EP2975103A1 - High-temperature lubricant composition - Google Patents
High-temperature lubricant composition Download PDFInfo
- Publication number
- EP2975103A1 EP2975103A1 EP14762500.8A EP14762500A EP2975103A1 EP 2975103 A1 EP2975103 A1 EP 2975103A1 EP 14762500 A EP14762500 A EP 14762500A EP 2975103 A1 EP2975103 A1 EP 2975103A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- component
- lubricating oil
- mass
- oil composition
- composition according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 102
- 239000000314 lubricant Substances 0.000 title 1
- 239000010687 lubricating oil Substances 0.000 claims abstract description 75
- 229920013639 polyalphaolefin Polymers 0.000 claims abstract description 19
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical group CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000003963 antioxidant agent Substances 0.000 claims description 19
- 230000003078 antioxidant effect Effects 0.000 claims description 19
- 150000002148 esters Chemical class 0.000 claims description 16
- -1 trimellitate ester Chemical class 0.000 claims description 16
- 229910052751 metal Inorganic materials 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 13
- 239000011347 resin Substances 0.000 claims description 13
- 229920005989 resin Polymers 0.000 claims description 13
- 229920001083 polybutene Polymers 0.000 claims description 11
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 7
- 150000001412 amines Chemical group 0.000 claims description 7
- 239000011593 sulfur Substances 0.000 claims description 7
- 229910052717 sulfur Inorganic materials 0.000 claims description 7
- 239000012968 metallocene catalyst Substances 0.000 claims description 6
- 150000003580 thiophosphoric acid esters Chemical group 0.000 claims description 6
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 claims description 5
- 229920006351 engineering plastic Polymers 0.000 claims description 4
- 239000002562 thickening agent Substances 0.000 claims description 4
- 239000012298 atmosphere Substances 0.000 claims description 3
- 239000003921 oil Substances 0.000 description 18
- 238000001704 evaporation Methods 0.000 description 17
- 230000008020 evaporation Effects 0.000 description 17
- 238000002156 mixing Methods 0.000 description 16
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical class C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 12
- 239000002199 base oil Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 125000004432 carbon atom Chemical group C* 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 8
- 239000010409 thin film Substances 0.000 description 8
- 239000004711 α-olefin Substances 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000003599 detergent Substances 0.000 description 7
- 239000002270 dispersing agent Substances 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 239000010408 film Substances 0.000 description 5
- 239000010802 sludge Substances 0.000 description 5
- RUFPHBVGCFYCNW-UHFFFAOYSA-N 1-naphthylamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1 RUFPHBVGCFYCNW-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 239000006078 metal deactivator Substances 0.000 description 4
- WMYJOZQKDZZHAC-UHFFFAOYSA-H trizinc;dioxido-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S WMYJOZQKDZZHAC-UHFFFAOYSA-H 0.000 description 4
- 229920002367 Polyisobutene Polymers 0.000 description 3
- 230000003064 anti-oxidating effect Effects 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- RYYWUUFWQRZTIU-UHFFFAOYSA-K thiophosphate Chemical compound [O-]P([O-])([O-])=S RYYWUUFWQRZTIU-UHFFFAOYSA-K 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 2
- QRLSTWVLSWCGBT-UHFFFAOYSA-N 4-((4,6-bis(octylthio)-1,3,5-triazin-2-yl)amino)-2,6-di-tert-butylphenol Chemical compound CCCCCCCCSC1=NC(SCCCCCCCC)=NC(NC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=N1 QRLSTWVLSWCGBT-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 2
- 239000012964 benzotriazole Substances 0.000 description 2
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical compound O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- IKXFIBBKEARMLL-UHFFFAOYSA-N triphenoxy(sulfanylidene)-$l^{5}-phosphane Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=S)OC1=CC=CC=C1 IKXFIBBKEARMLL-UHFFFAOYSA-N 0.000 description 2
- MBBWTVUFIXOUBE-UHFFFAOYSA-L zinc;dicarbamodithioate Chemical compound [Zn+2].NC([S-])=S.NC([S-])=S MBBWTVUFIXOUBE-UHFFFAOYSA-L 0.000 description 2
- UJAWGGOCYUPCPS-UHFFFAOYSA-N 4-(2-phenylpropan-2-yl)-n-[4-(2-phenylpropan-2-yl)phenyl]aniline Chemical compound C=1C=C(NC=2C=CC(=CC=2)C(C)(C)C=2C=CC=CC=2)C=CC=1C(C)(C)C1=CC=CC=C1 UJAWGGOCYUPCPS-UHFFFAOYSA-N 0.000 description 1
- FCQAFXHLHBGGSK-UHFFFAOYSA-N 4-nonyl-n-(4-nonylphenyl)aniline Chemical compound C1=CC(CCCCCCCCC)=CC=C1NC1=CC=C(CCCCCCCCC)C=C1 FCQAFXHLHBGGSK-UHFFFAOYSA-N 0.000 description 1
- 229910001149 41xx steel Inorganic materials 0.000 description 1
- DWLMIYNUGWGKQW-UHFFFAOYSA-N C(CCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCC)CCCC)CCCC Chemical compound C(CCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCC)CCCC)CCCC DWLMIYNUGWGKQW-UHFFFAOYSA-N 0.000 description 1
- WFHKDFKMMXNXBE-UHFFFAOYSA-N C(CCCCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCCCC)CCCCCC)CCCCCC Chemical compound C(CCCCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCCCC)CCCCCC)CCCCCC WFHKDFKMMXNXBE-UHFFFAOYSA-N 0.000 description 1
- QZHGURFFNXQTML-UHFFFAOYSA-N C(CCCCCCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCCCCCC)CCCCCCCC)CCCCCCCC Chemical compound C(CCCCCCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCCCCCC)CCCCCCCC)CCCCCCCC QZHGURFFNXQTML-UHFFFAOYSA-N 0.000 description 1
- YNLGQWRNZWQQMD-UHFFFAOYSA-N C(CCCCCCCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCCCCCCC)CCCCCCCCC)CCCCCCCCC Chemical compound C(CCCCCCCC)C=1C(=C(C(=C(C=1)NC1=CC=CC=C1)CCCCCCCCC)CCCCCCCCC)CCCCCCCCC YNLGQWRNZWQQMD-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical group CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- XQVWYOYUZDUNRW-UHFFFAOYSA-N N-Phenyl-1-naphthylamine Chemical compound C=1C=CC2=CC=CC=C2C=1NC1=CC=CC=C1 XQVWYOYUZDUNRW-UHFFFAOYSA-N 0.000 description 1
- QAPVYZRWKDXNDK-UHFFFAOYSA-N P,P-Dioctyldiphenylamine Chemical compound C1=CC(CCCCCCCC)=CC=C1NC1=CC=C(CCCCCCCC)C=C1 QAPVYZRWKDXNDK-UHFFFAOYSA-N 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- 229920008285 Poly(ether ketone) PEK Polymers 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- 229920004695 VICTREX™ PEEK Polymers 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000003354 benzotriazolyl group Chemical class N1N=NC2=C1C=CC=C2* 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- DKVNPHBNOWQYFE-UHFFFAOYSA-N carbamodithioic acid Chemical compound NC(S)=S DKVNPHBNOWQYFE-UHFFFAOYSA-N 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 150000002019 disulfides Chemical class 0.000 description 1
- 239000012990 dithiocarbamate Substances 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- XUMOVISJJBHALN-UHFFFAOYSA-N n-butyl-n-phenylnaphthalen-1-amine Chemical compound C=1C=CC2=CC=CC=C2C=1N(CCCC)C1=CC=CC=C1 XUMOVISJJBHALN-UHFFFAOYSA-N 0.000 description 1
- MKEUPRYKXJEVEJ-UHFFFAOYSA-N n-hexyl-n-phenylnaphthalen-1-amine Chemical compound C=1C=CC2=CC=CC=C2C=1N(CCCCCC)C1=CC=CC=C1 MKEUPRYKXJEVEJ-UHFFFAOYSA-N 0.000 description 1
