CN116238182B - Drain board composite device - Google Patents
Drain board composite device Download PDFInfo
- Publication number
- CN116238182B CN116238182B CN202310462286.4A CN202310462286A CN116238182B CN 116238182 B CN116238182 B CN 116238182B CN 202310462286 A CN202310462286 A CN 202310462286A CN 116238182 B CN116238182 B CN 116238182B
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- 239000002131 composite material Substances 0.000 title claims abstract description 34
- 239000012528 membrane Substances 0.000 claims abstract description 68
- 238000003780 insertion Methods 0.000 claims abstract description 26
- 230000037431 insertion Effects 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000005096 rolling process Methods 0.000 claims abstract description 16
- 238000005520 cutting process Methods 0.000 claims description 76
- 238000003825 pressing Methods 0.000 claims description 13
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 238000004804 winding Methods 0.000 claims description 9
- 239000006260 foam Substances 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 239000004033 plastic Substances 0.000 abstract description 66
- 238000013329 compounding Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000002689 soil Substances 0.000 description 8
- 238000010276 construction Methods 0.000 description 7
- 239000010802 sludge Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 102000003939 Membrane transport proteins Human genes 0.000 description 1
- 108090000301 Membrane transport proteins Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000009061 membrane transport Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
The invention relates to the field of plastic drain board production, in particular to a drain board composite device. Technical problems: in the process of rolling the plastic core plate, the convex strips are mutually extruded to generate offset, and then the convex strips at the offset part cannot be completely attached to the filter membrane in the compounding process. The technical scheme is as follows: a drain board composite device comprises a base; the device also comprises a power system, an inserting system, a limiting system and the like; a power system is arranged on the right side of the base; the base is connected with an insertion system; the composite system is connected with a limiting system. According to the invention, the two adjacent circular mounting plates are in a splayed state and have a guiding effect, so that when the convex strips at the offset positions pass through the two resistance-increasing gaskets corresponding to the convex strips, the two adjacent resistance-increasing gaskets can correct the offset positions on the convex strips, and further, the situation that the offset positions on the convex strips cannot be completely attached to the filter membrane in the process of compounding the filter membrane is prevented.
Description
Technical Field
The invention relates to the field of plastic drain board production, in particular to a drain board composite device.
Background
In the previous production rolling process of the plastic core plate, as no filter membrane exists, the convex strips are mutually extruded in the rolling process to generate offset, and in the process of compounding the filter membrane, the convex strips at the offset part cannot be completely attached to the filter membrane, so that the integral quality is influenced, and the width of the groove is reduced by the convex strips with offset, so that the integral effect of upward drainage is influenced;
the process of the plastic drainage plate inserted into the ground is that firstly, the pile shoe is clamped at the tail end part of the plastic drainage plate, then the plastic drainage plate is inserted into a soft soil foundation through the board inserting machine, then the plastic drainage plate is manually segmented, the plastic drainage plate is inserted into other soft soil foundations in the same mode, in the process, the pile shoe is clamped at the tail end part of the plastic drainage plate, sludge is prevented from entering into grooves of the plastic drainage plate, the plastic drainage plate is prevented from being carried out, but the phenomenon of rewinding is avoided, after the plastic drainage plate is inserted into the tail end part of the soft soil foundation, the pile shoe is clamped with the plastic drainage plate, the end part of the soft soil foundation cannot be completely sealed, a certain gap exists, and then in-process of upward drainage of the plastic drainage plate is caused, the effect of upward drainage of the plastic drainage plate is influenced, when excessive sludge is sucked into the grooves formed by two adjacent convex strips, the phenomenon of blocking is easy to occur, and the plastic drainage plate cannot work normally.
Disclosure of Invention
In order to overcome the defect that the convex strips at the offset parts cannot be completely attached to the filter membrane in the compounding process due to the fact that the convex strips are mutually extruded and offset in the process of rolling the plastic core plate, the invention provides the drainage plate compounding device.
The technical scheme is as follows: the drainage plate composite device comprises a base, conveying equipment, rolling equipment, a filter membrane conveying system and a composite system; the right side of the base is provided with a conveying device; the left side of the base is connected with a rolling device; the base is provided with a filter membrane conveying system; the base is provided with a composite system, the composite system is positioned at the left side of the filter membrane conveying system, and the composite system and the filter membrane conveying system are both positioned between the conveying equipment and the winding equipment; the device also comprises a circular sliding groove plate, a rubber sleeve ring, a circular mounting piece, a resistance increasing gasket, an elastic piece, a V-shaped limiting plate, a power system, an inserting system and a limiting system; a power system is arranged on the right side of the base and is positioned on the right side of the filter membrane conveying system; the upper side and the lower side of the power system are connected with a plurality of circular chute plates which are distributed at equal intervals; the outer surface of each circular sliding groove plate is sleeved with a rubber sleeve ring; the outer surface of each rubber sleeve ring is fixedly connected with a circular mounting plate; each circular mounting piece is fixedly connected with a resistance increasing gasket; the circular mounting pieces are divided into a plurality of groups by taking every two circular mounting pieces as a group; each group of circular mounting plates is fixedly connected with a plurality of elastic pieces; the left upper side and the left lower side of the power system are connected with a plurality of V-shaped limiting plates which are distributed at equal intervals, and each V-shaped limiting plate is aligned with each corresponding group of circular mounting plates; the base is connected with an insertion system; the composite system is connected with a limiting system, and the power system drives the circular sliding groove plate, the rubber sleeve ring, the circular mounting piece, the resistance increasing gasket and the elastic piece to rotate.
