CN111635809B - Water-soluble metal multi-wire cutting fluid - Google Patents
Water-soluble metal multi-wire cutting fluid Download PDFInfo
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- CN111635809B CN111635809B CN202010550542.1A CN202010550542A CN111635809B CN 111635809 B CN111635809 B CN 111635809B CN 202010550542 A CN202010550542 A CN 202010550542A CN 111635809 B CN111635809 B CN 111635809B
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/044—Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2215/042—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Alkoxylated derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/223—Five-membered rings containing nitrogen and carbon only
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
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- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
Abstract
The invention provides a water-soluble metal heavy cutting fluid which comprises main components and auxiliary components, wherein the main components are prepared from the following raw materials in percentage by weight: 20-40% of low-foam polyether, 10-20% of pH regulator, 5-10% of antirust agent and no less than 5% of solubilizer; the auxiliary material components comprise the following raw materials in percentage by weight: 0.5-1% of metal corrosion inhibitor, 0.2-0.5% of defoaming agent and the balance of water. The cutting fluid can effectively improve the cutting efficiency and the surface smoothness of a workpiece in the processing process, and solves the technical problems of low yield, low processing efficiency, serious metal loss, low cooling efficiency and the like of the conventional metal multi-wire cutting fluid.
Description
Technical Field
The invention relates to the technical field of metal precision machining, in particular to a water-soluble metal multi-money cutting fluid.
Background
In the multi-wire cutting process of the metal copper sheet, the multi-wire cutting liquid is used as an auxiliary material product which must be used in the cutting process of the diamond wire cutting copper sheet, and the using amount of the multi-wire cutting liquid is increased along with the development of the multi-wire cutting industry in recent years. The production cost is greatly reduced, and the cutting fluid is developed from the prior oil-based cutting fluid to the water-based cutting fluid, and becomes the mainstream product at present.
However, since the development of the water-based cold cutting fluid is relatively fast, most of research on the water-based cold cutting fluid is based on industrial experience such as metal precision machining. Polyethers are the most popular market products. However, the method of addition is classified into two categories. The first is single component, which is diluted after directly adding water according to proportion; the other is two components, one of the two components is the main component of the cutting fluid, and the other is an antifoaming agent, a stabilizing agent and the like. From the aspect of cutting use, the single-component cutting fluid does not need to be further operated after being added, and is relatively suitable for large-scale cutting. However, since the single-component liquid is mostly an emulsion type liquid, the delamination, oil floating, and foaming are unstable. The two components are added respectively, so the operation is troublesome, but the layering and the foaming are relatively stable. When cutting copper sheets, the cutting fluid has the advantages of cleaning property, wettability and high dispersibility, and more importantly, a stable low-foam environment. Otherwise, fine powder is agglomerated, the wettability of a foaming part is reduced, and finally the problems of edge defect, line mark and the like are caused.
At present, the multi-wire cutting fluid is mainly used for cutting monocrystalline silicon and polycrystalline silicon, deep research is not carried out on the use of the multi-wire cutting fluid in the aspect of metal multi-wire cutting, the cutting fluid for the monocrystalline silicon and the polycrystalline silicon mostly uses the emulsified cutting fluid, the problems of layering, deterioration and the like easily occur in the using process of the emulsified cutting fluid, and the service life and the processing efficiency of the cutting fluid are reduced. Along with the development of the domestic multi-wire cutting industry, the multi-wire cutting fluid gradually develops towards the direction of total synthesis, and the total synthesis multi-wire cutting fluid is superior to the emulsifying multi-wire cutting fluid in the aspects of service life, cleaning performance and the like.
Therefore, the existing metal multi-wire cutting fluid mainly has the problems of low yield, low processing efficiency, serious loss of diamond wires, low cooling efficiency compared with the fully-synthesized multi-wire cutting fluid and the like, and the market situation is not wide.
Disclosure of Invention
The invention aims to provide a water-soluble metal heavy cutting fluid which can effectively improve the cutting efficiency and the surface smoothness of a workpiece in the processing process and solve the technical problems of low yield, low processing efficiency, serious metal loss, low cooling efficiency and the like of the conventional metal heavy cutting fluid.
In order to achieve the purpose, the invention provides the following technical scheme:
the water-soluble metal rich cutting fluid comprises a main component and an auxiliary component, wherein the main component is prepared from the following raw materials in percentage by weight: 20-40% of low-foam polyether, 10-20% of pH regulator, 5-10% of antirust agent and no less than 5% of solubilizer; the auxiliary material components comprise the following raw materials in percentage by weight: 0.5-1% of metal corrosion inhibitor, 0.2-0.5% of defoaming agent and the balance of water.
