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JP2004285782A - Roof panel - Google Patents

Roof panel Download PDF

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Publication number
JP2004285782A
JP2004285782A JP2003081865A JP2003081865A JP2004285782A JP 2004285782 A JP2004285782 A JP 2004285782A JP 2003081865 A JP2003081865 A JP 2003081865A JP 2003081865 A JP2003081865 A JP 2003081865A JP 2004285782 A JP2004285782 A JP 2004285782A
Authority
JP
Japan
Prior art keywords
roof
roof panel
lower plate
upper plate
heat insulation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003081865A
Other languages
Japanese (ja)
Inventor
Yoshihiko Kubokawa
芳 彦 久保川
Yoshiaki Hayashi
義 明 林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AGC Inc
Original Assignee
Asahi Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Glass Co Ltd filed Critical Asahi Glass Co Ltd
Priority to JP2003081865A priority Critical patent/JP2004285782A/en
Publication of JP2004285782A publication Critical patent/JP2004285782A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a roof panel facilitating a heat insulating ventilation work and reducing the working time necessary for the work and further, reducing the construction cost, and eliminating fear or the like of breakage/damage due to operator's trampling over a heat insulation board to make a safe operation. <P>SOLUTION: A plurality of square materials 2, 3, 4 given over from the eaves of a roof to the ridge are arranged parallelly between an upper plate 5 and a lower plate 6, in the roof panel, the upper plate 5 and the lower plate 6 are jointed to the square materials 2, 3, 4, Heat insulation board 7R covering the inside face are adhered to the inside face of the lower plate 6. Clearances 8R, 8L forming roof ventilation layers are formed between the heat insulation boards 7R, 7L and the upper plate 5. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、木造住宅の屋根の下地材として用いる屋根パネルに関する。
【0002】
【従来の技術】
最近は、冷暖房コストが嵩まない省エネ住宅を実現するためや、各部屋の温度差を少なくして高齢者が寒暖によるヒートショックを起こさないようにするために、住宅の各部の中で最も日射の影響を受ける屋根面に断熱層を設けると共に、該断熱層に屋根表面の熱が直接伝わって断熱材が劣化しその断熱性能が損なわれることを防止するためや、夏季に小屋裏の温度が著しく上昇しないようにするために、断熱層の上に屋根通気層を設ける断熱通気工法が行われている。
【0003】従来一般の断熱通気工法は、図7に示す如く、まず、屋根の垂木を受ける構造材である母屋70の上に角材で成る下垂木71、71…を取り付け、次に、その上に厚さ50mm前後の断熱ボード72、72…を互いに密接するように張りつめ、更にその上に角材で成る上垂木73、73…を軒から棟の方向に渡すように取り付けた後、通常の屋根構造と同じく、上垂木73、73…の上に野地板となる構造用合板(図示せず)を張り付け、次いで、ルーフィング、屋根仕上材の順に施工するようにしている。
【0004】これにより、断熱ボード72、72…と野地板(構造用合板)との間(上垂木73、73…の部分)に屋根通気層74、74…を形成し、その屋根通気層で軒先から棟の方へ空気を通して棟換気口から戸外へ排出するようになっている。
【0005】
【発明が解決しようとする課題】
しかしながら、上記の如く母屋70の上に下垂木71、71…を取り付けて、その上に断熱ボード72、72…を張りつめ、更にその上に上垂木73、73…を取り付ける施工は、通常一般の屋根工事に比べて非常に手間が掛かるので、建築工期が長くなると同時に、建築コストも嵩むという問題があった。また、断熱ボード72を施工する際に、誤って、その断熱ボード72を踏みつけて破損・損傷したり、踏み抜いて作業者が転落するおそれもあった。
【0006】そこで本発明は、屋根の断熱通気工事を著しく容易にしてその工事に要する作業時間を大幅に短縮すると同時に、工事費も大幅に低減し、更に、作業者が断熱ボードを踏みつけて破損・損傷するおそれ等を解消して安全に作業できるようにすることを主たる技術的課題とし、また、屋根通気層に外壁通気層を連通させて住宅全体の通気・換気を行えるようにすることも課題としている。
【0007】
【課題を解決するための手段】
