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JP2009063529A - Wheel bearing device with rotating speed detector - Google Patents

Wheel bearing device with rotating speed detector Download PDF

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Publication number
JP2009063529A
JP2009063529A JP2007233564A JP2007233564A JP2009063529A JP 2009063529 A JP2009063529 A JP 2009063529A JP 2007233564 A JP2007233564 A JP 2007233564A JP 2007233564 A JP2007233564 A JP 2007233564A JP 2009063529 A JP2009063529 A JP 2009063529A
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Japan
Prior art keywords
rotational speed
encoder
wheel
bearing device
outer member
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Granted
Application number
JP2007233564A
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Japanese (ja)
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JP4995673B2 (en
Inventor
Takayasu Takubo
孝康 田窪
Yuushiro Ono
祐志郎 小野
Yasushi Shibata
靖史 柴田
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2007233564A priority Critical patent/JP4995673B2/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/007Encoders, e.g. parts with a plurality of alternating magnetic poles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/78Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
    • F16C33/7869Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members mounted with a cylindrical portion to the inner surface of the outer race and having a radial portion extending inward
    • F16C33/7879Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members mounted with a cylindrical portion to the inner surface of the outer race and having a radial portion extending inward with a further sealing ring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/80Labyrinth sealings
    • F16C33/805Labyrinth sealings in addition to other sealings, e.g. dirt guards to protect sealings with sealing lips
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • F16C19/186Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transmission And Conversion Of Sensor Element Output (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a wheel bearing device with a rotating speed detector, preventing damage of an encoder even when foreign matter enters a detecting part to ensure desired detecting accuracy and improve the reliability. <P>SOLUTION: A sensor holder 10 includes a cylindrical fitting part 11a externally fitted to the end of an outer member 5; a collar part 11b radially extending inward from the above part and closely adhering to the end face of the outer member 5; a cover 11c formed of a bottom part 11c radially extending inward from the above part; a synthetic resin-made holding part 12 coupled to the cover 11 and enclosing a rotating speed sensor 13. An encoder cap 19 is mounted in closely adhering state on a magnetic encoder 15, and the encoder cap 19 is formed by press working of austenite stainless steel plate. The encoder cap 19 includes a disc part 19a abutted on the side of the magnetic encoder 15 and a locking part 19b bent from the outside diameter part of the disk part 19a in the axial direction to engage with the outer edge part of a slinger 14. <P>COPYRIGHT: (C)2009,JPO&amp;INPIT

Description

本発明は、自動車等の車輪を回転自在に支承すると共に、この車輪の回転速度を検出する回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置に関するものである。   The present invention relates to a wheel bearing device with a rotational speed detection device that rotatably supports a wheel of an automobile or the like and incorporates a rotational speed detection device that detects the rotational speed of the wheel.

自動車の車輪を懸架装置に対して回転自在に支承すると共に、アンチロックブレーキシステム(ABS)を制御し、車輪の回転速度を検出する回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置が一般的に知られている。従来、このような車輪用軸受装置は、転動体を介して転接する内方部材および外方部材の間にシール装置が設けられ、円周方向に磁極を交互に並べてなる磁気エンコーダを前記シール装置に一体化させると共に、磁気エンコーダと、この磁気エンコーダに対面配置され、車輪の回転に伴う磁気エンコーダの磁極変化を検出する回転速度センサとで回転速度検出装置が構成されている。   A wheel bearing with a rotation speed detecting device that rotatably supports a vehicle wheel with respect to a suspension device and controls an anti-lock brake system (ABS) to detect the rotation speed of the wheel. Devices are generally known. Conventionally, in such a wheel bearing device, a sealing device is provided between an inner member and an outer member that are in rolling contact with a rolling element, and a magnetic encoder in which magnetic poles are alternately arranged in a circumferential direction is provided as the sealing device. In addition, the rotational speed detecting device is constituted by a magnetic encoder and a rotational speed sensor that is arranged facing the magnetic encoder and detects a magnetic pole change of the magnetic encoder accompanying the rotation of the wheel.

前記回転速度センサは、懸架装置を構成するナックルに車輪用軸受装置が装着された後、当該ナックルに装着されているものが一般的である。しかし、この回転速度センサと磁気エンコーダとのエアギャップの調整作業の煩雑さを解消すると共に、よりコンパクト化を狙って、最近では回転速度センサをも軸受に内蔵した回転速度検出装置付き車輪用軸受装置が提案されている。   Generally, the rotational speed sensor is attached to the knuckle after the wheel bearing device is attached to the knuckle constituting the suspension device. However, in order to eliminate the complexity of adjusting the air gap between the rotational speed sensor and the magnetic encoder and to achieve a more compact design, a wheel bearing with a rotational speed detection device that has a rotational speed sensor built into the bearing has recently been developed. A device has been proposed.

このような回転速度検出装置付き車輪用軸受装置の一例として図4に示すような構造が知られている。この回転速度検出装置は、内輪50に外嵌されたエンコーダ51と、これに対向して外方部材52の端部に装着されたセンサホルダ53と、これに装着され、エンコーダ51に所定のエアギャップを介して対峙する回転速度センサ54とを備えている。エンコーダ51はシール56を構成するスリンガ57の側面に接合されている。   A structure as shown in FIG. 4 is known as an example of such a wheel bearing device with a rotational speed detection device. This rotational speed detection device includes an encoder 51 fitted on the inner ring 50, a sensor holder 53 attached to the end of the outer member 52 so as to face the encoder 51, and a predetermined air to the encoder 51. And a rotation speed sensor 54 facing each other through a gap. The encoder 51 is joined to the side surface of the slinger 57 constituting the seal 56.

シール56は、断面略L字状に形成されたスリンガ57と、このスリンガ57に対向して外方部材52に装着され、断面略L字状に形成された環状のシール板58とからなる。スリンガ57は、内輪50に外嵌された円筒部57aと、この円筒部57aから径方向外方に延びる立板部57bとからなる。一方、シール板58は、外方部材52の端部に内嵌される芯金59と、この芯金59に加硫接着されたシール部材60とからなる。このシール部材60はゴム等のエラストマからなり、スリンガ57の立板部57bに摺接するサイドリップ60aと、円筒部57aに摺接するグリースリップ60bおよび中間リップ60cとからなる。   The seal 56 includes a slinger 57 having a substantially L-shaped cross section, and an annular seal plate 58 mounted on the outer member 52 so as to face the slinger 57 and having a substantially L-shaped cross section. The slinger 57 includes a cylindrical portion 57a that is externally fitted to the inner ring 50, and a standing plate portion 57b that extends radially outward from the cylindrical portion 57a. On the other hand, the seal plate 58 includes a metal core 59 fitted into the end of the outer member 52, and a seal member 60 vulcanized and bonded to the metal core 59. The seal member 60 is made of an elastomer such as rubber, and includes a side lip 60a that is in sliding contact with the standing plate portion 57b of the slinger 57, and a grease lip 60b and an intermediate lip 60c that are in sliding contact with the cylindrical portion 57a.

センサホルダ53は、外方部材52に外嵌された鋼板製のカバー55と、このカバー55の底部55cに結合された合成樹脂製の保持部61とからなる。カバー55は、外方部材52の外嵌された円筒状の嵌合部55aと、この嵌合部55aから径方向内方に延びる鍔部55bと、この鍔部55bから軸方向に延びる底部55cとからなる。そして、保持部61に回転速度センサ54が包埋されている。   The sensor holder 53 includes a steel plate cover 55 fitted on the outer member 52 and a synthetic resin holding portion 61 coupled to a bottom portion 55 c of the cover 55. The cover 55 includes a cylindrical fitting portion 55a in which the outer member 52 is fitted, a flange portion 55b extending radially inward from the fitting portion 55a, and a bottom portion 55c extending in an axial direction from the flange portion 55b. It consists of. The rotation speed sensor 54 is embedded in the holding unit 61.

