EP3172020B1 - Slicing device - Google Patents
Slicing device Download PDFInfo
- Publication number
- EP3172020B1 EP3172020B1 EP15757484.9A EP15757484A EP3172020B1 EP 3172020 B1 EP3172020 B1 EP 3172020B1 EP 15757484 A EP15757484 A EP 15757484A EP 3172020 B1 EP3172020 B1 EP 3172020B1
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- EP
- European Patent Office
- Prior art keywords
- product
- loading
- track
- tracks
- conveying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005520 cutting process Methods 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 22
- 235000013305 food Nutrition 0.000 claims description 16
- 239000000047 product Substances 0.000 description 204
- 238000000926 separation method Methods 0.000 description 8
- 238000011144 upstream manufacturing Methods 0.000 description 6
- 238000005303 weighing Methods 0.000 description 5
- 238000004806 packaging method and process Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 235000013580 sausages Nutrition 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0683—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for elongated articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/30—Means for performing other operations combined with cutting for weighing cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
Definitions
- the invention relates to a device and a method for the continuous slicing of products, in particular food products, for example from sausage, ham, cheese or the like.
- the slicing apparatus in particular slicing apparatus, may preferably be a high-performance slicer.
- the slicing device comprises at least one slicing unit, in particular with a rotating and / or planetary revolving circular or sickle knife, which separates product slices, and a feeding device for multi-track feeding of products to the slicing unit.
- the feeding device comprises a loading device, which is also called a loading swing, which is designed to receive at least one product and is adjustable between a loading position and a feed position.
- the loading device In the loading position, the loading device may in particular be oriented horizontally, while it may be inclined in the feed position and preferably arranged perpendicular to the cutting plane. Furthermore, the slicing device has a discharge device for discharging portions, which in each case comprise at least one separated product slice.
- Such slicing devices are basically known.
- a disadvantage of conventional slicing devices is that the loading of new products can cause breaks in the product flow. These interruptions are particularly disadvantageous if the discharge device is followed by a packaging machine. The shorter the products to be sliced, the more frequently new products have to be introduced into the loading device, ie the proportion of interruptions is comparatively high for shorter products.
- a lane-specific requirement may arise during loading. The track-specific loading requirements are difficult, if at all, to capture with a higher clock rate.
- the interruptions in the product flow lead to the use of buffer devices, in particular in the region of the conveying and / or sorting sections, which are connected downstream of the slicing unit.
- buffer devices By the buffer devices, the total length of a system of supply device, slicing unit and discharge device extended.
- the size of the plant may be a problem, because the plants are usually operated in foreclosed rooms due to the required hygiene, and possibly complicates the integration into existing processes and plant components.
- DE 10 2012 109 247 A1 discloses an apparatus and a method for the continuous production of portions according to the preamble of claim 1 or claim 10.
- a separate track is provided for each food product, along which it is transported in the direction of a knife.
- Each track is independent of the other tracks from a loading position adjustable in a Zunaturalleton.
- a disadvantage of this arrangement is the adjustment of the entire track, including the decisive for the exact product feed to the knife conveyor. Over the entire track length, therefore, all technical measures for the autonomous operation of the respective track, both for the feeding and the loading position, must be provided.
- the conveyor thus extends over the entire track length. Furthermore, each track requires a lifting device.
- the fulcrum position including recording in the vicinity of the cutting plane in terms of construction costs and accessibility unfavorable, since this results in a distance between the conveyor and the knife.
- the loading device as a whole between the loading position and the feed position is adjustable.
- all loading tracks of the loading device can only be adjusted together.
- Such a loading device is much cheaper to manufacture and maintain than a loading device with individually adjustable Beladepuren.
- the feeding device comprises at least one conveying device which, viewed in the feed direction, is connected downstream of the loading device and has at least two conveying tracks.
- the number of conveyor tracks is basically arbitrary.
- a product is cut in a conveyor track and the other conveyor track is loaded.
- a product can be cut open in at least one conveying track and at least one other conveying track can be loaded.
- the number of Abzhouspuren the discharge device is basically arbitrary.
- the number of laxate tracks may correspond to the number of conveyor lanes. This may in particular be the case in a region in which the separated product slices pass through the slicing unit after separation. After a portioning area in which the separated slices are combined into portions, the number of removal tracks can be reduced, in particular by at least one discharge track. For example, four conveyor tracks and, after a portioning area, three discharge tracks may be provided.
- portions should also be understood to mean partial portions which, for example, can be brought together to form a common portion by means of a partial portion which originally originates from another conveyor track. This is especially the case when a product in a conveyor lane is no longer sufficient to form a complete portion. The resulting partial portion can then be supplemented for example by product slices or a partial portion from another conveyor track.
- the conveyor device according to the invention is not identical to the loading device.
- the conveying device can be arranged or arranged immediately in front of the slicing unit.
- the conveyor device can provide the product feed during the slicing operation. It is particularly advantageous if the conveyor as close as possible to the slicing unit, preferably the circular or sickle blade, reaching. This way you can In particular, an end region of the products are kept safe and promoted.
- the conveyor preferably operates independently of the loading device.
- the loading device can be adjusted in particular relative to the conveying device between an at least substantially horizontal loading position and an inclined feed position, without influencing the conveying device.
- the conveyor device itself may preferably be arranged permanently in an oblique or inclined position. In particular, the conveying device is thus permanently in the feed position.
- the feeder comprises a control device adapted to control the conveyor tracks independently of each other so as to continuously produce portions by interrupting the separation of product slices in a conveyor track and, in particular, almost simultaneously, e.g. within a maximum of 2, 1, 0.5, 0.25 or 0.1 seconds, starting to cut product slices in another conveyor track.
- the supply device comprises a control device which is designed to control the conveyor tracks independently of each other in such a way that portions are continuously produced by cutting a product in a conveyor track until a predetermined criterion is met, prior to the removal of product slices started in another conveyor lane.
- the criterion may be met when the product is completely cut open.
- the criterion may also concern the achievement of a specific product range. It is conceivable, for example, an area with a certain contour and / or structure, which would lead to any gel-like product slices, such as a greasy or irregularly shaped area.
- the criterion can be met when an end region of a product is reached.
- a bleed or a cutting of a remnant piece corresponds to this no separation of product slices.
- product slices only such, in particular complete, discs are considered, which are suitable for the formation of a portion.
- the slicing of a product is therefore initially interrupted, preferably when it is completely cut open, before starting to slit the next product in another conveyor track.
- the products in the conveyor tracks are alternately respectively, in particular completely, cut open by being supplied individually track.
- one-piece pivotally designed loading device supplies all conveyor tracks using a single lifting or pivoting device. This significantly reduces the construction costs compared to individual track means for a movement in the vertical direction.
- a new product can be loaded into the loading device while a previous product is fed and cut by the conveying device to a slicing unit.
- the newly inserted product can be brought into a feed position independently of the other product, so that the new product can be cut as soon as the slicing of the previous product is interrupted on the other conveyor track.
- At least one product can be permanently cut open. It is thus from the point of view of the slicing unit to a certain extent an improved single-track operation with the aid of a multi-track product feed. This leads to buffer sections being designed to be very short or omitted altogether can. The entire system can therefore be made comparatively compact.
- Portions can then be formed from the product slices continuously separated from the products, which portions can be fed without interruption in the product flow to a packaging machine.
- the device according to the invention and the method according to the invention are particularly advantageous especially when slicing foods of different types or short products, since in this case conventional loading times are relatively frequent, the flow thus often being interrupted and having to be evened out with additional measures.
- the loading device extends at least substantially over the width of at least one conveyor track and is designed to bring a product to a predefinable or predetermined conveyor track.
- the predefinable conveying track can preferably fulfill a specific criterion.
- the criterion may be, for example, that the corresponding conveyor track is not occupied by a product and therefore requests a product for further cutting operation. It can also be provided, for example, to feed the conveying tracks as uniformly as possible alternately with products in order, for example, to keep wear in all conveying tracks comparable and / or to somewhat even out the cutting circumference of the cutting blade. Alternatively, for example, individual conveyor tracks can not be charged with products, at least temporarily, in order to maintain or clean these conveyor tracks, for example.
- a product can thus be conveyed by the loading device on a specific conveyor track, so for example only in the feed direction, if the product is already on the loading device in the correct position. Furthermore, however, a movement in the transverse direction is possible to bring a product located on the loading device to a corresponding conveyor track.
- the loading device extends at least substantially over the width of all conveyor tracks.
- the loading device is designed to bring a product to a predeterminable or predetermined conveyor track.
- the loading device can be adjusted in particular only in the feed direction or both in the feed direction and in the transverse direction. Further, e.g. a tilting of the loading device about a longitudinal axis possible.
- a product located on the loading device can in a sense roll on a predetermined side of the loading device.
- the loading device comprises a single, wide conveyor belt which extends over the entire width of the conveyor.
- the loading device may comprise a sliding surface or be designed belt-like, in which case product holder can provide for track-specific feed.
- the loading device comprises a plurality of loading tracks.
- the number of loading tracks is always arbitrary.
- the number of loading tracks preferably corresponds to the number of conveyor tracks.
- the term tracks is to be understood broadly within the meaning of the invention. So the individual tracks do not have to be physically separated from each other. Therefore, the loading device can also comprise in particular a single, wide conveyor belt which place is for at least two juxtaposed products. The area intended for a product can be regarded as a track.
- the loading device comprises a single, wide conveyor belt, e.g. extends across the entire width of the conveyor, so this wide conveyor belt can also several Beladenpuren, i. Areas for different products.
- a product can be placed or conveyed during loading on a specific loading track, which corresponds to an extension of the associated conveyor track. Such a product can thus be supplied, for example, without a transverse adjustment of the loading device directly to a corresponding conveyor track.
- the product is placed or conveyed on any loading track.
- the loading device in particular a conveyor belt of the loading device, for example, tilted about the longitudinal axis or be adjusted transversely to the feed direction, so that the product reaches a certain loading track or ultimately to a specific conveyor track.
- the loading device may in particular comprise a longitudinally and transversely movable conveying device.
- the Beladepuren can be controlled in particular independently.
- the loading device is also physically divided into several loading tracks.
- the Beladepuren can be formed, for example, each by a separate and individually controllable by means of a control device conveyor belt.
- the conveying speed of a loading track can coincide with the transport speed of the product located in this loading track with the conveying speed of a corresponding conveyor track.
- the respective tracks can consequently in particular clocked each other, so that the product passes without interruption from the loading device in the conveyor.
- the loading device comprises a single loading track, which is adjustable transversely to the feed direction.
- the loading device may in this case be at least as wide as a conveyor lane and executed only single lane.
- the only loading track can be adjusted transversely so that the product reaches an associated conveyor track. Therefore, the transversely adjustable loading device is in particular also able to receive a product on the supply side at any position on a transversely movable region.
- the conveying device comprises sliding surfaces, passive conveyor belts and / or active conveyor belts, wherein in particular for each conveyor track a product holder is provided.
- grippers for the end pieces as well as tractor binders acting on the product from above belong to these known means, in particular to guide the end region of products.
- the product feed occurs e.g. at least by a product holder.
- the conveyor device is used in particular for clocking a product into a slicing process.
- the conveyor may comprise any support whatsoever. These may be, for example, sliding surfaces.
- the product may e.g. be moved over the sliding surface by means of a product holder and / or upper tractor.
- passive, ie non-driven conveyor belts may be provided.
- the product can be moved for example by a product holder and / or upper tractor on the conveyor belt to Aufschneideech.
