JP2013082010A - Joining method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a heat transmission plate capable of manufacturing the heat transmission plate formed by frictional agitation and having high flatness.SOLUTION: This joining method includes a first regular joining step of agitating an abutting portion J1 of metal members 1a, 1b frictionally from a surface side of the metal members 1a, 1b, and a second regular joining step of agitating the abutting portion J1 frictionally from the back side of the metal members 1a, 1b. The joining method further includes: a tab material arranging step; a temporary joining step performing temporary joining of an abutting portion J1 of one tab material 2 and the metal member, and an abutting portion J1 of the other tab material 3 and the metal member; and a degreasing step degreasing in advance, abutting faces of the metal members 1a, 1b and abutting faces of the metal members 1a, 1b and the tab materials 2, 3 before the first regular joining step. The frictional agitation is performed in the second regular joining step by inserting an agitating pin of a rotation tool into a plasticized region formed at the first regular joining step.

Description

  The present invention relates to a method for joining metal members using friction stirring.

  Friction stir welding (FSW = Friction Stir Welding) is known as a method for joining metal members. Friction stir welding is a process of rotating a rotating tool along the abutting portion between metal members, and plastically flowing the metal at the abutting portion by frictional heat between the rotating tool and the metal member, so that the metal members are solid-phased. It is what is joined. In general, the rotating tool is formed by protruding a stirring pin (probe) on the lower end surface of a cylindrical shoulder portion.

  By the way, when the thickness of the metal member to be joined is larger than the length of the stirring pin of the rotary tool, the friction stir welding may be performed from the back side after performing the friction stir welding from the front side of the metal member. (For example, refer to Patent Document 1). In addition, if the length of the stirring pin is increased, it is possible to join the metal members by performing friction stir welding only from the front side, but the load on the driving means of the friction stirrer increases, If the existing friction stirrer cannot cope, it is necessary to modify the friction stirrer or introduce a large friction stirrer.

Japanese Patent Laying-Open No. 2005-131666 (FIG. 7)

  In the joining method of Patent Document 1, a region plasticized by friction agitation from the front side (hereinafter sometimes referred to as “surface side plasticization region”) and a region plasticized by friction agitation from the back side (hereinafter, In the “back side plasticization region”), there is a possibility that a joint defect such as a cavity defect is formed continuously or intermittently from one side surface of the metal member to the other side surface. If such a bonding defect remains, there is a possibility that airtightness and watertightness at the bonded portion may be lowered, which is not desirable. In Patent Document 1, the front surface side plasticized region and the back surface side plasticized region are brought into contact with each other at the central portion in the thickness direction of the metal member or slightly overlapped, thereby causing the metal member in the thickness direction of the metal member. Since the whole is bonded, the bonding strength will not be insufficient.

  From such a point of view, the present invention is a method of joining metal members by friction stir the abutting portions between the metal members from the front surface side and the back surface side of the metal members, the air tightness and water tightness at the joint portion It is an object of the present invention to provide a bonding method capable of improving the resistance.

  The joining method according to the present invention that solves such a problem includes a first main joining step in which friction stir is performed from the surface side of the metal member to the abutting portion between the metal members, and the metal to the abutting portion. A second main joining step in which friction agitation is performed from the back side of the member, and before the first main joining step, a pair along the abutting portions appearing on both side surfaces of the metal member A tab material arranging step for arranging the tab material, and a temporary joining step for temporarily joining the abutting portion between the one tab material and the metal member and the abutting portion between the other tab material and the metal member, , Before performing the first main joining step, including a degreasing step of degreasing the abutting surfaces of the metal members and the abutting surfaces of the metal members and the tab material in advance, in the second main joining step, It is applied to the plasticized region formed in the first main joining process. And performing friction stir while entering the stirring pin tool.

  According to this joining method, in the second main joining step, the friction stir is performed while the stirring pin of the rotary tool is inserted into the plasticized region formed in the first main joining step. The formed plasticized region can be frictionally stirred again over a wide range, and the bonding defect in the plasticized region formed in the first main joining process can be repaired. Moreover, the opening of a butt | matching part can be prevented by performing a temporary joining process before performing said 1st main joining process or said 2nd main joining process. In addition, by degreasing the abutting surfaces of the metal members and the abutting surfaces of the metal members and the tab material in advance, it is possible to remove organic substances such as oil and moisture from the joint surfaces. Generation of bonding defects such as porosity due to residue and decomposition gas can be prevented, and airtightness and watertightness of the plasticized region can be improved.

  Before performing the first main joining step, the surface of one metal member and the surface of the other metal member are flush with each other, and the back surface of one metal member and the back surface of the other metal member are flush with each other. It is preferable to make it one. Moreover, after completion | finish of said 1st main joining process, it is preferable to remove the burr | flash which generate | occur | produced by the friction stirring in the said main joining process, turn over a to-be-joined metal member, and make a back surface up. Moreover, it is preferable to include a pilot hole forming step of forming a pilot hole at the friction stirring start position in the first main bonding step before performing the first main bonding step. Moreover, it is preferable to include a pilot hole forming step of forming a pilot hole at the friction stirring start position in the second main bonding step before the second main bonding step.

  According to the joining method according to the present invention, it is possible to improve the air tightness and water tightness at the joint when the metal members are frictionally stirred.

It is a figure for demonstrating arrangement | positioning of the metal member, 1st tab material, 2nd tab material, and backing member which concern on this embodiment, Comprising: (a) is a perspective view, (b) is a top view, (c) (B) is the II sectional view taken on the line, (d) is the II-II sectional view of (b). (A) is a side view for demonstrating the rotation tool for temporary joining, (b) is a side view for demonstrating this rotation tool for joining. It is a top view for demonstrating the 1st tab material joining process, temporary joint process, and 2nd tab material joining process which concern on this embodiment. (A), (b) and (c) are the III-III sectional view taken on the line of FIG. 3 for demonstrating the 1st main joining process which concerns on this embodiment. (A), (b) and (c) are sectional drawings for demonstrating the 2nd main joining process which concerns on this embodiment. It is a partially transparent perspective view which showed the 2nd main joining process which concerns on this embodiment. It is the side view which showed the case where the rotation tool for main joining of a form which is different in a 1st main joining process and a 2nd main joining process was used, Comprising: (a) is the rotary tool for main joining used at a 1st main joining process. (B) shows the rotation tool for main joining used at the 2nd main joining process. It is the perspective view which showed other embodiment of this invention.

