CN103057888B - Automatic gravity type flue-cured tobacco lamina formula warehouse control system - Google Patents
Automatic gravity type flue-cured tobacco lamina formula warehouse control system Download PDFInfo
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- CN103057888B CN103057888B CN201310015285.1A CN201310015285A CN103057888B CN 103057888 B CN103057888 B CN 103057888B CN 201310015285 A CN201310015285 A CN 201310015285A CN 103057888 B CN103057888 B CN 103057888B
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Abstract
The invention discloses an automatic gravity type flue-cured tobacco lamina formula warehouse control system. A warehousing stacker roadway for running of a warehousing stacker is arranged between a warehousing system and a gravity type goods shelf, an ex-warehouse stacker roadway for running of an ex-warehouse stacker is arranged between an ex-warehouse feeding system and the gravity type goods shelf, the warehousing system comprises a warehousing conveying line in butt joint with the warehousing stacker, the ex-warehouse feeding system comprises a flue-cured tobacco lamina packet feeding sequence arrangement buffer in butt joint with the ex-warehouse stacker, the flue-cured tobacco lamina packet feeding sequence arrangement buffer is connected with an unpacking machine through a feeding conveying line, the gravity type goods shelf is provided with a plurality of passages with multiple goods allocations, and the warehousing stacker and the ex-warehouse stacker are in butt joint with a goods inlet end and a goods outlet end of each passage respectively. The system combines the advantages of high automation degree of a roadway stacker elevated warehouse mode and high storage capacity of a drive-in racking storage mode, achieves dense storage and automatic warehousing and ex-warehouse of flue-cured tobacco lamina packets, and is less in investment and low in energy consumption.
Description
Technical field
The present invention relates to a kind of intensive storage equipment of tobacco bale and storage method of tobacco leaf production enterprise, namely intensive sheet cigarette formulation library and control method thereof, the tobacco bale being applied to Primary processing shop front end feeds intake region.
Technical background
At present, the large-scale tobacco bale unit memory module in the region that feeds intake of tobacco leaf production enterprise, has following several modes: one is the pattern being temporarily stacked at ground, and two is patterns of lane stacker shelf magazine, and three is through racks store patterns.This Three models, respectively has its weak point.The pattern of interim stacking, it stores specification, the trade mark is less, cannot meet small lot order, the Production requirement of many specifications trade mark; Be subject to tobacco bale case hardness, the restrictions such as tobacco leaf density, the stacking number of plies is limited, and space utilization degree is low, and storage content is few; And the level of informatization is low, the various data of each tobacco bale cannot be provided in time, accurately, as grade, the place of production, time, weight, storage life, charging time, formula order etc., the needs of batch quality management cannot be met; And be adopt artificial fork truck to go out warehouse-in pattern, Manual material feeding working out is large, feeds intake on-the-spot chaotic, and management inconvenience, if a region has two scrap prodn. lines to carry out operation simultaneously, also exists mixed board risk.The advantages such as the pattern of lane stacker shelf magazine, has storage operation convenient, flexible, and access sequence is unrestricted, but its up-front investment is large, and later maintenance cost is high, and energy consumption is high; Every two row's shelf at least stay a service tunnel, and tobacco bale stores sparse, and warehouse space degree of utilization is lower.Through racks store pattern, can realize intensive storage, improves warehouse space degree of utilization, but its degree of automation is incomplete, also needs manually to carry out Delivery, and working out is large, feeds intake on-the-spot chaotic; Its level of informatization is low, only possesses tobacco bale memory function, can not carry out information system management, also cannot meet the needs of batch quality management to storage tobacco bale; And pallet height is limited, if reservoir area is too high, the space of eminence cannot utilize, and too high shelf also exist potential safety hazard to operating personnel.
Summary of the invention
For the weak point of existing cigarette formulation library memory technology, the invention provides a kind of automation gravity type boat davit sheet cigarette formulation library control system.This system combines the advantage that lane stacker shelf magazine pattern degree of automation is high and through racks store pattern storage ability is high, achieves the intensive storage of Lamina bale and automation goes out to put in storage, and small investment, energy consumption is low.
The technical solution adopted for the present invention to solve the technical problems is:
Automation gravity type boat davit sheet cigarette formulation library control system, this system include the Input System, gravitational goods shelves, the outbound feeding system that are controlled by warehousing management control system and enter, outbound piler; The warehouse-in piler tunnel run for warehouse-in piler arranged between Input System and gravitational goods shelves, is provided with the outbound piler tunnel run for outbound piler between outbound feeding system and gravitational goods shelves; Described Input System comprises a warehouse-in travel line docked with warehouse-in piler; Outbound feeding system comprises a tobacco bale feeding sequence docked with outbound piler and arranges buffer area, this tobacco bale feeding sequence arrange buffer area by one feed intake travel line connect unpacking machine; Gravitational goods shelves is provided with the passage that many have multiple goods yard, enters, outbound piler docks passage respectively stocks up end and shipment end.
