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EP1220805B1 - System and method for withdrawing bulk material - Google Patents

System and method for withdrawing bulk material Download PDF

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Publication number
EP1220805B1
EP1220805B1 EP00966109A EP00966109A EP1220805B1 EP 1220805 B1 EP1220805 B1 EP 1220805B1 EP 00966109 A EP00966109 A EP 00966109A EP 00966109 A EP00966109 A EP 00966109A EP 1220805 B1 EP1220805 B1 EP 1220805B1
Authority
EP
European Patent Office
Prior art keywords
container
air
bulk material
area
removal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP00966109A
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German (de)
French (fr)
Other versions
EP1220805A1 (en
Inventor
Arthur Peveling
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Peveling Arthur
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Peveling Arthur
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Publication date
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Priority to EP00966109A priority Critical patent/EP1220805B1/en
Publication of EP1220805A1 publication Critical patent/EP1220805A1/en
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Publication of EP1220805B1 publication Critical patent/EP1220805B1/en
Anticipated expiration legal-status Critical
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/54Large containers characterised by means facilitating filling or emptying
    • B65D88/64Large containers characterised by means facilitating filling or emptying preventing bridge formation
    • B65D88/68Large containers characterised by means facilitating filling or emptying preventing bridge formation using rotating devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/54Large containers characterised by means facilitating filling or emptying
    • B65D88/72Fluidising devices

Definitions

  • the invention relates to a system and a method for removing Bulk goods from a container, in particular from a box-shaped Transport container.
  • Bulk goods especially hard-flowing bulk goods such as Diatomaceous earth, silica gel or brewing plaster, used as a filter medium in food production be used and as such a crystalline Have structure, are after production, i.e. after firing and coloring as a fine powder usually packed in sacks and such from manufacturer to consumer. so to the food manufacturers like Breweries and the like.
  • the sacks are then specially designed for the consumer Devices opened to transfer the bulk material into silo containers, in which the bulk material, so z.
  • B. diatomaceous earth, silica gel or brewing plaster and from which the required quantities are taken can be.
  • EP 0 713 473 B1 For the removal of hard-flowing, dusty bulk goods from silo containers a system for storing them is already known from EP 0 713 473 B1 is known in which at an outlet region of a silo container Removal device is attached. which has a conveyor that is arranged coaxially to the container axis to remove bulk material from the lower Area of a funnel coaxial to the container axis against gravity upwards, i.e. essentially against the flow direction of the Bulk goods in the container. to promote a discharge area. To the discharge area a bulk material suction device is connected to Aspirate bulk material made flowable by the conveying process to be able to.
  • Such pressure tanks are basically suitable for the transport of bulk materials that are not free-flowing or poorly flowing, but are extreme expensive because they have to withstand high pressures.
  • GB 2,116,938 A describes a container with a plastic lining, whose bottom is designed so that compressed air from below into a in the container powder material can be introduced.
  • Air supply cushions are provided inside the lining, which consist of a lower air-impermeable material and an upper porous material are made so that powdery material that on the air supply cushion lies, inflowing air can be exposed to the powdery Fluidize material from outside to inside. The removal of the fluidized powdery material is then carried out with the aid of a pneumatic conveyor.
  • the invention has for its object a system and a method for Removal of bulk goods from a container, in particular from a box-shaped one
  • a system and a method for Removal of bulk goods from a container in particular from a box-shaped one
  • To provide transport containers that are simple and reliable Removal of poorly flowing bulk goods even after a long Transport enables without having to apply high pressures.
  • the system for removing bulk material from a Container an air supply device with the air for fluidization bulk material can be introduced directly into the interior of the bulk material in the container is. This makes it possible, even through a long transport to mix heavily consolidated bulk material with air from the inside, So to fluidize it in connection with the discharge technology flows for a discharge.
  • the air supply device at least has a tube with an air-permeable wall that is connected to a pressure source can be connected and that in a container area located in front of the outlet area is attachable, the tube with an air-permeable wall is made of a porous sintered material.
  • the tube with air-permeable wall in one essentially cylindrical support frame arranged from longitudinal and circumferential webs is, the longitudinal webs substantially helical around the Run pipe with air-permeable wall around.
  • a drilling thread is arranged at the end of the tube with an air-permeable wall is.
  • the air supply device has a plurality of tubes with air-permeable walls, the plurality of tubes each provided in a support frame essentially of the same length and attachable parallel to each other in the container are.
  • a sleeve is attached with which the tube in a holding sleeve is attachable.
  • a connectable to the compressed air source on the adapter frame Collective pressure chamber is provided to which each pipe with air-permeable wall can preferably be connected by means of a pressure line is.
  • a particularly preferred embodiment of the invention is characterized by this out.
  • the container is a liner made of flexible.
  • a lining according to the invention essentially all conventional containers, in particular also box-shaped transport containers, such as. B. sea containers used for transport of various types of goods used on ships and trucks are used for the transport of bulk goods, in particular of use hard-flowing bulk materials such as diatomaceous earth and the like.
  • the liner can be cut or cut air supply area has, which is initially tightly closed and one after the other externally extending flexible sealing sleeve are surrounded, the Lining also an initially tightly closed outlet area for bulk goods, which also extends from an outward flexible sealing sleeve surround and open on or can be cut out.
  • the lining in one of the outlet area for bulk material remote area has an air outlet to which a external hose connects, the free end of which can be sealed is.
  • each removal device has its own Has funnel section in which the respective conveyor with its conveyor essentially coaxial to the funnel axis is arranged.
  • each tapping device can be attached to the container by means of an adapter frame is.
  • the procedure is planned. that the discharge area of the sampling device Air can be supplied via an adjustable secondary air valve to an independent To allow suction air flow, which is via the secondary air valve supplied air is reduced. as soon as the bulk material in the container is sufficiently fluidized to increase the bulk material discharge.
  • the air is expediently used to fluidize the bulk material of a tube having an air-permeable wall in a front the container area located in the outlet area is introduced into the bulk material.
  • the fluidization of the bulk material i.e. loosening and whirling of bulk goods with supplied air to improve and equalize is provided according to the invention that for introducing air into the Bulk material several pipes with air-permeable walls are used, the plurality of tubes for introducing air into the bulk material are arranged essentially the same length and parallel to each other.
  • the plurality of pipes for Introducing air into the bulk material from a common compressed air source can be supplied with compressed air via a collective pressure chamber.
  • system according to the invention for removing bulk material from a container is basically used for containers of various shapes can be, it can be particularly advantageous in box-shaped Use shipping containers and is therefore related below with a so-called sea container, as used today for the Transport of various goods used by truck, train and ship is described.
  • FIG. 1 shows schematically a box-shaped sea container 10 with a lining 11 is provided.
  • the lining 11 consists of a air and moisture proof, flexible material and is essentially adapted to the box shape of the sea container 10 so that they bottom and Side walls covered and one to the top of the sea container essentially has parallel web as a cover.
  • loops 12 for hanging the lining 11 provided in the sea container 10 To the lining in the sea container 10 according to the shape of the sea container 10 to be tent-like, there are loops 12 for hanging the lining 11 provided in the sea container 10, only a few of which are schematic are indicated.
  • the lining 11 has one during the filling of the sea container 10 with bulk material and tightly closed outlet area during transport 13 on that of an outwardly extending flexible Sealing sleeve 14 is surrounded.
  • the sealing sleeve 14 is airless attached waterproof to the liner 11. Also are outside on the lining 11 adjacent to the sealing sleeve 14 of the Outlet area 13 in the area of a removable, not shown Container rear wall further sealing sleeves 15 (of which only one is provided) that surround the air supply areas 16, which also are tightly closed at first and only for unloading the sea container be opened to a so-called air supply lance 17 (see Figures 2 and 4) into the interior of the sea container 10 can.
  • FIG. 2 shows the lower right corner of a sea container 10 in FIG. 1 removed rear wall, in the lower area that of the rear wall released opening of the sea container 10 an adapter frame 18th is appropriate.
  • a collective pressure chamber 19 is attached, which via a pressure line 20. which can be designed as a pressure hose, with a schematic indicated compressed air source 20 'is connected.
  • the adapter frame 18 has a lead frame 22 on which Removal devices 23 are attachable.
  • Removal devices 23 are attachable.
  • quick-release means 24 are fastening the removal devices 23 on the connecting frame 22 of the adapter frame 18 .
  • each of the removal devices 23 has one Housing 25 with a funnel section 26 and a transition section 27 on.
  • a drive motor 29 for a Conveyor 30 is attached.
  • the conveyor 30 has a drive shaft 31, which in a manner not shown via a gear from Drive motor 29 is driven and coaxial with the funnel axis of the Funnel section 26 of the housing 25 is arranged.
  • a screw conveyor 32 is arranged, for example, by a Delivery pipe 33 is surrounded.
  • the position of the conveying direction relative to Depending on the operating conditions, the funnel axis can be the one to be conveyed Bulk and the location of the discharge area can be changed. Important is however, that the federal direction opposes an essential component for the outflow direction of bulk material from the sea container 10.
  • the screw conveyor 32 conveys Bulk in the direction from bottom right in Figure 3 to top left, like is indicated by the two arrows shown in the conveyor pipe 33.
  • the lower one. inlet-side end of the conveyor tube 33 can be a stirring device 34 may be assigned, which flows into the funnel section 26 Bulk material in the fluidized, flowable state holds and the conveyor pipe 33 or the screw conveyor 32 feeds.
  • the outlet side of the delivery pipe 33 is surrounded by a cap 35. that an annulus 36 between the cap 35 and the delivery pipe 33 is formed by the outlet side Bulk material emerging from the conveying pipe 33 to the inlet area can flow back.
  • Cap 35 is suitably one of several circumferentially distributed supports 37 in the funnel section 26 of the housing 25 of the removal device 23 held. About not shown Support webs or the like, the conveyor pipe 33 of the conveyor 30 be supported in the cap 35.
  • the air supply lance 17 comprises a tube 42 with an air permeable Wall, which is preferably made of a porous sintered material is made.
  • the tube 42 is at its front end, on the left in FIG. 4 closed with a cap 43, which is airtight or also made of air-permeable Sintered material can be made. With accordingly Rigid construction of the tube 42 can this directly in the sintered material introduce.
  • the tube 42 is more permeable to air Wall is arranged in a support frame 44, which in particular from helical webs 55 and circumferentially extending circumferential webs 46 is formed.
  • a sealing sleeve 4 7 on the one in FIG. 4 right rear end of the air supply lance 17 is provided, at which a radial Support flange 48 is attached with handles 49.
  • a connection piece 50 for a compressed air supply line 51 is also attached.
  • the support frame 44 breaks the solidified one Bulk material and improves the penetration of air from the pipe 42 into the bulk material.
  • a drilling thread 52 is attached to the front end of the support frame.
  • the box-shaped transport container ie the Sea container 10
  • the box-shaped transport container ie the Sea container 10
  • the rear web can the lining 11 can be cut out.
  • the transition section 27 of the housing 25 of the removal devices 23 a corresponding not shown with a lid tightly closable Luke provided.
  • the bulk solidified in the container after transport. becomes air is first introduced into the bulk material in the container, so that it is sufficiently fluidized.
  • the air is introduced over the air-permeable walls of the tubes 42 of the air supply lances 17, which are introduced into a region in the bulk material which is the outlet region 13 is adjacent. While through the air supply lances 17 under one Compressed air at low overpressure is introduced into the bulk material becomes. through the hose 55 excess air from the lining 11 drained.
  • the free end 57 of the hose 55 to one suitable filter device connected which makes it possible at the same time. determine how much dusty bulk material from the by the Hose 55 escaping air is carried.
  • the share of carried Bulk goods serve as an indicator of how far the bulk goods are in Transport container is already fluidized.
  • the conveyor 30 can Tapping devices 23 put into operation and the suction devices 39 be switched on.
  • the bypass valves 41 opened so that the delivery line 40 from the suction device 39 air sucked out practically completely through the secondary air valves 41 supplied secondary air is.
  • the system is designed for the removal of bulk goods ready for the sea container.
  • the secondary air supply is now throttled via the adjustable secondary air valve 41, so that bulk material with leading air is sucked out of the container becomes.
  • a negative pressure thus arises in the removal device 23 the fluidized or dusty bulk air leading out of the cladding sucked into the removal device 23 in the container and on to Discharge of bulk goods is sucked out of the transport container.
  • the secondary air valve 41 are closed more or less, so the Discharge capacity of bulk goods to the fluidization state of the bulk goods to adjust in the container.
  • the air supply must be adapted to the air extraction must be, especially when the secondary air valve is completely closed 41 the compressed air supply through the air supply lances 17 practical be equal to the air extraction for the removal of bulk goods.
  • the container After a sufficient fluidization state of the bulk material in the container is reached, the container to be unloaded, for example the Sea container 10 located on a truck into a container shown in FIG Tilt raised to allow bulk material to flow to the outlet area 13. So to support the tapping devices 23. Get there bulk material not yet fluidized into the area of the air supply lances, see above it is broken open at these and fluidized by the penetrating air.
  • the air supply lances 17 used to fluidize the bulk material with which the compressed air is introduced directly into the bulk material are in described embodiment arranged parallel to each other and penetrate equally deep into the interior of the container.
  • the two outer air supply lances longer than the two inner ones are formed and / or at a flatter angle be pushed into the bulk material inside the container.
  • the present invention thus makes it possible for bulk materials to flow poorly to be able to extract from a transport container even if the bulk material is very strongly solidified as a result of the transport. since that Bulk goods with the help of an additional air supply device in front of the Outlet area of the container is fluidized.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Air Transport Of Granular Materials (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
  • Paper (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The discharge system for pourable goods from a container (10) incorporates a discharge appliance (23) placed at the outlet of the container. A conveyor conveys pourable goods flowing out of the container into the discharge appliance contrary to the discharge direction to a distributor part of the discharge appliance. A vacuum arrangement (39) is attached to the discharge appliance. An air inflow arrangement (17,19,20) conducts air for fluidization into the pourable goods in the container.

