a側に位置付けられた後に、図8(d)に示すように、ジッパー貼付け手段42により包装フィルム2とジッパーテープ10とが挟持されると共に加熱されて、包装フィルム2に対しジッパーテープ10が連続的に貼り付けられる。そして、図8(e)に示すように、製袋手段45により、包装フィルム2の長手方向へ延びる両端縁2a,2bを幅方向の一側で重なるよう二つ折りしたフィルムの重合部46において、ジッパーテープ10が挟み込まれるよう成形される。また、二つ折りに成形される包装フィルム2におけるジッパーテープ10に形成された各切除部27の中間位置に合わせて物品50が所定間隔毎に供給される。そして、図8(f)に示すように、ジッパーテープ10の重合部46において咬合部11を除く部位が加熱され、その部位が包装フィルム2に対するジッパーテープ10の貼付け部53となる。その後、図8(g)に示すように、包装フィルム2の重合部46に搬送方向に向けた縦シールが連続的に施されて縦シール部55が形成される。そして、包装フィルム2中に供給された物品50を挟む前後でジッパーテープ10の切除部27の形成位置に合致する位置において、包装フィルム2の幅方向へ延びる横シールが施されて横シール部61が形成されると共にその横シール部61に沿って包装フィルム2が切断され、図8(h)に示すように密封された横三方シール形態の包装品62として搬出される。
First, an outline of a bag making and filling method using a horizontal bag making and filling machine will be described.
As shown in FIG. 1, a zipper pulling means 5, a guide roller 6, a pulling roller 7, a punching means 8, and a crushing means 9 are provided as the zipper supply mechanism 4, and the belt-shaped packaging film 2 is drawn from the film supply means 1. In synchronization with this, the zipper tape 10 fed out from the zipper pulling means 5 is pulled out with the male and female biting portions 11 engaged with each other. In the zipper tape 10, in the process of passing through the punching means 8, as shown in FIG. 8A, after forming the excision part 27 in which the occlusal part 11 is excised at predetermined intervals, in the process of passing through the crushing means 9. As shown in FIG. 8B, a crushing portion 37 is formed by heating and crushing the boundary portion with the occlusal portion 11 before and after the cutting portion 27 in the transport direction. Next, as shown in FIG. 8C, the zipper tape 10 in which the cutout portion 27 and the crushing portion 37 are formed is on the side of the one end edge 2a in the width direction intersecting the conveyance direction of the packaging film 2 by the zipper guide means 14. 8 (d), the packaging film 2 and the zipper tape 10 are sandwiched and heated by the zipper pasting means 42, and the zipper tape 10 is continuously applied to the packaging film 2 as shown in FIG. It is pasted. And as shown in FIG.8 (e), in the superposition | polymerization part 46 of the film folded in half so that the both ends edge 2a, 2b extended in the longitudinal direction of the packaging film 2 may overlap on one side of the width direction by the bag making means 45, The zipper tape 10 is shaped so as to be sandwiched. Moreover, the articles | goods 50 are supplied for every predetermined space | interval according to the intermediate position of each cutting part 27 formed in the zipper tape 10 in the packaging film 2 shape | molded in half. Then, as shown in FIG. 8 (f), the portion excluding the occlusal portion 11 is heated in the overlapping portion 46 of the zipper tape 10, and the portion becomes the affixing portion 53 of the zipper tape 10 to the packaging film 2. Thereafter, as shown in FIG. 8G, the vertical seal portion 55 is formed by continuously applying the vertical seal in the transport direction to the overlapping portion 46 of the packaging film 2. Then, a lateral seal extending in the width direction of the packaging film 2 is applied at a position that matches the formation position of the cutout portion 27 of the zipper tape 10 before and after sandwiching the article 50 supplied in the packaging film 2, and the lateral seal portion 61. Is formed, and the packaging film 2 is cut along the lateral seal portion 61 and carried out as a packaged product 62 in the form of a lateral three-side seal sealed as shown in FIG. 8 (h).
次に、横形製袋充填機を図1〜図8を参照して詳述する。
図1及び図2に示すように、フィルム供給手段1はフィルム供給源として一対の巻取ロール1a,1bを有している。一方の巻取ロール1aから引き出された帯状の包装フィルム2は、テンションが付与された状態で繰出ローラ3により引き出されてジッパー案内手段14に対向する位置まで案内される。
Next, the horizontal bag making and filling machine will be described in detail with reference to FIGS.
As shown in FIG.1 and FIG.2, the film supply means 1 has a pair of winding rolls 1a and 1b as a film supply source. The strip-shaped packaging film 2 drawn out from one winding roll 1a is drawn out by the feeding roller 3 in a state where a tension is applied, and is guided to a position facing the zipper guide means 14.
図1及び図2に示すように、ジッパー引出し手段5において、図示しない巻取ロールから引き出されたジッパーテープ10は、図1(c)(d)に示すように雄部が長手方向に設けられた帯状の雄テープ材と雌部が長手方向に設けられた帯状の雌テープ材とが互いに重ねられてその雌雄の咬合部11が互いに咬み合った状態にある。そのジッパー引出し手段5により引出し案内されたジッパーテープ10は、反転ローラ12で180度向きを変えた後に方向転換ガイド13で搬送向きが90度変換され、上下一対のガイドローラ6間と上下一対の引出しローラ7間とパンチング手段8と一対の潰し手段9とを経てジッパー案内手段14に搬送される。引出しローラ7はフィルム供給手段1の繰出ローラ3と同調して駆動制御され、ジッパーテープ10は包装フィルム2の搬送速度と同速度で連続的に搬送される。ちなみに、ジッパーテープ10が下流に向けて搬送される際、ガイドローラ6及び引出しローラ7の外周で周縁部に設けられた溝部により咬合部11が案内されてジッパーテープ10の左右のずれが規制される。 As shown in FIGS. 1 and 2, the zipper tape 10 pulled out from a take-up roll (not shown) in the zipper pull-out means 5 is provided with a male portion in the longitudinal direction as shown in FIGS. 1 (c) and 1 (d). The strip-shaped male tape material and the strip-shaped female tape material in which the female portion is provided in the longitudinal direction are overlapped with each other, and the male and female biting portions 11 are in a state of being bitten with each other. The zipper tape 10 drawn and guided by the zipper pulling means 5 is turned 180 degrees by the reversing roller 12, and then the conveyance direction is changed by 90 degrees by the direction changing guide 13. It is conveyed to the zipper guide means 14 through the drawing rollers 7, the punching means 8 and the pair of crushing means 9. The drawing roller 7 is driven and controlled in synchronism with the feeding roller 3 of the film supply means 1, and the zipper tape 10 is continuously conveyed at the same speed as the conveying speed of the packaging film 2. Incidentally, when the zipper tape 10 is transported downstream, the occlusal portion 11 is guided by the groove provided at the outer periphery of the guide roller 6 and the drawing roller 7, and the right and left displacement of the zipper tape 10 is restricted. The
図1及び図2に示すように、ガイドローラ6及び引出しローラ7とジッパー案内手段14とはジッパーテープ10の搬送方向の上流と下流に離間して支持部材15に配設されている。パンチング手段8及び一対の潰し手段9は引出しローラ7とジッパー案内手段14との間でその支持部材15に配設されている。 As shown in FIGS. 1 and 2, the guide roller 6, the drawing roller 7, and the zipper guide means 14 are disposed on the support member 15 so as to be spaced upstream and downstream in the conveying direction of the zipper tape 10. The punching means 8 and the pair of crushing means 9 are disposed on the support member 15 between the drawing roller 7 and the zipper guide means 14.
