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CN113478868B - Layer-cutting type composite plate spring production device - Google Patents

Layer-cutting type composite plate spring production device Download PDF

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Publication number
CN113478868B
CN113478868B CN202110568544.8A CN202110568544A CN113478868B CN 113478868 B CN113478868 B CN 113478868B CN 202110568544 A CN202110568544 A CN 202110568544A CN 113478868 B CN113478868 B CN 113478868B
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fixedly connected
rod
groups
underframe
sliding
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CN202110568544.8A
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Chinese (zh)
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CN113478868A (en
Inventor
杨维武
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Guizhou Shixin Basalt Technology Co ltd
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Guizhou Shixin Basalt Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/36Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and impregnating by casting, e.g. vacuum casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/545Perforating, cutting or machining during or after moulding

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention relates to the field of composite materials, in particular to a device for producing a laminated composite material plate spring. The invention aims to solve the technical problems: a device for producing a laminated composite plate spring is provided. The technical proposal is as follows: a device for producing a laminated composite plate spring comprises a fixing component, a cutting component, a tank resin component and the like; the cutting assembly is connected with the tank resin assembly. When the invention is used, the two sides of the fiber material group are automatically fanned out and separated into four layers, so that the four layers of fiber materials are uniformly distributed, and then the four layers of fiber materials are sequentially cut, so that the fiber materials are integrally in the shape of an inverted isosceles trapezoid, the problem that the fiber materials are difficult to group and place is solved, the rim charge clamped in a cutter is removed, the two ends of the fiber materials are automatically preliminarily fixed and then placed in a die, and the phenomenon that the fiber materials deviate is avoided.

Description

Layer-cutting type composite plate spring production device
Technical Field
The invention relates to the field of composite materials, in particular to a device for producing a laminated composite material plate spring.
Background
In the prior art, one of them combined material leaf spring is made by processes such as numbering, tailorring, range and shaping, when current device carries out this kind of combined material leaf spring production, need lay fibrous material from short to long to the mould in for combined material wholly presents the isosceles trapezoid shape, then injection resin shaping in the mould, and current device is laid fibrous material that the length is different in proper order after, can't guarantee that the center of all fibrous materials is on the coplanar, lead to combined material both sides inclined plane part roughness, simultaneously, the longer fibrous material of top can down move to shorter fibrous material, lead to fibrous material uneven distribution, greatly reduced product quality, in addition, when current device tailors fibrous material, the rim charge that the part was tailorred produced can block in the cutter, seriously influence the process progress.
In summary, there is a need to develop a device for producing laminated composite leaf springs to overcome the above-mentioned problems.
Disclosure of Invention
In order to overcome the current device and lay the fibrous material of length difference in proper order after, can't guarantee that the center of all fibrous material is on the coplanar, lead to combined material both sides inclined plane part unsmooth, simultaneously, the longer fibrous material of top can down move to shorter fibrous material in, lead to fibrous material uneven distribution, greatly reduced product quality, in addition, when current device tailors fibrous material, the rim charge that the part was tailor and is produced can block in the cutter, seriously influence the shortcoming of process progress, technical problem to be solved: a device for producing a laminated composite plate spring is provided.
The technical proposal is as follows: a production device of a laminated composite plate spring comprises a bottom frame, a fixing component, a cutting component, a tank resin component, a control screen, a first supporting rod, a first anti-slip pad, a first connecting plate, a first electric sliding rail, a first sliding block and a first multistage electric telescopic rod; the underframe is connected with the cutting assembly; the underframe is connected with the tank resin component; the underframe is fixedly connected with the control screen; the underframe is fixedly connected with four groups of first support rods; the underframe is fixedly connected with the first connecting plate; the fixed component is connected with the first multistage electric telescopic rod; the cutting assembly is connected with the tank resin assembly; the four groups of first support rods are fixedly connected with the four groups of first anti-skid pads respectively; the first connecting plate is fixedly connected with the first electric sliding rail; the first electric sliding rail is in sliding connection with the first sliding block; the first sliding block is fixedly connected with the first multistage electric telescopic rod.
Optionally, the fixed component comprises a first limiting block, a first electric push rod, a first linkage plate, a second electric push rod, a third linkage plate and a fourth linkage plate; the first limiting block is fixedly connected with two groups of first electric push rods; the first limiting block is in sliding connection with the second linkage plate; the first limiting block is fixedly connected with two groups of second electric push rods; the first limiting block is in sliding connection with the fourth linkage plate; the first limiting block is fixedly connected with the first multistage electric telescopic rod; the two groups of first electric push rods are fixedly connected with the first linkage plate; the first linkage plate is fixedly connected with the second linkage plate; the two groups of second electric push rods are fixedly connected with the third linkage plate; the third linkage plate is fixedly connected with the fourth linkage plate.
Optionally, the cutting assembly comprises a first motor, a first loop bar, a first prismatic bar, a second sliding block, a second electric sliding rail, a first bevel gear, a second bevel gear, a first cutting mechanism and a second cutting mechanism; the output end of the first motor is fixedly connected with the first loop bar; the first motor is fixedly connected with the underframe; the first sleeve rod is internally connected with a first prismatic rod; the first loop bar is rotationally connected with the underframe; the outer surface of the first sleeve rod is connected with the tank resin component; the outer surface of the first prismatic rod is rotationally connected with the second sliding block; the outer surface of the first prismatic rod is fixedly connected with a first bevel gear; the second sliding block is in sliding connection with the second electric sliding rail; the second electric sliding rail is fixedly connected with the underframe; a second bevel gear is arranged above the first bevel gear; the second bevel gear is internally connected with the first cutting mechanism; the first cutting mechanism is connected with the second cutting mechanism through a belt; the first cutting mechanism is connected with the underframe; the second cutting mechanism is connected with the underframe.