  Next, an embodiment of the present invention will be described. In this embodiment, as shown in FIG. 1, the case where the metal members 1a and 1b are connected linearly is illustrated. First, the metal members 1a and 1b to be joined will be described in detail, and the first tab member 2, the second tab member 3 and the backing member 10 used when joining the metal members 1a and 1b will be described in detail. To do.

  The metal members 1a and 1b are plate-like members having a rectangular shape in cross section, and are made of a friction-stirring metal material such as aluminum, aluminum alloy, copper, copper alloy, titanium, titanium alloy, magnesium, and magnesium alloy. In the present embodiment, one metal member 1a and the other metal member 1b are formed of a metal material having the same composition. Although there is no restriction | limiting in particular in the shape and dimension of metal member 1a, 1b, It is desirable to make the thickness dimension in the butt | matching part J1 the same at least. In addition, the metal member which faced | matched the metal member 1a and the metal member 1b is called the to-be-joined metal member 1, the surface of the to-be-joined metal member 1 is the surface A, the back is the back B, one side is the 1st side C, and the other The side surface is also referred to as the second side surface D.

  The 1st tab material 2 and the 2nd tab material 3 are arrange | positioned so that the butt | matching part J1 of the to-be-joined metal member 1 may be pinched | interposed, respectively, are attached to the to-be-joined metal member 1, and to-be-joined metal member Cover the seam (boundary line) that appears on one side. Although there is no restriction | limiting in particular in the material of the 1st tab material 2 and the 2nd tab material 3, In this embodiment, it forms with the metal material of the same composition as the to-be-joined metal member 1. FIG. Moreover, there is no restriction | limiting in particular also in the shape and dimension of the 1st tab material 2 and the 2nd tab material 3, In this embodiment, the thickness dimension is the same as the thickness dimension of the to-be-joined metal member 1 in the butt | matching part J1. I have to.

  The backing member 10 is a member that comes into contact with the back surface B of the metal member 1 to be joined, and is a backing member when the abutting portion J1 is frictionally stirred. In this embodiment, the backing member 10 has a rectangular parallelepiped shape and is made of special steel having a smooth surface. The length of the backing member 10 is formed substantially equal to the distance from the outer surface of the first tab member 2 to the outer surface of the second tab member 3 as shown in FIG.

  Next, referring to FIG. 2, a rotary tool used for temporary joining (hereinafter referred to as “temporary joining rotary tool F”) and a rotary tool used for main joining (hereinafter referred to as “main joining rotational tool G”). ) Will be described in detail.

  A rotating tool F for temporary joining shown in FIG. 2A is made of a metal material harder than the metal member 1 to be joined, such as tool steel, and has a cylindrical shoulder portion F1 and a lower end face F11 of the shoulder portion F1. And an agitating pin (probe) F2 provided in a protruding manner. The dimensions and shape of the temporary joining rotary tool F may be set according to the material, thickness, etc. of the metal member 1 to be joined, but at least the main joining rotary tool G (used in the first main joining step described later) 2) (see FIG. 2B). This makes it possible to perform temporary bonding with a load smaller than that of the main bonding, so that it is possible to reduce the load applied to the friction stirrer at the time of temporary bonding. Since the moving speed (feeding speed) can be made faster than the moving speed of the main joining rotary tool G, the working time and cost required for temporary joining can be reduced.

The lower end surface F11 of the shoulder portion F1 is a portion that plays a role of pressing the plastic fluidized metal and preventing scattering to the surroundings, and is formed in a concave shape in this embodiment. There is no particular limitation on the size of the outer diameter X ₁ of the shoulder portion F1, in this embodiment, is smaller than the outer diameter Y ₁ of the shoulder portion G1 of the joining rotation tool G.

The stirring pin F2 hangs down from the center of the lower end surface F11 of the shoulder portion F1, and is formed into a tapered truncated cone shape in this embodiment. In addition, a stirring blade engraved in a spiral shape is formed on the peripheral surface of the stirring pin F2. There is no particular limitation on the size of the outer diameter of the stirring pin F2, in the present embodiment, the maximum outer diameter (upper diameter) X ₂ is the maximum outer diameter of the stirring pin G2 of the rotary tool G for the joint (upper end diameter) Y ₂ smaller than, and the minimum outer diameter (bottom diameter) _{X 3} is smaller than the minimum outer diameter (bottom diameter) _{Y 3} of the stirring pin G2. The length _{L A} of the stirring pin F2 may be 3 to 15 percent of the bonding metal member 1 having a thickness of t (the (c) refer to FIG. 1) in the butting portion J1 (see FIG. 1 (a)) desirable, at least, it is desirable to be smaller than the length L _B of the stirring pin G2 of the joining rotation tool G.

  A rotating tool G for main joining shown in FIG. 2B is made of a metal material harder than the metal member 1 to be joined, such as tool steel, and a shoulder part G1 having a columnar shape, and a lower end face G11 of the shoulder part G1. And an agitating pin (probe) G2 provided in a protruding manner.

The lower end surface G11 of the shoulder portion G1 is formed in a concave shape like the temporary joining rotary tool F. The stirring pin G2 hangs down from the center of the lower end surface G11 of the shoulder portion G1, and is formed into a tapered truncated cone shape in this embodiment. In addition, a stirring blade engraved in a spiral shape is formed on the peripheral surface of the stirring pin G2. The length L _B of the stirring pin G2 is preferably set to be 1/2 or more 3/4 of the thickness t of the bonding metal member 1 in the butting portion J1 (see FIG. 1 (a)) More preferably, it is desirable to set so as to satisfy the relationship of 1.01 ≦ 2L _B /t≦1.10.

  Hereinafter, the joining method according to the present embodiment will be described in detail. The bonding method according to the present embodiment includes (1) a preparation step, (2) a first preliminary step, (3) a first main bonding step, (4) a second preliminary step, and (5) a second main bonding step. Is included. In addition, a 1st preliminary | backup process and a 1st main joining process are the processes performed from the surface A side of the to-be-joined metal member 1, and a 2nd preliminary | backup process and a 2nd main joining process are the back surfaces of the to-be-joined metal member 1. This is a process executed from the B side.

(1) Preparatory process A preparatory process is demonstrated with reference to FIG. A preparation process is a process of preparing the contact member (the 1st tab material 2 and the 2nd tab material 3) in which the friction stirring start position and end position of the to-be-joined metal member 1 which should be joined are provided, and in this embodiment. , A degreasing process for removing dirt such as oil and fat from the metal members 1a and 1b, the first tab material 2 and the second tab material 3, a butting process for butting the metal members 1a and 1b, and a butting portion of the metal member 1 to be joined A tab material arranging step in which the first tab material 2, the second tab material 3 and the backing member 10 are arranged on both sides of J1, and the first tab material 2, the second tab material 3 and the backing member 10 are joined by welding. A welding step of temporarily joining the metal member 1.