上記課題を解決するために、本発明は、木造住宅の屋根の下地材として用いる屋根パネルであって、屋根の軒から棟の方向へ渡す複数本の角材が上板と下板との間に並列に配置されると共に、その角材に上板と下板が接合され、下板の内面にその内面を覆う断熱ボードが貼着され、該断熱ボードと上板との間に屋根通気層となる隙間が形成されていることを特徴とする。
【0008】本発明の屋根パネルは、上板と下板との間に、断熱ボードで成る断熱層と、屋根通気層となる隙間が予め形成されると共に、垂木と同じように屋根の軒から棟の方向へ渡す複数本の角材が並列に配置されているので、これを屋根面に張りつめるように取り付けて、その上にルーフィングと屋根仕上材を施工するだけの簡単な作業で、屋根工事が完了する。
【0009】したがって、従来の断熱通気工法による屋根工事に比べてその工期が著しく短縮されると同時に、工事費も大幅に短縮される。また、工事中に断熱ボードを破損・損傷するおそれや、作業者が断熱ボードを踏み抜いて転落するおそれもない。
【0010】
【発明の実施の形態】
以下、本発明の実施形態を図面によって具体的に説明する。
図1は本発明に係る屋根パネルの一例を示す底面図、図2はそのA−A線断面図、図3はそのB−B線断面図、図4はその施工例を示す断面図、図5は本発明に係る屋根パネルの他の例を示す底面図、図6はそのC−C線断面図である。
【0011】図1の屋根パネル1は、軒先用の屋根パネルであって、屋根の軒から棟の方向へ渡す3本の角材2、3及び4が、耐水性合板で成る上板5と、野地板用合板(構造用合板)で成る下板6との間に並列に配置されると共に、その角材2、3及び4に上板5と下板6が接着あるいはビス留め等によって接合されている。
【0012】そして、下板6の内面には、その内面を覆う硬質ウレタンフォームあるいはフェノールフォーム等の断熱ボード7R、7Lが貼着され、各断熱ボード7R、7Lと上板5との間に、屋根通気層となる隙間8R、8Lが形成されている。
【0013】なお、屋根パネル1は、その全体サイズが例えば縦横3000×1000mm、厚さ118mmにユニット化され、上板5と下板6の板厚は各々9mm、断熱ボード7R、7Lの厚さは80mm、隙間8R、8Lの距離は20mmに選定されている。
【0014】また、下板6側には、その下板6と断熱ボード7R、7Lを貫通して屋根通気層となる隙間8R、8Lを図4に示す外壁通気層10と連通させる開口部9R、9Lが形成されている。
【0015】以上が、図1に示す屋根パネル1の構成であり、次に、その屋根パネルの施工例を図4により説明する。屋根パネル1は、上板5と下板6との間に設けた角材2、3及び4を軒から棟の方向へ渡すように配して、下板6側に設けた開口部9R、9Lを外壁通気層10に連通させた状態とし、その状態で、上板5側から釘もしくはビスを打ち込んで軒げた11に固定すると共に、軒先側の端部に鼻隠し12を取り付けた後、その屋根パネル1の上に、ルーフィング(図示せず)と屋根仕上材13を施工すれば、断熱層と通気層とを設けた屋根が完成する。
【0016】したがって、屋根工事の手間やコストが従来に比べて著しく軽減される。また、屋根パネル1を施工する際に、作業者が断熱ボード7R、7Lを踏みつけて破損・損傷させたり、踏み抜いて転落するおそれもない。
【0017】更に、屋根パネル1に形成された隙間8R、8Lで成る屋根通気層と、断熱材を外側に配した外断熱の壁構造体14とサイディング張り等で成る外壁15との間に形成された外壁通気層10とが、互いに連通せられることによって、住宅全体の通気・換気が行われるので、各部屋の温度差が少なくなってヒートショックが軽減され、家具や建材等から発生するVOCや、生活によって発生する湿気、臭気等も棟換気口から効率的に排出されて、快適な住環境が作り出される。
【0018】図5の屋根パネル21は、切り妻屋根などの端に設けるケラバ用の屋根パネルであって、該屋根パネル21には、軒先側の外壁通気層10に連通させる開口部9と、ケラバ側の外壁通気層(図示せず)に連通させる開口部22、22…とが形成されている。
【0019】したがって、図1の屋根パネル1と図5の屋根パネル21とを併用すれば、住宅の周囲全体に形成された外壁通気層を屋根通気層に連通させることができる。なお、屋根パネル21の屋根パネル1と共通する部分には同一符号を付し、その詳細説明は省略する。
【0020】また、本発明に係る屋根パネルは、単に軒先側から棟の方向へ空気を流通させる屋根通気のみを行うものであってもよく、その場合は、外壁通気層と連通させる開口部9R、9Lあるいは9、22を形成しなくともよい。また、上板と下板との間に配置する角材は、3本に限らず、2本であってもよい。
【0021】
【発明の効果】
本発明によれば、屋根の断熱通気工事が著しく容易になり、その工事に要する作業時間を大幅に短縮されると同時に、工事費も大幅に低減され、また、作業者が断熱のために設ける断熱ボードを踏みつけて破損・損傷したり、これを踏み抜いて転落するおそれも解消されるという種々の優れた効果を有する。
【図面の簡単な説明】
【図1】本発明に係る屋根パネルの一例を示す底面図
【図2】図1のA−A線断面図
【図3】図1のB−B線断面図
【図4】本発明に係る屋根パネルの施工例を示す断面図
【図5】本発明に係る屋根パネルの他の例を示す底面図
【図6】図5のC−C線断面図
【図7】従来技術を説明する斜視図
【符号の説明】
1………………屋根パネル 9………………開口部
2………………角材 21………………屋根パネル
3………………角材 22………………開口部
4………………角材
5………………上板
6………………下板
7R……………断熱ボード
7L……………断熱ボード
8R……………隙間(屋根通気層)
8L……………隙間(屋根通気層)
9R……………開口部
9L……………開口部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a roof panel used as a base material for a roof of a wooden house.
[0002]
[Prior art]
Recently, in order to realize energy-saving houses that do not have high heating and cooling costs, and to reduce the temperature difference between rooms and prevent elderly people from causing heat shock due to cold and warm temperatures, most of the parts of the house are exposed to solar radiation. In addition to providing a heat insulating layer on the roof surface affected by the heat, the heat of the roof surface is directly transmitted to the heat insulating layer to prevent the heat insulating material from being deteriorated and the heat insulating performance from being impaired. In order to prevent remarkably rising, a heat insulating ventilation method in which a roof ventilation layer is provided on a heat insulating layer is performed.