- LVZUNTGFCXNQAF-UHFFFAOYSA-N n-nonyl-n-phenylaniline Chemical compound C=1C=CC=CC=1N(CCCCCCCCC)C1=CC=CC=C1 LVZUNTGFCXNQAF-UHFFFAOYSA-N 0.000 description 1
- UMKFCWWZAONEEQ-UHFFFAOYSA-N n-nonyl-n-phenylnaphthalen-1-amine Chemical compound C=1C=CC2=CC=CC=C2C=1N(CCCCCCCCC)C1=CC=CC=C1 UMKFCWWZAONEEQ-UHFFFAOYSA-N 0.000 description 1
- RQVGZVZFVNMBGS-UHFFFAOYSA-N n-octyl-n-phenylaniline Chemical compound C=1C=CC=CC=1N(CCCCCCCC)C1=CC=CC=C1 RQVGZVZFVNMBGS-UHFFFAOYSA-N 0.000 description 1
- ZLNMGXQGGUZIJL-UHFFFAOYSA-N n-octyl-n-phenylnaphthalen-1-amine Chemical compound C=1C=CC2=CC=CC=C2C=1N(CCCCCCCC)C1=CC=CC=C1 ZLNMGXQGGUZIJL-UHFFFAOYSA-N 0.000 description 1
- 125000005609 naphthenate group Chemical group 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 239000012788 optical film Substances 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 150000008301 phosphite esters Chemical class 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229920001643 poly(ether ketone) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical compound OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 description 1
- 229960001860 salicylate Drugs 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229960002317 succinimide Drugs 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 150000004867 thiadiazoles Chemical class 0.000 description 1
- 150000003558 thiocarbamic acid derivatives Chemical class 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- 150000005691 triesters Chemical class 0.000 description 1
- 125000005591 trimellitate group Chemical group 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- JZNDMMGBXUYFNQ-UHFFFAOYSA-N tris(dodecylsulfanyl)phosphane Chemical compound CCCCCCCCCCCCSP(SCCCCCCCCCCCC)SCCCCCCCCCCCC JZNDMMGBXUYFNQ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/06—Mixtures of thickeners and additives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/026—Butene
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/283—Esters of polyhydroxy compounds
- C10M2207/2835—Esters of polyhydroxy compounds used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/284—Esters of aromatic monocarboxylic acids
- C10M2207/2845—Esters of aromatic monocarboxylic acids used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/285—Esters of aromatic polycarboxylic acids
- C10M2207/2855—Esters of aromatic polycarboxylic acids used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/10—Amides of carbonic or haloformic acids
- C10M2215/102—Ureas; Semicarbazides; Allophanates
- C10M2215/1026—Ureas; Semicarbazides; Allophanates used as thickening material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/223—Five-membered rings containing nitrogen and carbon only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/02—Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/06—Thio-acids; Thiocyanates; Derivatives thereof
- C10M2219/062—Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
- C10M2219/066—Thiocarbamic type compounds
- C10M2219/068—Thiocarbamate metal salts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/08—Thiols; Sulfides; Polysulfides; Mercaptals
- C10M2219/082—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
- C10M2219/087—Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Derivatives thereof, e.g. sulfurised phenols
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/045—Metal containing thio derivatives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/04—Groups 2 or 12
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/12—Groups 6 or 16
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/08—Resistance to extreme temperature
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/02—Bearings
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/04—Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/38—Conveyors or chain belts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2070/00—Specific manufacturing methods for lubricant compositions
Definitions
- the present invention relates to a lubricating oil composition for high-temperature applications.
- sliding portions such as a chain, a gear and a bearing inside a tenter used for manufacturing an optical film, a food-packaging film, a solar panel film or the like. Since a lubricating oil used in such sliding portions is exposed to high temperatures, an amount of evaporation of the lubricating oil significantly affects a life time of a device. In other words, under high temperatures, since the lubricating oil loses an inherent viscosity to form a thin film, it is necessary to restrain the amount of evaporation of the lubricating oil in order to keep lubricity thereof.
- a lubricating oil composition that contains a polyol ester synthetic oil and a diphenylamine derivative having a C 12 -C 72 fatty acid and/or an aryl alkyl group having a number average molecular weight of 400 to 800 (see Patent Literature 1).
- Patent Literature 1 JP-A-2005-314650
- the lubricating oil does not always exhibit sufficient characteristics under high temperatures.
- the lubricating oil composition may turn sludge under high temperatures to cause an oil path to be clogged.
- a lubricating oil unsuitable to the resin may cause troubles such as a poor lubricity or breakage of the sliding portion, which is caused by oil film breakage, or an increase in scattering of the lubricating oil to the surroundings, which is caused by an increase in the amount of the lubricating oil to be used.
- An object of the invention is to provide a lubricating oil composition for high-temperature applications, in which, under high temperatures and in a thin film, an amount of evaporation of the lubricating oil composition is restrained, fluidity thereof is kept for a long time, and lubricity thereof in a contact portion between a resin and a metal is excellent.
- the invention provides a lubricating oil composition for high-temperature applications as follows:
- a lubricating oil composition for high-temperature applications in which, under high temperatures and in a thin film, an amount of evaporation of the lubricating oil composition is restrained, fluidity thereof is kept for a long time, and lubricity thereof in a contact portion between a resin and a metal is excellent, can be provided.
- a lubricating oil composition for high-temperature applications is provided by blending a component (A) that is an aromatic ester and a component (B) that is a poly-alpha-olefin having a viscosity index of 140 or more.
- component (A) that is an aromatic ester
- component (B) that is a poly-alpha-olefin having a viscosity index of 140 or more.
- the component (A) of the lubricating oil composition for high-temperature applications in the exemplary embodiment (hereinafter, referred to as "the composition") is the aromatic ester and corresponds to a base oil of the composition.
- Examples of the aromatic ester as the component (A) are preferably a pyromellitate ester and a trimellitate ester.
- the pyromellitate ester is particularly preferable.
- a pyromellitate tetraester represented by a formula (1) below is preferably used as the pyromellitate ester.
- all functional groups of R 1 to R 4 are hydrocarbyl groups, which may be mutually the same or different.
