CN115288398B - Spraying device for building materials and working method - Google Patents
Spraying device for building materials and working method Download PDFInfo
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- CN115288398B CN115288398B CN202210980537.3A CN202210980537A CN115288398B CN 115288398 B CN115288398 B CN 115288398B CN 202210980537 A CN202210980537 A CN 202210980537A CN 115288398 B CN115288398 B CN 115288398B
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- 238000005507 spraying Methods 0.000 title claims abstract description 105
- 239000004566 building material Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 239000000463 material Substances 0.000 claims abstract description 22
- 239000007921 spray Substances 0.000 claims description 27
- 238000005096 rolling process Methods 0.000 claims description 14
- 230000009471 action Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/02—Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
- E04F21/06—Implements for applying plaster, insulating material, or the like
- E04F21/08—Mechanical implements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a spraying device and a working method for building materials, which solve the problem that the wall needs to be sprayed manually in the prior art, and have the beneficial effects of realizing automatic spraying on the wall and reducing the workload of workers, and the concrete scheme is as follows: a spraying device for building materials comprises a hanging basket structure; the lifting frame is arranged at two sides of the hanging basket structure, the lifting frame is fixedly provided with a connecting structure so as to be connected with a roof lifting device, and at least one side of the lifting frame is provided with a plurality of guide wheels so as to roll along a wall; the guide rail mechanism is arranged at the side part of the length direction of the hanging basket structure and supports the moving part; the spraying mechanism comprises a box body for containing spraying materials, a nozzle is arranged at the bottom of the box body, the box body is supported on a fixed plate, and the fixed plate is connected with a moving part to drive the box body to move along the guide rail mechanism.
Description
Technical Field
The invention relates to the field of wall building material spraying, in particular to a spraying device for building materials and a working method.
Background
The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
The inventor finds that when the outer wall coating outside the building is constructed at present, a manual hanging basket spraying method is mostly adopted for spraying, and spraying of spraying materials is carried out by taking the hanging basket manually, so that the problems of troublesome operation, uneven coating and large manual construction amount exist.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide a spraying device for building materials, which can realize automatic spraying of the spraying materials and effectively lighten the manual labor.
In order to achieve the above object, the present invention is realized by the following technical scheme:
a spray apparatus for building materials, comprising:
a basket structure;
the lifting frame is arranged at two sides of the hanging basket structure, the lifting frame is fixedly provided with a connecting structure so as to be connected with a roof lifting device, and at least one side of the lifting frame is provided with a plurality of guide wheels so as to roll along a wall;
the guide rail mechanism is arranged at the side part of the length direction of the hanging basket structure and supports the moving part;
the spraying mechanism comprises a box body for containing spraying materials, a nozzle is arranged at the bottom of the box body, the box body is supported on a fixed plate, and the fixed plate is connected with a moving part to drive the box body to move along the guide rail mechanism.
According to the spraying device, the lifting frames are positioned on two sides of the hanging basket structure, the lifting frames are connected with the roof lifting device, and through the arrangement of the guide rail mechanism, the spraying mechanism can be ensured to move along the guide rail mechanism to realize automatic spraying within a set range, so that the spraying of building materials on the surface of the wall body is realized.
The spraying device for the building materials is characterized in that the bottom of the fixed plate is provided with the sliding block, the moving part comprises a screw, and the sliding block penetrates through the screw;
at least one side of the screw is connected with a rotary power source, the rotary power source rotates, and a screw rod structure is formed by matching the sliding block and the screw rod, so that the sliding block drives the fixing plate to linearly move along the screw rod.
The guide rail mechanism comprises two T-shaped guide rails, the two T-shaped guide rails are arranged at intervals, rolling wheels are arranged at the bottom of the fixing plate, and the rolling wheels are contacted with the upper surface of the T-shaped guide rails and roll along the T-shaped guide rails under the action of external force;
the bottom both sides of fixed plate are provided with the anticreep guide pulley respectively, and the anticreep guide pulley rolls along the lateral part of the vertical section of T type guide rail, and the linear motion of fixed plate along T type guide rail is guaranteed in the roll wheel setting, and the structural stability that the fixed plate set up is guaranteed in the setting of anticreep guide pulley.