回転速度センサ54の出力はハーネス62によって取り出され、図示しないABSの制御器に送られる。ハーネス62は、保持部61に設けられた取出し口63を介して結線されると共に、取出し口63は、外側継手部材64の外周面の傾斜角βよりも大きく設定された傾斜角αに形成されている。   The output of the rotational speed sensor 54 is taken out by the harness 62 and sent to an ABS controller (not shown). The harness 62 is connected via an extraction port 63 provided in the holding portion 61, and the extraction port 63 is formed at an inclination angle α set larger than the inclination angle β of the outer peripheral surface of the outer joint member 64. ing.

これにより、ハーネス62が垂れ下がって外側継手部材64と干渉するのを防止することができるので、ハーネス62の垂れ下がりを止めるためのクリップが最小限で済むと共に、ハーネス62自体も過度に曲げる必要がなくなり、内部配線への悪影響を防止して信頼性を一段と向上させることができる。したがって、簡単な構成でハーネス62の固定作業を簡便化でき、組立の作業性を向上させてコスト低減を図ることができる。
特開2006−145418号公報
As a result, the harness 62 can be prevented from sagging and interfering with the outer joint member 64, so that the clip for stopping the sagging of the harness 62 can be minimized and the harness 62 itself need not be bent excessively. Therefore, the adverse effect on the internal wiring can be prevented and the reliability can be further improved. Therefore, the fixing work of the harness 62 can be simplified with a simple configuration, the assembling workability can be improved, and the cost can be reduced.
JP 2006-145418 A

然しながら、この種の従来の回転速度検出装置付き車輪用軸受装置では、カバー55を介してセンサホルダ53が外方部材52の端部に圧入固定されているが、外側継手部材64との干渉を避けるためにカバー55と外側継手部材64との間に径方向のすきまを設ける必要がある。この場合、これらカバー55と外側継手部材64間の環状空間から泥水や小石等の異物がエンコーダ51と保持部61との間に侵入して噛み込み、エンコーダ51の表面が損傷する恐れがある。その結果、検出精度が低下するだけでなく、ABSや速度検出が誤動作する可能性があった。   However, in this type of conventional wheel bearing device with a rotational speed detection device, the sensor holder 53 is press-fitted and fixed to the end of the outer member 52 via the cover 55, but interference with the outer joint member 64 is prevented. In order to avoid this, it is necessary to provide a radial clearance between the cover 55 and the outer joint member 64. In this case, foreign matter such as muddy water or pebbles may enter between the encoder 51 and the holding portion 61 from the annular space between the cover 55 and the outer joint member 64, and the surface of the encoder 51 may be damaged. As a result, not only the detection accuracy is lowered, but also ABS and speed detection may malfunction.

本発明は、このような事情に鑑みてなされたもので、検出部に異物が侵入してもエンコーダが損傷するのを防止し、所望の検出精度を確保して信頼性を向上させた回転速度検出装置付き車輪用軸受装置を提供することを目的としている。   The present invention has been made in view of such circumstances, and prevents the encoder from being damaged even if a foreign substance enters the detection unit, ensuring a desired detection accuracy and improving the reliability. The object is to provide a wheel bearing device with a detection device.

係る目的を達成すべく、本発明のうち請求項1記載の発明は、外周に懸架装置に取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材および前記外方部材の両転走面間に転動自在に収容された複列の転動体と、前記外方部材と内方部材との間に形成される環状空間の開口部に装着されたシールとを備え、前記外方部材のインナー側の端部に装着され、前記車輪の回転速度を検出する回転速度センサが配設されたセンサホルダと、前記内輪に外嵌されたスリンガの側面に接合され、前記回転速度センサに軸方向すきまを介して対峙された磁気エンコーダとからなる回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置において、前記センサホルダが、前記外方部材のインナー側の端部に外嵌される円筒状の嵌合部と、この嵌合部から径方向内方に延び、前記外方部材の端面に密着される鍔部と、この鍔部からさらに径方向内方に延びる底部とからなるカバーと、このカバーに結合され、前記回転速度センサが包埋された合成樹脂製の保持部とを備えると共に、前記磁気エンコーダに非磁性体のエンコーダキャップが密着した状態で装着されている。   In order to achieve such an object, the invention according to claim 1 of the present invention has a vehicle body mounting flange integrally attached to the suspension on the outer periphery, and a double row outer rolling surface integrally on the inner periphery. A hub wheel integrally formed with a formed outer member and a wheel mounting flange for mounting a wheel at one end, and having a small-diameter step portion extending in the axial direction on the outer periphery, and a small-diameter step portion of the hub ring An inner member having at least one inner ring that is press-fitted and having a double-row inner rolling surface facing the outer-rolling surface of the double-row on the outer periphery, and both the inner member and the outer member. A double row rolling element housed between the rolling surfaces so as to be freely rollable, and a seal attached to an opening of an annular space formed between the outer member and the inner member; Rotational speed that is attached to the inner side end of the side member and detects the rotational speed of the wheel Built-in rotational speed detection device comprising a sensor holder in which a sensor is disposed and a magnetic encoder joined to a side surface of a slinger externally fitted to the inner ring and opposed to the rotational speed sensor via an axial clearance. In the wheel bearing device with a rotational speed detection device, the sensor holder includes a cylindrical fitting portion that is fitted on the inner side end of the outer member, and a radially inward direction from the fitting portion. A cover composed of a flange that extends and is in close contact with the end face of the outer member, and a bottom that extends further radially inward from the flange, and a composite that is coupled to the cover and in which the rotational speed sensor is embedded. And a non-magnetic encoder cap in close contact with the magnetic encoder.

このように、外方部材のインナー側の端部に装着され、車輪の回転速度を検出する回転速度センサが配設されたセンサホルダと、内輪に外嵌されたスリンガの側面に接合され、回転速度センサに軸方向すきまを介して対峙された磁気エンコーダとからなる回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置において、センサホルダが、外方部材のインナー側の端部に外嵌される円筒状の嵌合部と、この嵌合部から径方向内方に延び、外方部材の端面に密着される鍔部と、この鍔部からさらに径方向内方に延びる底部とからなるカバーと、このカバーに結合され、回転速度センサが包埋された合成樹脂製の保持部とを備えると共に、磁気エンコーダに非磁性体のエンコーダキャップが密着した状態で装着されているので、耐食性に優れ、実質的に回転速度センサの感知性能に悪影響を及ぼさず、長期間に亘って耐久性を向上させることができると共に、磁気エンコーダと回転速度センサとの間の検出部に泥水や小石等の異物が侵入しても磁気エンコーダが損傷するのを防止し、所望の検出精度を確保して信頼性を向上させた回転速度検出装置付き車輪用軸受装置を提供することができる。   In this way, the sensor holder mounted on the inner side end of the outer member and provided with the rotational speed sensor for detecting the rotational speed of the wheel is joined to the side surface of the slinger externally fitted to the inner ring and rotated. In a wheel bearing device with a rotational speed detection device incorporating a rotational speed detection device comprising a magnetic encoder opposed to the speed sensor via an axial clearance, the sensor holder is located at the inner end of the outer member. A cylindrical fitting portion that is fitted externally, a flange portion that extends radially inward from the fitting portion and that is in close contact with the end surface of the outer member, and a bottom portion that extends further radially inward from the flange portion And a cover made of synthetic resin with a rotational speed sensor embedded therein, and a non-magnetic encoder cap attached to the magnetic encoder in close contact with the cover. Corrosion resistance It can improve the durability over a long period of time without substantially adversely affecting the sensing performance of the rotation speed sensor, and muddy water, pebbles, etc. in the detection section between the magnetic encoder and the rotation speed sensor It is possible to provide a wheel bearing device with a rotational speed detection device that prevents the magnetic encoder from being damaged even if the foreign matter enters, and ensures the desired detection accuracy and improves the reliability.

