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EP1666213B1 - Electrical tool apparatus - Google Patents

Electrical tool apparatus Download PDF

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Publication number
EP1666213B1
EP1666213B1 EP05110263A EP05110263A EP1666213B1 EP 1666213 B1 EP1666213 B1 EP 1666213B1 EP 05110263 A EP05110263 A EP 05110263A EP 05110263 A EP05110263 A EP 05110263A EP 1666213 B1 EP1666213 B1 EP 1666213B1
Authority
EP
European Patent Office
Prior art keywords
cooling
air duct
cooling air
power tool
section
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP05110263A
Other languages
German (de)
French (fr)
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EP1666213A1 (en
Inventor
Stefan Hammerstingl
Bernd Runau
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hilti AG
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Hilti AG
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Publication date
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Publication of EP1666213A1 publication Critical patent/EP1666213A1/en
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Publication of EP1666213B1 publication Critical patent/EP1666213B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D17/00Details of, or accessories for, portable power-driven percussive tools
    • B25D17/20Devices for cleaning or cooling tool or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • B25F5/008Cooling means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D2211/00Details of portable percussive tools with electromotor or other motor drive
    • B25D2211/003Crossed drill and motor spindles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D2211/00Details of portable percussive tools with electromotor or other motor drive
    • B25D2211/06Means for driving the impulse member
    • B25D2211/068Crank-actuated impulse-driving mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D2217/00Details of, or accessories for, portable power-driven percussive tools
    • B25D2217/0057Details related to cleaning or cooling the tool or workpiece
    • B25D2217/0061Details related to cleaning or cooling the tool or workpiece related to cooling