図1及び図2に示すように、支持部材15の上下に離間して取着された一対のレール16間にはスライダ17がジッパーテープ10の搬送方向に沿って往復移動可能に支持されている。スライダ17は、搬送方向に一包装分ずつ離間して配設した取付部材17a,17b,17bと、各取付部材17a,17b,17bにおける互いの間隔を一包装分のジッパーテープ10の長さに合わせて調節することができる連結部材17c,17cを有している。図4に示すように、スライダ17において引出しローラ7の下流側に隣接する取付部材17aにはパンチング手段8が腕部17dを介して配設されている。また、図6に示すように、スライダ17においてその他の各取付部材17bには潰し手段9が腕部17eを介して配設されている。支持部材15においてスライダ17が配設された表側に対し反対側になる裏側にはモータ18が取着されている。そのモータ18の回転軸18aと中央の取付部材17bとの間には、スライダ17をレール16に沿ってジッパーテープ10の搬送方向に往復移動させるカム機構19が連結されている。スライダ17とレール16とモータ18とカム機構19とは、パンチング手段8と潰し手段9とによるジッパーテープ10への加工中にパンチング手段8と潰し手段9とをジッパーテープ10の搬送方向に一体的に移動させる連動手段20として機能する。 As shown in FIG. 1 and FIG. 2, a slider 17 is supported between a pair of rails 16 that are spaced apart from each other by a support member 15 so as to be reciprocally movable along the transport direction of the zipper tape 10. . The slider 17 has the mounting members 17a, 17b, and 17b that are spaced apart from each other in the transport direction and the distance between the mounting members 17a, 17b, and 17b to the length of the zipper tape 10 for one package. Connection members 17c and 17c that can be adjusted together are provided. As shown in FIG. 4, punching means 8 is disposed on an attachment member 17a adjacent to the downstream side of the drawing roller 7 in the slider 17 via an arm portion 17d. Further, as shown in FIG. 6, a crushing means 9 is disposed on each of the other mounting members 17b of the slider 17 via arm portions 17e. A motor 18 is attached to the back side of the support member 15 opposite to the front side on which the slider 17 is disposed. A cam mechanism 19 for reciprocating the slider 17 along the rail 16 in the transport direction of the zipper tape 10 is connected between the rotating shaft 18a of the motor 18 and the central mounting member 17b. The slider 17, the rail 16, the motor 18, and the cam mechanism 19 are integrated with the punching means 8 and the crushing means 9 in the conveying direction of the zipper tape 10 during the processing of the zipper tape 10 by the punching means 8 and the crushing means 9. It functions as the interlocking means 20 for moving to.
図2〜図4に示すように、パンチング手段8においては、取付部材17aに腕部17dを介して取着された枠体21の上端部にエアシリンダ22が配設され、そのエアシリンダ22の進退ロッド22aにホルダ23を介してパンチングナイフ24が昇降可能に取着され、枠体21の下端部にはパンチングナイフ24に対応する受け刃25が取り付けられていると共に受け刃25の下方でバキュームダクト26が接続されている。受け刃25の上部には上側支持片25aとの間でジッパーテープ10が通る溝状の通路25bが形成されていると共にその通路25bを横切って上側支持片25aと受け刃25とを貫通する挿入孔25cが形成されている。受け刃25の下部には挿入孔25cからバキュームダクト26に連通する回収路25dが形成されている。パンチングナイフ24の刃先部が進退ロッド22aの進退動により上側支持片25aの挿入孔25cから通路25bを経て受け刃25の挿入孔25cに至ることで、通路25bに位置するジッパーテープ10の咬合部11が図8(a)に示すように切除される。これにより、ジッパーテープ10には一包装分の長さ毎に切除部27が形成される。 As shown in FIGS. 2 to 4, in the punching means 8, an air cylinder 22 is disposed at the upper end portion of the frame body 21 attached to the attachment member 17 a via the arm portion 17 d. A punching knife 24 is attached to the advancing / retracting rod 22a through a holder 23 so that the punching knife 24 can be moved up and down. A receiving blade 25 corresponding to the punching knife 24 is attached to the lower end of the frame body 21 and is vacuumed below the receiving blade 25. A duct 26 is connected. A groove-shaped passage 25b through which the zipper tape 10 passes is formed between the upper support piece 25a and an upper portion of the receiving blade 25, and the insertion is made through the upper support piece 25a and the receiving blade 25 across the passage 25b. A hole 25c is formed. A recovery path 25d communicating with the vacuum duct 26 from the insertion hole 25c is formed at the lower portion of the receiving blade 25. The cutting edge portion of the punching knife 24 moves from the insertion hole 25c of the upper support piece 25a through the passage 25b to the insertion hole 25c of the receiving blade 25 by the advance / retreat movement of the advance / retreat rod 22a. 11 is excised as shown in FIG. Thereby, the cutting part 27 is formed in the zipper tape 10 for every length for one package.