好ましくは、請求項2に記載の発明のように、前記エンコーダキャップが非磁性のオーステナイト系ステンレス鋼鈑からプレス加工にて形成され、前記磁気エンコーダの側面に当接する円板部、およびこの円板部の外径部から軸方向に折曲されて前記スリンガの外縁部に係合する係止部を備え、この係止部が、周方向等配にスリットが形成されて複数の舌片で構成されていれば、係止部に適度な弾性が付与され、スリンガの外縁部にエンコーダキャップをワンタッチで簡便に装着することができると共に、円板部が磁気エンコーダの側面に密着した状態で軸方向のガタなくエンコーダキャップを固定することができる。   Preferably, as in the invention described in claim 2, the encoder cap is formed by press working from a nonmagnetic austenitic stainless steel plate, and contacts the side surface of the magnetic encoder. A locking portion that is bent in an axial direction from an outer diameter portion of the portion and engages with an outer edge portion of the slinger, and this locking portion is configured by a plurality of tongue pieces with slits formed in a circumferentially uniform arrangement If this is done, moderate elasticity is given to the locking part, and the encoder cap can be easily attached to the outer edge part of the slinger with one touch, and the disk part is in close contact with the side surface of the magnetic encoder in the axial direction. The encoder cap can be fixed without any play.

さらに好ましくは、請求項3に記載の発明のように、前記エンコーダキャップが、前記円板部の内径部から軸方向に湾曲されて前記磁気エンコーダの内径部に係合されていれば、磁気エンコーダに対してエンコーダキャップの径方向の移動を規制した状態でガタなく固定することができる。   More preferably, as in the invention according to claim 3, if the encoder cap is bent in the axial direction from the inner diameter portion of the disc portion and engaged with the inner diameter portion of the magnetic encoder, the magnetic encoder On the other hand, the encoder cap can be fixed without play in a state in which the movement of the encoder cap in the radial direction is restricted.

また、請求項4に記載の発明のように、前記センサホルダの保持部が、繊維強化材が添加された非磁性の合成樹脂から射出成形により形成され、前記回転速度センサが包埋されていれば、回転速度センサの感知性能に悪影響を及ぼさず、また、耐食性に優れ、長期間に亘って強度・耐久性を向上させることができる。   According to a fourth aspect of the present invention, the holding portion of the sensor holder is formed by injection molding from a nonmagnetic synthetic resin to which a fiber reinforcing material is added, and the rotational speed sensor is embedded. For example, the sensing performance of the rotation speed sensor is not adversely affected, the corrosion resistance is excellent, and the strength and durability can be improved over a long period of time.

また、請求項5に記載の発明のように、前記カバーが防錆能を有する鋼鈑からプレス加工により形成されていれば、耐食性に優れ、長期間に亘って強度・耐久性を向上させることができる。回転速度センサの感知性能に悪影響を及ぼさず、正確な検出精度を確保することができる。   In addition, as in the case of the invention of claim 5, if the cover is formed by press working from a steel plate having rust prevention ability, it has excellent corrosion resistance and improves strength and durability over a long period of time. Can do. Accurate detection accuracy can be ensured without adversely affecting the sensing performance of the rotational speed sensor.

好ましくは、請求項6に記載の発明のように、前記カバーがオーステナイト系ステンレス鋼鈑で形成されていれば、耐食性に優れると共に、回転速度センサの感知性能に悪影響を及ぼさず、正確な検出精度を確保することができる。   Preferably, when the cover is formed of an austenitic stainless steel plate as in the invention described in claim 6, it is excellent in corrosion resistance and does not adversely affect the sensing performance of the rotational speed sensor, and accurate detection accuracy. Can be secured.

また、請求項7に記載の発明のように、前記磁気エンコーダが、エラストマに磁性体粉が混入され、周方向に交互に磁極N、Sが着磁されていると共に、前記スリンガが強磁性体の鋼板からプレス加工により形成されていれば、磁気エンコーダの出力信号が強くなり安定した検出精度を確保することができる。   According to a seventh aspect of the present invention, in the magnetic encoder, the magnetic powder is mixed in the elastomer, the magnetic poles N and S are alternately magnetized in the circumferential direction, and the slinger is a ferromagnetic body. If the steel plate is formed by press working, the output signal of the magnetic encoder becomes stronger and stable detection accuracy can be ensured.

本発明に係る回転速度検出装置付き車輪用軸受装置は、外周に懸架装置に取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材および前記外方部材の両転走面間に転動自在に収容された複列の転動体と、前記外方部材と内方部材との間に形成される環状空間の開口部に装着されたシールとを備え、前記外方部材のインナー側の端部に装着され、前記車輪の回転速度を検出する回転速度センサが配設されたセンサホルダと、前記内輪に外嵌されたスリンガの側面に接合され、前記回転速度センサに軸方向すきまを介して対峙された磁気エンコーダとからなる回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置において、前記センサホルダが、前記外方部材のインナー側の端部に外嵌される円筒状の嵌合部と、この嵌合部から径方向内方に延び、前記外方部材の端面に密着される鍔部と、この鍔部からさらに径方向内方に延びる底部とからなるカバーと、このカバーに結合され、前記回転速度センサが包埋された合成樹脂製の保持部とを備えると共に、前記磁気エンコーダに非磁性体のエンコーダキャップが密着した状態で装着されているので、耐食性に優れ、実質的に回転速度センサの感知性能に悪影響を及ぼさず、長期間に亘って耐久性を向上させることができると共に、磁気エンコーダと回転速度センサとの間の検出部に泥水や小石等の異物が侵入しても磁気エンコーダが損傷するのを防止し、所望の検出精度を確保して信頼性を向上させた回転速度検出装置付き車輪用軸受装置を提供することができる。   A bearing device for a wheel with a rotational speed detection device according to the present invention has a vehicle body mounting flange integrally attached to a suspension device on the outer periphery, and an outer surface in which a double row outer rolling surface is integrally formed on the inner periphery. And a hub wheel integrally having a wheel mounting flange for mounting a wheel at one end thereof and having a small-diameter step portion extending in the axial direction on the outer periphery, and at least press-fitted into the small-diameter step portion of the hub ring An inner member composed of one inner ring and formed on the outer periphery with a double row inner raceway facing the double row outer raceway, and between the inner member and both outer raceway surfaces of the outer member A plurality of rolling elements accommodated in a freely rotatable manner, and a seal attached to an opening of an annular space formed between the outer member and the inner member, and an inner member of the outer member A rotation speed sensor that is mounted at the end of the wheel and detects the rotation speed of the wheel. Is incorporated into a side surface of a slinger externally fitted to the inner ring, and a rotational speed detection device is built in which the rotational speed sensor is opposed to the rotational speed sensor via an axial clearance. In the wheel bearing device with a rotational speed detection device, the sensor holder includes a cylindrical fitting portion that is fitted on the inner side end of the outer member, and extends radially inward from the fitting portion. A cover made up of a flange closely contacting the end surface of the outer member, a bottom extending further radially inward from the flange, and a synthetic resin coupled to the cover and embedded with the rotational speed sensor A non-magnetic encoder cap in close contact with the magnetic encoder, so that it has excellent corrosion resistance and substantially adversely affects the sensing performance of the rotational speed sensor. In addition to improving durability over a long period of time, the magnetic encoder is prevented from being damaged even if foreign matter such as muddy water or pebbles enters the detection portion between the magnetic encoder and the rotation speed sensor, It is possible to provide a wheel bearing device with a rotation speed detection device that secures desired detection accuracy and improves reliability.

