CN115122185A - Full-automatic deburring equipment for die-casting automobile body - Google Patents
Full-automatic deburring equipment for die-casting automobile body Download PDFInfo
- Publication number
- CN115122185A CN115122185A CN202210937156.7A CN202210937156A CN115122185A CN 115122185 A CN115122185 A CN 115122185A CN 202210937156 A CN202210937156 A CN 202210937156A CN 115122185 A CN115122185 A CN 115122185A
- Authority
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- China
- Prior art keywords
- station
- deburring
- workpiece
- end surface
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004512 die casting Methods 0.000 title claims abstract description 12
- 238000009413 insulation Methods 0.000 claims abstract description 20
- 238000005498 polishing Methods 0.000 claims abstract description 17
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses full-automatic deburring equipment for a die-cast car body.A first station and a second station are respectively arranged at the right part and the left part of the front end surface of a sound insulation workshop; a first tool bottom plate is rotatably arranged at the first station; the front end face and the rear end face of the first tool bottom plate are respectively provided with a first tool clamp; a second tool bottom plate is rotatably arranged at the second station; the front end surface and the rear end surface of the second tool bottom plate are respectively provided with a second tool clamp; two pairs of deburring robots are arranged in the sound insulation workshop; the two pairs of deburring robots respectively correspond to the first station and the second station; the deburring robot is provided with a polishing head; a robot electric box and a master control box are arranged on the left side of the deburring rack, and a workpiece discharging device is arranged on the left front side; the transfer robot is used for sequentially transferring the workpiece to the first station, the second station and the workpiece blanking device; the invention has the advantages that: the manual work is not needed, and the deburring working efficiency of the die-casting car body is improved.
Description
Technical Field
The invention relates to the technical field of deburring of die-casting automobile bodies, in particular to full-automatic deburring equipment for die-casting automobile bodies.
Background
After the automobile body die-casting, need polish in order to accomplish the burring, generally install the die-casting automobile body on frock clamp through the manual work during polishing, then polish through the artifical equipment of polishing that operates, but the die-casting automobile body size is generally bigger, through artifical transport and polish like this for it is inefficient and the quality of polishing is not high to polish.
Disclosure of Invention
The invention aims to solve the technical problem that the existing automobile body polishing efficiency is low, and provides a full-automatic deburring device for a die-cast automobile body.
The technical scheme for solving the technical problems is as follows: a full-automatic deburring device for a die-cast car body comprises a deburring rack; the deburring machine frame comprises a base; a sound insulation workshop is arranged on the upper end surface of the base; the right part and the left part of the front end surface of the sound insulation workshop are respectively provided with a first station and a second station; the first station is used for polishing the front side of a workpiece; the second station is used for polishing the back surface of the workpiece; a first station rotating table is arranged at the first station; a second station rotating table is arranged at the second station; the first station rotating table comprises a first tool bottom plate which is rotatably arranged at a first station; the front end face and the rear end face of the first tool bottom plate are respectively provided with a first tool clamp; the second station rotating table comprises a second tool bottom plate which is rotatably arranged at a second station; the front end surface and the rear end surface of the second tool bottom plate are respectively provided with a second tool clamp; two pairs of deburring robots are arranged in the sound insulation workshop; the two pairs of deburring robots respectively correspond to the first station and the second station; a workpiece blanking device is arranged on the left front side of the deburring rack; a carrying moving seat is arranged on the upper end surface of the sound insulation workshop in a manner of moving left and right; a carrying robot is fixed on the upper end surface of the carrying moving seat; the transfer robot is used for sequentially transferring the workpieces to the first station, the second station and the workpiece blanking device; the workpiece clamp is arranged on the transfer robot and can rotate 360 degrees; and an avoiding gap for the vertical insertion of the workpiece clamp is arranged between the end surfaces of the corresponding sides of the second tool clamp and the second tool bottom plate.
Preferably, the upper end surface of the sound insulation workshop is provided with a robot sliding track arranged in the left-right direction; the carrying moving seat slides left and right and is arranged on the robot sliding track.
