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EP2655294A2 - Dämm- und baumaterialien sowie herstellungsverfahren dafür - Google Patents

Dämm- und baumaterialien sowie herstellungsverfahren dafür

Info

Publication number
EP2655294A2
EP2655294A2 EP11838994.9A EP11838994A EP2655294A2 EP 2655294 A2 EP2655294 A2 EP 2655294A2 EP 11838994 A EP11838994 A EP 11838994A EP 2655294 A2 EP2655294 A2 EP 2655294A2
Authority
EP
European Patent Office
Prior art keywords
aggregates
water
building
agents
gel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP11838994.9A
Other languages
English (en)
French (fr)
Inventor
Yavuz Tuncay DERELI
Çerezci ATTILLA
Muhammet ALICI
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PERYUM ARASTIRMA GELISTIRME INSAAT MAKINE ELEKTRONIK DANISMANLIK HIZMETLERI SANAYI VE TICARET Ltd STI
Original Assignee
PERYUM ARASTIRMA GELISTIRME INSAAT MAKINE ELEKTRONIK DANISMANLIK HIZMETLERI SANAYI VE TICARET Ltd STI
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by PERYUM ARASTIRMA GELISTIRME INSAAT MAKINE ELEKTRONIK DANISMANLIK HIZMETLERI SANAYI VE TICARET Ltd STI filed Critical PERYUM ARASTIRMA GELISTIRME INSAAT MAKINE ELEKTRONIK DANISMANLIK HIZMETLERI SANAYI VE TICARET Ltd STI
Publication of EP2655294A2 publication Critical patent/EP2655294A2/de
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/08Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding porous substances
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/10Coating or impregnating
    • C04B20/1018Coating or impregnating with organic materials
    • C04B20/1029Macromolecular compounds
    • C04B20/1048Polysaccharides, e.g. cellulose, or derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/10Lime cements or magnesium oxide cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B30/00Compositions for artificial stone, not containing binders
    • C04B30/02Compositions for artificial stone, not containing binders containing fibrous materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52Sound-insulating materials