外周に懸架装置に取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面の一方に対向する内側転走面と、この内側転走面から軸方向に延びる円筒状の小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入され、外周に前記複列の外側転走面の他方に対向する内側転走面が形成された内輪からなる内方部材と、この内方部材および前記外方部材の両転走面間に転動自在に収容された複列の転動体と、前記外方部材と内方部材との間に形成される環状空間の開口部に装着されたシールとを備え、前記ハブ輪に等速自在継手の外側継手部材が内嵌され、この外側継手部材の肩部が前記内輪の端面に衝合した状態で、当該外側継手部材が前記ハブ輪にトルク伝達可能に、かつ着脱自在にユニット化されると共に、前記外方部材のインナー側の端部に装着され、前記車輪の回転速度を検出する回転速度センサが配設されたセンサホルダと、前記内輪に外嵌されたスリンガの側面に接合され、前記回転速度センサに軸方向すきまを介して対峙された磁気エンコーダとからなる回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置において、前記センサホルダが、前記外方部材のインナー側の端部に外嵌される円筒状の嵌合部と、この嵌合部から径方向内方に延び、前記外方部材の端面に密着される鍔部と、この鍔部からさらに径方向内方に延びる底部とからなるカバーと、このカバーに結合され、前記回転速度センサが包埋された合成樹脂製の保持部とを備えると共に、前記磁気エンコーダにエンコーダキャップが密着した状態で装着され、このエンコーダキャップがオーステナイト系ステンレス鋼鈑からプレス加工により形成され、前記磁気エンコーダの側面に当接する円板部、およびこの円板部の外径部から軸方向に折曲されて前記スリンガの外縁部に係合する係止部を備えている。   An outer member integrally having a vehicle body mounting flange to be attached to the suspension device on the outer periphery, a double row outer rolling surface formed integrally on the inner periphery, and a wheel mounting flange for attaching a wheel to one end A hub ring formed on the outer periphery with an inner rolling surface facing one of the outer rolling surfaces of the double row, and a cylindrical small diameter step portion extending in the axial direction from the inner rolling surface, An inner member comprising an inner ring that is press-fitted into a small-diameter step portion of the hub wheel and has an inner rolling surface opposed to the other of the outer circumferential rolling surfaces of the double row, and the inner member and the outer member. A double row rolling element accommodated between both rolling surfaces of the side member, and a seal attached to an opening of an annular space formed between the outer member and the inner member. An outer joint member of a constant velocity universal joint is fitted into the hub wheel, and a shoulder portion of the outer joint member is The outer joint member is unitized so as to be able to transmit torque to the hub wheel and be detachable in a state of being in contact with the end surface of the inner ring, and is attached to the inner side end of the outer member, A sensor holder provided with a rotation speed sensor for detecting the rotation speed of the wheel, and a magnetic encoder joined to a side surface of a slinger externally fitted to the inner ring and opposed to the rotation speed sensor via an axial clearance. In the wheel bearing device with a rotational speed detection device incorporating the rotational speed detection device, the sensor holder includes a cylindrical fitting portion that is externally fitted to the inner end portion of the outer member, A cover comprising a flange that extends radially inward from the fitting portion and is in close contact with the end surface of the outer member, and a bottom that extends further radially inward from the flange, and is coupled to the cover, Rotational speed And a holding portion made of a synthetic resin in which a sensor is embedded, and an encoder cap is attached to the magnetic encoder in close contact with the magnetic encoder. The encoder cap is formed by pressing from an austenitic stainless steel plate, and the magnetic encoder And a locking portion that is bent in the axial direction from the outer diameter portion of the disk portion and engages with the outer edge portion of the slinger.

以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明に係る回転速度検出装置付き車輪用軸受装置の一実施形態を示す縦断面図、図2は、図1の検出部を示す要部拡大図、図3(a)は、本発明に係るエンコーダキャップを示す縦断面図、(b)は、正面図である。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウター側(図1の左側)、中央寄り側をインナー側(図1の右側)という。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
1 is a longitudinal sectional view showing an embodiment of a wheel bearing device with a rotational speed detection device according to the present invention, FIG. 2 is an enlarged view of a main part showing a detection unit of FIG. 1, and FIG. The longitudinal cross-sectional view which shows the encoder cap based on this invention, (b) is a front view. In the following description, the side closer to the outside of the vehicle in the state assembled to the vehicle is referred to as an outer side (left side in FIG. 1), and the side closer to the center is referred to as an inner side (right side in FIG.

この回転速度検出装置付き車輪用軸受装置は駆動輪用の第3世代と称され、ハブ輪1と内輪2とからなる内方部材3と、この内方部材3に複列の転動体(ボール)4、4を介して外挿された外方部材5とを備えている。   This wheel bearing device with a rotational speed detecting device is called a third generation for driving wheels, and includes an inner member 3 composed of a hub wheel 1 and an inner ring 2, and double row rolling elements (balls) on the inner member 3. ) 4 and 4, and an outer member 5 inserted through 4 and 4.

ハブ輪1は、アウター側の端部に車輪(図示せず)を取り付けるための車輪取付フランジ6を一体に有し、この車輪取付フランジ6の円周等配位置にハブボルト6aが植設されている。また、外周にはアウター側(一方)の内側転走面1aと、この内側転走面1aから軸方向に延びる円筒状の小径段部1bが形成され、内周にはトルク伝達用のセレーション(またはスプライン)1cが形成されている。ハブ輪1の小径段部1bには外周にインナー側(他方)の内側転走面2aが形成された内輪2が所定のシメシロを介して圧入固定されている。   The hub wheel 1 integrally has a wheel mounting flange 6 for attaching a wheel (not shown) to an end portion on the outer side, and hub bolts 6 a are implanted at circumferentially equidistant positions of the wheel mounting flange 6. Yes. Further, an outer side (one) inner rolling surface 1a and a cylindrical small-diameter step portion 1b extending in the axial direction from the inner rolling surface 1a are formed on the outer periphery, and a torque transmission serration ( Or a spline) 1c is formed. An inner ring 2 having an inner side (the other side) inner raceway surface 2a formed on the outer periphery thereof is press-fitted and fixed to the small-diameter step portion 1b of the hub wheel 1 through a predetermined shimiro.

ハブ輪1はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼からなり、内側転走面1aをはじめ、後述するシール8のシールランド部となる車輪取付フランジ6の基部6bから小径段部1bに亙って高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理が施されている。これにより、基部6bの耐摩耗性が向上するばかりでなく、内輪2の嵌合面となる小径段部1bのフレッティングが抑制されると共に、車輪取付フランジ6に負荷される回転曲げ荷重に対して充分な機械的強度を有し、ハブ輪1の耐久性が向上する。なお、内輪2および転動体4は、SUJ2等の高炭素クロム軸受鋼からなり、ズブ焼入れによって芯部まで58〜64HRCの範囲に硬化処理が施されている。   The hub wheel 1 is made of medium-high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and includes an inner rolling surface 1a and a base portion 6b of a wheel mounting flange 6 serving as a seal land portion of a seal 8 described later. The surface hardness of the small-diameter step portion 1b is set to a range of 58 to 64 HRC by induction hardening. As a result, not only the wear resistance of the base portion 6b is improved, but also the fretting of the small-diameter stepped portion 1b serving as the fitting surface of the inner ring 2 is suppressed and the rotational bending load applied to the wheel mounting flange 6 is suppressed. And sufficient mechanical strength, and the durability of the hub wheel 1 is improved. The inner ring 2 and the rolling element 4 are made of a high carbon chrome bearing steel such as SUJ2, and are hardened in the range of 58 to 64 HRC up to the core by quenching.