Further, the solubilizer is alkyl carboxylic acid with 8-10 carbon atoms, and the weight percentage of the solubilizer is 5-15%.
Further, the weight percentage of the solubilizer is 6-8%.
Further, the pH regulator comprises one or more of ethanolamine and special alcohol amine.
Further, the pH regulator is a single agent or a mixture of triethanolamine and diglycolamine
Further, the low-foam polyether is polyethylene glycol with the molecular weight of 800-3000.
Further, the rust inhibitor is an organic carboxylic acid and a salt thereof.
Further, the metal corrosion inhibitor is benzotriazole and derivatives thereof.
Further, the defoaming agent is a silicon polyether compound.
The cutting fluid can effectively improve the cutting efficiency and the workpiece surface finish degree in the machining process, reduce the loss of metal, improve the cooling efficiency and ensure the yield of products.
Detailed Description
The technical solutions of the present invention are described clearly and completely below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The water-soluble metal heavy cutting fluid comprises main components and auxiliary components, wherein the main components are prepared from the following raw materials in percentage by weight: 30% of polyethylene glycol (with the molecular weight of 20000), 12% of diglycolamine, 5% of dodecane carbon organic carboxylate and 7% of solubilizer; the auxiliary material components comprise the following raw materials in percentage by weight: 0.5 percent of BTA, 0.2 percent of silicon polyether compound and the balance of water; the solubilizer is alkyl carboxylic acid with 8-10 carbon atoms.
The experimental results are as follows: the polyether has the advantages of large molecular weight, weak permeability, easiness in wire clamping and breaking, low processing efficiency, serious loss of diamond wires and stripes on the surface of a workpiece.
Example 2
The water-soluble metal heavy cutting fluid comprises main components and auxiliary components, wherein the main components are prepared from the following raw materials in percentage by weight: 30% of polyethylene glycol (molecular weight is 400), 12% of diglycolamine, 5% of dodecyl organic carboxylate and 7% of solubilizer; the auxiliary material components comprise the following raw materials in percentage by weight: 0.5 percent of BTA, 0.2 percent of silicon polyether compound and the balance of water; the solubilizer is alkyl carboxylic acid with 8-10 carbon atoms.
The experimental results are as follows: the polyether has small molecular weight, poor lubricating effect, easy wire clamping and breaking, low processing efficiency, serious loss of diamond wires and stripes on the surface of a workpiece.
Example 3
The water-soluble metal heavy cutting fluid comprises main components and auxiliary components, wherein the main components are prepared from the following raw materials in percentage by weight: 30% of polyethylene glycol (molecular weight 2000), 12% of diglycolamine, 5% of dodecyl organic carboxylate and 7% of solubilizer; the auxiliary material components comprise the following raw materials in percentage by weight: 0.5 percent of BTA, 0.2 percent of silicon polyether compound and the balance of water; the solubilizer is alkyl carboxylic acid with 8-10 carbon atoms.
The experimental results are as follows: high cutting efficiency, bright surface and high rate of finished products.
Example 4
The water-soluble metal heavy cutting fluid comprises main components and auxiliary components, wherein the main components are prepared from the following raw materials in percentage by weight: 30% of polyethylene glycol (molecular weight 2000), 8% of diglycolamine, 5% of dodecyl organic carboxylate and 5% of solubilizer; the auxiliary material components comprise the following raw materials in percentage by weight: 0.5 percent of BTA, 0.2 percent of silicon polyether compound and the balance of water; the solubilizer is alkyl carboxylic acid with 8-10 carbon atoms.
The experimental results are as follows: high cutting efficiency, bright surface and high rate of finished products.
Example 5
The water-soluble metal heavy cutting fluid comprises main components and auxiliary components, wherein the main components are prepared from the following raw materials in percentage by weight: 30% of polyethylene glycol (molecular weight 2000), 6% of diglycolamine, 5% of dodecyl organic carboxylate and 3% of solubilizer; the auxiliary material components comprise the following raw materials in percentage by weight: 0.5 percent of BTA, 0.2 percent of silicon polyether compound and the balance of water; the solubilizer is alkyl carboxylic acid with 8-10 carbon atoms.
The experimental results are as follows: high cutting efficiency, bright surface and high finished product rate.
Example 6
The water-soluble metal heavy cutting fluid comprises main components and auxiliary components, wherein the main components are prepared from the following raw materials in percentage by weight: 30% of polyethylene glycol (molecular weight 2000), 15% of diglycolamine, 5% of dodecyl organic carboxylate and 9% of solubilizer; the auxiliary material components comprise the following raw materials in percentage by weight: 0.5 percent of BTA, 0.2 percent of silicon polyether compound and the balance of water; the solubilizer is alkyl carboxylic acid with 8-10 carbon atoms.
