CN103057888A - Automatic gravity type flue-cured tobacco lamina formula warehouse control system - Google Patents
Automatic gravity type flue-cured tobacco lamina formula warehouse control system Download PDFInfo
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- CN103057888A CN103057888A CN2013100152851A CN201310015285A CN103057888A CN 103057888 A CN103057888 A CN 103057888A CN 2013100152851 A CN2013100152851 A CN 2013100152851A CN 201310015285 A CN201310015285 A CN 201310015285A CN 103057888 A CN103057888 A CN 103057888A
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Abstract
The invention discloses an automatic gravity type flue-cured tobacco lamina formula warehouse control system. A warehousing stacker roadway for running of a warehousing stacker is arranged between a warehousing system and a gravity type goods shelf, an ex-warehouse stacker roadway for running of an ex-warehouse stacker is arranged between an ex-warehouse feeding system and the gravity type goods shelf, the warehousing system comprises a warehousing conveying line in butt joint with the warehousing stacker, the ex-warehouse feeding system comprises a flue-cured tobacco lamina packet feeding sequence arrangement buffer in butt joint with the ex-warehouse stacker, the flue-cured tobacco lamina packet feeding sequence arrangement buffer is connected with an unpacking machine through a feeding conveying line, the gravity type goods shelf is provided with a plurality of passages with multiple goods allocations, and the warehousing stacker and the ex-warehouse stacker are in butt joint with a goods inlet end and a goods outlet end of each passage respectively. The system combines the advantages of high automation degree of a roadway stacker elevated warehouse mode and high storage capacity of a drive-in racking storage mode, achieves dense storage and automatic warehousing and ex-warehouse of flue-cured tobacco lamina packets, and is less in investment and low in energy consumption.
Description
Technical field
The present invention relates to the intensive storage equipment of tobacco bale and a storage method that grows tobacco manufacturing enterprise, i.e. intensive sheet cigarette formulation library and control method thereof, the tobacco bale that the is applied to throwing workshop front end zone that feeds intake.
Technical background
At present, tobacco manufacturing enterprise feed intake the zone large-scale tobacco bale unit memory module, following several modes is arranged: the one, be stacked at temporarily ground pattern, the 2nd, the pattern of lane stacker shelf magazine, the 3rd, through racks store pattern.These three kinds of patterns respectively have its weak point.Interim pattern of stacking, it stores specification, the trade mark is less, can't satisfy the small lot order, the Production requirement of many specifications trade mark; Be subject to tobacco bale case hardness, the restrictions such as tobacco leaf density, the stacking number of plies is limited, and the space utilization degree is low, and storage content is few; And the level of informatization is low, and the various data of each tobacco bale can't be provided in time, accurately, such as grade, the place of production, time, weight, storage life, charging time, prescription sequential scheduling, can't satisfy the needs of batch quality management; And be to adopt artificial fork truck to go out the warehouse-in pattern, the Manual material feeding working out is large, and it is on-the-spot chaotic to feed intake, and if a zone has two scrap prodn. lines to carry out operation simultaneously, also there is mixed board risk in management inconvenience.The pattern of lane stacker shelf magazine, the advantage such as it is convenient, flexible to have a storage operation, and access sequence is unrestricted, but its up-front investment is large, and later maintenance cost is high, and energy consumption is high; Per two row's shelf stay a service tunnel at least, and the tobacco bale storage is sparse, and the warehouse space degree of utilization is lower.Through racks store pattern can realize intensive storage, improve the warehouse space degree of utilization, but its degree of automation is incomplete, also need manually carry out Delivery, and working out is large, and it is on-the-spot chaotic to feed intake; Its level of informatization is low, only possesses the tobacco bale memory function, can not to the management of storage tobacco bale fulfillment information, also can't satisfy the needs of batch quality management; And shelf are height-limited, if the reservoir area is too high, the space of eminence can't utilize, and also there is potential safety hazard in too high shelf to the operating personnel.
Summary of the invention
Weak point for existing sheet cigarette formulation library memory technology the invention provides a kind of automation gravity type boat davit sheet cigarette formulation library control system.This system combines the high and high advantage of through racks store pattern storage ability of lane stacker shelf magazine pattern degree of automation, has realized that the intensive storage of Lamina bale and automation go out warehouse-in, and small investment, and energy consumption is low.