Further, arrange unpowered pulley type track in the passage of described gravitational goods shelves, this track has the gradient, makes the end of stocking up of passage higher than shipment end.
Further, on track, be provided with the separation stopper of tobacco bale.
Further, before Lamina bale warehouse-in, warehousing management control system first receives the delivery receipt that Upper system sends, then according to formula, block planning and distribution is carried out in the empty goods yard of gravitational goods shelves, and gravitational goods shelves passage can only place the Lamina bale of same formula.
Further, when Lamina bale starts input work, added single order warehouse-in that warehousing management control system creates according to it.
Further, when preparing Lamina bale and feeding intake, the outbound list that warehousing management control system sends according to Upper system creates undercarriage list, and outbound Lamina bale by outbound successively of filling a prescription, and follows first in first out order.
Further, outbound Lamina bale first arranges on buffer area at tobacco bale feeding sequence and arranges by formula order after outbound, and arrange complete Lamina bale and sequentially pass through the travel line that feeds intake, the tobacco leaf after arrival unpacking machine unpacks feeds intake.
Before tobacco bale in the present invention compared to prior art feeds intake, the pattern of interim heap mode playback or lane stacker shelf magazine, has the following advantages: adopt intensive storage mode, and significantly improve the storage capacity of tobacco bale unit area, saved a large amount of land used, small investment, energy consumption is low; Degree of automation is high, improve tobacco bale go out to put productive capacity in storage, and realize the high efficiency automatic access of Lamina bale, enhance productivity, reduce labour intensity; The level of informatization is high, can improve the level of management of tobacco bale, and actv. management operations is on-the-spot, is convenient to realize any storage, meets small lot order, the Production requirement of many specifications trade mark, and is convenient to tobacco bale and checks, make an inventory of goods in a warehouse and information tracing.
Figure of description
Accompanying drawing 1 is automation gravity type boat davit sheet cigarette formulation library schematic diagram;
Accompanying drawing 2 is the schematic diagram of gravity type boat davit racks store tobacco bale.
Wherein, 1 is storage station, and 2 is code readers, 3 is tobacco bale profile detector, and 4 is abnormal tobacco bale process platforms, and 5 is LED display, 6 is warehouse-in piler tunnels, and 7 is gravitational goods shelves, and 8 is outbound piler tunnels, 9 is the travel lines that feed intake, and 10 is unpacking machines, and 11 is that tobacco bale feeding sequence arranges buffer area, 12 is outbound pilers, and 13 is Lamina bales, and 14 is certain passages of gravitational goods shelves, 15 is warehouse-in pilers, and 16 is the regions that feed intake, and 17 is that tobacco bale is separated stopper.
Detailed description of the invention
Current tobacco industrial enterprise Primary processing shop manufacturing line be the region 16 that feeds intake foremost, the front end operation of production of cigarettes is raw MAT'L tissue, be mainly tobacco leaf prepare, batching prepare etc.Tobacco leaf prepares by following flow process: the formula that feeds intake in this stage is first assigned in production control portion by manufacturing program, the tobacco bale of each grade in formula transports to gather from different tobacco leaf alcoholizing pool and stores to the region 16 that feeds intake temporarily by Logistics Department's tissue, last Primary processing shop to be positioned over tobacco bale on tobacco bale cache lines by the tobacco bale feeding sequence of formula according to the manufacturing program received and to wait in line to feed intake, and so completes the dead work of tobacco leaf.
As shown in Figure 1, automation gravity type boat davit sheet cigarette formulation library control system of the present invention include the Input System, gravitational goods shelves 7, the outbound feeding system that are controlled by warehousing management control system and enter, outbound piler 15,12.The warehouse-in piler tunnel 6 run for warehouse-in piler 15 arranged between the warehouse-in travel line 18 and gravitational goods shelves 7 of Input System, the tobacco bale feeding sequence in outbound feeding system arranges the outbound piler tunnel 8 being provided with between buffer area 11 and gravitational goods shelves 7 and running for outbound piler 12.
Described Input System includes a warehouse-in travel line 18 docked with warehouse-in piler 15, and this warehouse-in travel line 18 connects storage station 1, is provided with code reader 2, tobacco bale profile detector 3 and abnormal tobacco bale process platform 4 in the both sides of this warehouse-in travel line 18.
Described outbound feeding system comprises a tobacco bale feeding sequence docked with outbound piler 12 and arranges buffer area 11, and this tobacco bale feeding sequence arranges buffer area 11 and connects a unpacking machine 10 by the travel line 9 that feeds intake.