Optionally, the first cutting mechanism includes a first screw rod, a first driving wheel, a third slider, a first guide rail block, a first linkage frame, a first baffle, a second baffle, a third baffle, a fourth baffle, a third electric sliding rail, a fourth slider, a fifth linkage plate, a first driving rod, a first prying plate, a first straight gear, a first rack, a third electric push rod, a first storage box, a fourth electric push rod, a sixth linkage plate, a first cutter, a second cutter, a third cutter, a fourth cutter, a second limiting block and a first jet head; the outer surface of the first screw rod is fixedly connected with a first driving wheel; the outer surface of the first screw rod is screwed with the third sliding block; the outer surface of the first screw rod is rotationally connected with the first guide rail block; the outer surface of the first screw rod is fixedly connected with the second bevel gear; the first driving wheel is connected with the second cutting mechanism through a belt; the third sliding block is in sliding connection with the first guide rail block; the third sliding block is fixedly connected with the first linkage frame; a first storage box is arranged below the side edge of the first guide rail block; the first guide rail block is fixedly connected with the underframe; the first linkage frame is fixedly connected with the first baffle, the second baffle, the third baffle and the fourth baffle in sequence; a third electric sliding rail is arranged on the side edge of the fourth baffle; the third electric sliding rail is in sliding connection with the fourth sliding block; the third electric sliding rail is fixedly connected with the underframe; the fourth sliding block is fixedly connected with the fifth linkage plate; the inside of the fifth linkage plate is rotationally connected with the three groups of first transmission rods; the fifth linkage plate is fixedly connected with the third electric push rod; the three groups of first transmission rods are fixedly connected with the three groups of first prying plates respectively; the outer surfaces of the three groups of first transmission rods are fixedly connected with three groups of first straight gears respectively; the three groups of first straight gears are meshed with a first rack, and the first rack is fixedly connected with a third electric push rod; the first storage box is fixedly connected with the fourth electric push rod; the first storage box is fixedly connected with the second limiting block; the first storage box is fixedly connected with the underframe; the fourth electric push rod is fixedly connected with the sixth linkage plate; the upper part of the sixth linkage plate is fixedly connected with the first cutter, the second cutter, the third cutter and the fourth cutter in sequence; the side edge of the sixth linkage plate is provided with a first jet head; the first jet head is fixedly connected with the underframe.
Optionally, the tank resin component comprises a second driving wheel, a third driving wheel, a second sleeve rod, a second prismatic rod, a fifth sliding block, a fourth electric sliding rail, a third bevel gear, a fourth bevel gear, a second screw rod, a sixth sliding block, a second guide rail block, a first glue spraying head group, a first die, a fifth electric sliding rail, a seventh sliding block and a first glue injector; the second driving wheel is in driving connection with the third driving wheel through a belt; the inner part of the second driving wheel is fixedly connected with the first loop bar; the inner part of the third driving wheel is fixedly connected with the second loop bar; the second sleeve rod is internally connected with a second prismatic rod; the outer surface of the second sleeve rod is rotationally connected with the underframe; the outer surface of the second prismatic rod is rotationally connected with the fifth sliding block; the outer surface of the second prismatic rod is fixedly connected with a third bevel gear; the fifth sliding block is in sliding connection with the fourth electric sliding rail; the fourth electric sliding rail is fixedly connected with the underframe; a fourth bevel gear is arranged above the third bevel gear; the inside of the fourth bevel gear is fixedly connected with the second screw rod; the outer surface of the second screw rod is screwed with the sixth sliding block; the outer surface of the second screw rod is rotationally connected with the second guide rail block; the sixth sliding block is in sliding connection with the second guide rail block; the sixth sliding block is fixedly connected with the first glue spraying head group; the second guide rail block is fixedly connected with the underframe; a first die is arranged below the side edge of the first glue spraying head group; two groups of fifth electric sliding rails are arranged above the first die; the first die is fixedly connected with the underframe; the two groups of fifth electric sliding rails are respectively connected with the two groups of seventh sliding blocks in a sliding way; the two groups of fifth electric sliding rails are fixedly connected with the underframe; the two groups of seventh sliding blocks are fixedly connected with the two groups of first glue injection devices respectively.
Optionally, the first baffle, the second baffle, the third baffle and the fourth baffle are arranged obliquely downwards at equal intervals.
Optionally, the heights of the cutting edges of the first cutter, the second cutter, the third cutter and the fourth cutter are sequentially increased.
Optionally, inclined planes are arranged on two sides of the bottom of the first die.
Compared with the prior art, the invention has the following advantages:
(1) After the fiber materials with different lengths are paved in sequence by the conventional device, the centers of all the fiber materials cannot be guaranteed to be on the same plane, so that the inclined surface parts on two sides of the composite material are uneven, meanwhile, the fiber materials with the longer upper side can move downwards to the shorter fiber materials, the fiber materials are unevenly distributed, the product quality is greatly reduced, and in addition, when the fiber materials are cut by the conventional device, the rim charge produced by partial cutting can be blocked into a cutter, so that the process of a working procedure is seriously influenced.