Description

Die Erfindung betrifft ein System und ein Verfahren zur Entnahme von Schüttgut aus einem Behälter, insbesondere aus einem kastenförmigen Transportbehälter.The invention relates to a system and a method for removing Bulk goods from a container, in particular from a box-shaped Transport container.

Schüttgüter, insbesondere schwerfließende Schüttgüter wie zum Beispiel Kieselgur, Kieselgel oder Braugips, die als Filtrationsmittel bei der Lebensmittelherstellung verwendet werden und als solche eine kristalline Struktur aufweisen, werden nach der Herstellung, also nach dem Brennen und Vermalen als feines Pulver üblicherweise in Säcken abgepackt und so vom Hersteller zum Verbraucher. also zu den Lebensmittelherstellern, wie Brauereien und dergleichen, geliefert.Bulk goods, especially hard-flowing bulk goods such as Diatomaceous earth, silica gel or brewing plaster, used as a filter medium in food production be used and as such a crystalline Have structure, are after production, i.e. after firing and coloring as a fine powder usually packed in sacks and such from manufacturer to consumer. so to the food manufacturers like Breweries and the like.

Beim Verbraucher werden die Säcke dann in hierfür speziell vorgesehenen Vorrichtungen geöffnet, um das Schüttgut in Silobehälter umzufüllen, in denen das Schüttgut, also z. B. Kieselgur, Kieselgel oder Braugips aufbewahrt werden und aus denen jeweils die erforderlichen Mengen entnommen werden können.The sacks are then specially designed for the consumer Devices opened to transfer the bulk material into silo containers, in which the bulk material, so z. B. diatomaceous earth, silica gel or brewing plaster and from which the required quantities are taken can be.

Bei der gesamten Handhabung derartiger staub- oder pulverförmiger Schüttgüter, deren Korngröße so klein ist, daß der Schüttgutstaub ungehindert in die Lunge von Personen eindringen kann, ist darauf zu achten, daß kein Staub in die Umgebung austritt, um die Gesundheit der Personen nicht zu gefährden, die derartige Schüttgüter handhaben und einsetzen.In the entire handling of such dusty or powdery Bulk goods whose grain size is so small that the bulk material dust is unhindered into the lungs of people, care must be taken that no dust escapes to the health of the people not endanger who handle and use such bulk goods.

Zur Entnahme von schwerfließenden, staubigen Schüttgütern aus Silobehältern für deren Aufbewahrung ist bereits aus der EP 0 713 473 B 1 ein System bekannt, bei dem an einem Auslaßbereich eines Silobehälters ein Entnahmegerät angebracht ist. das eine Fördereinrichtung aufweist, die koaxial zur Behälterachse angeordnet ist, um Schüttgut aus dem unteren Bereich eines zur Behälterachse koaxialen Trichters gegen die Schwerkraft nach oben, also im wesentlichen entgegen der Fließrichtung des Schüttguts im Behälter. zu einem Austragbereich zu fördern. An den Austragbereich ist eine Schüttgutabsaugeinrichtung angeschlossen, um durch den Förderprozeß fließfähig gemachtes Schüttgut dosiert absaugen zu können.For the removal of hard-flowing, dusty bulk goods from silo containers a system for storing them is already known from EP 0 713 473 B1 is known in which at an outlet region of a silo container Removal device is attached. which has a conveyor that is arranged coaxially to the container axis to remove bulk material from the lower Area of a funnel coaxial to the container axis against gravity upwards, i.e. essentially against the flow direction of the Bulk goods in the container. to promote a discharge area. To the discharge area a bulk material suction device is connected to Aspirate bulk material made flowable by the conveying process to be able to.

Ferner ist es bereits bekannt, zum Transport von schwerfließenden Schüttgütern Drucktanks einzusetzen, die mit Druckluft von mehreren Bar beaufschlagt werden können, um das Schüttgut zu fluidisieren, also fließfähig zu machen. Zur Entnahme von Schüttgut aus dem Drucktank wird eine nach dem Venturiprinzip arbeitende Absaugeinrichtung verwendet, die mit Druckluft betrieben wird.Furthermore, it is already known for the transport of poorly flowing bulk materials Use pressure tanks that are pressurized with compressed air from several bars can be used to fluidize the bulk material, so to flow do. To remove bulk material from the pressure tank, one is used the Venturi principle uses suction device that works with compressed air is operated.