- active i. conceivable driven conveyor belts, which transport the product to the slicing unit.
- a product holder and / or upper tractor may additionally be provided for the transport of the product.
- the product holder may preferably be designed as a gripper, which engages in an end region of a product. In this way, an almost completely cut product can be stabilized and reliably fed to the slicing unit. A remaining piece can then be removed from the gripper.
- the conveying device has a shorter length in the feed direction than the loading device.
- the conveying device can have a maximum of 60%, 50% or 40% of the length of the loading device.
- the length of the conveyor may be at most 700 mm, 600 mm, 500 mm, 350 mm or 300 mm. The conveyor device can thus be shorter than a product that has not yet been cut open.
- the discharge device comprises a separation device with a plurality of removal tracks, wherein the number of removal tracks corresponds to the number of conveyor tracks and wherein the removal tracks are independently controllable.
- the separating device may comprise, for example, a rocker and / or a conveyor belt movable in the opposite direction to the feed direction.
- the discharge device comprises a distributor device, which is designed to merge portions or product slices from different conveyor tracks.
- the in different conveyor tracks Sliced product slices can thus be grouped in portions and then combined to ensure a continuous product stream or portion stream, for example to a packaging device.
- the distribution device can, for example, combine two Abrhakspuren on a Abbushesspur or four Abzhouspuren on two Ab2001spuren.
- the product slices or partial portions from different removal tracks can also be superimposed, for example to form multi-variety portions.
- the invention further relates to a method for the continuous slicing of products, in particular food products, with a slicing device, in particular high-performance slicer, with at least one slicing unit, in particular with a circular or sickle knife, for separating product slices.
- the slicing apparatus comprises a feed device for feeding products to the slicing unit in multiple tracks and a discharge device for discharging portions, which each comprise at least one separated product slab.
- the feeding device comprises a loading device which is designed to receive at least one product and is adjustable as a whole between a loading position and a feed position, and at least one conveying device, which is downstream of the loading device in the feed direction and has at least two conveying tracks.
- a first product is supplied on a first conveyor track.
- the loading device is moved into the loading position when the first product has left the area of the loading device at least substantially.
- the first product may also protrude somewhat beyond the rear region of the conveying device.
- the loading device is loaded with at least one second product and the entire loading device with the second product in the feed position adjusted. Thereafter, the second product is supplied on a second conveyor track.
- the process can be repeated or continued as desired. From nomenclature, the second product takes the place of the first product and a new product takes the place of the second product.
- the loading of a loading device comprising a plurality of loading tracks with the second product takes place in a loading track that differs from the loading track of the first product.
- the product is thus loaded in particular in a loading track, in which even in extension, ie in the corresponding conveyor track, currently no product is, which is cut open.
- the loading of the Beladepuren can thus preferably take place alternately.
- a loading track comprising a single loading track
- it is displaced transversely to the feed direction such that the second product arrives at the second conveying track.
- another product may arrive at a conveyor lane upon which a product request is present.
- the loading track is thereby adjusted transversely, that this corresponds to the extension of an associated conveyor track.
- the loading device is loaded with at least two products and adjusted to the feed position, wherein first a product is cut before starting to separate product slices from the other product.
- the loading device is moved into the loading position when the other product has left the area of the loading device at least substantially.
- several products are always loaded together in the loading device, i. several loading tracks are occupied at the same time.
- the products are adjusted together in the feed position.
- a product is cut open, for example, completely or until a predetermined criterion is met.
- the other product may already be supplied to the slicing unit while the one product is being cut, in order in particular to remove a start of product.
- the other product can be supplied only when the one product is no longer cut, so for example, is completely cut or a predetermined criterion is met.
- the loading device is only moved back into the loading position when both products have at least essentially left the region of the loading device.
- two products may always be transported to the loading device and moved to the cutting position, i. the feed position to be lifted, wherein initially cut the first product and then the second product of the slicing unit is supplied.
- the loading device is then lowered for subsequent loading when the second product has left, at least substantially.
- the product beginning of the second product in particular by means of the slicing unit, separated before the first Product is completely cut open.
- the second product is thus ready for slicing when the first product is completely cut open. With the slicing of the second product can therefore be started without interruption. This allows a continuous production of product slices or portions.
- product slices produced during the separation of the product beginning are separated from the discharge device in a track-specific manner via a separation device.
- the product chips are thus already removed when the actual slicing of the product is started.
- a discharge in the conveying direction can be provided for a track individual split rocker. If, however, cutting material residues are removed counter to the conveying direction, a track-individually divided portioning belt is advantageous. This can in particular run for a short time in the opposite direction.
- portions which originate from different conveying tracks are brought together with the aid of a distributor device.
- portions of originally two or more conveyor tracks may be placed on a single discharge track. In this way, a continuous product flow is ensured without interruptions.
- the portions may also be, for example, partial portions, that is to say incomplete set portions, which can be combined with another portion portion and thus completed.
- a serving comprising a total of ten product slices may be formed from the last six slices of product and the first four slices of another product.
- the product slices and / or portions of different conveyor tracks can in particular be laid one on top of the other.
- a cutting head adjustment in particular a height and / or side adjustment.
- An adjustment of the cutting head is advantageous since, depending on the cutting operation, it may occur on one or the other track that the position, e.g. the entrance angle, the cutting blade, in particular the cutting edge, the product is not optimal.
- the blade position can be optimized during a change phase before a track change.
- a cutting head adjustment can be made.
- idle cuts can be utilized, which are carried out for the removal of the last portion of one or the first portion of the other track.
- a gradual adjustment, especially during the idle cuts achieved.
- the illustrated embodiments are merely exemplary in nature.
- the number of illustrated tracks and conveyor units can vary.
- the features of one embodiment may also be arbitrarily combined with features of another embodiment.
- any feeding devices can be combined with any discharge devices.
- a feeder 8 of a slicing apparatus is shown.
- the feeder 8 is adapted for multi-lane feeding of food slices 10 representing the conveyed products.
- the feeding device 8 comprises a loading device designed as a wide belt conveyor 12 and a conveying device 14 with two conveyor belts 16 which are independently controllable.
- a slicing unit 18 of which only the cutting plane is shown in dashed lines.
- the slicing unit 18 may comprise one or more cutting knives, in particular circular knives or sickle knives. If products 10 different types cut, especially different cutting blades for the respective product types can be used.
- Both the loading device 12 and the conveyor 14 are each divided into two tracks, ie subregions.
- a first product 20 is in Fig. 1A arranged on a first conveyor track 22 of the conveyor 14.
- a second product 24 is placed on a second loading track 26 'of the loading device 12 that is different from the first conveying track 22.
- a product holder 28 engages in both product ends.
- the belt conveyor 12 is approximately as wide as the conveyor 14.
- the conveyor belts 16 of the conveyor 14 are significantly shorter than the belt conveyor 12.
- the conveyor belts 16 are permanently tilted and located at a right angle to the cutting plane of the slicing unit 18.
- the belt conveyor 12, however, can be adjusted from a horizontal loading position into an oblique feed position.
- the second product 24 is provided on the belt conveyor 12 in the second loading track 26 'while the first product 20 in the first conveying track 22 is being fed to the slicing unit 18 in the feeding direction Z.
- the belt conveyor 12 is here in the loading position. This way can become permanent a food loaf 10 on the belt conveyor 12 are located.
- the selection of which of the loading tracks 22 ', 26' is loaded depends on the requirements of the conveyor device 14.
- a loading track 22 ', 26' always loaded, in which the corresponding conveyor track 22, 26 of the downstream conveyor belt 16 is not already occupied by a preceding Lebensellellaib 10, and in which the product holder 28 is moved back so far in the upstream direction in that a product 10 can be conveyed past it into the intended conveying track 22, 26.
- the product residue of the first product 20 can be removed from the gripper 28.
- the product residue can then be discharged downwards through a gap between the loading device 12 and the conveying device 14.
- the belt conveyor 12 can be adjusted again from the feed position to the loading position. This can happen even when the food loaf 10 something with his guided on the product holder 28 end portion over the region of the belt conveyor 12 protrudes.
- a third product 30 is loaded in the first loading track 22 'of the belt conveyor 12, while the second product 24 is cut in the second conveying track 26.
- the loading of the belt conveyor 12 can be done manually or automatically.
- the operator may be assisted, for example, by mechanical aids, e.g. Baffles, flaps and / or panels, and / or optical aids, e.g. Display devices are displayed, on which side or on which loading track 22 ', 26' a new food loaf 10 is to be launched.
- mechanical aids e.g. Baffles, flaps and / or panels
- optical aids e.g. Display devices are displayed, on which side or on which loading track 22 ', 26' a new food loaf 10 is to be launched.
- Display devices are displayed, on which side or on which loading track 22 ', 26' a new food loaf 10 is to be launched.
- the manual loading and placing of products on a loading table which is the loading device 12 upstream.
- tools described above can be used.
- An automated loading can, for example, by means of a in Fig. 5 shown device can be realized. Via two single-ended belts 32, supplied food loaves 10 can be fed to the desired loading track 22 ', 26'. Before Eintaktb skilledn 32 supply belts, not shown, may be arranged, the Anlagenlaibe 10 can be promoted in principle multi-lane to the Eintaktb skilledn 32.
- the food loaves 10 can originate, for example, from a pellet machine or can also be placed by hand on the single-ended belts 32.
- the distribution takes place only by the belt conveyor 12 itself.
- the belt conveyor 12 is in this case formed transversely displaceable in an adjustment direction R.
- a food purifier 10 located on the belt conveyor 12 can thus be supplied to the first conveyor track 22 or the second conveyor track 26, depending on the track request.
- the Lebensellellaib 10 can be inserted directly into the belt conveyor 12 or fed with the aid of an upstream conveyor belt 33.
- the upstream conveyor belt 33 may for example be offset parallel to a machine longitudinal axis and thus does not necessarily have to centrally control the belt conveyor 12. Equally conceivable, but not shown, is a lateral loading of the loading device 12, when the conveyor belt 33 extends laterally next to this and are handed over from there Anlagenlaibe 10.
- the loading device 12 can be adjusted as a whole relative to a frame of the loading device 12. Alternatively, only individual components, e.g. laterally displaceable shafts, belts or a tape cassette to be adjusted. Preferably, the transverse displacement takes place in the loading position.
- parallel side guides are preferably conceivable. Between these, a clarlaib 19 is inserted and then, for example, on a relatively smooth surface of the loading device 12, laterally moved to a requesting conveyor track 22, 26 or moved.
- a slicing device according to the invention with feeding device 8, slicing unit 18 and discharge device 34 is shown.
- the discharge device 34 may comprise portioning and / or control bands, which may be formed in one, two or more tracks. Shown is a two-lane variant, at on the slicing unit 18 a portioning and weighing device 36 follows with separate weighing belts. Also conceivable would be a common weigh belt for both tracks. With the aid of the portioning and weighing device 36, it can be determined, in particular, whether complete product slices and / or portions 38 have been separated, from which portions 38 are formed, or only product slices 40.
- portioning and weighing device 36 is formed transversely movable between the tracks, it is also possible to complete incomplete portions resulting in a first track on an adjacent track with the start of the local slicing operation.
- a transverse distributor 48 follows as a distributor device. With the help of the transverse distributor 48, for example, a multi-lane product or portion stream can be combined into a single discharge lane 43.
- transverse manifold 48 Through the transverse manifold 48, it is possible that a continuous flow to the packaging machine or a transfer point, such as a depositor is maintained.