(2) Designing a fixing assembly, a cutting assembly and a tank resin assembly; when the device is ready to work, the device is placed on a horizontal plane, the device is kept stable through four groups of first support rods and four groups of first anti-slip pads, a power supply is connected, then a control screen control device on the underframe is controlled to start to operate, a bundle of fiber materials is placed in a fixing assembly, the fixing assembly limits and fixes the bundle of fiber materials, the whole fiber materials are enabled to be in a cuboid shape, then a first multi-stage electric telescopic rod drives the fixing assembly to move downwards, the fixing assembly drives the fiber materials to move into a cutting assembly, then the cutting assembly uses a limiting plate to stir two sides of a cuboid fiber material fixing part to move, two ends of the cuboid fiber materials are enabled to be in a fan shape, the cuboid fiber materials are separated into four layers, the cuboid fiber materials in each layer are enabled to be distributed, then the cutting assembly cuts off two ends of each layer of fiber materials, the lengths of four layers of fiber materials are sequentially increased and the fiber materials positioned at the lowest layer are shortest, so that the whole fiber materials are in an inverted isosceles trapezoid shape, at the moment, the partially cut fiber material rim charge is clamped in a cutter, the cutting assembly removes and collects the fiber material rim charge, meanwhile, the fiber material rim charge is ensured not to fall out of the device, then the fixing assembly drives the fiber materials to move upwards to the original position, then a first electric sliding rail on a first connecting plate drives a first sliding block to drive a first multistage electric telescopic rod to move towards a tank resin assembly, the cut fiber materials are moved to the position above the tank resin assembly, the fixing assembly drives the fiber materials to move downwards for a certain distance, then the tank resin assembly injects a proper amount of resin into two sides of the fiber materials, the fiber materials are completely wrapped by the resin, the fiber materials are preliminarily fixed, the fixing assembly drives the fiber materials to continue to move downwards for a certain distance, then the fixing component stops fixing the fiber materials, the fiber materials fall into the tank resin component, the resin at two ends of the fiber materials can prevent the falling of the fiber materials from scattering in the falling process, and then the tank resin component pours the resin into the fiber materials, so that the fiber materials are completely wrapped by the resin.
(3) When the invention is used, the two sides of the fiber material group are automatically fanned out and separated into four layers, so that the four layers of fiber materials are uniformly distributed, and then the four layers of fiber materials are sequentially cut, so that the whole fiber materials are in an inverted isosceles trapezoid shape, the problem that the fiber materials are difficult to group and place is solved, the rim charge clamped in the cutter is removed, the two ends of the fiber materials are automatically preliminarily fixed and then placed in the mould, and the offset phenomenon of the fiber materials is avoided.
Drawings
FIG. 1 is a schematic perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic view of a second perspective structure of the present invention;
FIG. 3 is a schematic perspective view of a fixing assembly according to the present invention;
FIG. 4 is a schematic perspective view of a cutting assembly according to the present invention;
FIG. 5 is a schematic perspective view of a first cutting mechanism according to the present invention;
FIG. 6 is a schematic view of a first portion of a first cutting mechanism according to the present invention;
FIG. 7 is a schematic view of a second portion of the first cutting mechanism of the present invention;
FIG. 8 is a schematic perspective view of a third portion of the first cutting mechanism of the present invention;
fig. 9 is a schematic perspective view of a resin component of a can according to the present invention.
Reference numerals: the device comprises a 1-chassis, a 2-fixing component, a 3-cutting component, a 4-tank resin component, a 5-control screen, a 6-first supporting rod, a 7-first anti-skid, a 8-first connecting plate, a 9-first electric motor, a 10-first screw, a 11-first multi-stage electric motor, a 201-first limiting block, a 202-first electric motor, a 203-first connecting plate, a 204-second connecting plate, a 205-second electric motor, a 206-third connecting plate, a 207-fourth connecting plate, a 301-first motor, a 302-first sleeve, a 303-first connecting plate, a 304-second connecting plate, a 305-second electric motor, a 306-first bevel gear, a 307-second connecting plate, a 307-second electric motor, a 309-second connecting plate, a 30801-first connecting plate, a 30-second connecting plate, a transmission wheel, a 30-second connecting plate and a second connecting plate, 30808_third shutter, 30809_fourth shutter, 30810_third electric slide, 30811_fourth slider, 30812_fifth shutter, 30813 _first transmission rod, 30814 _first shutter, 30815 _first straight gear, 30816 _first rack, 30817 _third electric push rod, 30818 _first storage box, 30819 _fourth electric push rod, 30820 _sixth shutter, 30821_first cutter, 30822_second cutter, 30823_third cutter, 30824 _fourth cutter, 30825 _second stopper, 30826 _first air jet, 401_second transmission wheel, 402_third transmission wheel, 403_second loop bar, 404_second prism rod, 405_fifth slider, 406_fourth electric slide, 407_third bevel gear, 408_fourth bevel gear, 409_second lead screw, 4010_sixth slider, 4011_second guide block 4012_first air jet set, 4014_first electric die 4014, 4015_seventh slider, 4016_first injector.
Detailed Description
The invention will now be described in more detail with reference to the drawings and specific examples, which are not intended to limit the invention thereto.
Example 1
1-9, the laminated composite plate spring production device comprises a bottom frame 1, a fixing component 2, a cutting component 3, a tank resin component 4, a control screen 5, a first supporting rod 6, a first anti-slip pad 7, a first connecting plate 8, a first electric sliding rail 9, a first sliding block 10 and a first multi-stage electric telescopic rod 11; the underframe 1 is connected with the cutting assembly 3; the underframe 1 is connected with the tank resin component 4; the underframe 1 is fixedly connected with the control screen 5; the underframe 1 is fixedly connected with four groups of first support rods 6; the underframe 1 is fixedly connected with the first connecting plate 8; the fixed component 2 is connected with a first multi-stage electric telescopic rod 11; the cutting assembly 3 is connected with the tank resin assembly 4; the four groups of first support rods 6 are fixedly connected with four groups of first anti-slip pads 7 respectively; the first connecting plate 8 is fixedly connected with the first electric sliding rail 9; the first electric sliding rail 9 is in sliding connection with the first sliding block 10; the first sliding block 10 is fixedly connected with a first multi-stage electric telescopic rod 11.