The technical solution adopted for the present invention to solve the technical problems is:
Automation gravity type boat davit sheet cigarette formulation library control system, this system include by Input System, gravitational goods shelves, the outbound feeding system of warehousing management control system control and enter, the outbound piler; The warehouse-in piler tunnel for the operation of warehouse-in piler that arranges between Input System and gravitational goods shelves is provided with the outbound piler tunnel for the operation of outbound piler between outbound feeding system and gravitational goods shelves; Described Input System comprises a warehouse-in travel line that docks with the warehouse-in piler; The outbound feeding system comprises a tobacco bale feeding sequence arrangement buffer area that docks with the outbound piler, and this tobacco bale feeding sequence arrangement buffer area connects unpacking machine by the travel line that feeds intake; Gravitational goods shelves is provided with many passages with a plurality of goods yards, stock up end and the shipment end that enter, the outbound piler dock respectively passage.
Further, unpowered pulley type track is set in the passage of described gravitational goods shelves, this track has the gradient, makes the end of stocking up of passage be higher than the shipment end.
Further, on track, be provided with the separation stopper of tobacco bale.
Further, before the Lamina bale warehouse-in, the warehousing management control system receives first the delivery receipt that Upper system sends, and according to prescription block planning and distribution are carried out in the empty goods yard of gravitational goods shelves again, and a passage of gravitational goods shelves can only be placed the Lamina bale of same prescription.
Further, when Lamina bale began input work, the warehousing management control system was according to added single order warehouse-in of its establishment.
Further, when preparing Lamina bale and feed intake, the single undercarriage list that creates of outbound that the warehousing management control system sends according to Upper system, outbound Lamina bale be by the successively outbound of filling a prescription, and follow the first in first out order.
Further, the outbound Lamina bale is put complete Lamina bale in order in turn by the travel line that feeds intake sequentially putting in order by prescription first after the outbound on tobacco bale feeding sequence arrangement buffer area, and the tobacco leaf that arrives after unpacking machine unpacks feeds intake.
The feed intake pattern of front interim stacking pattern or lane stacker shelf magazine of tobacco bale among the present invention compared to prior art has the following advantages: adopts intensive storage mode, significantly improves the storage capacity of tobacco bale unit area, saved a large amount of lands used, and small investment, energy consumption is low; Degree of automation is high, and that improves tobacco bale goes out to put in storage productive capacity, and realizes the high efficiency automatic access of Lamina bale, enhances productivity, and reduces labour intensity; The level of informatization is high, can improve the level of management of tobacco bale, and the actv. management operations is on-the-spot, is convenient to realize any storage, satisfies the small lot order, the Production requirement of many specifications trade mark, and be convenient to tobacco bale and check, make an inventory of goods in a warehouse and information is reviewed.
Figure of description
Accompanying drawing 1 is automation gravity type boat davit sheet cigarette formulation library scheme drawing;
Accompanying drawing 2 is the scheme drawing of gravity type boat davit racks store tobacco bale.
Wherein, the 1st, storage station, the 2nd, code reader, the 3rd, tobacco bale profile measurement device, the 4th, unusual tobacco bale is processed platform, the 5th, LED display, the 6th, warehouse-in piler tunnel, the 7th, gravitational goods shelves, the 8th, outbound piler tunnel, the 9th, the travel line that feeds intake, the 10th, unpacking machine, the 11st, tobacco bale feeding sequence arrangement buffer area, the 12nd, outbound piler, the 13rd, Lamina bale, the 14th, certain bar passage of gravitational goods shelves, the 15th, the warehouse-in piler, the 16th, the zone that feeds intake, the 17th, tobacco bale separates stopper.
The specific embodiment
Tobacco industrial enterprise throwing shop production line is the zone 16 that feeds intake foremost at present, and the front end operation of production of cigarettes is the raw MAT'L tissue, is mainly tobacco leaf preparation, batching preparation etc.Tobacco leaf is prepared by following flow process: the prescription that feeds intake in this stage is assigned first by production control section by manufacturing program, the tobacco bale of each grade during Logistics Department's tissue will be filled a prescription gathers to the temporarily storage of zone 16 that feeds intake from different tobacco leaf alcoholizing pool transportations, last throwing workshop is positioned over tobacco bale on the tobacco bale cache lines by the tobacco bale feeding sequence of filling a prescription according to the manufacturing program that receive and waits in line to feed intake, and has so finished the dead work of tobacco leaf.