- the separation of product chips 40 takes place in accordance with the exemplary embodiment Fig. 8 by driving the portioning belt 44 against the actual conveying direction. Due to the split, each track assigned execution of Portionierbandes 44, it is thus possible to dissipate in one lane product Schnitzel 40, while still being cut in another track.
- a feeder 8 with four parallel tracks is shown.
- the products 10 are fed and cut in the conveying device 14 of the slicing unit 18. If these products 10 have at least essentially left the region of the loading device 12 and if a product 10 is completely cut open at least in a conveying track 22, 26 and the conveying track 22, 26 is thus empty, the loading device 12 can be moved into the loading position to produce a new product 10 from the single-ended tape 32.
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- Mechanical Engineering (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
- Feeding Of Articles To Conveyors (AREA)
Description
Die Erfindung betrifft eine Vorrichtung sowie ein Verfahren zum kontinuierlichen Aufschneiden von Produkten, insbesondere Lebensmittelprodukten, beispielsweise aus Wurst, Schinken, Käse oder dergleichen. Bei der Aufschneidevorrichtung, insbesondere Aufschnittschneidevorrichtung, kann es sich vorzugsweise um einen Hochleistungs-Slicer handeln. Die Aufschneidevorrichtung umfasst zumindest eine Aufschneideeinheit, insbesondere mit einem rotierenden und/oder planetarisch umlaufenden Kreis- oder Sichelmesser, welche Produktscheiben abtrennt, sowie eine Zuführvorrichtung zum mehrspurigen Zuführen von Produkten zur Aufschneideeinheit. Die Zuführvorrichtung umfasst eine Beladevorrichtung, welche auch Beladeschwinge genannt wird, die zur Aufnahme zumindest eines Produktes ausgebildet und zwischen einer Beladestellung und einer Zuführstellung verstellbar ist. In der Beladestellung kann die Beladevorrichtung insbesondere horizontal orientiert sein, während sie in der Zuführstellung geneigt und vorzugsweise senkrecht zur Schneidebene angeordnet sein kann. Ferner weist die Aufschneidevorrichtung eine Abführvorrichtung zum Abführen von Portionen auf, die jeweils zumindest eine abgetrennte Produktscheibe umfassen.The invention relates to a device and a method for the continuous slicing of products, in particular food products, for example from sausage, ham, cheese or the like. The slicing apparatus, in particular slicing apparatus, may preferably be a high-performance slicer. The slicing device comprises at least one slicing unit, in particular with a rotating and / or planetary revolving circular or sickle knife, which separates product slices, and a feeding device for multi-track feeding of products to the slicing unit. The feeding device comprises a loading device, which is also called a loading swing, which is designed to receive at least one product and is adjustable between a loading position and a feed position. In the loading position, the loading device may in particular be oriented horizontally, while it may be inclined in the feed position and preferably arranged perpendicular to the cutting plane. Furthermore, the slicing device has a discharge device for discharging portions, which in each case comprise at least one separated product slice.
Derartige Aufschneidevorrichtungen sind grundsätzlich bekannt. Nachteilig an herkömmlichen Aufschneidevorrichtungen ist, dass durch das Beladen mit neuen Produkten Pausen im Produktstrom entstehen können. Diese Unterbrechungen sind insbesondere dann nachteilig, wenn der Abführvorrichtung eine Verpackungsmaschine nachgeschaltet ist. Je kürzer die aufzuschneidenden Produkte sind, desto öfter müssen neue Produkte in die Beladevorrichtung eingebracht werden, d.h. der Anteil der Unterbrechungen ist bei kürzeren Produkten vergleichsweise hoch. Selbiges gilt für die Verarbeitung unterschiedlicher Produktsorten, da ein Wechsel der Produktsorte ein erneutes Beladen erforderlich macht. Weiterhin kann sich aufgrund unterschiedlich langer Produkte eine spurindividuelle Anforderung beim Beladen ergeben. Die spurindividuellen Belade-Anforderungen lassen sich, wenn überhaupt, nur schwer mit einem übergeordneten Takt erfassen.Such slicing devices are basically known. A disadvantage of conventional slicing devices is that the loading of new products can cause breaks in the product flow. These interruptions are particularly disadvantageous if the discharge device is followed by a packaging machine. The shorter the products to be sliced, the more frequently new products have to be introduced into the loading device, ie the proportion of interruptions is comparatively high for shorter products. The same applies to the processing of different types of products, because a change of the product type requires a reloading. Furthermore, due to products of different lengths, a lane-specific requirement may arise during loading. The track-specific loading requirements are difficult, if at all, to capture with a higher clock rate.
Die Unterbrechungen im Produktstrom führen zur Verwendung von Puffervorrichtungen, insbesondere im Bereich der Förder- und/oder Sortierstrecken, welche der Aufschneideeinheit nachgeschaltet sind. Durch die Puffervorrichtungen verlängert sich die Gesamtlänge einer Anlage aus Zuführvorrichtung, Aufschneideeinheit und Abführvorrichtung. Die Größe der Anlage kann jedoch möglicherweise ein Problem darstellen, da die Anlagen aufgrund der geforderten Hygiene meist in abgeschotteten Räumen betrieben werden, und da eventuell die Integration in bestehende Abläufe und Anlagenteile erschwert wird.The interruptions in the product flow lead to the use of buffer devices, in particular in the region of the conveying and / or sorting sections, which are connected downstream of the slicing unit. By the buffer devices, the total length of a system of supply device, slicing unit and discharge device extended. However, the size of the plant may be a problem, because the plants are usually operated in foreclosed rooms due to the required hygiene, and possibly complicates the integration into existing processes and plant components.
Nachteilig an dieser Anordnung ist die Verstellung jeweils der gesamten Spur, einschließlich des für den genauen Produktvorschub zum Messer maßgebenden Fördermittels. Über die gesamte Spurlänge müssen somit alle technischen Maßnahmen für den autarken Betrieb der jeweiligen Spur, sowohl für die Zuführ- als auch die Beladestellung, vorgesehen sein. Das Fördermittel erstreckt sich somit jeweils über die gesamte Spurlänge. Ferner benötigt jede Spur eine Hubvorrichtung.A disadvantage of this arrangement is the adjustment of the entire track, including the decisive for the exact product feed to the knife conveyor. Over the entire track length, therefore, all technical measures for the autonomous operation of the respective track, both for the feeding and the loading position, must be provided. The conveyor thus extends over the entire track length. Furthermore, each track requires a lifting device.
Zudem gestaltet sich die Drehpunktlage mitsamt Aufnahme in der Nähe der Schneidebene hinsichtlich des Bauaufwands sowie der Zugänglichkeit als ungünstig, da sich dadurch ein Abstand zwischen dem Fördermittel und dem Messer ergibt.In addition, the fulcrum position, including recording in the vicinity of the cutting plane in terms of construction costs and accessibility unfavorable, since this results in a distance between the conveyor and the knife.
Weiterhin ist das Abführen von Endstücken stromaufwärts vor dem Messer mit herkömmlichen Methoden wegen des vom Messer bzw. von der Schneidkante aus bis in den Beladebereich durchgehenden Fördermittels nicht möglich.Furthermore, the discharge of end pieces upstream of the knife by conventional methods because of the continuous from the knife or from the cutting edge into the loading area conveyor is not possible.
Insgesamt ergibt sich eine relativ lange Maschinenanordnung, wenn stromaufwärtige Zuführeinrichtungen eingerechnet werden, mit denen die Produkte vor dem Eintritt in die vertikal beweglichen Einzelspuren auch in Querrichtung einer Spur zugeordnet werden.Overall, there is a relatively long machine arrangement, when upstream feeders are included, with which the products are assigned before entering the vertically movable tracks in the transverse direction of a track.
Es ist daher eine Aufgabe der Erfindung, eine Vorrichtung sowie ein Verfahren zum Aufschneiden von Produkten zu schaffen, welche die Nachteile des Standes der Technik nicht aufweisen.It is therefore an object of the invention to provide an apparatus and a method for slicing products which do not have the disadvantages of the prior art.
Die Lösung dieser Aufgabe erfolgt durch eine Vorrichtung sowie durch ein Verfahren mit den Merkmalen der unabhängigen Ansprüche.The solution of this object is achieved by a device and by a method having the features of the independent claims.
Erfindungsgemäß ist die Beladevorrichtung als Ganzes zwischen der Beladestellung und der Zuführstellung verstellbar. Insbesondere sind sämtliche Beladespuren der Beladevorrichtung nur gemeinsam verstellbar. Eine derartige Beladevorrichtung ist wesentlich kostengünstiger herzustellen und zu warten als eine Beladevorrichtung mit individuell verstellbaren Beladespuren.According to the loading device as a whole between the loading position and the feed position is adjustable. In particular, all loading tracks of the loading device can only be adjusted together. Such a loading device is much cheaper to manufacture and maintain than a loading device with individually adjustable Beladepuren.
Die Zuführvorrichtung umfasst mindestens eine Fördervorrichtung, die in Zuführrichtung gesehen der Beladevorrichtung nachgeschaltet ist und zumindest zwei Förderspuren aufweist. Die Anzahl an Förderspuren ist grundsätzlich beliebig.The feeding device comprises at least one conveying device which, viewed in the feed direction, is connected downstream of the loading device and has at least two conveying tracks. The number of conveyor tracks is basically arbitrary.
Sind beispielsweise zwei Förderspuren vorgesehen, so wird in einer Förderspur ein Produkt aufgeschnitten und die andere Förderspur wird beladen. Bei mehr als zwei Förderspuren kann in zumindest einer Förderspur ein Produkt aufgeschnitten werden und zumindest eine andere Förderspur beladen werden.For example, if two conveyor tracks are provided, a product is cut in a conveyor track and the other conveyor track is loaded. In the case of more than two conveying tracks, a product can be cut open in at least one conveying track and at least one other conveying track can be loaded.
Auch die Anzahl an Abführspuren der Abführvorrichtung ist grundsätzlich beliebig. Vorzugsweise kann die Anzahl an Abführspuren der Anzahl an Förderspuren entsprechen. Dies kann insbesondere in einem Bereich der Fall sein, in welchen die abgetrennten Produktscheiben nach dem Abtrennen durch die Aufschneideeinheit gelangen. Nach einem Portionierbereich, in welchem die abgetrennten Scheiben zu Portionen zusammengefasst werden, kann die Anzahl an Abführspuren insbesondere um zumindest eine Abführspur verringert sein. Beispielsweise können vier Förderspuren und, nach einem Portionierbereich, drei Abführspuren vorgesehen sein.The number of Abführspuren the discharge device is basically arbitrary. Preferably, the number of laxate tracks may correspond to the number of conveyor lanes. This may in particular be the case in a region in which the separated product slices pass through the slicing unit after separation. After a portioning area in which the separated slices are combined into portions, the number of removal tracks can be reduced, in particular by at least one discharge track. For example, four conveyor tracks and, after a portioning area, three discharge tracks may be provided.
Unter dem Begriff Portionen sind auch Teilportionen zu verstehen, welche beispielsweise durch eine Teilportion, welche ursprünglich aus einer anderen Förderspur stammt, zu einer gemeinsamen Portion zusammengeführt werden können. Dies ist insbesondere dann der Fall, wenn ein Produkt in einer Förderspur nicht mehr zur Bildung einer vollständigen Portion ausreicht. Die entstandene Teilportion kann dann beispielsweise durch Produktscheiben bzw. eine Teilportion aus einer anderen Förderspur ergänzt werden.The term "portions" should also be understood to mean partial portions which, for example, can be brought together to form a common portion by means of a partial portion which originally originates from another conveyor track. This is especially the case when a product in a conveyor lane is no longer sufficient to form a complete portion. The resulting partial portion can then be supplemented for example by product slices or a partial portion from another conveyor track.
