CN103832637A - Winding production line - Google Patents
Winding production line Download PDFInfo
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- CN103832637A CN103832637A CN201410071695.2A CN201410071695A CN103832637A CN 103832637 A CN103832637 A CN 103832637A CN 201410071695 A CN201410071695 A CN 201410071695A CN 103832637 A CN103832637 A CN 103832637A
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Abstract
The invention discloses a winding production line comprising a winding unit, a bundling unit, a clamping unit and a controller. The winding unit is used for automatically winding an electric wire into the shape easy to package; the bundling unit is used for automatically bundling the electric wire which is wound by the winding unit; the clamping unit is used for automatically carrying the wound electric wire from the winding unit to the bundling unit and automatically carrying the bundled electric wire from the bundling unit to a wire boxing station. The winding production line has the advantages of simple structure and convenience in operation; the electric wire is automatically wound and tied, labor intensity is reduced for operators, and production efficiency is improved.
Description
Technical field
The present invention relates to electric wire production technical field, relate in particular to a kind of coiling manufacturing line.
Background technology
Electric wire conventionally need to be wound in definite shape after production completes, so that the assembling in later stage and transportation.Existing electric wire coiling adopts full manual operation mostly, by utilizing binding band that the electric wire that is wound in definite shape is tightened after wire intertwist, in order to avoid electric wire unclamps.Adopt full manual operation not only to make operator's labour intensity increase, whole production efficiency is also very low, has a strong impact on the production cycle of electric wire.
Summary of the invention
The object of the invention is to: a kind of coiling manufacturing line is provided, and it can automatically be wound around and tighten electric wire, has reduced operator's labour intensity, has improved production efficiency.
For reaching above-mentioned purpose, the present invention by the following technical solutions:
A kind of coiling manufacturing line, comprising:
Wire-winding unit, for wire intertwist being become to the easily shape of packing, described wire-winding unit comprises rotating disk, two wire winding poles that are parallel to each other are set on described rotating disk, the first line clamped block that described in one of them, a side of wire winding pole is provided for one end of described electric wire to block, the bottom of described rotating disk is provided for making the first motor of described rotating disk uniform rotation, and a side of described rotating disk is provided for the switch of the first motor described in start and stop;
Tie up assembly, for Wrapping formed described electric wire is tied up automatically, a described side of tying up assembly and be arranged on described wire-winding unit, the described assembly of tying up comprises the claw of in bundling with the first engine installation, the described claw of in bundling opening up, described in the in bundle opening part of claw flexible wire bar is set, on described flexible wire bar, binding band guide groove is set, one side of the described claw of in bundling arranges described binding band outlet device, the wire hole of the described outlet device described guide groove that aligns;
Wire clipping component, described wire clipping component be arranged on described wire-winding unit and described in tie up assembly directly over, described wire clipping component comprises support, platform is led in described support one Slideslip setting, the described platform of leading arranges the first cylinder and the second cylinder away from a side of described support, the piston rod end of described the first cylinder is provided with the first claw of the second engine installation, the piston rod end of described the second cylinder is provided with the second claw of the 3rd engine installation, the opening of described the first claw and the second claw is all towards a side of described wire-winding unit, distance between described the first claw and described the second claw equal described wire winding pole and described in the distance of in bundling between claw, on described the second engine installation, be provided for the bundling device of described binding band involution,
Controller, described controller is connected with described the first engine installation, described the second engine installation, described the 3rd engine installation, described the first cylinder and described the second cylinder respectively.
By being set, wire-winding unit electric wire automatic winding can be become to the easily shape of packing, setting is tied up assembly and the electric wire binding band of the shape that is wound in easy packing can be tightened automatically, for the electric wire at wire-winding unit place automatic transporting after winding completes is tied up to tying up assembly place and wire clipping component is set, and the electric wire of tying up is carried to the position that electric wire is cased again, convenient operation workman vanning, controller is connected with engine installation or cylinder in each assembly, can realize the automation of whole manufacturing line, reduce operator's labour intensity, enhance productivity.
Preferably, described the first engine installation, the second engine installation and the 3rd engine installation are hydraulic efficiency gear or pneumatic shuttle.