The spraying device for the building materials is characterized in that a hopper is arranged at the bottom of the box body, the bottom of the hopper is connected with the nozzle, the hopper is connected with a spraying power source, the box body is used for storing the spraying materials, and the spraying power source blows the spraying materials to enable the spraying materials to be sprayed out through the nozzle;
the nozzle is detachably connected relative to the funnel, so that the nozzle can be conveniently replaced, and the nozzle faces to one side far away from the hanging basket structure.
The spraying device for the building materials comprises the main hanging basket and the side guardrails, wherein the main hanging basket is U-shaped, two sides of the main hanging basket are respectively connected with the side guardrails through the guardrail doors, the guardrail doors are rotatably connected with the main hanging basket, locking parts are arranged between the guardrail doors and the side guardrails, the guardrail doors and the side guardrails can be locked through the arrangement of the locking parts, and the lifting frame, the guide rail mechanism and the spraying mechanism are effectively supported through the arrangement of the hanging basket structure, so that the balance of the whole arrangement is ensured; through the setting of guardrail door, the staff of being convenient for business turn over hanging flower basket structure, conveniently packs into the spraying material.
The locking part comprises the latch body arranged on the side guard rail, the latch body can be lifted relative to the side guard rail, the side part of the guard rail door is provided with the socket, the socket is matched with the latch body, and when the latch body is lifted, the socket is separated from the latch body, and the guard rail door is opened relative to the side guard rail.
The spraying device for the building material comprises the bolt body, wherein the bolt body comprises the connecting block connected with the side guard rail, one end of the connecting block is connected with the bolt, the bolt is matched with the socket, the other end of the connecting block is sleeved on the side guard rail, and the width of the connecting block is larger than the diameter or the width of the bolt;
switch magnet is arranged between the connecting block and the side guard rail, after the plug pin body is inserted into the socket, the switch magnet is opened, the position of the connecting block is locked, and the stability of the position setting of the connecting block is guaranteed.
In the spraying device for building materials, a plurality of pins are arranged up and down on the side guard rail for convenient uniform control, the set distance is arranged between two adjacent pins, one side of each pin is connected through a connecting body, the set distance is arranged between the inner side of each connecting body and each pin, and the connecting body is connected with the connecting block;
the connector is provided with a handle.
The spraying device for the building materials comprises the cross frame, wherein the connecting structures are respectively arranged at the upper end and the lower end of the cross frame, the side parts of the cross frame are respectively provided with the vertical frames, and the vertical frames are provided with the guide wheels through the guide wheel brackets;
the connecting structure is an extension frame arranged on the outer side of the cross, and the extension frame is provided with an opening for the traction rope to pass through.
In a second aspect, the invention also provides a method of operating a spray device for building materials, comprising:
adding a spraying material into a box body of a spraying mechanism;
the hoisting frame is connected with the roof hoisting device through a connecting structure;
the guide rail mechanism moves along the length direction of the hanging basket under the drive of the moving part to spray the set position of the wall body;
the lifting device drives the lifting frame to rise or descend to a set position along the wall body, and the guide rail mechanism continues to move so as to realize the spraying of the next layer or the upper layer.
The beneficial effects of the invention are as follows:
1) According to the invention, through the provision of the integral device, the lifting frames are positioned at two sides of the hanging basket structure, the lifting frames are connected with the roof lifting device, and through the arrangement of the guide rail mechanism, the spraying mechanism can be ensured to move along the guide rail mechanism to realize automatic spraying within a set range, so that the spraying of building materials on the surface of the wall body is realized, and the lifting frames work along with the lifting of the roof lifting device, so that the spraying of different heights of the wall body is realized; the whole automatic spraying can be realized, the operation is convenient, and the labor intensity of workers is fully reduced.
2) According to the guide rail mechanism, through the arrangement of the T-shaped guide rail, rolling wheels can be guaranteed to roll along the surface of the T-shaped guide rail, and the spraying mechanism can be guaranteed to move along the guide rail mechanism; and the anti-drop guide wheel is matched with the side surface of the T-shaped guide rail, so that the structural stability of the spraying mechanism is ensured, and the spraying uniformity is effectively ensured.