Die Fördervorrichtung ist erfindungsgemäß nicht mit der Beladevorrichtung identisch. Vorzugsweise ist die Fördervorrichtung unmittelbar vor der Aufschneideeinheit anordenbar oder angeordnet. Insbesondere kann die Fördervorrichtung für den Produktvorschub beim Aufschneidebetrieb sorgen. Dabei ist es insbesondere vorteilhaft, wenn die Fördervorrichtung möglichst nahe an die Aufschneideeinheit, vorzugsweise das Kreis- oder Sichelmesser, heranreicht. Auf diese Weise kann insbesondere auch ein Endbereich der Produkte sicher gehalten und gefördert werden.The conveyor device according to the invention is not identical to the loading device. Preferably, the conveying device can be arranged or arranged immediately in front of the slicing unit. In particular, the conveyor device can provide the product feed during the slicing operation. It is particularly advantageous if the conveyor as close as possible to the slicing unit, preferably the circular or sickle blade, reaching. This way you can In particular, an end region of the products are kept safe and promoted.
Die Fördervorrichtung arbeitet vorzugsweise unabhängig von der Beladevorrichtung. Somit kann die Beladevorrichtung insbesondere relativ zur Fördervorrichtung zwischen einer zumindest im Wesentlichen horizontalen Beladestellung und einer schräggestellten Zuführstellung verstellt werden, ohne die Fördervorrichtung zu beeinflussen. Die Fördervorrichtung selbst kann vorzugsweise permanent in einer schrägen bzw. geneigten Position angeordnet sein. Insbesondere befindet sich die Fördervorrichtung also dauerhaft in der Zuführstellung.The conveyor preferably operates independently of the loading device. Thus, the loading device can be adjusted in particular relative to the conveying device between an at least substantially horizontal loading position and an inclined feed position, without influencing the conveying device. The conveyor device itself may preferably be arranged permanently in an oblique or inclined position. In particular, the conveying device is thus permanently in the feed position.
Die Zuführvorrichtung umfasst eine Steuerungsvorrichtung, die dazu ausgebildet ist, die Förderspuren derart unabhängig voneinander zu steuern, dass kontinuierlich Portionen erzeugt werden, indem das Abtrennen von Produktscheiben in einer Förderspur unterbrochen wird und, insbesondere nahezu zeitgleich, z.B. innerhalb von maximal 2, 1, 0,5, 0,25 oder 0,1 Sekunden, mit dem Abtrennen von Produktscheiben in einer anderen Förderspur begonnen wird.The feeder comprises a control device adapted to control the conveyor tracks independently of each other so as to continuously produce portions by interrupting the separation of product slices in a conveyor track and, in particular, almost simultaneously, e.g. within a maximum of 2, 1, 0.5, 0.25 or 0.1 seconds, starting to cut product slices in another conveyor track.
Insbesondere oder alternativ umfasst die Zuführvorrichtung eine Steuerungsvorrichtung, die dazu ausgebildet ist, die Förderspuren derart unabhängig voneinander zu steuern, dass kontinuierlich Portionen erzeugt werden, indem ein Produkt in einer Förderspur aufgeschnitten wird, bis ein vorgegebenes Kriterium erfüllt ist, ehe mit dem Abtrennen von Produktscheiben in einer anderen Förderspur begonnen wird. Das Kriterium kann beispielsweise erfüllt sein, wenn das Produkt vollständig aufgeschnitten ist. Auch kann das Kriterium das Erreichen eines bestimmten Produktbereichs betreffen. Denkbar ist beispielsweise ein Bereich mit einer bestimmten Kontur und/oder Struktur, der zu keinen gelichmäßigen Produktscheiben führen würde, z.B. ein fettiger oder unregelmäßig geformter Bereich. Insbesondere kann das Kriterium erfüllt sein, wenn ein Endbereich eines Produktes erreicht ist.In particular or alternatively, the supply device comprises a control device which is designed to control the conveyor tracks independently of each other in such a way that portions are continuously produced by cutting a product in a conveyor track until a predetermined criterion is met, prior to the removal of product slices started in another conveyor lane. For example, the criterion may be met when the product is completely cut open. The criterion may also concern the achievement of a specific product range. It is conceivable, for example, an area with a certain contour and / or structure, which would lead to any gel-like product slices, such as a greasy or irregularly shaped area. In particular, the criterion can be met when an end region of a product is reached.
Ein Anschnitt bzw. ein Aufschneiden eines Reststücks entspricht hierbei keinem Abtrennen von Produktscheiben. Als Produktscheiben werden lediglich derartige, insbesondere vollständige, Scheiben angesehen, welche für die Bildung einer Portion geeignet sind.A bleed or a cutting of a remnant piece corresponds to this no separation of product slices. As product slices only such, in particular complete, discs are considered, which are suitable for the formation of a portion.
Das Aufschneiden eines Produktes wird also zunächst unterbrochen, vorzugsweise wenn es vollständig aufgeschnitten ist, ehe mit dem Aufschneiden des nächsten Produktes in einer anderen Förderspur begonnen wird. In diesem Sinne werden die Produkte in den Förderspuren abwechselnd jeweils, insbesondere vollständig, aufgeschnitten, indem sie spurindividuell zugeführt werden.The slicing of a product is therefore initially interrupted, preferably when it is completely cut open, before starting to slit the next product in another conveyor track. In this sense, the products in the conveyor tracks are alternately respectively, in particular completely, cut open by being supplied individually track.
Im Gegensatz zum Stand der Technik versorgt die erfindungsgemäße, einteilig schwenkbar gestaltete Beladevorrichtung alle Förderspuren mit Hilfe einer einzigen Hebe- bzw. Schwenkvorrichtung. Dies verringert den Bauaufwand gegenüber spurindividuellen Mitteln für eine Bewegung in vertikaler Richtung erheblich.In contrast to the prior art, the invention, one-piece pivotally designed loading device supplies all conveyor tracks using a single lifting or pivoting device. This significantly reduces the construction costs compared to individual track means for a movement in the vertical direction.
Erfindungsgemäß kann somit ein neues Produkt in die Beladevorrichtung geladen werden, während ein vorheriges Produkt durch die Fördervorrichtung einer Aufschneideeinheit zugeführt und aufgeschnitten wird. Das neu eingelegte Produkt kann unabhängig von dem anderen Produkt bereits in eine Zuführstellung gebracht werden, so dass das neue Produkt aufgeschnitten werden kann, sobald der Aufschneidevorgang des vorherigen Produktes auf der anderen Förderspur unterbrochen ist.Thus, according to the invention, a new product can be loaded into the loading device while a previous product is fed and cut by the conveying device to a slicing unit. The newly inserted product can be brought into a feed position independently of the other product, so that the new product can be cut as soon as the slicing of the previous product is interrupted on the other conveyor track.
Auf diese Weise kann permanent zumindest ein Produkt aufgeschnitten werden. Es handelt sich somit aus Sicht der Aufschneideeinheit gewissermaßen um einen verbesserten Einspurbetrieb mit Hilfe einer mehrspurigen Produktzuführung. Dies führt dazu, dass Pufferstrecken sehr kurz ausgebildet sein bzw. gänzlich entfallen können. Die gesamte Anlage kann daher vergleichsweise kompakt ausgebildet sein.In this way, at least one product can be permanently cut open. It is thus from the point of view of the slicing unit to a certain extent an improved single-track operation with the aid of a multi-track product feed. This leads to buffer sections being designed to be very short or omitted altogether can. The entire system can therefore be made comparatively compact.
Aus den kontinuierlich von den Produkten abgetrennten Produktscheiben können anschließend Portionen gebildet werden, welche ohne Unterbrechung im Produktstrom einer Verpackungsmaschine zugeführt werden können.Portions can then be formed from the product slices continuously separated from the products, which portions can be fed without interruption in the product flow to a packaging machine.
Die erfindungsgemäße Vorrichtung sowie das erfindungsgemäße Verfahren sind insbesondere beim Aufschneiden von Lebensmitteln unterschiedlicher Sorte bzw. bei kurzen Produkten besonders vorteilhaft, da es hierbei herkömmlich relativ häufig zu Beladepausen kommt, der Förderstrom somit oft unterbrochen wird und mit zusätzlichen Maßnahmen vergleichmäßigt werden muss.The device according to the invention and the method according to the invention are particularly advantageous especially when slicing foods of different types or short products, since in this case conventional loading times are relatively frequent, the flow thus often being interrupted and having to be evened out with additional measures.
Weiterbildungen der Erfindung sind auch den abhängigen Ansprüchen, der Beschreibung sowie den beigefügten Zeichnungen zu entnehmen.Further developments of the invention can be found in the dependent claims, the description and the accompanying drawings.
Gemäß einer Ausführungsform erstreckt sich die Beladevorrichtung zumindest im Wesentlichen über die Breite mindestens einer Förderspur und ist dazu ausgebildet, ein Produkt zu einer vorgebbaren bzw. vorgegebenen Förderspur zu bringen.According to one embodiment, the loading device extends at least substantially over the width of at least one conveyor track and is designed to bring a product to a predefinable or predetermined conveyor track.
Die vorgebbare Förderspur kann vorzugsweise ein bestimmtes Kriterium erfüllen. Das Kriterium kann beispielsweise darin bestehen, dass die entsprechende Förderspur nicht durch ein Produkt belegt ist und daher ein Produkt für den weiteren Aufschneidebetrieb anfordert. Auch kann beispielsweise vorgesehen sein, die Förderspuren möglichst gleichmäßig abwechselnd mit Produkten zu beschicken, um z.B. den Verschleiß in sämtlichen Förderspuren vergleichbar zu halten und/oder am Schneidenumfang des Schneidmessers etwas zu vergleichmäßigen. Alternativ können z.B. auch einzelne Förderspuren zumindest vorübergehend nicht mit Produkten beschickt werden, um diese Förderspuren beispielsweise zu warten oder zu reinigen.The predefinable conveying track can preferably fulfill a specific criterion. The criterion may be, for example, that the corresponding conveyor track is not occupied by a product and therefore requests a product for further cutting operation. It can also be provided, for example, to feed the conveying tracks as uniformly as possible alternately with products in order, for example, to keep wear in all conveying tracks comparable and / or to somewhat even out the cutting circumference of the cutting blade. Alternatively, for example, individual conveyor tracks can not be charged with products, at least temporarily, in order to maintain or clean these conveyor tracks, for example.
Ein Produkt kann folglich durch die Beladevorrichtung auf eine bestimmte Förderspur gefördert werden, also beispielsweise lediglich in Zuführrichtung, falls sich das Produkt auf der Beladevorrichtung bereits an der richtigen Position befindet. Ferner ist jedoch auch eine Bewegung in Querrichtung möglich, um ein auf der Beladevorrichtung befindliches Produkt zu einer entsprechenden Förderspur zu bringen.A product can thus be conveyed by the loading device on a specific conveyor track, so for example only in the feed direction, if the product is already on the loading device in the correct position. Furthermore, however, a movement in the transverse direction is possible to bring a product located on the loading device to a corresponding conveyor track.
Nach einer weiteren Ausführungsform erstreckt sich die Beladevorrichtung zumindest im Wesentlichen über die Breite aller Förderspuren. Die Beladevorrichtung ist dazu ausgebildet, ein Produkt zu einer vorgebbaren bzw. vorgegebenen Förderspur zu bringen.According to a further embodiment, the loading device extends at least substantially over the width of all conveyor tracks. The loading device is designed to bring a product to a predeterminable or predetermined conveyor track.