Definitions

  • the invention relates to a power tool, in particular chisel, drill or Combihammer, referred to in the preamble of claim 1.
  • a power tool in particular chisel, drill or Combihammer, referred to in the preamble of claim 1.
  • a power tool is, for example, from DE 196 26 254 A1 known.
  • the area of the power tool also serves to guide or hold the same.
  • the metal impact mechanism housing is insulated by means of an additional housing shell made of plastic.
  • a disadvantage of the known solution is that the additional housing shell is only sufficiently robust for operation on a construction site and often constructively makes special demands. In addition, additional manufacturing costs.
  • a power tool which has an outer housing in which a drive motor and a percussion mechanism for a rotating and / or beating drive of a arranged in a tool holder of the power tool device processing tool is provided.
  • the striking mechanism is connected to the drive motor via a gearbox.
  • a fan element driven in the outer housing for example directly from the drive motor, a cooling air flow is generated for cooling the heat-generating components of the power tool device.
  • the housing of the percussion mechanism is arranged at a distance to form a cooling air passage extending parallel to a longitudinal extent of the percussion mechanism.
  • the cooling air flow in the outer housing flows around the possibly present electronics, the drive motor, the gear and is passed through the cooling air duct for tool holder on percussion over and blown through exhaust ports on the tool holder.
  • a disadvantage of the known solution is that the impact mechanism is at the end of the cold chain and the cooling air has already been heated by the other heat-generating components of the power tool. If the temperature of the cooling air flow is already at a high level after the cooling of the other heat-generating constituents, the impact mechanism is barely cooled by means of the already heated cooling air conducted through the cooling air duct or, in the extreme case, even heated by it. The lifetime of the striking mechanism is reduced because critical lubrication and sealing areas are thermally overloaded.
  • the object of the invention is to provide a power tool with a striking mechanism according to the preamble of claim 1, which is easy to manufacture and with a, advantageously low energy consumption having fan element, the cooling of the entire power tool and in particular the percussion ensures.
  • the cooling air duct has a constriction of its cross section and a fresh air duct is provided, which communicates with the atmosphere on the one hand via an intake opening in the outer housing and on the other hand via a connection opening with the cooling air duct.
  • the connection opening is arranged in the region of the constriction of the cooling air channel.
  • the impact mechanism in the cold chain is at the end, due to the passive supply of fresh air and the resulting reduction in the temperature level of the cooling air flow in the impact mechanism, the life of the percussion mechanism increases because the lubrication and sealing chambers are exposed to less thermal stress. Furthermore, the contact temperature in the percussion area lowers to a tolerable level, so that no further constructive measures, such as the arrangement of additional housing shells are required to improve the ease of use of the power tool or to meet approval standards.
  • the cross-section of the cooling air channel decreases from at least one end of the cooling air channel to the constriction, at which the cross-section of the cooling air channel is most tapered towards continuously or continuously, whereby the flow losses within the cooling air channel are kept small despite the narrowing of the cross section.
  • the constriction of the cross section of the cooling air channel steadily decreases from the cooling air flow upstream end of the cooling air channel to and after the junction of the connection opening in the cooling air channel to the other, cooling air flow downstream end of the cooling air channel.
  • the surfaces of the corresponding channel sections have a low wall roughness in order to minimize undesired pressure losses.
  • an insert element for creating the constriction of the cross section of the cooling air passage in the cooling air passage is provided.
  • the impact mechanism is arranged at least partially with a distance from the outer housing.
  • the insert element is z. B. prior to assembly of the outer housing in the area, which forms the at least one cooling air channel aligned in the merged state of the power tool device.
  • the housing of the striking mechanism is formed from an extruded profile, in which at least one cooling air channel is formed. For example, by means of appropriate reworking the required constriction of the cross section of the cooling air duct is created at the desired location in the same.
  • connection opening is smaller than the suction opening, so that the passive suction of ambient air through the fresh air channel is supported by the cooling air flowing in the cooling air passage.
  • the cross section of the connection opening is advantageously designed to be substantially smaller than the cross section in the region of the constriction of the cooling air channel.
  • an advantageous intake behavior is achieved if the connection opening at the junction is sharp-edged, but burr-free.
  • these can also be arranged obliquely, at an angle between 0 ° and 90 ° to the outside of the outer housing.
  • the connection opening does not necessarily have to be aligned perpendicular to the longitudinal extent of the cooling air duct. To minimize the Flow losses are deflections advantageous round running or angled by sloping formed.
  • the fresh air duct preferably has a section extending substantially parallel to the cooling air duct, with which removal material or accumulating dust during operation can not penetrate directly into the cooling air duct.
  • a section extending substantially parallel to the cooling air channel can be easily manufactured.
  • each cooling air channel is assigned at least one fresh air channel, so that a sufficient amount of cool ambient air can be supplied and thus sufficient cooling of the percussion mechanism is ensured.
  • a sufficient cooling is ensured when z. B. individual suction through manual closure or by decomposition material or dust are closed.
  • power tool 11 is a chisel hammer with an outer housing 12, in which a drive motor 13 and a percussion mechanism 15 is provided, the percussion mechanism 15 is connected via a gear 14 with the drive motor 13 for a beating drive a fixable in a tool holder 16 processing tool 17 in conjunction ,
  • the housing 20 of the percussion mechanism 15 is extruded Made profile and has along the longitudinal extent of the striking mechanism 15 extending cooling air ducts 18.
  • a fan element 19 driven by the drive motor 13 is provided in the outer housing 12.
  • each cooling air channel 18 associated fresh air ducts 31 are provided which are on the one hand via a suction port 32 in the outer housing 12 with the atmosphere and on the other hand via a connection opening 33 with the cooling air duct 18 in connection.
  • Each of the fresh air ducts 31 has a section 34 extending parallel to the cooling air ducts 18.
  • the connection openings 33 each have a smaller cross-section than the suction openings 32 and are arranged at a distance from the ends of the section 34.
  • the size of the cross section of the fresh air channel 31 has a constant size and substantially corresponds to the size of the cross section of the suction opening 32.
  • the inlet opening 35 of the connection opening 33 in the cooling air channel 18 is formed sharp-edged and burr-free.
  • the deflection 36 between the intake port 32 and the fresh air passage 31 is round.
  • Each cooling air channel 18 has a constriction 21 of the cross section of the cooling air channel 18, wherein the connecting opening 33 is arranged in the region of the largest constriction 21 of the cross section.
  • the constriction 21 increases steadily from the cooling air flow upstream end 22 to the region with the greatest narrowing of the cross section of the cooling air duct 18 and then decreases from this continuously or continuously to the cooling air flow downstream end 23 from.
  • ambient air is sucked in through the air openings 27 by means of the fan element 19, the generated cooling air flow 26 for cooling the drive motor 13 and the transmission 14 flowing around same.
  • the heated cooling air is guided through the cooling air channels 18 and blown out through the blow-off openings 28. Due to the constriction 21 in the cooling air channels 18, a negative pressure relative to the barometric ambient pressure outside the power tool 11 is generated and passively sucked through the fresh air channels 31 ambient air, which mixes with the heated cooling air in the cooling air duct 18, wherein the temperature level of the previously heated cooling air is lowered.
  • the power tool device which in the FIG. 3 is only partially shown, is to form parallel to the longitudinal extension extending cooling air channels 48, the percussion 45 at a distance from the outer housing 42nd arranged.
  • an insert element 54 is provided in each cooling air channel 48 to create the constriction 51 of the cross section of the cooling air channel 48.
  • each cooling air channel 48 is associated with a fresh air duct 61 is provided, which is on the one hand via two intake ports 62 in the outer housing 42 with the atmosphere and on the other hand via a connection opening 63 with the cooling air passage 48 in connection.
  • the fresh air duct 61 has a section 64 extending at an angle ⁇ to the longitudinal extension of the cooling air duct 48.
  • the connection opening 63 also has a smaller cross section than the sum of the cross sections of the suction openings 62 in this exemplary embodiment and is arranged at a distance from the ends of the section 64 in the region of the greatest constriction 51 of the cross section of the cooling air channel 48.
  • the suction openings 62 are arranged at an angle ⁇ to the outer side 55 of the outer housing 42.
  • the size of the cross section of the fresh air channel 61 corresponds essentially to the sum of the size of the cross sections of the intake openings 62.
  • the inclined arrangement of the suction openings 62 on the one hand and the fresh air channel 61 on the other hand provide a deflection 66 which is advantageous for the flow behavior between the intake openings 62 and the fresh air channel 61 ,

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Percussive Tools And Related Accessories (AREA)

Description

Technisches GebietTechnical area

Die Erfindung betrifft ein Elektrowerkzeuggerät, insbesondere Meissel-, Bohr- oder Kombihammer, der im Oberbegriff des Patentanspruchs 1 genannten Art. Ein solches Elektrowerkzeuggerät ist beispielweise aus DE 196 26 254 A1 bekannt.The invention relates to a power tool, in particular chisel, drill or Combihammer, referred to in the preamble of claim 1. Art. Such a power tool is, for example, from DE 196 26 254 A1 known.