3) The invention sets the guardrail door which can be opened relative to the main basket and the side guardrail through the basket structure, and can lock the guardrail door through the locking part, thereby facilitating the staff to enter the basket structure and realizing the injection of spraying materials or the maintenance of the guide rail mechanism and the spraying mechanism.
4) According to the invention, through the arrangement of the lifting frame, the connection structure of the lifting frame ensures the connection of the lifting frame and the roof lifting device, and also ensures the installation of the guide wheel, and effectively ensures that the hanging basket structure drives the spraying mechanism to move up and down along the wall body.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention.
Fig. 1 is a schematic illustration of a spray coating device for building materials according to one or more embodiments of the present invention.
Fig. 2 is an exploded view of a spray device for building materials according to one or more embodiments of the present invention.
Fig. 3 is an exploded view of a lifting frame in a spray coating device for building materials according to one or more embodiments of the present invention.
Fig. 4 is an exploded view of a rail mechanism and a spray mechanism in a spray device for building materials according to one or more embodiments of the present invention.
Fig. 5 is an exploded view of a spray mechanism in a spray device for building materials according to one or more embodiments of the present invention.
Fig. 6 is a schematic illustration of a basket structure in a spray apparatus for building materials according to one or more embodiments of the present invention.
Fig. 7 is an exploded view of a side rail to side rail door connection and latch body in a spray coating device for building materials in accordance with one or more embodiments of the present invention.
Fig. 8 is a schematic illustration of locking member locking and latch body disassembly in a spray coating device for building materials in accordance with one or more embodiments of the invention.
Fig. 9 is a schematic view of a spray coating device for building materials provided with a wind speed and direction sensor according to one or more embodiments of the present invention.
In the figure: the mutual spacing or dimensions are exaggerated for the purpose of showing the positions of the various parts, and the schematic illustration is only schematic.
Wherein: 1. the device comprises a lifting frame, a guide rail mechanism, a spraying mechanism, a hanging basket structure, a nozzle adjusting component and a wind speed and direction sensor, wherein the lifting frame is arranged in the lifting frame;
11. the cross frame, 12, the connecting hole, 13, the guide wheel bracket, 14, the guide wheel;
21. the support plate, 22. T-shaped guide rail, 23. Screw rod;
31. the device comprises a fixing plate 32, rolling wheels 33, brackets 34, anti-falling guide wheels 35, supporting rods 36, a box body 37, a cover plate 38 and an air pump;
41. main hanging basket 42, sleeve 43, guardrail door 44, side guardrail 45, protrusion 46, limiting ring 47, socket 48, connecting block 49, bolt 410, handle 411 and connector;
51. connecting rod, 52, connecting pipe, 53, connecting shaft, 54, spray head, 55 and nozzle.
Detailed Description
It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present invention. As used herein, the singular forms also are intended to include the plural forms unless the present invention clearly dictates otherwise, and furthermore, it should be understood that when the terms "comprise" and/or "include" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof;
as described in the background art, the manual spraying in the prior art has a problem of large workload, and in order to solve the technical problem, the invention provides a spraying device for building materials.
Example 1
In an exemplary embodiment of the present invention, referring to fig. 1 and 2, a spraying apparatus for a construction material includes:
a basket structure 4;
the lifting frame 1 is arranged at two sides of the hanging basket structure 4, the lifting frame 1 is fixedly provided with a connecting structure so as to be connected with a roof lifting device, and at least one side of the lifting frame is provided with a plurality of guide wheels so as to roll along a wall;
the guide rail mechanism 2 is arranged at the side part of the basket structure 4 in the length direction, and supports the moving part;
and the spraying mechanism 3 comprises a box body for containing spraying materials, a nozzle is arranged at the bottom of the box body, the box body is supported on a fixed plate, and the fixed plate is connected with a moving part to drive the box body to move along the guide rail mechanism.
In the embodiment, the bottom of the fixed plate is provided with the sliding block, the moving part comprises a screw rod, and the sliding block penetrates through the screw rod;
at least one side of the screw is connected with a rotary power source, the rotary power source rotates, and a screw rod structure is formed by matching the sliding block and the screw rod, so that the sliding block drives the fixing plate to linearly move along the screw rod.