Preferably, the enclosure for the transfer robot is provided around the upper end surface of the soundproof workshop.
Preferably, the rear end face of the sound insulation workshop is provided with an observation window, a first cutter access door, a second cutter access door and a safety door.
Preferably, the workpiece blanking device comprises a workpiece blanking base and a blanking trolley; a square columnar lifting guide pillar is arranged on the workpiece blanking base; the lifting guide post is vertically sleeved and vertically glided with a lifting sliding seat; the lifting slide seat is vertically driven by a lead screw arranged on the lifting guide post; a U-shaped product lifting fork seat with an opening facing to the left is arranged on the left end surface of the lifting slide seat; the size of the blanking trolley is smaller than the size of the opening of the product lifting fork seat.
Preferably, the workpiece blanking device further comprises a pair of trolley limiting seats which are arranged on the left side of the workpiece blanking base and distributed in the front-back direction; the pair of trolley limiting seats is used for guiding the blanking trolley.
Preferably, the deburring robot comprises a deburring robot body; a grinding head is arranged on the deburring robot body; the polishing head comprises a polishing seat; the polishing seat is provided with a fixed electric main shaft, a floating electric main shaft and a floating gas main shaft which are uniformly distributed on the circumference; and the fixed electric main shaft, the floating electric main shaft and the floating air main shaft are respectively provided with a grinding tool.
The invention has the beneficial effects that: the manual work is not needed, and the deburring working efficiency of the die-casting car body is improved.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of the back side of the present invention;
FIG. 3 is a schematic top view of a workpiece 100 according to the present invention;
in the figure, 10, a deburring machine frame; 11. a base; 12. a sound insulation workshop; 120. an observation window; 1200. a first tool access door; 1201. a second tool access door; 121. a safety door; 13. a transfer robot enclosure; 14. a first station; 15. a second station; 16. a robot sliding track; 20. a transfer robot; 21. a workpiece holder; 22. a carrying moving seat; 30. a first station rotating table; 31. a first tooling bottom plate; 32. a first tooling fixture; 40. a second station rotating table; 41. a second tooling bottom plate; 42. a second tooling fixture; 70. a workpiece blanking device; 71. a workpiece blanking base; 72. a lifting guide post; 73. a product lifting fork base; 74. a trolley limiting seat; 80. a blanking trolley; 100. and (5) a workpiece.
Detailed Description
As shown in fig. 1 to 3, the full-automatic deburring device for the die-casting car body comprises a deburring rack 10; the deburring machine frame 10 comprises a base 11; a sound insulation workshop 12 is arranged on the upper end surface of the base 11; the right part and the left part of the front end surface of the sound insulation workshop 12 are respectively provided with a first station 14 and a second station 15; the first station 14 is used for grinding the front side of the workpiece; the second station 15 is used for polishing the reverse side of the workpiece; a first station rotating platform 30 is arranged at the first station 14; a second station rotating platform 40 is arranged at the second station 15; the first station rotating table 30 includes a first tooling bottom plate 31 rotatably disposed at the first station 14; the front end face and the rear end face of the first tool bottom plate 31 are respectively provided with a first tool clamp 32; the second station rotating table 40 includes a second tooling bottom plate 41 rotatably disposed at the second station 15; the front end face and the rear end face of the second tooling bottom plate 41 are respectively provided with a second tooling clamp 42; two pairs of deburring robots are arranged in the sound insulation workshop 12; the two pairs of deburring robots respectively correspond to the first station 14 and the second station 15; a workpiece blanking device 70 is arranged on the left front side of the deburring rack 10; a carrying moving seat 22 is arranged on the upper end surface of the sound insulation workshop 12 and moves left and right; a transfer robot 20 is fixed to the upper end surface of the transfer moving base 22; the transfer robot 20 is used for sequentially transferring the workpiece to the first station 14, the second station 15 and the workpiece blanking device 70; the transfer robot 20 is provided with a work holder 21 and the work holder can rotate 360 degrees; an avoidance gap for the vertical insertion of the workpiece clamp 21 is arranged between the end faces of the corresponding sides of the second tool clamp and the second tool bottom plate.