Die Beladevorrichtung kann dabei insbesondere lediglich in Zuführrichtung oder sowohl in Zuführrichtung als auch in Querrichtung verstellt werden. Ferner ist z.B. ein Verkippen der Beladevorrichtung um eine Längsachse möglich. Ein sich auf der Beladevorrichtung befindliches Produkt kann dabei gewissermaßen auf eine vorgegebene Seite der Beladevorrichtung abrollen.The loading device can be adjusted in particular only in the feed direction or both in the feed direction and in the transverse direction. Further, e.g. a tilting of the loading device about a longitudinal axis possible. A product located on the loading device can in a sense roll on a predetermined side of the loading device.
Vorzugsweise umfasst die Beladevorrichtung ein einzelnes, breites Förderband, das sich über die gesamte Breite der Fördervorrichtung erstreckt. Alternativ kann die Beladevorrichtung eine Gleitfläche umfassen oder riemenartig ausgeführt sein, wobei in diesem Fall Produkthalter für spurindividuellen Vorschub sorgen können.Preferably, the loading device comprises a single, wide conveyor belt which extends over the entire width of the conveyor. Alternatively, the loading device may comprise a sliding surface or be designed belt-like, in which case product holder can provide for track-specific feed.
Gemäß einer weiteren Ausführungsform umfasst die Beladevorrichtung mehrere Beladespuren. Die Anzahl an Beladespuren ist grundsätzlich beliebig. Vorzugsweise entspricht die Anzahl der Beladespuren der Anzahl der Förderspuren. Der Begriff Spuren ist im Sinne der Erfindung breit zu verstehen. So müssen die einzelnen Spuren nicht physisch voneinander getrennt sein. Daher kann die Beladevorrichtung auch insbesondere ein einzelnes, breites Förderband umfassen, auf welchem Platz für zumindest zwei nebeneinander angeordnete Produkte ist. Der Bereich, der für ein Produkt vorgesehen ist, kann dabei als Spur angesehen werden.According to a further embodiment, the loading device comprises a plurality of loading tracks. The number of loading tracks is always arbitrary. The number of loading tracks preferably corresponds to the number of conveyor tracks. The term tracks is to be understood broadly within the meaning of the invention. So the individual tracks do not have to be physically separated from each other. Therefore, the loading device can also comprise in particular a single, wide conveyor belt which place is for at least two juxtaposed products. The area intended for a product can be regarded as a track.
Umfasst die Beladevorrichtung ein einzelnes, breites Förderband, das sich z.B. über die gesamte Breite der Fördervorrichtung erstreckt, so kann auch dieses breite Förderband mehrere Beladespuren, d.h. Bereiche für verschiedene Produkte, aufweisen. Ein Produkt kann beim Beladen auf eine bestimmte Beladespur gelegt oder gefördert werden, welche einer Verlängerung der zugeordneten Förderspur entspricht. Ein derartiges Produkt kann folglich beispielsweise ohne eine Querverstellung der Beladevorrichtung unmittelbar einer entsprechenden Förderspur zugeführt werden.If the loading device comprises a single, wide conveyor belt, e.g. extends across the entire width of the conveyor, so this wide conveyor belt can also several Beladenpuren, i. Areas for different products. A product can be placed or conveyed during loading on a specific loading track, which corresponds to an extension of the associated conveyor track. Such a product can thus be supplied, for example, without a transverse adjustment of the loading device directly to a corresponding conveyor track.
Ferner ist auch möglich, dass das Produkt auf eine beliebige Beladespur gelegt oder gefördert wird. Anschließend kann die Beladevorrichtung, insbesondere ein Förderband der Beladevorrichtung, beispielsweise um die Längsachse verkippt oder quer zur Zuführrichtung verstellt werden, damit das Produkt auf eine bestimmte Beladespur bzw. letztlich auf eine bestimmte Förderspur gelangt. Dabei kann die Beladevorrichtung insbesondere eine längs- und querbewegliche Fördervorrichtung umfassen.Furthermore, it is also possible that the product is placed or conveyed on any loading track. Subsequently, the loading device, in particular a conveyor belt of the loading device, for example, tilted about the longitudinal axis or be adjusted transversely to the feed direction, so that the product reaches a certain loading track or ultimately to a specific conveyor track. In this case, the loading device may in particular comprise a longitudinally and transversely movable conveying device.
Alternativ können die Beladespuren insbesondere unabhängig voneinander gesteuert werden. In diesem Fall ist die Beladevorrichtung auch physisch in mehrere Beladespuren unterteilt. Die Beladespuren können beispielsweise jeweils durch ein separates und individuell mit Hilfe einer Steuervorrichtung steuerbares Förderband gebildet werden.Alternatively, the Beladepuren can be controlled in particular independently. In this case, the loading device is also physically divided into several loading tracks. The Beladepuren can be formed, for example, each by a separate and individually controllable by means of a control device conveyor belt.
Die Fördergeschwindigkeit einer Beladespur kann beim Transport des sich in dieser Beladespur befindlichen Produktes mit der Fördergeschwindigkeit einer entsprechenden Förderspur übereinstimmen. Die jeweiligen Spuren können folglich insbesondere aufeinander getaktet sein, so dass das Produkt ohne Unterbrechung aus der Beladevorrichtung in die Fördervorrichtung gelangt.The conveying speed of a loading track can coincide with the transport speed of the product located in this loading track with the conveying speed of a corresponding conveyor track. The respective tracks can consequently in particular clocked each other, so that the product passes without interruption from the loading device in the conveyor.
Gemäß einer alternativen Ausführungsform umfasst die Beladevorrichtung eine einzige Beladespur, welche quer zur Zuführrichtung verstellbar ist. Die Beladevorrichtung kann hierbei zumindest so breit wie eine Förderspur sein und lediglich einspurig ausgeführt sein. Die einzige Beladespur kann derart quer verstellt werden, dass das Produkt zu einer zugeordneten Förderspur gelangt. Daher ist die querverstellbar ausgebildete Beladevorrichtung insbesondere auch in der Lage, zuführseitig an einer beliebigen Position auf einem in Querrichtung verfahrbaren Bereich ein Produkt aufzunehmen.According to an alternative embodiment, the loading device comprises a single loading track, which is adjustable transversely to the feed direction. The loading device may in this case be at least as wide as a conveyor lane and executed only single lane. The only loading track can be adjusted transversely so that the product reaches an associated conveyor track. Therefore, the transversely adjustable loading device is in particular also able to receive a product on the supply side at any position on a transversely movable region.
Nach einer weiteren Ausführungsform umfasst die Fördervorrichtung Gleitflächen, passive Förderbänder und/oder aktive Förderbänder, wobei insbesondere für jede Förderspur ein Produkthalter vorgesehen ist. Beispielsweise gehören Greifer für die Endstücke sowie von oben her auf das Produkt wirkende Traktorbänder zu diesen bekannten Mitteln, um besonders den Endbereich von Produkten zu führen. Somit erfolgt der Produktvorschub z.B. mindestens durch einen Produkthalter. Die Fördervorrichtung dient dabei insbesondere der Eintaktung eines Produktes in einen Aufschneidevorgang.According to a further embodiment, the conveying device comprises sliding surfaces, passive conveyor belts and / or active conveyor belts, wherein in particular for each conveyor track a product holder is provided. For example, grippers for the end pieces as well as tractor binders acting on the product from above belong to these known means, in particular to guide the end region of products. Thus, the product feed occurs e.g. at least by a product holder. The conveyor device is used in particular for clocking a product into a slicing process.
Die Fördervorrichtung kann eine wie auch immer ausgebildete Auflage umfassen. Hierbei kann es sich beispielsweise um Gleitflächen handeln. Das Produkt kann dabei z.B. mittels eines Produkthalters und/oder oberen Traktors über die Gleitfläche bewegt werden.The conveyor may comprise any support whatsoever. These may be, for example, sliding surfaces. The product may e.g. be moved over the sliding surface by means of a product holder and / or upper tractor.
Alternativ können auch passive, d.h. nicht angetriebene Förderbänder vorgesehen sein. Auch hierbei kann das Produkt beispielsweise durch einen Produkthalter und/oder oberen Traktor über das Förderband zur Aufschneideeinheit bewegt werden.Alternatively, passive, ie non-driven conveyor belts may be provided. Again, the product can be moved for example by a product holder and / or upper tractor on the conveyor belt to Aufschneideeinheit.
Ferner sind auch aktive, d.h. angetriebene Förderbänder denkbar, welche das Produkt zur Aufschneideeinheit transportieren. Dabei kann insbesondere zusätzlich ein Produkthalter und/oder oberer Traktor für den Transport des Produktes vorgesehen sein.Furthermore, active, i. conceivable driven conveyor belts, which transport the product to the slicing unit. In this case, in particular, a product holder and / or upper tractor may additionally be provided for the transport of the product.
Der Produkthalter kann vorzugsweise als Greifer ausgebildet sein, welcher in einen Endbereich eines Produktes eingreift. Auf diese Weise kann auch ein fast vollständig aufgeschnittenes Produkt stabilisiert und zuverlässig der Aufschneideeinheit zugeführt werden. Ein verbleibendes Reststück kann anschließend vom Greifer entfernt werden.The product holder may preferably be designed as a gripper, which engages in an end region of a product. In this way, an almost completely cut product can be stabilized and reliably fed to the slicing unit. A remaining piece can then be removed from the gripper.
Nach einer weiteren Ausführungsform weist die Fördervorrichtung in Zuführrichtung eine geringere Länge als die Beladevorrichtung auf. Insbesondere kann die Fördervorrichtung maximal 60 %, 50 % oder 40 % der Länge der Beladevorrichtung aufweisen. Vorzugsweise kann die Länge der Fördervorrichtung maximal 700 mm, 600 mm, 500 mm, 350 mm oder 300 mm betragen. Die Fördervorrichtung kann somit insbesondere kürzer als ein noch nicht aufgeschnittenes Produkt sein.According to a further embodiment, the conveying device has a shorter length in the feed direction than the loading device. In particular, the conveying device can have a maximum of 60%, 50% or 40% of the length of the loading device. Preferably, the length of the conveyor may be at most 700 mm, 600 mm, 500 mm, 350 mm or 300 mm. The conveyor device can thus be shorter than a product that has not yet been cut open.
Nach einer weiteren Ausführungsform umfasst die Abführvorrichtung eine Ausscheidevorrichtung mit mehreren Abführspuren, wobei die Anzahl der Abführspuren der Anzahl der Förderspuren entspricht und wobei die Abführspuren unabhängig voneinander steuerbar sind. So können beispielsweise Produktschnitzel, welche beim Abtrennen eines Produktanfangs entstehen, spurindividuell ausgeschieden werden. Die Ausscheidevorrichtung kann beispielsweise eine Wippe und/oder ein entgegengesetzt zur Zuführrichtung bewegliches Förderband umfassen.According to a further embodiment, the discharge device comprises a separation device with a plurality of removal tracks, wherein the number of removal tracks corresponds to the number of conveyor tracks and wherein the removal tracks are independently controllable. Thus, for example, product chips, which are produced when a product is removed, can be eliminated on a track-by-track basis. The separating device may comprise, for example, a rocker and / or a conveyor belt movable in the opposite direction to the feed direction.