Referring to fig. 3, the guide rail mechanism includes two T-shaped guide rails 22, the two T-shaped guide rails 22 are disposed at a set distance from each other, a screw 23 is located between the two T-shaped guide rails 22, a set distance is provided between the screw 23 and the T-shaped guide rails 22, the ends of the screw and the T-shaped guide rails are supported by a support plate 21, the screw 23 passes through the support plate 21 and is connected with a rotary power source, a rolling wheel is disposed at the bottom of a fixed plate 31, the central axis of the rolling wheel is horizontally disposed, and the rolling wheel contacts with the upper surface of the T-shaped guide rails and rolls along the T-shaped guide rails under the action of external force;
typically, at least 4 rolling wheels 32 are provided at the bottom of the fixed plate 31, divided into two rows, each row of rolling wheels 32 rolling along the T-shaped guide rail 22.
Referring to fig. 5, two sides of the bottom of the fixing plate 31 are respectively provided with an anti-falling guide wheel 34, the anti-falling guide wheels 34 roll along the side of the vertical section of the T-shaped guide rail 22, the rolling wheels 32 are arranged to ensure the linear motion of the fixing plate 31 along the T-shaped guide rail 22, and the arrangement of the anti-falling guide wheels ensures the structural stability of the fixing plate.
It is understood that the T-shaped guide rail 22 refers to a guide rail having a T-shaped longitudinal section, that is, the width of the upper side of the T-shaped guide rail is greater than the width of the middle section and the bottom side, the anti-drop guide wheels 34 are matched with the middle section and the bottom side of the T-shaped guide rail 22, the anti-drop guide wheels 34 are arranged in pairs, the anti-drop guide wheels 34 arranged in pairs are located at two sides of the T-shaped guide rail, and 4 pairs of anti-drop guide wheels 34 can be arranged at the bottom of the bottom plate.
It will be appreciated that the lowest point of the T-shaped rail 22 is located in the same plane as the bottom of the basket structure.
In some examples, a plurality of brackets 33 are arranged at the bottom of the fixing plate, the brackets 33 support the anti-falling guide wheels 34, supporting shafts are fixed on the inner sides of the brackets 33 to support the anti-falling guide wheels, the central shafts of the anti-falling guide wheels 34 are arranged vertically, the rolling surfaces of the anti-falling guide wheels 34 are matched with the side surfaces of the T-shaped guide wheels, the anti-falling effect is achieved, and the walking is convenient.
In this embodiment, the two ends of the screw 23 are provided with rotary power sources, the rotary power sources are specifically motors, the rotation directions of the motors at the two ends are opposite, and one motor is started at a time, so that the control of rotation of the screw 23 in different directions is realized, and the reverse motion of the spraying mechanism is realized through each motor.
Aiming at the spraying mechanism, a funnel is arranged at the bottom of the box 36, the bottom of the funnel is connected with a nozzle through a pipeline, one end of the pipeline is connected with a spraying power source, the box is used for storing spraying materials, the spraying power source blows the spraying materials to enable the spraying materials to be sprayed out through the nozzle, the nozzle is more uniform relative to manual painting, and the spraying uniformity of the spraying materials can be guaranteed along with the movement of the fixing plate along the T-shaped guide rail;
the nozzle is detachably connected relative to the funnel, and particularly can be connected through threads, so that the nozzle can be conveniently replaced, the jet orifice of the nozzle faces to one side far away from the hanging basket structure, and the nozzle is an existing nozzle.
Specifically, the box 36 may be a square box, and the side portion of the box is fixed on the surface of the fixing plate 31 through a plurality of support rods 35; an openable or detachable cover plate 37 is arranged at the top of the box body, and after the cover plate 37 is opened, spraying materials are added into the box body;
in some examples, the injection power source is an air pump 38.
In the embodiment, the length and the width of the fixing plate are larger than those of the box body, so that the spraying material is prevented from falling on the screw rod of the guide rail mechanism to influence the use of the screw rod, and the fixing plate plays a role in shielding; the size of the fixing plate and the spray area of the spray nozzle need to be calculated according to the power of the spraying mechanism, and the size of the fixing plate is subject to the aim of shielding to the greatest extent.