As shown in fig. 1 and 2, a robot sliding rail 16 is provided on the upper end surface of the soundproof workshop 12 in the left-right direction; the transfer carriage 22 is provided on the robot slide rail 16 so as to slide left and right.
As shown in fig. 1 and 2, a transfer robot fence 13 is provided around the upper end surface of the soundproof workshop 12.
As shown in fig. 2, the soundproof factory 12 is provided with an observation window 120, a first tool access door 1200, a second tool access door 1201, and a safety door 121 on a rear end surface thereof.
As shown in fig. 1 and 2, the workpiece blanking device 70 includes a workpiece blanking base 71 and a blanking trolley 80; a square columnar lifting guide pillar 72 is arranged on the workpiece blanking base 71; the lifting guide post 72 is vertically sleeved and vertically provided with a lifting slide seat in a sliding manner; the lifting slide is vertically driven by a lead screw arranged on the lifting guide post 72; a U-shaped product lifting fork seat 73 with an opening facing to the left is arranged on the left end surface of the lifting slide seat; the size of the blanking trolley 80 is smaller than the size of the opening of the product lifting fork base 73.
As shown in fig. 1 and 2, the workpiece blanking device 70 further includes a pair of carriage limiting seats 74 disposed on the left side of the workpiece blanking base 71 and distributed in the front-back direction; the pair of trolley limiting seats 74 are used for guiding the blanking trolley 80.
The deburring robot comprises a deburring robot body; a grinding head is arranged on the deburring robot body; the polishing head comprises a polishing seat; the polishing seat is provided with a fixed electric main shaft, a floating electric main shaft and a floating gas main shaft which are uniformly distributed on the circumference; and the fixed electric main shaft, the floating electric main shaft and the floating air main shaft are respectively provided with a grinding tool.
The working principle of the full-automatic deburring equipment for the die-cast automobile body is as follows:
when the robot sliding rail 16 works, the transfer robot 20 is positioned at the rightmost end, the workpiece clamp 21 grabs a first workpiece, and then the robot sliding rail 16 drives the transfer robot 20 to move leftwards to the upper side of the first station 14; then the transfer robot 20 places the first workpiece on the first tooling fixture 32 on the front end face of the first tooling bottom plate 31; the first tool clamp 32 clamps a workpiece, and then the first tool bottom plate 31 rotates 180 degrees; at the moment, the right pair of deburring robots deburr the front sides of the workpieces, the transfer robot 20 simultaneously grabs a second workpiece and places the second workpiece on the first tooling clamp 32 on the front end face of the first tooling bottom plate 31, and the first tooling clamp 32 clamps the workpiece; after the first workpiece is deburred, the first tooling bottom plate 31 rotates 180 degrees, the second workpiece enters the soundproof tooling room 12, the right pair of deburring robots deburre the front side of the second workpiece, the transfer robot 20 transports the first workpiece to the second station 15, in the process, the workpiece clamp 21 rotates 180 degrees, then the transfer robot 20 places the first workpiece on the second tooling clamp 42 on the front end surface of the second tooling bottom plate 41, the workpiece clamp 21 is positioned in the avoidance gap between the front end surface of the second tooling bottom plate 41 and the second tooling clamp 42, then the second tooling clamp 42 clamps the first workpiece, then the transfer robot 20 controls the workpiece clamp 21 to leave, then the transfer robot 20 moves back to the right, and according to the principle, the third workpiece is provided on the first tooling clamp 32 on the front end surface of the first tooling bottom plate 31, in the process, the second tooling bottom plate 41 rotates 180 degrees, so that the left pair of deburring robots deburr the reverse side of the first workpiece, and then the first tooling bottom plate 31 rotates 180 degrees, according to the above principle, the transfer robot 20 carries the second workpiece to the second tooling fixture 42 on the front end surface of the second tooling bottom plate 41, and carries the fourth workpiece to the first tooling fixture 32 on the front end surface of the first tooling bottom plate 31; then the second tool bottom plate 41 rotates 180 degrees, then the transfer robot 20 transfers the first workpiece to the product lifting fork base 73 of the workpiece blanking device 70, so that the front and back sides of the first workpiece are deburred, and the next workpieces are deburred sequentially; then the product lifting fork seat 73 descends until the height of the product lifting fork seat is lower than that of the blanking trolley 80, so that a workpiece is placed on the blanking trolley 80, the blanking trolley 80 moves leftwards to convey the workpiece with the front surface and the back surface finished deburring, then the workpiece with the back surface finished deburring can be taken down, the product lifting fork seat 73 ascends to return in the process, and finally the blanking trolley 80 moves rightwards to return;
therefore, manual participation is not needed, and the deburring working efficiency of the die-casting car body is improved.