Derartige Drucktanks eignen sich zwar grundsätzlich für den Transport von nicht rieselfähigen oder schlechtfließenden Schüttgütern, sind aber äußerst aufwendig, da sie hohen Drücken standhalten müssen.Such pressure tanks are basically suitable for the transport of bulk materials that are not free-flowing or poorly flowing, but are extreme expensive because they have to withstand high pressures.

Die GB 2.116.938 A beschreibt einen Behälter mit einer Kunststoffauskleidung, dessen Boden so ausgebildet ist, dass Pressluft von unten in ein im Behälter befindliches Pulvermaterial eingeleitet werden kann. Auf dem Boden innerhalb der Auskleidung sind Luftzuführkissen vorgesehen, die aus einem unteren luftundurchlässigem Material und einem oberen porösen Material hergestellt sind, sodass pulverförmiges Material, dass auf den Luftzuführkissen liegt, einströmender Luft ausgesetzt werden kann, um das pulverförmige Material von außen nach innen zu fluidisieren. Die Entnahme des fluidisierten pulverförmigen Materials erfolgt dann mit Hilfe einer pneumatischen Fördereinrichtung.GB 2,116,938 A describes a container with a plastic lining, whose bottom is designed so that compressed air from below into a in the container powder material can be introduced. On the ground Air supply cushions are provided inside the lining, which consist of a lower air-impermeable material and an upper porous material are made so that powdery material that on the air supply cushion lies, inflowing air can be exposed to the powdery Fluidize material from outside to inside. The removal of the fluidized powdery material is then carried out with the aid of a pneumatic conveyor.

Der Erfindung liegt die Aufgabe zugrunde, ein System und ein Verfahren zur Entnahme von Schüttgütern aus einem Behälter, insbesondere aus einem kastenförmigen Transportbehälter bereitzustellen, das die einfache und zuverlässige Entnahme von schwerfließenden Schüttgütern auch nach einem langen Transport ermöglicht, ohne dass hohe Drücke angewandt werden müssen.The invention has for its object a system and a method for Removal of bulk goods from a container, in particular from a box-shaped one To provide transport containers that are simple and reliable Removal of poorly flowing bulk goods even after a long Transport enables without having to apply high pressures.

Diese Aufgabe wird erfindungsgemäß durch das System nach Anspruch 1 bzw. das Verfahren nach Anspruch 8 gelöst. Vorteilhafte Weiterbildungen und Ausgestaltungen der Erfindung sind in den jeweiligen Unteransprüchen beschrieben. This object is achieved by the system according to claim 1 or the method according to claim 8 solved. Advantageous further training and Embodiments of the invention are described in the respective subclaims.

Erfindungsgemäß weist also das System zur Entnahme von Schüttgut aus einem Behälter eine Luftzuführeinrichtung auf mit der Luft zum Fluidisieren von Schüttgut unmittelbar in das Innere des Schüttguts im Behälter einleitbar ist. Hierdurch wird es ermöglicht, auch durch einen langen Transport stark verfestigtes Schüttgut vom Inneren heraus so mit Luft zu durchmischen, also zu fluidisisieren, dass es in Verbindung mit der Austragetechnik für einen Austrag nachfließt.According to the invention, the system for removing bulk material from a Container an air supply device with the air for fluidization bulk material can be introduced directly into the interior of the bulk material in the container is. This makes it possible, even through a long transport to mix heavily consolidated bulk material with air from the inside, So to fluidize it in connection with the discharge technology flows for a discharge.

Besonders wichtig ist es dabei, dass die Luftzuführeinrichtung zumindest ein Rohr mit luftdurchlässiger Wandung aufweist, das an eine Druckquelle anschließbar ist und das in einem vor dem Auslaßbereich liegenden Behälterbereich anbringbar ist, wobei das Rohr mit luftdurchlässiger Wand aus einem porösen Sintermaterial hergestellt ist.It is particularly important that the air supply device at least has a tube with an air-permeable wall that is connected to a pressure source can be connected and that in a container area located in front of the outlet area is attachable, the tube with an air-permeable wall is made of a porous sintered material.

Durch die Verwendung eines derartigen Rohres wird es auf einfache Weise ermöglicht, die Luft über einen größeren Bereich unmittelbar in das Schüttgut einzuleiten, und dieses von innen heraus aufzulockern und zu fluidisieren.By using such a tube, it is easy allows the air to enter the air directly over a larger area Introduce bulk material and loosen it up from the inside fluidize.

Um das Rohr für das Einführen in das Schüttgut hinreichend steif auszubilden, ist bei einer vorteilhaften Ausgestaltung der Erfindung vorgesehen, daß das Rohr mit luftdurchlässiger Wandung in einem im wesentlichen zylindrischen Stützgestell aus Längs- und Umfangsstegen angeordnet ist, dessen Längsstege im wesentlichen schraubenlinienförmig um das Rohr mit luftdurchlässiger Wand herum verlaufen.To make the tube sufficiently rigid for insertion into the bulk material, is provided in an advantageous embodiment of the invention, that the tube with air-permeable wall in one essentially cylindrical support frame arranged from longitudinal and circumferential webs is, the longitudinal webs substantially helical around the Run pipe with air-permeable wall around.

Besonders zweckmäßig ist es, wenn an dem im Behälter anzuordnenden Ende des Rohrs mit luftdurchlässiger Wandung ein Bohrgewinde angeordnet ist. Durch die Kombination des Bohrgewindes mit den schraubenlinienförmigen Längsstegen des Stützgestells wird das Einbringen des Rohrs zur Luftzufuhr in das Schüttgut wesentlich vereinfacht.It is particularly useful if the to be arranged in the container A drilling thread is arranged at the end of the tube with an air-permeable wall is. By combining the drilling thread with the helical Longitudinal webs of the support frame is the introduction of the Tube for supplying air to the bulk material is considerably simplified.

Um die Fluidisierung des Schüttguts im Bereich vor dem Auslaßbereich des Behälters zu verbessern und zu vergleichmäßigen, ist bei einer zweckmäßigen Ausgestaltung der Erfindung vorgesehen, daß die Luftzuführeinrichtung eine Mehrzahl von Rohren mit luftdurchlässigen Wänden aufweist, wobei die mehreren, jeweils in einem Stützgestell vorgesehene Rohre im wesentlichen gleich lang und zueinander parallel im Behälter anbringbar sind.The fluidization of the bulk material in the area in front of the outlet area to improve and equalize the container is at a practical Embodiment of the invention provided that the air supply device has a plurality of tubes with air-permeable walls, the plurality of tubes each provided in a support frame essentially of the same length and attachable parallel to each other in the container are.

Um den Einsatz des Systems zur Entnahme von Schüttgütern zu erleichtern, ist bei einer vorteilhaften Weiterbildung der Erfindung vorgesehen, daß an jedem Rohr im Bereich seines an die Druckluftquelle anschließbaren Endes eine Hülse angebracht ist, mit der das Rohr in einer Haltehülse befestigbar ist. die an einem am Behälter anbringbaren Adaptergestell vorgesehen ist, wobei am Adaptergestell eine an die Druckluftquelle anschließbare Sammeldruckkammer vorgesehen ist, an die jedes Rohr mit luftdurchlässiger Wand vorzugsweise mittels einer Druckleitung anschließbar ist.In order to facilitate the use of the system for the removal of bulk goods, is provided in an advantageous development of the invention, that can be connected to the compressed air source on each pipe in the area End a sleeve is attached with which the tube in a holding sleeve is attachable. provided on an adapter frame attachable to the container is, a connectable to the compressed air source on the adapter frame Collective pressure chamber is provided to which each pipe with air-permeable wall can preferably be connected by means of a pressure line is.

Eine besonders bevorzugte Ausgestaltung der Erfindung zeichnet sich dadurch aus. daß der Behälter eine Auskleidung aus flexiblem. luftundurchlässigem Material aufweist, in der das Schüttgut insbesondere während eines Transports vor Umwelteinflüssen geschützt aufgenommen ist.A particularly preferred embodiment of the invention is characterized by this out. that the container is a liner made of flexible. air-impermeable Has material in which the bulk material in particular during a transport is protected against environmental influences.

Durch die Verwendung einer erfindungsgemäßen Auskleidung lassen sich im wesentlichen sämtliche herkömmlichen Behälter, insbesondere auch kastenförmige Transportbehälter, wie z. B. Seecontainer, die zum Transport von verschiedensten Arten von Gütern auf Schiffen und Lkws eingesetzt werden, für den Transport von Schüttgütern, insbesondere von schwer fließenden Schüttgütern wie Kieselgur und dergleichen einsetzen.By using a lining according to the invention essentially all conventional containers, in particular also box-shaped transport containers, such as. B. sea containers used for transport of various types of goods used on ships and trucks are used for the transport of bulk goods, in particular of use hard-flowing bulk materials such as diatomaceous earth and the like.