Furthermore, it is particularly preferred that the power system comprises a first mounting frame, a second rotating shaft lever, a third motor, a fixing frame, a first push rod and a long plate; the right side of the base is fixedly connected with a first mounting frame; the first mounting frame is rotationally connected with two second rotating shaft rods, and the second rotating shaft rods are fixedly connected with the corresponding annular chute plates in the same row; two third motors are arranged on the front side of the first mounting frame, and the output shafts of the third motors are fixedly connected with corresponding second rotating shaft rods; the left side of the first mounting frame is fixedly connected with two fixing frames which are distributed up and down; each fixing frame is provided with a first push rod, the telescopic part of each first push rod is fixedly connected with a long plate, and the long plate is fixedly connected with the corresponding V-shaped limiting plates in the same row.
Furthermore, it is particularly preferred that the filter membrane transport system comprises a first carrier plate, a first rotating shaft lever, a first motor and a pressing lever; the base is fixedly connected with two first bearing plates; the front side first bearing plate is rotationally connected with two first rotating shaft rods, and the two first rotating shaft rods are detachably and rotationally connected with the rear side first bearing plate; the front side first bearing plate is fixedly connected with two first motors, and the first motors are fixedly connected with corresponding first rotating shaft rods; the front side first bearing plate is fixedly connected with two compression bars, and the two compression bars are detachably connected with the rear side first bearing plate.
Furthermore, it is particularly preferred that the composite system comprises a first coupling frame, a pressing roller and a second motor; the base is provided with two first connecting frames, and the two first connecting frames are connected with the limiting system; the two first connecting frames are connected with two pressing rollers which are distributed up and down in a common rotation way; the first connecting frame at the front side is fixedly connected with two second motors, and the output shafts of the second motors are fixedly connected with corresponding compression rollers.
Furthermore, it is particularly preferred that the insertion system comprises a second connecting frame, a first sliding rail, a first moving block, a first mounting plate, a second carrier plate, a first gripper, a clamping plate, a cutting assembly and an insertion assembly; the base is fixedly connected with a second connecting frame, the second connecting frame is positioned between the first bearing plate and the first mounting frame, and the second connecting frame is connected with the cutting assembly; the second connecting frame is provided with two first sliding rails; each first sliding rail is connected with two first moving blocks in a sliding manner; each first moving block is fixedly connected with a first mounting plate; two second bearing plates are fixedly connected with the two first mounting plates on the left side; the two first mounting plates on the right side are fixedly connected with two other second bearing plates; each second bearing plate is provided with a plurality of first holders distributed at equal intervals; two clamps of each first clamp holder are fixedly connected with a clamping plate; the second connecting frame is connected with two cutting assemblies which are distributed symmetrically up and down; the base is connected with the insert subassembly, and the insert subassembly is located between first link and the rolling equipment.
In addition, it is particularly preferred that the insertion system further comprises a sponge pad, and a sponge pad for increasing friction force between the clamping plate and the edge of the cutting part of the convex strip is fixedly connected to the opposite sides of the two clamping plates on each first clamping plate.
Furthermore, it is particularly preferred that the upper cutting assembly comprises a second push rod, a fixing plate, a second holder, a first cutting blade and a second cutting blade; the second connecting frame is provided with a second push rod; the second push rod telescopic part is fixedly connected with a fixed plate; the left side and the right side of the fixed plate are respectively provided with a plurality of second holders which are distributed at equal intervals; two clamps of each second clamp holder are fixedly connected with a first cutting knife; two first cutters on each left second clamp are fixedly connected with a second cutter, and the other end of each second cutter is fixedly connected with the corresponding first cutter.
Furthermore, it is particularly preferred that the insertion assembly comprises a third carrier plate, a second slide rail, a second moving block, a cutting knife, a second mounting frame and an insertion unit; the base is fixedly connected with a third bearing plate; the third bearing plate is provided with two second sliding rails; each second sliding rail is connected with a second moving block in a sliding way; each second moving block is fixedly connected with a cutting knife; two second mounting frames are fixedly connected to the upper side and the lower side of the third bearing plate; the upper two second mounting frames and the lower two second mounting frames are connected with an inserting unit.
Furthermore, it is particularly preferred that the upper insertion unit includes a third slide rail, a third moving block, a third push rod, a second mounting plate, a push plate, and a fourth motor; the two second mounting frames are fixedly connected with a third sliding rail; the left side and the right side of each third sliding rail are both in sliding connection with a third moving block; each third moving block is provided with a third push rod; the telescopic part of each third push rod is fixedly connected with a second mounting plate; the two second mounting plates at the front side are rotationally connected with a push plate, and the other end of each push plate is rotationally connected with the corresponding second mounting plate; the two second mounting plates at the front side are respectively provided with a fourth motor, and the output shafts of the fourth motors are fixedly connected with the corresponding push plates.
Furthermore, it is particularly preferred that the limiting system comprises a fourth sliding rail, a fourth moving block, a third mounting plate, a fourth carrier plate, a sliding plate, a first ball and a second ball; a fourth sliding rail is fixedly connected to the right sides of the two first connecting frames; the opposite sides of each fourth sliding rail are connected with a fourth moving block in a sliding manner; each fourth moving block is fixedly connected with a third mounting plate; two third mounting plates are fixedly connected with two fourth bearing plates together; each fourth bearing plate is fixedly connected with a plurality of sliding plates which are distributed at equal intervals; the middle part of each sliding plate is rotationally connected with a plurality of first balls; the lower side of each sliding plate is rotationally connected with a plurality of second balls.