As shown in Figure 1, automation gravity type boat davit sheet cigarette formulation library control system of the present invention include by Input System, gravitational goods shelves 7, the outbound feeding system of warehousing management control system control and enter, outbound piler 15,12.The warehouse-in piler tunnel 6 for 15 operations of warehouse-in piler that arranges between the warehouse-in travel line 18 of Input System and gravitational goods shelves 7 is provided with the outbound piler tunnel 8 for 12 operations of outbound piler between the tobacco bale feeding sequence arrangement buffer area 11 of outbound feeding system and gravitational goods shelves 7.
Described Input System includes a warehouse-in travel line 18 that docks with warehouse-in piler 15, and this warehouse-in travel line 18 connects storage station 1, is provided with code reader 2, tobacco bale profile measurement device 3 and unusual tobacco bale in the both sides of this warehouse-in travel line 18 and processes platform 4.
Described outbound feeding system comprises a tobacco bale feeding sequence arrangement buffer area 11 that docks with outbound piler 12, and this tobacco bale feeding sequence arrangement buffer area 11 connects a unpacking machine 10 by the travel line 9 that feeds intake.
As shown in Figure 2, described gravitational goods shelves 7 is provided with many passages 14 with a plurality of goods yards, and passage 14 is interior to arrange unpowered pulley type track 141, and this track 141 has the gradient of 2-6 ° of inclination, makes the end of stocking up of passage 14 be higher than the shipment end.Stock up end and the shipment end that enter, outbound piler 15,12 dock respectively passage 14.Also be provided with the separation stopper 17 of tobacco bale on track 141, this separation stopper 17 utilizes the velocity contrast of adjacent two tobacco bales, ejects two tobacco bales in interval in good time, plays the effect that stops tobacco bale that separates.
Before Lamina bale 13 warehouse-ins, the warehousing management control system receives first the delivery receipt that Upper system sends, and clearly is about to the information of the Lamina bale 13 of warehouse-in.According to prescription block planning and distribution are carried out in the empty goods yard of gravitational goods shelves again, and a passage 14 of gravitational goods shelves 7 can only be placed the Lamina bale of same prescription.Generally speaking, a prescription has the tobacco bale of ten to 30 different brackets approximately, what of the goods yard of a passage 14 of apparent gravity formula shelf 7, and the Lamina bale of a prescription need to occupy one to several passages 14.
Feed intake regional 16 the time when Lamina bale 13 is transported to, when Lamina bale 13 began to unload and carry out Lamina bale 13 input work, the warehousing management control system was put Lamina bale 13 in storage successively according to added single order of its establishment.The warehouse-in order of Lamina bale 13 can be at random.Warehouse-in sequentially be at random be the warehouse-in strategy of formulating according to actual conditions, this relates to warehouse allotment problem, the hundreds of of putting in storage an every day Lamina bale is that the field that feeds intake is come in the warehouse (such as Tongan City warehouse, east inspire confidence in warehouse, airport warehouse) different from a distant place, optimal state is to arrive in order the scene, but in fact because the problem of allotment, traffic can only guarantee that today, a hundreds of tobacco bale can arrive on-the-spot.In order to save time, raise the efficiency, load the truck of tobacco bale and unload at once to on-the-spot meeting, then tobacco bale is added, but it is on-the-spot, added in order to guarantee that this hundreds of tobacco bale arrives in order.Be the Lamina bale 13 all behind the warehouse-in that Lamina bale 13 such as does not need at the same prescription, just can carry out Lamina bale 13 warehouse-ins of next prescription.Can polygamy side, out of order warehouse-in.Artificial folder is embraced a single Lamina bale 13 to storage station 1, then through code reader 2 with Lamina bale 13 Information Read-Outs and be shown in LED display 5, check for operator's information of carrying out.Tobacco bale carries out profile measurement through tobacco bale profile measurement device 3 again, as detects tobacco bale profile nonconformity, warehouse-in again after the nonconformity tobacco bale is delivered to exception handling platform 4 and processed.The tobacco bale that profile is qualified continues to move ahead at warehouse-in travel line 18, extremely with the docking port of putting piler tunnel 6 in storage, received by warehouse-in piler 15, warehouse-in piler 15 walks to the specified port of stocking up of depositing the passage 14 of gravitational goods shelves 7 of warehousing management control system, and input stand in channel 14 is stored.Unpowered pulley type tracks 141 in the passage 14 of gravitational goods shelves 7 of the present invention tilt, and the Lamina bale 13 that deposits in utilizes conducts oneself with dignity, from the port automatic sliding of stocking up to the shipment port