Um das Schüttgut einerseits während des Transports vor Feuchtigkeit und dergleichen zu schützen und andererseits eine staubfreie Entnahme zu ermöglichen, ist bei einer vorteilhaften Ausgestaltung der Erfindung vorgesehen, daß die Auskleidung auf- oder ausschneidbare Luftzuführbereich aufweist, die zunächst dicht geschlossen und jeweils von einer sich nach außen erstreckenden flexiblen Dichtmanschette umgeben sind, wobei die Auskleidung außerdem einen zunächst dicht geschlossenen Auslaßbereich für Schüttgut aufweist, der ebenfalls von einer sich nach außen erstreckenden flexiblen Dichtmanschette umgeben und zum Öffnen aufoder ausschneidbar ist.To protect the bulk goods from moisture and moisture during transport to protect the like and on the other hand to enable dust-free removal, is provided in an advantageous embodiment of the invention, that the liner can be cut or cut air supply area has, which is initially tightly closed and one after the other externally extending flexible sealing sleeve are surrounded, the Lining also an initially tightly closed outlet area for bulk goods, which also extends from an outward flexible sealing sleeve surround and open on or can be cut out.

Um insbesondere vor oder zu Beginn der Entnahme von Schüttgut aus dem Behälter die Fluidisierung des Schüttgutes kontrollieren zu können, ist vorgesehen, daß die Auskleidung in einem vom Auslaßbereich für Schüttgut entfernt liegendem Bereich einen Luftauslaß aufweist, an den sich ein außenliegender Schlauch anschließt, dessen freies Ende dicht verschließbar ist.In particular, before or at the start of the removal of bulk material from the Container to be able to control the fluidization of the bulk material provided that the lining in one of the outlet area for bulk material remote area has an air outlet to which a external hose connects, the free end of which can be sealed is.

Um die Entnahme des Schüttguts weiter zu erleichtern und sowohl eine sogenannte Brückenbildung, bei der sich das Schüttgut gewölbeartig an den Auslaßbereich umgebenden Abschnitten des Behälters oder des Entnahmegeräts abstützt, als auch eine sogenannte Kaminbildung, bei der Schüttgut in Seitenbereichen des Behälters stehen bleibt, zu vermeiden, ist bei einer besonders zweckmäßigen Ausgestaltung der Erfindung vorgesehen, daß zumindest zwei Entnahmegeräte vorgesehen sind. die sowohl bezüglich der Ausfließrichtung des Schüttguts als auch bezüglich der Schwerkraft nebeneinander am Auslaßbereich des Behälters angebracht sind.To further facilitate the removal of the bulk material and both a so-called Formation of bridges in which the bulk material is arched to the Sections surrounding the outlet or the removal device supports, as well as a so-called chimney formation in which Bulk material remains in the side areas of the container, to avoid is provided in a particularly expedient embodiment of the invention, that at least two removal devices are provided. the both with regard to the direction of flow of the bulk material as well as with respect to the Gravity is placed side by side at the outlet area of the container are.

Dabei ist es besonders vorteilhaft, wenn jedes Entnahmegerät einen eigenen Trichterabschnitt aufweist, in dem die jeweilige Fördereinrichtung mit ihrer Fördereinrichtung im wesentlichen koaxial zur Trichterachse angeordnet ist.It is particularly advantageous if each removal device has its own Has funnel section in which the respective conveyor with its conveyor essentially coaxial to the funnel axis is arranged.

Um einen universellen Einsatz des erfindungsgemäßen Systems zur Entnahme von Schüttgut zu ermöglichen, ist zweckmäßigerweise vorgesehen, daß jedes Entnahmegerät mittels eines Adaptergestells am Behälter anbringbar ist.For universal use of the removal system according to the invention of bulk goods is expediently provided that each tapping device can be attached to the container by means of an adapter frame is.

Das erfindungsgemäße Verfahren zur Entnahme von Schüttgut aus einem Transportbehälter, bei dem an einem Auslaßbereich des Behälters ein Entnahmegerät angebracht wird, Schüttgut im Entnahmegerät im wesentlichen entgegen seiner Ausfließrichtung aus dem Behälter in einen Austragbereich des Entnahmegeräts gefördert wird, und Schüttgut aus dem Austragbereich abgesaugt wird, zeichnet sich dadurch aus, daß Luft so in das im Behälter befindliche Schüttgut eingeleitet wird, daß das Schüttgut fluidisiert wird, wobei vorzugsweise zumindest zwei Entnahmegeräte sowohl bezüglich der Ausfließrichtung des Schüttguts als auch bezüglich der Schwerkraft nebeneinander am Auslaßbereich des Behälters angebracht werden.The method according to the invention for removing bulk material from a Transport container, which at an outlet area of the container Removal device is attached, bulk material in the removal device essentially against its outflow direction from the container into one Discharge area of the removal device is promoted, and bulk goods is extracted from the discharge area, characterized in that air is introduced into the bulk material in the container so that the Bulk material is fluidized, preferably at least two removal devices both with regard to the direction of outflow of the bulk material and also with regard to gravity side by side at the outlet area of the container be attached.

Bei einer besonders vorteilhaften Ausgestaltung des erfindungsgemäßen Verfahrens ist vorgesehen. daß dem Austragbereich des Entnahmegeräts über ein einstellbares Nebenluftventil Luft zuführbar ist, um einen unabhängigen Absaugluftstrom zu ermöglichen, wobei die über das Nebenluftventil zugeführte Luft reduziert wird. sobald das Schüttgut im Behälter hinreichend fluidisiert ist, um den Schüttgutaustrag zu vergrößern.In a particularly advantageous embodiment of the invention The procedure is planned. that the discharge area of the sampling device Air can be supplied via an adjustable secondary air valve to an independent To allow suction air flow, which is via the secondary air valve supplied air is reduced. as soon as the bulk material in the container is sufficiently fluidized to increase the bulk material discharge.

Zweckmäßigerweise wird die Luft zum Fluidisieren des Schüttguts mit Hilfe eines eine luftdurchlässige Wand aufweisenden Rohres in einem vor dem Auslaßbereich liegenden Behälterbereich in das Schüttgut eingeleitet.The air is expediently used to fluidize the bulk material of a tube having an air-permeable wall in a front the container area located in the outlet area is introduced into the bulk material.

Um die Fluidisierung des Schüttguts, also das Auflockern und Aufwirbeln von Schüttgut mit zugeführter Luft zu verbessern und zu vergleichmäßigen, ist erfindungsgemäß vorgesehen, daß zum Einbringen von Luft in das Schüttgut mehrere Rohre mit luftdurchlässigen Wänden eingesetzt werden, wobei die mehreren Rohre zum Einbringen von Luft in das Schüttgut im wesentlichen gleich lang und parallel zueinander angeordnet sind.About the fluidization of the bulk material, i.e. loosening and whirling of bulk goods with supplied air to improve and equalize is provided according to the invention that for introducing air into the Bulk material several pipes with air-permeable walls are used, the plurality of tubes for introducing air into the bulk material are arranged essentially the same length and parallel to each other.

Dabei ist zweckmäßiger Weise vorgesehen, daß die mehreren Rohre zum Einbringen von Luft in das Schüttgut von einer gemeinsamen Druckluftquelle über eine Sammeldruckkammer mit Druckluft versorgt werden.It is advantageously provided that the plurality of pipes for Introducing air into the bulk material from a common compressed air source can be supplied with compressed air via a collective pressure chamber.

Besonders vorteilhaft ist es, wenn vor Beginn der eigentlichen Entnahme von Schüttgut aus dem Behälter Luft zum Fluidisieren des Schüttguts in den Behälter eingeleitet wird, während in einem vom Auslaßbereich entfernt liegenden Bereich des Behälters aus diesem Luft entweicht, wobei die aus dem Behälter entweichende Luft gefiltert und auf mitgeführtes Schüttgut überwacht wird.It is particularly advantageous if before the actual removal begins of bulk material from the container air for fluidizing the bulk material in the container is introduced while being removed from the outlet area lying area of the container escapes from this air, the Filtered air escaping from the container and on carried Bulk material is monitored.