Stand der TechnikState of the art

Im Betrieb solcher Elektrowerkzeuggeräte erzeugen der Antriebsmotor, das Schlagwerk, das Getriebe sowie eine allenfalls vorhandene Elektronik als wärmeerzeugende Bestandteile Wärme, die zur Verhinderung einer Überhitzung des Elektrowerkzeuggeräts beziehungsweise der wärmeerzeugenden Bestandteile abgeführt werden muss. Mittels eines Lüfterelements wird im Aussengehäuse ein Kühlluftstrom erzeugt. Über Ansaugöffnungen im Aussengehäuse wird Frischluft ansaugt und über die im Betrieb wärmeerzeugenden Bestandteile des Elektrowerkzeuggeräts geführt. Anschliessend wird die erwärmte Luft über Ausblasöffnungen im Aussengehäuse wieder ausgeblasen.In the operation of such power tools generate the drive motor, the percussion mechanism, the transmission and any existing electronics as heat-generating components heat that must be dissipated to prevent overheating of the power tool or the heat-generating components. By means of a fan element, a cooling air flow is generated in the outer housing. Fresh air is drawn in via suction openings in the outer housing and routed through the heat generating components of the power tool device during operation. Subsequently, the heated air is blown out through exhaust openings in the outer housing again.

Im Bereich des Schlagwerks entsteht durch die Stossvorgänge, die Wandreibung der Stosspartner und durch den Wärmeübergang aus der Luftfeder in das Gerät im Kompressionsfall eine Wärmeentwicklung auf einem hohen Temperaturniveau. Abgesehen von der hohen thermischen Belastung des Schlagwerks dient der Bereich des Elektrowerkzeuggeräts auch zur Führung beziehungsweise zum Halten desselben. Um die Berührungstemperatur in diesem Bereich niedrig zu halten wird beispielsweise das metallische Schlagwerksgehäuse mittels einer zusätzlichen Gehäuseschale aus Kunststoff isoliert.In the area of the percussion mechanism, the shock processes, the wall friction of the shock partners and the heat transfer from the air spring into the device in the event of compression result in heat generation at a high temperature level. Apart from the high thermal load of the striking mechanism, the area of the power tool also serves to guide or hold the same. In order to keep the contact temperature in this range low, for example, the metal impact mechanism housing is insulated by means of an additional housing shell made of plastic.

Nachteilig an der bekannten Lösung ist, dass die zusätzliche Gehäuseschale nur bedingt für den Betrieb auf einer Baustelle ausreichend robust ist und oftmals konstruktiv besondere Anforderungen stellt. Zudem entstehen zusätzliche Herstellungskosten.A disadvantage of the known solution is that the additional housing shell is only sufficiently robust for operation on a construction site and often constructively makes special demands. In addition, additional manufacturing costs.

Aus der DE 196 26 254 A1 ist ein Elektrowerkzeuggerät bekannt, das ein Aussengehäuse aufweist, in dem ein Antriebsmotor sowie ein Schlagwerk für einen drehenden und/oder schlagenden Antrieb eines in einer Werkzeugaufnahme des Elektrowerkzeuggeräts angeordneten Bearbeitungswerkzeugs vorgesehen ist. Das Schlagwerk steht über ein Getriebe mit dem Antriebsmotor in Verbindung. Mittels eines im Aussengehäuse beispielsweise direkt vom Antriebsmotor angetriebenen Lüfterelements wird ein Kühlluftstrom zur Kühlung der wärmeerzeugenden Bestandteile des Elektrowerkzeuggeräts erzeugt. Das Gehäuse des Schlagwerks ist zur Ausbildung eines parallel zu einer Längserstreckung des Schlagwerks verlaufenden Kühlluftkanals mit einem Abstand angeordnet. Im Betrieb des Elektrowerkzeuggeräts umspült der Kühlluftstrom im Aussengehäuse über die allenfalls vorhandene Elektronik, den Antriebsmotor, das Getriebe und wird durch den Kühlluftkanal zur Werkzeugaufnahme am Schlagwerk vorbei geleitet sowie durch Ausblasöffnungen an der Werkzeugaufnahme ausgeblasen.From the DE 196 26 254 A1 a power tool is known, which has an outer housing in which a drive motor and a percussion mechanism for a rotating and / or beating drive of a arranged in a tool holder of the power tool device processing tool is provided. The striking mechanism is connected to the drive motor via a gearbox. By means of a fan element driven in the outer housing, for example directly from the drive motor, a cooling air flow is generated for cooling the heat-generating components of the power tool device. The housing of the percussion mechanism is arranged at a distance to form a cooling air passage extending parallel to a longitudinal extent of the percussion mechanism. During operation of the power tool, the cooling air flow in the outer housing flows around the possibly present electronics, the drive motor, the gear and is passed through the cooling air duct for tool holder on percussion over and blown through exhaust ports on the tool holder.

Nachteilig an der bekannten Lösung ist, dass das Schlagwerk am Ende der Kühlkette steht und die Kühlluft bereits von den anderen wärmeerzeugenden Bestandteilen des Elektrowerkzeuggeräts erhitzt wurde. Liegt die Temperatur des Kühlluftstroms nach dem Kühlen der anderen wärmeerzeugenden Bestandteile bereits auf einem hohen Niveau, wird des Schlagwerk mittels der, durch den Kühlluftkanal geleiteten bereits erwärmten Kühlluft kaum mehr gekühlt oder im Extremfall sogar durch diese zusätzlich aufgeheizt. Die Lebensdauer des Schlagwerks reduziert sich, da kritische Schmier- und Dichträume thermisch überlastet werden.A disadvantage of the known solution is that the impact mechanism is at the end of the cold chain and the cooling air has already been heated by the other heat-generating components of the power tool. If the temperature of the cooling air flow is already at a high level after the cooling of the other heat-generating constituents, the impact mechanism is barely cooled by means of the already heated cooling air conducted through the cooling air duct or, in the extreme case, even heated by it. The lifetime of the striking mechanism is reduced because critical lubrication and sealing areas are thermally overloaded.