The beneficial effects of the invention are as follows: the telescopic parts of the four first push rods extend to push the V-shaped limiting plates corresponding to the telescopic parts to move rightwards, so that each V-shaped limiting plate pushes the two corresponding circular mounting plates and the two resistance increasing gaskets to be close to each other, the two adjacent circular mounting plates are in a splayed state, and the left sides of the two adjacent resistance increasing gaskets are in a close state, while the right sides of the two adjacent resistance increasing gaskets are in a far-away state, so that the two adjacent resistance increasing gaskets can correct the offset part on the convex strip when the convex strip of the offset part passes through the two resistance increasing gaskets corresponding to the convex strip, and further, the offset part on the convex strip and the filter membrane can not be completely attached in the process of compounding the filter membrane;
the cutting parts of the corresponding convex strips are vertically cut through the mutual matching of the two adjacent first cutters, meanwhile, the cutting parts of the corresponding convex strips are transversely cut through the mutual matching of the two adjacent second cutters, the cutting parts of the upper convex strips are removed through the transverse cutting, cutting openings are formed in the two ends of the cutting parts of the upper convex strips, then the filter membrane of the cutting parts of the upper convex strips is cut through the upper cutting cutters, the filter membrane of the cutting parts of the corresponding convex strips is pressed on the plastic core plate through the two push plates, the filter membrane is prevented from being pulled to separate from the convex strips in the cutting process, then the parts connected with the two corresponding third push rods and the third push rods are driven by the two third moving blocks on the left side and the two third moving blocks on the right side to be mutually far away, the corresponding cut filter membrane is inserted into the cutting openings in advance through the push plates, the filter membrane is fixed through the forming, the filter membrane is prevented from being wrapped by the filter membrane, and the filter membrane is prevented from being inserted into the end of the plastic drain plate of a soft soil foundation, and the filter membrane is prevented from being sucked into the end of the plastic drain plate due to the fact that the filter membrane is inserted into the end of the plastic drain plate.
Drawings
FIG. 1 is a schematic view of a first construction of a drain board assembly according to the present invention;
FIG. 2 is a schematic view of a second construction of the drainage plate assembly of the present invention;
FIG. 3 is a schematic view of a third construction of a drain board assembly according to the present invention;
FIG. 4 is a schematic view of a first part of the structure of the drain board assembly of the present invention;
FIG. 5 is a schematic view of a second part of the structure of the drain board assembly of the present invention;
FIG. 6 is a schematic view of a third part of the structure of the drain board assembly of the present invention;
FIG. 7 is a schematic view of a fourth construction of a drain board assembly according to the present invention;
FIG. 8 is a schematic diagram of the structure of the filter membrane delivery system, the compounding system and the restriction system disclosed in the drainage plate compounding device of the present invention;
FIG. 9 is a schematic diagram of a limiting system disclosed in the drain board composite device of the present invention;
FIG. 10 is a schematic view of a portion of a disclosed confinement system of the drain board assembly of the present invention;
FIG. 11 is a schematic view of a first part of the construction of an insertion system disclosed in the composite drain board assembly of the present invention;
FIG. 12 is a schematic view of a second portion of an insertion system disclosed in the drain board composite of the present invention;
FIG. 13 is a schematic view of a first partial construction of an insert assembly in an insert system disclosed in the drain board composite device of the present invention;
FIG. 14 is a schematic view of a second construction of an insert assembly in an insert system disclosed in the drain board composite device of the present invention;
FIG. 15 is a schematic view of a portion of an insert assembly of the disclosed insert system for a drain board assembly of the present invention;
fig. 16 is a schematic view showing the state structure of the treated matter disclosed in the drainage plate composite device of the present invention.
In the figure: 1-base, 2-conveying equipment, 3-collecting frame, 4-rolling equipment, 5-circular chute board, 6-rubber sleeve ring, 7-circular mounting plate, 8-resistance-increasing gasket, 9-elastic piece, 10-V-shaped limiting plate, 101-first bearing plate, 102-first rotating shaft rod, 103-first motor, 104-pressing rod, 111-first connecting frame, 112-pressing roller, 113-second motor, 121-first mounting frame, 122-second rotating shaft rod, 123-third motor, 124-fixing frame, 125-first push rod, 126-long plate, 301-second connecting frame, 302-first sliding rail, 303-first moving block, 304-first mounting plate, 305-second bearing plate, 306-first clamp, 307-clamp plate, 308-sponge spacer, 311-second push rod, 312-fixed plate, 313-second clamp, 314-first cutter, 315-second cutter, 321-third bearing plate, 322-second slide rail, 323-second moving block, 324-cutter, 325-second mounting frame, 326-third slide rail, 327-third moving block, 328-third push rod, 329-second mounting plate, 3210-push plate, 3211-fourth motor, 401-fourth slide rail, 402-fourth moving block, 403-third mounting plate, 404-fourth bearing plate, 405-slide plate, 406-first sphere, 407-second sphere.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