  In the degreasing process, the metal members 1a, 1b, the first tab material 2 and the second tab material 3 which have been subjected to the chamfering process are immersed in a degreasing treatment liquid, and oils and fats such as processing oil adhering to the surface where each member is abutted Remove minutes and dirt. Specifically, the end surfaces 11 and 11 at which the metal member 1a and the metal member 1b are abutted, and the first metal member 1a at which the metal member 1 to be joined, the first tab material 2 and the second tab material 3 are abutted. , 1b, the contact surface 21 of the first tab member 2, and the contact surface 31 of the second tab member 3 are degreased. In the degreasing step, at least the surface with which each member is abutted may be processed, but the surface adjacent to the abutting surface may be degreased.

  The degreasing process is not limited to the above-described treatment. For example, after an appropriate amount of alcohol, acetone, or the like is directly applied to the butt surface, the defatted process is wiped with a waste cloth along with oil and fat such as processing oil attached to the butt surface and dirt. You may do it. As the alcohol, use of so-called bioethanol obtained by extracting and purifying ethyl alcohol obtained by fermenting grains such as corn and soybean which have been improved by genetic recombination is preferable from the viewpoint of economy and environment.

  In the abutting process, as shown in FIG. 1C, the end surface 11 of the other metal member 1b is brought into close contact with the end surface 11 of the one metal member 1a, and the surface 12 of the one metal member 1a and the other metal member The front surface 12 of 1b is flush, and the back surface 13 of one metal member 1a and the back surface 13 of the other metal member 1b are flush. Further, the side surfaces 14 and 14 of one metal member 1a and the side surfaces 14 and 14 of the other metal member 1b are flush with each other.

  In the tab material arranging step, as shown in FIG. 1 (b), the first tab material 2 is arranged on one end side of the abutting portion J1 of the metal member 1 to be bonded, and the contact surface 21 is made to be the metal member 1 to be bonded. The second tab material 3 is disposed on the other end side of the abutting portion J1, and the contact surface 31 is brought into contact with the first side surface C of the metal member 1 to be joined. At this time, as shown in FIG. 1 (d), the surface 22 of the first tab member 2 and the surface 32 of the second tab member 3 are flush with the surface A of the metal member 1 to be joined, and the first tab. The back surface 23 of the material 2 and the back surface 33 of the second tab material 3 are flush with the back surface B of the bonded metal member 1. Further, as shown in FIGS. 1C and 1D, the backing member 10 is arranged so as to cover the abutting portion J <b> 1 appearing on the back surface B of the bonded metal member 1.

In the welding process, as shown in FIGS. 1A and 1B, the corners 2a and 2a (that is, the metal members 1a and 1b) formed by the metal member 1 and the first tab member 2 are joined. The corner portion formed by the side surface 14 and the side surface 24 of the first tab member 2 is welded to join the metal member 1 to be joined and the first tab member 2, and the metal member 1 to be joined and the second tab member 3. The corners 3a, 3a (that is, the corners formed by the side surface 14 of the metal members 1a, 1b and the side surface 34 of the second tab member 3) formed by welding are joined to the joined metal member 1 and the first The two tab material 3 is joined.
Further, in the welding process, the metal corner 1 formed by the back surface B of the metal member 1 to be bonded and the side surface of the backing member 10 is welded to join the metal member 1 to be bonded and the backing member 10.
In addition, you may perform welding continuously over the full length of each entrance corner part, and you may intermittently perform welding.

  When the preparation step is completed, the metal member 1 to be joined is placed on a frame of a friction stirrer (not shown) and restrained so as not to move using a jig (not shown) such as a clamp. In addition, when a welding process is abbreviate | omitted, a butt | matching process and a tab material arrangement | positioning process are performed on the mount frame of the friction stirring apparatus which is not shown in figure.

(2) First Preliminary Step The first preliminary step is a step performed prior to the first main joining step, and in this embodiment, the joining portion J2 between the metal member 1 to be joined and the first tab member 2 is joined. First tab material joining step, temporary joining step for temporarily joining the butted portion J1 of the metal member 1 to be joined, and second tab material for joining the butted portion J3 of the metal member 1 to be joined and the second tab material 3 A joining step and a pilot hole forming step of forming a pilot hole at a friction stirring start position in the first main joining step.

In the first preliminary process of the present embodiment, as shown in FIG. 3, one temporary joining rotary tool F is moved so as to form a single stroke writing trajectory (bead), and the abutting portions J1, J2, J3. Is continuously stirred. That is, the stirring pin of the provisional joining rotary tool F which is inserted into the start position S _P output friction stir F2 is moved to the end position E _P without disengaging (in see FIG. 2 (a)) to the middle, first tab member A joining process, a temporary joining process, and a 2nd tab material joining process are performed continuously. In the present embodiment, the start position S _P output friction stir First tab member 2 is provided, although the end position E _P provided on the second tab member 3, the position of the start position S _P and the end position E _P It is not intended to limit.

The procedure of friction stirring in the first preliminary process of this embodiment will be described in more detail with reference to FIG.
First, as shown in FIG. 3, to position the rotary tool F for temporary bonding directly on the start position S _P provided in place of the first tab member 2, followed by being rotated clockwise rotation tool F for temporary joining It is lowered to press the stirring pin F2 at the start position S _P and. The rotational speed of the rotary tool F for temporary joining is set according to the size and shape of the agitating pin F2, the material and thickness of the joined metal member 1 to be frictionally agitated, etc. It is set within a range of 500 to 2000 (rpm).

When the stirring pin F2 contacts the surface 22 of the first tab member 2, the metal around the stirring pin F2 is plastically fluidized by frictional heat, and the stirring pin F2 is inserted into the first tab member 2. The insertion speed (lowering speed) of the temporary joining rotary tool F is set according to the size and shape of the stirring pin F2, the material and thickness of the member on which the start position _SP is provided, In this case, it is set within a range of 30 to 60 (mm / min).

  When the entire stirring pin F2 enters the first tab member 2 and the entire lower end surface F11 of the shoulder portion F1 comes into contact with the surface 22 of the first tab member 2, the first rotating tool F is rotated while rotating the temporary joining rotary tool F. Relative movement is made toward the starting point s2 of the tab material joining step.