Further, described support near described in lead platform a side arrange along described in lead the chute that platform path of motion is offered, described in lead the slide block that platform matches near a side setting and the described chute of described support.
Further, a side of leading platform on described support and described in being positioned at arranges the 3rd cylinder, the piston rod end of described the 3rd cylinder with described in lead platform and be fixedly connected with, for lead described in promoting platform along described wire-winding unit and described in tie up assembly line do straight reciprocating motion, described the 3rd cylinder is connected with described controller.
As a kind of preferred version of coiling manufacturing line, described wire-winding unit also comprises the line platform that enters that is arranged on rotating disk one side, describedly enter two the second line clamped blocks to be set on line platform, between two described the second line clamped blocks, there is the groove that described electric wire passes through, described enter line platform enter line platform described in being provided for making away from a side of described the second line clamped block and vertically do the four-cylinder of linear reciprocating motion, described four-cylinder is connected with described controller.
As a kind of preferred version of coiling manufacturing line, one side of described wire winding pole arranges two described the first line clamped blocks, between two described the first line clamped blocks, there is the first cable clamping interface, the width of described the first cable clamping interface is not less than the diameter of described electric wire, the width of described the first cable clamping interface is less than the size of the plug of described wire end setting, between two described the second line clamped blocks, there is the second cable clamping interface, the width of described the second cable clamping interface is not less than the diameter of described electric wire, and described the first cable clamping interface and the second cable clamping interface are positioned in same level.
Preferably, described in one of them, the second line clamped block enters on line platform described in being fixed on, described in another, the second line clamped block enters on line platform described in being movably arranged on, one side of movable described the second line clamped block arranging arranges the 5th cylinder, the piston-rod end of described the 5th cylinder is fixedly connected with movable described the second line clamped block arranging, so that described movable the second line clamped block arranging can away from or near described in described the second line clamped block of being fixedly installed, further make the width of described the second cable clamping interface change, described the 5th cylinder is connected with described controller.
As a kind of preferred version of coiling manufacturing line, the piston rod end of described the first cylinder arranges the first support plate, described the first support plate arranges described the second engine installation away from a side of described the first cylinder, described the second engine installation arranges two described the first claws away from a side of described the first support plate, described in bundle claw between two described the first claws.
As a kind of preferred version of coiling manufacturing line, described leading between platform and described the first support plate arranges the first pilot bar, on described the first support plate, corresponding described the first pilot bar arranges the first pilot hole, one end of described the first pilot bar with described in lead platform and be fixedly connected with, the other end of described the first pilot bar extends to described the first support plate away from a described side of leading platform through described the first pilot hole, and is not fixedly connected with between described the first pilot bar and described the first support plate.
Further, described in, lead two described the first pilot bars are at least set between platform and described the first support plate.
Preferably, two described the first pilot bars are symmetricly set on the both sides of the piston rod of described the first cylinder.
As a kind of preferred version of coiling manufacturing line, the piston rod end of described the second cylinder arranges the second support plate, described the second support plate arranges described the 3rd engine installation away from a side of described the second cylinder, described the 3rd engine installation arranges described second claw away from a side of described the second support plate, and described the second claw is between two described wire winding poles.
As a kind of preferred version of coiling manufacturing line, described leading between platform and described the second support plate arranges the second pilot bar, on described the second support plate, corresponding described the second pilot bar arranges the second pilot hole, one end of described the second pilot bar with described in lead platform and be fixedly connected with, the other end of described the second pilot bar extends to described the second support plate away from a described side of leading platform through described the second pilot hole, and is not fixedly connected with between described the second pilot bar and described the second support plate.
Further, described in, lead two described the second pilot bars are at least set between platform and described the second support plate.
Preferably, two described the second pilot bars are symmetricly set on the both sides of the piston rod of described the second cylinder.
As a kind of preferred version of coiling manufacturing line, described in tie up assembly, away from a side of described wire-winding unit, transfer assembly be set, described transfer assembly and described in the distance of tying up between assembly be not more than the distance between described the first claw and described the second claw.