- Each of the hydrocarbyl groups are preferably an alkyl group having 6 to 16 carbon atoms, more preferably 6 to 10 carbon atoms, in terms of evaporativity restraint and fluidity.
- Examples of the pyromellitate tetraester represented by the formula (1) include tetra-n-octyl pyromellitate, tetra-3,5,5-trimethylhexyl pyromellitate, tetra-undecyl pyromellitate, and tetraisostearyl pyromellitate.
- the alkyl group preferably has a linear structure in terms of evaporativity restraint.
- a blending rate of the component (A) in the composition is preferably in a range from 10 mass% to 95 mass% of a total amount of the composition, more preferably in a range from 30 mass% to 80 mass%. When the blending rate falls within the above range, the composition is excellent in a balance between evaporativity restraint and fluidity.
- the blending rate is particularly preferably 80 mass% or less of the total amount of the composition.
- the component (B) of the composition is a poly-alpha-olefin (hereinafter, also referred as PAO) having a viscosity index of 140 or more.
- PAO poly-alpha-olefin
- the viscosity index is preferably 145 or more, more preferably 150 or more. Note that the viscosity index can be measured in accordance with JIS K 2283.
- PAO (the component (B)) having a viscosity index of 140 or more is preferably exemplified by PAO manufactured using a metallocene catalyst.
- PAO is a polymer (oligomer) of an alpha-olefin.
- an alpha-olefin oligomer can be used as it is, or can be used after hydrogenation.
- the alpha-olefin in a form of a monomer preferably has 6 to 20 carbon atoms in terms of the viscosity index and evaporativity. For instance, 1-octene, 1-decene, 1-dodecene and 1-tetradecene are usable as the alpha-olefin.
- the alpha-olefin more preferably has 8 to 16 carbon atoms, further preferably 10 to 14 carbon atoms.
- PAO is preferably a dimer, trimer, tetramer and pentamer of the alpha-olefin in terms of a low evaporativity and energy-saving.
- the number of carbon atoms, the blending rate and a polymerization degree of the alpha-olefin are adjustable depending on desired characteristics.
- a polymerization catalyst of the alpha-olefin a metallocene catalyst is used in terms of a low evaporativity and energy-saving.
- a typical nickel catalyst such as sponge nickel and nickel diatomite and a noble metal catalyst such as palladium activated carbon or ruthenium activated carbon are preferable.
- a kinematic viscosity at 100 degrees C of the component (B) in the composition is preferably in a range from 10 mm 2 /s to 400 mm 2 /s.
- a blending rate of the component (B) in the composition is preferably in a range from 5 mass% to 50 mass% of the total amount of the composition, more preferably in a range from 10 mass% to 40 mass%.
- the blending rate falls within this range, since an oil film breakage on a contact portion between a resin and a metal is restrained while an evaporation amount is restrained, a breakage surface pressure of the composition can be improved.
- composition is preferably further blended with a thickener as a component (C).
- thickener examples include polybutene, highly viscous PAO having a kinematic viscosity at 100 degrees C of 100 mm 2 /s or more, dipentaerythritol ester, tripentaerythritol ester, tetrapentaerythritol ester, ester (polyester) of pentaerythritol partial ester or pentaerythritol and fatty acid, complex ester (obtained by reacting a linear saturated aliphatic carboxylic acid, a linear aliphatic dicarboxylic acid and polyhydric alcohol), polymethacrylate, polyoxyalkylene, and aromatic polyester (polyester of phthalic acid, trimellitic acid and pyromellitic acid).
- polybutene is preferable since the composition blended with polybutene can be effectively prevented from dropping off a chain and a gear even under high temperatures.
- Polybutene is exemplified by a mixture of polyisobutylene and poly-n-butene formed by polymerization of olefins having 4 carbon atoms, preferably having a mass average molecular weight (Mw) of 1000 to 3000. Polybutene or polyisobutylene having a mass average molecular weight (Mw) of 1300 to 2500 is particularly preferable. A polymer formed by 100mass% polyisobutylene or 100 mass% poly-n-butene may be used as polybutene.
- a kinematic viscosity at 100 degrees C of the component (C) in the composition is preferably 100 mm 2 /s or more.
- a blending rate of the component (C) in the composition is preferably 50 mass% or less of the total amount of the composition, more preferably 30 mass% or less.
- the blending rate is particularly preferably 50 mass% or less of the total amount of the composition.
- the composition is preferably further blended with a sulfur-containing triazine antioxidant as a component (D).
- the component (D) exhibits a low evaporativity, and also exhibits excellent anti-oxidation effect and sludge formation prevention effect even under high temperatures by being contained together with a later-described component (E).
- the sulfur-containing triazine antioxidant is preferably exemplified by 2,6-di-tert-butyl-4-(4,6-bis(octylthio)-1,3,5-triazine-2-ylamino)phenol.
- a blending rate of the component (D) in the composition is preferably in a range from 0.01 mass% to 5 mass% of the total amount of the composition, more preferably in a range from 0.1 mass% to 3 mass%, in terms of the above effects.
- the composition is preferably further blended with a thiophosphoric acid ester antioxidant as the component (E).
- the component (E) exhibits a low evaporativity, and also exhibits excellent anti-oxidation effect and wear resistance even under high temperatures by being contained together with the aforementioned component (D).
- the thiophosphoric acid ester include a thiophosphite and a thiophosphate, particularly preferably, an alkyl thiophosphite and an aryl thiophosphate, examples of which include trilauryl trithiophosphite, triphenyl thiophosphate, trinonylphenyl thiophosphate and triphenyl phosphorothioate.
- a blending rate of the component (E) in the composition is preferably in a range from 0.01 mass% to 10 mass% of the total amount of the composition, more preferably in a range from 0.5 mass% to 5 mass%, in terms of the above effects.
- the composition is preferably further blended with an amine antioxidant as the component (F).
- an amine antioxidant is exemplified by a diphenylamine antioxidant, examples of which include diphenylamine, monooctyl diphenylamine, monononyl diphenylamine, 4,4'-dibutyl diphenylamine, 4,4'-dihexyl diphenylamine, 4,4'-dioctyl diphenylamine, 4,4'-dinonyl diphenylamine, tetrabutyl diphenylamine, tetrahexyl diphenylamine, tetraoctyl diphenylamine, tetranonyl diphenylamine, and 4,4'-bis( ⁇ , ⁇ -dimethylbenzyl)diphenylamine.
- the amine antioxidant is also exemplified by a naphthylamine antioxidant, examples of which include ⁇ -naphthylamine, phenyl- ⁇ -naphthylamine, butylphenyl- ⁇ -naphthylamine, hexylphenyl- ⁇ -naphthylamine, octylphenyl- ⁇ -naphthylamine, and nonylphenyl- ⁇ -naphthylamine.
- the diphenylamine antioxidant is preferred to the naphthylamine antioxidant in terms of the effects.
- a blending rate of the component (F) in the composition is preferably in a range from 0.01 mass% to 10 mass% of the total amount of the composition, more preferably in a range from 0.1 mass% to 5 mass%, in terms of the above effects.