  The moving speed (feeding speed) of the temporary bonding rotary tool F is set according to the size and shape of the stirring pin F2, the material and thickness of the metal member 1 to be bonded and the like to be frictionally stirred, In many cases, it is set within a range of 100 to 1000 (mm / min). The rotational speed at the time of movement of the temporary joining rotary tool F is the same as or lower than the rotational speed at the time of insertion. Note that when the temporary welding rotary tool F is moved, the axis of the shoulder portion F1 may be slightly inclined to the rear side in the traveling direction with respect to the vertical line. The direction of the joining rotary tool F can be easily changed, and complicated movement is possible. When the rotary tool F for temporary joining is moved, the metal around the stirring pin F2 is sequentially plastically fluidized, and the plastic fluidized metal is hardened again at a position away from the stirring pin F2.

  When the frictional stirring is continuously performed up to the starting point s2 of the first tab material joining process by relatively moving the temporary tool F for the temporary joining, the first tab material joining is performed without removing the temporary joining rotary tool F at the starting point s2. Move to the process.

  In the first tab material joining step, friction agitation is performed on the abutting portion J2 between the first tab material 2 and the metal member 1 to be joined. Specifically, by setting a friction stir route on the joint (boundary line) between the metal member 1 to be joined and the first tab member 2, and relatively moving the rotary tool F for temporary joining along the route, Friction stirring is performed on the abutting portion J2. In the present embodiment, the friction stir is continuously performed from the start point s2 to the end point e2 of the first tab material joining step without causing the temporary joining rotary tool F to be detached on the way.

  When the temporary bonding rotary tool F is rotated to the right, a fine bonding defect may occur on the left side of the moving direction of the temporary bonding rotary tool F. It is desirable to set the positions of the start point s2 and the end point e2 of the first tab material joining step so that the metal member 1 to be joined is located on the right side of the first tab material. If it does in this way, since it becomes difficult to generate | occur | produce a joining defect on the to-be-joined metal member 1 side, it becomes possible to obtain a high quality joined body.

  By the way, when the temporary bonding rotary tool F is rotated counterclockwise, there is a possibility that a fine bonding defect may occur on the right side of the moving direction of the temporary bonding rotary tool F. It is desirable to set the positions of the start point and end point of the first tab material joining step so that the metal member 1 to be joined is located on the left side of the first tab material. Specifically, although illustration is omitted, a start point is provided at the position of the end point e2 when the temporary joining rotary tool F is rotated to the right, and the position of the start point s2 when the temporary joining rotary tool F is rotated to the right. An end point may be provided at.

  In addition, when the stirring pin F2 of the rotary tool F for temporary joining enters the abutting portion J2, a force for separating the metal member 1 to be bonded and the first tab material 2 acts, but the metal member 1 to be bonded and the first tab Since the corner 2a formed by the material 2 is temporarily joined by welding, no opening is generated between the metal member 1 to be joined and the first tab material 2.

  When the rotary tool F for temporary joining reaches the end point e2 of the first tab material joining process, the friction stir is continuously performed to the start point s1 of the temporary joining process without ending the friction stirring at the end point e2, and the temporary joining process is performed as it is. Transition. That is, the frictional stirring is continued without detaching the temporary joining rotary tool F from the end point e2 of the first tab material joining process to the start point s1 of the temporary joining process, and further, the temporary joining rotary tool F is detached at the start point s1. It moves to a temporary joining process without it. If it does in this way, the separation | elimination work of the rotary tool F for temporary joining in the end point e2 of a 1st tab material joining process becomes unnecessary, and also the insertion work of the rotational tool F for temporary joining in the start point s1 of a temporary joining process is unnecessary. Therefore, it becomes possible to improve the efficiency and speed of the preliminary joining work.

  In this embodiment, the friction stir route from the end point e2 of the first tab material joining step to the start point s1 of the temporary joining step is set to the first tab material 2, and the temporary joining rotary tool F is set to the first tab material joining step. The first tab member 2 is formed with a movement locus when moving from the end point e2 to the start point s1 of the temporary joining step. If it does in this way, since it becomes difficult to generate | occur | produce a joining defect in the to-be-joined metal member 1 in the process from the end point e2 of a 1st tab material joining process to the starting point s1 of a temporary joining process, obtaining a high quality joined body. Is possible.

  In the temporary joining step, friction agitation is performed on the abutting portion J1 of the metal member 1 to be joined. Specifically, a route for friction stirring is set on the joint (boundary line) of the metal member 1 to be joined, and the temporary tool rotation tool F is relatively moved along the route so that the entire length of the abutting portion J1 is obtained. Friction stirring is continuously performed throughout. In the present embodiment, frictional stirring is continuously performed from the start point s1 to the end point e1 of the temporary joining step without causing the temporary joining rotary tool F to be detached in the middle. This eliminates the need for removing the temporary joining rotary tool F during the temporary joining process, thereby further improving the efficiency and speed of the preliminary joining work.

  When the temporary joining rotary tool F reaches the end point e1 of the temporary joining step, the friction stirrer is continuously performed to the start point s3 of the second tab member joining step without finishing the friction stirring at the end point e1, and the second tab member is directly processed. Transition to the joining process. That is, the frictional stirring is continued without detaching the temporary joining rotary tool F from the end point e1 of the temporary joining process to the start point s3 of the second tab material joining process, and further, the temporary joining rotary tool F is detached at the start point s3. It shifts to the 2nd tab material joining process, without. If it does in this way, the separation | elimination work of the rotary tool F for temporary joining in the end point e1 of a temporary joining process becomes unnecessary, and also the insertion work of the rotational tool F for temporary joining in the start point s3 of a 2nd tab material joining process is unnecessary. Therefore, it becomes possible to further improve the efficiency and speed of the preliminary joining work.

  In the present embodiment, the friction stir route from the end point e1 of the temporary joining step to the start point s3 of the second tab member joining step is set to the second tab member 3, and the temporary joining rotary tool F is set to the end point e1 of the temporary joining step. The second tab member 3 is formed with a movement trajectory when moving from the starting point s3 of the second tab member joining step to the starting point s3. If it does in this way, since it becomes difficult to generate | occur | produce a joining defect in the to-be-joined metal member 1 in the process from the end point e1 of a temporary joining process to the start point s3 of a 2nd tab material joining process, obtaining a high quality joined body. Is possible.