Gemäß einer weiteren Ausführungsform umfasst die Abführvorrichtung eine Verteilereinrichtung, die zum Zusammenführen von Portionen bzw. Produktscheiben aus unterschiedlichen Förderspuren ausgebildet ist. Die in unterschiedlichen Förderspuren aufgeschnittenen Produktscheiben können somit in Portionen gruppiert und anschließend zusammengeführt werden, um einen kontinuierlichen Produktstrom bzw. Portionsstrom, beispielsweise zu einer Verpackungsvorrichtung, zu gewährleisten. Die Verteilereinrichtung kann beispielsweise zwei Abrührspuren auf eine Abführspur zusammenführen oder aber auch vier Abführspuren auf zwei Abführspuren. Auch können die Produktscheiben oder Teilportionen aus verschiedenen Abführspuren beispielsweise übereinander gelegt werden, z.B. zur Bildung von Mehrsorten-Portionen.According to a further embodiment, the discharge device comprises a distributor device, which is designed to merge portions or product slices from different conveyor tracks. The in different conveyor tracks Sliced product slices can thus be grouped in portions and then combined to ensure a continuous product stream or portion stream, for example to a packaging device. The distribution device can, for example, combine two Abrührspuren on a Abführspur or four Abführspuren on two Abführspuren. The product slices or partial portions from different removal tracks can also be superimposed, for example to form multi-variety portions.
Die Erfindung betrifft zudem ein Verfahren zum kontinuierlichen Aufschneiden von Produkten, insbesondere Lebensmittelprodukten, mit einer Aufschneidevorrichtung, insbesondere Hochleistungs-Slicer, mit zumindest einer Aufschneideeinheit, insbesondere mit einem Kreis- oder Sichelmesser, zum Abtrennen von Produktscheiben. Die Aufschneidevorrichtung umfasst eine Zuführvorrichtung zum mehrspurigen Zuführen von Produkten zur Aufschneideeinheit und eine Abführvorrichtung zum Abführen von Portionen, die jeweils zumindest eine abgetrennte Produktscheibe umfassen. Die Zuführvorrichtung umfasst eine Beladevorrichtung, die zur Aufnahme zumindest eines Produktes ausgebildet und als Ganzes zwischen einer Beladestellung und einer Zuführstellung verstellbar ist, und mindestens eine Fördervorrichtung, die in Zuführrichtung gesehen der Beladevorrichtung nachgeschaltet ist und zumindest zwei Förderspuren aufweist.The invention further relates to a method for the continuous slicing of products, in particular food products, with a slicing device, in particular high-performance slicer, with at least one slicing unit, in particular with a circular or sickle knife, for separating product slices. The slicing apparatus comprises a feed device for feeding products to the slicing unit in multiple tracks and a discharge device for discharging portions, which each comprise at least one separated product slab. The feeding device comprises a loading device which is designed to receive at least one product and is adjustable as a whole between a loading position and a feed position, and at least one conveying device, which is downstream of the loading device in the feed direction and has at least two conveying tracks.
Ein erstes Produkt wird auf einer ersten Förderspur zugeführt. Die Beladevorrichtung wird in die Beladestellung verstellt, wenn das erste Produkt den Bereich der Beladevorrichtung zumindest im Wesentlichen verlassen hat. Das erste Produkt kann dabei beispielsweise auch noch etwas über den hinteren Bereich der Fördervorrichtung ragen.A first product is supplied on a first conveyor track. The loading device is moved into the loading position when the first product has left the area of the loading device at least substantially. For example, the first product may also protrude somewhat beyond the rear region of the conveying device.
Anschließend wird die Beladevorrichtung mit zumindest einem zweiten Produkt beladen und die gesamte Beladevorrichtung mit dem zweiten Produkt in die Zuführstellung verstellt. Danach wird das zweite Produkt auf einer zweiten Förderspur zugeführt.Subsequently, the loading device is loaded with at least one second product and the entire loading device with the second product in the feed position adjusted. Thereafter, the second product is supplied on a second conveyor track.
Das Verfahren kann beliebig wiederholt bzw. fortgeführt werden. Von der Nomenklatur tritt hierbei das zweite Produkt an die Stelle des ersten Produktes und ein neues Produkt an die Stelle des zweiten Produktes.The process can be repeated or continued as desired. From nomenclature, the second product takes the place of the first product and a new product takes the place of the second product.
Ganz zu Beginn eines Arbeitszyklus, d.h. bei der Inbetriebnahme der Zuführvorrichtung am Beginn des Aufschneidevorgangs, können auch mehr als eine Förderspur mit Produkten bestückt werden, so dass zunächst von sämtlichen Produkten der Anschnitt entfernt werden kann. Das Aufschneiden selbst erfolgt dann jedoch wieder nacheinander, d.h. mit dem Aufschneiden eines Produktes wird erst begonnen, wenn das andere Produkt aufgeschnitten ist. Nach dieser Anfangsphase erfolgt die Beladung nach dem eben beschriebenen Verfahren, d.h. ein neues Produkt wird in die Beladevorrichtung geladen, während das vorhergehende Produkt gerade aufgeschnitten wird.At the very beginning of a work cycle, i. When commissioning the feeder at the beginning of the slicing process, more than one conveyor track can be equipped with products, so that first of all products, the gate can be removed. However, the slicing itself then takes place one after another, i. Cutting a product is not started until the other product is cut open. After this initial phase, the loading takes place according to the method just described, i. a new product is loaded into the loading device while the previous product is being cut open.
Gemäß einer weiteren Ausführungsform erfolgt das Beladen einer mehrere Beladespuren umfassenden Beladevorrichtung mit dem zweiten Produkt in einer Beladespur, die sich von der Beladespur des ersten Produktes unterscheidet. Das Produkt wird somit insbesondere in eine Beladespur geladen, in welcher sich auch in Verlängerung dazu, also in der entsprechenden Förderspur, aktuell kein Produkt befindet, welches aufgeschnitten wird. Das Beladen der Beladepuren kann somit vorzugsweise abwechselnd erfolgen.In accordance with a further embodiment, the loading of a loading device comprising a plurality of loading tracks with the second product takes place in a loading track that differs from the loading track of the first product. The product is thus loaded in particular in a loading track, in which even in extension, ie in the corresponding conveyor track, currently no product is, which is cut open. The loading of the Beladepuren can thus preferably take place alternately.
Nach einer alternativen Ausführungsform wird nach dem Beladen einer eine einzige Beladespur umfassenden Beladevorrichtung diese derart quer zur Zuführrichtung verstellt, dass das zweite Produkt zur zweiten Förderspur gelangt. Folglich kann ein weiteres Produkt zu einer Förderspur gelangen, auf der eine Produkt-Anforderung vorliegt. Die Beladespur wird dabei derart quer verstellt, dass diese der Verlängerung einer zugeordneten Förderspur entspricht.According to an alternative embodiment, after the loading of a loading track comprising a single loading track, it is displaced transversely to the feed direction such that the second product arrives at the second conveying track. As a result, another product may arrive at a conveyor lane upon which a product request is present. The loading track is thereby adjusted transversely, that this corresponds to the extension of an associated conveyor track.
Nach einer Ausführungsform wird die Beladevorrichtung mit mindestens zwei Produkten beladen und in die Zuführstellung verstellt, wobei zunächst ein Produkt aufgeschnitten wird, ehe mit dem Abtrennen von Produktscheiben vom anderen Produkt begonnen wird. Die Beladevorrichtung wird in die Beladestellung verstellt, wenn das andere Produkt den Bereich der Beladevorrichtung zumindest im Wesentlichen verlassen hat. Vorzugsweise werden stets mehrere Produkte gemeinsam in die Beladevorrichtung geladen, d.h. mehrere Beladespuren sind gleichzeitig besetzt. Die Produkte werden gemeinsam in die Zuführstellung verstellt. Anschließend wird ein Produkt aufgeschnitten, beispielsweise vollständig oder bis ein vorgegebenes Kriterium erfüllt ist. Das andere Produkt kann der Aufschneideeinheit bereits zugeführt werden, während das eine Produkt aufgeschnitten wird, um insbesondere einen Produktanfang zu entfernen. Alternativ kann das andere Produkt auch erst dann zugeführt werden, wenn das eine Produkt nicht mehr aufgeschnitten wird, also beispielsweise vollständig aufgeschnitten ist oder ein vorgegebenes Kriterium erfüllt ist. Die Beladevorrichtung wird insbesondere erst wieder in die Beladestellung verstellt, wenn beide Produkte den Bereich der Beladevorrichtung zumindest im Wesentlichen verlassen haben.According to one embodiment, the loading device is loaded with at least two products and adjusted to the feed position, wherein first a product is cut before starting to separate product slices from the other product. The loading device is moved into the loading position when the other product has left the area of the loading device at least substantially. Preferably, several products are always loaded together in the loading device, i. several loading tracks are occupied at the same time. The products are adjusted together in the feed position. Subsequently, a product is cut open, for example, completely or until a predetermined criterion is met. The other product may already be supplied to the slicing unit while the one product is being cut, in order in particular to remove a start of product. Alternatively, the other product can be supplied only when the one product is no longer cut, so for example, is completely cut or a predetermined criterion is met. In particular, the loading device is only moved back into the loading position when both products have at least essentially left the region of the loading device.
Insbesondere oder alternativ können immer zwei Produkte auf die Beladevorrichtung transportiert und in die Schneidposition, d.h. die Zuführstellung, gehoben werden, wobei zunächst das erste Produkt aufgeschnitten und danach das zweite Produkt der Aufschneideeinheit zugeführt wird. Die Beladevorrichtung wird dann für eine nachfolgende Beladung abgesenkt, wenn das zweite Produkt diese, zumindest weitgehend, verlassen hat.In particular, or alternatively, two products may always be transported to the loading device and moved to the cutting position, i. the feed position to be lifted, wherein initially cut the first product and then the second product of the slicing unit is supplied. The loading device is then lowered for subsequent loading when the second product has left, at least substantially.
Gemäß einer weiteren Ausführungsform wird der Produktanfang des zweiten Produktes, insbesondere mittels der Aufschneideeinheit, abgetrennt, ehe das erste Produkt vollständig aufgeschnitten ist. Das zweite Produkt ist auf diese Weise schon bereit zum Aufschneiden, wenn das erste Produkt vollständig aufgeschnitten ist. Mit dem Aufschneiden des zweiten Produktes kann daher ohne Unterbrechung begonnen werden. Dies ermöglicht ein kontinuierliches Erzeugen von Produktscheiben bzw. Portionen.According to a further embodiment, the product beginning of the second product, in particular by means of the slicing unit, separated before the first Product is completely cut open. The second product is thus ready for slicing when the first product is completely cut open. With the slicing of the second product can therefore be started without interruption. This allows a continuous production of product slices or portions.
Nach einer weiteren Ausführungsform werden beim Abtrennen des Produktanfangs entstehende Produktschnitzel spurindividuell über eine Ausscheidevorrichtung aus der Abführvorrichtung ausgeschieden. Die Produktschnitzel sind somit bereits entfernt, wenn mit dem eigentlichen Aufschneiden des Produktes begonnen wird. Für ein Abführen in Förderrichtung kann dafür eine spurindividuell geteilte Wippe vorgesehen sein. Werden dagegen Schneidgutreste entgegen der Förderrichtung entfernt, ist ein spurindividuell geteiltes Portionierband vorteilhaft. Dieses kann insbesondere kurzzeitig in umgekehrter Richtung laufen.According to a further embodiment, product slices produced during the separation of the product beginning are separated from the discharge device in a track-specific manner via a separation device. The product chips are thus already removed when the actual slicing of the product is started. For a discharge in the conveying direction can be provided for a track individual split rocker. If, however, cutting material residues are removed counter to the conveying direction, a track-individually divided portioning belt is advantageous. This can in particular run for a short time in the opposite direction.