When the device is ready to work, the device is placed on a horizontal plane, the device is kept stable through four groups of first support rods 6 and four groups of first anti-slip pads 7, a power supply is connected, then a control screen 5 on the underframe 1 is controlled to start to operate, a bundle of fiber materials is placed into the fixing component 2, the fixing component 2 limits and fixes the fiber materials, the whole fiber materials are in a cuboid shape, then the first multistage electric telescopic rod 11 drives the fixing component 2 to move downwards, the fixing component 2 drives the fiber materials to move into the cutting component 3, then the cutting component 3 uses limiting plates to stir two sides of the fixing position of the cuboid fiber materials, so that two ends of the cuboid fiber materials are unfolded in a fan shape, the cuboid fiber materials are separated into four layers, the cuboid fiber materials in each layer are distributed, then the cutting component 3 cuts off the two ends of each layer of the fiber materials, the lengths of the four layers of the fiber materials are sequentially increased, the fiber materials in the lowest layer are shortest, the whole fiber materials are in an isosceles trapezoid shape, at the moment, the partially cut fiber materials are clamped in a cutter, the fixing component 2 drives the fiber materials to move to the cutting component 3, the two sides of the fiber materials are completely move towards the first side-tank 4, the two sides of the fiber materials are completely, the first side-cut-down side 4 is driven by the electric tank 4 is completely, the fiber materials are completely moved to the first side the fiber materials are completely, and the resin is completely coated by the resin material is completely, and is completely moved to the first side by the first slide rail 4, and is completely, and is coated by the fiber materials, and is completely coated by a layer 4, and is coated by a layer 4, the method comprises the steps of initially fixing the fiber materials, driving the fiber materials to continuously move downwards for a certain distance by the fixing assembly 2, stopping fixing the fiber materials by the fixing assembly 2, enabling the fiber materials to fall into the tank resin assembly 4, preventing resin at two ends of the fiber materials from scattering in the falling process, and pouring the resin into the fiber materials by the tank resin assembly 4 to completely wrap the fiber materials.
The fixed component 2 comprises a first limiting block 201, a first electric push rod 202, a first linkage plate 203, a second linkage plate 204, a second electric push rod 205, a third linkage plate 206 and a fourth linkage plate 207; the first limiting block 201 is fixedly connected with two groups of first electric push rods 202; the first limiting block 201 is in sliding connection with the second linkage plate 204; the first limiting block 201 is fixedly connected with two groups of second electric push rods 205; the first limiting block 201 is in sliding connection with the fourth linkage plate 207; the first limiting block 201 is fixedly connected with the first multi-stage electric telescopic rod 11; the two groups of first electric push rods 202 are fixedly connected with a first linkage plate 203; the first linkage plate 203 is fixedly connected with the second linkage plate 204; the two groups of second electric push rods 205 are fixedly connected with a third linkage plate 206; the third link plate 206 is fixedly connected to the fourth link plate 207.
Firstly, a bundle of fiber materials is put into a groove of a first limiting block 201 and is tightly pressed, then two groups of first electric push rods 202 simultaneously drive a first linkage plate 203 to move towards the first limiting block 201, the first linkage plate 203 drives a second linkage plate 204 to move towards the middle of the first limiting block 201, meanwhile, two groups of second electric push rods 205 simultaneously drive a third linkage plate 206 to move towards the first limiting block 201, the third linkage plate 206 drives a fourth linkage plate 207 to move towards the middle of the first limiting block 201, the second linkage plate 204 and the fourth linkage plate 207 are contacted after moving towards each other, so that the second linkage plate 204 and the fourth linkage plate 207 fix the fiber materials in the groove of the first limiting block 201, the whole fiber materials are cuboid at the moment, then the first multistage electric telescopic rod 11 drives the first limiting block 201 to move downwards, and the fiber materials are moved into a cutting assembly 3, the cutting assembly 3 performs layered cutting on two ends of the fiber material, after cutting is completed, the first limiting block 201 moves upwards to return to the original position, then the first multi-stage electric telescopic rod 11 drives the first limiting block 201 to move above the tank resin assembly 4, the fiber material moves above the tank resin assembly 4, then the first multi-stage electric telescopic rod 11 drives the first limiting block 201 to move downwards for a certain distance, the tank resin assembly 4 uses resin to preliminarily fix two sides of the fiber material, then the first multi-stage electric telescopic rod 11 drives the first limiting block 201 to continuously move downwards for a certain distance, then the second linkage plate 204 and the fourth linkage plate 207 perform separation movement, the second linkage plate 204 and the fourth linkage plate 207 are far away from the lower part of the groove of the first limiting block 201, the fiber material falls into the tank resin assembly 4, when in use, the limit fixing of the fiber material is realized automatically.
The cutting assembly 3 comprises a first motor 301, a first sleeve rod 302, a first prismatic rod 303, a second sliding block 304, a second electric sliding rail 305, a first bevel gear 306, a second bevel gear 307, a first cutting mechanism 308 and a second cutting mechanism 309; the output end of the first motor 301 is fixedly connected with a first loop bar 302; the first motor 301 is fixedly connected with the chassis 1; the first sleeve rod 302 is internally connected with a first prismatic rod 303; the first loop bar 302 is rotatably connected with the underframe 1; the outer surface of the first sleeve 302 is connected to the tank resin assembly 4; the outer surface of the first prismatic rod 303 is rotationally connected with the second sliding block 304; the outer surface of the first prismatic rod 303 is fixedly connected with a first bevel gear 306; the second sliding block 304 is in sliding connection with the second electric sliding rail 305; the second electric slide rail 305 is fixedly connected with the chassis 1; a second bevel gear 307 is arranged above the first bevel gear 306; the second bevel gear 307 is connected with the first cutting mechanism 308; the first cutting mechanism 308 is connected with the second cutting mechanism 309 through a belt; the first cutting mechanism 308 is connected with the chassis 1; the second cutting mechanism 309 is connected to the chassis 1.