Aus der DE 198 39 963 A1 ist ein weiteres gattungsgemässes Elektrowerkzeuggerät bekannt, dass mittels eines Lüfterelements Umgebungsluft über zwei getrennte, im Aussengehäuse ausgebildete Kühlluftkanäle ansaugt, welche gemeinsam vermischt durch eine Ausblasöffnung ausgeblasen werden. Der erste Kühlluftstrom umspült die Elektronik und den Antriebsmotor. Der zweite Kühlluftstrom umspült das Schlagwerk sowie das Getriebe. Da der zweite Kühlluftstrom nicht durch andere wärmeerzeugende Bestandteile des Elektrowerkzeuggeräts vorgewärmt ist, wird eine Überhitzung des Schlagwerks weitgehend verhindert.From the DE 198 39 963 A1 Another generic electric power tool is known that by means of a fan element ambient air via two separate, formed in the outer housing cooling air channels sucks, which are mixed blown through a blow-out. The first cooling air flow flows around the electronics and the drive motor. The second cooling air flow flows around the impact mechanism and the gearbox. Since the second cooling air flow is not preheated by other heat-generating components of the power tool, overheating of the impact mechanism is largely prevented.

Obwohl die in diesem Elektrowerkzeuggerät vorhandene Kühlung der wärmeerzeugenden Bestandteile des Elektrowerkzeuggeräts in einer vorteilhaften Art gelöst ist, besteht weiterhin das Bedürfnis die Kühlung derselben zu verbessern. Da zwei separate Kühlluftströme von einem Lüfterelement erzeugt werden, weist das Lüfterelement einen hohen Energiebedarf auf oder es werden zumindest zwei Lüfterelemente benötigt. Des Weiteren bedingt diese Lösung zur Kühlung des Elektrowerkzeuggeräts Trennwände im Aussengehäuse des Elektrowerkzeuggeräts um einen Luftkurzschluss zwischen den Kühlluftströmen zu verhindern.Although the existing in this power tool cooling the heat-generating components of the power tool device is solved in an advantageous manner, there is still the need to improve the cooling of the same. Since two separate cooling air streams are generated by a fan element, the fan element has a high energy requirement or at least two fan elements are required. Furthermore, this requires Cooling solution of the power tool device Partitions in the outer casing of the power tool to prevent air short circuit between the cooling air streams.

Darstellung der ErfindungPresentation of the invention

Aufgabe der Erfindung ist es, ein Elektrowerkzeuggerät mit einem Schlagwerk gemäß dem Oberbegriff des Anspruchs 1 zu schaffen, das einfach zu fertigen ist und mit einem, vorteilhaft einen geringen Energieverbrauch aufweisenden Lüfterelement die Kühlung des gesamten Elektrowerkzeuggeräts und insbesondere des Schlagwerks sicherstellt.The object of the invention is to provide a power tool with a striking mechanism according to the preamble of claim 1, which is easy to manufacture and with a, advantageously low energy consumption having fan element, the cooling of the entire power tool and in particular the percussion ensures.

Die Aufgabe ist durch die Merkmale des unabhängigen Anspruchs gelöst. Vorteilhafte Weiterbildungen sind in den Unteransprüchen dargelegt.The object is solved by the features of the independent claim. Advantageous developments are set forth in the subclaims.

Gemäss der Erfindung weist der Kühlluftkanal eine Verengung seines Querschnitts auf und es ist ein Frischluftkanal vorgesehen, der einerseits über eine Ansaugöffnung im Aussengehäuse mit der Atmosphäre und andererseits über eine Verbindungsöffnung mit dem Kühlluftkanal in Verbindung steht. Die Verbindungsöffnung ist im Bereich der Verengung des Kühlluftkanals angeordnet.According to the invention, the cooling air duct has a constriction of its cross section and a fresh air duct is provided, which communicates with the atmosphere on the one hand via an intake opening in the outer housing and on the other hand via a connection opening with the cooling air duct. The connection opening is arranged in the region of the constriction of the cooling air channel.