図2、図5及び図6に示すように、パンチング手段8より下流側においてはジッパーテープ10の一包装分の間隔ずつ互いに離間した一対の潰し手段9が配設されている。各潰し手段9においては、取付部材17bに腕部17eを介して取着された固定支持バー29に枠体28が支持されている。枠体28は、上側に配設された第1支持バー28aと、下側に配設された第2支持バー28bと、その第1支持バー28a及び第2支持バー28bの左右両端部間に配設されたスライド軸28cとを有している。第1支持バー28aと第2支持バー28bとの間で左右両スライド軸28c間に固定支持バー29及び第3支持バー30が配置されていると共に、固定支持バー29が腕部17eに取着され、腕部17eの左右両側でエアシリンダ31の進退ロッド31aと第1支持バー28aと固定支持バー29と第3支持バー30との間にリンク機構32が支持されている。左右両側のリンク機構32は、第1支持バー28aに対し回動可能に支持された第1レバー32aと、第3支持バー30に対し回動可能に支持された第2レバー32bと、固定支持バー29に対し回動可能に支持されると共に第1レバー32aに対し回動可能に支持された第3レバー32cと、第2レバー32bと第3レバー32cと進退ロッド31aとに対し回動可能に支持された第4レバー32dとを有している。第2支持バー28bと第3支持バー30との夫々には加熱された潰し部材33,34が相対向して取着されている。また、第2支持バー28bと第3支持バー30とにおける潰し部材33,34を挟む前後位置には、潰し部材33,34が相互に近接した際にジッパーテープ10の咬合部11を挟持し得るようばね35a,36aで付勢されて上下方向へ移動可能に支持された押え部材35,36が配設されている。 As shown in FIGS. 2, 5, and 6, a pair of crushing means 9 that are spaced apart from each other by an interval corresponding to one package of the zipper tape 10 is disposed on the downstream side of the punching means 8. In each crushing means 9, the frame body 28 is supported by a fixed support bar 29 attached to the attachment member 17b via the arm portion 17e. The frame body 28 includes a first support bar 28a disposed on the upper side, a second support bar 28b disposed on the lower side, and the left and right ends of the first support bar 28a and the second support bar 28b. And a slide shaft 28c. A fixed support bar 29 and a third support bar 30 are disposed between the left and right slide shafts 28c between the first support bar 28a and the second support bar 28b, and the fixed support bar 29 is attached to the arm portion 17e. The link mechanism 32 is supported between the forward / backward rod 31a of the air cylinder 31, the first support bar 28a, the fixed support bar 29, and the third support bar 30 on both the left and right sides of the arm portion 17e. The left and right link mechanisms 32 include a first lever 32a that is rotatably supported by the first support bar 28a, a second lever 32b that is rotatably supported by the third support bar 30, and a fixed support. The third lever 32c supported rotatably with respect to the bar 29 and rotatably supported with respect to the first lever 32a, and rotatable with respect to the second lever 32b, the third lever 32c, and the advance / retreat rod 31a. And a fourth lever 32d supported by the first lever 32d. Heated crushing members 33 and 34 are attached to the second support bar 28b and the third support bar 30 so as to face each other. Moreover, when the crushing members 33 and 34 are close to each other, the occlusal portion 11 of the zipper tape 10 can be held between the front and rear positions between the crushing members 33 and 34 in the second support bar 28b and the third support bar 30. The presser members 35 and 36 which are urged by the springs 35a and 36a and supported so as to be movable in the vertical direction are arranged.
進退ロッド31aの進退動により、リンク機構32を介して、第2支持バー28b側の潰し部材33及び押え部材35と第3支持バー30側の潰し部材34及び押え部材36とが相互に近接離間移動する。潰し部材33,34と押え部材35,36との夫々が相互に離間した状態で、それらの間をジッパーテープ10がジッパー案内手段14に向けて前進移動する。また、第2支持バー28bと第3支持バー30とが相互に接近するのに伴い、潰し部材33,34と押え部材35,36との夫々が相互に接近した状態で、ジッパーテープ10は両押え部材35,36により保持されたもとで両潰し部材33,34により挟持され、図8(b)に示すようにジッパーテープ10には切除部27に対する搬送方向の前後で咬合部11の境界部を加熱して押し潰した潰し部37が形成される。 By the advance / retreat of the advance / retreat rod 31a, the crushing member 33 and the pressing member 35 on the second support bar 28b side and the crushing member 34 and the pressing member 36 on the third support bar 30 side are brought close to and away from each other via the link mechanism 32. Moving. In a state where the crushing members 33 and 34 and the pressing members 35 and 36 are separated from each other, the zipper tape 10 moves forward toward the zipper guide means 14 between them. Further, as the second support bar 28b and the third support bar 30 approach each other, the zipper tape 10 can be used with both the crushing members 33 and 34 and the pressing members 35 and 36 approaching each other. While being held by the pressing members 35 and 36, the crushing members 33 and 34 are sandwiched, and the zipper tape 10 has a boundary portion of the occlusal portion 11 before and after the cutting direction 27 in the conveying direction as shown in FIG. A crushing portion 37 that is crushed by heating is formed.
図2に示すように、ジッパー案内手段14は、潰し手段9より搬送方向の下流側で、雌雄ねじ機構により上下移動調節し得る手繰りローラ38と、その手繰りローラ38に対する前後に配設された上下一対の導入ローラ39,40とを備え、下流側の導入ローラ40に対する前方にフィルムガイドローラ41が配置されている。フィルムガイドローラ41には一方の巻取ロール1aから引き出された帯状の包装フィルム2がその内面側を下方に向けて巻き掛けられて案内される。ジッパーテープ10は、両導入ローラ39間を経て手繰りローラ38に巻き掛けられた後、両導入ローラ40間を経てフィルムガイドローラ41に巻き掛けられる。そして、ジッパーテープ10は、水平案内される包装フィルム2の内面側となる下側に重ねられて、図8(c)に示すように包装フィルム2の搬送方向に交差する幅方向の一端縁2a側に位置付けられ、包装フィルム2の一包装分のフィルムカット位置Pに対してジッパーテープ10の切除部27が合致する送り位置に送り込まれる。ちなみに、ジッパー案内手段14の各ローラ38,39,40の外周で両鍔部とそれらの間の溝部とが周縁部に設けられ、その両鍔部によりジッパーテープ10の幅方向両端縁を案内すると共に、その溝部により咬合部11を収容して案内し、ジッパーテープ10が包装フィルム2に対して歪んだり蛇行したりすることなく適切に位置付けられる。 As shown in FIG. 2, the zipper guide means 14 includes a hand roller 38 that can be moved up and down by a male and female screw mechanism on the downstream side of the crushing means 9, and an upper and lower disposed on the front and rear of the hand roller 38. A pair of introduction rollers 39 and 40 is provided, and a film guide roller 41 is disposed in front of the introduction roller 40 on the downstream side. On the film guide roller 41, the belt-shaped packaging film 2 drawn out from one winding roll 1a is guided by being wound with its inner surface facing downward. The zipper tape 10 is wound around the hand roller 38 through the two introduction rollers 39, and is then wound around the film guide roller 41 through the two introduction rollers 40. And the zipper tape 10 is piled up on the lower side which becomes the inner surface side of the packaging film 2 to be horizontally guided, and as shown in FIG. 8C, one end edge 2a in the width direction intersecting the conveyance direction of the packaging film 2 The cut portion 27 of the zipper tape 10 is fed to a feed position which is positioned on the side and matches the film cut position P for one package of the packaging film 2. Incidentally, both flange portions and a groove portion between them are provided on the outer periphery of each roller 38, 39, 40 of the zipper guide means 14, and both edge portions in the width direction of the zipper tape 10 are guided by the both flange portions. At the same time, the occlusion portion 11 is accommodated and guided by the groove portion, and the zipper tape 10 is appropriately positioned without being distorted or meandering with respect to the packaging film 2.
ジッパー供給機構4のガイドローラ6、引出しローラ7、パンチング手段8及び一対の潰し手段9と、ジッパー案内手段14と、連動手段20であるレール16、スライダ17、モータ18及びカム機構19とは、それぞれ支持部材15に取り付けられ、その支持部材15には使用される包装フィルム2の幅寸法や、包装フィルム2に対するジッパーテープ10の貼付け位置に対応して、幅方向へ移動調節し得る調節手段が配設されている。 The guide roller 6, the drawing roller 7, the punching means 8 and the pair of crushing means 9, the zipper guide means 14, the rail 16, the slider 17, the motor 18, and the cam mechanism 19 that are the interlocking means 20 of the zipper supply mechanism 4 are Each of the supporting members 15 is attached to a supporting member 15, and the supporting member 15 has adjusting means capable of moving and adjusting in the width direction corresponding to the width dimension of the packaging film 2 used and the position where the zipper tape 10 is attached to the packaging film 2. It is arranged.