- composition may further contain various additives such as a detergent dispersant, a metal deactivator, an antifoaming agent and a friction modifier (hereinafter, referred to as FM agent) as long as the effects of the invention are not impaired.
- additives such as a detergent dispersant, a metal deactivator, an antifoaming agent and a friction modifier (hereinafter, referred to as FM agent) as long as the effects of the invention are not impaired.
- the detergent dispersant is classified into a metal detergent and an ashless dispersant.
- the ashless dispersant include polybutenyl succinimide, polybutenyl benzylamine, and polybutenyl amine, each of which has a polybutenyl group having a number average molecular weight of 900 to 3,500, and a derivative of a boron-modified substance and the like of those.
- One of the ashless dispersants may be contained alone or two or more thereof may be contained in combination.
- a content of the ashless dispersant(s) is preferably in a range from 0.01 mass% to 10 mass% of the total amount of the composition.
- the metal detergent examples include a sulfonate, a phenate, a salicylate and a naphthenate of an alkali metal (e.g., sodium (Na) and potassium (K)) or an alkaline earth metal (e.g., calcium (Ca) and magnesium (Mg)).
- an alkali metal e.g., sodium (Na) and potassium (K)
- an alkaline earth metal e.g., calcium (Ca) and magnesium (Mg)
- One of the metal detergents may be used alone, or two or more thereof may be used in combination.
- a total base number and a content of the metal detergent(s) may be selected as needed depending on required performance of the lubricating oil.
- the total base number is 500 mgKOH/g or less according to a perchloric acid method, desirably in a range from 10 mgKOH/g to 400 mgKOH/g.
- a content of the metal detergent(s) is preferably in a range
- metal deactivator examples include benzotriazole, a triazole derivative, a benzotriazole derivative and a thiadiazole derivative.
- a content of the metal deactivator is preferably in a range from 0.01 mass% to 3 mass% or more of the total amount of the composition.
- a liquid silicone is suitable, and a methylsilicone, a fluorosilicone, a polyacrylate and the like are usable.
- a content of the antifoaming agent is preferably in a range from 0.0005 mass% to 0.1 mass% of the total amount of the composition.
- the FM agent includes: sulfur-containing FM agents such as zinc dithiophosphate (ZnDTP), zinc dithiocarbamate (ZnDTC), disulfides, sulfurized olefins, sulfurized fats and oils, sulfurized esters, thiocarbonates, and thiocarbamates; phosphorus-containing FM agents such as phosphite esters, phosphate esters, phosphonate esters and amine salts or metal salts thereof; and sulfur and phosphorus-containing FM agents such as thiophosphite esters, thiophosphate esters, thiophosphonate esters, sulfurized oxymolybdenum organophosphorodithioate (MoDTP), sulfurized oxymolybdenum dithiocarbamate (MoDTC) and amine salts or metal salts thereof.
- sulfur-containing FM agents such as zinc dithiophosphate (ZnDTP), zinc dithiocarbamate (ZnDTC), disulfides, sulfurized
- the amount of evaporation can significantly be reduced and formation of sludge can be restrained, under high temperatures and in a thin film. Further, the lubricating oil composition for high-temperature applications in the exemplary embodiment exhibits an excellent lubricity on the contact portion between the resin such as engineering plastics (e.g., polyether ketone) and the metal in use under the atmosphere of a temperature of 150 degrees C or more.
- the resin such as engineering plastics (e.g., polyether ketone) and the metal in use under the atmosphere of a temperature of 150 degrees C or more.
- the lubricating oil composition is suitably applicable to a chain, a chain roller, a chain conveyor, a bearing and the like used in a high-temperature furnace, a drying furnace, panelboard manufacturing equipment, a chemical fiber tenter, a resin film tenter and the like.
- Blending compositions are shown in Table 1.
- a container and a thermostat air bath for the thermal stability test of lubricating oils (JIS K 2540) were used.
- a sample oil (1 g) was put in the container and was left to stand still for 20 hours or 40 hours at 230 degrees C. Subsequently, an evaporation amount of the sample oil was measured. The evaporation amount was divided by the original amount of the sample oil, and the obtained value was represented in percentage to provide an evaporation rate (mass%). Note that air was arranged to flow into the thermostat air bath at a flow rate of 10 L/hr during heating.
- the friction test for the sample oils was conducted using a pin-on-disk wear tester (in accordance with JIS K7128) under the following conditions.
- Pin material 5.0-mm diameter, 8.0-mm height, polyether ketone (PEK) (manufactured by Victrex PLC)
- Disc material 60.0-mm diameter, 5.0-mm thickness, CrMo steel,
- a kinematic viscosity at 40 degrees C of each of the lubricating oil compositions was measured by a method in accordance with JIS K2283.
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- Chemical & Material Sciences (AREA)
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- Organic Chemistry (AREA)
- Lubricants (AREA)
Abstract
Description
- The present invention relates to a lubricating oil composition for high-temperature applications.
- There are a lot of sliding portions such as a chain, a gear and a bearing inside a tenter used for manufacturing an optical film, a food-packaging film, a solar panel film or the like. Since a lubricating oil used in such sliding portions is exposed to high temperatures, an amount of evaporation of the lubricating oil significantly affects a life time of a device. In other words, under high temperatures, since the lubricating oil loses an inherent viscosity to form a thin film, it is necessary to restrain the amount of evaporation of the lubricating oil in order to keep lubricity thereof.
- Accordingly, in order to restrain the amount of evaporation, a high-molecular and highly viscous lubricating oil has been used for high-temperature applications.
- However, such a lubricating oil causes a large power loss although having a small amount of evaporation, which makes overall performance of the lubricating oil unfavorable. Moreover, when such a lubricating oil is exposed to high temperatures while forming a thin film, the lubricating oil becomes solid though a large amount of residue remains. Thus, the lubricating oil not only loses characteristics as a liquid but also blocks a flow of the lubricating oil in a form of a solid sludge, which causes a poor lubrication of the sliding portions. Although such a disadvantage can be simply solved by increasing the amount of the lubricating oil in use, such a solution is not favorable in terms of costs and an environmental aspect. Consequently, as the lubricating oil used under high temperatures, a lubricating oil whose evaporation amount under high temperatures is restrained and whose fluidity is kept for a long time has been demanded.
- Moreover, in the above tenter, since scattering of the lubricating oil on a product is extremely disfavored, reduction of the amount of the lubricating oil in use has also been demanded.
- Accordingly, as such a lubricating oil for high-temperature applications, there has been proposed a lubricating oil composition that contains a polyol ester synthetic oil and a diphenylamine derivative having a C12-C72 fatty acid and/or an aryl alkyl group having a number average molecular weight of 400 to 800 (see Patent Literature 1).
- Patent Literature 1:
JP-A-2005-314650 - However, even in the lubricating oil composition disclosed in Patent Literature 1, the lubricating oil does not always exhibit sufficient characteristics under high temperatures. For instance, the lubricating oil composition may turn sludge under high temperatures to cause an oil path to be clogged.