The above description is only a preferred embodiment of the present invention, and for those skilled in the art, the present invention should not be limited by the description herein, since various changes and modifications can be made in the details of the embodiment and the application range according to the spirit of the present invention.
Claims (7)
1. The utility model provides a full-automatic burring equipment of die-casting automobile body which characterized in that: comprises a deburring machine frame (10); the deburring machine frame (10) comprises a base (11); a sound insulation workshop (12) is arranged on the upper end surface of the base (11); the right part and the left part of the front end surface of the sound insulation workshop (12) are respectively provided with a first station (14) and a second station (15); the first station (14) is used for grinding the front surface of the workpiece; the second station (15) is used for grinding the reverse side of the workpiece; a first station rotating table (30) is arranged at the first station (14); a second station rotating table (40) is arranged at the second station (15); the first station rotating table (30) comprises a first tooling bottom plate (31) which is rotatably arranged at the first station (14); the front end surface and the rear end surface of the first tooling bottom plate (31) are respectively provided with a first tooling clamp (32); the second station rotating table (40) comprises a second tooling bottom plate (41) which is rotatably arranged at the second station (15); the front end face and the rear end face of the second tooling bottom plate (41) are respectively provided with a second tooling clamp (42); two pairs of deburring robots are arranged in the sound insulation workshop (12); the two pairs of deburring robots respectively correspond to the first station (14) and the second station (15); a workpiece blanking device (70) is arranged on the left front side of the deburring rack (10); a carrying moving seat (22) is arranged on the upper end surface of the sound insulation workshop (12) in a left-right moving manner; a conveying robot (20) is fixed on the upper end surface of the conveying moving seat (22); the transfer robot (20) is used for sequentially transferring workpieces to a first station (14), a second station (15) and a workpiece blanking device (70); the workpiece clamp (21) is arranged on the transfer robot (20) and can rotate by 360 degrees; an avoiding gap for the vertical insertion of the workpiece clamp (21) is arranged between the end faces of the corresponding sides of the second tool clamp and the second tool bottom plate.
2. The full-automatic deburring device for die-cast car bodies as claimed in claim 1, characterized in that: a robot sliding track (16) arranged in the left-right direction is arranged on the upper end face of the sound insulation workshop (12); the carrying moving seat (22) is arranged on the robot sliding track (16) in a left-right sliding way.
3. The full-automatic deburring device for die-cast car bodies as claimed in claim 1, characterized in that: and a carrying robot fence (13) is arranged around the upper end surface of the sound insulation workshop (12).
4. The full-automatic deburring device for die-cast car bodies as claimed in claim 1, characterized in that: an observation window (120), a first cutter access door (1200), a second cutter access door (1201) and a safety door (121) are arranged on the rear end face of the sound insulation workshop (12).
5. The full-automatic deburring device for die-cast car bodies as claimed in claim 1, characterized in that: the workpiece blanking device (70) comprises a workpiece blanking base (71) and a blanking trolley (80); a square columnar lifting guide pillar (72) is arranged on the workpiece blanking base (71); the lifting guide post (72) is vertically sleeved and vertically provided with a lifting slide seat in a sliding way; the lifting slide seat is vertically driven by a lead screw arranged on a lifting guide post (72); a U-shaped product lifting fork seat (73) with an opening facing to the left is arranged on the left end surface of the lifting slide seat; the size of the blanking trolley (80) is smaller than that of the opening of the product lifting fork seat (73).