When the fixed component 2 drives the fiber material to move to the side of the first cutting mechanism 308 and the second cutting mechanism 309, the first motor 301 drives the first sleeve rod 302 to drive the first edge rod 303 to rotate, the first sleeve rod 302 drives the tank resin component 4 to operate, the first edge rod 303 drives the first bevel gear 306 to rotate, then the second electric sliding rail 305 drives the second sliding block 304 to drive the first edge rod 303 to move upwards, the first edge rod 303 drives the first bevel gear 306 to be meshed with the second bevel gear 307, then the first bevel gear 306 drives the second bevel gear 307 to rotate, the second bevel gear 307 drives the first cutting mechanism 308 to operate, the first cutting mechanism 308 drives the second cutting mechanism 309 to operate, the first cutting mechanism 308 and the second cutting mechanism 309 respectively display fan-shaped expansion at two ends of the fiber material, then simultaneously divide the fiber material into four layers, the first cutting mechanism 308 and the second cutting mechanism 309 respectively conduct layered cutting at two ends of the fiber material, so that the fiber material is wholly in an isosceles trapezoid shape, at the moment, the fiber material edge material cut down partially is clamped in a cutter, the first cutting mechanism 308 and the second cutting mechanism 309 drives the second bevel gear 307 to drive the second bevel gear 307 to rotate, the first cutting mechanism 308 drives the second cutting mechanism 308 to drive the second cutting mechanism 309 to drive the second cutting mechanism to drive the fan-shaped expansion at two ends of the fiber material, the fiber material is simultaneously in a four layers, and the four layers of the fiber material are simultaneously separated by the fiber material layer is removed, and the problem is prevented, and the fiber material is completely and the fiber material is uniformly scattered, and the fiber material is scattered and completely and spread down in the layer and the four layers when the fiber material is simultaneously in the layers and the fiber frame and the fiber material is cut.
The first cutting mechanism 308 includes a first screw rod 30801, a first driving wheel 30802, a third sliding block 30803, a first guide rail block 30804, a first linkage frame 30805, a first baffle 30806, a second baffle 30807, a third baffle 30808, a fourth baffle 30809, a third electric sliding rail 30810, a fourth sliding block 30811, a fifth linkage plate 30812, a first driving rod 30813, a first prying plate 30814, a first straight gear 30815, a first rack 30816, a third electric push rod 30817, a first storage box 30818, a fourth electric push rod 30819, a sixth linkage plate 30820, a first cutter 30821, a second cutter 30822, a third cutter 30823, a fourth cutter 30824, a second limiting block 30825, and a first jet head 30826; the outer surface of the first screw rod 30801 is fixedly connected with a first driving wheel 30802; the outer surface of the first screw rod 30801 is screwed with the third sliding block 30803; the outer surface of the first screw rod 30801 is rotationally connected with the first guide rail block 30804; the outer surface of the first screw rod 30801 is fixedly connected with the second bevel gear 307; the first driving wheel 30802 is connected with the second cutting mechanism 309 through a belt; the third slider 30803 is in sliding connection with the first rail block 30804; the third slide block 30803 is fixedly connected with the first linkage frame 30805; a first storage box 30818 is arranged below the side edge of the first guide rail block 30804; the first guide rail block 30804 is fixedly connected with the underframe 1; the first linkage frame 30805 is fixedly connected with a first baffle 30806, a second baffle 30807, a third baffle 30808 and a fourth baffle 30809 in sequence; a third electric sliding rail 30810 is arranged on the side edge of the fourth baffle 30809; the third electric slide rail 30810 is slidably connected with the fourth slide block 30811; the third electric sliding rail 30810 is fixedly connected with the underframe 1; the fourth slider 30811 is fixedly connected with the fifth linkage plate 30812; the inside of the fifth linkage plate 30812 is rotationally connected with three groups of first transmission rods 30813; fifth linkage plate 30812 is fixedly coupled to third electric push rod 30817; the three groups of first transmission rods 30813 are fixedly connected with the three groups of first prying plates 30814 respectively; the outer surfaces of the three groups of first transmission rods 30813 are fixedly connected with three groups of first straight gears 30815 respectively; the three groups of first straight gears 30815 are meshed with the first racks 30816, and the first racks 30816 are fixedly connected with the third electric push rod 30817; the first storage box 30818 is fixedly connected with the fourth electric push rod 30819; the first storage box 30818 is fixedly connected with the second limiting block 30825; the first storage box 30818 is fixedly connected with the underframe 1; fourth electric push rod 30819 is fixedly connected with sixth linkage plate 30820; the upper part of the sixth linkage plate 30820 is fixedly connected with a first cutter 30821, a second cutter 30822, a third cutter 30823 and a fourth cutter 30824 in sequence; a first jet head 30826 is arranged on the side edge of the sixth linkage plate 30820; the first jet head 30826 is fixedly connected with the underframe 1.