Definitions

  • the present invention is related to the isolation and building materials, applied on such surfaces as concrete, brick, pumice, gas concrete, wood, metal etc. at the structures, floors, interior and exterior facades of the buildings and installations, that prevent temperature variations, that are inflammable and have sound insulation features and save time and labour due to their easy installation, and to a process/method for manufacturing these materials.
  • thermal insulation The process used to reduce the heat transfer between two media with different temperatures is called thermal insulation.
  • the materials that provide this process are referred to as thermal insulation materials.
  • the basic feature of the thermal insulation materials is the coefficient of heat transfer ( ⁇ ).
  • Coefficient of heat transfer When the difference between the temperatures of two parallel surfaces of a material is 1 °C, it is the amount of heat passing in 1 hour, through a unit area of the surface (1 m 2 ) and through the unit thickness (lm) in a perpendicular direction. This feature determines the heat insulation property of the material. As the coefficient of heat transfer increases, the heat insulation property of the material decreases (worsens). According to ISO and CEN Standards, those materials with a coefficient of heat transfer below 0,065 W/mK are defined as the thermal insulation materials. Other materials are considered as building materials. Some of the thermal insulation materials and building materials that are being used for the purpose of isolation in the buildings and plants, and the coefficient of heat transfer values of these materials are as follows:
  • those other than perlite, rock wool, glass wool, plasters and cellulosic insulation i.e. polstyrene, polyurethan, polymer foam, XPS, EPS, PVC- based insulaton materials are petroleum (carbon) based and as these products are flammable and aging over time due to the loss of the insulating gases that they contain, they have such disadvantages as insulation and dimension instability.
  • the rock and glass wool which are usually used for roof insulation in spite of their non flammable nature, they have size instability.
  • the plasters having fire proof properties are not preferred, because the application of a certain thickness is required (e.g.
  • the average m 2 cost is 50 - 60 TL whereas the insulation cost can be reduced to 30 - 40 TL by ignoring the instructions and this discrepancy between the costs is evaluated as the necessary sensitivity is not shown during installation in order to reduce the costs of labour and material.
  • the foam (polstyrene, polyurethan, polymer foam, XPS, EPS, PVC- based) plates are not natural materials and that CFC (chlorofluorocarbon) and HCFC (hydro chloro fluoro carbon) obtained through chemical ways and used for the production of these products damage the ozone layer, so they are not environment-friendly materials.
  • CFC chlorofluorocarbon
  • HCFC hydro chloro fluoro carbon
  • Walls are classified as load-bearing walls and non-load bearing walls.
  • the load-bearing walls are the building elements that transmit the load of the building itself which continuously bears the compressive stres of the building and the its mobile loads as well as the wind load to the other load bearing elements and to the floor and their compression resistance/strength should not be less than 50 kg/cm 2 .
  • the compression strength of the building element of the load-bearing wall to be used at the basements should be 50 kg/cm 2 (TS EN 771 and TS 2510).
  • non-load bearing walls are the building elements that do not bear any loads other than their own weights, however they can safely transmit the possible horizontal loads such as wind, seismic effects, etc. to the adjacent carrier elements in contact with the walls, such as a load- bearing wall, flor plates, columns, etc.
  • Exterior non-load bearing walls are usually implemented in carcass structures.
  • the weight of the interior non-load bearing walls should not be more than 700 kgf/m, including plaster and coating. In case these walls are supported by carrier beams, they can weigh more than 700 kgf/m (TS 2510).
  • One of the important criteria for the evaluation of wall blocks is the determination of the coefficient of quality in terms of resistance.
  • the value found as the ratio of the compression strength of the wall block to the unit mass weight of the block is defined as the resistance quality factor (fa) of the wall block.
  • the standard resistance quality factors are identified by using the resistance quality factors, minimum compression resistance value and the average compression resistance values of the wall blocks as well as the values defined as the geratest unit mass weights, and its lower limit is 2.00. The products with a value below this cannot be used as wall blocks (TS EN 771-3, TS EN 772-1, 2005). Examples of resistance quality factors are given below:
  • the resistance values of the gas concrete products that are among the building materials vary according to the place they are used (Class GI: 10 kgf/cm 2 , Class G2: 20 kgf/cm 2 , Class G3: 30 kgf/cm 2 , Class G4: 40 kgf/cm 2 , Class G5: 50 kgf/cm 2 ).
  • the gas concrete products manufactured in Classes Gl, G2, G3 ve G4 are adequate for the production of partition-purposed (non-bearing) walls, whereas they are not sufficient for load-bearing usages of walls.
  • the utility model no. TR 2003/01848 is related to a facade coating element
  • the patent application no. TR 2004/00799 is related to a plaster
  • the patent application no. TR 2006/06858 is related to a plaster
  • the patent no. TR 2007/02734 is related to an insulating mortar
  • the patent no. 2008/00392 is related to polyurethan rigid foam
  • the patent application no. EP 1339653 is related to an insulating material manufacturing process.
  • expanded perlite being a natural material with a content that is compatible with the building materials is used with the binding elements such as cement and gypsum, for the production of plaster, alum and isolation concrete.
  • the binding elements such as cement and gypsum
  • plastering the walls of large halls with perlite containing plaster provides an accoustic property that increases the sound quality by eliminating resonation and echoing.