As a kind of preferred version of coiling manufacturing line, described transfer assembly comprises the belt conveyor on driving wheel, flower wheel and driving wheel and flower wheel, and described driving wheel is connected with driving wheel engine installation, and described driving wheel engine installation is connected with described controller.
Preferably, described driving wheel engine installation is motor.
As a kind of preferred version of coiling manufacturing line, on described outlet device, outlet button is set, described outlet button with described in the claw of in bundling can contact setting.
In the time that the claw of in bundling opens, the claw of in bundling contacts with outlet button, touches outlet button, makes the outlet of outlet device, stand-by new binding band is sent in the guide groove of flexible wire bar.
Further, also comprise bench board, described wire-winding unit and described in tie up assembly and be all arranged on described bench board, on described bench board, column is set, described column is fixedly connected with described support away from one end of described bench board.
Beneficial effect of the present invention is: coiling manufacturing line of the present invention has advantage simple in structure, easy to operate, and it,, by automatically electric wire being wound around and being tightened, has reduced operator's labour intensity, has improved production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the coiling manufacturing line described in embodiment;
Fig. 2 is the schematic top plan view of the wire-winding unit in the coiling manufacturing line described in embodiment;
Fig. 3 is the assembling schematic diagram of wire-winding unit turntable, wire winding pole, the first line clamped block and the first motor;
Fig. 4 is the assembling schematic diagram that enters line platform, the second line clamped block, four-cylinder and the 5th cylinder in wire-winding unit;
Fig. 5 be in Fig. 1 A to structural representation;
Fig. 6 be in Fig. 1 B to structural representation.
In figure:
1, bench board; 2, column; 3, electric wire; 301, plug;
4, wire-winding unit; 401, rotating disk; 402, wire winding pole; 403, the first line clamped block; 404, the first motor; 405, enter line platform; 406, the second line clamped block; 407, four-cylinder; 408, the first cable clamping interface; 409, the second cable clamping interface; 410, the 5th cylinder;
5, tie up assembly; 501, the claw of in bundling; 502, the first engine installation; 503, flexible wire bar; 504, binding band; 505, outlet device; 5051, wire hole; 5052, outlet button; 506, bundling device;
6, wire clipping component; 601, support; 602, lead platform; 603, the first cylinder; 604, the second cylinder; 605, the first claw; 606, the second claw; 607, the second engine installation; 608, the 3rd engine installation; 609, the first support plate; 610, the first pilot bar; 611, the second support plate; 612, the second pilot bar; 613, the 3rd cylinder;
7, transfer assembly; 701, driving wheel; 702, power wheel; 703, belt conveyor.
The specific embodiment
Further illustrate technical scheme of the present invention below in conjunction with accompanying drawing and by the specific embodiment.
As shown in Figures 1 to 6, coiling manufacturing line of the present invention comprises bench board 1, wire-winding unit 4 is set on bench board 1 and ties up assembly 5.
Wherein, wire-winding unit 4 is for being wound in electric wire 3 shape of easy packing, wire-winding unit 4 comprises rotating disk 401, two wire winding poles that are parallel to each other 402 are set on rotating disk 401, the first line clamped block 403 that one side of one of them wire winding pole 402 is provided for one end of electric wire 3 to block, the bottom of rotating disk 401 is provided for making the first motor 404 of rotating disk 401 uniform rotation, and a side of rotating disk 401 is also positioned at the switch that is provided for start and stop the first motor 401 on bench board 1.One side of rotating disk 401 sets into line platform 405, enter two the second line clamped blocks 406 are set on line platform 405, between two the second line clamped blocks 406, there is the groove that electric wire 3 passes through, enter line platform 405 and be provided for making vertically to do into line platform 405 away from a side of the second line clamped block 406 four-cylinder 407 of linear reciprocating motion.
One side of wire winding pole 402 arranges two the first line clamped blocks 403, between two the first line clamped blocks 403, there is the first cable clamping interface 408, the width of the first cable clamping interface 408 is not less than the diameter of electric wire 3, the width of the first cable clamping interface 408 is less than the size of the plug 301 of electric wire 3 ends settings, between two the second line clamped blocks 406, there is the second cable clamping interface 409, the width of the second cable clamping interface 409 is not less than the diameter of electric wire 3, and the first cable clamping interface 408 and the second cable clamping interface 409 are positioned in same level.