図2に示すように、ジッパー貼付け手段42は、ジッパー案内手段14より下流側で、包装フィルム2とジッパーテープ10とを重ねて挟持するよう上側に配設されて包装フィルム2に接する加熱ローラ43と、下側に配設されてジッパーテープ10に接する受けローラ44とを有している。加熱ローラ43の周面にはジッパーテープ10の咬合部11が嵌まり込んで位置決めされる周溝43aが形成されている。受けローラ44はシリコンゴム等の耐熱ゴムにより成形されている。図8(c)に示すようにジッパー案内手段14により包装フィルム2の幅方向の一端縁2a側に位置付けられたジッパーテープ10は、加熱ローラ43と受けローラ44とにより包装フィルム2の内側に重なった状態で包装フィルム2と共に挟持されて加熱され、図8(d)に示すように包装フィルム2の一端縁2aにおける内側(下側)に対し連続的に貼り付けられる。ちなみに、加熱ローラ43と受けローラ44との間でジッパーテープ10が通る搬送路の上流側と下流側とにガイド棒が配設され、包装フィルム2及びジッパーテープ10は両ガイド棒で案内されながらそれらのローラ43,44間で挟持されて周方向に一定区間巻かれるようにしてシールされる。 As shown in FIG. 2, the zipper pasting means 42 is disposed on the downstream side of the zipper guide means 14 and is disposed on the upper side so as to sandwich the packaging film 2 and the zipper tape 10 and is in contact with the packaging film 2. And a receiving roller 44 disposed on the lower side and in contact with the zipper tape 10. On the circumferential surface of the heating roller 43, a circumferential groove 43a is formed in which the occlusal portion 11 of the zipper tape 10 is fitted and positioned. The receiving roller 44 is formed of heat-resistant rubber such as silicon rubber. As shown in FIG. 8 (c), the zipper tape 10 positioned on the side of the one end edge 2 a in the width direction of the packaging film 2 by the zipper guide means 14 overlaps the inside of the packaging film 2 by the heating roller 43 and the receiving roller 44. In this state, it is sandwiched and heated together with the packaging film 2 and is continuously adhered to the inner side (lower side) of the one end edge 2a of the packaging film 2 as shown in FIG. Incidentally, guide rods are disposed on the upstream side and downstream side of the conveyance path through which the zipper tape 10 passes between the heating roller 43 and the receiving roller 44, and the packaging film 2 and the zipper tape 10 are guided by both guide rods. It is sandwiched between these rollers 43 and 44 and sealed so as to be wound in a certain section in the circumferential direction.
図7に示すように、ジッパーテープ10を幅方向の一端縁2a側に貼り付けた帯状の包装フィルム2は、製袋手段45によって、長手方向へ延びる一端縁2aと他端縁2bとの間で折り返されてその他端縁2bを一端縁2aの下方から重なるよう二つ折に成形され、幅方向の一側において長手方向へ延びる両端縁2a,2bが後述する送りローラ51aで挟持されて図8(e)に示すように重合部46を形成する。そして、その重合部46では一端縁2aに貼り付けられたジッパーテープ10が他端縁2bとの間に挟まれる。 As shown in FIG. 7, the belt-shaped packaging film 2 in which the zipper tape 10 is attached to the one end edge 2a side in the width direction is formed between the one end edge 2a and the other end edge 2b extending in the longitudinal direction by the bag making means 45. 8 and the other end edge 2b is formed in two folds so as to overlap from below the one end edge 2a. Both end edges 2a and 2b extending in the longitudinal direction on one side in the width direction are sandwiched by a feed roller 51a described later, and FIG. As shown in (e), the overlapping portion 46 is formed. And in the superposition | polymerization part 46, the zipper tape 10 affixed on the one end edge 2a is pinched | interposed between the other end edge 2b.
物品供給手段47は、ジッパー供給機構4とジッパー案内手段14とジッパー貼付け手段42と製袋手段45とにわたる範囲の下方に配設されている。物品供給手段47は、製袋手段45によって成形される包装フィルム2に向けて無端チェーン48aに所定間隔毎に配設された押送部材48bによって物品50を押送するメインコンベヤ48と、そのメインコンベヤ48の下流に接続されて製袋手段45によるフィルム成形路の下方空間に配設した渡しコンベヤ49とを有している。製袋手段45で成形される包装フィルム2中に渡しコンベヤ49を経て供給される物品50は、一包装分の包装フィルム2が搬送されるのに同調するタイミングに設定されている。 The article supply means 47 is disposed below a range extending over the zipper supply mechanism 4, the zipper guide means 14, the zipper attaching means 42, and the bag making means 45. The article supply means 47 includes a main conveyor 48 that pushes the articles 50 toward the packaging film 2 formed by the bag making means 45 by a pushing member 48b that is disposed at predetermined intervals on the endless chain 48a, and the main conveyor 48. And a transfer conveyor 49 disposed in the lower space of the film forming path by the bag making means 45. The article 50 supplied via the transfer conveyor 49 into the packaging film 2 formed by the bag making means 45 is set at a timing synchronized with the conveyance of the packaging film 2 for one package.
そして、成形された包装フィルム2に対する送り手段51は、一対の送りローラ51aを有し、包装フィルム2の内側に貼り付けられたジッパーテープ10と共に包装フィルム2の重合部46を挟持して搬送する。ちなみに、ジッパーテープ10が下流に向けて搬送される際、送りローラ51aの外周で周縁部に設けられた溝部により咬合部11が案内されてジッパーテープ10の左右のずれが規制される。 Then, the feeding means 51 for the molded packaging film 2 has a pair of feeding rollers 51 a and sandwiches and conveys the overlapping portion 46 of the packaging film 2 together with the zipper tape 10 attached to the inside of the packaging film 2. . Incidentally, when the zipper tape 10 is transported downstream, the occlusal portion 11 is guided by a groove provided at the peripheral edge of the outer periphery of the feed roller 51a, and the right and left displacement of the zipper tape 10 is restricted.
また、前記送りローラ51aの下流に配設された加熱手段52は一対の加熱ローラ52aを有している。加熱ローラ52aの周面には、包装フィルム2の重合部46を両加熱ローラ52aにより挟持して搬送する際、その重合部46において包装フィルム2の内面に貼り付けられたジッパーテープ10の咬合部11を除く部位を挟持し得るよう、咬合部11に対応して溝部が設けられている。当該部位を包装フィルム2を介して加熱することで、図8(f)に示すように、貼付け部53が形成される。 The heating means 52 disposed downstream of the feed roller 51a has a pair of heating rollers 52a. When the overlapping portion 46 of the packaging film 2 is sandwiched and transported by the two heating rollers 52a on the circumferential surface of the heating roller 52a, the occlusal portion of the zipper tape 10 attached to the inner surface of the packaging film 2 at the overlapping portion 46 A groove portion is provided corresponding to the occlusal portion 11 so that a portion other than 11 can be sandwiched. By heating the part through the packaging film 2, a pasting part 53 is formed as shown in FIG.