  • Perlite having an inorganic nature has superior fire-resistance properties as compared to the carbon-based artificial materials that can compete with it, particularly in terms of lightness and insulation.
  • Fire-resistant perlite plates are used for the protection of important structural elements from unwanted damages, as they have a long term resistance without being affected at high temperatures and heat insulation features as well as fire resistance.
  • Protective perlite plate layers arranged in appropriate details can protect the load bearing steel elements at the fire temperatures between 700 °C - 900 °C, for up to 4 hours. These plates which are used to prevent fire cannot be utilized as heat insulation plates due to their high heat transfer coefficients.
  • expanded perlite could not be brought to a form of ready-to-use building materials that can be used for facade coatings with a quality to be used instead of foam, alum, plate, and such building materials as brick, pumice, gas concrete, etc.
  • the perlite, vermiculite and pumice reserves in the world are sufficient to meet the need for insulation in the world.
  • 40% of the world perlite reserves (4.5 billion tons) and 15% of the world's pumice reserves (3 billion tons) are in our country and so our reserves are at a level - . that can meet the needs of our country entirely for hundreds of years.
  • expanded perlite is used as alum and plaster and pumice is used as pumice, with insulation purposes for the construction of walls.
  • additives as cement, plaster, gypsum, etc. used in the process to form plaster and pumice effect the coefficient of heat transfer of the pumice and expanded perlite and lead to a reduction in the insulation function.
  • expanded perlite is packed in the form of a mattress or a small amount of a cement-typed binding is added to it, in order to avoid the reduction in the insulation value in the building and installations, and is also used as insulating materials at the roof and attic.
  • brick, roof tile and concretes containing perlite are also used.
  • the insulation plate, plaster, alum and building element to be used for insulation purposes in the buildings and installations instead of foam with the features of the contained expanded perlite aggregates that are superior to their equivalents,( Class Al fire-resistant, stabile in terms of size, easy and cost-friendly to install, of a structure that does not contain environmentally harmful gases and that can be produced by using completely natural resources) that can be utilized instead of the existing building elements (brick, pumice, gas concrete, briquette, etc) are brought ready to be used as less costly, lighter than the equivalents with a higher insulation value and thus leaving no need for an extra insulation, and the area of usage of these entirely natural products in the construction sector has been expanded.
  • Economy in insulation has been provided by saving time and labour.
  • Figure 1 A schematic presentation of the method for the production of heat insulating and building materials
  • Figure 2 A schematic presentation of the materials and devices used in the production of heat insulating and building materials
  • the structure and production of the insulating panel, plaster, alum and building elements according to the invention are as follows:
  • the present invention consists of expanded perlite aggregates (1), pumice and/or expanded vermiculate aggregates (2), chopped glass fiber (3), water (4), bentonite (5), gel formed and intumescent substances (6), hydrated lime and/or cement and/or gypsum (7), borax pentahydrate Na 2 B 4 0 7 5H 2 0 (Tincal konite) (8), paraffin- based water repellents and/or agents preventing water and moisture impregnation (9), moulds required by the product (10), vibrator (11), compressor (12), drying oven running with the principle of heating from the outside to the inside (13), drying oven running with the principle of heating from the inside to the outside or everywhere simultaneously (14), cooking oven functioning with the principle of heating from the outside to the inside (15) and its production method consists of the following items; dosing process (16), mixing process (17), molding process (18), vibration process (19), suppression
  • the materials and production methods used for the production of the insulating material which is the subject of the present invention and which contains expanded perlite aggregates (1) are as follows: In the current method used for the mixing process, the binding agents used in powder form are added to the expanded perlite and/or pumice and/or expanded vermiculate aggregates (1 and 2) and stirred, then water (4) is sprayed or mixed with it. During this process, the binding agents melt in water (4), they enter and fill the cells present in the aggregates (1 and/or 2) together with water (4). In case water (4) in the cells withdraws, the occupation of the binders becomes permanent which decreases the insulation values of the aggregates (1 and/or 2).
  • first water (4) enters the cells in the gel formed and intumescent substances (6) and in the aggregates (1 and/or 2) and thus increases the resistance of the aggregates (1 and/or 2) and prevent their breaking during the mixing process.
  • bentonite (5) and slaked lime and/or cement and/or gypsum (7) particles in powder form to the mixture by sieving them or by spraying, the particles adhere to the water (4) or to the gel formed and intumescent substances (6) encircling the aggregates (1) so that they cannot enter the cells of the aggregates (1 and/or 2).
  • the adhesion force in other words the attraction force against the molecules of other substances in the water (4) encircling the aggregates (1 and/or 2) and the capturing feature of the binding agents (5 and 6) in gel form, act as filters and prevent the impregnation of the other binding agents (5 and 7) into the cells of the aggregates (1 and/or 2), thus avoiding any negative impacts on thermal insulation. Furthermore, the high surface tension created by the high cohesion force between the molecules of water (4) is another factor which is effective in preventing the binding agents (5 and 7) from entering the cells.