外方部材5はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼からなり、外周にナックル(図示せず)に取り付けるための車体取付フランジ5bを一体に有し、内周に前記内方部材3の複列の内側転走面1a、2aに対向する複列の外側転走面5a、5aが一体に形成されている。これら外側転走面5a、5aは高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理が施されている。この外方部材5の外側転走面5a、5aと、これらに対向する複列の内側転走面1a、2a間には複列の転動体4、4がそれぞれ収容され、保持器7、7によって転動自在に保持されている。また、外方部材5と内方部材3との間に形成される環状空間の開口部にはシール8、9が装着され、軸受内部に封入された潤滑グリースの漏洩と、外部から軸受内部に雨水やダスト等が侵入するのを防止している。   The outer member 5 is made of medium-high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and integrally has a vehicle body mounting flange 5b for attaching to a knuckle (not shown) on the outer periphery. Double row outer rolling surfaces 5a, 5a facing the double row inner rolling surfaces 1a, 2a of the inner member 3 are integrally formed. These outer rolling surfaces 5a and 5a are subjected to a hardening process in a range of 58 to 64 HRC by induction hardening. Double row rolling elements 4, 4 are accommodated between outer rolling surfaces 5a, 5a of the outer member 5 and double row inner rolling surfaces 1a, 2a facing the outer rolling surfaces 5a, 5a, respectively. It is held so that it can roll freely. In addition, seals 8 and 9 are attached to the opening of the annular space formed between the outer member 5 and the inner member 3, and leakage of lubricating grease sealed inside the bearing and the inside of the bearing from the outside. Prevents intrusion of rainwater and dust.

等速自在継手を構成する外側継手部材22は、肩部23から軸方向に延びる軸部24を一体に有している。軸部24の外周にはハブ輪1のセレーション1cに係合するセレーション(またはスプライン)24aと、このセレーション24aの端部に雄ねじ24bが形成されている。そして、外側継手部材22の肩部23が内輪2の端面と衝合するまでハブ輪1に外側継手部材22がセレーション1c、24aを介して内嵌され、雄ねじ24bに締結された固定ナット25によってハブ輪1と外側継手部材22がトルク伝達可能に、かつ着脱自在にユニット化されている。   The outer joint member 22 constituting the constant velocity universal joint integrally has a shaft portion 24 extending in the axial direction from the shoulder portion 23. A serration (or spline) 24a that engages the serration 1c of the hub wheel 1 is formed on the outer periphery of the shaft portion 24, and a male screw 24b is formed at the end of the serration 24a. The outer joint member 22 is fitted into the hub wheel 1 through the serrations 1c and 24a until the shoulder 23 of the outer joint member 22 abuts with the end surface of the inner ring 2, and is fixed by the fixing nut 25 fastened to the male screw 24b. The hub wheel 1 and the outer joint member 22 are unitized so that torque can be transmitted and detachable.

本実施形態では、センサホルダ10が外方部材5の端部に装着されている。このセンサホルダ10は、カップ状に形成されたカバー11と、このカバー11に結合された保持部12とからなる。カバー11は、図2に拡大して示すように、外方部材5のインナー側の端部外周に圧入される円筒状の嵌合部11aと、この嵌合部11aから径方向内方に延び、外方部材5の端面に密着する鍔部11bと、この鍔部11bからさらに径方向内方に延びる底部11cとからなり、全体として円環状に形成されている。そして、底部11cの内径は外側継手部材22の肩部23と僅かな径方向すきまを介して対峙し、ラビリンスシールが形成されている。   In the present embodiment, the sensor holder 10 is attached to the end of the outer member 5. The sensor holder 10 includes a cover 11 formed in a cup shape and a holding portion 12 coupled to the cover 11. As shown in FIG. 2 in an enlarged manner, the cover 11 is a cylindrical fitting portion 11a that is press-fitted into the outer periphery of the inner side end of the outer member 5, and extends radially inward from the fitting portion 11a. The flange portion 11b is in close contact with the end face of the outer member 5, and the bottom portion 11c extends further radially inward from the flange portion 11b, and is formed in an annular shape as a whole. And the inner diameter of the bottom part 11c opposes the shoulder part 23 of the outer joint member 22 through a slight radial clearance, and a labyrinth seal is formed.

このように、鍔部11bを外方部材5の端面に密着させた状態で、嵌合部11aが外方部材5のインナー側の端部に外嵌されているので、外方部材5に対してセンサホルダ10を容易に、かつ正確に位置決め固定することができ、車輪の回転速度を精度良く検出することができる。このカバー11は、耐食性を有する非磁性体の鋼鈑、例えば、オーステナイト系ステンレス鋼鈑(JIS規格のSUS304系等)等のステンレス鋼板、あるいは、防錆処理された冷間圧延鋼鈑(JIS規格のSPCC系等)をプレス加工にて形成されている。これにより、カバー11の発錆を抑えて長期間に亘って信頼性を維持させた回転速度検出装置付き車輪用軸受装置を提供することができる。なお、後述する回転速度センサ13の感知性能に悪影響を及ぼさないためには、カバー11は、オーステナイト系ステンレス鋼鈑等の非磁性体の鋼鈑から形成されるのが好ましく、外部からの磁界の影響を受け難くするには、磁気シールド効果が期待できるSPCC等の磁性体の鋼板から形成されるのが好ましいため、カバー11の材質は、車両側の部品形状等、使用環境によって決定することが好ましい。   As described above, the fitting portion 11a is fitted on the inner side end of the outer member 5 with the flange portion 11b in close contact with the end surface of the outer member 5. Thus, the sensor holder 10 can be positioned and fixed easily and accurately, and the rotational speed of the wheel can be detected with high accuracy. The cover 11 is made of a non-magnetic steel plate having corrosion resistance, for example, a stainless steel plate such as an austenitic stainless steel plate (JIS standard SUS304, etc.), or a rust-proof cold rolled steel plate (JIS standard). SPCC system etc.) is formed by press working. As a result, it is possible to provide a wheel bearing device with a rotational speed detection device that suppresses rusting of the cover 11 and maintains reliability over a long period of time. In order not to adversely affect the sensing performance of the rotational speed sensor 13 to be described later, the cover 11 is preferably formed from a non-magnetic steel plate such as an austenitic stainless steel plate. In order to make it difficult to be affected, it is preferable that the cover 11 is made of a magnetic steel plate such as SPCC, which can be expected to have a magnetic shielding effect. preferable.

一方、保持部12には回転速度センサ13が包埋され、カバー11における底部11cの径方向外方の一箇所に一体に結合されている。保持部12は、ポリフェニレンサルファイド(PPS)等の非磁性の特殊エーテル系合成樹脂材から射出成形によって形成され、GF(ガラスファイバー)等の繊維強化材が添加されている。これにより、回転速度センサ13の感知性能に悪影響を及ぼさず、また、耐食性に優れ、長期間に亘って強度・耐久性を向上させることができる。   On the other hand, a rotation speed sensor 13 is embedded in the holding portion 12 and is integrally coupled to one place radially outward of the bottom portion 11 c of the cover 11. The holding part 12 is formed by injection molding from a non-magnetic special ether-based synthetic resin material such as polyphenylene sulfide (PPS), and a fiber reinforcing material such as GF (glass fiber) is added thereto. As a result, the sensing performance of the rotational speed sensor 13 is not adversely affected, the corrosion resistance is excellent, and the strength and durability can be improved over a long period of time.

回転速度センサ13は、ホール素子、磁気抵抗素子(MR素子)等、磁束の流れ方向に応じて特性を変化させる磁気検出素子と、この磁気検出素子の出力波形を整える波形成形回路が組み込まれたICとからなり、後述する磁気エンコーダ15に所定の軸方向すきま(エアギャップ)を介して対峙している。なお、保持部12は前述した材質以外にPA(ポリアミド)66、PA6−12、PPA(ポリフタルアミド)、PBT(ポリブチレンテレフタレート)等の射出成形可能な合成樹脂を例示することができる。   The rotational speed sensor 13 incorporates a magnetic detecting element such as a Hall element, a magnetoresistive element (MR element), etc. that changes its characteristics according to the flow direction of the magnetic flux, and a waveform shaping circuit that adjusts the output waveform of the magnetic detecting element. It is composed of an IC and faces a magnetic encoder 15 described later via a predetermined axial clearance (air gap). In addition, the holding part 12 can illustrate injection molding synthetic resins, such as PA (polyamide) 66, PA6-12, PPA (polyphthalamide), PBT (polybutylene terephthalate) other than the material mentioned above.