- In the above tenter, a resin (engineering plastics) is occasionally used in the sliding portion in order to prevent wear of the sliding portion and simplify maintenance thereof.
- However, use of a lubricating oil unsuitable to the resin may cause troubles such as a poor lubricity or breakage of the sliding portion, which is caused by oil film breakage, or an increase in scattering of the lubricating oil to the surroundings, which is caused by an increase in the amount of the lubricating oil to be used.
- An object of the invention is to provide a lubricating oil composition for high-temperature applications, in which, under high temperatures and in a thin film, an amount of evaporation of the lubricating oil composition is restrained, fluidity thereof is kept for a long time, and lubricity thereof in a contact portion between a resin and a metal is excellent.
- In order to solve the above problem(s), the invention provides a lubricating oil composition for high-temperature applications as follows:
- (1) a lubricating oil composition for high-temperature applications in an aspect of the invention, containing a component (A) that is an aromatic ester and a component (B) that is a poly-alpha-olefin having a viscosity index of 140 or more;
- (2) the lubricating oil composition in the above aspect of the invention, in which a content of the component (A) is in a range from 10 mass% to 95 mass% of a total amount of the composition, and a content of the component (B) is 50 mass% or less of the total amount of the composition;
- (3) the lubricating oil composition in the above aspect of the invention, in which the content of the component (A) is in a range from 30 mass% to 80 mass% of the total amount of the composition, and the content of the component (B) is 40 mass% or less of the total amount of the composition;
- (4) the lubricating oil composition in the above aspect of the invention, in which the aromatic ester of the component (A) is a pyromellitate ester or a trimellitate ester, and a content of the component (A) is 80 mass% or less of the total amount of the composition;
- (5) the lubricating oil composition in the above aspect of the invention, in which the aromatic ester of the component (A) is a pyromellitate ester;
- (6) the lubricating oil composition in the above aspect of the invention, in which the component (B) has a kinematic viscosity at 100 degrees C in a range from 10 mm2/s to 400 mm2/s;
- (7) the lubricating oil composition in the above aspect of the invention, in which the component (B) is a poly-alpha-olefin manufactured using a metallocene catalyst;
- (8) the lubricating oil composition in the above aspect of the invention, further containing a component (C) that is a thickener and has a kinematic viscosity at 40 degrees C of 100 mm2/s or more;
- (9) the lubricating oil composition in the above aspect of the invention, in which the component (C) is polybutene having a mass average molecular weight of 1000 to 3000, and a content of the component (C) is 50 mass% or less of the total amount of the composition;
- (10) the lubricating oil composition in the above aspect of the invention, further containing a component (D) that is a sulfur-containing triazine antioxidant;
- (11) the lubricating oil composition in the above aspect of the invention, further containing a component (E) that is a thiophosphoric acid ester antioxidant;
- (12) the lubricating oil composition in the above aspect of the invention, further containing a component (F) that is an amine antioxidant;
- (13) the lubricating oil composition in the above aspect of the invention, in which the lubricating oil composition is used in a contact portion between a resin and a metal in use under an atmosphere of a temperature of 150 degrees C or more;
- (14) the lubricating oil composition in the above aspect of the invention, in which the resin is engineering plastics; and
- (15) the lubricating oil composition in the above aspect of the invention, in which the lubricating oil composition is used in one of a chain, a gear and a bearing.
- According to the above aspect of the invention, a lubricating oil composition for high-temperature applications, in which, under high temperatures and in a thin film, an amount of evaporation of the lubricating oil composition is restrained, fluidity thereof is kept for a long time, and lubricity thereof in a contact portion between a resin and a metal is excellent, can be provided.
- A lubricating oil composition for high-temperature applications according to an exemplary embodiment of the invention is provided by blending a component (A) that is an aromatic ester and a component (B) that is a poly-alpha-olefin having a viscosity index of 140 or more. The invention will be described below in detail.
- The component (A) of the lubricating oil composition for high-temperature applications in the exemplary embodiment (hereinafter, referred to as "the composition") is the aromatic ester and corresponds to a base oil of the composition.
- Examples of the aromatic ester as the component (A) are preferably a pyromellitate ester and a trimellitate ester. Among the above examples, the pyromellitate ester is particularly preferable.
-
- In the pyromellitate tetraester represented by the formula (1), all functional groups of R1 to R4 are hydrocarbyl groups, which may be mutually the same or different. Each of the hydrocarbyl groups are preferably an alkyl group having 6 to 16 carbon atoms, more preferably 6 to 10 carbon atoms, in terms of evaporativity restraint and fluidity.
- Examples of the pyromellitate tetraester represented by the formula (1) include tetra-n-octyl pyromellitate, tetra-3,5,5-trimethylhexyl pyromellitate, tetra-undecyl pyromellitate, and tetraisostearyl pyromellitate. The alkyl group preferably has a linear structure in terms of evaporativity restraint.
- A blending rate of the component (A) in the composition is preferably in a range from 10 mass% to 95 mass% of a total amount of the composition, more preferably in a range from 30 mass% to 80 mass%. When the blending rate falls within the above range, the composition is excellent in a balance between evaporativity restraint and fluidity.
- In the above range, when the aromatic ester of the component (A) is a pyromellitate ester or a trimellitate ester, the blending rate is particularly preferably 80 mass% or less of the total amount of the composition.
- The component (B) of the composition is a poly-alpha-olefin (hereinafter, also referred as PAO) having a viscosity index of 140 or more. When PAO having a viscosity index of 140 or more is blended, an oil film breakage on a resin surface is restrained while an evaporation amount is restrained, so that a surface pressure at which a resin is broken (hereinafter, referred to as a breakage surface pressure) can be improved. The viscosity index is preferably 145 or more, more preferably 150 or more. Note that the viscosity index can be measured in accordance with JIS K 2283.
- PAO (the component (B)) having a viscosity index of 140 or more is preferably exemplified by PAO manufactured using a metallocene catalyst.
- PAO is a polymer (oligomer) of an alpha-olefin. As PAO, such an alpha-olefin oligomer can be used as it is, or can be used after hydrogenation. The alpha-olefin in a form of a monomer preferably has 6 to 20 carbon atoms in terms of the viscosity index and evaporativity. For instance, 1-octene, 1-decene, 1-dodecene and 1-tetradecene are usable as the alpha-olefin. The alpha-olefin more preferably has 8 to 16 carbon atoms, further preferably 10 to 14 carbon atoms. PAO is preferably a dimer, trimer, tetramer and pentamer of the alpha-olefin in terms of a low evaporativity and energy-saving. However, the number of carbon atoms, the blending rate and a polymerization degree of the alpha-olefin are adjustable depending on desired characteristics. As a polymerization catalyst of the alpha-olefin, a metallocene catalyst is used in terms of a low evaporativity and energy-saving.
- For hydrogenating the oligomer, a typical nickel catalyst such as sponge nickel and nickel diatomite and a noble metal catalyst such as palladium activated carbon or ruthenium activated carbon are preferable.
- A kinematic viscosity at 100 degrees C of the component (B) in the composition is preferably in a range from 10 mm2/s to 400 mm2/s.