  • the prevention of the binding agents (5 and 7) from entering the cells of the aggregates (1 and/or 2) reduces the cost of product by decreasing the amount, of the binding agents (5 and 7) and increases the binding within the aggregate (1 and/or 2), thus augmenting the pressure resistance of the product.
  • continuing to stirring while adding bentonite (5) and slaked lime and/or cement and/or gypsum (7) particles in powder form to the mixture by sieving them or by spraying provide the homogeneous distribution of the binding agents (5 and 7) among the aggregates (1 and/or 2).
  • the best results are obtained by using potato starch in gel form and rice flour (6) and filtering can also be provided by using all materials (6) in gel form- that are intumescent.
  • the product in the form of an insulating panel is passed through the dosing process of the expanded perlite aggregates (1), chopped glass fiber (3), water (4), bentonite (5) and/or gel formed and intumescent substances (6), hydrated lime and/or cement and/or gypsum (7), borax pentahydrate Na 2 B 4 0 7 5H 2 0 (Tincal konite) (8), paraffin-based water repellents and/or agents preventing water and moisture impregnation (9), and is exposed to the mixing process (17) in required proportions after dosing process (16), and finally obtained mixture is poured into the moulds (10) to put it in a plate form.
  • the mixing process (17) and the moulding process (18) show differences depending on the content of the product.
  • first potato starch and rice flour (6) are measured and put into a gel form by mixing it with hot water (4), then they are passed through a dosing process (16) and poured into the expanded perlite aggregates (1) to realize the mixing process (17) and the moulding process (18) is reached.
  • bentonite (5) is used as the binding agent, a pre-determined amount of water (4) is added to the expanded perlite aggregates (1) and the mixing process (17) is performed.
  • borax pentahydrate Na 2 B 4 0 7 5H 2 0 (Tincal konite) (8) is used as the binding agent in the product, borax pentahydrate Na 2 B 4 0 7 5H 2 0 (Tincal konite) (8) melted in a predetermined amount of hot water (4) is added to the expanded perlite aggregates (1) and the mixing process (17) is performed while it is still warm.
  • Borax pentahydrate Na 2 B 4 0 7 5H 2 0 (Tincal konite) (8) and bentonite (5) -containing insulation plate By exposing the borax pentahydrate Na 2 B 4 0 7 5H 2 0 (Tincal konite) (8) and bentonite (5) -containing insulation plate to a drying process (21 ) the evaporation of the water and moisture to leave the plate, is provided.
  • Borax pentahydrate Na 2 B 4 0 7 5H 2 0 (Tincal konite) (8) like bentonite (5), gains and maintains its binding feature at a temperature of 700 - 1000 °C during the cooking process. Tempering (23) is realized by sending cold air current on the cooked plate or by putting in in a cold environment or in cold water.
  • Borax pentahydrate Na 2 B 4 0 7 5H 2 0 (Tincal konite) (8), increases the resistance provided by bentonite (5) and contributes the appearance of the insulating plate.
  • the appearance of the borax pentahydrate Na 2 B 4 0 7 5H 2 0 (Tincal konite) (8) containing insulation plate shows that the product can be used for facade coating.
  • the raw material mixing ratio of the product; each and every material added into the expanded perlite aggregates (1) have a negative impact on the ( ⁇ ) value i.e. its thermal conductivity as well as the cost of the product. For this reason, the contents and their ratios vary according to the environment in which they shall be used. In case they are used in the form of a sandwich, it is sufficient to use the binding agents (5, 6, 7 and 8) just in an amount to hold the perlite aggregates (1) together. In case they are used for interior insulation, paraffin-based water repellents and/or agents preventing water and moisture impregnation (9) have to be used with a ratio that is lower than that is used exterior insulation.
  • pumice and/or expanded vermiculate aggregates (2) are not used, as their heat conductivity coefficient is not at the desired level of values ( ⁇ ⁇ 0,065 W/mK).
  • This mixture (1 , 3, 4, 5, 6, 7, 8 and 9) which can also be prepared by adding pigments or another colorant, is poured into a mould (10).
  • a vibration process (19) performed by a vibrator (1 1) provides the settlement in the mould (10) thoroughly.
  • Flexible materials that will not crush the aggregates between the expanded perlite aggregates (1) by the compressor (12) during the suppression/compression process (20) can be used.
  • the vibration process (19) can be performed during the pouring of the mixture into the mould (10), as well as during the suppression/compression process (20).
  • drying ovens running with the principle of heating from the outside to the inside (13) and drying ovens running with the principle of heating from the inside to the outside or everywhere simultaneously (14) can be used. Although they are classified as convection and infrared systems and considered as different heating systems, the drying ovens running with the principle of heating from the outside to the inside (13) realize the heating process with the same logic with small differences. As can be understood from its name, the drying ovens running with the principle of heating from the outside to the inside (13) heat the product in it, and the flow of heat is towards the inside of the product. In this type of heating systems (13) first the outer surface of the product is dried and creates the outer form of the product. The existing building materials are also produced, dried and cooked in this type of ovens.
  • the composite mixture brought. out from the mould (10) is first put in this type of ovens (13) in order to dehydrate it.
  • the dehydrated and partially dried composite mixture has become a plate.
  • bentonite (5) potato starch and/or rice flour (6), hydrated lime and/or cement and/or gypsum (7), borax pentahydrate Na 2 B 4 0 7 5H 2 0 (Tincal konite) (8), paraffin- based water repellents and/or agents preventing water and moisture impregnation (9), as binding agents wrap around the perlite aggregates (1) to bind the aggregates (1) to each other.
  • the binding at the plate in this position is at a level just sufficient to hold the aggregate particules (1) together but the existing binding level is not advanced enough to use the plate. Furthermore, the excessive amount of the contained water and moisture increases the thermal conductivity coefficient of the plate, and this is at a level to prevent the product from being an insulaing plate.