  In the second tab material joining step, friction agitation is performed on the abutting portion J3 between the metal member 1 to be joined and the second tab material 3. Specifically, by setting a friction stir route on the joint (boundary line) between the metal member 1 to be joined and the second tab member 3, and relatively moving the rotary tool F for temporary joining along the route, Friction stirring is performed on the abutting portion J3. In the present embodiment, the friction stir is continuously performed from the start point s3 to the end point e3 of the second tab member joining step without causing the temporary joining rotary tool F to be detached halfway.

  Since the temporary joining rotary tool F is rotated to the right, the start point s3 and the end point e3 of the second tab member joining step are set so that the metal member 1 to be joined is positioned on the right side in the traveling direction of the temporary joining rotary tool F. Set the position of. If it does in this way, since it becomes difficult to generate | occur | produce a joining defect on the to-be-joined metal member 1 side, it becomes possible to obtain a high quality joined body. Incidentally, when the rotary tool F for temporary joining is rotated counterclockwise, the start point and the end point of the second tab member joining process are arranged so that the metal member 1 to be joined is positioned on the left side in the traveling direction of the temporary tool F for temporary joining. It is desirable to set the position. Specifically, although illustration is omitted, a starting point is provided at the position of the end point e3 when the temporary joining rotary tool F is rotated to the right, and the position of the starting point s3 when the temporary joining rotary tool F is rotated to the right. An end point may be provided at.

  In addition, when the stirring pin F2 (see (a) of FIG. 2) of the rotary tool F for temporary joining enters the abutting portion J3, a force acts to pull the metal member 1 to be joined and the second tab member 3 apart. Since the corner 3a of the metal member 1 to be joined and the second tab member 3 are temporarily joined by welding, no meshing occurs between the metal member 1 to be joined and the second tab member 3.

Once the temporary joining rotation tool F reaches the end point e3 of the second tab member joining step, without terminating the friction stir at the end point e3, the friction stir continuously until the end position E _P provided on the second tab member 3 Do. In the present embodiment, it is provided with end position E _P on the extension of the seam appearing on the surface A side of the bonding metal member 1 (boundary line). Incidentally, the end position E _P is also a friction stirring start position S _M1 in the first main joining process described later.

Once the temporary joining rotation tool F reaches the end position E _P, it is raised while rotating the rotary tool F for temporary joining disengaging the stirring pin F2 from the end position E _P with.

Incidentally, the desorption rate of the rotary tool F for temporary bonding (rising speed), the size and shape of the stirring pin F2, but in which the end position E _P is set according to the material and thickness of the members are provided, In many cases, it is set within a range of 30 to 60 (mm / min). Further, the rotational speed at the time of removal of the temporary joining rotary tool F is the same as or higher than the rotational speed at the time of movement.

Then, a pilot hole formation process is performed. Prepared hole forming step, as shown in FIG. 2 (b), a step of forming a prepared hole P1 at the start position S _M1 of the friction stir in the single bonding step. That is, the pilot hole forming step is a step of forming the pilot hole P1 at a position where the stirring pin G2 of the main rotating tool G is inserted.

  The pilot hole P1 is provided for the purpose of reducing the insertion resistance (press-fit resistance) of the agitation pin G2 of the main welding rotary tool G, and in this embodiment, the agitation pin F2 (see FIG. 2 (see (a)) is formed by expanding the diameter of the punched hole H1 formed with a drill or the like (not shown). If the punch hole H1 is used, the process of forming the pilot hole P1 can be simplified, and the working time can be shortened. Although there is no restriction | limiting in particular in the form of the pilot hole P1, In this embodiment, it is cylindrical. In addition, in this embodiment, although the pilot hole P1 is formed in the 2nd tab material 3, there is no restriction | limiting in particular in the position of the pilot hole P1, You may form in the 1st tab material 2, and the butt | matching part J2 , J3 may be preferably formed on the extended line of the joint (boundary line) of the metal member 1 to be bonded that appears on the surface A side of the metal member 1 to be bonded as in the present embodiment. .

Maximum bore diameter Z ₁ of the prepared hole P1 is smaller than the maximum outer diameter of the stirring pin G2 of the joining rotation tool G (upper end diameter) Y _2, preferably, the maximum outer diameter of the stirring pin G2 it is desirable to 50-90% of Y _2. Incidentally, when the maximum hole diameter Z ₁ of the prepared hole P1 is less than 50% of the maximum outer diameter Y ₂ of the stirring pin G2, there is a possibility that the degree of reduction press-in resistance of the stirring pin G2 is decreased, also, of the prepared hole P When the maximum hole diameter Z ₁ exceeds 90% of the maximum outer diameter Y ₂ of the stirring pin G2, regions plastically fluidized decreases becomes less generation of frictional heat generated by the stirring pin G2, since the heat input is reduced As a result, the load at the time of moving the main rotating tool for bonding G increases, and defects are likely to occur.

In the present embodiment, the case where the diameter of the hole H1 of the stirring pin F2 (see FIG. 2A) of the temporary joining rotary tool F is enlarged to be the prepared hole P1 is illustrated. the maximum outer diameter X ₂ is larger than the minimum outer diameter Y ₃ of the stirring pin G2 of the rotary tool G for the junction, and the maximum outer diameter X ₂ of the stirring pin F2 is smaller than the maximum outer diameter Y ₂ of the stirring pin G2 In the case of (Y ₃ <X ₂ <Y ₂ ), the hole H1 of the stirring pin F2 may be used as the pilot hole P1 as it is.

(3) 1st main joining process A 1st main joining process is a process of joining the butting part J1 of the to-be-joined metal member 1 in earnest from the surface A side. In the first main joining step according to the present embodiment, the surface A of the metal member 1 to be joined is used with respect to the abutting portion J1 in a temporarily joined state using the main joining rotating tool G shown in FIG. Friction stir from the side.

In the first one bonding step, as shown in FIGS. 4 (a) ~ (c), a stirring pin G2 of the joining rotation tool G inserted (press-fitted) into the prepared hole P1 formed in the start position S _M1, The inserted stirring pin G2 is moved to the end position E _M1 without being removed halfway. That is, in the first main joining process, the friction stirring is started from the pilot hole P1, and the friction stirring is continuously performed up to the end position _EM1 . In this embodiment, the friction stir start position S _M1 is provided on the second tab member 3 and the end position E _M1 is provided on the first tab member 2, but the positions of the start position S _M1 and the end position E _M1 are provided. It is not intended to limit.