Die Erfindung wird im folgenden beispielsweise anhand der Zeichnung näher erläutert. Es zeigen:

  • Figur 1 eine schematische, geschnittene Seitenansicht eines kastenförmigen Transportbehälters.
  • Figur 2 eine schematische Schnittdarstellung eines Ausschnitts eines Transportbehälters mit daran angeordnetem Entnahmegerät und Luftzuführeinrichtung,
  • Figur 3 einen schematischen Schnitt durch ein erfindungsgemäß eingesetztes Entnahmegerät,
  • Figur 4 eine schematische Darstellung einer sogenannten Luftzuführlanze mit einem Rohr mit luftdurchlässiger Wand,
  • Figur 5 eine schematische Seitenansicht eines Adaptergestells zur Anbringung von Entnahmegeräten und Luftzuführeinrichtung an einem kastenförmigen Transportbehälter,
  • Figur 6 eine teilweise geschnittene schematische Darstellung zur Erläuterung der staubdichten Durchführung einer Luftzuführlanze durch eine im Behälter vorgesehene Auskleidung.
  • Figur 7 eine schematische Draufsicht auf eine geöffnete Seite eines Transportbehälters, insbesondere eines sogenannten Seecontainers mit daran angebrachtem Adaptergestell, und
  • Figur 8 eine vereinfachte schematische Seitenansicht eines auf einem Lkw befindlichen Transportbehälters bei der Entnahme von Schüttgut nach dem erfindungsgemäßen Verfahren mittels daran angebrachten Entnahmegeräten und Luftzuführeinrichtung.
  • The invention is explained in more detail below, for example with reference to the drawing. Show it:
  • Figure 1 is a schematic, sectional side view of a box-shaped transport container.
  • FIG. 2 shows a schematic sectional illustration of a section of a transport container with a removal device and air supply device arranged thereon,
  • FIG. 3 shows a schematic section through a removal device used according to the invention,
  • FIG. 4 shows a schematic illustration of a so-called air supply lance with a tube with an air-permeable wall,
  • FIG. 5 shows a schematic side view of an adapter frame for attaching removal devices and air supply device to a box-shaped transport container,
  • Figure 6 is a partially sectioned schematic representation for explaining the dust-tight implementation of an air supply lance through a lining provided in the container.
  • Figure 7 is a schematic plan view of an open side of a transport container, in particular a so-called sea container with an adapter frame attached to it, and
  • FIG. 8 shows a simplified schematic side view of a transport container located on a truck when bulk goods are removed by the method according to the invention by means of removal devices and air supply devices attached to them.
  • In den verschiedenen Figuren der Zeichnung sind einander entsprechende Bauteile mit gleichen Bezugszeichen versehen.In the different figures of the drawing are corresponding to each other Provide components with the same reference numerals.

    Obwohl das erfindungsgemäße System zur Entnahme von Schüttgut aus einem Behälter grundsätzlich bei Behältern verschiedenster Form eingesetzt werden kann, läßt es sich besonders vorteilhaft bei kastenförmigen Transportbehältern einsetzen und wird daher im folgenden im Zusammenhang mit einem sogenannten Seecontainer, wie er heutzutage für den Transport verschiedenster Güter mittels Lkw, Bahn und Schiff eingesetzt wird, beschrieben.Although the system according to the invention for removing bulk material from a container is basically used for containers of various shapes can be, it can be particularly advantageous in box-shaped Use shipping containers and is therefore related below with a so-called sea container, as used today for the Transport of various goods used by truck, train and ship is described.

    Figur 1 zeigt schematisch einen kastenförmigen Seecontainer 10 der mit einer Auskleidung 11 versehen ist. Die Auskleidung 11 besteht aus einem luft- und feuchtigkeitsdichten, flexiblen Material und ist im wesentlichen an die Kastenform des Seecontainers 10 so angepaßt, daß sie Boden- und Seitenwände bedeckt und eine zur Oberseite des Seecontainers im wesentlichen parallel verlaufende Bahn als Abdeckung aufweist. Um die Auskleidung im Seecontainer 10 entsprechend der Form des Seecontainers 10 zeltartig aufzuspannen, sind Schlaufen 12 zum Aufhängen der Auskleidung 11 im Seecontainer 10 vorgesehen, von denen nur einige schematisch angedeutet sind.Figure 1 shows schematically a box-shaped sea container 10 with a lining 11 is provided. The lining 11 consists of a air and moisture proof, flexible material and is essentially adapted to the box shape of the sea container 10 so that they bottom and Side walls covered and one to the top of the sea container essentially has parallel web as a cover. To the lining in the sea container 10 according to the shape of the sea container 10 to be tent-like, there are loops 12 for hanging the lining 11 provided in the sea container 10, only a few of which are schematic are indicated.

    Die Auskleidung 11 weist einen während des Befüllens des Seecontainers 10 mit Schüttgut und während des Transports dicht geschlossenen Auslaßbereich 13 auf, der von einer sich nach außen erstreckenden flexiblen Dichtmanschette 14 umgeben ist. Die Dichtmanschette 14 ist dabei luftund wasserdicht an der Auskleidung 11 angebracht. Außerdem sind außen an der Auskleidung 11 benachbart zu der Dichtmanschette 14 des Auslaßbereichs 13 im Bereich einer nicht dargestellten abnehmbaren Containerrückwand weitere Dichtmanschetten 15 (von denen nur eine dargestellt ist) vorgesehen, die Luftzuführbereiche 16 umgeben, die ebenfalls zunächst dicht geschlossen sind und die erst zum Entladen des Seecontainers geöffnet werden, um jeweils eine sogenannte Luftzuführlanze 17 (siehe Figur 2 und 4) in das Innere des Seecontainers 10 einführen zu können.The lining 11 has one during the filling of the sea container 10 with bulk material and tightly closed outlet area during transport 13 on that of an outwardly extending flexible Sealing sleeve 14 is surrounded. The sealing sleeve 14 is airless attached waterproof to the liner 11. Also are outside on the lining 11 adjacent to the sealing sleeve 14 of the Outlet area 13 in the area of a removable, not shown Container rear wall further sealing sleeves 15 (of which only one is provided) that surround the air supply areas 16, which also are tightly closed at first and only for unloading the sea container be opened to a so-called air supply lance 17 (see Figures 2 and 4) into the interior of the sea container 10 can.

    Figur 2 zeigt die in Figur 1 rechte untere Ecke eines Seecontainers 10 mit abgenommener Rückwand, an den im unteren Bereich der von der Rückwand frei gegebenen Öffnung des Seecontainers 10 ein Adaptergestell 18 angebracht ist. An dem Adaptergestell 18, daß in Figur 5 größer dargestellt ist, ist eine Sammeldruckkammer 19 angebracht, die über eine Druckleitung 20. die als Druckschlauch ausgebildet sein kann, mit einer schematisch angedeuteten Druckluftquelle 20' verbunden ist. Außerdem sind an dem Adaptergestell 18 mehrere Haltehülsen 21 mit Abstand nebeneinander angeordnet (siehe Figur 7), um eine Mehrzahl von Luftzuführlanzen 17 zu halten.FIG. 2 shows the lower right corner of a sea container 10 in FIG. 1 removed rear wall, in the lower area that of the rear wall released opening of the sea container 10 an adapter frame 18th is appropriate. On the adapter frame 18 that shown larger in Figure 5 is, a collective pressure chamber 19 is attached, which via a pressure line 20. which can be designed as a pressure hose, with a schematic indicated compressed air source 20 'is connected. Also are on the adapter frame 18 a plurality of holding sleeves 21 next to each other at a distance arranged (see Figure 7) to a plurality of air supply lances 17th to keep.

    Ferner weist das Adaptergestell 18 einen Anschlußrahmen 22 auf, an dem Entnahmegeräte 23 anbringbar sind. Zur Befestigung der Entnahmegeräte 23 am Anschlußrahmen 22 des Adaptergestells 18 sind dabei Schnellverschlußmittel 24 vorgesehen.Furthermore, the adapter frame 18 has a lead frame 22 on which Removal devices 23 are attachable. For fastening the removal devices 23 on the connecting frame 22 of the adapter frame 18 are quick-release means 24 provided.

    Wie in Figur 2 und 3 dargestellt ist, weist jedes der Entnahmegeräte 23 ein Gehäuse 25 mit einem Trichterabschnitt 26 und einem Übergangsabschnitt 27 auf. An einem Bodenflansch 28 ist ein Antriebsmotor 29 für eine Fördereinrichtung 30 angebracht.As shown in FIGS. 2 and 3, each of the removal devices 23 has one Housing 25 with a funnel section 26 and a transition section 27 on. On a bottom flange 28 is a drive motor 29 for a Conveyor 30 attached.

    Wie in Figur 3 dargestellt ist, weist die Fördereinrichtung 30 eine Antriebswelle 31 auf, die in nicht näher dargestellter Weise über ein Getriebe vom Antriebsmotor 29 angetrieben wird und die koaxial zur Trichterachse des Trichterabschnitts 26 des Gehäuses 25 angeordnet ist. An der Antriebswell 31 ist beispielsweise ein Schneckenförderer 32 angeordnet, der von einem Förderrohr 33 umgeben ist. Die Lage der Förderrichtung relativ zur Trichterachse kann je nach den Einsatzbedingungen, dem zu fördernden Schüttgut und der Lage des Austragbereichs verändert werden. Wichtig ist jedoch, daß die Föderrichtung eine wesentliche Komponente entgegensetzt zur Ausfließrichtung von Schüttgut aus dem Seecontainer 10 aufweist.As shown in Figure 3, the conveyor 30 has a drive shaft 31, which in a manner not shown via a gear from Drive motor 29 is driven and coaxial with the funnel axis of the Funnel section 26 of the housing 25 is arranged. On the drive shaft 31, a screw conveyor 32 is arranged, for example, by a Delivery pipe 33 is surrounded. The position of the conveying direction relative to Depending on the operating conditions, the funnel axis can be the one to be conveyed Bulk and the location of the discharge area can be changed. Important is however, that the federal direction opposes an essential component for the outflow direction of bulk material from the sea container 10.