Durch die Verengung beziehungsweise Verjüngung des Kühlluftkanals wird an der Stelle, an welcher die Verbindungsöffnung des Frischluftkanals angeordnet ist, ein statischer Druck erzielt, der unter dem barometrischen Umgebungsdruck ausserhalb der zumindest einen Ansaugöffnung liegt (analog einer Venturi-Düse). Mittels des erzeugten Unterdrucks wird durch den Frischluftkanal passiv Umgebungsluft angesaugt und über den Kühlluftkanal zu den Ausblasöffnungen weitergetragen. Das Ansaugen von Frischluft durch den Frischluftkanal und die Kühlung der im Kühlluftkanal vorbeiströmenden, erwärmte, Kühlluft erfolgt, ohne die Anordnung von zusätzlichen Lüfterelementen oder die Ausbildung von mehrkanaligen Kühlluftströmen zum Lüfterelement auf der Druckseite des Lüfterelements beziehungsweise stromabwärts von dem Lüfterelement. Die Temperatur des von den übrigen wärmeerzeugenden Bestandteilen erwärmten Kühlluftstroms wird dabei wesentlich gesenkt. Obwohl das Schlagwerk in der Kühlkette am Ende steht, erhöht sich infolge der passiven Zuführung von Frischluft und die daraus resultierende Reduktion des Temperaturniveaus des Kühlluftstroms im Bereich des Schlagwerks die Lebensdauer des Schlagwerks, da die Schmier- und Dichträume geringern thermischen Belastungen ausgesetzt sind. Des Weiteren senkt sich die Berührungstemperatur im Bereich des Schlagwerks auf ein erträgliches Niveau, so dass keine weiteren konstruktive Massnahmen, wie die Anordnung von zusätzlichen Gehäuseschalen erforderlich sind, um die Bedienungsfreundlichkeit des Elektrowerkzeuggeräts zu verbessern oder Zulassungsnormen zu erfüllen.Due to the constriction or narrowing of the cooling air channel, a static pressure is achieved at the point at which the connection opening of the fresh air channel is arranged, which is below the barometric ambient pressure outside the at least one suction opening (analogous to a venturi nozzle). By means of the generated negative pressure passively ambient air is sucked through the fresh air duct and carried on the cooling air duct to the exhaust openings. The intake of fresh air through the fresh air duct and the cooling of the cooling air duct flowing past, heated, cooling air takes place without the arrangement of additional fan elements or the formation of multi-channel cooling air flows to the fan element on the pressure side of the fan element or downstream of the fan element. The temperature of the heated by the other heat-generating components cooling air flow is thereby significantly reduced. Although the impact mechanism in the cold chain is at the end, due to the passive supply of fresh air and the resulting reduction in the temperature level of the cooling air flow in the impact mechanism, the life of the percussion mechanism increases because the lubrication and sealing chambers are exposed to less thermal stress. Furthermore, the contact temperature in the percussion area lowers to a tolerable level, so that no further constructive measures, such as the arrangement of additional housing shells are required to improve the ease of use of the power tool or to meet approval standards.

Vorzugsweise verringert sich der Querschnitt des Kühlluftkanals von zumindest einem Ende des Kühlluftkanals bis zur Verengung, an welcher der Querschnitt des Kühlluftkanals am stärksten verjüngt ist, hin stetig beziehungsweise kontinuierlich, womit die Strömungsverluste innerhalb des Kühlluftkanals trotz der Verengung des Querschnitts desselben gering gehalten werden. Vorteilhafterweise nimmt die Verengung des Querschnitts des Kühlluftkanals von dem Kühlluftstrom-aufwärts liegenden Ende des Kühlluftkanals stetig zu und nach der Einmündung der Verbindungsöffnung in den Kühlluftkanal bis zum anderen, Kühlluftstrom-abwärts liegenden Ende des Kühlluftkanals stetig wieder ab. Des Weiteren weisen insbesondere im Bereich der Verengung, in dem eine hohe Strömungsgeschwindigkeit herrscht, die Oberflächen der entsprechenden Kanalabschnitte eine geringe Wandrauhigkeit auf, um unerwünschte Druckverluste zu minimieren.Preferably, the cross-section of the cooling air channel decreases from at least one end of the cooling air channel to the constriction, at which the cross-section of the cooling air channel is most tapered towards continuously or continuously, whereby the flow losses within the cooling air channel are kept small despite the narrowing of the cross section. Advantageously, the constriction of the cross section of the cooling air channel steadily decreases from the cooling air flow upstream end of the cooling air channel to and after the junction of the connection opening in the cooling air channel to the other, cooling air flow downstream end of the cooling air channel. Furthermore, especially in the region of the constriction, in which a high flow velocity prevails, the surfaces of the corresponding channel sections have a low wall roughness in order to minimize undesired pressure losses.

Bevorzugt ist ein Einlegeelement zur Schaffung der Verengung des Querschnitts des Kühlluftkanals im Kühlluftkanal vorgesehen. Zur Ausbildung des zumindest einen, parallel zur Längserstreckung des Schlagwerks verlaufenden Kühlluftkanals wird beispielsweise das Schlagwerk zumindest bereichsweise mit einem Abstand zum Aussengehäuse angeordnet. Das Einlegeelement wird z. B. vor der Montage des Aussengehäuses im Bereich, der im zusammengeführten Zustand des Elektrowerkzeuggerätes den zumindest einen Kühlluftkanal bildet, ausgerichtet festgelegt. In einer weiteren Ausführung ist das Gehäuse des Schlagwerks aus einem stranggepressten Profil gebildet, in dem zumindest ein Kühlluftkanal ausgebildet ist. Beispielsweise mittels entsprechender Nacharbeiten wird die erforderliche Verengung des Querschnitts des Kühlluftkanals an der gewünschten Stelle in demselben geschaffen.Preferably, an insert element for creating the constriction of the cross section of the cooling air passage in the cooling air passage is provided. To form the at least one, parallel to the longitudinal extent of the percussion running cooling air duct, for example, the impact mechanism is arranged at least partially with a distance from the outer housing. The insert element is z. B. prior to assembly of the outer housing in the area, which forms the at least one cooling air channel aligned in the merged state of the power tool device. In a further embodiment, the housing of the striking mechanism is formed from an extruded profile, in which at least one cooling air channel is formed. For example, by means of appropriate reworking the required constriction of the cross section of the cooling air duct is created at the desired location in the same.