or till running into existing Lamina bale on the passage 14 and stopping.In the Lamina bale sliding process, be provided with on the shelf tunnel and separate stopper 17, control Lamina bale 13 coasting speeds remain in the safe range.The many goods yards of gravitational goods shelves 7 multi-channels of the present invention, storage density is high, and owing to adopt unpowered pulley type track 141, so Non-energy-consumption.When Lamina bale at unpowered pulley type track 141 rolling-operations, noise is low, well below the man-made noise standard, and safe and reliable, can operate with full load.After input work was all finished, the tobacco bale in this passage 14 just was in intensive store status, and at this moment, the tobacco bale in each passage 14 all belongs to same prescription, but not necessarily is in the prescription order status.Such as, when feeding intake, the sequence requirement of prescription 1 must throw first tobacco bale A, throw again tobacco bale B, throw at last tobacco bale K, namely prescription sequentially be " A, B; C ... K " and actual because tobacco bale arrival time not necessarily, tobacco bale F arrives first the scene, first warehouse-in, then be tobacco bale K, then be tobacco bale C ..., be tobacco bale B at last, so the tobacco bale storage order of this passage is " F; K, C ... B ".When primary processing line preparation Lamina bale feeds intake, after the warehousing management control system received the next outbound list of Upper system transmission, the selected tobacco bale with outbound of system began to create the undercarriage list, the outbound Lamina bale is by the successively outbound of filling a prescription, and follows the first in first out order.
The warehousing management control system sends instructions and notifies the Lamina bale outbound of outbound piler 12 fetching routings 14, and outbound piler 12 runs to the shipment end of dedicated tunnel 14, and the Lamina bale of first position is taken away first.Because gravitational goods shelves passage of the present invention is provided with the separation stopper 17 of tobacco bale on the track 141 of its shipment end, outbound piler 12 can take out the Lamina bale 13 of first position smoothly, after first Lamina bale 13 that is positioned at passage shipment end is taken away, each Lamina bale in its back just moves a position to the outbound end successively under action of gravitation, that is to say that Lamina bale 13 is followed the first in first out order.
Lamina bale input work of the present invention and Delivery can carry out simultaneously, and belong to the manual work except tobacco bale being embraced upper storage station, and all the other all belong to automatic job.
Above embodiment only for explanation technological thought of the present invention, can not limit protection scope of the present invention with this, every technological thought that proposes according to the present invention, and any change of doing on the technical scheme basis all falls within the protection domain of the present invention.
Claims (14)
1. automation gravity type boat davit sheet cigarette formulation library control system is characterized in that: this system include by Input System, gravitational goods shelves, the outbound feeding system of warehousing management control system control and enter, the outbound piler; The warehouse-in piler tunnel for the operation of warehouse-in piler that arranges between Input System and gravitational goods shelves is provided with the outbound piler tunnel for the operation of outbound piler between outbound feeding system and gravitational goods shelves; Described:
Input System, it comprises a warehouse-in travel line that docks with the warehouse-in piler;
The outbound feeding system, it comprises a tobacco bale feeding sequence arrangement buffer area that docks with the outbound piler, this tobacco bale feeding sequence arrangement buffer area connects unpacking machine by the travel line that feeds intake;
Gravitational goods shelves, it is provided with many passages with a plurality of goods yards, stock up end and the shipment end that enter, the outbound piler dock respectively passage.
2. automation gravity type boat davit sheet cigarette formulation library control system as claimed in claim 1, it is characterized in that: unpowered pulley type track is set in the passage of described gravitational goods shelves, and this track has the gradient, makes the end of stocking up of passage be higher than the shipment end.
3. automation gravity type boat davit sheet cigarette formulation library control system as claimed in claim 2 is characterized in that: the separation stopper that is provided with tobacco bale on track.
4. such as claim 1,2 or 3 described automation gravity type boat davit sheet cigarette formulation library control system, it is characterized in that: before the Lamina bale warehouse-in, the warehousing management control system receives first the delivery receipt that Upper system sends, according to prescription block planning and distribution are carried out in the empty goods yard of gravitational goods shelves again, and a passage of gravitational goods shelves can only be placed the Lamina bale of same prescription.