1-8, the drainage plate composite device comprises a base 1, a conveying device 2, a collecting frame 3, a rolling device 4, a filter membrane conveying system and a composite system; the right side of the base 1 is connected with a conveying device 2 for conveying the plastic core plate through bolts; a collecting frame 3 for collecting the dropped glue is arranged on the right side of the base 1, and the collecting frame 3 is positioned below the conveying equipment 2; the left side of the base 1 is connected with a rolling device 4; the base 1 is provided with a filter membrane conveying system; the base 1 is provided with a composite system, the composite system is positioned at the left side of the filter membrane conveying system, and the composite system and the filter membrane conveying system are both positioned between the conveying equipment 2 and the winding equipment 4; the device also comprises a circular sliding groove plate 5, a rubber sleeve ring 6, a circular mounting piece 7, a resistance increasing gasket 8, an elastic piece 9, a V-shaped limiting plate 10, a power system, an insertion system and a limiting system; the right side of the base 1 is provided with a power system which is positioned on the right side of the filter membrane conveying system; thirty-two circular chute plates 5 which are distributed at equal intervals are connected to the upper side and the lower side of the power system; the outer surface of each circular chute plate 5 is sleeved with a rubber sleeve ring 6; the outer surface of each rubber sleeve ring 6 is fixedly connected with a circular mounting sheet 7 for conveying the plastic core plate, and the circular mounting sheet 7 is made of steel, has high-strength hardness and prevents the deformation of the rubber sleeve rings after long-time clamping of the raised strips from causing the abnormal work of the rubber sleeve rings; each circular mounting piece 7 is fixedly connected with a resistance-increasing gasket 8 for increasing the clamping force of two adjacent circular mounting pieces 7 to the convex strips, and the resistance-increasing gasket 8 is made of flexible graphite composite material and has good compression rebound resilience and high strength; the circular mounting pieces 7 are divided into a plurality of groups by taking every two circular mounting pieces 7 as a group; four elastic pieces 9 are fixedly connected with each group of circular mounting pieces 7; sixteen V-shaped limiting plates 10 which are distributed at equal intervals are connected to the upper left side and the lower left side of the power system, the V-shaped limiting plates 10 are used for pushing two adjacent circular mounting plates 7 to form a splayed state, and each V-shaped limiting plate 10 is aligned with each corresponding group of circular mounting plates 7; the base 1 is connected with an insertion system; the compound system is connected with a limiting system, and drives the circular chute plate 5, the rubber sleeve ring 6, the circular mounting plates 7, the resistance-increasing gasket 8 and the elastic piece 9 to rotate through the power system so as to drive the plastic core plate to transmit, and the power system drives each V-shaped limiting plate 10 to move, so that each V-shaped limiting plate 10 pushes each corresponding group of circular mounting plates 7 to be close to each other and form a splayed shape.
The power system comprises a first mounting frame 121, a second rotating shaft lever 122, a third motor 123, a fixing frame 124, a first push rod 125 and a long plate 126; the right side of the base 1 is connected with a first mounting frame 121 through bolts; the first mounting frame 121 is rotatably connected with two second rotating shaft rods 122, and the second rotating shaft rods 122 are fixedly connected with the corresponding annular chute plates 5 in the same row; the front side of the first mounting frame 121 is connected with two third motors 123 which are distributed up and down through bolts, and the output shafts of the third motors 123 are fixedly connected with corresponding second rotating shaft rods 122; the left side of the first mounting frame 121 is fixedly connected with two fixing frames 124 which are distributed up and down; each fixing frame 124 is connected with two first push rods 125 for pushing the V-shaped limiting plate 10 to move rightwards through bolts, the telescopic parts of the two first push rods 125 at the upper side and the telescopic parts of the two first push rods 125 at the lower side are connected with a long plate 126 through common bolts, and the long plate 126 is fixedly connected with the corresponding V-shaped limiting plates 10 in the same row.
The filter membrane conveying system comprises a first bearing plate 101, a first rotating shaft rod 102, a first motor 103 and a pressing rod 104; the base 1 is connected with two first bearing plates 101 which are distributed front and back through bolts; the front side first bearing plate 101 is rotationally connected with two first rotating shaft rods 102 which are distributed up and down, and the two first rotating shaft rods 102 are detachably and rotationally connected with the rear side first bearing plate 101; the front first bearing plate 101 is connected with two first motors 103 for driving the first rotating shaft rods 102 to rotate so as to convey the filter membrane, and the first motors 103 are fixedly connected with the corresponding first rotating shaft rods 102; the front first bearing plate 101 is fixedly connected with two compression bars 104 for limiting the filter membrane, and the two compression bars 104 are detachably connected with the rear first bearing plate 101.
The composite system comprises a first connecting frame 111, a pressing roller 112 and a second motor 113; the base 1 is connected with two first connecting frames 111 which are distributed front and back through bolts, and the two first connecting frames 111 are connected with a limiting system; the two first connecting frames 111 are connected with two pressing rollers 112 which are distributed up and down in a common rotation way; the front first connecting frame 111 is connected with two second motors 113 for driving the press rollers 112 to rotate and pressing the filter membrane onto the plastic core plate, and the output shafts of the second motors 113 are fixedly connected with the corresponding press rollers 112.