The first main joining process will be described in more detail with reference to FIGS.
First, as shown in FIG. 4A, the main welding rotary tool G is positioned immediately above the pilot hole P1 (start position S _M1 ), and then the main welding rotary tool G is rotated counterclockwise and lowered. The tip of the stirring pin G2 is inserted into the pilot hole P1. When the stirring pin G2 enters the pilot hole P1, the peripheral surface (side surface) of the stirring pin G2 comes into contact with the hole wall of the pilot hole P1, and the metal fluidizes plastically from the hole wall. In such a state, the agitation pin G2 is press-fitted while pushing the plastic fluidized metal away from the peripheral surface of the agitation pin G2, so that it is possible to reduce the press-fitting resistance in the initial press-fitting stage. Since the stirring pin G2 contacts the hole wall of the pilot hole P1 and the frictional heat is generated before the shoulder portion G1 of the rotating tool G for main bonding contacts the surface 32 of the second tab member 3, plastic fluidization occurs. It is possible to shorten the time until. That is, it is possible to reduce the load on the friction stirrer, and in addition, it is possible to shorten the work time required for the main joining.

The rotational speed (rotational speed at the time of insertion) of the main welding rotary tool G when the stirring pin G2 of the main welding rotary tool G is inserted into the friction stirring start position S _M1 is the size / shape of the stirring pin G2, friction It is set according to the material, thickness, etc. of the metal member 1 to be agitated, and is often set within the range of 70 to 700 (rpm). However, the friction from the start position S _M1 It is desirable that the rotational speed of the main welding rotary tool G when the main welding rotary tool G is moved toward the stirring end position E _M1 (the rotational speed at the time of movement) be higher. In this way, as compared with the case where the rotational speed at the insertion into the same as the movement time of the rotational speed, the time required metal until plastically fluidized becomes shorter, the insertion of the stirring pin G2 at the start position S _M1 It becomes possible to work quickly.

  When the entire stirring pin G2 enters the second tab member 3 and the entire lower end surface G11 of the shoulder portion G1 comes into contact with the surface 32 of the second tab member 3, as shown in FIG. While performing agitation, the main rotating tool G is relatively moved toward one end of the abutting portion J1 of the metal member 1 to be joined, and further, the abutting portion J3 is traversed to enter the abutting portion J1. When the rotary tool for welding G is moved, the metal around the stirring pin G2 is plastically fluidized at the same time, and at the position away from the stirring pin G2, the plastic fluidized metal is again hardened and plasticized. A region W1 (hereinafter referred to as “surface-side plasticized region W1”) is formed.

  The moving speed (feeding speed) of the main rotating tool G for welding is set in accordance with the size and shape of the stirring pin G2, the material and thickness of the metal member 1 to be welded, etc. In many cases, it is set within a range of 30 to 300 (mm / min). In addition, when moving the rotation tool G for main joining, the axis of the shoulder portion G1 may be slightly inclined to the rear side in the traveling direction with respect to the vertical line. The direction of the joining rotary tool G can be easily changed, and complex movement is possible.

  If the amount of heat input to the metal member 1 to be bonded is likely to be excessive, it is desirable to cool the surface of the main rotating tool G by supplying water from the surface A side. In addition, when a cooling water enters between the butt | joint parts J1 of the to-be-joined metal member 1, although there exists a possibility that an oxide film may be generated on a joining surface, in this embodiment, a temporary joining process is performed and the to-be-joined metal member 1 is produced. Since the joints in the meantime are closed, it is difficult for cooling water to enter the abutting portion J1 of the metal member 1 to be joined, and therefore there is no possibility of deteriorating the quality of the joining portion.

At the abutting portion J1 of the metal member 1 to be bonded, a route of friction stirring is set on the joint of the metal member 1 to be bonded (on the movement trajectory in the temporary bonding process), and the main rotating tool G is relatively moved along the route. By moving, friction stir is continuously performed from one end of the abutting portion J1 to the other end. When the main rotation tool G is relatively moved to the other end of the abutting portion J1, the abutting portion J2 is moved across the abutting portion J2 while performing frictional stirring, and is then relatively moved toward the end position E _M1 .

In the present embodiment, since the friction stirring end position E _M1 is set on the extension line of the seam (boundary line) appearing on the surface A side of the metal member 1 to be joined, the friction stirring in the first main joining step is set. The route can be straight. If the route of friction stirring is made straight, the moving distance of the main welding rotary tool G can be minimized, so that the first main welding process can be performed efficiently. It becomes possible to reduce the amount of wear of G.

When the main welding rotary tool G reaches the end position E _M1 , as shown in FIG. 4C, the main welding rotary tool G is raised while rotating and the stirring pin G <b> 2 is moved to the end position E _M1 (FIG. 4). (See (b)). If the stirring pin G2 is separated upward at the end position E _M1 , a punch hole Q1 having the same shape as the stirring pin G2 is inevitably formed. However, in this embodiment, it is left as it is.

  In the present embodiment, as shown in FIGS. 4B and 4C, the first main joining process is performed by rotating the main joining rotating tool G counterclockwise, so the right side in the traveling direction, that is, the metal member. There is a possibility that a tunnel-like cavity defect (hereinafter referred to as a tunnel-like cavity defect R) is formed in 1a. When friction stir is performed, the right side of the traveling direction is the shear side (the side where the moving speed of the rotating tool is added to the rotating speed of the rotating tool), so the metal is vigorously stirred and softened to a high temperature, and discharged as burrs. It is thought that it is easy to be done. For this reason, there is a possibility that a tunnel-like cavity defect R is formed because the right side of the traveling direction lacks metal. Further, since the left side in the traveling direction, that is, the metal member 1b side is the flow side (the side on which the moving speed of the rotating tool is subtracted from the rotating speed of the rotating tool), the metal agitation is relatively weak and becomes a burr. It is considered that it is difficult to discharge, and a relatively dense plasticized region is formed.

Incidentally, when the main rotating tool G is rotated to the right, the left side in the traveling direction becomes the shear side, and thus a tunnel-like cavity defect R may be formed on the left side in the traveling direction. On the other hand, since the right side in the traveling direction is the flow side, a relatively dense plasticized region is formed.
If a bonding defect such as a tunnel-like cavity defect R is formed in the metal member 1 to be bonded, it will cause a decrease in the airtightness and watertightness of the metal member 1 to be bonded.

  Although the backing member 10 is used in the present embodiment, the backing member 10 may not be provided depending on the setting of the size and pressing amount of the main rotating tool G for bonding.

  When the first main joining process is completed, the backing member 10 is cut and removed from the metal member 1 to be joined, and burrs generated by friction stirring in the first preliminary process and the first main joining process are removed. The metal member 1 to be bonded is turned around the front and rear axes shown in a), and the back surface B is turned up.