- A blending rate of the component (B) in the composition is preferably in a range from 5 mass% to 50 mass% of the total amount of the composition, more preferably in a range from 10 mass% to 40 mass%. When the blending rate falls within this range, since an oil film breakage on a contact portion between a resin and a metal is restrained while an evaporation amount is restrained, a breakage surface pressure of the composition can be improved.
- The composition is preferably further blended with a thickener as a component (C).
- Examples of the thickener include polybutene, highly viscous PAO having a kinematic viscosity at 100 degrees C of 100 mm2/s or more, dipentaerythritol ester, tripentaerythritol ester, tetrapentaerythritol ester, ester (polyester) of pentaerythritol partial ester or pentaerythritol and fatty acid, complex ester (obtained by reacting a linear saturated aliphatic carboxylic acid, a linear aliphatic dicarboxylic acid and polyhydric alcohol), polymethacrylate, polyoxyalkylene, and aromatic polyester (polyester of phthalic acid, trimellitic acid and pyromellitic acid).
- Among the above, polybutene is preferable since the composition blended with polybutene can be effectively prevented from dropping off a chain and a gear even under high temperatures.
- Polybutene is exemplified by a mixture of polyisobutylene and poly-n-butene formed by polymerization of olefins having 4 carbon atoms, preferably having a mass average molecular weight (Mw) of 1000 to 3000. Polybutene or polyisobutylene having a mass average molecular weight (Mw) of 1300 to 2500 is particularly preferable. A polymer formed by 100mass% polyisobutylene or 100 mass% poly-n-butene may be used as polybutene.
- A kinematic viscosity at 100 degrees C of the component (C) in the composition is preferably 100 mm2/s or more.
- A blending rate of the component (C) in the composition is preferably 50 mass% or less of the total amount of the composition, more preferably 30 mass% or less. In the above arrangement, when the component (C) is a polybutene having a mass average molecular weight of 1000 to 3000, the blending rate is particularly preferably 50 mass% or less of the total amount of the composition.
- The composition is preferably further blended with a sulfur-containing triazine antioxidant as a component (D). The component (D) exhibits a low evaporativity, and also exhibits excellent anti-oxidation effect and sludge formation prevention effect even under high temperatures by being contained together with a later-described component (E). The sulfur-containing triazine antioxidant is preferably exemplified by 2,6-di-tert-butyl-4-(4,6-bis(octylthio)-1,3,5-triazine-2-ylamino)phenol.
- A blending rate of the component (D) in the composition is preferably in a range from 0.01 mass% to 5 mass% of the total amount of the composition, more preferably in a range from 0.1 mass% to 3 mass%, in terms of the above effects.
- The composition is preferably further blended with a thiophosphoric acid ester antioxidant as the component (E). The component (E) exhibits a low evaporativity, and also exhibits excellent anti-oxidation effect and wear resistance even under high temperatures by being contained together with the aforementioned component (D). Examples of the thiophosphoric acid ester include a thiophosphite and a thiophosphate, particularly preferably, an alkyl thiophosphite and an aryl thiophosphate, examples of which include trilauryl trithiophosphite, triphenyl thiophosphate, trinonylphenyl thiophosphate and triphenyl phosphorothioate.
- A blending rate of the component (E) in the composition is preferably in a range from 0.01 mass% to 10 mass% of the total amount of the composition, more preferably in a range from 0.5 mass% to 5 mass%, in terms of the above effects.
- The composition is preferably further blended with an amine antioxidant as the component (F). By blending the component (F) in the composition, the anti-oxidation effect and the sludge formation prevention effect can be enhanced. The amine antioxidant is exemplified by a diphenylamine antioxidant, examples of which include diphenylamine, monooctyl diphenylamine, monononyl diphenylamine, 4,4'-dibutyl diphenylamine, 4,4'-dihexyl diphenylamine, 4,4'-dioctyl diphenylamine, 4,4'-dinonyl diphenylamine, tetrabutyl diphenylamine, tetrahexyl diphenylamine, tetraoctyl diphenylamine, tetranonyl diphenylamine, and 4,4'-bis(α,α-dimethylbenzyl)diphenylamine. The amine antioxidant is also exemplified by a naphthylamine antioxidant, examples of which include α-naphthylamine, phenyl-α-naphthylamine, butylphenyl-α-naphthylamine, hexylphenyl-α-naphthylamine, octylphenyl-α-naphthylamine, and nonylphenyl-α-naphthylamine. Among the above, the diphenylamine antioxidant is preferred to the naphthylamine antioxidant in terms of the effects.
- A blending rate of the component (F) in the composition is preferably in a range from 0.01 mass% to 10 mass% of the total amount of the composition, more preferably in a range from 0.1 mass% to 5 mass%, in terms of the above effects.
- The composition may further contain various additives such as a detergent dispersant, a metal deactivator, an antifoaming agent and a friction modifier (hereinafter, referred to as FM agent) as long as the effects of the invention are not impaired.
- The detergent dispersant is classified into a metal detergent and an ashless dispersant. Examples of the ashless dispersant include polybutenyl succinimide, polybutenyl benzylamine, and polybutenyl amine, each of which has a polybutenyl group having a number average molecular weight of 900 to 3,500, and a derivative of a boron-modified substance and the like of those. One of the ashless dispersants may be contained alone or two or more thereof may be contained in combination. A content of the ashless dispersant(s) is preferably in a range from 0.01 mass% to 10 mass% of the total amount of the composition.
- Examples of the metal detergent include a sulfonate, a phenate, a salicylate and a naphthenate of an alkali metal (e.g., sodium (Na) and potassium (K)) or an alkaline earth metal (e.g., calcium (Ca) and magnesium (Mg)). One of the metal detergents may be used alone, or two or more thereof may be used in combination. A total base number and a content of the metal detergent(s) may be selected as needed depending on required performance of the lubricating oil. The total base number is 500 mgKOH/g or less according to a perchloric acid method, desirably in a range from 10 mgKOH/g to 400 mgKOH/g. A content of the metal detergent(s) is preferably in a range from 0.1 mass% to 10 mass% or more of the total amount of the composition.
- Examples of the metal deactivator include benzotriazole, a triazole derivative, a benzotriazole derivative and a thiadiazole derivative. A content of the metal deactivator is preferably in a range from 0.01 mass% to 3 mass% or more of the total amount of the composition.
- As the antifoaming agent, a liquid silicone is suitable, and a methylsilicone, a fluorosilicone, a polyacrylate and the like are usable. A content of the antifoaming agent is preferably in a range from 0.0005 mass% to 0.1 mass% of the total amount of the composition.