保持部12と軸方向に対向するように内輪2の外径にはスリンガ14が圧入されている。このスリンガ14は、後述するインナー側のシール9を構成し、内輪2に圧入される円筒部14aと、この円筒部14aから径方向外方に延びる立板部14bとからなる。なお、スリンガ14は、強磁性体の鋼鈑、例えば、フェライト系のステンレス鋼鈑(JIS規格のSUS430系等)や防錆処理された冷間圧延鋼鈑(JIS規格のSPCC系等)からプレス加工によって断面略L字状に形成されている。そして、スリンガ14における立板部14bのインナー側の側面には、ゴム等のエラストマにフェライト等の磁性体粉が混入された磁気エンコーダ15が加硫接着等によって一体に接合されている。この磁気エンコーダ15は、周方向に交互に磁極N、Sが着磁され、車輪の回転速度検出用のロータリエンコーダを構成している。このように、スリンガ14が強磁性体の鋼板で形成されていれば、磁気エンコーダ15の出力信号が強くなり安定した検出精度を確保することができる。なお、ここでは、磁気エンコーダ15をエラストマ製としたものを例示したが、これに限らず、例えば、フェライト等からなる強磁性体粉を金属バインダーで固めた燒結金属製であっても良い。   A slinger 14 is press-fitted into the outer diameter of the inner ring 2 so as to face the holding portion 12 in the axial direction. The slinger 14 constitutes an inner-side seal 9 described later, and includes a cylindrical portion 14a that is press-fitted into the inner ring 2 and a standing plate portion 14b that extends radially outward from the cylindrical portion 14a. The slinger 14 is pressed from a ferromagnetic steel plate, for example, a ferritic stainless steel plate (JIS standard SUS430) or a rust-proof cold rolled steel plate (JIS standard SPCC). The cross section is formed in a substantially L shape by processing. A magnetic encoder 15 in which a magnetic powder such as ferrite is mixed with an elastomer such as rubber is integrally joined to the inner side surface of the standing plate portion 14b of the slinger 14 by vulcanization adhesion or the like. The magnetic encoder 15 is magnetized with magnetic poles N and S alternately in the circumferential direction, and constitutes a rotary encoder for detecting the rotational speed of the wheel. As described above, if the slinger 14 is formed of a ferromagnetic steel plate, the output signal of the magnetic encoder 15 becomes strong and stable detection accuracy can be ensured. In this example, the magnetic encoder 15 is made of an elastomer. However, the present invention is not limited to this. For example, the magnetic encoder 15 may be made of sintered metal obtained by hardening a ferromagnetic powder made of ferrite or the like with a metal binder.

インナー側のシール9は、前記スリンガ14と、このスリンガ14に対向して外方部材5に装着され、断面略L字状に形成された環状のシール板16とからなる、所謂パックシールで構成されている。シール板16は、外方部材5のインナー側の端部に内嵌される円筒部17aと、この円筒部17aの一端から径方向内方に延びる立板部17bとからなる芯金17と、この芯金17に加硫接着されたシール部材18とからなる。芯金17は、オーステナイト系ステンレス鋼鈑(JIS規格のSUS304系等)、あるいは防錆処理された冷間圧延鋼鈑(JIS規格のSPCC系等)からプレス加工にて形成されている。   The inner side seal 9 is constituted by a so-called pack seal comprising the slinger 14 and an annular seal plate 16 mounted on the outer member 5 so as to face the slinger 14 and having a substantially L-shaped cross section. Has been. The seal plate 16 is a core 17 comprising a cylindrical portion 17a fitted into the inner end of the outer member 5 and a standing plate portion 17b extending radially inward from one end of the cylindrical portion 17a. The seal member 18 is vulcanized and bonded to the metal core 17. The core metal 17 is formed by press working from an austenitic stainless steel plate (JIS standard SUS304 type or the like) or a rust-proof cold rolled steel plate (JIS standard SPCC type or the like).

一方、シール部材18は合成ゴム等の弾性部材からなり、スリンガ14の立板部14bに摺接するサイドリップ18aと、円筒部14aに摺接するグリースリップ18bおよび中間リップ18cからなる。   On the other hand, the seal member 18 is made of an elastic member such as synthetic rubber, and includes a side lip 18a that is in sliding contact with the standing plate portion 14b of the slinger 14, and a grease lip 18b and an intermediate lip 18c that are in sliding contact with the cylindrical portion 14a.

本実施形態では、インナー側のシール9とセンサホルダ10とが軸方向に対向配置され、シール9を構成するスリンガ14に磁気エンコーダ15が一体に接合されると共に、センサホルダ10を構成する保持部12に回転速度センサ13が包埋され、この回転速度センサ13と磁気エンコーダ15とが軸方向に対向配置されている。   In the present embodiment, the seal 9 on the inner side and the sensor holder 10 are opposed to each other in the axial direction, and the magnetic encoder 15 is integrally joined to the slinger 14 that constitutes the seal 9, and the holding portion that constitutes the sensor holder 10. 12, a rotational speed sensor 13 is embedded, and the rotational speed sensor 13 and the magnetic encoder 15 are arranged opposite to each other in the axial direction.

ここで、磁気エンコーダ15には、その表面を覆うようにエンコーダキャップ19が装着されている。このエンコーダキャップ19は、非磁性のオーステナイト系ステンレス鋼鈑(JIS規格のSUS304系等)をプレス加工にて形成され、図3に示すように、磁気エンコーダ15の側面(検出部)に当接する円板部19aと、この円板部19aの外径部から軸方向に折曲されてスリンガ14または磁気エンコーダ15の外縁部に係合する係止部19bと、円板部19aの内径部から軸方向に湾曲されて磁気エンコーダ15の内径部に係合する支持部19cとを備えている。   Here, the encoder cap 19 is attached to the magnetic encoder 15 so as to cover the surface thereof. This encoder cap 19 is formed by pressing a non-magnetic austenitic stainless steel plate (JIS standard SUS304 type or the like) and, as shown in FIG. 3, is a circle that contacts the side surface (detection unit) of the magnetic encoder 15. A plate portion 19a, a locking portion 19b that is bent in the axial direction from the outer diameter portion of the disk portion 19a and engages with the outer edge portion of the slinger 14 or the magnetic encoder 15, and a shaft from the inner diameter portion of the disk portion 19a. And a support portion 19 c that is bent in the direction and engages with the inner diameter portion of the magnetic encoder 15.

係止部19bは、周方向等配にスリット20が形成されて複数の舌片21で構成されている。これにより、係止部19bに適度な弾性が付与され、スリンガ14の外縁部にエンコーダキャップ19をワンタッチで簡便に装着することができると共に、円板部19aが磁気エンコーダ15の側面に密着した状態で軸方向のガタなくエンコーダキャップ19を固定することができる。なお、係止部19bとシール板16における芯金17の円筒部17aとは僅かな径方向すきまを介して対峙し、ラビリンスシールが形成されている。   The locking portion 19b is composed of a plurality of tongue pieces 21 with slits 20 formed at equal intervals in the circumferential direction. As a result, moderate elasticity is imparted to the locking portion 19b, and the encoder cap 19 can be easily attached to the outer edge portion of the slinger 14 with one touch, and the disc portion 19a is in close contact with the side surface of the magnetic encoder 15. Thus, the encoder cap 19 can be fixed without any axial play. Note that the locking portion 19b and the cylindrical portion 17a of the core metal 17 in the seal plate 16 face each other through a slight radial clearance to form a labyrinth seal.