また、加熱手段52の下流に配設された縦シール手段54は、一対のシールローラ54aを有している。加熱手段52によるジッパーテープ10の貼付け部位より外側で両シールローラ54aにより重合部46を挟持して、その挟持部分における包装フィルム2の内面を溶着して搬送方向に沿って連続的に縦シールを施すことで縦シール部55が形成される。 The vertical sealing means 54 disposed downstream of the heating means 52 has a pair of sealing rollers 54a. The overlapping portion 46 is sandwiched by both seal rollers 54a outside the portion where the zipper tape 10 is applied by the heating means 52, and the inner surface of the packaging film 2 at the sandwiched portion is welded to continuously seal vertically along the transport direction. By applying, the vertical seal | sticker part 55 is formed.
ちなみに、送り手段51、加熱手段52及び縦シール手段54は、それぞれ取付部材に支持され、その取付部材には使用される包装フィルム2の幅寸法や、包装フィルム2に対するジッパーテープ10の貼付け位置に対応して、幅方向へ移動調節し得る調節手段が配設されている。 Incidentally, the feeding means 51, the heating means 52, and the vertical sealing means 54 are each supported by an attachment member, and the attachment member has a width dimension of the packaging film 2 to be used and a position where the zipper tape 10 is attached to the packaging film 2. Correspondingly, an adjusting means capable of moving and adjusting in the width direction is provided.
縦シール手段54の下流に配設された横シール手段56において、一対のシール体57,58は、搬送方向へ互いに並べられた渡りコンベヤ59と搬出コンベヤ60との間に配設され、包装フィルム2を挟持して搬送方向に向けて包装フィルム2と略同速度で移動することで、縦シール部55を形成した包装フィルム2中に供給された物品50の前後位置において、図8(g)に示すようにジッパーテープ10の切除部27と合致するよう縦シール部55と交差して幅方向へ延びる横シール部61を形成すると共に、シール体57,58の一方に内装した切断刃により包装フィルム2を分断することで、包装品62を得ることができる。渡りコンベヤ59と搬出コンベヤ60とは、一対のシール体57,58の近接離間に伴い、両コンベヤ59,60の対向端部が離間近接し、渡りコンベヤ59から搬出コンベヤ60への物品50の移送を円滑に行うことができる。 In the horizontal sealing means 56 arranged downstream of the vertical sealing means 54, the pair of seal bodies 57, 58 are arranged between the crossing conveyor 59 and the carry-out conveyor 60 arranged in the conveying direction, and the packaging film 8 (g) at the front and rear positions of the article 50 supplied in the packaging film 2 in which the longitudinal seal portion 55 is formed by moving the sheet 2 at the substantially same speed as the packaging film 2 in the conveying direction. As shown in FIG. 4, a transverse seal portion 61 is formed which intersects with the longitudinal seal portion 55 and extends in the width direction so as to coincide with the cutout portion 27 of the zipper tape 10 and is packaged by a cutting blade built in one of the seal bodies 57 and 58. By dividing the film 2, the packaged product 62 can be obtained. As the pair of seal bodies 57 and 58 approach and separate from each other, the transfer conveyor 59 and the carry-out conveyor 60 are moved toward and away from the opposite ends of the conveyors 59 and 60, and the articles 50 are transferred from the transfer conveyor 59 to the carry-out conveyor 60. Can be performed smoothly.
次に、製袋充填機の作用につき製袋充填包装方法との関係で説明する。
フィルム供給手段1において巻取ロール1aから帯状の包装フィルム2がジッパー案内手段14に引き出されることに同調して、ジッパー供給機構4においてジッパー引出し手段5からジッパーテープ10が、ガイドローラ6、引出しローラ7、パンチング手段8及び一対の潰し手段9を経て包装フィルム2の搬送速度と同速度で連続的に引き出される。ガイドローラ6と引出しローラ7では、それらのローラ6,7の外周で周縁部に設けられた溝部によりジッパーテープ10の左右のずれが規制されて下流に向けて案内される。
Next, the operation of the bag making and filling machine will be described in relation to the bag making filling and packaging method.
In synchronism with the fact that the belt-like packaging film 2 is drawn from the take-up roll 1 a to the zipper guide means 14 in the film supply means 1, the zipper tape 10 is moved from the zipper draw means 5 to the guide roller 6 and the draw roller in the zipper supply mechanism 4. 7, through the punching means 8 and the pair of crushing means 9, and continuously drawn out at the same speed as the transport speed of the packaging film 2. In the guide roller 6 and the drawing roller 7, the right and left shift of the zipper tape 10 is regulated by a groove provided at the peripheral edge of the outer periphery of the rollers 6 and 7, and is guided downstream.
パンチング手段8では、図8(a)に示すように、ジッパーテープ10において咬合部11を所定間隔毎に切除した切除部27が形成される。切除片は回収路25dからバキュームダクト26へ回収される。また、一対の潰し手段9では、図8(b)に示すように、その切除部27に対する搬送方向の前後で咬合部11との境界部を潰し部材33,34により加熱して押し潰した潰し部37が形成される。その際、潰し部材33,34を挟む前後でジッパーテープ10の咬合部11を押え部材35,36により挟持する。パンチング手段8及び一対の潰し手段9によるジッパーテープ10の加工中には、連動手段20により、パンチング手段8と潰し手段9とがジッパーテープ10の搬送方向に向けて移動する。ちなみに、パンチング手段8と潰し手段9との配設間隔は一包装分の間隔に合わせて設定されている。 In the punching means 8, as shown in FIG. 8A, cut portions 27 are formed by cutting the occlusal portions 11 at predetermined intervals in the zipper tape 10. The excised piece is recovered from the recovery path 25d to the vacuum duct 26. Further, in the pair of crushing means 9, as shown in FIG. 8B, crushing is performed by crushing the boundary part with the occlusal part 11 by crushing members 33 and 34 before and after the cutting part 27 in the conveying direction. A portion 37 is formed. At that time, the occlusal portion 11 of the zipper tape 10 is clamped by the pressing members 35 and 36 before and after the crushing members 33 and 34 are sandwiched. During the processing of the zipper tape 10 by the punching means 8 and the pair of crushing means 9, the punching means 8 and the crushing means 9 are moved toward the conveying direction of the zipper tape 10 by the interlocking means 20. Incidentally, the arrangement interval between the punching means 8 and the crushing means 9 is set in accordance with the interval for one package.