- It is more preferable to add the FM agent in order to increase the breakage surface pressure. Examples of the FM agent include: sulfur-containing FM agents such as zinc dithiophosphate (ZnDTP), zinc dithiocarbamate (ZnDTC), disulfides, sulfurized olefins, sulfurized fats and oils, sulfurized esters, thiocarbonates, and thiocarbamates; phosphorus-containing FM agents such as phosphite esters, phosphate esters, phosphonate esters and amine salts or metal salts thereof; and sulfur and phosphorus-containing FM agents such as thiophosphite esters, thiophosphate esters, thiophosphonate esters, sulfurized oxymolybdenum organophosphorodithioate (MoDTP), sulfurized oxymolybdenum dithiocarbamate (MoDTC) and amine salts or metal salts thereof. One of the above oil-base agents may be used alone, or two or more thereof may be used in combination.
- In the lubricating oil composition for high-temperature applications in the exemplary embodiment, the amount of evaporation can significantly be reduced and formation of sludge can be restrained, under high temperatures and in a thin film. Further, the lubricating oil composition for high-temperature applications in the exemplary embodiment exhibits an excellent lubricity on the contact portion between the resin such as engineering plastics (e.g., polyether ketone) and the metal in use under the atmosphere of a temperature of 150 degrees C or more. The lubricating oil composition is suitably applicable to a chain, a chain roller, a chain conveyor, a bearing and the like used in a high-temperature furnace, a drying furnace, panelboard manufacturing equipment, a chemical fiber tenter, a resin film tenter and the like.
- Next, the invention will be further described in detail with reference to Examples and Comparatives, which by no means limit the invention.
- Base oils and additives described below were mixed at a predetermined content to prepare a lubricating oil composition, which was provided as a sample oil. Blending compositions are shown in Table 1.
-
- Base Oil 1: Pyromellitate Ester (Component A)
(a tetraester mixture containing a linear alkyl group having 6 to 10 carbon atoms) - Base Oil 2: Trimellitate Ester (Component A)
(a triester containing a linear alkyl group having 10 carbon atoms as an alcohol residue) - Base Oil 3: Pentaerythritol ester
- Base Oil 4: Poly-alpha-olefin manufactured using a metallocene catalyst (Component B) (Kinematic Viscosity at 100 degrees C: 15 mm2/s, Viscosity Index: 150)
- Base Oil 5: Poly-alpha-olefin manufactured using a metallocene catalyst (Component B) (Kinematic Viscosity at 100 degrees C: 50 mm2/s, Viscosity Index: 180)
- Base Oil 6: Poly-alpha-olefin (Kinematic Viscosity at 100 degrees C: 10 mm2/s, Viscosity Index: 139)
- Base Oil 7: Polybutene (Component C) (Mw=1400)
- Base Oil 8: Polybutene (Component C) (Mw=2300)
-
- (1.2.1) Sulfur-containing Triazine Antioxidant (Component D)
2,6-di-tert-butyl-4-(4,6-bis(octylthio)-1,3,5-triazine-2-ylamino)phenol - (1.2.2) Thiophosphoric Acid Ester Antioxidant (Component E)
Tris(2,4-C9-C10 isoalkylphenol)thiophosphate - (1.2.3) Amine Antioxidant (Component F)
4-4'-bis(α,α-dimethylbenzyl)diphenylamine - (1.2.4) Other Additives
Metal deactivator: benzotriazole- FM agent 1 (zinc dithiophosphate based): ZnDTP
- FM agent 2 (molybdenum based): MoDTP
- The above sample oils were evaluated according to the following method. Results are shown in Table 1.
- A container and a thermostat air bath for the thermal stability test of lubricating oils (JIS K 2540) were used. A sample oil (1 g) was put in the container and was left to stand still for 20 hours or 40 hours at 230 degrees C. Subsequently, an evaporation amount of the sample oil was measured. The evaporation amount was divided by the original amount of the sample oil, and the obtained value was represented in percentage to provide an evaporation rate (mass%). Note that air was arranged to flow into the thermostat air bath at a flow rate of 10 L/hr during heating.
- In the above test, after calculating the evaporation rate, the container was inclined by 45 degrees. Fluidity of the residual oil (thin film residue) was evaluated based on the following scale.
- A: The residual oil does not adhere and drops off the container within 15 minutes.
- B: A part of the residual oil adheres while another part thereof drops off the container within 15 minutes.
- C: The residual oil adheres and does not drop off the container even after the elapse of 15 minutes.
- The friction test for the sample oils was conducted using a pin-on-disk wear tester (in accordance with JIS K7128) under the following conditions.
- Pin material: 5.0-mm diameter, 8.0-mm height, polyether ketone (PEK) (manufactured by Victrex PLC)
- Disc material: 60.0-mm diameter, 5.0-mm thickness, CrMo steel,
- 2) Sliding speed: 700 m/min
- 3) Surface pressure: started from 0.5 MPa and increased by 0.5 MPa
- 4) Temperature: 160 degrees C
- 5) Measurement method: a test pin was slid on the test piece and a surface pressure (MPa) at which the test pin was broken was obtained.
- A kinematic viscosity at 40 degrees C of each of the lubricating oil compositions was measured by a method in accordance with JIS K2283.
- From the results of Table 1, in all the sample oils of Examples 1 to 5 according to the invention, lubricity and wear resistance at high temperatures are, of course, excellent and the amount of evaporation is restrained in a thin film and under high temperatures while fluidity is kept for a long time. Accordingly, by using the lubricating oil composition for high-temperature applications according to the invention, a life time and a maintenance interval of a high thermal device (e.g., a chain and a bearing driven in an oven) can be prolonged. Moreover, reduction of power consumption required for operating the high thermal device can contribute to cost saving and energy saving.
- Since a typical PAO is used in place of the component B in Comparative 1, the evaporativity is high and the breakage surface pressure is low. In Comparative 2, the evaporativity is low due to a high blending rate of the component (A) (pyromellitate), but the breakage surface pressure is low since the component (B) is not contained. In Comparative 3, the evaporativity is low due to a high blending rate of the component (A) (trimellitate), but the breakage surface pressure is low since the component (B) is not contained. In Comparative 4, the breakage surface pressure is low since the component (B) is not contained, but the evaporativity is particularly high since an aliphatic ester is used in place of the component (A). In Comparative 5, the breakage surface pressure is increased since the components (B) and (C) are contained, but the evaporativity is high since an aliphatic ester is used in place of the component (A).
Claims (15)
- A lubricating oil composition for high-temperature applications, comprising: a component (A) that is an aromatic ester; and
a component (B) that is a poly-alpha-olefin having a viscosity index of 140 or more. - The lubricating oil composition according to claim 1, wherein
a content of the component (A) is in a range from 10 mass% to 95 mass% of a total amount of the composition, and
a content of the component (B) is 50 mass% or less of the total amount of the composition. - The lubricating oil composition according to claim 2, wherein
the content of the component (A) is in a range from 30 mass% to 80 mass% of the total amount of the composition, and
the content of the component (B) is 40 mass% or less of the total amount of the composition. - The lubricating oil composition according to any one of claims 1 to 3, wherein
the aromatic ester of the component (A) is a pyromellitate ester or a trimellitate ester, and
a content of the component (A) is 80 mass% or less of the total amount of the composition. - The lubricating oil composition according to claim 4, wherein
the aromatic ester of the component (A) is a pyromellitate ester. - The lubricating oil composition according to any one of claims 1 to 5, wherein
the component (B) has a kinematic viscosity at 100 degrees C in a range from 10 mm2/s to 400 mm2/s. - The lubricating oil composition according to any one of claims 1 to 6, wherein the component B is a poly-alpha-olefin manufactured using a metallocene catalyst.