5. such as claim 1,2 or 3 described automation gravity type boat davit sheet cigarette formulation library control system, it is characterized in that: when Lamina bale began input work, the warehousing management control system was according to added single order warehouse-in of its establishment.
6. automation gravity type boat davit sheet cigarette formulation library control system as claimed in claim 4 is characterized in that: when Lamina bale began input work, the warehousing management control system was according to added single order warehouse-in of its establishment.
7. such as claim 1,2 or 3 described automation gravity type boat davit sheet cigarette formulation library control system, it is characterized in that: when the preparation Lamina bale feeds intake, the single undercarriage list that creates of outbound that the warehousing management control system sends according to Upper system, the outbound Lamina bale is by the successively outbound of filling a prescription, and follows the first in first out order.
8. automation gravity type boat davit sheet cigarette formulation library control system as claimed in claim 4, it is characterized in that: when the preparation Lamina bale feeds intake, the single undercarriage list that creates of outbound that the warehousing management control system sends according to Upper system, the outbound Lamina bale is by the successively outbound of filling a prescription, and follows the first in first out order.
9. automation gravity type boat davit sheet cigarette formulation library control system as claimed in claim 5, it is characterized in that: when the preparation Lamina bale feeds intake, the single undercarriage list that creates of outbound that the warehousing management control system sends according to Upper system, the outbound Lamina bale is by the successively outbound of filling a prescription, and follows the first in first out order.
10. automation gravity type boat davit sheet cigarette formulation library control system as claimed in claim 6, it is characterized in that: when the preparation Lamina bale feeds intake, the single undercarriage list that creates of outbound that the warehousing management control system sends according to Upper system, the outbound Lamina bale is by the successively outbound of filling a prescription, and follows the first in first out order.
11. automation gravity type boat davit sheet cigarette formulation library control system as claimed in claim 7, it is characterized in that: the outbound Lamina bale is sequentially being put in order by prescription on tobacco bale feeding sequence arrangement buffer area first after the outbound, put complete Lamina bale in order in turn by the travel line that feeds intake, the tobacco leaf that arrives after unpacking machine unpacks feeds intake.
12. automation gravity type boat davit sheet cigarette formulation library control system as claimed in claim 8, it is characterized in that: the outbound Lamina bale is sequentially being put in order by prescription on tobacco bale feeding sequence arrangement buffer area first after the outbound, put complete Lamina bale in order in turn by the travel line that feeds intake, the tobacco leaf that arrives after unpacking machine unpacks feeds intake.
13. automation gravity type boat davit sheet cigarette formulation library control system as claimed in claim 9, it is characterized in that: the outbound Lamina bale is sequentially being put in order by prescription on tobacco bale feeding sequence arrangement buffer area first after the outbound, put complete Lamina bale in order in turn by the travel line that feeds intake, the tobacco leaf that arrives after unpacking machine unpacks feeds intake.
14. automation gravity type boat davit sheet cigarette formulation library control system as claimed in claim 10, it is characterized in that: the outbound Lamina bale is sequentially being put in order by prescription on tobacco bale feeding sequence arrangement buffer area first after the outbound, put complete Lamina bale in order in turn by the travel line that feeds intake, the tobacco leaf that arrives after unpacking machine unpacks feeds intake.
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Cited By (6)
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| CN105858033A (en) * | 2016-05-23 | 2016-08-17 | 龙岩烟草工业有限责任公司 | Material warehousing system and method |
| CN106429160A (en) * | 2016-11-24 | 2017-02-22 | 徐洪 | Warehouse conveying system and conveying method thereof |
| CN106672596A (en) * | 2017-01-26 | 2017-05-17 | 南京凯格信息科技有限责任公司 | Barrel type tobacco package storage device |
| CN111252432A (en) * | 2020-02-13 | 2020-06-09 | 龙岩烟草工业有限责任公司 | Warehousing management method and device, computer readable storage medium and warehousing system |
| CN113682702A (en) * | 2021-08-13 | 2021-11-23 | 红云红河烟草(集团)有限责任公司 | Warehouse system based on double-station stacker and control method thereof |
| CN115023401A (en) * | 2020-02-04 | 2022-09-06 | 平田机工株式会社 | Automated warehouse unit and automated warehouse equipment |
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