Gemäß einer weiteren Ausführungsform werden Portionen, welche aus unterschiedlichen Förderspuren stammen, mit Hilfe einer Verteilereinrichtung zusammengeführt. So können beispielsweise Portionen aus ursprünglich zwei oder mehr Förderpuren auf eine einzelne Abführspur gebracht werden. Auf diese Weise wird ein kontinuierlicher Produktstrom ohne Unterbrechungen gewährleistet.According to a further embodiment, portions which originate from different conveying tracks are brought together with the aid of a distributor device. For example, portions of originally two or more conveyor tracks may be placed on a single discharge track. In this way, a continuous product flow is ensured without interruptions.
Bei den Portionen kann es sich z.B. auch um Teilportionen handeln, also um unvollständige Sollportionen, die mit einer anderen Teilportion zusammengeführt und somit komplettiert werden können. Beispielsweise kann eine Portion, welche insgesamt zehn Produktscheiben umfasst, aus den letzten sechs Scheiben eines Produktes und den ersten vier Scheiben eines anderen Produktes gebildet werden. Die Produktscheiben und/oder Portionen unterschiedlicher Förderspuren können insbesondere übereinander gelegt werden.The portions may also be, for example, partial portions, that is to say incomplete set portions, which can be combined with another portion portion and thus completed. For example, a serving comprising a total of ten product slices may be formed from the last six slices of product and the first four slices of another product. The product slices and / or portions of different conveyor tracks can in particular be laid one on top of the other.
Es ist auch möglich, eine Schneidkopfverstellung, insbesondere eine Höhen- und/oder Seiteneinstellung, vorzunehmen. Eine Verstellung des Schneidkopfes ist vorteilhaft, da es je nach Schneidbetrieb auf der einen oder anderen Spur vorkommen kann, dass die Position, z.B. der Eintrittswinkel, des Schneidmessers, insbesondere der Schneide, zum Produkt nicht optimal ist. Vorzugsweise kann die Messerposition während einer Wechselphase vor einer Spurumstellung optimiert werden. So kann beispielsweise bei der Erstellung einer letzten Portion aus einem Produkt eine Schneidkopfverstellung vorgenommen werden. Hierbei können beispielsweise Leerschnitte ausgenutzt werden, welche für den Abtransport der letzten Portion der einen bzw. der ersten Portion der anderen Spur durchgeführt werden. Somit wird insbesondere ein allmähliches Verstellen, insbesondere während der Leerschnitte, erreicht.It is also possible to make a cutting head adjustment, in particular a height and / or side adjustment. An adjustment of the cutting head is advantageous since, depending on the cutting operation, it may occur on one or the other track that the position, e.g. the entrance angle, the cutting blade, in particular the cutting edge, the product is not optimal. Preferably, the blade position can be optimized during a change phase before a track change. Thus, for example, when creating a final portion of a product, a cutting head adjustment can be made. In this case, for example, idle cuts can be utilized, which are carried out for the removal of the last portion of one or the first portion of the other track. Thus, in particular, a gradual adjustment, especially during the idle cuts, achieved.
Alle hier beschriebenen Ausführungsformen der Vorrichtung sind insbesondere dazu ausgebildet, nach dem hier beschriebenen Verfahren betrieben zu werden. Ferner können alle hier beschriebenen Ausführungsformen der Vorrichtung sowie alle hier beschriebenen Ausführungsformen des Verfahrens jeweils miteinander kombiniert werden.All embodiments of the device described here are in particular designed to be operated according to the method described here. Furthermore, all embodiments of the device described here and all embodiments of the method described here can each be combined with each other.
Die Erfindung wird im Folgenden beispielhaft unter Bezugnahme auf die Zeichnungen beschrieben. Es zeigen:
- Fig. 1A bis Fig. 4B
- schematisch jeweils Drauf- bzw. Seitenansichten einer ersten Ausführungsform einer Zuführvorrichtung einer erfindungsgemäßen Aufschneidevorrichtung,
- Fig. 5
- schematisch eine Draufsicht einer zweiten Ausführungsform einer Zuführvorrichtung einer erfindungsgemäßen Aufschneidevorrichtung,
- Fig. 6
- schematisch eine Draufsicht einer dritten Ausführungsform einer Zuführvorrichtung einer erfindungsgemäßen Aufschneidevorrichtung,
- Fig. 7
- schematisch eine Draufsicht einer ersten Ausführungsform einer Abführvorrichtung einer erfindungsgemäßen Aufschneidevorrichtung,
- Fig. 8
- schematisch eine Draufsicht einer zweiten Ausführungsform einer Abführvorrichtung einer erfindungsgemäßen Aufschneidevorrichtung, und
- Fig. 9A und Fig. 9B
- schematisch eine Drauf- bzw. Seitenansicht einer vierten Ausführungsform einer Zuführvorrichtung einer erfindungsgemäßen Aufschneidevorrichtung.
- Fig. 1A to Fig. 4B
- schematically each top or side views of a first embodiment of a feeding device of a slicing device according to the invention,
- Fig. 5
- FIG. 2 schematically a plan view of a second embodiment of a feed device of a slicing device according to the invention, FIG.
- Fig. 6
- FIG. 2 schematically a plan view of a third embodiment of a feed device of a slicing device according to the invention, FIG.
- Fig. 7
- FIG. 2 schematically a plan view of a first embodiment of a discharge device of a slicing device according to the invention, FIG.
- Fig. 8
- schematically a plan view of a second embodiment of a discharge device of a slicing device according to the invention, and
- Figs. 9A and 9B
- schematically a top or side view of a fourth embodiment of a feeding device of a slicing device according to the invention.
Zunächst wird festgestellt, dass die dargestellten Ausführungsformen rein beispielhafter Natur sind. Insbesondere können die Anzahl der dargestellten Spuren und Fördereinheiten variieren. Die Merkmale einer Ausführungsform können auch beliebig mit Merkmalen einer anderen Ausführungsform kombiniert werden. Insbesondere können beliebige Zuführvorrichtungen mit beliebigen Abführvorrichtungen kombiniert werden.First, it will be noted that the illustrated embodiments are merely exemplary in nature. In particular, the number of illustrated tracks and conveyor units can vary. The features of one embodiment may also be arbitrarily combined with features of another embodiment. In particular, any feeding devices can be combined with any discharge devices.
In den
Die Zuführvorrichtung 8 umfasst eine als breiter Bandförderer 12 ausgebildete Beladevorrichtung sowie eine Fördervorrichtung 14 mit zwei Förderbändern 16, welche unabhängig voneinander steuerbar sind.The
An die Fördervorrichtung 14 schließt sich eine Aufschneideeinheit 18 an, von der lediglich die Schneidebene gestrichelt dargestellt ist. Die Aufschneideeinheit 18 kann je nach Anwendung ein oder mehrere Schneidmesser, insbesondere Kreis- oder Sichelmesser, umfassen. Werden Produkte 10 unterschiedlicher Sorte aufgeschnitten, können insbesondere unterschiedliche Schneidmesser für die jeweiligen Produktsorten verwendet werden.To the
Sowohl die Beladevorrichtung 12 als auch die Fördervorrichtung 14 sind jeweils in zwei Spuren, d.h. Teilbereiche, unterteilt. Ein erstes Produkt 20 ist in
Wie in
Das zweite Produkt 24 wird auf dem Bandförderer 12 in der zweiten Beladespur 26' bereitgestellt, noch während das erste Produkt 20 in der ersten Förderspur 22 in Zuführrichtung Z der Aufschneideeinheit 18 zugeführt wird. Der Bandförderer 12 befindet sich hierbei in der Beladestellung. Auf diese Weise kann sich permanent ein Lebensmittellaib 10 auf dem Bandförderer 12 befinden. Die Auswahl, welche der Beladespuren 22', 26' beladen wird, hängt dabei von den Anforderungen der Fördervorrichtung 14 ab. So wird prinzipiell stets eine Beladespur 22', 26' beladen, bei der die entsprechende Förderspur 22, 26 des nachgeschalteten Förderbands 16 nicht bereits durch einen vorhergehenden Lebensmittellaib 10 besetzt ist, und bei der der Produkthalter 28 wieder so weit in die stromaufwärtige Richtung zurückgefahren ist, dass ein Produkt 10 daran vorbei in die vorgesehene Förderspur 22, 26 gefördert werden kann.The
In den
Noch während das erste Produkt 20 aufgeschnitten wird, wird der Anfang des zweiten Produktes 24 abgetrennt. Auf diese Weise wird das zweite Produkt 24 für den eigentlichen Aufschneidevorgang, bei dem vollständige Produktscheiben abgetrennt werden, vorbereitet.Even while the
Wie in
Der Produktrest des ersten Produktes 20 kann vom Greifer 28 entfernt werden. Beispielsweise kann der Produktrest dann durch eine Lücke zwischen der Beladevorrichtung 12 und der Fördervorrichtung 14 nach unten abgeführt werden.The product residue of the
Nun kann der Bandförderer 12 erneut aus der Zuführstellung in die Beladestellung verstellt werden. Dies kann auch schon dann geschehen, wenn der Lebensmittellaib 10 noch etwas mit seinem am Produkthalter 28 geführten Endbereich über den Bereich des Bandförderers 12 ragt.Now the
Gemäß
Erfindungsgemäß kann somit nach der Beendigung eines Aufschneidevorgangs eines Lebensmittellaibs 10 ohne nennenswerte Unterbrechung auf das Aufschneiden eines weiteren Lebensmittellaibs 10 umgesteuert werden.According to the invention can thus be reversed after the completion of a slicing operation of a
Das Beladen des Bandförderers 12 kann manuell oder automatisch erfolgen. Bei einer manuellen Befüllung kann dem Bediener beispielsweise durch mechanische Hilfsmittel, z.B. Leitbleche, Klappen und/oder Blenden, und/oder optische Hilfsmittel, z.B. Anzeigevorrichtungen, angezeigt werden, auf welcher Seite bzw. auf welche Beladespur 22', 26' ein neuer Lebensmittellaib 10 aufgelegt werden soll. Nicht dargestellt, jedoch ähnlich durchführbar, ist das manuelle Beladen und Auflegen von Produkten auf einen Beladetisch, welcher der Beladevorrichtung 12 vorgeschaltet ist. Auch dazu sind vorstehend beschriebene Hilfsmittel einsetzbar.The loading of the
Ein automatisiertes Beladen kann beispielsweise mittels einer in
Gemäß
Die Beladevorrichtung 12 kann als Ganzes relativ zu einem Rahmen der Beladevorrichtung 12 verstellt werden. Alternativ können auch nur einzelne Komponenten, z.B. seitlich verschiebliche Wellen, Bänder oder eine Bandkassette, verstellt werden. Vorzugsweise erfolgt die Querverschiebung in der Beladestellung.The
Weiterhin sind vorzugsweise parallele Seitenführungen denkbar. Zwischen diesen kann ein Lebensmittellaib 19 eingelegt und dann, beispielsweise auf einer relativ glatten Oberfläche der Beladevorrichtung 12, seitlich bis vor eine anfordernde Förderspur 22, 26 bewegt bzw. verschoben werden.Furthermore, parallel side guides are preferably conceivable. Between these, a Lebensmittellaib 19 is inserted and then, for example, on a relatively smooth surface of the
Alternativ ist auch eine riemenartige Beladevorrichtung 12 denkbar, um einen Lebensmittellaib 10 zu fixieren und quer zu transportieren.Alternatively, a belt-
In
Auf diese Weise kann bereits der Produktanfang eines neuen Produktes 10 abgetrennt werden, während das vorhergehende Produkt 10 noch aufgeschnitten wird.In this way, already the beginning of the product of a
Sofern die Portionier- und Wiegevorrichtung 36 quer beweglich zwischen den Spuren ausgebildet ist, ist es auch möglich, unvollständige Portionen, die sich in einer ersten Spur ergeben, auf einer benachbarten Spur mit dem Beginn des dortigen Aufschneidebetriebs zu vervollständigen.If the portioning and weighing
In