  • the drying ovens (14) running with the principle of heating from the inside to the outside or everywhere simultaneously also referred to as the micro- wave ovens, heating starts at every location at the same time although it is perceived that heating starts from the inside outwards.
  • the ovens (14) running with this type of heating principle dry all surfaces of the product at the same time.
  • the plate is sent to the drying oven (14) running with the principle of heating from the inside to the outside or everywhere simultaneously so that the water and moist contained in it is evaporated and leaves the product.
  • the drying ovens (14) running with the principle of heating from the inside to the outside or everywhere simultaneously are not used for the drying process (21)
  • this process continues in the drying ovens (13) running with the principle of heating from the outside to the inside or in a natural environment until it does not contain water and moist, depending on the thickness of the plate.
  • this has a negative impact on the duration of the process for obtaining the product.
  • cement (7) is contained as the binder, it is a technical obligation that the drying process (21) is realized after gaining the mechanical strength.
  • the tempering process (23) is realized by sending cold air flow on the plate taken out of the cooking oven (15) functioning with the principle of heating from the outside to the inside or by placing it in a cold environment or in cold water.
  • the tempering process (23) is not obligatory, it is one of the items that increase the resistance of the insulating plate. As the tempering temperature rises, the resistance of the insulating material also increases.
  • Another item that increases the strength of the heat insulating plate is the chopped glass fibers (3) contained in the mixture and they serve as the resistance/strength providers similar to the steel wires in concrete or like the straws used in making adobe. As in the other existing glass fiber (3) reinforced composite applications, it increases the strength of the materials.
  • the tempering process (23) will not be performed and chopped glass fiber (3) will not be used in the mixture.
  • the drying process (21) only the drying ovens (14) running with the principle of heating from the inside to the outside or everywhere simultaneously are sufficient, this shortens the production process and reduces the cost of energy.
  • the difference of the drying ovens (14) running with the principle of heating from the inside to the outside or everywhere simultaneously from the other drying ovens (13) running with the principle of heating from the outside to the inside is that they heat the water particles in the composite mixture at the same time and by evaporating them with less energy, enables it to leave the product in a short time.
  • drying ovens (13) running with the principle of heating from the outside to the inside are also sufficient for the drying process (21), this type of a drying process (21 ) extends the production time and increases the cost of energy.
  • the product in the form of an insulating plate shall be prepared as described above, packed and be made ready for use.
  • the resistances required by the building materials vary according to the location of their use.
  • priorly expanded perlite (1) will be used and in case expanded perlite (1) is not efficient to provide the required resistance, pumice and/or expanded vermiculate aggregates (2) will be used as additives or as main ingredients.
  • pumice and/or expanded vermiculate aggregates (2) will be used as additives or as main ingredients.
  • the way of producing such materials as artificial marble and ceramics is the dressing method.
  • the heat insulation panel and building materials that are produced can be fixed to each other and/or to their places at the building or insyallation and can be installed to the desired surface.
  • the product in the form of insulating plaster and alum is a mixture obtained by passing expanded perlite aggregates (1), chopped glass fiber (3), water (4), bentonite (5) and/or gel formed and intumescent substances (6), hydrated lime and/or cement and/or gypsum (7), borax pentahydrate Na 2 B 4 0 7 5H 2 0 (Tincal konite) (8), paraffin-based water repellents and/or agents preventing water and moisture impregnation (9) through a dosing process (16) and by being subjected to a mixing process (17) in suitable proportions, and will be used for plastering the floors, facades and insulating panels.
  • the production methods and stages applied for the insulating panel will be used in addition to the items enabling the formation of the product.
  • the thickness of the plaster and alum to be used and each substance added to the plaster will affect the insulating value and other features of the plaster and alum.
  • the thicknes of plaster that can be implemented is around 1 - 3 cm due to technical issues. This thickness is far from being satisfactory in terms of the specified insulation values of the existing insulation plasters particularly for cold regions (3 and 4).
  • the insulating plaster according to the invention is used in warm regions (1 and 2) or is applied on the insulating panel, it can meet the insulation values specifiedfor the cold regions (3 and 4).
  • the product in the form of an insulating plaster and alum will be prepared as described above, packed and be made ready for use.
  • expanded perlite aggregates (1) are added in a ratio of 50 - 99%
  • expanded perlite and/or vermiculate and/or pumice aggregates (1 and/or 2) are added in a ratio of 50 - 98%
  • chopped glass fiber (3) is added in a ratio of 1 - 5%.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Building Environments (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Panels For Use In Building Construction (AREA)
EP11838994.9A 2010-12-25 2011-12-23 Dämm- und baumaterialien sowie herstellungsverfahren dafür Withdrawn EP2655294A2 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR201010904 2010-12-25
PCT/TR2011/000280 WO2012087259A2 (en) 2010-12-25 2011-12-23 Alternative isolation / building materials and production method