    Beim Betrieb der Fördereinrichtung fördert der Schneckenförderer 32 Schüttgut in Richtung von unten rechts in Figur 3 nach oben links, wie durch die beiden im Förderrohr 33 gezeigten Pfeile angedeutet ist. Dem unteren. einlaßseitigen Ende des Förderrohrs 33 kann eine Rühreinrichtung 34 zugeordnet sein, die das in den Trichterabschnitt 26 einströmende Schüttgut im fluidisierten, fließfähigen Zustand hält und dem Förderrohr 33 bzw. dem Schneckenförderer 32 zuführt. Die Auslaßseite des Förderrohrs 33 ist so von einer Kappe 35 umgeben. daß ein Ringraum 36 zwischen der Kappe 35 und dem Förderrohr 33 gebildet ist, durch den auslaßseitig aus dem Förderrohr 33 austretendes Schüttgut zum Einlaßbereich zurückströmen kann. Die Kappe 35 wird in geeigneter Weise von mehreren umfangsmäßig verteilten Stützen 37 im Trichterabschnitt 26 des Gehäuses 25 des Entnahmegeräts 23 gehalten. Über nicht näher dargestellte Stützstege oder dergleichen, kann auch das Förderrohr 33 der Fördereinrichtung 30 in der Kappe 35 abgestützt sein.When the conveyor is in operation, the screw conveyor 32 conveys Bulk in the direction from bottom right in Figure 3 to top left, like is indicated by the two arrows shown in the conveyor pipe 33. The lower one. inlet-side end of the conveyor tube 33 can be a stirring device 34 may be assigned, which flows into the funnel section 26 Bulk material in the fluidized, flowable state holds and the conveyor pipe 33 or the screw conveyor 32 feeds. The outlet side of the delivery pipe 33 is surrounded by a cap 35. that an annulus 36 between the cap 35 and the delivery pipe 33 is formed by the outlet side Bulk material emerging from the conveying pipe 33 to the inlet area can flow back. Cap 35 is suitably one of several circumferentially distributed supports 37 in the funnel section 26 of the housing 25 of the removal device 23 held. About not shown Support webs or the like, the conveyor pipe 33 of the conveyor 30 be supported in the cap 35.

    Wie in Figur 4 gezeigt, umfaßt die Luftzuführlanze 17 ein Rohr 42 mit luftdurchlässiger Wand, das vorzugsweise aus einem porösen Sintermaterial hergestellt ist. Das Rohr 42 ist an seinem vorderen, in Figur 4 linken Ende mit einer Kappe 43 verschlossen, die luftdicht oder ebenfalls aus luftdurchlässigem Sintermaterial hergestellt sein kann. Bei entsprechend steifer Ausbildung des Rohres 42 läßt sich dieses unmittelbar in das Sintermaterial einführen. Bevorzugt ist es jedoch, wenn das Rohr 42 mit luftdurchlässiger Wand in einem Stützgestell 44 angeordnet ist, das insbesondere aus schraubenlinienförmigen Längsstegen 55 und umfangsmäßig verlaufenden Umfangsstegen 46 gebildet ist. Um das Stützgestell 44 mit dem darin angeordneten Rohr 42 mit luftdurchlässiger Wand in einer der Haltehülsen 41 zu befestigen, ist eine Dichtungshülse 4 7 an dem in Figur 4 rechten hinteren Ende der Luftzuführlanze 17 vorgesehen, an der ein radialer Stützflansch 48 mit Handgriffen 49 angebracht ist. An dem Stützflansch ist auch ein Anschlußstutzen 50 für eine Druckluftzuführleitung 51 (siehe Figur 2) befestigt.As shown in Figure 4, the air supply lance 17 comprises a tube 42 with an air permeable Wall, which is preferably made of a porous sintered material is made. The tube 42 is at its front end, on the left in FIG. 4 closed with a cap 43, which is airtight or also made of air-permeable Sintered material can be made. With accordingly Rigid construction of the tube 42 can this directly in the sintered material introduce. However, it is preferred if the tube 42 is more permeable to air Wall is arranged in a support frame 44, which in particular from helical webs 55 and circumferentially extending circumferential webs 46 is formed. To the support frame 44 with the pipe 42 arranged therein with an air-permeable wall in one of the Fastening the holding sleeves 41 is a sealing sleeve 4 7 on the one in FIG. 4 right rear end of the air supply lance 17 is provided, at which a radial Support flange 48 is attached with handles 49. On the support flange is also a connection piece 50 for a compressed air supply line 51 (see Figure 2) attached.

    Beim Einführen der Luftzuführlanze 47 bricht das Stützgestell 44 das verfestigte Schüttgut zusätzlich auf und verbessert das Eindringen von Luft aus dem Rohr 42 in das Schüttgut. When the air supply lance 47 is inserted, the support frame 44 breaks the solidified one Bulk material and improves the penetration of air from the pipe 42 into the bulk material.

    Um das Einschieben der Luftzuführlanze 17 in das Schüttgut zu unterstützen. ist ein Bohrgewinde 52 am vorderen Ende des Stützgestells angebracht.To support the insertion of the air supply lance 17 into the bulk material. a drilling thread 52 is attached to the front end of the support frame.

    Wie in Figur 7 gezeigt, weist der kastenförmige Transportbehälter, also der Seecontainer 10, im Bereich der abnehmbaren Rückwand (Tür) mehrere voneinander beabstandete Querstreben 53 auf, an denen die rückseitige Bahn der Auskleidung 11 mit Hilfe von Laschen oder Schlaufen 54 gehalten ist.As shown in Figure 7, the box-shaped transport container, ie the Sea container 10, several in the area of the removable rear wall (door) spaced-apart cross struts 53 on which the rear Track of the liner 11 held by means of tabs or loops 54 is.

    Wie in Figur 1 und 7 dargestellt ist, ist ein Schlauch 55 mit einer Auslaßöffnung 56 der Auskleidung 11 verbunden, der von der Auslaßöffnung 56 über die obere Bahn der Auskleidung hinweg bis in den Bereich der abnehmbaren Containerrückwand oder Tür geführt ist. Während des Transports ist das freie Ende 57 des Schlauchs 55 dicht verschlossen.As shown in Figures 1 and 7, there is a hose 55 with an outlet opening 56 of the liner 11 connected by the outlet opening 56 across the top panel of the liner to the area of the removable Container rear wall or door is guided. During transportation the free end 57 of the hose 55 is tightly closed.

    Im folgenden wird die Handhabung und der Betrieb des erfindungsgemäßen Systems zur Entnahme von Schüttgut aus einem Behälter, am Beispiel eines Seecontainers 10 beschrieben.The following is the handling and operation of the invention Systems for removing bulk goods from a container, using the example of a sea container 10 described.

    Nachdem der Seecontainer 10, der in der beschriebenen Weise mit einer Auskleidung 11 ausgekleidet ist und in dem ein schlecht fließendes Schüttgut, beispielsweise Kieselgur enthalten ist, am Entladeort angekommen ist, wird zunächst die Rückwand oder Tür des Seecontainers 10 geöffnet. Anschließend wird das Adaptergestell 18 am Rahmen der hinteren Öffnung oder Tür des Seecontainers 10 angebracht, wie in Figur 7 dargestellt ist.After the sea container 10, which in the manner described with a Lining 11 is lined and in which a poorly flowing Bulk material, for example kieselguhr, has arrived at the unloading point the back wall or door of the sea container 10 open. Then the adapter frame 18 on the frame of the rear Opening or door of the sea container 10 attached, as shown in Figure 7 is.

    Nachdem das Adaptergestell 18 am Seecontainer 10 angebracht ist, werden die Dichtmanschetten 15 der Luftzuführbereiche 16 durch die Haltehülsen 21 hindurch nach außen gezogen. In entsprechender Weise wird auch die Dichtmanschette 14 des Auslaßbereichs 13 durch den Anschlußrahmen 22 für die Entnahmegeräte 23 hindurch gezogen. Darauf hin werden zunächst die Entnahmegeräte 23 angebracht. Wie in Figur 7 dargestellt ist. sind über die untere Breite der rückwärtigen Öffnung des Seecontainers 10 zwei Entnahmegeräte 23 angeordnet. Es ist jedoch auch denkbar, je nach Auslegung der Entnahmegeräte und nach Breite des zu entladenden Behälters noch weitere Entnahmegeräte so anzubringen, daß sie bezüglich der Ausflußrichtung des Schüttguts aus dem Container und bezüglich der Schwerkraft nebeneinander angeordnet sind.After the adapter frame 18 is attached to the sea container 10, are the sealing sleeves 15 of the air supply areas 16 through the holding sleeves 21 pulled outwards. In a similar way also the sealing sleeve 14 of the outlet area 13 through the lead frame 22 pulled through for the removal devices 23. Be there first the removal devices 23 attached. As shown in Figure 7 is. are across the bottom width of the rear opening of the sea container 10 two removal devices 23 arranged. However, it is also conceivable, depending on the design of the extraction devices and the width of the unloading container to attach other removal devices so that them with respect to the direction of discharge of the bulk material from the container and are arranged side by side with respect to gravity.