As shown in FIG. 7, in the conventional general heat insulation ventilation method, firstly, rafters 71, 71... Made of square bars are attached on a purlin 70 which is a structural material for receiving a rafter of a roof, and then Are attached so that the insulation board 72, 72 ... with a thickness of around 50mm is in close contact with each other, and the upper rafters 73, 73 ... made of square wood are passed over from the eave to the ridge. Similar to the structure, a structural plywood (not shown), which is a field board, is pasted on the upper rafters 73, 73... And then the roofing and roofing materials are constructed in this order.
As a result, roof ventilation layers 74, 74... Are formed between the heat insulation boards 72, 72... And the field board (structural plywood) (upper rafters 73, 73...). From the eaves to the building, air is discharged from the building ventilation opening to the outside through the air.
[0005]
[Problems to be solved by the invention]
However, as described above, the installation of attaching the rafters 71, 71... On the main building 70, tensioning the heat insulating boards 72, 72. Since it takes much time and labor compared to the roof construction, there is a problem that the construction period becomes long and the construction cost increases. Moreover, when constructing the heat insulation board 72, the heat insulation board 72 may be accidentally stepped on and damaged or damaged, or the operator may fall down by stepping on the heat insulation board 72.
Therefore, the present invention remarkably facilitates the heat insulation ventilation work of the roof, greatly reduces the work time required for the work, and at the same time, significantly reduces the work cost, and further, the operator steps on the heat insulation board and breaks it.・ The main technical issue is to make it possible to work safely by eliminating the possibility of damage, etc. In addition, it is possible to connect the outer wall ventilation layer to the roof ventilation layer so that the entire house can be ventilated and ventilated. It is an issue.
[0007]
[Means for Solving the Problems]
In order to solve the above problems, the present invention is a roof panel used as a base material for a roof of a wooden house, and a plurality of square members passing from the roof eave to the ridge are provided between the upper plate and the lower plate. Arranged in parallel, the upper plate and the lower plate are joined to the square member, a heat insulating board covering the inner surface of the lower plate is adhered, and a roof ventilation layer is formed between the heat insulating board and the upper plate. A gap is formed.