As shown in Figure 2, described gravitational goods shelves 7 is provided with the passage 14 that many have multiple goods yard, arranges unpowered pulley type track 141 in passage 14, and this track 141 has the 2-6 ° of gradient tilted, and makes the end of stocking up of passage 14 higher than shipment end.Enter, outbound piler 15,12 docks passage 14 respectively stocks up end and shipment end.On track 141, be also provided with the separation stopper 17 of tobacco bale, this separation stopper 17 utilizes the velocity contrast of adjacent two tobacco bales, ejects two, interval tobacco bale in good time, plays the effect being separated and stopping tobacco bale.
Before Lamina bale 13 is put in storage, warehousing management control system first receives the delivery receipt that Upper system sends, and is clearly about to the information of the Lamina bale 13 of warehouse-in.According to formula, block planning and distribution are carried out in the empty goods yard of gravitational goods shelves again, and gravitational goods shelves 7 passage 14 can only place the Lamina bale of same formula.Generally speaking, a formula about has the tobacco bale of ten to three ten different brackets, the goods yard of a passage 14 of apparent gravity formula shelf 7 number, the Lamina bale of a formula needs to occupy one to several passage 14.
When Lamina bale 13 be transported to feed intake region 16 time, when Lamina bale 13 starts to unload and carries out Lamina bale 13 input work, Lamina bale 13 is put in storage by added single order that warehousing management control system creates according to it successively.The warehousing orders of Lamina bale 13 can be random.Warehousing orders is random is the warehouse-in strategy formulated according to actual conditions, this relates to warehouse allotment problem, a hundreds of Lamina bale of putting in storage every day is that the field that feeds intake is come in the warehouse (such as Tongan City warehouse, east inspire confidence in warehouse, airport warehouse) different from a distant place, optimal state arrives scene in order, but in fact due to the problem of allotment, traffic, can only ensure that today, a hundreds of tobacco bale can arrive scene.In order to save time, raise the efficiency, the truck loading tobacco bale is unloaded at once to on-the-spot meeting, and then tobacco bale is added, but cannot ensure that this hundreds of tobacco bale arrives scene in order, added in order.I.e. Lamina bale 13 Lamina bale 13 all after warehouse-in that the same formula such as not need, the Lamina bale 13 that just can carry out next formula is put in storage.Can polygamy side, out of order warehouse-in.Artificial folder embraces single Lamina bale 13 to storage station 1, then Lamina bale 13 information to be read through code reader 2 and is shown in LED display 5, checking for operator's information of carrying out.Tobacco bale carries out profile measurement through tobacco bale profile detector 3 again, as detected tobacco bale profile nonconformity, being delivered to by nonconformity tobacco bale after exception handling platform 4 processes and putting in storage.The tobacco bale that profile is qualified continues to move ahead on warehouse-in travel line 18, to the docking port with warehouse-in piler tunnel 6, received by warehouse-in piler 15, warehouse-in piler 15 walks to the port of stocking up of the passage 14 depositing gravitational goods shelves 7 specified by warehousing management control system, and input stand in channel 14 stores.Unpowered pulley type track 141 in the passage 14 of gravitational goods shelves 7 of the present invention tilts, stored in Lamina bale 13 utilize deadweight, from stocking up port automatic sliding to shipment port or the existing Lamina bale run into passage 14 stop.In Lamina bale sliding process, shelf tunnel is provided with and is separated stopper 17, control Lamina bale 13 coasting speed and remain in safe range.The many goods yards of gravitational goods shelves 7 multi-channel of the present invention, storage density is high, and owing to adopting unpowered pulley type track 141, therefore Non-energy-consumption.When Lamina bale is at unpowered pulley type track 141 rolling-operation, noise is low, well below man-made noise specification, and also safe and reliable, can operate with full load.After input work all completes, the tobacco bale in this passage 14 is just in intensive store status, and now, the tobacco bale in each passage 14 all belongs to same formula, but is not necessarily in formula order status.Such as, must first throw tobacco bale A when the sequence requirement of formula 1 feeds intake, then throw tobacco bale B, finally throw tobacco bale K, namely formula order be " A, B; C ... K " and actual because tobacco bale arrival time not necessarily, tobacco bale F arrives first scene, first puts in storage, then be tobacco bale K, then be tobacco bale C ..., be finally tobacco bale B, therefore the tobacco bale storage order of this passage is " F; K, C ... B ".When primary processing line preparation Lamina bale feeds intake, after warehousing management control system receives the next outbound list of Upper system transmission, system is selected the tobacco bale of outbound, starts to create undercarriage list, outbound Lamina bale by outbound successively of filling a prescription, and follows first in first out order.