One of them second line clamped block 406 is fixed on line platform 405, another second line clamped block 406 is movably arranged on line platform 405, one side of movable the second line clamped block 406 arranging arranges the 5th cylinder 410, the piston-rod end of the 5th cylinder 410 is fixedly connected with movable the second line clamped block 406 arranging, so that movable the second line clamped block 406 arranging can away from or near the second line clamped block 406 being fixedly installed, further make the width of the second cable clamping interface 409 change.
Tie up assembly 5 for Wrapping formed electric wire 3 is tied up automatically, tie up assembly 5 and be arranged on a side of wire-winding unit 4, tie up assembly 5 and comprise the claw 501 of in bundling with the first engine installation 502, the opening up of claw 501 of in bundling, the opening part of claw 501 in bundled arranges flexible wire bar 503, binding band 504 use guide grooves are set on flexible wire bar 503, the side of claw 501 of in bundling arranges binding band 504 use outlet devices 505, the wire hole 5051 of outlet device 505 guide groove that aligns, outlet button 5052 is set on outlet device 505, outlet button 5052 can contact setting with the claw 501 of in bundling, in the time that the claw 501 of in bundling opens, the claw 501 of in bundling contacts with outlet button 5052, touch outlet button 5052, make 505 outlets of outlet device, stand-by new binding band 504 is sent in the guide groove of flexible wire bar 503.
Wire clipping component 6 be arranged on wire-winding unit 4 and tie up assembly 5 directly over, wire clipping component 6 comprises support 601, support 601 is fixed on bench board 1 by column 2, platform 602 is led in support 601 1 Slideslip settings, support 601 arranges along leading the chute that platform path of motion is offered near a side of leading platform 602, lead the slide block that platform 602 matches near a side setting and the chute of support 601, on support 601 and be positioned at a side of leading platform 602 the 3rd cylinder 613 is set, the piston rod end of the 3rd cylinder 613 with lead platform 602 and be fixedly connected with, do straight reciprocating motion for promoting to lead platform 602 along wire-winding unit 4 and the line of tying up assembly 5.
The piston rod end of the first cylinder 603 arranges the first support plate 609, the first support plate 609 arranges the second engine installation 607 away from a side of the first cylinder 603, the second engine installation 607 arranges two the first claws 605 away from a side of the first support plate 609, in bundles claw 501 between two the first claws 605.
Lead two the first pilot bars 610 are set between platform 602 and the first support plate 609, two the first pilot bars 610 are symmetricly set on the both sides of the piston rod of the first cylinder 603, on the first support plate 609, corresponding the first pilot bar 610 arranges the first pilot hole, one end of the first pilot bar 610 with lead platform 602 and be fixedly connected with, the other end of the first pilot bar 610 extends to the first support plate 609 away from a side of leading platform 602 through the first pilot hole, and is not fixedly connected with between the first pilot bar 610 and the first support plate 609.
The piston rod end of the second cylinder 604 arranges the second support plate 611, the second support plate 611 arranges the 3rd engine installation 608 away from a side of the second cylinder 604, the 3rd engine installation 608 arranges second claw 606, the second claws 606 between two wire winding poles 402 away from a side of the second support plate 611.
Lead two the second pilot bars 612 are set between platform 602 and the second support plate 611, two the second pilot bars 612 are symmetricly set on the both sides of the piston rod of the second cylinder 604, on the second support plate 611, corresponding the second pilot bar 612 arranges the second pilot hole, one end of the second pilot bar 612 with lead platform 602 and be fixedly connected with, the other end of the second pilot bar 612 extends to the second support plate 611 away from a side of leading platform 602 through the second pilot hole, and is not fixedly connected with between the second pilot bar 612 and the second support plate 611.
Coiling manufacturing line also comprises controller, controller is connected with the first engine installation 502, the second engine installation 607, the 3rd engine installation 608, the first cylinder 603, the second cylinder 604, the 3rd cylinder 613, four-cylinder 407 and the 5th cylinder 410 respectively, to realize the automatic running of whole coiling manufacturing line by controller.