切除部27及び潰し部37が形成されたジッパーテープ10は、ジッパー案内手段14に搬送され、その各ローラ38,39,40の溝部によって左右のずれが規制された状態で、図8(c)に示すように包装フィルム2の幅方向の一端縁2a側に重なるように位置付けられる。 The zipper tape 10 in which the cutout portion 27 and the crushing portion 37 are formed is conveyed to the zipper guide means 14, and the right and left deviations are regulated by the grooves of the rollers 38, 39, and 40, as shown in FIG. As shown in Fig. 2, the packaging film 2 is positioned so as to overlap the one end edge 2a side in the width direction.
ジッパーテープ10は、ジッパー案内手段14の手繰りローラ38で位置調節され、一包装分の包装フィルム2に対応して切除部27の搬送位置と合致するよう位置合わせされると共に、包装フィルム2の一端縁2a側に位置付けられている。そのジッパーテープ10は、包装フィルム2の内面側に重なる状態で包装フィルム2と同速でジッパー貼付け手段42に向けて連続的に搬送され、該ジッパー貼付け手段42で包装フィルム2を介して挟持されて加熱されることで、包装フィルム2に対し図8(d)に示すように連続的に貼り付けられる。 The position of the zipper tape 10 is adjusted by the hand roller 38 of the zipper guide means 14 so that the zipper tape 10 is aligned with the transport position of the cutting portion 27 corresponding to the packaging film 2 for one package, and one end of the packaging film 2 It is positioned on the edge 2a side. The zipper tape 10 is continuously conveyed toward the zipper pasting means 42 at the same speed as the packaging film 2 in a state of being overlapped with the inner surface side of the packaging film 2, and is sandwiched by the zipper pasting means 42 via the packaging film 2. As shown in FIG. 8 (d), it is continuously attached to the packaging film 2 by being heated.
包装フィルム2の幅方向の一端縁2a側に貼り付けられたジッパーテープ10は、包装フィルム2の連続搬送に伴って製袋手段45に搬送され、図8(e)に示すように、ジッパーテープ10が内側(下側)に臨むよう包装フィルム2の両端縁2a,2b側が重なるよう二つ折に成形される。製袋手段45で成形される包装フィルム2中に物品供給手段47により物品50が所定間隔毎に搬送される。 The zipper tape 10 affixed to the one end edge 2a side in the width direction of the packaging film 2 is conveyed to the bag making means 45 along with the continuous conveyance of the packaging film 2, and as shown in FIG. The wrapping film 2 is formed in two folds so that the side edges 2a and 2b of the packaging film 2 overlap so that 10 faces the inner side (lower side). Articles 50 are conveyed at predetermined intervals by the article supply means 47 in the packaging film 2 formed by the bag making means 45.
送り手段51により挟持されて重なった重合部46は、送りローラ51aの溝部により咬合部11が案内されて位置合わせされた状態で、加熱手段52に搬送される。加熱手段52では、ジッパーテープ10の咬合部11を除く部位が加熱され、図8(f)に示すように包装フィルム2の内面にジッパーテープ10が溶着された貼付け部53が重合部46に形成される。 The overlapping portion 46 sandwiched and overlapped by the feeding means 51 is conveyed to the heating means 52 in a state where the occlusal portion 11 is guided and aligned by the groove portion of the feeding roller 51a. In the heating means 52, the part excluding the occlusal portion 11 of the zipper tape 10 is heated, and an affixing portion 53 in which the zipper tape 10 is welded to the inner surface of the packaging film 2 is formed in the overlapping portion 46 as shown in FIG. Is done.
重合部46にジッパーテープ10が貼り付けられた包装フィルム2は縦シール手段54に搬送され、図8(g)に示すようにその重合部46において貼付け部53より外側で縦シール部55が形成される。 The packaging film 2 having the zipper tape 10 attached to the overlapping portion 46 is conveyed to the vertical sealing means 54, and the vertical sealing portion 55 is formed outside the attaching portion 53 in the overlapping portion 46 as shown in FIG. 8 (g). Is done.
重合部46に貼付け部53及び縦シール部55が形成された包装フィルム2は横シール手段56に搬送され、図8(h)に示すように物品50に対する前後でジッパーテープ10の切除部27と交差して横シール部61が形成されると共にその横シール部61に沿って切断され、横三方シール形態の包装品62として搬出される。 The packaging film 2 in which the affixing part 53 and the vertical seal part 55 are formed in the superposition part 46 is conveyed to the horizontal sealing means 56, and the cutting part 27 of the zipper tape 10 before and after the article 50 as shown in FIG. A transverse seal portion 61 is formed so as to intersect with each other, cut along the transverse seal portion 61, and carried out as a packaged product 62 in the form of a transverse three-way seal .
本実施形態は下記の効果を有する。
(1) ジッパー供給機構4においてパンチング手段8の直後に一対の潰し手段9を配設したので、パンチング手段8によりジッパーテープ10の咬合部11に切除部27を設けた直後に、その切除部27に対する搬送方向の前後で潰し手段9により潰し部37を設けることができ、ジッパーテープ10における雌雄の咬合部11が潰し部37により互いに位置決めされる。従って、その切除部27及び潰し部37を設けたジッパーテープ10が搬送されて包装フィルム2に貼り付けられるまでの間の経路において、ジッパーテープ10における雌雄の咬合部11間でジッパーテープ10の搬送方向への位置ずれが生じず、包装フィルム2の高速搬送に伴う高速での包装を行うことが可能となる。
This embodiment has the following effects.
(1) Since the pair of crushing means 9 is disposed immediately after the punching means 8 in the zipper supply mechanism 4, the excision part 27 is provided immediately after the excision part 27 is provided in the occlusal part 11 of the zipper tape 10 by the punching means 8. The crushing part 37 can be provided by the crushing means 9 before and after the conveyance direction with respect to the zipper tape 10, and the male and female occlusion parts 11 are positioned relative to each other by the crushing part 37. Accordingly, the zipper tape 10 is transported between the male and female occlusal portions 11 of the zipper tape 10 in the path from when the zipper tape 10 provided with the cut portion 27 and the crushing portion 37 is transported and pasted to the packaging film 2. Positional displacement in the direction does not occur, and packaging at high speed accompanying high-speed conveyance of the packaging film 2 can be performed.
(2) ジッパー供給機構4においてパンチング手段8及び一対の潰し手段9により切除部27及び潰し部37をジッパーテープ10に設け、ジッパー案内手段14によりジッパーテープ10を包装フィルム2の搬送方向に交差する幅方向の一端縁2a側に位置付けてジッパー貼付け手段42により該包装フィルム2に対し連続的に貼り付ける。その後、重合部46において包装フィルム2の内側に臨んだジッパーテープ10の咬合部11を除く部位を加熱手段52により包装フィルム2を介して加熱して、ジッパーテープ10の雌雄両テープ材を包装フィルム2の内面に溶着して貼り付けた貼付け部53が形成される。従って、包装フィルム2の重合部46に対するジッパーテープ10の貼り付け位置にずれが生じにくく、また、ジッパーテープ10と包装フィルム2との溶着部や縦シール部55にシール皺が生じにくい。 (2) In the zipper supply mechanism 4, the punching means 8 and the pair of crushing means 9 are provided with the cut portion 27 and the crushing part 37 in the zipper tape 10, and the zipper guide means 14 crosses the zipper tape 10 in the conveying direction of the packaging film 2. It is positioned on the one end edge 2a side in the width direction and is continuously attached to the packaging film 2 by the zipper attaching means 42. Thereafter, the portion excluding the occlusal portion 11 of the zipper tape 10 facing the inside of the packaging film 2 in the overlapping portion 46 is heated by the heating means 52 through the packaging film 2, so that the male and female tape material of the zipper tape 10 is wrapped with the packaging film. The affixing part 53 welded and affixed to the inner surface of 2 is formed. Accordingly, the position where the zipper tape 10 is affixed to the overlapping portion 46 of the packaging film 2 is less likely to be displaced, and seal flaws are less likely to occur at the welded portion between the zipper tape 10 and the packaging film 2 and the vertical seal portion 55.