In the roof panel of the present invention, a heat insulation layer made of a heat insulation board and a gap to become a roof ventilation layer are formed in advance between an upper plate and a lower plate, and from a roof eave like a rafter. Since the multiple square bars that pass in the direction of the ridge are arranged in parallel, it is easy to install roofing materials and roofing materials on the roof surface. Complete.
Accordingly, the construction period is remarkably shortened and the construction cost is greatly reduced as compared with the conventional roof construction by the heat insulating ventilation method. In addition, there is no possibility that the heat insulation board will be damaged or damaged during the construction, and that there is no possibility that the operator will step on the heat insulation board and fall down.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be specifically described below with reference to the drawings.
FIG. 1 is a bottom view showing an example of a roof panel according to the present invention, FIG. 2 is a sectional view taken along line AA, FIG. 3 is a sectional view taken along line BB, and FIG. 5 is a bottom view showing another example of the roof panel according to the present invention, and FIG. 6 is a cross-sectional view taken along the line C-C.
The roof panel 1 of FIG. 1 is a roof panel for eaves, and three square members 2, 3 and 4 passing from the roof eave to the ridge direction are made of a water-resistant plywood, Arranged in parallel with the lower plate 6 made of plywood for structure (structural plywood), and the upper plate 5 and the lower plate 6 are bonded to the square members 2, 3 and 4 by bonding or screwing or the like. Yes.
Then, heat insulating boards 7R, 7L such as hard urethane foam or phenol foam covering the inner surface are attached to the inner surface of the lower plate 6, and between the heat insulating boards 7R, 7L and the upper plate 5, Clearances 8R and 8L serving as a roof ventilation layer are formed.
The roof panel 1 is unitized to a total size of, for example, 3000 × 1000 mm in length and width and 118 mm in thickness. The plate thickness of the upper plate 5 and the lower plate 6 is 9 mm, and the thickness of the heat insulation boards 7R and 7L. Is selected to be 80 mm, and the distance between the gaps 8R and 8L is 20 mm.
Further, on the lower plate 6 side, an opening 9R that passes through the lower plate 6 and the heat insulating boards 7R and 7L and communicates with the outer wall ventilation layer 10 shown in FIG. 9L are formed.
The above is the configuration of the roof panel 1 shown in FIG. 1. Next, an example of the construction of the roof panel will be described with reference to FIG. The roof panel 1 is arranged such that the square members 2, 3 and 4 provided between the upper plate 5 and the lower plate 6 are passed from the eave toward the ridge, and the openings 9R and 9L provided on the lower plate 6 side. In this state, a nail or a screw is driven in from the upper plate 5 side and fixed to the eaves 11 and a nose cover 12 is attached to the end of the eaves side. If roofing (not shown) and the roof finishing material 13 are constructed on the roof panel 1, a roof provided with a heat insulating layer and a ventilation layer is completed.
Accordingly, the labor and cost of the roof construction are remarkably reduced as compared with the conventional case. Further, when the roof panel 1 is constructed, there is no possibility that the operator will step on the heat insulating boards 7R and 7L to cause damage or damage, or step out and fall down.
Further, it is formed between the roof ventilation layer formed by the gaps 8R and 8L formed in the roof panel 1, the outer heat insulating wall structure 14 having the heat insulating material arranged on the outside, and the outer wall 15 formed by siding tension or the like. By connecting the outer wall ventilation layer 10 to each other, the entire house is ventilated and ventilated, so that the temperature difference in each room is reduced, heat shock is reduced, and VOCs generated from furniture, building materials, etc. In addition, moisture and odor generated by daily life are efficiently discharged from the building vents, creating a comfortable living environment.
A roof panel 21 in FIG. 5 is a keraba roof panel provided at an end of a gable roof or the like, and the roof panel 21 has an opening 9 communicating with the outer wall ventilation layer 10 on the eaves side. Openings 22, 22... Communicating with an outer wall ventilation layer (not shown) on the keraba side are formed.