In the present embodiment, the first engine installation 502, the second engine installation 607 and the 3rd engine installation 608 are hydraulic efficiency gear, certainly, the first engine installation 502, the second engine installation 607 and the 3rd engine installation 608 are not limited to adopt hydraulic efficiency gear, can also be pneumatic shuttle.
Tie up assembly 5, away from a side of wire-winding unit 4, transfer assembly 7 is set, transfer assembly 7 and the distance of tying up between assembly 5 are not more than the distance between the first claw 605 and the second claw 606, transfer assembly 7 comprises the belt conveyor 703 on driving wheel 701, flower wheel 702 and driving wheel 701 and flower wheel 702, driving wheel 701 is connected with driving wheel engine installation, and driving wheel engine installation is connected with controller.
In the present embodiment, driving wheel engine installation is motor.
In addition, term " first ", " second ", " the 3rd ", " the 4th ", " the 5th ", only, for being distinguished on describing, do not have special implication.
What need statement is; the above-mentioned specific embodiment is only preferred embodiment of the present invention and institute's application technology principle; in technical scope disclosed in this invention, the variation that any those skilled in the art of being familiar with easily expect or replacement, all should be encompassed in protection scope of the present invention.
Claims (10)
1. a coiling manufacturing line, is characterized in that, comprising:
Wire-winding unit, for electric wire automatic winding being become to the easily shape of packing, described wire-winding unit comprises rotating disk, two wire winding poles that are parallel to each other are set on described rotating disk, the first line clamped block that described in one of them, a side of wire winding pole is provided for one end of described electric wire to block, the bottom of described rotating disk is provided for making the first motor of described rotating disk uniform rotation, and a side of described rotating disk is provided for the switch of the first motor described in start and stop;
Tie up assembly, for described electric wire Wrapping formed described wire-winding unit is tied up automatically, a described side of tying up assembly and be arranged on described wire-winding unit, the described assembly of tying up comprises the claw of in bundling with the first engine installation, the described claw of in bundling opening up, described in the in bundle opening part of claw flexible wire bar is set, on described flexible wire bar, binding band guide groove is set, one side of the described claw of in bundling arranges described binding band outlet device, the wire hole of the described outlet device described guide groove that aligns;
Wire clipping component, described wire clipping component be arranged on described wire-winding unit and described in tie up assembly directly over, described wire clipping component comprises support, platform is led in described support one Slideslip setting, the described platform of leading arranges the first cylinder and the second cylinder away from a side of described support, the piston rod end of described the first cylinder is provided with the first claw of the second engine installation, the piston rod end of described the second cylinder is provided with the second claw of the 3rd engine installation, the opening of described the first claw and the second claw is all towards a side of described wire-winding unit, distance between described the first claw and described the second claw equal described wire winding pole and described in the distance of in bundling between claw, on described the second engine installation, be provided for the bundling device of described binding band involution,
Controller, described controller is connected with described the first engine installation, described the second engine installation, described the 3rd engine installation, described the first cylinder and described the second cylinder respectively.
2. coiling manufacturing line according to claim 1, it is characterized in that, described wire-winding unit also comprises the line platform that enters that is arranged on rotating disk one side, describedly enter two the second line clamped blocks to be set on line platform, between two described the second line clamped blocks, there is the groove that described electric wire passes through, described enter line platform enter line platform described in being provided for making away from a side of described the second line clamped block and vertically do the four-cylinder of linear reciprocating motion, described four-cylinder is connected with described controller.
3. coiling manufacturing line according to claim 2, it is characterized in that, one side of described wire winding pole arranges two described the first line clamped blocks, between two described the first line clamped blocks, there is the first cable clamping interface, the width of described the first cable clamping interface is not less than the diameter of described electric wire, the width of described the first cable clamping interface is less than the size of the plug of described wire end setting, between two described the second line clamped blocks, there is the second cable clamping interface, the width of described the second cable clamping interface is not less than the diameter of described electric wire, and described the first cable clamping interface and the second cable clamping interface are positioned in same level.