Referring to fig. 6, the basket structure comprises a main basket 41 and side guardrails 44, wherein the main basket 41 is in a U shape, two sides of the main basket 41 are respectively connected with the side guardrails 44 through guardrail doors 43, the guardrail doors 43 are rotatably connected with the main basket 41, locking parts are arranged between the guardrail doors 43 and the side guardrails 44, the locking of the guardrail doors and the side guardrails can be ensured through the arrangement of the locking parts, and the lifting frame, the guide rail mechanism and the spraying mechanism are effectively supported through the arrangement of the basket structure, so that the balance of the whole arrangement is ensured; through the setting of guardrail door, the staff of being convenient for business turn over hanging flower basket structure, conveniently packs into the spraying material.
Specifically, one side of the guardrail door 43 is provided with a rod body, the rod body can be inserted into the sleeves 42 on two sides of the main hanging basket, the rod body is provided with a bulge matched with the sleeve, and after the rod body is inserted into the sleeve, the bulge is positioned on the upper side and the lower side of the sleeve.
The main hanging basket is provided with a set length and a set width, two sides of the main hanging basket are respectively connected with openable guardrail doors 43, side guardrails 44 are opposite to the shorter side of the main hanging basket, and vertical rods are respectively arranged on two sides of the side guardrails 44.
In some examples, the basket structure provides a bottom basket, in this embodiment, it is contemplated that the spray material is added by the apparatus on the ground or roof, and that personnel do not enter during the spraying process, and therefore do not provide a bottom basket.
Wherein, referring to fig. 7 and 8, the locking part includes a latch body provided at the side rail, the latch body is liftable with respect to the side rail, a socket 47 is provided at a side portion of the rail door, the socket 47 is engaged with the latch body, and when the latch is lifted, the socket is separated from the latch body, and the rail door is opened with respect to the side rail.
Specifically, the bolt body comprises a connecting block 48 connected with the side guard rail, one end of the connecting block 48 is connected with a bolt 49, the bolt 49 is vertically arranged, the other end of the connecting block is provided with a lantern ring, the lantern ring is sleeved on a vertical rod of the side guard rail, the bolt can be in a cylinder or other shapes, and the width of the connecting block is larger than the width or the diameter of the bolt; correspondingly, the socket is fixedly connected with the guardrail door, the socket is cylindrical, and the cross section of the interior of the socket is circular.
In some examples, a switch magnet is arranged between the collar of the connecting block 48 and the side guard rail, after the bolt is inserted into the socket 47, the switch magnet is turned on, and the position of the connecting block is locked, so that the stability of the position setting of the connecting block is ensured; and the vertical rod of the side guard rail is also provided with a limiting ring 46, and the lowest position of the latch body is limited by the limiting ring 46.
Referring to fig. 7 and 8, in this embodiment, two latch bodies are disposed on the side guard rail, a distance is set between the two latch bodies at intervals, correspondingly, two upper and lower positions are disposed on the socket, for convenience in control, the outsides of the two latch bodies are connected through a connecting body 411, the connecting body is connected with the connecting block because the connecting block is wider, the distance is set between the inner side of the connecting body and the latch at intervals, the connecting body can be a connecting plate specifically, the connecting body does not prevent the latch from moving up and down, the connecting body drives the latch bodies to move up and down, and the U-shaped handle 410 is disposed on the upper side of the connecting body.