(4) Second Preliminary Step The second preliminary step is a step that is performed prior to the second main joining step, and in this embodiment, a tab material that arranges the backing member 10 on the surface A of the metal member 1 to be joined. and arranging step is provided with a prepared hole forming step of forming a starting position S _M2 in the prepared hole P2 of friction stir in the two bonding step. In addition, you may include an above described 1st tab material joining process, a temporary joining process, and a 2nd tab material joining process in a 2nd preliminary | backup process.

(5) 2nd main joining process A 2nd main joining process is a process of joining the butting part J1 of the to-be-joined metal member 1 in earnest from the back surface B side. In the second main joining process according to the present embodiment, as shown in FIGS. 5A to 5C, the main joining rotating tool G used in the first main joining process is used to form the abutting portion J1. On the other hand, friction stirring is performed from the back surface B side of the metal member 1 to be bonded.

In the second main joining process, the stirring pin G2 of the rotating tool G for main joining is inserted (press-fitted) into the pilot hole P2 (start position S _M2 ) provided in the second tab member 3, and the inserted stirring pin G2 is inserted in the middle. It is moved to the end position _EM2 provided on the first tab member 2 without being detached. That is, in the second main joining process, the friction stirring is started from the pilot hole P2, and the friction stirring is continuously performed up to the end position _EM2 .

The second main joining process will be described in more detail with reference to FIGS.
First, as shown in FIG. 5A, the main welding rotary tool G is positioned immediately above the pilot hole P2, and then the main welding rotary tool G is lowered while being rotated counterclockwise. Insert the tip into the pilot hole P2. In addition, it is desirable that the rotational speed at the time of insertion of the main welding rotary tool G is higher than the rotational speed at the time of movement of the main welding rotary tool G, as in the case of the first main welding process.

  When the entire stirring pin G2 enters the second tab member 3 and the entire lower end surface G11 of the shoulder portion G1 comes into contact with the surface of the second tab member 3, as shown in FIG. And the relative rotation tool G is moved toward one end of the abutting portion J of the metal member 1 to be bonded. When the rotary tool for welding G is moved, the metal around the stirring pin G2 is plastically fluidized at the same time, and at the position away from the stirring pin G2, the plastic fluidized metal is again hardened and plasticized. Region W2 (hereinafter referred to as “back side plasticizing region W2”) is formed.

  Moreover, as shown in FIG. 6, in the 2nd main joining process, the rotation tool G for main joining is rotated counterclockwise, and it frictions toward the 2nd side D side from the 1st side C side of the to-be-joined metal member 1. As shown in FIG. Since stirring is performed, a relatively dense plasticized region is formed on the left side in the traveling direction, that is, on the metal member 1a side. Therefore, the tunnel-like cavity defect R in the surface side plasticized region W1 formed by the first main joining process can be reliably sealed.

  As in the case of the first main joining step, when the main joining rotating tool G is moved, the axis of the shoulder portion G1 may be slightly inclined to the rear side in the traveling direction with respect to the vertical line. However, if it is made vertical without being inclined, the direction of the rotation tool G for main joining can be easily changed, and a complicated movement becomes possible. In addition, when there is a possibility that the amount of heat input to the metal member 1 to be bonded becomes excessive, it is desirable to cool by supplying water from the back surface B side around the rotation tool G for main bonding.

As shown in FIG. 5C, when the main welding rotary tool G reaches the end position E _M2 , the main welding rotary tool G is raised while being rotated to disengage the stirring pin G2 from the end position E _M2 . (See (c) in FIG. 5). As in the case of the first main joining step described above, it is desirable that the rotational speed at the time of removal of the main joining rotary tool G be higher than the rotational speed at the time of movement.

In addition, when the punch hole Q1 left in the first main joining process and the moving route of the main welding rotary tool G in the second main joining process overlap, the plastic fluidized metal flows into the punch hole Q1, and the joining defect is generated. Since there is a possibility of the occurrence, the friction stirring end position E _M2 (punch hole Q2) in the second main joining process is provided at a position away from the punch hole Q1, and in the second main joining process so as to avoid the punch hole Q1. It is desirable to set a route for friction stirring and move the stirring pin G2 of the main rotating tool G for welding along the route.

Further, even when the stirring pin G2 of the rotary tool G for main joining used in the second main joining process does not pass through the hole Q1 in the first main joining process, if the separation distance is small, plastic fluidization is performed. Since there is a possibility that the welded metal is pushed out into the hole Q1 and a joining defect may occur, more preferably, the friction stirring end position E _M1 in the first main joining process and the main joining rotation in the second main joining process the shortest distance d ₁ in a plan view of the movement locus of the tool G (end position in the present embodiment E _M2), it is desirable to outer diameter Y ₁ or more shoulder portions G1 of the joining rotation tool G.

  If the second main joining process is performed using the main joining rotary tool G used in the first main joining process as in the present embodiment, the work efficiency can be improved and the cost can be reduced. Furthermore, since the cross-sectional area of the front surface side plasticized region W1 and the cross-sectional area of the back surface side plasticized region W2 are equal, the quality of the joint becomes uniform. There is no problem even if a rotating tool for main bonding having a different form in the process is used.

When using the rotary tool for main joining having different forms in the first main joining process and the second main joining process, for example, as shown in FIGS. 7A and 7B, it is used in the first main joining process. the sum of the length L _C of the 'stirring pin G2 of the' present joining rotation tool G used in the length of the stirring pin G2 of the joining rotation tool G L _B and the two bonding step, the joined in butting portion J1 It is desirable to set it to the thickness t or more of the metal member 1. Needless to say, the lengths L _B and L _{C of} the stirring pins G2 and G2 ′ are each less than the wall thickness t. If it does in this way, the surface side plasticization area | region W1 formed at the 1st main joining process will be friction-stirred again by the stirring pin G2 'of the rotation tool G' for main joining used at the 2nd main joining process. Therefore, even if a cavity defect is formed in the surface-side plasticized region W1, it becomes possible to seal the cavity defect, and thus it is possible to improve the air tightness and water tightness at the joint. .