6. The full-automatic deburring device for die-cast car bodies as claimed in claim 5, characterized in that: the workpiece blanking device (70) also comprises a pair of trolley limiting seats (74) which are arranged on the left side of the workpiece blanking base (71) and distributed front and back; the pair of trolley limiting seats (74) is used for guiding the blanking trolley (80).
7. The full-automatic deburring device for die-cast car bodies as claimed in claim 1, characterized in that: the deburring robot comprises a deburring robot body; a grinding head is arranged on the deburring robot body; the polishing head comprises a polishing seat; the polishing seat is provided with a fixed electric main shaft, a floating electric main shaft and a floating gas main shaft which are uniformly distributed on the circumference; and the fixed electric main shaft, the floating electric main shaft and the floating air main shaft are respectively provided with a grinding tool.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210937156.7A CN115122185A (en) | 2022-08-05 | 2022-08-05 | Full-automatic deburring equipment for die-casting automobile body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210937156.7A CN115122185A (en) | 2022-08-05 | 2022-08-05 | Full-automatic deburring equipment for die-casting automobile body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115122185A true CN115122185A (en) | 2022-09-30 |
Family
ID=83386228
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210937156.7A Pending CN115122185A (en) | 2022-08-05 | 2022-08-05 | Full-automatic deburring equipment for die-casting automobile body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115122185A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108705406A (en) * | 2018-08-31 | 2018-10-26 | 广州每通自动化设备有限公司 | A kind of single-station burr remover |
| CN108818195A (en) * | 2018-08-31 | 2018-11-16 | 广州每通自动化设备有限公司 | A kind of multistation burr remover |
| CN111590425A (en) * | 2020-06-02 | 2020-08-28 | 宁夏巨能机器人股份有限公司 | Man-machine cooperation robot box cover casting polishing equipment and control method |
| CN111644930A (en) * | 2020-07-06 | 2020-09-11 | 德屹智能科技(扬州)有限公司 | Casting cleaning device |
| CN112454060A (en) * | 2020-11-25 | 2021-03-09 | 浙江万丰科技开发股份有限公司 | Motorcycle wheel hub duplex position burring equipment |
| CN214686587U (en) * | 2021-09-26 | 2021-11-12 | 宁波旭升汽车技术股份有限公司 | Deburring system |
| CN216503998U (en) * | 2021-11-30 | 2022-05-13 | 广东万和热能科技有限公司 | Deburring equipment |
| CN216882672U (en) * | 2021-11-26 | 2022-07-05 | 广东力源科技股份有限公司 | Automatic burr removing equipment |
-
2022
- 2022-08-05 CN CN202210937156.7A patent/CN115122185A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108705406A (en) * | 2018-08-31 | 2018-10-26 | 广州每通自动化设备有限公司 | A kind of single-station burr remover |
| CN108818195A (en) * | 2018-08-31 | 2018-11-16 | 广州每通自动化设备有限公司 | A kind of multistation burr remover |
| CN111590425A (en) * | 2020-06-02 | 2020-08-28 | 宁夏巨能机器人股份有限公司 | Man-machine cooperation robot box cover casting polishing equipment and control method |
| CN111644930A (en) * | 2020-07-06 | 2020-09-11 | 德屹智能科技(扬州)有限公司 | Casting cleaning device |
| CN112454060A (en) * | 2020-11-25 | 2021-03-09 | 浙江万丰科技开发股份有限公司 | Motorcycle wheel hub duplex position burring equipment |
| CN214686587U (en) * | 2021-09-26 | 2021-11-12 | 宁波旭升汽车技术股份有限公司 | Deburring system |
| CN216882672U (en) * | 2021-11-26 | 2022-07-05 | 广东力源科技股份有限公司 | Automatic burr removing equipment |
| CN216503998U (en) * | 2021-11-30 | 2022-05-13 | 广东万和热能科技有限公司 | Deburring equipment |
Non-Patent Citations (1)
| Title |
|---|
| 郭世贤: "《叉车》", 31 December 1991, 机械工业出版社, pages: 113 - 121 * |
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