また、支持部19cは、磁気エンコーダ15の内径部に沿って軸方向に湾曲して形成されているので、磁気エンコーダ15に対してエンコーダキャップ19の径方向の移動を規制した状態でガタなく固定することができる。なお、エンコーダキャップ19は、例示した非磁性のオーステナイト系ステンレス鋼鈑等の金属製に限らず、例えば、ポリフェニレンサルファイド等の非磁性の特殊エーテル系合成樹脂材から射出成形によって形成されていても良い。   Further, since the support portion 19c is curved in the axial direction along the inner diameter portion of the magnetic encoder 15, the support portion 19c is fixed without looseness in a state where the movement of the encoder cap 19 in the radial direction is restricted with respect to the magnetic encoder 15. can do. The encoder cap 19 is not limited to a metal such as the illustrated nonmagnetic austenitic stainless steel plate, but may be formed by injection molding from a nonmagnetic special ether-based synthetic resin material such as polyphenylene sulfide. .

このように、本実施形態に係るエンコーダキャップ19は、非磁性のオーステナイト系ステンレス鋼鈑や合成樹脂で形成されて、磁気エンコーダ15を覆うように弾性装着されているので、耐食性に優れ、実質的に回転速度センサ13の感知性能に悪影響を及ぼさず、長期間に亘って耐久性を向上させることができると共に、磁気エンコーダ15と回転速度センサ13との間の検出部に泥水や小石等の異物が侵入しても磁気エンコーダ15が損傷するのを防止し、所望の検出精度を確保して信頼性を向上させた回転速度検出装置付き車輪用軸受装置を提供することができる。   As described above, the encoder cap 19 according to the present embodiment is formed of a nonmagnetic austenitic stainless steel plate or a synthetic resin and is elastically mounted so as to cover the magnetic encoder 15. In addition, the detection performance of the rotational speed sensor 13 is not adversely affected and the durability can be improved over a long period of time, and foreign matter such as muddy water and pebbles is present in the detection portion between the magnetic encoder 15 and the rotational speed sensor 13. It is possible to provide a wheel bearing device with a rotational speed detection device that prevents the magnetic encoder 15 from being damaged even if the intrusion occurs, ensures desired detection accuracy, and improves reliability.

以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   The embodiment of the present invention has been described above, but the present invention is not limited to such an embodiment, and is merely an example, and various modifications can be made without departing from the scope of the present invention. Of course, the scope of the present invention is indicated by the description of the scope of claims, and further, the equivalent meanings described in the scope of claims and all modifications within the scope of the scope of the present invention are included. Including.

本発明に係る回転速度検出装置付き車輪用軸受装置は、カバーを介してセンサホルダが外方部材の端部に圧入固定された回転速度検出装置付き車輪用軸受装置に適用することができる。   The wheel bearing device with a rotation speed detection device according to the present invention can be applied to a wheel bearing device with a rotation speed detection device in which a sensor holder is press-fitted and fixed to an end portion of an outer member through a cover.

本発明に係る回転速度検出装置付き車輪用軸受装置の一実施形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows one Embodiment of the wheel bearing apparatus with a rotational speed detection apparatus which concerns on this invention. 図1の検出部を示す要部拡大図である。It is a principal part enlarged view which shows the detection part of FIG. (a)は、本発明に係るエンコーダキャップを示す縦断面図である。 (b)は、同上正面図である。(A) is a longitudinal cross-sectional view which shows the encoder cap based on this invention. (B) is a front view same as the above. 従来の回転速度検出装置付き車輪用軸受装置を示す要部拡大図である。It is a principal part enlarged view which shows the conventional wheel bearing apparatus with a rotational speed detection apparatus.

符号の説明Explanation of symbols

1・・・・・・・・・・・・・・・ハブ輪
1a、2a・・・・・・・・・・・内側転走面
1b・・・・・・・・・・・・・・小径段部
1c、24a・・・・・・・・・・セレーション
2・・・・・・・・・・・・・・・内輪
3・・・・・・・・・・・・・・・内方部材
4・・・・・・・・・・・・・・・転動体
5・・・・・・・・・・・・・・・外方部材
5a・・・・・・・・・・・・・・外側転走面
5b・・・・・・・・・・・・・・車体取付フランジ
6・・・・・・・・・・・・・・・車輪取付フランジ
6a・・・・・・・・・・・・・・ハブボルト
6b・・・・・・・・・・・・・・基部
7・・・・・・・・・・・・・・・保持器
8・・・・・・・・・・・・・・・アウター側のシール
9・・・・・・・・・・・・・・・インナー側のシール
10・・・・・・・・・・・・・・センサホルダ
11・・・・・・・・・・・・・・カバー
11a・・・・・・・・・・・・・嵌合部
11b・・・・・・・・・・・・・鍔部
11c・・・・・・・・・・・・・底部
12・・・・・・・・・・・・・・保持部
13・・・・・・・・・・・・・・回転速度センサ
14・・・・・・・・・・・・・・スリンガ
14a、17a・・・・・・・・・円筒部
14b、17b・・・・・・・・・立板部
15・・・・・・・・・・・・・・磁気エンコーダ
16・・・・・・・・・・・・・・シール板
17・・・・・・・・・・・・・・芯金
18・・・・・・・・・・・・・・シール部材
18a・・・・・・・・・・・・・サイドリップ
18b・・・・・・・・・・・・・グリースリップ
18c・・・・・・・・・・・・・中間リップ
19・・・・・・・・・・・・・・エンコーダキャップ
19a・・・・・・・・・・・・・円板部
19b・・・・・・・・・・・・・係止部
19c・・・・・・・・・・・・・支持部
20・・・・・・・・・・・・・・スリット
21・・・・・・・・・・・・・・舌片
22・・・・・・・・・・・・・・外側継手部材
23・・・・・・・・・・・・・・肩部
24・・・・・・・・・・・・・・軸部
24b・・・・・・・・・・・・・雄ねじ
25・・・・・・・・・・・・・・固定ナット
50・・・・・・・・・・・・・・内輪
51・・・・・・・・・・・・・・エンコーダ
52・・・・・・・・・・・・・・外方部材
53・・・・・・・・・・・・・・センサホルダ
54・・・・・・・・・・・・・・回転速度センサ
55・・・・・・・・・・・・・・カバー
55a・・・・・・・・・・・・・嵌合部
55b・・・・・・・・・・・・・鍔部
55c・・・・・・・・・・・・・底部
56・・・・・・・・・・・・・・シール
57・・・・・・・・・・・・・・スリンガ
57a・・・・・・・・・・・・・円筒部
57b・・・・・・・・・・・・・立板部
58・・・・・・・・・・・・・・シール板
59・・・・・・・・・・・・・・芯金
60・・・・・・・・・・・・・・シール部材
60a・・・・・・・・・・・・・サイドリップ
60b・・・・・・・・・・・・・グリースリップ
60c・・・・・・・・・・・・・中間リップ
61・・・・・・・・・・・・・・保持部
62・・・・・・・・・・・・・・ハーネス
63・・・・・・・・・・・・・・取出し口
64・・・・・・・・・・・・・・外側継手部材
α、β・・・・・・・・・・・・・傾斜角
1 ... hub wheel 1a, 2a ... inner rolling surface 1b ...・ Small diameter step 1c, 24a ... Serration 2 ... Inner ring 3 ...・ Inner member 4 ・ ・ ・ ・ ・ ・ ・ ・ Rolling element 5 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Outer member 5a ・ ・ ・ ・ ・ ・ ・ ・・ ・ ・ ・ Outer rolling surface 5b ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Car body mounting flange 6 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Wheel mounting flange 6a ···································· Hub bolt 6b・ ・ ・ ・ ・ ・ ・ ・ Outer side seal 9 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Inner side 10 ... Sensor holder 11 ... Cover 11a ... Fit Joint part 11b ..... collar part 11c ........... bottom part 12 ........... holding part 13 ... rotational speed sensor 14 ... slinger 14a, 17a ... cylindrical part 14b, 17b ... Standing plate 15 ... Magnetic encoder 16 ... Seal plate 17 ... ..... Core 18 ..... Seal member 18a .... Side lip 18b ... ..... Grease lip 18c ...・ ・ ・ ・ ・ ・ ・ ・ Intermediate lip 19 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Encoder cap 19a ・ ・ ・ ・ ・ ・ ・ ・ Disk part 19b ・ ・ ・......... Locking part 19c ... ... Supporting part 20 ... Slit 21 ... ... tongue piece 22 ... outer joint member 23 ... shoulder 24 ... ······ Shaft 24b ····················································································・ ・ ・ ・ ・ ・ ・ ・ ・ Inner ring 51 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Encoder 52 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Outer member 53 ・ ・ ・..... Sensor holder 54 ..... Sensor 55 ... cover 55a ... fitting part 55b ... collar 55c ......... Bottom 56 ... Seal 57 ... Slinger 57a ...・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Cylindrical part 57b ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Standing plate part 58 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Seal plate 59 ・ ・..... Core metal 60 ......... Sealing member 60a ... Side lip 60b ...・ ・ ・ ・ ・ ・ ・ ・ ・ Grease lip 60c ・ ・ ・ ・ ・ ・ ・ ・ Intermediate lip 61 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Holding part 62 ・ ・ ・・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Harness 63 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・Out port 64 .............. outer joint member alpha, beta ............. tilt angle