    Nach dem Anbringen der Entnahmegeräte 23 kann die rückseitige Bahn der Auskleidung 11 im ausgeschnitten werden. Hierfür ist in dem Übergangsabschnitt 27 des Gehäuses 25 der Entnahmegeräte 23 eine entsprechende, nicht näher dargestellte mit einem Deckel dicht verschließbare Luke vorgesehen.After the removal devices 23 have been attached, the rear web can the lining 11 can be cut out. For this is in the transition section 27 of the housing 25 of the removal devices 23 a corresponding not shown with a lid tightly closable Luke provided.

    Nachdem also die Entnahmegeräte 23 am Anschlußrahmen 22 des Adaptergestells 18 angebracht sind, werden bei noch nicht im Auslaßbereich 13 ausgeschnittener rückseitiger Bahn an die Luftzuführlanzen 17 Druckluftleitungen 51 angeschlossen, um die Luftzuführlanzen 17 mit den Anschlußstutzen 19' der Sammeldruckkammer 19 zu verbinden. Dann werden die Luftzuführlanzen 17 mit Druckluft beaufschlagt und, wie in Figur 6 dargestellt, eine nach der anderen durch die Dichtmanschetten 15 der Luftzuführbereiche 16 und durch die Haltehülsen 21 am Adaptergestell 18 hindurch geführt. Mit dem Bohrgewinde 52 durchstößen dabei die Luftzuführlanzen 17 die rückwärtige Bahn der Auskleidung 11 und dringen in das Schüttgut ein. Hierbei kann jede Luftzuführlanze 17 mittels der Handgriffe 49 oder unter Verwendung einer Bohrmaschine oder dergleichen um ihre Längsachse gedreht werden, so daß sich das Bohrgewinde 52 in das Schüttgut hineinschraubt oder bohrt, wobei bereits das Schüttgut aufgelockert und fluidisiert wird.So after the removal devices 23 on the lead frame 22 of the adapter frame 18 are attached, are not yet in the outlet area 13th cut back sheet on the air supply lances 17 compressed air lines 51 connected to the air supply lances 17 with the connecting piece 19 'to connect the pressure chamber 19. Then be the air supply lances 17 are pressurized with compressed air and, as in 6, one after the other through the sealing sleeves 15 the air supply areas 16 and through the holding sleeves 21 on the adapter frame 18 passed through. With the drilling thread 52 pierce the Air supply lances 17 penetrate the rear panel of the liner 11 and in the bulk material. Here, each air supply lance 17 by means of the Handles 49 or using a drill or the like are rotated about their longitudinal axis so that the drilling thread 52 screwed or drilled into the bulk material, the bulk material already is loosened and fluidized.

    Da das Schüttgut sich nach dem Transport im Behälter verfestigt hat. wird zunächst Luft weiter in das im Behälter befindliche Schüttgut eingeleitet, so daß es hinreichend fluidisiert wird. Die Lufteinleitung erfolgt dabei über die luftdurchlässigen Wände der Rohre 42 der Luftzuführlanzen 17, die in einen Bereich in das Schüttgut eingeführt sind, der dem Auslaßbereich 13 benachbart ist. Während durch die Luftzuführlanzen 17 unter einem geringen Überdruck stehende Druckluft in das Schüttgut eingeleitet wird. wird durch den Schlauch 55 überschüssige Luft aus der Auskleidung 11 abgelassen. Um hierbei das Austreten von staubförmigem Schüttgut in die Umgebung zu verhindern, ist das freie Ende 57 des Schlauchs 55 an eine geeignete Filtereinrichtung angeschlossen, die es gleichzeitig ermöglicht. festzustellen, wieviel staubförmiges Schüttgut von der durch den Schlauch 55 austretenden Luft mitgeführt wird. Der Anteil an mitgeführtem Schüttgut dient hierbei als Indikator dafür, wieweit das Schüttgut im Transportbehälter bereits fluidisiert ist.Because the bulk solidified in the container after transport. becomes air is first introduced into the bulk material in the container, so that it is sufficiently fluidized. The air is introduced over the air-permeable walls of the tubes 42 of the air supply lances 17, which are introduced into a region in the bulk material which is the outlet region 13 is adjacent. While through the air supply lances 17 under one Compressed air at low overpressure is introduced into the bulk material becomes. through the hose 55 excess air from the lining 11 drained. To prevent the discharge of dusty bulk material in To prevent the environment, the free end 57 of the hose 55 to one suitable filter device connected, which makes it possible at the same time. determine how much dusty bulk material from the by the Hose 55 escaping air is carried. The share of carried Bulk goods serve as an indicator of how far the bulk goods are in Transport container is already fluidized.

    Während des Fluidisierens oder nach Erreichen einer hinreichenden Fluidisierung wird dann die rückseitige Bahn der Auskleidung 11 im Auslaßbereich ausgeschnitten. Nun können auch die Fördereinrichtungen 30 der Entnahmegeräte 23 in Betrieb gesetzt und die Absaugeinrichtungen 39 eingeschaltet werden. Zu diesem Zeitpunkt sind die Nebenluftventile 41 geöffnet, so daß die über die Förderleitung 40 von der Absaugeinrichtung 39 abgesaugte Luft praktisch vollständig die über die Nebenluftventile 41 zugeführte Nebenluft ist. Das System ist zur Entnahme von Schüttgut aus dem Seecontainer bereit.During fluidization or after sufficient fluidization has been achieved then the rear panel of the liner 11 in the outlet area cut out. Now the conveyor 30 can Tapping devices 23 put into operation and the suction devices 39 be switched on. At this time, the bypass valves 41 opened so that the delivery line 40 from the suction device 39 air sucked out practically completely through the secondary air valves 41 supplied secondary air is. The system is designed for the removal of bulk goods ready for the sea container.

    Sobald das Schüttgut im Transportbehälter insbesondere benachbart zum Auslaßbereich 13 hinreichend fluidisiert ist, fließt oder rutscht Schüttgut in Folge der Schwerkraft in den Trichterabschnitt 26 des Gehäuses 25 der Entnahmegeräte 23. Dort wird das Schüttgut vom Schneckenförderer 32 der Fördereinrichtung 30 erfaßt und in Richtung auf den Austragbereich 38 gefördert. Das Einströmen von Schüttgut in die Fördereinrichtungwird dabei ggf. durch die Rühreinrichtung 34 unterstützt. Das aus dem oberen Ende des Förderrohrs 33 austretende Schüttgut strömt durch den Ringraum 36 zurück in den Einlaßbereich der Fördereinrichtung 30, wodurch sich eine Schüttgutzirkulation ergibt, die dafür sorgt, daß das Schüttgut in einem zum Absaugen geeigneten fluidisierten Zustand verbleibt.As soon as the bulk material in the transport container in particular adjacent to Outlet area 13 is sufficiently fluidized, flows or slides bulk material due to gravity in the funnel section 26 of the housing 25 of the Removal devices 23. There, the bulk material from the screw conveyor 32 of the conveying device 30 and in the direction of the discharge area 38 funded. The flow of bulk material into the conveyor becomes possibly supported by the stirring device 34. That from the top Bulk material emerging from the end of the conveying pipe 33 flows through the annular space 36 back into the inlet area of the conveyor 30, whereby there is a bulk material circulation that ensures that the bulk material remains in a fluidized state suitable for suction.

    Nun wird über das einstellbare Nebenluftventil 41 die Nebenluftzufuhr gedrosselt, so daß Schüttgut mit sich führende Luft aus dem Container abgesaugt wird. Es entsteht also ein Unterdruck im Entnahmegerät 23, durch den fluidisiertes oder staubförmiges Schüttgut führende Luft aus der Verkleidung im Container in das Entnahmegerät 23 gesaugt und weiter zum Austragen von Schüttgut aus dem Transportbehälter abgesaugt wird.The secondary air supply is now throttled via the adjustable secondary air valve 41, so that bulk material with leading air is sucked out of the container becomes. A negative pressure thus arises in the removal device 23 the fluidized or dusty bulk air leading out of the cladding sucked into the removal device 23 in the container and on to Discharge of bulk goods is sucked out of the transport container.

    Je nach dem bereits erreichten Fluidisierungsgrad des Schüttguts kann das Nebenluftventil 41 mehr oder weniger geschlossen werden, um so die Austragleistung von Schüttgut an den Fluidisierungszustand des Schüttguts im Behälter anzupassen. Um hierbei ein Vakuum innerhalb der Auskleidung 11 zu verhindern, muß die Luftzufuhr an die Luftabsaugung angepaßt sein, insbesondere muß bei vollständig geschlossenem Nebenluftventil 41 die Druckluftzufuhr durch die Luftzuführlanzen 17 praktisch gleich der Luftabsaugung zur Entnahme von Schüttgut sein.Depending on the degree of fluidization of the bulk material that has already been achieved the secondary air valve 41 are closed more or less, so the Discharge capacity of bulk goods to the fluidization state of the bulk goods to adjust in the container. To create a vacuum inside the liner To prevent 11, the air supply must be adapted to the air extraction must be, especially when the secondary air valve is completely closed 41 the compressed air supply through the air supply lances 17 practical be equal to the air extraction for the removal of bulk goods.