Vorzugsweise ist die Verbindungsöffnung kleiner als die Ansaugöffnung ausgebildet, so dass durch die im Kühlluftkanal strömende Kühlluft das passive Ansaugen von Umgebungsluft durch den Frischluftkanal unterstützt wird. Damit wird eine noch bessere Kühlung des Schlagwerks gewährleistet. Vorteilhaft ist der Querschnitt der Verbindungsöffnung zudem wesentlich kleiner als der Querschnitt im Bereich der Verengung des Kühlluftkanals ausgebildet. Des Weiteren wird ein vorteilhaftes Ansaugverhalten erreicht, wenn die Verbindungsöffnung bei der Einmündung scharfkantig, jedoch gratfrei ausgebildet ist. Neben einer senkrechten Anordnung der zumindest einen Ansaugöffnung zur Aussenseite des Aussengehäuses können diese auch schräg, in einem Winkel zwischen 0° und 90° zur Aussenseite des Aussengehäuses angeordnet sein. Auch die Verbindungsöffnung muss nicht zwingend senkrecht zur Längserstreckung des Kühlluftkanals ausgerichtet verlaufen. Zur Minimierung der Strömungsverluste werden Umlenkungen vorteilhaft rund verlaufend oder durch Schrägen abgewinkelt ausgebildet.Preferably, the connection opening is smaller than the suction opening, so that the passive suction of ambient air through the fresh air channel is supported by the cooling air flowing in the cooling air passage. This ensures even better cooling of the impact mechanism. In addition, the cross section of the connection opening is advantageously designed to be substantially smaller than the cross section in the region of the constriction of the cooling air channel. Furthermore, an advantageous intake behavior is achieved if the connection opening at the junction is sharp-edged, but burr-free. In addition to a vertical arrangement of the at least one suction opening to the outside of the outer housing, these can also be arranged obliquely, at an angle between 0 ° and 90 ° to the outside of the outer housing. The connection opening does not necessarily have to be aligned perpendicular to the longitudinal extent of the cooling air duct. To minimize the Flow losses are deflections advantageous round running or angled by sloping formed.

Bevorzugt weist der Frischluftkanal einen im Wesentlichen parallel zum Kühlluftkanal verlaufenden Abschnitt auf, womit im Betrieb anfallendes Abbaumaterial beziehungsweise anfallender Staub nicht direkt in den Kühlluftkanal eindringen kann. Zudem lässt sich ein im Wesentlichen parallel zum Kühlluftkanal verlaufenden Abschnitt einfach fertigen.The fresh air duct preferably has a section extending substantially parallel to the cooling air duct, with which removal material or accumulating dust during operation can not penetrate directly into the cooling air duct. In addition, a section extending substantially parallel to the cooling air channel can be easily manufactured.

Vorzugsweise ist jedem Kühlluftkanal zumindest ein Frischluftkanal zugeordnet, so dass eine ausreichende Menge von kühler Umgebungsluft zuführbar und damit eine ausreichende Kühlung des Schlagwerks gewährleistet ist. Bei dieser Ausführungsform ist auch eine ausreichende Kühlung gewährleistet, wenn z. B. einzelne Ansaugöffnungen durch manuelles Verschliessen oder durch Abbaumaterial beziehungsweise Staub verschlossen sind.Preferably, each cooling air channel is assigned at least one fresh air channel, so that a sufficient amount of cool ambient air can be supplied and thus sufficient cooling of the percussion mechanism is ensured. In this embodiment, a sufficient cooling is ensured when z. B. individual suction through manual closure or by decomposition material or dust are closed.

Aus der nachfolgenden Detailbeschreibung und der Gesamtheit der Patentansprüche ergeben sich weitere vorteilhafte Ausführungsformen und Merkmalskombinationen der Erfindung.From the following detailed description and the totality of the claims, further advantageous embodiments and feature combinations of the invention result.

Kurze Beschreibung der ZeichnungenBrief description of the drawings

Die Erfindung wird nachstehend anhand zweier Ausführungsbeispiele näher erläutert. Es zeigen:

Fig. 1
Ein Elektrowerkzeuggerät im Längsschnitt;
Fig. 2
einen vergrösserten Detailausschnitt im Bereich II des in Fig. 1 gezeigten Elektrowerkzeuggeräts; und
Fig. 3
einen Detailausschnitt eines zweiten Ausführungsbeispiels des Elektrowerkzeuggeräts.
The invention will be explained in more detail below with reference to two exemplary embodiments. Show it:
Fig. 1
A power tool in longitudinal section;
Fig. 2
an enlarged detail in section II of the Fig. 1 shown power tool; and
Fig. 3
a detail of a second embodiment of the power tool device.

Grundsätzlich sind in den Figuren gleiche Teile mit den gleichen Bezugszeichen versehen.Basically, the same parts are provided with the same reference numerals in the figures.