The specific operation of the above example 1 is as follows: firstly, the soaked plastic core plate is put on a conveying rod of the conveying device 2 by manually opening the conveying device 2, at the moment, the collecting frame 3 can collect glue dropped on the plastic core plate, then the rear side first bearing plates 101 are manually taken down, the filter membrane is put on the two first rotating shafts 102, the rear side first bearing plates 101 are assembled, then the plastic core plate is driven by the conveying device 2 to convey, at the moment, one end of the plastic core plate is manually driven to drag, and seen from front to back, one end of the plastic core plate sequentially passes through the same row of round mounting plates 7 on the upper side and the same row of round mounting plates 7 on the lower side, a limiting system, right parts of an inserting system, a compound system, the left Fang Lingjian of the inserting system and a rolling device 4 from right to left, and then the plastic drain plate is rolled by the rolling device 4, when one end of the plastic core plate passes through the space between the circular mounting plates 7 of the same row on the upper side and the circular mounting plates 7 of the same row on the lower side, the output shafts of the two third motors 123 drive the corresponding second rotating shaft rods 122, the circular chute plates 5, the rubber collars 6, the circular mounting plates 7 and the resistance increasing gaskets 8 to rotate, the telescopic parts of the four first push rods 125 are controlled to extend to push the corresponding long plates 126 and the V-shaped limiting plates 10 to move rightwards, each V-shaped limiting plate 10 pushes the corresponding circular mounting plates 7 and the resistance increasing gaskets 8 to be close to each other in the moving process, so that the elastic piece 9 close to the V-shaped limiting plate 10 is in a compressed state, the elastic piece 9 far away from the V-shaped limiting plate 10 is in an uncompressed state, the right side is in a far away state, the left side is in a near state, the two limited circular mounting plates 7 are splayed, as the left sides of the two resistance increasing gaskets 8 are in a close state and clamp the corresponding convex strips on the plastic core plate, friction is generated in the rotating process, the plastic core plate is driven to move leftwards in a friction mode, in the process, the left sides of the two resistance increasing gaskets 8 are in a close state, the right sides of the two resistance increasing gaskets are in a far away state, the two resistance increasing gaskets 8 have guiding effects, when the convex strips at the offset positions pass through the corresponding two resistance increasing gaskets 8, the two resistance increasing gaskets 8 can correct the offset positions on the convex strips, and further the offset positions on the convex strips and the filter membrane can not be completely attached in the process of compounding the filter membrane;
when one end of the plastic core plate passes through the composite system, as shown in fig. 3, the output shafts of the two first motors 103 drive the two filter membranes to transmit through the corresponding first rotating shafts 102, then one ends of the two filter membranes bypass the corresponding compression rods 104 by manual traction, one ends of the two filter membranes are inserted between the compression rods 112, at this time, the upper filter membrane is positioned on the upper surface of the plastic core plate, the lower filter membrane is positioned on the lower surface of the plastic core plate, at the same time, the output shafts of the two second motors 113 drive the corresponding compression rods 112 to rotate, at this time, the two compression rods 112 are matched with each other to rapidly press the two filter membranes onto the plastic core plate, and thus rapid lamination is realized.
Example 2
Based on embodiment 1, as shown in fig. 11-16, the insertion system includes a second connecting frame 301, a first sliding rail 302, a first moving block 303, a first mounting plate 304, a second bearing plate 305, a first clamp 306, a clamp 307, a cutting assembly and an insertion assembly; the base 1 is connected with a second connecting frame 301 through bolts, the second connecting frame 301 is positioned between the first bearing plate 101 and the first mounting frame 121, and the second connecting frame 301 is connected with the cutting assembly; the second connecting frame 301 is connected with two first sliding rails 302 which are distributed front and back through bolts; each first sliding rail 302 is slidably connected with two first moving blocks 303 distributed left and right; each first moving block 303 is fixedly connected with a first mounting plate 304; two second bearing plates 305 which are distributed up and down are fixedly connected with two first mounting plates 304 on the left side; the two first mounting plates 304 on the right side are fixedly connected with two other second bearing plates 305 which are distributed up and down; sixteen first holders 306 distributed at equal intervals are connected to each second bearing plate 305 through bolts; two clamps of each first clamp holder 306 are fixedly connected with a clamping plate 307 for clamping the convex strips; the second connecting frame 301 is connected with two cutting assemblies which are distributed symmetrically up and down; the base 1 is connected with an insert assembly located between the first connection frame 111 and the winding device 4.
The insertion system further comprises a foam pad, two clamping plates 307 on each first clamping device 306 are fixedly connected with a foam pad 308 for increasing friction force between the clamping plates 307 and edges of cutting parts of the raised strips on opposite sides, when the clamping plates 307 clamp edges of the cutting parts of the raised strips, the foam pad 308 is in a compressed state, and friction force between the clamping plates 307 and edges of the cutting parts of the raised strips can be increased through the foam pad 308, so that slipping phenomenon is caused due to insufficient friction force when the clamping plates 307 straighten the raised strips.
The upper cutting assembly comprises a second push rod 311, a fixed plate 312, a second clamp 313, a first cutting knife 314 and a second cutting knife 315; the second connecting frame 301 is connected with two second push rods 311 through bolts; the telescopic parts of the two second push rods 311 are fixedly connected with a fixed plate 312; sixteen second holders 313 which are equidistantly distributed are connected to the left side and the right side of the fixed plate 312 through bolts; two clamps of each second clamp 313 are fixedly connected with a first cutting knife 314 for vertically cutting the cutting part of the convex strip; two first cutters 314 on each left second holder 313 are fixedly connected with a second cutter 315 for transversely cutting the cutting part of the convex strip, the other end of the second cutter 315 is fixedly connected with the corresponding first cutter 314, and the first cutter 314 and the second cutter 315 are made of alloy steel, so that the problem of mouth breakage cannot occur.
The insertion assembly comprises a third bearing plate 321, a second sliding rail 322, a second moving block 323, a cutting knife 324, a second mounting frame 325 and an insertion unit; the base 1 is connected with a third bearing plate 321 through bolts; the third bearing plate 321 is connected with two second sliding rails 322 which are distributed up and down through bolts; each second sliding rail 322 is slidably connected with a second moving block 323; each second movable block 323 is fixedly connected with a cutting knife 324 for cutting the filter membrane; two second mounting frames 325 are fixedly connected to the upper side and the lower side of the third bearing plate 321, and the four second mounting frames 325 are symmetrically distributed in pairs; the two second installation frames 325 on the upper side and the two second installation frames 325 on the lower side are both connected with an insertion unit for limiting the filter membrane and preventing the filter membrane from being displaced in the process of cutting the filter membrane by the cutting knife 324.
The upper insertion unit comprises a third sliding rail 326, a third moving block 327, a third push rod 328, a second mounting plate 329, a push plate 3210 and a fourth motor 3211; the two second mounting frames 325 are both bolted to a third slide rail 326; a third moving block 327 is slidably connected to the left side and the right side of each third sliding rail 326; each third moving block 327 is connected with a third push rod 328 through bolts; the telescopic part of each third push rod 328 is fixedly connected with a second mounting plate 329; the two second mounting plates 329 at the front side are rotationally connected with one filter membrane, and the two second mounting plates are used for limiting the filter membrane, pushing the edge of the filter membrane into a cutting opening formed in advance on a convex strip to form fixed push plates 3210, and the other end of each push plate 3210 is rotationally connected with the corresponding second mounting plate 329; the two second mounting plates 329 at the front side are both connected with a fourth motor 3211 through bolts, and an output shaft of the fourth motor 3211 is fixedly connected with a corresponding push plate 3210.