Referring to fig. 3, the hoisting frame 1 comprises a cross 11, the upper end and the lower end of the cross 11 are respectively provided with a connecting structure, the side parts of transverse rods in the cross 11 are respectively vertical frames, the two vertical frames are parallel to each other, the top ends of the vertical frames are connected with the vertical rods of the cross through inclined rods, the middle sections of the vertical frames are also connected with the bottom ends of the vertical rods, the vertical frames are provided with guide wheels 14 through guide wheel brackets 13, and the cross 11 is connected with side guardrails of a hanging basket structure 4 and a main hanging basket;
in the embodiment, two groups of guide wheel brackets 13 are arranged on the outer side of the vertical frame far away from the cross, two guide wheel brackets 13 on each side are arranged up and down, each guide wheel bracket 13 is provided with two guide wheels, each guide wheel bracket comprises a flat plate, the flat plate is fixed with the vertical frame, the flat plate is provided with 4 lifting lugs, guide wheel shafts of guide wheels 14 penetrate through lifting lug holes to be arranged, and thus, 4 guide wheels are arranged on one side of the vertical frame; wherein, the dull and stereotyped inboard of guide pulley support of upside all sets up one section diaphragm, and the diaphragm keeps apart two upper and lower guide pulleys that change the guide pulley support, is favorable to guaranteeing the stability of guide pulley along the wall motion.
The connecting structure is a stretching frame arranged on the outer side of the cross 11, the stretching frame is arranged to protrude out of the cross, and the stretching frame is provided with an opening 12 for a traction rope to pass through.
In addition, it is understood that the rotary power source and the air pump are respectively connected with a controller, and the controller is connected with the roof lifting device to realize integral automatic control, and the controller is specifically a PLC controller or other types of controllers.
Referring to fig. 9, the nozzle adjusting part 5 includes a nozzle 54, the nozzle 54 is connected with the air pump 38 through a connecting pipe 52, the connecting pipe is a hollow pipe, connecting shafts 53 are disposed on both sides of the nozzle 54, a connecting rod 51 is disposed on the outer side of the connecting shaft, one end of the connecting rod 51 is connected with the air pump 38, the other end of the connecting rod can be sleeved on the outer side of the connecting shaft, one side of the connecting shaft can be connected with a rotating motor, the rotating motor is fixed by the connecting rod, the rotating motor drives the connecting shaft to rotate relative to the connecting rod, and the connecting shaft is fixedly connected with the nozzle, so that the nozzle is driven by the connecting shaft to rotate, and a flat spray head 55 is disposed at the front end of the nozzle 54.
In addition, a wind speed and direction sensor 6 is arranged on the other side surface of the box body 36 opposite to the spray head 55, the wind speed and direction sensor is an integrated wind speed and direction sensor, the integrated spray head has the characteristics of small size, strong corrosion resistance, high measurement precision and low power consumption, the wind speed and direction sensor is connected with a controller, an air pump and a rotating motor are connected with the controller, the controller controls the rotating motor to drive the deflection angle of the spray nozzle according to the wind speed measured by the wind speed and direction sensor, and the spray pressure s inside the spray nozzle is properly increased, so that the angle of the spray nozzle 54 is adjusted according to the influence of different wind directions on atomized paint, and the uniform spray effect is ensured.
Specifically, aiming at parallel wind, the wind direction is the same as the spraying direction of the nozzle, the controller can control the air pump to reduce the spraying pressure, and wind power spraying is utilized; aiming at parallel wind, the wind direction is opposite to the spraying direction of the nozzle, the controller controls the air pump to increase the spraying pressure, compensates the wind force to improve the initial speed of spraying, and ensures the attachment of spraying; aiming at vertical wind, the spray angle of the nozzle is adjusted according to wind direction and wind speed, and the specific calculation method is as follows:
tan A＝V 2 ÷V 1
wherein: v (V) 1 For spraying speed, V 2 Wind speed, A is an adjusting angle;
after the angle of the adjustment angle a is obtained, the adjustment angle a is adjusted in the opposite direction of the wind speed, so that the spray drop point can be compensated, and the compensated drop point is positioned at the position opposite to the spray head 55.
According to the spraying device provided by the embodiment, the lifting frames 1 are positioned on two sides of the hanging basket structure, the lifting frames are connected with the roof lifting device, and through the arrangement of the guide rail mechanism, the spraying mechanism can be ensured to move along the guide rail mechanism to realize automatic spraying within a set range, so that the spraying of building materials on the surface of a wall body is realized.