When the fixing component 2 drives the fiber material to move to the side of the first baffle 30806, the fiber material position is lower than that of the first baffle 30806, then the third electric sliding rail 30810 drives the fourth sliding block 30811 to drive the fifth linkage plate 30812 to move towards the fiber material, the fifth linkage plate 30812 drives the components related to the fifth linkage plate to move, the three groups of first prying plates 30814 are inserted into the side of the fiber material fixing position, so that the fiber material is primarily divided into four layers, then the third electric pushing rod 30817 drives the first rack 30816 to move downwards, the first rack 30816 simultaneously drives the three groups of first straight gears 30815 to rotate, the three groups of first straight gears 30815 respectively drive the three groups of first transmission rods 30813 to rotate by a certain angle, the three groups of first transmission rods 30813 respectively drive the three groups of first prying plates 30814 to rotate by thirty degrees, the three groups of first prying plates 30814 stir the fiber material to move, one side of the fiber material is in a fan shape, then the second bevel gear 307 drives the first lead screw 30801 to drive the first transmission wheel 30802 to rotate, the first driving wheel 30802 drives the second cutting mechanism 309 to operate, the first screw rod 30801 drives the third sliding block 30803 to move on the first guide rail block 30804 towards the fiber material, then the third sliding block 30803 drives the first linkage frame 30805 to move, the first linkage frame 30805 simultaneously drives the first baffle 30806, the second baffle 30807, the third baffle 30808 and the fourth baffle 30809 to move, the first baffle 30806 moves above the fiber material, the second baffle 30807, the third baffle 30808 and the fourth baffle 30809 are inserted into the fiber material, the second baffle 30807, the third baffle 30808 and the fourth baffle 30809 separate the fiber material into four layers, the four layers of fiber material are uniformly distributed, then the fourth electric push rod 30819 drives the sixth linkage plate 30820 to move upwards, the sixth linkage plate 30820 simultaneously drives the first cutter 30821, the second cutter 30822, the third cutter 30823 and the fourth cutter 30824 to move upwards, the first cutter 30821 presses the first layer of fiber materials on the fourth baffle 30809 and cuts off the first layer of fiber materials, the second cutter 30822 presses the first layer of fiber materials and the second layer of fiber materials on the third baffle 30808 and cuts off the second layer of fiber materials, the third cutter 30823 presses the first layer of fiber materials, the second layer of fiber materials, the third layer of fiber materials and the fourth layer of fiber materials on the fourth baffle 30807 and cuts off the third layer of fiber materials, the fourth cutter 30824 presses the first layer of fiber materials, the second layer of fiber materials, the third layer of fiber materials and the fourth layer of fiber materials on the first baffle 30806 and cuts off the fourth layer of fiber materials, the length of the fourth layer of fiber materials increases gradually, and the length of the fiber materials on one side of the fourth layer of fiber materials is shortest, the second cutter 30822 is matched with the second cutting mechanism 309 to enable the fiber materials to be integrally in an inverted isosceles trapezoid shape, then the second cutter 307 drives the first cutter 30801 to rotate reversely, at the moment, and the first baffle 30806, the second baffle 30807, the third baffle 30808 and the fourth baffle 30809 move back to the original position, part of the fiber materials falls down to the first cutter 30821, the second cutter 30823, the third cutter 30823 and the fourth cutter 3083 move back to the original position, the fourth cutter 823 automatically moves back to the fourth cutter 823, and then the fourth cutter 821 moves back to the original position to the fourth cutter 823, and the fourth cutter 823, the fourth cutter is evenly, the fourth cutter is separated from the fourth cutter 823, and the original position is moved, and the fourth cutter is separated, and the original position of the cutter is moved, and the fourth cutter is moved back to the original position, and the cutter is moved, and the cutter is moved.
The tank resin component 4 comprises a second driving wheel 401, a third driving wheel 402, a second sleeve rod 403, a second prismatic rod 404, a fifth sliding block 405, a fourth electric sliding rail 406, a third bevel gear 407, a fourth bevel gear 408, a second screw rod 409, a sixth sliding block 4010, a second guide rail block 4011, a first glue nozzle group 4012, a first die 4013, a fifth electric sliding rail 4014, a seventh sliding block 4015 and a first glue injector 4016; the second driving wheel 401 is in driving connection with the third driving wheel 402 through a belt; the inside of the second driving wheel 401 is fixedly connected with the first sleeve rod 302; the inside of the third driving wheel 402 is fixedly connected with a second loop bar 403; the second sleeve bar 403 is connected with the second prismatic bar 404; the outer surface of the second sleeve rod 403 is rotationally connected with the underframe 1; the outer surface of the second prismatic rod 404 is rotationally connected with a fifth sliding block 405; the outer surface of the second prismatic rod 404 is fixedly connected with a third bevel gear 407; the fifth sliding block 405 is in sliding connection with the fourth electric sliding rail 406; the fourth electric sliding rail 406 is fixedly connected with the underframe 1; a fourth bevel gear 408 is arranged above the third bevel gear 407; the inside of the fourth bevel gear 408 is fixedly connected with a second screw rod 409; the outer surface of the second screw 409 is screwed with a sixth sliding block 4010; the outer surface of the second screw rod 409 is rotationally connected with a second guide rail block 4011; the sixth slider 4010 is slidably connected to the second rail block 4011; the sixth slider 4010 is fixedly connected with the first glue-spraying head group 4012; the second guide rail block 4011 is fixedly connected with the underframe 1; a first die 4013 is arranged below the side edge of the first glue spraying head group 4012; two groups of fifth electric slide rails 4014 are arranged above the first die 4013; the first die 4013 is fixedly connected with the underframe 1; the two groups of fifth electric slide rails 4014 are respectively connected with the two groups of seventh slide blocks 4015 in a sliding way; the two groups of fifth electric slide rails 4014 are fixedly connected with the underframe 1; the two groups of seventh sliding blocks 4015 are fixedly connected with the two groups of first glue injectors 4016 respectively.