Wege zur Ausführung der ErfindungWays to carry out the invention

Das in den Figuren 1 und 2 dargestellte Elektrowerkzeuggerät 11 ist ein Meisselhammer mit einem Aussengehäuse 12, in dem ein Antriebsmotor 13 sowie ein Schlagwerk 15 vorgesehen ist, wobei das Schlagwerk 15 über ein Getriebe 14 mit dem Antriebsmotor 13 für einen schlagenden Antrieb eines in einer Werkzeugaufnahme 16 festlegbaren Bearbeitungswerkzeugs 17 in Verbindung steht. Das Gehäuse 20 des Schlagwerks 15 ist aus einem stranggepressten Profil gefertigt und weist entlang der Längserstreckung des Schlagwerks 15 verlaufende Kühlluftkanäle 18 auf. Zur Erzeugung eines Kühlluftstroms 26 ist ein, von dem Antriebsmotor 13 angetriebenes Lüfterelement 19 im Aussengehäuse 12 vorgesehen.That in the FIGS. 1 and 2 shown power tool 11 is a chisel hammer with an outer housing 12, in which a drive motor 13 and a percussion mechanism 15 is provided, the percussion mechanism 15 is connected via a gear 14 with the drive motor 13 for a beating drive a fixable in a tool holder 16 processing tool 17 in conjunction , The housing 20 of the percussion mechanism 15 is extruded Made profile and has along the longitudinal extent of the striking mechanism 15 extending cooling air ducts 18. To generate a cooling air flow 26, a fan element 19 driven by the drive motor 13 is provided in the outer housing 12.

Weiter sind jedem Kühlluftkanal 18 zugeordnet Frischluftkanäle 31 vorgesehen, die einerseits über eine Ansaugöffnung 32 im Aussengehäuse 12 mit der Atmosphäre und andererseits über eine Verbindungsöffnung 33 mit dem Kühlluftkanal 18 in Verbindung stehen. Jeder der Frischluftkanäle 31 weist einen parallel zu den Kühlluftkanälen 18 verlaufenden Abschnitt 34 auf. Die Verbindungsöffnungen 33 weisen jeweils einen kleineren Querschnitt als die Ansaugöffnungen 32 auf und sind beabstandet zu den Enden des Abschnitts 34 angeordnet. Die Grösse des Querschnitts des Frischluftkanals 31 weist eine konstante Grösse auf und entspricht im Wesentlichen der Grösse des Querschnitts der Ansaugöffnung 32. Die Eintrittsöffnung 35 der Verbindungsöffnung 33 in den Kühlluftkanal 18 ist jeweils scharfkantig und gratfrei ausgebildet. Die Umlenkung 36 zwischen der Ansaugöffnung 32 und dem Frischluftkanal 31 ist rund ausgebildet.Further, each cooling air channel 18 associated fresh air ducts 31 are provided which are on the one hand via a suction port 32 in the outer housing 12 with the atmosphere and on the other hand via a connection opening 33 with the cooling air duct 18 in connection. Each of the fresh air ducts 31 has a section 34 extending parallel to the cooling air ducts 18. The connection openings 33 each have a smaller cross-section than the suction openings 32 and are arranged at a distance from the ends of the section 34. The size of the cross section of the fresh air channel 31 has a constant size and substantially corresponds to the size of the cross section of the suction opening 32. The inlet opening 35 of the connection opening 33 in the cooling air channel 18 is formed sharp-edged and burr-free. The deflection 36 between the intake port 32 and the fresh air passage 31 is round.

Jeder Kühlluftkanal 18 weist eine Verengung 21 des Querschnitts des Kühlluftkanals 18 auf, wobei die Verbindungsöffnung 33 im Bereich der grössten Verengung 21 des Querschnitts angeordnet ist. Die Verengung 21 steigt stetig von dem Kühlluftstrom-aufwärts liegenden Ende 22 bis zum Bereich mit der grössten Verengung des Querschnitts des Kühlluftkanals 18 an und nimmt anschliessend von diesem stetig beziehungsweise kontinuierlich bis zum Kühlluftstrom-abwärts liegenden Ende 23 ab.Each cooling air channel 18 has a constriction 21 of the cross section of the cooling air channel 18, wherein the connecting opening 33 is arranged in the region of the largest constriction 21 of the cross section. The constriction 21 increases steadily from the cooling air flow upstream end 22 to the region with the greatest narrowing of the cross section of the cooling air duct 18 and then decreases from this continuously or continuously to the cooling air flow downstream end 23 from.

Im Betrieb des Elektrowerkzeuggerätes 11 wird mittels des Lüfterelements 19 Umgebungsluft durch die Luftöffnungen 27 angesaugt, wobei der erzeugte Kühlluftstrom 26 zur Kühlung des Antriebsmotors 13 und des Getriebes 14 dieselben umspült. Die erwärmte Kühlluft wird durch die Kühlluftkanäle 18 geführt und über die Ausblasöffnungen 28 ausgeblasen. Infolge der Verengung 21 in den Kühlluftkanälen 18 wird ein Unterdruck gegenüber dem barometrischen Umgebungsdruck ausserhalb des Elektrowerkzeuggerätes 11 erzeugt und durch die Frischluftkanäle 31 Umgebungsluft passiv angesaugt, welche sich mit der erwärmten Kühlluft im Kühlluftkanal 18 vermischt, wobei das Temperaturniveau der zuvor erwärmten Kühlluft absenkt wird.During operation of the power tool device 11, ambient air is sucked in through the air openings 27 by means of the fan element 19, the generated cooling air flow 26 for cooling the drive motor 13 and the transmission 14 flowing around same. The heated cooling air is guided through the cooling air channels 18 and blown out through the blow-off openings 28. Due to the constriction 21 in the cooling air channels 18, a negative pressure relative to the barometric ambient pressure outside the power tool 11 is generated and passively sucked through the fresh air channels 31 ambient air, which mixes with the heated cooling air in the cooling air duct 18, wherein the temperature level of the previously heated cooling air is lowered.