Example two
The embodiment provides a working method of a spraying device for building materials, which comprises the following steps:
opening the guardrail door 43 and adding spraying materials into the box body of the spraying mechanism;
the hoisting frames 1 on two sides are respectively connected with a roof hoisting device through openings of a connecting structure;
the guide rail mechanism 2 moves along the length direction of the hanging basket under the drive of the moving part, and spraying of the wall body set height covering the length direction of the hanging basket is carried out;
the lifting device drives the lifting frame to rise or descend to a set position along the wall body, and the guide rail mechanism continues to move so as to realize the spraying of the next layer or the upper layer.
It should be noted that, the roof hoisting device is in the prior art, and the roof hoisting device is usually a winch with a traction rope, and the traction rope passes through the opening of the connection structure.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A spray device for building materials, comprising:
a basket structure;
the lifting frame is arranged at two sides of the hanging basket structure, the lifting frame is fixedly provided with a connecting structure so as to be connected with a roof lifting device, and at least one side of the lifting frame is provided with a plurality of guide wheels so as to roll along a wall;
the guide rail mechanism is arranged at the side part of the length direction of the hanging basket structure and supports the moving part;
the spraying mechanism comprises a box body for containing spraying materials, a nozzle is arranged at the bottom of the box body, the box body is supported on a fixed plate, and the fixed plate is connected with a moving part to drive the box body to move along the guide rail mechanism;
the hanging basket structure comprises a main hanging basket and side guardrails, wherein the main hanging basket is U-shaped, two sides of the main hanging basket are respectively connected with the side guardrails through guardrail doors, the guardrail doors are rotatably connected with the main hanging basket, and locking parts are arranged between the guardrail doors and the side guardrails;
the locking part comprises a latch body arranged on the side guard rail, the latch body can be lifted relative to the side guard rail, a socket is arranged on the side part of the guard rail door, and the socket is matched with the latch body;
the plug pin body comprises a connecting block connected with the side guard rail, one end of the connecting block is connected with the plug pin, the plug pin is matched with the socket, the other end of the connecting block is sleeved on the side guard rail, and the width of the connecting block is larger than the diameter or the width of the plug pin;
a switch magnet is arranged between the connecting block and the side guard rail;
the guide rail mechanism comprises two T-shaped guide rails, a set distance is arranged between the two T-shaped guide rails at intervals, a rolling wheel is arranged at the bottom of the fixed plate, and the rolling wheel is contacted with the upper surface of the T-shaped guide rails and rolls along the T-shaped guide rails under the action of external force;
the two sides of the bottom of the fixed plate are respectively provided with an anti-falling guide wheel, and the anti-falling guide wheels roll along the side parts of the vertical sections of the T-shaped guide rails;
the controller realizes integral automatic control;
the nozzle adjusting component comprises a nozzle, the nozzle is connected with the air pump through a connecting pipe, the connecting pipe is a hollow pipe, connecting shafts are arranged on two sides of the nozzle, connecting rods are arranged on the outer sides of the connecting shafts, one end of each connecting rod is connected with the air pump, the other end of each connecting rod can be sleeved on the outer sides of the connecting shafts, one side of each connecting shaft can be connected with a rotating motor, the rotating motor is fixed by the connecting rods, the rotating motor drives the connecting shafts to rotate relative to the connecting rods, and flat spray heads are arranged at the front ends of the nozzles;
the air pump and the rotating motor are connected with the controller, the controller controls the rotating motor to drive the deflection angle of the nozzle according to the wind speed measured by the wind speed and direction sensor, increases the spraying pressure inside the nozzle, and adjusts the angle of the nozzle according to the influence of different wind directions on atomized paint, thereby ensuring uniform spraying effect.
2. A spraying device for building materials according to claim 1, wherein the fixed plate is provided with a slider at the bottom, the moving part comprises a screw through which the slider is arranged;
at least one side of the screw is connected with a rotary power source.
3. The spraying device for building materials according to claim 1, wherein a funnel is arranged at the bottom of the box body, the bottom of the funnel is connected with the nozzle, and the funnel is connected with a spraying power source;
the nozzle is detachably connected with respect to the funnel.
4. The spraying device for building materials according to claim 1, wherein a plurality of pins are arranged on the side guard rail up and down, a set distance is arranged between two adjacent pins, one side of each pin is connected through a connecting body, a set distance is arranged between the inner side of each connecting body and each pin, and the connecting body is connected with the connecting block;
the connector is provided with a handle.