The specific operation of the above example 2 is as follows: when one end of the plastic core plate is manually passed through the right part of the insertion system, the one end of the plastic core plate is passed between the upper right identical row of clamping plates 307 and the lower right identical row of clamping plates 307, and then passed between the upper left identical row of clamping plates 307 and the lower left identical row of clamping plates 307, and when one end of the plastic core plate is manually passed through the right part of the insertion system, the one end of the plastic core plate is passed between the right two push plates 3210, and then passed between the left two push plates 3210.
After the winding device 4 winds the plastic drain board with a certain length, it should be noted that the length can be limited according to the length inserted into the soft soil foundation, the conveying device 2 stops conveying the plastic core board, the winding device 4 stops winding the plastic drain board, the two third motors 123, the two first motors 103 and the two second motors 113 stop working, as shown in fig. 11, then two clamps of each first clamp holder 306 on the second bearing board 305 on the left upper side drive the corresponding clamp plates 307 to clamp the left side edges of the cutting parts on the raised strips, meanwhile, other first clamp holders 306 on the other three second bearing boards 305 drive the corresponding clamp plates 307 according to the same manner as above to clamp the edges of the other cutting parts, then the two first moving blocks 303 on the left side drive the corresponding two first clamp plates 304 and the two first mounting plates 304 to be mutually far away, so that the clamping plates 307 on the left upper side, the clamping plates 307 on the right upper side and the clamping plates 307 on the right side and the clamping plates 307 on the lower side are mutually close to clamp the left side edges of the corresponding clamp plates, and the raised strips 307 are not clamped, and the friction and the clamping plates 308 are not clamped at the edges of the two clamping plates are mutually straight edges of the sponge clamping parts, so that the friction and the friction between the two clamping plates are prevented.
As shown in fig. 13, taking the upper cutting assembly as an example, the two second push rods 311 extend out, the fixing plate 312 and the part connected with the fixing plate 312 are pushed to move downwards, so that the second cutting blades 315 are in contact with the plastic core, then the two clamps of the second clamps 313 on the left side and the right side drive the corresponding first cutting blades 314 and the second cutting blades 315 to approach each other, the two first cutting blades 314 are matched with each other to vertically cut the cutting part of each raised strip, meanwhile, the two second cutting blades 315 are matched with each other to transversely cut the cutting part of each raised strip, thereby removing the cutting part of the raised strip on the upper side, the state as shown in fig. 16 is presented, in this process, the left side and the right side of the cutting part of each raised strip are opened by the corresponding two second cutting blades 315, then the corresponding fixing plate 312 is driven by the retraction of the telescopic parts of the two second push rods 311, and the parts connected with the fixing plate 312 move upwards to be far away from the clipping part of the protruding strip, the two clamps of each first clamp holder 306 are controlled to drive the corresponding clamping plate 307 and the sponge gasket 308 to be far away from each other to release the clamping of the clipping part of the protruding strip, meanwhile, the lower clipping assembly drives the corresponding first cutting knife 314 and the second cutting knife 315 to be close to each other by the two clamps of the second clamp holders 313 on the left side and the right side according to the same manner, so as to remove the protruding strip of the clipping part of the protruding strip on the lower side and open the clipping opening, and in this process, because the clipping part of the protruding strip is in a straightened state, the clipping part of the protruding strip is not deviated in the process of removing the clipping part of the protruding strip, and after the clipping part of the protruding strip is prevented from being severely deviated to generate folds, the upward drainage effect of the subsequent plastic drainage plate is influenced;
after cutting, the conveying device 2 continues to convey the plastic core plate, the rolling device 4 continues to roll the plastic drain plate, the two third motors 123, the two first motors 103 and the two second motors 113 continue to work, and when the cutting parts of the raised strips are transferred to the middle of the two cutting knives 324, the conveying device 2 stops conveying the plastic core plate, the rolling device 4 stops rolling the plastic drain plate, the two third motors 123, the two first motors 103 and the two second motors 113 stop working, as shown in fig. 14, firstly, the cutting knives 324 are driven to move backwards by the second moving block 323 arranged on the upper side second slide rail 322, the filter membrane at the position where cutting of the upper raised strips is completed is cut by the upper side cutting knives 324, in this process, the corresponding second mounting plate 329 is pushed by the extending parts of the left side two third push rods 328 and the right side third push rods 328 in the upper two inserting units, the corresponding push plates 3210 and the fourth motor 3211 are pushed downwards, the two corresponding raised strips are pressed on the plastic core plate, and the corresponding filter membrane cutting parts are prevented from being pressed by the two push plates 327, and the two push plates 327 are controlled to move towards the left side and the right side of the corresponding third push plates 328, and the two push plates 327 are controlled to move towards the corresponding parts of the two third push plates 328, and the two side 3 push plates 327 are controlled to move towards the left side and the corresponding parts of the third push plates 328 to move towards the right side 3 push plates, and the corresponding parts to be connected to the third push plates 328 to the left and the left side and the third push plates and the corresponding parts to move down, the corresponding cut filter membrane is inserted into the cut opening opened in advance in a pushing plate 3210 in a pushing manner, the filter membrane is fixed through the cut opening opened on the convex strip, meanwhile, the filter membrane at the cut part of the lower convex strip is cut by the lower second sliding rail 322, the lower second moving block 323, the lower cutting knife 324 and the lower inserting unit in the same manner, the corresponding cut filter membrane is inserted into the cut opening opened in advance in the same manner through the two pushing plates 3210 in the same manner, so that the tail end parts of the plastic drain boards inserted into the soft soil foundation are wrapped by the filter membrane, and the situation that the filter membrane does not exist at the tail end parts of the plastic drain boards inserted into the soft soil foundation is avoided, and the sludge is sucked into the grooves formed by the two adjacent convex strips from the tail ends of the plastic drain boards.