- The lubricating oil composition according to any one of claims 1 to 7, further comprising:a component (C) that is a thickener and has a kinematic viscosity at 40 degrees C of 100 mm2/s or more.
- The lubricating oil composition according to claim 8, wherein
the component (C) is polybutene having a mass average molecular weight of 1000 to 3000, and
a content of the component (C) is 50 mass% or less of the total amount of the composition. - The lubricating oil composition according to any one of claims 1 to 9, further comprising:a component (D) that is a sulfur-containing triazine antioxidant.
- The lubricating oil composition according to any one of claims 1 to 10, further comprising:a component (E) that is a thiophosphoric acid ester antioxidant.
- The lubricating oil composition according to any one of claims 1 to 11, further comprising:a component (F) that is an amine antioxidant.
- The lubricating oil composition according to any one of claims 1 to 12, wherein
the lubricating oil composition is used in a contact portion between a resin and a metal in use under an atmosphere of a temperature of 150 degrees C or more. - The lubricating oil composition according to claim 13, wherein
the resin is engineering plastics. - The lubricating oil composition according to any one of claims 1 to 14, wherein
the lubricating oil composition is used in one of a chain, a gear and a bearing.
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JP2013051977 | 2013-03-14 | ||
PCT/JP2014/056451 WO2014142157A1 (en) | 2013-03-14 | 2014-03-12 | High-temperature lubricant composition |
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EP2975103A1 true EP2975103A1 (en) | 2016-01-20 |
EP2975103A4 EP2975103A4 (en) | 2016-11-16 |
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US (1) | US20150353862A1 (en) |
EP (1) | EP2975103A4 (en) |
JP (1) | JPWO2014142157A1 (en) |
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Cited By (2)
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WO2016096075A3 (en) * | 2014-12-17 | 2016-09-01 | Klüber Lubrication München Se & Co. Kg | High-temperature lubricant for use in the food industry |
WO2016096074A3 (en) * | 2014-12-17 | 2016-09-01 | Klüber Lubrication München Se & Co. Kg | High-temperature lubricants |
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JP5898287B2 (en) * | 2014-09-25 | 2016-04-06 | 出光興産株式会社 | High temperature lubricating oil composition |
JP6822635B2 (en) * | 2016-03-25 | 2021-01-27 | 出光興産株式会社 | Lubricating oil composition and how to use the lubricating oil composition |
CN106281595A (en) * | 2016-07-15 | 2017-01-04 | 安徽德勤机械股份有限公司 | A kind of lubricating oil of belt conveyor |
US10508248B2 (en) | 2016-11-17 | 2019-12-17 | Zschimmer & Schwarz, Inc. | Lubricant composition for high-temperature applications |
JPWO2019189834A1 (en) * | 2018-03-30 | 2021-04-15 | 出光興産株式会社 | Lubricating oil composition |
SG11202112231PA (en) * | 2019-05-09 | 2021-12-30 | Eneos Corp | Lubrication method |
CN114350427A (en) * | 2021-12-30 | 2022-04-15 | 广州诺拜因化工有限公司 | High-temperature-resistant anti-dripping chain lubricant |
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JP2000001681A (en) * | 1998-06-12 | 2000-01-07 | New Japan Chem Co Ltd | Lubricating base oil |
JP4049916B2 (en) * | 1998-12-25 | 2008-02-20 | 出光興産株式会社 | High temperature lubricating oil composition |
JP2005105238A (en) * | 2003-01-06 | 2005-04-21 | Nsk Ltd | Grease composition for automotive electrical equipment and auxiliary machine and rolling bearing filled with the grease composition |
JP4310286B2 (en) | 2004-03-31 | 2009-08-05 | 三菱重工業株式会社 | Lubricating oil composition |
JP2006176760A (en) * | 2004-11-26 | 2006-07-06 | Mitsui Chemicals Inc | Synthetic lubricating oil and lubricating oil composition |
US8399390B2 (en) * | 2005-06-29 | 2013-03-19 | Exxonmobil Chemical Patents Inc. | HVI-PAO in industrial lubricant and grease compositions |
JP2007137951A (en) * | 2005-11-15 | 2007-06-07 | Idemitsu Kosan Co Ltd | Lubricating oil composition, bearing oil, and bearing using the same |
US8513478B2 (en) * | 2007-08-01 | 2013-08-20 | Exxonmobil Chemical Patents Inc. | Process to produce polyalphaolefins |
US20110275867A1 (en) * | 2009-01-23 | 2011-11-10 | Idemitsu Kosan Co., Ltd. | Lubricant for gears |
JP5534386B2 (en) * | 2009-02-13 | 2014-06-25 | 協同油脂株式会社 | Silencer grease composition |
JP5623765B2 (en) * | 2010-03-19 | 2014-11-12 | 出光興産株式会社 | High temperature lubricating oil composition |
US20140113847A1 (en) * | 2012-10-24 | 2014-04-24 | Exxonmobil Research And Engineering Company | High viscosity index lubricating oil base stock and viscosity modifier combinations, and lubricating oils derived therefrom |
-
2014
- 2014-03-12 JP JP2015505505A patent/JPWO2014142157A1/en active Pending
- 2014-03-12 CN CN201480014235.4A patent/CN105008500A/en active Pending
- 2014-03-12 WO PCT/JP2014/056451 patent/WO2014142157A1/en active Application Filing
- 2014-03-12 US US14/763,046 patent/US20150353862A1/en not_active Abandoned
- 2014-03-12 EP EP14762500.8A patent/EP2975103A4/en not_active Withdrawn
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016096075A3 (en) * | 2014-12-17 | 2016-09-01 | Klüber Lubrication München Se & Co. Kg | High-temperature lubricant for use in the food industry |
WO2016096074A3 (en) * | 2014-12-17 | 2016-09-01 | Klüber Lubrication München Se & Co. Kg | High-temperature lubricants |
EP3372660A1 (en) * | 2014-12-17 | 2018-09-12 | Klüber Lubrication München SE & Co. KG | High temperature lubricants |
EP3372659A1 (en) * | 2014-12-17 | 2018-09-12 | Klüber Lubrication München SE & Co. KG | High temperature lubricants |
EP3375850A1 (en) * | 2014-12-17 | 2018-09-19 | Klüber Lubrication München SE & Co. KG | High-temperature lubricant for the food industry |
EP3375851A1 (en) * | 2014-12-17 | 2018-09-19 | Klüber Lubrication München SE & Co. KG | High-temperature lubricant for the food industry |
Also Published As
Publication number | Publication date |
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JPWO2014142157A1 (en) | 2017-02-16 |
EP2975103A4 (en) | 2016-11-16 |
CN105008500A (en) | 2015-10-28 |
US20150353862A1 (en) | 2015-12-10 |
WO2014142157A1 (en) | 2014-09-18 |
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