5. The spraying device for building materials according to claim 1, wherein the lifting frame comprises a cross, the upper end and the lower end of the cross are respectively provided with the connecting structures, the side parts of the cross are respectively provided with a vertical frame, and the vertical frame is provided with the guide wheels through guide wheel brackets;
the connecting structure is an extension frame arranged on the outer side of the cross, and the extension frame is provided with an opening for the traction rope to pass through.
6. A method of operating a spraying device for building materials according to any one of claims 1 to 5, characterised in that it comprises the following:
adding a spraying material into a box body of a spraying mechanism;
the hoisting frame is connected with the roof hoisting device through a connecting structure;
the guide rail mechanism moves along the length direction of the hanging basket under the drive of the moving part to spray the set position of the wall body;
the lifting device drives the lifting frame to rise or descend to a set position along the wall body, and the guide rail mechanism continues to move so as to realize the spraying of the next layer or the upper layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210980537.3A CN115288398B (en) | 2022-08-16 | 2022-08-16 | Spraying device for building materials and working method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210980537.3A CN115288398B (en) | 2022-08-16 | 2022-08-16 | Spraying device for building materials and working method |
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| Publication Number | Publication Date |
|---|---|
| CN115288398A CN115288398A (en) | 2022-11-04 |
| CN115288398B true CN115288398B (en) | 2024-02-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210980537.3A Active CN115288398B (en) | 2022-08-16 | 2022-08-16 | Spraying device for building materials and working method |
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| CN (1) | CN115288398B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07207920A (en) * | 1994-01-20 | 1995-08-08 | Takenaka Komuten Co Ltd | Spray device for external wall in narrow place |
| JPH0813775A (en) * | 1994-06-28 | 1996-01-16 | Ando Corp | Narrow space construction method for external finishing panel and device thereof |
| CN107829555A (en) * | 2017-10-14 | 2018-03-23 | 长沙万工机器人科技有限公司 | A kind of Intelligent outer wall nacelle construction robot system |
| CN111519890A (en) * | 2020-05-06 | 2020-08-11 | 于振海 | Multifunctional hanging basket for urban construction |
| CN111927077A (en) * | 2020-08-14 | 2020-11-13 | 赵明明 | High-rise safety protection platform for building engineering |
| CN212897417U (en) * | 2020-04-03 | 2021-04-06 | 中建一局集团安装工程有限公司 | Outer wall spraying device |
| CN214696691U (en) * | 2020-12-14 | 2021-11-12 | 上海雅跃智能科技有限公司 | Hanging basket type wall external micro spraying robot |
| CN216406052U (en) * | 2021-09-07 | 2022-04-29 | 北京鲁班到家装饰工程有限公司 | Building outer wall spraying robot |
-
2022
- 2022-08-16 CN CN202210980537.3A patent/CN115288398B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07207920A (en) * | 1994-01-20 | 1995-08-08 | Takenaka Komuten Co Ltd | Spray device for external wall in narrow place |
| JPH0813775A (en) * | 1994-06-28 | 1996-01-16 | Ando Corp | Narrow space construction method for external finishing panel and device thereof |
| CN107829555A (en) * | 2017-10-14 | 2018-03-23 | 长沙万工机器人科技有限公司 | A kind of Intelligent outer wall nacelle construction robot system |
| CN212897417U (en) * | 2020-04-03 | 2021-04-06 | 中建一局集团安装工程有限公司 | Outer wall spraying device |
| CN111519890A (en) * | 2020-05-06 | 2020-08-11 | 于振海 | Multifunctional hanging basket for urban construction |
| CN111927077A (en) * | 2020-08-14 | 2020-11-13 | 赵明明 | High-rise safety protection platform for building engineering |
| CN214696691U (en) * | 2020-12-14 | 2021-11-12 | 上海雅跃智能科技有限公司 | Hanging basket type wall external micro spraying robot |
| CN216406052U (en) * | 2021-09-07 | 2022-04-29 | 北京鲁班到家装饰工程有限公司 | Building outer wall spraying robot |
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|---|---|
| CN115288398A (en) | 2022-11-04 |
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