Example 3
On the basis of embodiment 2, as shown in fig. 1-3 and fig. 8-10, the limiting system includes a fourth slide rail 401, a fourth moving block 402, a third mounting plate 403, a fourth bearing plate 404, a sliding plate 405, a first ball 406 and a second ball 407; a fourth sliding rail 401 is connected to the right upper sides of the two first connecting frames 111 through bolts; a fourth moving block 402 is slidably connected to opposite sides of each fourth sliding rail 401; each fourth moving block 402 is fixedly connected with a third mounting plate 403; two third mounting plates 403 are fixedly connected with two fourth bearing plates 404 which are distributed symmetrically up and down; thirty-two equally-spaced sliding plates 405 are fixedly connected to each fourth carrier plate 404; eight first round balls 406 for limiting the convex strips are rotatably connected to the middle part of each sliding plate 405; fourteen second balls 407 for preventing the sliding plates 405 from wearing the plastic core plate are rotatably connected to the lower side of each sliding plate 405; the first beads 406 of two adjacent rows are mutually matched to position by using the convex strips, so that the displacement of the plastic core plate is prevented when the filter membrane is pressed onto the plastic core plate, and the displacement of the filter membrane is further caused when the filter membrane is pressed onto the plastic core plate.
The specific operation of the above example 3 is as follows: when one end of the plastic core plate is manually passed through the limiting system, the one end of the plastic core plate passes through between the upper side same row of sliding plates 405 and the lower side same row of sliding plates 405, and at the moment, each raised strip is clamped by two corresponding rows of first round balls 406, so that the plastic core plate is limited, and after the plastic core plate is prevented from being displaced, the filter membrane is prevented from being offset when being pressed onto the plastic core plate.
After the cutting part of the raised strip is cut, when two corresponding sliding plates 405 are passed, two ends of the cutting part of the raised strip are clamped by two corresponding rows of first balls 406, and then two fourth moving blocks 402 drive the corresponding sliding plates 405 to move leftwards synchronously with the conveying speed of the plastic core plate.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (6)
1. The drainage plate composite device comprises a base (1), conveying equipment (2), rolling equipment (4), a filter membrane conveying system and a composite system; the right side of the base (1) is provided with a conveying device (2); the left side of the base (1) is connected with a winding device (4); the base (1) is provided with a filter membrane conveying system; the base (1) is provided with a composite system, the composite system is positioned at the left side of the filter membrane conveying system, and the composite system and the filter membrane conveying system are both positioned between the conveying equipment (2) and the winding equipment (4); the method is characterized in that: the device also comprises a circular sliding groove plate (5), a rubber sleeve ring (6), a circular mounting piece (7), a resistance increasing gasket (8), an elastic piece (9), a V-shaped limiting plate (10), a power system, an insertion system and a limiting system; a power system is arranged on the right side of the base (1), and the power system is positioned on the right side of the filter membrane conveying system; the upper side and the lower side of the power system are connected with a plurality of circular chute plates (5) which are distributed at equal intervals; the outer surface of each circular chute plate (5) is sleeved with a rubber sleeve ring (6); the outer surface of each rubber sleeve ring (6) is fixedly connected with a round mounting piece (7); each circular mounting piece (7) is fixedly connected with a resistance increasing gasket (8); the circular mounting pieces (7) are divided into a plurality of groups by taking every two circular mounting pieces (7) as a group; each group of circular mounting plates (7) is fixedly connected with a plurality of elastic pieces (9) together; the left upper side and the left lower side of the power system are connected with a plurality of V-shaped limiting plates (10) which are distributed at equal intervals, and each V-shaped limiting plate (10) is aligned with each corresponding group of circular mounting plates (7); the base (1) is connected with an insertion system; the composite system is connected with a limiting system, and the power system drives the circular chute plate (5), the rubber sleeve ring (6), the circular mounting piece (7), the resistance-increasing gasket (8) and the elastic piece (9) to rotate;
the insertion system comprises a second connecting frame (301), a first sliding rail (302), a first moving block (303), a first mounting plate (304), a second bearing plate (305), a first clamp holder (306), a clamping plate (307), a cutting assembly and an insertion assembly; the base (1) is fixedly connected with a second connecting frame (301), the second connecting frame (301) is positioned between the first bearing plate (101) and the first mounting frame (121), and the second connecting frame (301) is connected with the cutting assembly; the second connecting frame (301) is provided with two first sliding rails (302); each first sliding rail (302) is connected with two first moving blocks (303) in a sliding way; each first moving block (303) is fixedly connected with a first mounting plate (304); two second bearing plates (305) are fixedly connected with the two first mounting plates (304) on the left side; the two first mounting plates (304) on the right side are fixedly connected with two other second bearing plates (305) together; each second bearing plate (305) is provided with a plurality of first clamps (306) which are distributed at equal intervals; two clamps of each first clamp holder (306) are fixedly connected with a clamping plate (307); the second connecting frame (301) is connected with two cutting assemblies which are distributed symmetrically up and down; the base (1) is connected with an inserting assembly, and the inserting assembly is positioned between the first connecting frame (111) and the winding device (4);
the inserting assembly comprises a third bearing plate (321), a second sliding rail (322), a second moving block (323), a cutting knife (324), a second mounting frame (325) and an inserting unit; the base (1) is fixedly connected with a third bearing plate (321); the third bearing plate (321) is provided with two second sliding rails (322); each second sliding rail (322) is connected with a second moving block (323) in a sliding way; each second movable block (323) is fixedly connected with a cutting knife (324); two second mounting frames (325) are fixedly connected to the upper side and the lower side of the third bearing plate (321); the upper two second mounting frames (325) and the lower two second mounting frames (325) are connected with an inserting unit;