Publications (1)

Publication Number Publication Date
EP2655294A2 true EP2655294A2 (de) 2013-10-30

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EP (1) EP2655294A2 (de)
WO (1) WO2012087259A2 (de)

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Publication number Priority date Publication date Assignee Title
WO2014014428A1 (en) * 2012-07-18 2014-01-23 Akg Gazbeton Isletmeleri San. Tic. A.S. Building material based on calcium silicate comprising boron oxide compounds
AT513933A1 (de) * 2013-02-12 2014-08-15 Horst Wustinger Verfahren für das Verbinden von Körnern aus geblähtem Vulkanglas
CN104649635B (zh) * 2015-03-02 2020-10-20 上海闵轩钢结构工程有限公司 一种型钢混凝土组合结构用混凝土及其制备方法
PL412276A1 (pl) * 2015-05-08 2016-11-21 Jerzy Haintze Sposób wytwarzania elementów budowlanych i układ do wytwarzania elementów budowlanych
WO2016186593A1 (en) * 2015-05-15 2016-11-24 Çerezci Alperen Construction materials with high thermal insulation property and production method

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GB891599A (en) * 1959-03-02 1962-03-14 Carey Philip Mfg Co Thermal insulation material
GB1052996A (de) * 1964-02-13
AU2913177A (en) * 1976-11-22 1979-04-05 A C I Tech Centre Mouldable insulation
GB2084624A (en) * 1980-09-30 1982-04-15 Grefco Insulation board
US20020017222A1 (en) * 1998-11-18 2002-02-14 Luongo Joseph S. Strengthened, light weight construction board
FR2814740B1 (fr) * 2000-10-03 2003-07-04 2M2F Charge minerale reactive isolante
DE60031458T2 (de) 2000-11-03 2007-09-20 Ismail Girgin Leichtes, wärmedämmendes geformtes produkt hoher mechanischer festigkeit und verfahren zur herstellung desselben
TR200606858A2 (tr) 2002-12-09 2008-05-21 Karatepe Sadretti̇n Sıva
TR200301848U (tr) 2003-10-27 2004-02-23 Ersoy Mustafa Yüzeyi kaplanmış iç ve dış cephe kaplama elemanı
TR200400799A2 (tr) 2004-04-15 2005-12-21 Si̇m Yapi Ki̇myasallari Sanayi̇ Pazarlama Li̇mi̇ted Şi̇rketi̇ Sıva
WO2007056634A2 (en) * 2005-11-03 2007-05-18 Michael Heiman Perlite composition and method of making the same
TR200702734A2 (tr) 2007-04-24 2007-10-22 Saraçoğlu Boya Ki̇mya Ambalaj San. Ve Ti̇c. A.Ş. Yalıtım harcı

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WO2012087259A2 (en) 2012-06-28

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