    Nachdem ein hinreichender Fluidisierungszustand des Schüttguts im Behälter erreicht ist, wird der zu entladende Behälter, also beispielsweise der auf einem Lkw befindliche Seecontainer 10 in eine in Figur 8 dargestellte Schräglage angehoben, um das Fließen von Schüttgut zum Auslaßbereich 13. also zu den Entnahmegeräten 23 hin zu unterstützen. Gelangt dabei noch nicht fluidisiertes Schüttgut in den Bereich der Luftzuführlanzen, so wird es an diesen aufgebrochen und durch die eindringende Luft fluidisiert.After a sufficient fluidization state of the bulk material in the container is reached, the container to be unloaded, for example the Sea container 10 located on a truck into a container shown in FIG Tilt raised to allow bulk material to flow to the outlet area 13. So to support the tapping devices 23. Get there bulk material not yet fluidized into the area of the air supply lances, see above it is broken open at these and fluidized by the penetrating air.

    Die zur Fluidisierung des Schüttguts eingesetzten Luftzuführlanzen 17 mit denen die Druckluft direkt in das Schüttgut eingeleitet wird, sind im beschriebenen Ausführungsbeispiel parallel zueinander angeordnet und dringen gleich tief in den Behälterinnenraum ein. Es ist jedoch auch denkbar, daß beispielsweise die beiden äußeren Luftzuführlanzen länger als die beiden inneren ausgebildet sind und/oder unter einem flacheren Winkel in das Schüttgut im Behälterinneren hinein geschoben werden.The air supply lances 17 used to fluidize the bulk material with which the compressed air is introduced directly into the bulk material are in described embodiment arranged parallel to each other and penetrate equally deep into the interior of the container. However, it is also conceivable that, for example, the two outer air supply lances longer than the two inner ones are formed and / or at a flatter angle be pushed into the bulk material inside the container.

    Die vorliegende Erfindung ermöglicht es also, schlecht fließende Schüttgüter aus einem Transportbehälter auch dann absaugen zu können, wenn das Schüttgut in Folge des Transports sehr stark verfestigt ist. da das Schüttgut mit Hilfe einer zusätzlichen Luftzuführvorrichtung vor dem Auslaßbereich des Behälters fluidisiert wird.The present invention thus makes it possible for bulk materials to flow poorly to be able to extract from a transport container even if the bulk material is very strongly solidified as a result of the transport. since that Bulk goods with the help of an additional air supply device in front of the Outlet area of the container is fluidized.

    Claims (11)

    1. A system for the removal of bulk material from a container, in particular a box-shaped transport container comprising a removal instrument (23) that can be attached to an outlet area of the container (10) and that has a conveyance device (30) to convey bulk material flowing out of the container (10) into the removal instrument (23) substantially against its direction of outflow out of the container (10) to a discharge area (38) of the removal instrument (23) to which an off-suctioning device (39) is connectable, characterized in that an air supply device (17, 19, 20') is provided in order to be able to pipe air directly into the interior of the bulk material in the container (10) for purposes of fluidization to thereby loosen up the bulk material from the inside.
    2. A system according to claim 1, characterized in that the air supply device (17, 19, 20') comprises at least one pipe (42) with an air-permeable wall that can be connected to a pressure source and can be attached in a container area located in front of the outlet area, said pipe (42) with the air-permeable wall being preferably made of a porous sinter material.
    3. A system according to claim 2, characterized in that the pipe (42) with the air-permeable wall is arranged in a substantially cylindrical support frame (44) made of longitudinal and circumferential bridges (45 and 46, respectively) whose longitudinal bridges (45) substantially run around the pipe (42) with the air-permeable wall in a spiral manner, a borehole threading (52) being preferably arranged on the end of the pipe (42) with the air-permeable wall that is to be disposed in the container (10).
    4. A system according to claim 2 or 3, characterized in that the air supply device comprises a plurality of pipes (42) with air-permeable walls, said pipes (42) which preferably are substantially equally long and provided each in a supporting frame (44) being attachable mutually parallel in the container (10).
    5. A system according to claims 2 to 4, characterized in that attached to each pipe (42) in the area of its end that can be connected to the compressed air source (20'), there is a sleeve (47) by means of which the pipe (42) can be fastened in a retaining sleeve (21) provided on an adaptor frame (18) that can be attached to the container (10), a collecting pressure chamber (19) connectable to the compressed air source (20') being provided in particular on the adaptor frame (18), and each pipe (42) with the air-permeable wall being connectable to the collecting pressure chamber (19), preferably by means of a pressure line (51).
    6. A system according to any of the preceding claims, characterized in that the container (10) has a lining consisting of flexible air-impermeable material in which the bulk material is received, in particular, during shipment in a manner protected against environmental factors, in which in particular the lining (11) has an air supply area (16) that can be cut up or cut out, and are initially tightly closed and surrounded by an outwardly extending flexible sealing cuff (15), whereas the lining (11) suitably has an initially tightly closed outlet area (13) for bulk material surrounded by an outwardly extending flexible sealing cuff (14) and can be cut up or cut out for opening purposes, and in which the lining in an area remote from the outlet area (13) for bulk material has an air outlet (56) upon which adjoins an outwardly located hose (55) whose free end (57) can be tightly closed.
    7. A system according to any of the preceding claims, characterized in that at least two removal instruments (23) are provided which, both regarding the outflow direction of the bulk material and regarding the force of gravity, are attached next to each other upon the outlet area of the container (10), each removal instrument (23) having its own funnel segment (26) in which is arranged the particular conveyance device (30) with its conveyance direction placed substantially coaxially with respect to the funnel axis, and in which each removal instrument (23) can be attached to the container (10) by means of an adaptor frame (18).
    8. A process for the removal of bulk material from a container, in particular, from a box-shaped transport container, wherein
      a removal instrument (23) is attached to an outlet area of the container (10),
      bulk material in the removal instrument (23) is substantially conveyed contrary to its direction of outflow out of the container (10) into a discharge area (38) of the removal instrument (23), and
      bulk material is suctioned out of the discharge area (38),
      characterized in that
      air is piped directly into the interior of the bulk material located in the container (10) such that the bulk material is fluidized from the inside.
    9. A process according to claim 8, characterized in that the air for fluidizing the bulk material is piped into the bulk material in a container area that is in front of the outlet area, and the air for fluidizing the bulk material is injected into the bulk material, preferably by means of one or several pipes (42) each having an air-permeable wall, said several pipes (42) for injecting air into the bulk material being substantially equally long and arranged parallel to each other, and preferably supplied with compressed air from a common compressed air source (20') via a collecting pressure chamber (19).
    10. A process according to claim 8 or 9, characterized in that at least two removal instruments (23), both as regards the direction of outflow of the bulk material and as regards the force of gravity, are attached next to each other on the outlet area of the container (10), that air can be supplied to the discharge area (38) of the removal instrument (23) via an adjustable secondary air valve (41) in order to make an independent off-suctioning air current possible, in which in particular the air supplied via the secondary air valve (41) is reduced the moment the bulk material in the container (10) has been sufficiently fluidized in order to increase the bulk material discharge.
    11. A process according to claims 8 to 10, characterized in that prior to the actual removal of bulk material from the container (10), air is piped into the container (10) for the purpose of fluidizing the bulk material, whereas air escapes from that container in an area of the container (10) that is remote from the outlet area, the air escaping from the container being suitably filtered and monitored for any bulk material that is carried along.
    EP00966109A 1999-10-04 2000-10-04 System and method for withdrawing bulk material Expired - Lifetime EP1220805B1 (en)

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    EP00966109A EP1220805B1 (en) 1999-10-04 2000-10-04 System and method for withdrawing bulk material

    Applications Claiming Priority (4)

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    EP99119620 1999-10-04
    EP99119620A EP1090856A1 (en) 1999-10-04 1999-10-04 System and method for unloading of bulk material from a container, especially from a box-shaped transport container
    PCT/EP2000/009701 WO2001025120A1 (en) 1999-10-04 2000-10-04 System and method for withdrawing bulk material
    EP00966109A EP1220805B1 (en) 1999-10-04 2000-10-04 System and method for withdrawing bulk material

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    EP1220805A1 EP1220805A1 (en) 2002-07-10
    EP1220805B1 true EP1220805B1 (en) 2004-08-18

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    EP00966109A Expired - Lifetime EP1220805B1 (en) 1999-10-04 2000-10-04 System and method for withdrawing bulk material

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    AU7661700A (en) 2001-05-10
    EP1090856A1 (en) 2001-04-11
    DE50007508D1 (en) 2004-09-23
    WO2001025120A1 (en) 2001-04-12
    US20020154956A1 (en) 2002-10-24
    US6623233B2 (en) 2003-09-23
    EP1220805A1 (en) 2002-07-10

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