the upper inserting unit comprises a third sliding rail (326), a third moving block (327), a third push rod (328), a second mounting plate (329), a push plate (3210) and a fourth motor (3211); the two second mounting frames (325) are fixedly connected with a third sliding rail (326); the left side and the right side of each third sliding rail (326) are respectively and slidably connected with a third moving block (327); each third moving block (327) is provided with a third push rod (328); the telescopic part of each third push rod (328) is fixedly connected with a second mounting plate (329); the two second mounting plates (329) at the front side are rotationally connected with a push plate (3210), and the other end of each push plate (3210) is rotationally connected with the corresponding second mounting plate (329); the two second mounting plates (329) at the front side are provided with a fourth motor (3211), and an output shaft of the fourth motor (3211) is fixedly connected with a corresponding push plate (3210);
the limiting system comprises a fourth sliding rail (401), a fourth moving block (402), a third mounting plate (403), a fourth bearing plate (404), a sliding plate (405), a first ball (406) and a second ball (407); a fourth sliding rail (401) is fixedly connected to the right sides of the two first connecting frames (111); a fourth moving block (402) is connected to the opposite side of each fourth sliding rail (401) in a sliding way; each fourth moving block (402) is fixedly connected with a third mounting plate (403); two third mounting plates (403) are fixedly connected with two fourth bearing plates (404) together; each fourth bearing plate (404) is fixedly connected with a plurality of sliding plates (405) which are distributed at equal intervals; the middle part of each sliding plate (405) is rotationally connected with a plurality of first balls (406); the lower side of each sliding plate (405) is rotatably connected with a plurality of second round balls (407).
2. A drain board assembly according to claim 1, wherein: the power system comprises a first mounting frame (121), a second rotating shaft lever (122), a third motor (123), a fixing frame (124), a first push rod (125) and a long plate (126); the right side of the base (1) is fixedly connected with a first mounting frame (121); the first mounting frame (121) is rotationally connected with two second rotating shaft rods (122), and the second rotating shaft rods (122) are fixedly connected with the corresponding same row of circular ring chute plates (5); two third motors (123) are arranged on the front side of the first mounting frame (121), and the output shafts of the third motors (123) are fixedly connected with corresponding second rotating shaft rods (122); the left side of the first mounting frame (121) is fixedly connected with two fixing frames (124) which are distributed up and down; each fixing frame (124) is provided with a first push rod (125), the telescopic part of each first push rod (125) is fixedly connected with a long plate (126), and the long plates (126) are fixedly connected with the corresponding V-shaped limiting plates (10) in the same row.
3. A drain board assembly according to claim 1, wherein: the filter membrane conveying system comprises a first bearing plate (101), a first rotating shaft rod (102), a first motor (103) and a pressing rod (104); the base (1) is fixedly connected with two first bearing plates (101); the front side first bearing plate (101) is rotationally connected with two first rotating shaft rods (102), and the two first rotating shaft rods (102) are detachably and rotationally connected with the rear side first bearing plate (101); the front side first bearing plate (101) is fixedly connected with two first motors (103), and the first motors (103) are fixedly connected with corresponding first rotating shafts (102); the front side first bearing plate (101) is fixedly connected with two pressing rods (104), and the two pressing rods (104) are detachably connected with the rear side first bearing plate (101).
4. A drain board assembly according to claim 1, wherein: the composite system comprises a first connecting frame (111), a press roller (112) and a second motor (113); the base (1) is provided with two first connecting frames (111), and the two first connecting frames (111) are connected with the limiting system; the two first connecting frames (111) are connected with two pressing rollers (112) which are distributed up and down in a common rotation way; the front side first connecting frame (111) is fixedly connected with two second motors (113), and the output shafts of the second motors (113) are fixedly connected with corresponding compression rollers (112).
5. A drain board assembly according to claim 1, wherein: the insertion system also comprises a foam cushion, and the opposite sides of the two clamping plates (307) on each first clamping device (306) are fixedly connected with a foam pad (308) for increasing the friction force between the clamping plates (307) and the edge of the cutting part of the convex strip.
6. A drain board assembly according to claim 1, wherein: the upper cutting assembly comprises a second push rod (311), a fixed plate (312), a second clamp holder (313), a first cutting knife (314) and a second cutting knife (315); the second connecting frame (301) is provided with a second push rod (311); a fixed plate (312) is fixedly connected with the telescopic part of the second push rod (311); the left side and the right side of the fixed plate (312) are provided with a plurality of second clamps (313) which are distributed at equal intervals; two clamps of each second clamp holder (313) are fixedly connected with a first cutting knife (314); two first cutters (314) on each left second clamp (313) are fixedly connected with a second cutter (315), and the other end of the second cutter (315) is fixedly connected with the corresponding first cutter (314).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310462286.4A CN116238182B (en) | 2023-04-26 | 2023-04-26 | Drain board composite device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310462286.4A CN116238182B (en) | 2023-04-26 | 2023-04-26 | Drain board composite device |
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| CN116238182A CN116238182A (en) | 2023-06-09 |
| CN116238182B true CN116238182B (en) | 2023-09-05 |
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