(3) ジッパー供給機構4は、製袋手段45の上流に配設した物品供給手段47の上方空間に配置することができるので、製袋充填機の設置スペースが拡大することがない。
(4) スライダ17、レール16、モータ18及びカム機構19を有する連動手段20により、パンチング手段8と一対の潰し手段9とによるジッパーテープ10の加工中にパンチング手段8及び一対の潰し手段9をジッパーテープ10の搬送方向へ移動させるので、包装フィルム2及びジッパーテープ10の搬送を停止させることなく、ジッパーテープ10を包装フィルム2に連続的に貼り付け、高速包装に対応することができる。
(3) Since the zipper supply mechanism 4 can be disposed in the upper space of the article supply means 47 disposed upstream of the bag making means 45, the installation space for the bag making and filling machine does not increase.
(4) By the interlocking means 20 having the slider 17, the rail 16, the motor 18 and the cam mechanism 19, the punching means 8 and the pair of crushing means 9 are moved during the processing of the zipper tape 10 by the punching means 8 and the pair of crushing means 9. Since the zipper tape 10 is moved in the conveyance direction, the zipper tape 10 can be continuously attached to the packaging film 2 without stopping the conveyance of the packaging film 2 and the zipper tape 10, thereby supporting high-speed packaging.
(5) 一対の潰し手段9による潰し加工を複数回に分けて行うことにより、比較的低い温度設定で加工することができ、形成された潰し部37の形状のばらつきが少なく凹凸の少ない滑らかな潰し部37を得ることができる。これにより、安定した横シールをなし得ると共に、得られた包装品62の見栄えを損ねることがない。 (5) By performing the crushing process by the pair of crushing means 9 in a plurality of times, the crushing process can be performed at a relatively low temperature setting, and the formed crushing portion 37 has a small variation in shape and smoothness with less unevenness. The crushed part 37 can be obtained. As a result, a stable lateral seal can be achieved and the appearance of the obtained packaged product 62 is not impaired.
(6) 一対の潰し手段9において、ジッパーテープ10は押え部材35,36により保持されたもとで潰し部材33,34により潰すように加工されるので、ジッパーテープ10の押し潰し部位が位置ずれすることなく安定した加工を行なうことができる。 (6) In the pair of crushing means 9, the zipper tape 10 is processed so as to crush by the crushing members 33 and 34 while being held by the pressing members 35 and 36, so that the crushing portion of the zipper tape 10 is displaced. And stable machining can be performed.
本発明の趣旨に反しない範囲で前記実施形態以外にも適宜変更可能であり、例えば下記のような構成を採用することができる。
・ 横形製袋充填機での適用例として例示したが、縦形製袋充填機にも採用することができる。
The present invention can be modified as appropriate in addition to the above-described embodiment without departing from the spirit of the present invention. For example, the following configuration can be employed.
-Although illustrated as an application example in a horizontal bag making and filling machine, it can also be adopted in a vertical bag making and filling machine.
・ 前記実施形態の潰し手段9以外に、加熱超音波ホーンとアンビルとによる潰し方式を採用することができる。
・ 前記実施形態では一対の潰し手段9を搬送方向へ並べて2回潰しを行っているが、必要に応じて、前記実施形態の潰し手段9や、加熱超音波ホーンとアンビルとによる潰し方式などにより、1回または3回以上の潰しを行ってもよい。
In addition to the crushing means 9 of the above embodiment, a crushing method using a heating ultrasonic horn and an anvil can be adopted.
-In the said embodiment, although a pair of crushing means 9 is arranged in the conveyance direction and crushing is performed twice, if necessary, the crushing means 9 of the said embodiment, the crushing method by a heating ultrasonic horn, and an anvil etc. are used. You may crush once or three times or more.
・ 帯状の包装フィルムを一側で重ねて重合するようにして横三方シール形態の包装品を得るようにしたが、その実施形態に限らず、下方または上方で包装フィルムを重合する三方シール形態や左右両側で縦シール部を形成する四方シール形態などにも適用することができる。 -Although a strip-shaped packaging film is overlapped on one side and polymerized to obtain a packaged product in a lateral three-side seal form, not limited to that embodiment, a three-sided seal form in which the packaging film is polymerized at the lower or upper side The present invention can also be applied to a four-side seal form in which vertical seal portions are formed on both the left and right sides.
・ 前記実施形態において、パンチング手段8及び潰し手段9との駆動手段としてエアシリンダ22,31を採用しているが、サーボモータなどの制御モータとすることもできる。サーボモータを採用することで、より処理の高速化をなし得る。 In the above embodiment, the air cylinders 22 and 31 are employed as the driving means for the punching means 8 and the crushing means 9, but a control motor such as a servomotor may be used. By adopting a servo motor, the processing speed can be further increased.
・ その他、前記実施形態と異なる各種の実施形態を採用することができる。 In addition, various embodiments different from the above-described embodiments can be adopted.
1…フィルム供給手段、2…包装フィルム、2a…一端縁、2b…他端縁、4…ジッパー供給機構、5…ジッパー引出し手段、8…パンチング手段、9…潰し手段、10…ジッパーテープ、11…咬合部、14…ジッパー案内手段、16…レール、17…スライダ、18…モータ、19…カム機構、20…連動手段、27…切除部、33,34…潰し部材、35,36…押え部材、37…潰し部、42…ジッパー貼付け手段、45…製袋手段、46…重合部、47…物品供給手段、50…物品、51…送り手段、52…加熱手段、53…貼付け部、54…縦シール手段、55…縦シール部、56…横シール手段、61…横シール部、62…包装品。 DESCRIPTION OF SYMBOLS 1 ... Film supply means, 2 ... Packaging film, 2a ... One end edge, 2b ... Other end edge, 4 ... Zipper supply mechanism, 5 ... Zipper extraction means, 8 ... Punching means, 9 ... Crushing means, 10 ... Zipper tape, 11 ... Occlusal part, 14 ... Zipper guide means, 16 ... Rail, 17 ... Slider, 18 ... Motor, 19 ... Cam mechanism, 20 ... Interlocking means, 27 ... Removal part, 33,34 ... Crush member, 35,36 ... Presser member 37 ... crushing part, 42 ... zipper sticking means, 45 ... bag making means, 46 ... polymerization part, 47 ... article supply means, 50 ... article, 51 ... feeding means, 52 ... heating means, 53 ... sticking part, 54 ... longitudinal sealing means, 55 ... vertical seal portion, 56 ... horizontal sealing means, 61 ... lateral seal part, 62 ... package.