When the fixing component 2 conveys the fiber materials to the middle part of the gap between the two groups of first glue injectors 4016, the two groups of fifth electric slide rails 4014 respectively drive the two groups of seventh slide blocks 4015 to move towards the fiber materials, the two groups of seventh slide blocks 4015 respectively drive the two groups of first glue injectors 4016 to move, the two groups of first glue injectors 4016 are respectively sleeved outside two ends of the fiber materials, then the two groups of first glue injectors 4016 start to inject resin, the resin coats and fixes the two ends of the fiber materials, then the two groups of first glue injectors 4016 move back to the original position, the fixing component 2 drives the fiber materials to move downwards for a certain distance, then the fixing component 2 stops fixing the fiber materials, the fiber materials fall into the first die 4013, then the cutting component 3 drives the second driving wheel 401 to drive the third driving wheel 402 to rotate, the third driving wheel 402 drives the second sleeve 403 to drive the second prism 404 to rotate, the second prismatic rod 404 drives the third bevel gear 407 to rotate, then the fourth electric sliding rail 406 drives the fifth sliding block 405 to drive the second prismatic rod 404 to move upwards, so that the second prismatic rod 404 drives the third bevel gear 407 to be meshed with the fourth bevel gear 408, then the third bevel gear 407 drives the fourth bevel gear 408 to drive the second lead screw 409 to rotate, the cutting assembly 3 drives the second driving wheel 401 to reciprocate, so that the second lead screw 409 reciprocates, the second lead screw 409 drives the sixth sliding block 4010 to reciprocate on the second guide rail block 4011, the sixth sliding block 4010 drives the first glue spraying head group 4012 to reciprocate, and the first glue spraying head group 4012 starts pouring gum downwards, so that the gum coats the fiber materials, and when the device is used, the two ends of the fiber materials are automatically fixed preliminarily and then put into a die, and the phenomenon that the fiber materials deviate is avoided.
The first baffle 30806, the second baffle 30807, the third baffle 30808, and the fourth baffle 30809 are diagonally equidistant downward as described herein.
The fibrous material may be cut in cooperation with the first cutter 30821, the second cutter 30822, the third cutter 30823, and the fourth cutter 30824, respectively, while the second baffle 30807, the third baffle 30808, and the fourth baffle 30809 may divide the equal portions of fibrous material into four layers.
The heights of the cutting edges of the first cutter 30821, the second cutter 30822, the third cutter 30823 and the fourth cutter 30824 are sequentially increased according to the present invention.
The fibrous material may be cut in layers in cooperation with fourth baffle 30809, third baffle 30808, second baffle 30807, and first baffle 30806.
According to the invention, inclined planes are arranged on two sides of the bottom of the first die 4013.
Can be matched with fiber materials in the shape of an inverted isosceles trapezoid to form.
While the invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.

Claims (4)

1. The utility model provides a layer cuts combined material leaf spring apparatus for producing, includes chassis (1), control panel (5), first bracing piece (6), first slipmat (7), first connecting plate (8), first electronic slide rail (9), first slider (10) and first multistage electric telescopic handle (11), characterized by: the device also comprises a fixing component (2), a cutting component (3) and a tank resin component (4); the underframe (1) is connected with the cutting assembly (3); the underframe (1) is connected with the tank resin component (4); the underframe (1) is fixedly connected with the control screen (5); the underframe (1) is fixedly connected with four groups of first support rods (6); the underframe (1) is fixedly connected with the first connecting plate (8); the fixed component (2) is connected with the first multistage electric telescopic rod (11); the cutting assembly (3) is connected with the tank resin assembly (4); the four groups of first support rods (6) are fixedly connected with the four groups of first anti-slip pads (7) respectively; the first connecting plate (8) is fixedly connected with the first electric sliding rail (9); the first electric sliding rail (9) is in sliding connection with the first sliding block (10); the first sliding block (10) is fixedly connected with a first multi-stage electric telescopic rod (11);
the fixed assembly (2) comprises a first limiting block (201), a first electric push rod (202), a first linkage plate (203), a second linkage plate (204), a second electric push rod (205), a third linkage plate (206) and a fourth linkage plate (207); the first limiting block (201) is fixedly connected with two groups of first electric push rods (202); the first limiting block (201) is in sliding connection with the second linkage plate (204); the first limiting block (201) is fixedly connected with two groups of second electric push rods (205); the first limiting block (201) is in sliding connection with the fourth linkage plate (207); the first limiting block (201) is fixedly connected with the first multistage electric telescopic rod (11); the two groups of first electric push rods (202) are fixedly connected with the first linkage plate (203); the first linkage plate (203) is fixedly connected with the second linkage plate (204); the two groups of second electric push rods (205) are fixedly connected with a third linkage plate (206); the third linkage plate (206) is fixedly connected with the fourth linkage plate (207);
the cutting assembly (3) comprises a first motor (301), a first sleeve rod (302), a first prismatic rod (303), a second sliding block (304), a second electric sliding rail (305), a first bevel gear (306), a second bevel gear (307), a first cutting mechanism (308) and a second cutting mechanism (309); the output end of the first motor (301) is fixedly connected with a first sleeve rod (302); the first motor (301) is fixedly connected with the underframe (1); the inside of the first sleeve rod (302) is connected with a first prismatic rod (303); the first sleeve rod (302) is rotationally connected with the underframe (1); the outer surface of the first sleeve rod (302) is connected with the tank resin component (4); the outer surface of the first prismatic rod (303) is rotationally connected with the second sliding block (304); the outer surface of the first prismatic rod (303) is fixedly connected with a first bevel gear (306); the second sliding block (304) is in sliding connection with the second electric sliding rail (305); the second electric sliding rail (305) is fixedly connected with the underframe (1); a second bevel gear (307) is arranged above the first bevel gear (306); the second bevel gear (307) is internally connected with the first cutting mechanism (308); the first cutting mechanism (308) is connected with the second cutting mechanism (309) through a belt; the first cutting mechanism (308) is connected with the underframe (1); the second cutting mechanism (309) is connected with the underframe (1);