Therefore, when the roof panel 1 of FIG. 1 and the roof panel 21 of FIG. 5 are used in combination, the outer wall ventilation layer formed on the entire periphery of the house can be communicated with the roof ventilation layer. In addition, the same code | symbol is attached | subjected to the part which is common with the roof panel 1 of the roof panel 21, and the detailed description is abbreviate | omitted.
In addition, the roof panel according to the present invention may simply perform roof ventilation that allows air to flow from the eaves side toward the ridge. In this case, the opening 9R communicated with the outer wall ventilation layer. 9L or 9, 22 may not be formed. Further, the number of square members arranged between the upper plate and the lower plate is not limited to three and may be two.
[0021]
【The invention's effect】
According to the present invention, the heat insulation ventilation work of the roof is remarkably facilitated, the work time required for the work is greatly shortened, and at the same time, the work cost is greatly reduced, and the worker provides for heat insulation. It has various excellent effects such as stepping on the heat-insulating board to break or damage it, or eliminating the possibility of stepping over and falling.
[Brief description of the drawings]
1 is a bottom view showing an example of a roof panel according to the present invention. FIG. 2 is a cross-sectional view taken along line AA in FIG. 1. FIG. 3 is a cross-sectional view taken along line BB in FIG. FIG. 5 is a bottom view showing another example of a roof panel according to the present invention. FIG. 6 is a cross-sectional view taken along the line CC of FIG. 5. FIG. Figure [Explanation of symbols]
1 ……………… Roof panel 9 ……………… Opening 2 ……………… Square 21 ……………… Roof panel 3 ……………… Square 22 ……………… Opening 4 ……………… Square 5 ……………… Upper plate 6 ……………… Lower plate 7R ……………… Heat insulation board 7L …………… Heat insulation board 8R …………… Gap (roof ventilation layer)
8L ......... Crevice (roof ventilation layer)
9R ......... Opening 9L ............... Opening

Claims (3)

木造住宅の屋根の下地材として用いる屋根パネルであって、屋根の軒から棟の方向へ渡す複数本の角材(2、3、4)が上板(5)と下板(6)との間に並列に配置されると共に、その角材(2、3、4)に上板(5)と下板(6)が接合され、下板(6)の内面にその内面を覆う断熱ボード(7R、7L)が貼着され、該断熱ボード(7R、7L)と上板(5)との間に屋根通気層となる隙間(8R、8L)が形成されていることを特徴とする屋根パネル。A roof panel used as a base material for the roof of a wooden house, and a plurality of square members (2, 3, 4) passing from the roof eave to the ridge are between the upper plate (5) and the lower plate (6) Insulation board (7R, which covers the inner surface of the lower plate (6), the upper plate (5) and the lower plate (6) are joined to the square members (2, 3, 4). 7L) is adhered, and a gap (8R, 8L) serving as a roof ventilation layer is formed between the heat insulating board (7R, 7L) and the upper plate (5). 前記上板(5)が耐水性合板で成り、前記下板(6)が野地板用合板で成る請求項1記載の屋根パネル。The roof panel according to claim 1, wherein the upper plate (5) is made of water-resistant plywood and the lower plate (6) is made of plywood for field plate. 、前記下板(6)と前記断熱ボード(7R、7L)を貫通して前記隙間(8R、8L)を外壁通気層と連通させる開口部(9R、9L、9、22)が形成されている請求項1又は2記載の屋根パネル。The openings (9R, 9L, 9, 22) are formed through the lower plate (6) and the heat insulating boards (7R, 7L) to communicate the gaps (8R, 8L) with the outer wall ventilation layer. The roof panel according to claim 1 or 2.
JP2003081865A 2003-03-25 2003-03-25 Roof panel Pending JP2004285782A (en)

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JP2003081865A JP2004285782A (en) 2003-03-25 2003-03-25 Roof panel

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007099199A1 (en) * 2006-03-02 2007-09-07 Markku Antero Heikkinen Ventilation board
JP2010031631A (en) * 2009-05-02 2010-02-12 Kent Miyazaki Co Heat shielding and insulating structure and construction method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007099199A1 (en) * 2006-03-02 2007-09-07 Markku Antero Heikkinen Ventilation board
JP2010031631A (en) * 2009-05-02 2010-02-12 Kent Miyazaki Co Heat shielding and insulating structure and construction method

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