Durch den Querverteiler 48 ist es möglich, dass ein kontinuierlicher Förderstrom bis zur Verpackungsmaschine oder einem Übergabepunkt, z.B. einem Einleger, aufrechterhalten wird.Through the
Das Ausscheiden von Produktschnitzeln 40 erfolgt im Ausführungsbeispiel gemäß
In
- 88th
- Zuführvorrichtungfeeder
- 1010
- Lebensmittellaib, ProduktFood loaf, product
- 1212
- Bandförderer, BeladevorrichtungBelt conveyor, loading device
- 1414
- Fördervorrichtungconveyor
- 1616
- Förderbandconveyor belt
- 1818
- AufschneideeinheitAufschneideeinheit
- 2020
- erstes Produktfirst product
- 2222
- erste Förderspurfirst conveyor lane
- 22'22 '
- erste Beladespurfirst loading track
- 2424
- zweites Produktsecond product
- 2626
- zweite Förderspursecond conveyor lane
- 26'26 '
- zweite Beladespursecond loading track
- 2828
- Produkthalterproduct holder
- 3030
- drittes Produktthird product
- 3232
- EintaktbandEintaktband
- 3333
- Förderbandconveyor belt
- 3434
- Abführvorrichtungdischarge device
- 3636
- Portionier- und WiegevorrichtungPortioning and weighing device
- 3838
- Portionportion
- 4040
- Produktschnitzelproduct Schnitzel
- 4242
- Ausscheidevorrichtungseparating device
- 4343
- AbführspurAbführspur
- 4444
- Portionierbandportioning
- 4646
- Steuerbandcontrol band
- 4848
- Querverteiler, VerteilereinrichtungCross distributor, distributor device
- ZZ
- Zuführrichtungfeed
- RR
- Verstellrichtungadjustment
Claims (15)
- A slicing apparatus, in particular a high-performance slicer, for a continuous slicing of products (10), in particular food products, comprising at least one slicing unit (18), in particular having a circular blade or a scythe-like blade, for cutting off product slices;
a supply apparatus (8) for a multi-track supply of products (10) to the slicing unit (18); and
a removal apparatus (34) for removing portions (38) which each comprise at least one cut-off product slice,
wherein the supply apparatus (8) comprisesa loading apparatus (12) which is configured for receiving at least one product (10) and which is adjustable as a whole between a loading position and a supply position,characterized byat least one conveying apparatus (14) which is connected downstream of the loading apparatus (12) viewed in a supply direction (Z) and which has at least two conveying tracks (22, 26); andby a control apparatus which is configured to control the conveying tracks (22, 26) independently of one another such that portions (38) are produced continuously in that the cutting off of product slices is interrupted in one conveying track (22, 26) and the cutting off of product slices is started in another conveying track (26, 22), in particular almost simultaneously. - A slicing apparatus in accordance with claim 1,
characterized in that
the loading apparatus (12) extends at least substantially over the width of at least one conveying track (22, 26) and is configured to bring a product (10) to a predefinable conveying track (22, 26). - A slicing apparatus in accordance with claim 1 or claim 2,
characterized in that
the loading apparatus (12) extends at least substantially over the width of all the conveying tracks (22, 26) and is configured to bring a product (10) to a predefinable conveying track (22, 26). - A slicing apparatus in accordance with any one of the preceding claims,
characterized in that
the loading apparatus (12) comprises a plurality of loading tracks (22', 26'), with the number of loading tracks (22', 26') corresponding to the number of conveying tracks (22, 26), and with the loading tracks (22', 26') in particular being controllable independently of one another. - A slicing apparatus in accordance with claim 1 or claim 2,
characterized in that
the loading apparatus (12) comprises a single loading track which is adjustable transversely to the supply direction (Z). - A slicing apparatus in accordance with any one of the preceding claims,
characterized in that
the conveying apparatus (14) comprises sliding surfaces, passive conveyor belts and/or active conveyor belts (16), with a product holder (28) in particular being provided for each conveying track (22, 26). - A slicing apparatus in accordance with any one of the preceding claims,
characterized in that
the conveying apparatus (14) has a smaller length than the loading apparatus (12) in the supply direction (Z). - A slicing apparatus in accordance with any one of the preceding claims,
characterized in that
the removal apparatus (34) comprises a discarding apparatus (42) having a plurality of removal tracks (43), with the number of removal tracks (43) corresponding to the number of conveying tracks (22, 26), and with the removal tracks (43) being controllable independently of one another. - A slicing apparatus in accordance with any one of the preceding claims,
characterized in that
the removal apparatus (34) comprises a distributor device (48) which is configured for leading together portions (38) from different conveying tracks (22, 26). - A method for a continuous slicing of products (10), in particular food products, using a slicing apparatus, in particular a high-performance slicer, comprising
at least one slicing unit (18), in particular having a circular blade or a scythe-like blade, for cutting off product slices;
a supply apparatus (8) for a multi-track supply of products to the slicing unit (18); and
a removal apparatus (34) for removing portions (38) which each comprise at least one cut-off product slice,
wherein the supply apparatus (8) comprises a loading apparatus (12) which is configured for receiving at least one product (10) and which is adjustable as a whole between a loading position and a supply position,
characterized in that
the supply apparatus (8) furthermore comprisesat least one conveying apparatus (14) which is connected downstream of the loading apparatus (12) viewed in the supply direction (Z) and which has at least two conveying tracks (22, 26); anda control apparatus which is configured to control the conveying tracks (22, 26) independently of one another such that portions (38) are produced continuously in that the cutting off of product slices is interrupted in one conveying track (22, 26) and the cutting off of product slices is started in another conveying track (26, 22), in particular almost simultaneously; andin that the method comprises the following steps:- supplying a first product (20) on a first conveying track (22);- adjusting the loading apparatus (12) into the loading position when the first product (20) has at least substantially left the region of the loading apparatus (12);- loading the loading apparatus (12) with at least one second or further product (24);- adjusting the loading apparatus (12) into the supply position; and- supplying the second or further product (24) on a second or further conveying track (26). - A method in accordance with claim 10,
characterized in that
the loading of a loading apparatus (12) comprising a plurality of loading tracks (22', 26') with the second or further product (24) takes place in a loading track (26') which differs from the loading track (22') of the first product (20). - A method in accordance with claim 10,
characterized in that,
after the loading of a loading apparatus (12) comprising a single loading track (22'), the former is adjusted transversely to the supply direction (Z) such that the second product (24) moves to the second or further conveying track (26). - A method in accordance with claim 10 or claim 11,
characterized in that
the loading apparatus which in particular comprises a plurality of loading tracks (22', 26') is loaded with at least two products (10) and is adjusted into the supply position, with one product (10) first being sliced before the cutting off of product slices from the other product (10) is started, and with the loading apparatus (12) being adjusted into the loading position when the other product (10) has at least substantially left the region of the loading apparatus (12). - A method in accordance with any one of the claims 10 to 13,
characterized in that
the product front end of the second or further product (24) is cut off, in particular by means of the slicing unit (18), before the first product (20) has been completely sliced, with in particular
product scraps (40) produced on the cutting off of the product front end being discarded from the removal apparatus (34) on individual tracks via a discarding apparatus (42). - A method in accordance with any one of the claims 10 to 14,
characterized in that
portions (38) which come from different conveying tracks (22, 26) are led together with the aid of a distributor device (48).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014112800.1A DE102014112800A1 (en) | 2014-09-05 | 2014-09-05 | slicing |
PCT/EP2015/069953 WO2016034584A1 (en) | 2014-09-05 | 2015-09-01 | Slicing device |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3172020A1 EP3172020A1 (en) | 2017-05-31 |
EP3172020B1 true EP3172020B1 (en) | 2019-02-27 |
Family
ID=54056192
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15757484.9A Active EP3172020B1 (en) | 2014-09-05 | 2015-09-01 | Slicing device |
Country Status (6)
Country | Link |
---|---|
US (1) | US20170259448A1 (en) |
EP (1) | EP3172020B1 (en) |
JP (1) | JP6564042B2 (en) |
DE (1) | DE102014112800A1 (en) |
ES (1) | ES2727149T3 (en) |
WO (1) | WO2016034584A1 (en) |
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DE102015118202A1 (en) * | 2015-10-26 | 2017-04-27 | Textor Maschinenbau GmbH | DEVICE AND METHOD FOR CUTTING FOOD PRODUCTS |
WO2018033352A1 (en) * | 2016-08-18 | 2018-02-22 | Gea Food Solutions Germany Gmbh | Method for slicing foodstuff into portions of precise weight |
EP3888467A1 (en) * | 2017-07-03 | 2021-10-06 | Weber Maschinenbau GmbH Breidenbach | Provision of web-shaped sheet material to a cutting area |
DE102017118934A1 (en) * | 2017-07-03 | 2019-01-03 | Weber Maschinenbau Gmbh Breidenbach | Providing web-shaped interleaf material at a cutting area |
DE102017118927A1 (en) * | 2017-07-03 | 2019-01-03 | Weber Maschinenbau Gmbh Breidenbach | Providing web-shaped interleaf material at a cutting area |
DE102017118925A1 (en) * | 2017-07-03 | 2019-01-03 | Weber Maschinenbau Gmbh Breidenbach | Providing web-shaped interleaf material at a cutting area |
EP3889082A1 (en) * | 2017-07-03 | 2021-10-06 | Weber Maschinenbau GmbH Breidenbach | Provision of web-shaped sheet material to a cutting area |
DE102017118930A1 (en) * | 2017-07-03 | 2019-01-03 | Weber Maschinenbau Gmbh Breidenbach | Providing web-shaped interleaf material at a cutting area |
DE102018116448A1 (en) * | 2018-07-06 | 2020-01-09 | Textor Maschinenbau GmbH | Device for slicing food products |
DE102021101315A1 (en) * | 2021-01-22 | 2022-07-28 | Multivac Sepp Haggenmüller Se & Co. Kg | Multi-lane slicing machine with independently controllable grippers |
JP7353659B2 (en) * | 2021-08-03 | 2023-10-02 | 匠技研株式会社 | slicing device |
DE102023108714A1 (en) | 2023-04-05 | 2024-10-10 | Multivac Sepp Haggenmüller Se & Co. Kg | Process for the parallel production of shingled portions with different numbers of slices and a suitable slicing machine |
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- 2015-09-01 ES ES15757484T patent/ES2727149T3/en active Active
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EP3172020A1 (en) | 2017-05-31 |
JP2017527451A (en) | 2017-09-21 |
US20170259448A1 (en) | 2017-09-14 |
WO2016034584A1 (en) | 2016-03-10 |
DE102014112800A1 (en) | 2016-03-10 |
JP6564042B2 (en) | 2019-08-21 |
ES2727149T3 (en) | 2019-10-14 |
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