Claims (7)

外周に懸架装置に取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、
一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、
この内方部材および前記外方部材の両転走面間に転動自在に収容された複列の転動体と、
前記外方部材と内方部材との間に形成される環状空間の開口部に装着されたシールとを備え、
前記外方部材のインナー側の端部に装着され、前記車輪の回転速度を検出する回転速度センサが配設されたセンサホルダと、
前記内輪に外嵌されたスリンガの側面に接合され、前記回転速度センサに軸方向すきまを介して対峙された磁気エンコーダとからなる回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置において、
前記センサホルダが、前記外方部材のインナー側の端部に外嵌される円筒状の嵌合部と、この嵌合部から径方向内方に延び、前記外方部材の端面に密着される鍔部と、この鍔部からさらに径方向内方に延びる底部とからなるカバーと、このカバーに結合され、前記回転速度センサが包埋された合成樹脂製の保持部とを備えると共に、前記磁気エンコーダに非磁性体のエンコーダキャップが密着した状態で装着されていることを特徴とする回転速度検出装置付き車輪用軸受装置。
An outer member integrally having a vehicle body mounting flange to be attached to the suspension device on the outer periphery, and an outer rolling surface of a double row integrally formed on the inner periphery;
From a hub wheel integrally having a wheel mounting flange for mounting a wheel at one end and having a small-diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter step portion of the hub ring An inner member in which a double-row inner rolling surface facing the outer rolling surface of the double row is formed on the outer periphery,
A double row rolling element accommodated in a freely rolling manner between both rolling surfaces of the inner member and the outer member;
A seal attached to an opening of an annular space formed between the outer member and the inner member;
A sensor holder mounted on the inner side end of the outer member and provided with a rotational speed sensor for detecting the rotational speed of the wheel;
A bearing device for a wheel with a rotational speed detection device incorporating a rotational speed detection device built in a magnetic encoder joined to a side surface of a slinger externally fitted to the inner ring and opposed to the rotational speed sensor via an axial clearance. In
The sensor holder has a cylindrical fitting portion that is fitted on the inner end of the outer member, and extends radially inward from the fitting portion, and is in close contact with the end surface of the outer member. A cover comprising a flange and a bottom extending further inward in the radial direction from the flange; and a synthetic resin holder coupled to the cover and having the rotational speed sensor embedded therein; A bearing device for a wheel with a rotational speed detection device, wherein the encoder cap is mounted in a state of being in close contact with the encoder.
前記エンコーダキャップが非磁性のオーステナイト系ステンレス鋼鈑からプレス加工にて形成され、前記磁気エンコーダの側面に当接する円板部、およびこの円板部の外径部から軸方向に折曲されて前記スリンガの外縁部に係合する係止部を備え、この係止部が、周方向等配にスリットが形成されて複数の舌片で構成されている請求項1に記載の回転速度検出装置付き車輪用軸受装置。   The encoder cap is formed by press working from a non-magnetic austenitic stainless steel plate, and is bent in the axial direction from a disk portion that contacts the side surface of the magnetic encoder and an outer diameter portion of the disk portion. 2. A rotation speed detecting device according to claim 1, further comprising a locking portion that engages with an outer edge portion of the slinger, wherein the locking portion is formed of a plurality of tongue pieces with slits formed at equal intervals in the circumferential direction. Wheel bearing device. 前記エンコーダキャップが、前記円板部の内径部から軸方向に湾曲されて前記磁気エンコーダの内径部に係合されている請求項2に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotation speed detection device according to claim 2, wherein the encoder cap is bent in an axial direction from an inner diameter portion of the disc portion and engaged with an inner diameter portion of the magnetic encoder. 前記センサホルダの保持部が、繊維強化材が添加された非磁性の合成樹脂から射出成形により形成され、前記回転速度センサが包埋されている請求項1乃至3いずれかに記載の回転速度検出装置付き車輪用軸受装置。   The rotational speed detection according to any one of claims 1 to 3, wherein the holding part of the sensor holder is formed by injection molding from a nonmagnetic synthetic resin to which a fiber reinforcing material is added, and the rotational speed sensor is embedded. Wheel bearing device with device. 前記カバーが防錆能を有する鋼鈑からプレス加工により形成されている請求項1乃至4いずれかに記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotation speed detecting device according to any one of claims 1 to 4, wherein the cover is formed by pressing from a steel plate having antirust performance. 前記カバーがオーステナイト系ステンレス鋼鈑で形成されている請求項5に記載の回転速度検出装置付き車輪用軸受装置。   The wheel bearing device with a rotation speed detection device according to claim 5, wherein the cover is formed of an austenitic stainless steel plate. 前記磁気エンコーダが、エラストマに磁性体粉が混入され、周方向に交互に磁極N、Sが着磁されていると共に、前記スリンガが強磁性体の鋼板からプレス加工により形成されている請求項1乃至6いずれかに記載の回転速度検出装置付き車輪用軸受装置。   The magnetic encoder includes magnetic powder mixed in an elastomer, magnetic poles N and S are alternately magnetized in a circumferential direction, and the slinger is formed from a ferromagnetic steel plate by pressing. A wheel bearing device with a rotational speed detection device according to any one of claims 6 to 6.
JP2007233564A 2007-09-10 2007-09-10 Wheel bearing device with rotation speed detector Expired - Fee Related JP4995673B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009116581A1 (en) 2008-03-21 2009-09-24 株式会社ブリヂストン Method for producing silicon carbide single crystal
JP2015055587A (en) * 2013-09-13 2015-03-23 多摩川精機株式会社 Harness structure of resolver stator

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000065847A (en) * 1998-08-20 2000-03-03 Nippon Seiko Kk Rolling bearing unit with rotational speed detection device
JP2002333033A (en) * 2001-03-07 2002-11-22 Ntn Corp Wheel bearing
JP2006145418A (en) * 2004-11-22 2006-06-08 Ntn Corp Bearing device for wheel with rotation speed detector

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000065847A (en) * 1998-08-20 2000-03-03 Nippon Seiko Kk Rolling bearing unit with rotational speed detection device
JP2002333033A (en) * 2001-03-07 2002-11-22 Ntn Corp Wheel bearing
JP2006145418A (en) * 2004-11-22 2006-06-08 Ntn Corp Bearing device for wheel with rotation speed detector

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009116581A1 (en) 2008-03-21 2009-09-24 株式会社ブリヂストン Method for producing silicon carbide single crystal
JP2015055587A (en) * 2013-09-13 2015-03-23 多摩川精機株式会社 Harness structure of resolver stator

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