Bei dem zweiten Ausführungsbeispiel des Elektrowerkzeuggerätes, das in der Figur 3 nur ausschnittsweise dargestellt ist, ist zur Ausbildung von parallel zur Längserstreckung verlaufenden Kühlluftkanälen 48 das Schlagwerk 45 mit einem Abstand zum Aussengehäuse 42 angeordnet. In jedem Kühlluftkanal 48 ist zur Schaffung der Verengung 51 des Querschnitts des Kühlluftkanals 48 jeweils ein Einlegeelement 54 vorgesehen.In the second embodiment of the power tool device, which in the FIG. 3 is only partially shown, is to form parallel to the longitudinal extension extending cooling air channels 48, the percussion 45 at a distance from the outer housing 42nd arranged. In each cooling air channel 48, an insert element 54 is provided to create the constriction 51 of the cross section of the cooling air channel 48.

Weiter ist jedem Kühlluftkanal 48 zugeordnet ein Frischluftkanal 61 vorgesehen, der einerseits über zwei Ansaugöffnungen 62 im Aussengehäuse 42 mit der Atmosphäre und andererseits über eine Verbindungsöffnung 63 mit dem Kühlluftkanal 48 in Verbindung steht. Der Frischluftkanal 61 weist einen in einem Winkel α zur Längserstreckung des Kühlluftkanals 48 verlaufenden Abschnitt 64 auf. Die Verbindungsöffnung 63 weist auch in diesem Ausführungsbeispiel einen kleineren Querschnitt als die Summe der Querschnitte der Ansaugöffnungen 62 auf und ist beabstandet zu den Enden des Abschnitts 64 im Bereich der grössten Verengung 51 des Querschnitts des Kühlluftkanals 48 angeordnet. Die Ansaugöffnungen 62 sind in einem Winkel β zu der Aussenseite 55 des Aussengehäuses 42 angeordnet. Die Grösse des Querschnitts des Frischluftkanals 61 entspricht im Wesentlichen der Summe der Grösse der Querschnitte der Ansaugöffnungen 62. Durch die geneigte Anordnung einerseits der Ansaugöffnungen 62 und andererseits des Frischluftkanals 61 ist eine für das Strömungsverhalten vorteilhafte Umlenkung 66 zwischen den Ansaugöffnungen 62 und dem Frischluftkanal 61 vorhanden.Further, each cooling air channel 48 is associated with a fresh air duct 61 is provided, which is on the one hand via two intake ports 62 in the outer housing 42 with the atmosphere and on the other hand via a connection opening 63 with the cooling air passage 48 in connection. The fresh air duct 61 has a section 64 extending at an angle α to the longitudinal extension of the cooling air duct 48. The connection opening 63 also has a smaller cross section than the sum of the cross sections of the suction openings 62 in this exemplary embodiment and is arranged at a distance from the ends of the section 64 in the region of the greatest constriction 51 of the cross section of the cooling air channel 48. The suction openings 62 are arranged at an angle β to the outer side 55 of the outer housing 42. The size of the cross section of the fresh air channel 61 corresponds essentially to the sum of the size of the cross sections of the intake openings 62. The inclined arrangement of the suction openings 62 on the one hand and the fresh air channel 61 on the other hand provide a deflection 66 which is advantageous for the flow behavior between the intake openings 62 and the fresh air channel 61 ,

Claims (6)

  1. Power tool, in particular a chipping hammer or combined hammer drill, with an outer casing (12; 42) and with a blower element (19) to generate a cooling airflow (26) within the outer casing (12; 42), wherein a drive motor (13) coupled with a striking mechanism (15; 45) via a gear (14) is provided inside the outer casing (12; 42), and wherein a cooling-air duct (18; 48) running along a longitudinal extent of the striking mechanism (15; 45) is arranged inside the outer casing (12; 42), characterized in that the cooling-air duct (18; 48) has a constriction (21; 51) of its cross-section, and in that a fresh-air duct (31; 61) is provided which communicates on the one hand with the atmosphere via at least one inlet opening (32; 62) in the outer casing (12; 42) and on the other hand with the cooling-air duct (18; 48) via a connecting opening (33; 63), the connecting opening (33; 63) being located in the region of the constriction (21; 51) of the cooling-air duct (18; 48).
  2. Power tool according to Claim 1, characterized in that the cross-section of the cooling-air duct (18; 48) narrows continuously from at least one end of the cooling-air duct (18; 48) to the constriction (21; 51).
  3. Power tool according to Claim 1 or Claim 2, characterized in that an inserted piece (54) is provided in the cooling-air duct (48) to create the constriction (51) of the cross-section of the cooling-air duct (48).
  4. Power tool according to any one of Claims 1 to 3, characterized in that the connecting opening (33; 63) is made smaller than the inlet opening (32; 62).
  5. Power tool according to any one of Claims 1 to 4, characterized in that the fresh-air duct (31) has a portion (34) running substantially parallel with the cooling-air duct (18).
  6. Power tool according to any one of Claims 1 to 5, characterized in that a plurality of cooling-air ducts (18; 48) are provided, one fresh-air duct (31; 61) being assigned to each cooling-air duct (18; 48).
EP05110263A 2004-12-06 2005-11-02 Electrical tool apparatus Active EP1666213B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102004058696A DE102004058696A1 (en) 2004-12-06 2004-12-06 Electric power tool

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EP1666213A1 EP1666213A1 (en) 2006-06-07
EP1666213B1 true EP1666213B1 (en) 2009-08-12

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US7258173B2 (en) 2007-08-21
DE502005007883D1 (en) 2009-09-24
DE102004058696A1 (en) 2006-06-08
US20060131042A1 (en) 2006-06-22

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