the first cutting mechanism (308) comprises a first screw rod (30801), a first driving wheel (30802), a third sliding block (30803), a first guide rail block (30804), a first linkage frame (30805), a first baffle plate (30806), a second baffle plate (30807), a third baffle plate (30808), a fourth baffle plate (30809), a third electric sliding rail (30810), a fourth sliding block (30811), a fifth linkage plate (30812), a first driving rod (30813), a first prying plate (30814), a first straight gear (30815), a first rack (30816), a third electric push rod (30817), a first storage box (30818), a fourth electric push rod (30819), a sixth linkage plate (30820), a first cutter (30821), a second cutter (30822), a third cutter (30823), a fourth cutter (30824), a second limiting block (30825) and a first air jet head (30826); the outer surface of the first screw rod (30801) is fixedly connected with a first driving wheel (30802); the outer surface of the first screw rod (30801) is screwed with the third sliding block (30803); the outer surface of the first screw rod (30801) is rotationally connected with the first guide rail block (30804); the outer surface of the first screw rod (30801) is fixedly connected with the second bevel gear (307); the first driving wheel (30802) is connected with the second cutting mechanism (309) through a belt; the third sliding block (30803) is in sliding connection with the first guide rail block (30804); the third sliding block (30803) is fixedly connected with the first linkage frame (30805); a first storage box (30818) is arranged below the side edge of the first guide rail block (30804); the first guide rail block (30804) is fixedly connected with the underframe (1); the first linkage frame (30805) is fixedly connected with the first baffle (30806), the second baffle (30807), the third baffle (30808) and the fourth baffle (30809) in sequence; a third electric sliding rail (30810) is arranged on the side edge of the fourth baffle (30809); the third electric sliding rail (30810) is in sliding connection with the fourth sliding block (30811); the third electric sliding rail (30810) is fixedly connected with the underframe (1); the fourth sliding block (30811) is fixedly connected with the fifth linkage plate (30812); the inside of the fifth linkage plate (30812) is rotationally connected with three groups of first transmission rods (30813); the fifth linkage plate (30812) is fixedly connected with the third electric push rod (30817); the three groups of first transmission rods (30813) are fixedly connected with the three groups of first prying plates (30814) respectively; the outer surfaces of the three groups of first transmission rods (30813) are fixedly connected with three groups of first straight gears (30815) respectively; the three groups of first straight gears (30815) are meshed with a first rack (30816), and the first rack (30816) is fixedly connected with a third electric push rod (30817); the first storage box (30818) is fixedly connected with the fourth electric push rod (30819); the first storage box (30818) is fixedly connected with the second limiting block (30825); the first storage box (30818) is fixedly connected with the underframe (1); the fourth electric push rod (30819) is fixedly connected with the sixth linkage plate (30820); the upper part of the sixth linkage plate (30820) is fixedly connected with a first cutter (30821), a second cutter (30822), a third cutter (30823) and a fourth cutter (30824) in sequence; the side edge of the sixth linkage plate (30820) is provided with a first jet head (30826); the first jet head (30826) is fixedly connected with the underframe (1);
the tank resin component (4) comprises a second driving wheel (401), a third driving wheel (402), a second sleeve rod (403), a second prismatic rod (404), a fifth sliding block (405), a fourth electric sliding rail (406), a third bevel gear (407), a fourth bevel gear (408), a second screw rod (409), a sixth sliding block (4010), a second guide rail block (4011), a first glue nozzle group (4012), a first die (4013), a fifth electric sliding rail (4014), a seventh sliding block (4015) and a first glue injector (4016); the second driving wheel (401) is in driving connection with the third driving wheel (402) through a belt; the inside of the second driving wheel (401) is fixedly connected with the first sleeve rod (302); the inside of the third driving wheel (402) is fixedly connected with a second loop bar (403); the inside of the second sleeve rod (403) is connected with a second prismatic rod (404); the outer surface of the second sleeve rod (403) is rotationally connected with the underframe (1); the outer surface of the second prismatic rod (404) is rotationally connected with a fifth sliding block (405); the outer surface of the second prismatic rod (404) is fixedly connected with a third bevel gear (407); the fifth sliding block (405) is in sliding connection with the fourth electric sliding rail (406); the fourth electric sliding rail (406) is fixedly connected with the underframe (1); a fourth bevel gear (408) is arranged above the third bevel gear (407); the inside of the fourth bevel gear (408) is fixedly connected with a second screw rod (409); the outer surface of the second screw rod (409) is screwed with a sixth sliding block (4010); the outer surface of the second screw rod (409) is rotationally connected with the second guide rail block (4011); the sixth sliding block (4010) is in sliding connection with the second guide rail block (4011); the sixth sliding block (4010) is fixedly connected with the first glue spraying head group (4012); the second guide rail block (4011) is fixedly connected with the underframe (1); a first die (4013) is arranged below the side edge of the first glue spraying head group (4012); two groups of fifth electric sliding rails (4014) are arranged above the first die (4013); the first die (4013) is fixedly connected with the underframe (1); the two groups of fifth electric sliding rails (4014) are respectively connected with the two groups of seventh sliding blocks (4015) in a sliding way; the two groups of fifth electric sliding rails (4014) are fixedly connected with the underframe (1); the two groups of seventh sliding blocks (4015) are fixedly connected with the two groups of first glue injectors (4016) respectively.
2. The laminated composite leaf spring production device according to claim 1, characterized in that: the first baffle (30806), the second baffle (30807), the third baffle (30808) and the fourth baffle (30809) are arranged obliquely downwards at equal intervals.
3. The laminated composite leaf spring production device according to claim 2, characterized in that: the first cutter (30821), the second cutter (30822), the third cutter (30823) and the fourth cutter (30824) are sequentially increased in blade height.
4. A laminated composite leaf spring production apparatus as claimed in claim 3, wherein: inclined planes are arranged on two sides of the bottom of the first die (4013).
CN202110568544.8A 2021-05-25 2021-05-25 Layer-cutting type composite plate spring production device Active CN113478868B (en)

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