The experimental results are as follows: high cutting efficiency, bright surface and high finished product rate.
Example 7
The water-soluble metal heavy cutting fluid comprises main components and auxiliary components, wherein the main components are prepared from the following raw materials in percentage by weight: 30% of polyethylene glycol (molecular weight 2000), 18% of diglycolamine, 5% of dodecyl organic carboxylate and 12% of solubilizer; the auxiliary material components comprise the following raw materials in percentage by weight: 0.5 percent of BTA, 0.2 percent of silicon polyether compound and the balance of water; the solubilizer is alkyl carboxylic acid with 8-10 carbon atoms.
The experimental results are as follows: the cutting efficiency is higher, the surface smoothness is low, and the yield is higher.
The water-soluble metaldehyde cutting fluids obtained in the above examples 3-6 meet the specifications of table 1 below. Table 2 shows the results of comparing the cutting properties of the cutting fluids of examples 1 to 7. As can be seen from the table, the water-soluble metal noble cutting fluids obtained in examples 3 to 6 have the advantages of high cutting efficiency, bright surface and high yield.
TABLE 1
| CoolancutTx-20 | Test method | Unit of | Numerical value |
| Refractive index (10% solution) | -- | -- | 6.5 |
| Density 15 deg.C | ASTM D 1298 | Kg/l | 1.05-1.1 |
| Viscosity 40 deg.C | DIN 51562 | cSt | 86 |
| PH (10% solution) | ISO 2592 | -- | 7.0-7.5 |
| Appearance (10% solution) | -- | -- | Transparent or translucent liquids |
| Smell(s) | No obvious smell |
TABLE 2
| Cutting time/min | Smooth finish | Percent of yield% | |
| Example 1 | 122 | 3.2 | 95.3 |
| Example 2 | 115 | 3.1 | 95.7 |
| Example 3 | 72 | 1.2 | 99.9 |
| Example 4 | 80 | 1.4 | 98.6 |
| Example 5 | 88 | 1.5 | 97.2 |
| Example 6 | 85 | 1.3 | 98.2 |
| Example 7 | 94 | 1.7 | 96.6 |
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (1)
1. The water-soluble metal multi-wire cutting fluid is characterized in that: the beverage comprises main components and auxiliary components, wherein the main components are prepared from the following raw materials in percentage by weight:
20-40% of low-foam polyether, wherein the low-foam polyether is polyethylene glycol with the molecular weight of 800-3000;
10-20% of a pH regulator, wherein the pH regulator is diglycolamine;
5-10% of an antirust agent, wherein the antirust agent is a dodecacarbon organic carboxylate;
the weight percentage of the solubilizer is 5-15%;
the auxiliary material components comprise the following raw materials in percentage by weight: 0.5 percent of BTA, 0.2 percent of silicon polyether compound and the balance of water;
the solubilizer is alkyl carboxylic acid with 8-10 carbon atoms.
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| CN111635809B true CN111635809B (en) | 2022-10-28 |
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| CN113462458A (en) * | 2021-07-15 | 2021-10-01 | 江苏捷捷半导体新材料有限公司 | Efficient diamond wire silicon wafer cutting fluid |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2013224413A (en) * | 2012-03-23 | 2013-10-31 | Daxin Material Corp | Processing composition used for cutting workpiece of hard brittle material with cutting or grinding tool |
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| CN103184093B (en) * | 2011-12-29 | 2015-02-04 | 辽宁奥克化学股份有限公司 | Cutting liquid used for sapphire cutting by diamond wire |
| CN104312711A (en) * | 2014-10-17 | 2015-01-28 | 江苏鑫露新材料股份有限公司 | Total synthesis metal cutting solution and preparation method thereof |
| CN104450121A (en) * | 2014-10-31 | 2015-03-25 | 苏州市宝玛数控设备有限公司 | Novel efficient working solution for cutting machine |
| CN106893632A (en) * | 2017-03-16 | 2017-06-27 | 山东诺翔环保科技有限公司 | A kind of fully synthetic liquid composition of high-speed electric spark wire cutting and its preparation technology |
| CN107011981A (en) * | 2017-05-17 | 2017-08-04 | 镇江仁德新能源科技有限公司 | A kind of low soaked firm wire cutting liquid of fund |
| CN108559602B (en) * | 2018-04-18 | 2020-12-11 | 三峡大学 | Water-based diamond wire silicon wafer cutting fluid |
| CN108559609B (en) * | 2018-06-04 | 2021-03-02 | 保定良合新材料科技有限公司 | Diamond wire cutting fluid for solar silicon wafer processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2013224413A (en) * | 2012-03-23 | 2013-10-31 | Daxin Material Corp | Processing composition used for cutting workpiece of hard brittle material with cutting or grinding tool |
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