4. coiling manufacturing line according to claim 3, it is characterized in that, the piston rod end of described the first cylinder arranges the first support plate, described the first support plate arranges described the second engine installation away from a side of described the first cylinder, described the second engine installation arranges two described the first claws away from a side of described the first support plate, described in bundle claw between two described the first claws.
5. coiling manufacturing line according to claim 4, it is characterized in that, described leading between platform and described the first support plate arranges the first pilot bar, on described the first support plate, corresponding described the first pilot bar arranges the first pilot hole, one end of described the first pilot bar with described in lead platform and be fixedly connected with, the other end of described the first pilot bar extends to described the first support plate away from a described side of leading platform through described the first pilot hole, and is not fixedly connected with between described the first pilot bar and described the first support plate.
6. coiling manufacturing line according to claim 3, it is characterized in that, the piston rod end of described the second cylinder arranges the second support plate, described the second support plate arranges described the 3rd engine installation away from a side of described the second cylinder, described the 3rd engine installation arranges described second claw away from a side of described the second support plate, and described the second claw is between two described wire winding poles.
7. coiling manufacturing line according to claim 6, it is characterized in that, described leading between platform and described the second support plate arranges the second pilot bar, on described the second support plate, corresponding described the second pilot bar arranges the second pilot hole, one end of described the second pilot bar with described in lead platform and be fixedly connected with, the other end of described the second pilot bar extends to described the second support plate away from a described side of leading platform through described the second pilot hole, and is not fixedly connected with between described the second pilot bar and described the second support plate.
8. according to the coiling manufacturing line described in claim 1 to 7 any one, it is characterized in that, the described assembly of tying up arranges transfer assembly away from a side of described wire-winding unit, described transfer assembly and described in the distance of tying up between assembly be not more than the distance between described the first claw and described the second claw.
9. coiling manufacturing line according to claim 8, it is characterized in that, described transfer assembly comprises the belt conveyor on driving wheel, flower wheel and driving wheel and flower wheel, and described driving wheel is connected with driving wheel engine installation, and described driving wheel engine installation is connected with described controller.
10. according to the coiling manufacturing line described in claim 1 to 7 any one, it is characterized in that, on described outlet device, outlet button be set, described outlet button with described in the claw of in bundling can contact setting.
Priority Applications (1)
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CN201410071695.2A CN103832637A (en) | 2014-02-28 | 2014-02-28 | Winding production line |
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CN201410071695.2A CN103832637A (en) | 2014-02-28 | 2014-02-28 | Winding production line |
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Cited By (6)
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CN105460683A (en) * | 2015-12-25 | 2016-04-06 | 歌尔声学股份有限公司 | Wire winding device and wire winding method |
CN105966698A (en) * | 2016-07-18 | 2016-09-28 | 杭州富通电线电缆有限公司 | Data cable tapping system and tapping method thereof |
CN106564643A (en) * | 2016-11-15 | 2017-04-19 | 顺德职业技术学院 | Automatic DC/AC wire winding and rolling machine |
CN107902129A (en) * | 2017-11-28 | 2018-04-13 | 海盐县盛安电器有限公司 | A kind of coiling packing device |
CN109335179A (en) * | 2014-10-26 | 2019-02-15 | 江苏汉鼎机械有限公司 | Drum binding coats stacking production line and its working method |
CN111762400A (en) * | 2020-07-01 | 2020-10-13 | 浙江海宁普赛自动化科技有限公司 | Automatic winding device for fast carrying power line |
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CN203246957U (en) * | 2013-05-22 | 2013-10-23 | 宁波锦昱电子有限公司 | Automatic winding binding machine |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109335179A (en) * | 2014-10-26 | 2019-02-15 | 江苏汉鼎机械有限公司 | Drum binding coats stacking production line and its working method |
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CN106564643A (en) * | 2016-11-15 | 2017-04-19 | 顺德职业技术学院 | Automatic DC/AC wire winding and rolling machine |
CN107902129A (en) * | 2017-11-28 | 2018-04-13 | 海盐县盛安电器有限公司 | A kind of coiling packing device |
CN111762400A (en) * | 2020-07-01 | 2020-10-13 | 浙江海宁普赛自动化科技有限公司 | Automatic winding device for fast carrying power line |
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Application publication date: 20140604 |