More preferably, as shown in FIGS. 7A and 7B, the lengths L _B and L _C of the stirring pins G2 and G2 ′ of the rotary tools G and G ′ for main welding are respectively set as follows. It is desirable to set it to 1/2 or more of the wall thickness t of the metal member 1 to be joined at the abutting portion J1, and it is desirable to set it to 3/4 or less of the wall thickness t. When the lengths L _B and L _C of the stirring pins G2 and G2 ′ are set to ½ or more of the wall thickness t, the front surface side plasticized region W1 and the back surface side plasticized region W2 become the thickness of the metal member 1 to be joined. While overlapping in the central portion in the thickness direction, the difference between the cross-sectional area of the front side plasticizing region W1 and the cross-sectional area of the back side plasticizing region W2 is reduced, so that the quality of the joint becomes uniform, and the stirring pins G2, If the lengths L _B and L _C of G2 ′ are set to 3/4 or less of the wall thickness t, a backing member is not required when performing frictional stirring, and thus the working efficiency can be improved.

More preferably, the lengths L _B and L _C of the stirring pins G2 and G2 ′ are set to satisfy the relationship of 1.01 ≦ (L _B + L _C ) /t≦1.10. If (L _B + L _C ) / t is set to 1.01 or more, even if there is a dimensional tolerance or the like in the metal member 1 to be joined, the stirring pin G2 ′ is reliably surface-side plastic in the second main joining step. It is possible to enter the conversion area W1. When (L _B + L _C ) / t is larger than 1.10, each rotary tool becomes larger than necessary and the load applied to the friction stirrer increases, but (L _B + L _C ) / t becomes 1 If it is set to 10 or less, the load applied to the friction stirrer becomes small.

  According to the first embodiment described above, in the second main joining step, friction is caused while the stirring pin G2 of the main welding rotary tool G enters the surface-side plasticized region W1 formed in the first main joining step. Since stirring is performed, the surface-side plasticized region W1 formed in the first main joining process can be frictionally stirred again over a wide range. Thereby, the cavity defect R of the surface side plasticization area | region W1 formed at a 1st main joining process can be sealed. Further, as shown in FIG. 6, in the present embodiment, in the first main joining step and the second main joining step, the main welding rotary tool G is rotated counterclockwise and the first side surface C of the metal member 1 to be joined is used. Since the friction agitation start position is set on the side and the friction agitation is performed toward the second side face D, the tunnel-like cavity defect R formed in the surface side plasticizing region W1 can be reliably sealed.

  In the present embodiment, since the same main welding rotary tool G is used in the first main joining step and the second main joining step, the cross-sectional area of the back surface side plasticizing region W2 is the surface side plasticizing region. It becomes equivalent to the cross-sectional area of W1. Therefore, the quality of the joint can be formed uniformly.

While the embodiments of the present invention have been described above, modifications can be made as appropriate without departing from the spirit of the present invention.
For example, you may set the advancing direction and rotation direction of the rotation tool G for main joining in a 1st main joining process and a 2nd main joining process with another form.

As shown in FIG. 8, the start position of the first main joining process is set to the first side C side, the rotation tool G for main joining is set to the right rotation, and the start position of the second main joining process is set to the second side. While setting to the side D side, you may set the rotation tool G for this joining to left rotation.
That is, when the starting position of the first main joining process is provided on the second tab member 3 (first side C side) and the main rotating tool G is rotated to the right to perform friction stirring, the tunnel is formed on the metal member 1b side. A cavity defect R is formed. Accordingly, when the starting position of friction stirring in the second main joining process is set to the first tab member 2 (second side D side) and the main rotating tool G is rotated counterclockwise to perform friction stirring, the left side in the traveling direction Therefore, the tunnel-like cavity defect R can be sealed more reliably.

That is, when the start position of the first main joining step is set on the first side C side of the metal member 1 to be joined and the start position of the second main joining step is set on the second side D side of the metal member 1 to be joined It is preferable that the rotation direction of the main welding rotary tool G in the first main bonding step and the rotation direction of the main bonding rotary tool G in the second main bonding step are set differently.
On the other hand, when the start position of the first main joining process is set on the first side C side of the metal member 1 to be joined and the start position of the second main joining process is also set on the first side C side of the metal member 1 to be joined It is preferable that the rotation direction of the main welding rotary tool G in the first main bonding step and the rotation direction of the main bonding rotary tool G in the second main bonding step are set to be the same.
As described above, by appropriately setting the starting position and the traveling direction of the rotary tool based on the characteristics of the friction stirrer, it is possible to seal the bonding defect more reliably.

In addition, as shown in FIG. 8, you may form a plasticization area | region so that the depth of the surface side plasticization area | region W1 and the back surface side plasticization area | region W2 may become larger than the depth of a butt | matching part. Thereby, more areas can be overlapped.
In the present embodiment, the case where the pair of metal members 1a and 1b are butted in a straight line has been described as an example. However, the present invention can be applied to a case where the metal members 1a and 1b are butted in other forms such as an L shape.

DESCRIPTION OF SYMBOLS 1 Joining metal member 1a Metal member 1b Metal member 2 1st tab material 3 2nd tab material J1-J3 Abutting part A Front surface B Back surface C 1st side surface D 2nd side surface F Temporary joining rotation tool F1 Shoulder part F2 Stirring pin G Rotating tool for main joining G1 Shoulder part G2 Stirring pin R Cavity defect W1, W2 Plasticization region

Claims (5)

A first main joining step in which friction stir is performed from the surface side of the metal member to the abutting portion between the metal members;
A second main joining step in which friction stir is performed from the back side of the metal member with respect to the abutting portion, and a joining method including:
Before performing the first main joining step,
A tab material arranging step of arranging a pair of tab materials along the abutting portions appearing on both side surfaces of the metal member;
A temporary joining step of temporarily joining the abutting portion between the one tab material and the metal member and the abutting portion between the other tab material and the metal member;
Before performing the first main joining step, including a degreasing step of degreasing the butt surfaces of the metal members and the butt surfaces of the metal members and the tab material in advance,
In the second main joining step, the friction stir is performed while the stirring pin of the rotary tool is inserted into the plasticized region formed in the first main joining step. Before performing the first main joining step,
The surface of one metal member and the surface of the other metal member are flush with each other, and the back surface of one metal member and the back surface of the other metal member are flush with each other. Joining method. After completion of the first main joining step,
The joining method according to claim 1, wherein burrs generated by frictional stirring in the main joining step are removed, the metal member to be joined is turned over, and the back surface is turned up.   4. The pilot hole forming step of forming a pilot hole at a friction stirring start position in the first main bonding step before performing the first main bonding step. 5. The joining method according to item.   5. The pilot hole forming step of forming a pilot hole at a friction stirring start position in the second main joining step before performing the second main joining step. 5. The joining method according to item.

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