Claims (5)
この切除部及び潰し部を設けたジッパーテープを、包装フィルムの搬送方向に交差する幅方向の一端縁側に位置付けて、該包装フィルムに対し連続的に引き出しつつ貼り付け、
ジッパーテープを幅方向の一端縁側に貼り付けた包装フィルムにおける幅方向両側の端縁を重ね合わせてジッパーテープを挟んだ重合部を形成するよう成形し、
成形される包装フィルム中に物品を所定間隔毎に搬送し、
包装フィルムの重合部において、ジッパーテープの咬合部を除く部位を包装フィルムを介して加熱してジッパーテープをその重合部に貼り付けて貼付け部を設けると共に、その貼付け部より外側で重合部に搬送方向へ向けて連続的に縦シールを施し、
包装フィルム中に供給された物品に対する搬送方向の前後でジッパーテープの切除部と合致するよう包装フィルムの幅方向に向けた横シールを施して包装品を得るようにする
ことを特徴とする製袋充填包装方法。 The zipper tape with the male and female bites engaged with each other is continuously directed toward the packaging film in synchronization with the continuous conveyance of the belt-shaped packaging film drawn from the film supply source toward the bag making means. In the process of transporting to, the occlusal part is excised at a predetermined interval to form an excised part, and a crushing part is formed by heating and crushing the boundary part with the occlusal part before and after the excised part,
The zipper tape provided with the cut portion and the crushing portion is positioned on one end edge side in the width direction crossing the conveyance direction of the packaging film, and is attached while being continuously drawn out to the packaging film,
Shaped to form a polymerized part sandwiching the zipper tape by overlapping the edges on both sides of the width direction in the packaging film in which the zipper tape is attached to the one end edge side in the width direction,
Conveying articles at predetermined intervals in the packaging film to be molded,
In the superposition part of the packaging film, the part excluding the occlusal part of the zipper tape is heated via the packaging film to attach the zipper tape to the superposition part and provide the affixing part, and transported to the superposition part outside the affixing part Apply a vertical seal continuously in the direction,
A bag making characterized in that a package product is obtained by applying a lateral seal in the width direction of the packaging film so as to coincide with the cut portion of the zipper tape before and after the conveyance direction with respect to the article supplied in the packaging film. Filling packaging method.
このパンチング手段と潰し手段とによるジッパーテープの加工中にパンチング手段及び潰し手段をジッパーテープの搬送方向に移動させる連動手段と、
前記潰し手段で形成した潰し部を設けたジッパーテープを、連続搬送される帯状の包装フィルムの幅方向の一端縁側に位置付けて案内するジッパー案内手段と、
このジッパー案内手段により包装フィルムに位置付けられたジッパーテープを包装フィルムと共に挟持し、包装フィルムを介して加熱して包装フィルムにジッパーテープを連続的に貼り付けるジッパー貼付け手段と、
ジッパーテープを貼り付けた帯状の包装フィルムの長手方向へ延びる両端縁が重合された重合部においてジッパーテープが内面に臨むよう包装フィルムを成形する製袋手段と、
製袋手段で成形される包装フィルム中に物品を所定間隔毎に搬送する物品供給手段と、
包装フィルムの内面に貼り付けたジッパーテープの咬合部を案内して包装フィルムを挟持した重合状態で搬送する送り手段と、
ジッパーテープの咬合部を除く部位を包装フィルム側から加熱して包装フィルムとジッパーテープを溶着する加熱手段と、
ジッパーテープの貼付け部位の外側で重合部を挟持して搬送方向に沿って連続的に縦シールを施す縦シール手段と、
縦シールを施した包装フィルム中に供給された物品を挟む搬送方向の前後でジッパーテープの切除部と合致する位置で包装フィルムの幅方向に向けて横シールを施す横シール手段と
を備えたことを特徴とする製袋充填機。 While the belt-shaped packaging film drawn from the film supply source is continuously transported toward the bag making means, the zipper tape in which the male and female bites are engaged with each other is directed toward the continuously transported packaging film. The boundary between the zipper pulling means for continuous conveyance, the punching means for cutting the occlusal portion of the zipper tape drawn by the zipper pulling means at predetermined intervals to form the cut portion, and the occlusal portion before and after the cut portion A zipper supply mechanism having crushing means for heating and crushing the part,
Interlocking means for moving the punching means and the crushing means in the zipper tape conveying direction during the processing of the zipper tape by the punching means and the crushing means,
Zipper guide means for positioning and guiding the zipper tape provided with the crushing part formed by the crushing means on one end edge side in the width direction of the belt-shaped packaging film continuously conveyed;
A zipper affixing means for sandwiching the zipper tape positioned on the packaging film by the zipper guide means together with the packaging film, heating through the packaging film and continuously affixing the zipper tape to the packaging film,
A bag-making means for forming the packaging film so that the zipper tape faces the inner surface in the polymerized portion in which both end edges extending in the longitudinal direction of the belt-shaped packaging film with the zipper tape attached are polymerized;
Article supply means for conveying articles at predetermined intervals in the packaging film formed by the bag making means;
A feeding means that conveys the occlusal portion of the zipper tape affixed to the inner surface of the packaging film and conveys it in a polymerized state sandwiching the packaging film;
Heating means for heating the part excluding the bite part of the zipper tape from the packaging film side and welding the packaging film and the zipper tape;
A vertical sealing means for performing vertical sealing continuously along the conveying direction by sandwiching the overlapped portion outside the zipper tape application site;
A horizontal sealing means for performing horizontal sealing in the width direction of the packaging film at a position coincident with the cut portion of the zipper tape before and after the conveyance direction sandwiching the articles supplied in the packaging film subjected to vertical sealing. A bag making and filling machine.
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JP6434355B2 (en) * | 2015-04-08 | 2018-12-05 | 出光ユニテック株式会社 | Method and apparatus for joining long members, and method for producing bag with zipper tape |
WO2016163487A1 (en) * | 2015-04-08 | 2016-10-13 | 出光ユニテック株式会社 | Zipper tape, bag with zipper tape, method for manufacturing bag with zipper tape, long member-bonding method capable of favorably bonding long members, device therefor, and zipper tape-bonding device |
US11731387B2 (en) | 2019-07-05 | 2023-08-22 | Hosokawa Yoko Co., Ltd. | Bag making machine and bag making method |
CN114474840B (en) * | 2022-02-14 | 2024-03-19 | 广州麦诚道包装科技有限公司 | Automatic paper box forming equipment and special-shaped paper box manufacturing method thereof |
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JPH07125755A (en) * | 1993-10-20 | 1995-05-16 | Nippon Tokkyo Kanri Kk | Zipper for bag |
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