Warehousing management control system sends instructions and notifies the Lamina bale outbound of outbound piler 12 fetching routing 14, and outbound piler 12 runs to the shipment end of dedicated tunnel 14, is first taken away by the Lamina bale of first position.Because gravitational goods shelves passage of the present invention is provided with the separation stopper 17 of tobacco bale on the track 141 of its shipment end, outbound piler 12 can take out the Lamina bale 13 of first position smoothly, after first Lamina bale 13 being positioned at passage shipment end is taken away, each Lamina bale after it just moves a position to outbound end under gravity successively, that is, Lamina bale 13 follows first in first out order.
Tobacco bale is positioned over tobacco bale feeding sequence and arranges buffer area 11 by outbound piler 12 successively, then the pickup of next Lamina bale is continued by the instruction of warehousing management control system, so repeatedly, until the Lamina bale on current outbound list all falls, frame arrives tobacco bale feeding sequence and arranges buffer area 11, then, former for Lamina bale on this outbound list area flag taken for empty, can be carried out region allocation next time by warehousing management control system.Lamina bale arranges on buffer area 11 at tobacco bale feeding sequence and arranges by formula order, and after arrangement, Lamina bale 13 sequentially passes through the travel line 9 that feeds intake, and arrives unpacking machine 10 and carries out unpacking and tobacco leaf feeds intake.So complete the automatic withdrawing operation of tobacco bale.
Lamina bale input work of the present invention and Delivery can carry out simultaneously, and belong to except manual work except tobacco bale being embraced upper storage station, and all the other all belong to automatic job.
Above embodiment is only and technological thought of the present invention is described, can not limit protection scope of the present invention with this, and every technological thought proposed according to the present invention, any change that technical scheme basis is done, all falls within scope.
Claims (5)
1. automation gravity type boat davit sheet cigarette formulation library control system, is characterized in that: this system include the Input System, gravitational goods shelves, the outbound feeding system that are controlled by warehousing management control system and enter, outbound piler; The warehouse-in piler tunnel run for warehouse-in piler arranged between Input System and gravitational goods shelves, is provided with the outbound piler tunnel run for outbound piler between outbound feeding system and gravitational goods shelves;
Described Input System, it comprises a warehouse-in travel line docked with warehouse-in piler;
Described outbound feeding system, it comprises a tobacco bale feeding sequence docked with outbound piler and arranges buffer area, this tobacco bale feeding sequence arrange buffer area by one feed intake travel line connect unpacking machine;
Described gravitational goods shelves, it is provided with the passage that many have multiple goods yard, enters, outbound piler docks passage respectively stocks up end and shipment end;
Wherein, arrange unpowered pulley type track in the passage of described gravitational goods shelves, this track has the gradient, makes the end of stocking up of passage higher than shipment end; The separation stopper of tobacco bale is provided with on track; Before Lamina bale warehouse-in, warehousing management control system first receives the delivery receipt that Upper system sends, according to formula, block planning and distribution are carried out in the empty goods yard of gravitational goods shelves again, and gravitational goods shelves passage can only place the Lamina bale of same formula.
2. automation gravity type boat davit sheet cigarette formulation library control system as claimed in claim 1, is characterized in that: when Lamina bale starts input work, added single order warehouse-in that warehousing management control system creates according to it.
3. automation gravity type boat davit sheet cigarette formulation library control system as claimed in claim 1 or 2, it is characterized in that: when preparing Lamina bale and feeding intake, the outbound list that warehousing management control system sends according to Upper system creates undercarriage list, outbound Lamina bale by outbound successively of filling a prescription, and follows first in first out order.
4. automation gravity type boat davit sheet cigarette formulation library control system as claimed in claim 1 or 2, it is characterized in that: outbound Lamina bale first arranges on buffer area at tobacco bale feeding sequence and arranges by formula order after outbound, arrange complete Lamina bale and sequentially pass through the travel line that feeds intake, the tobacco leaf after arrival unpacking machine unpacks feeds intake.
5. automation gravity type boat davit sheet cigarette formulation library control system as claimed in claim 3, it is characterized in that: outbound Lamina bale first arranges on buffer area at tobacco bale feeding sequence and arranges by formula order after outbound, arrange complete Lamina bale and sequentially pass through the travel line that feeds intake, the tobacco leaf after arrival unpacking machine unpacks feeds intake.
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| CN105858033B (en) * | 2016-05-23 | 2018-06-08 | 龙岩烟草工业有限责任公司 | Materiel warehouse-in system and method |
| CN106429160B (en) * | 2016-11-24 | 2018-08-24 | 徐洪 | Warehouse transport system and its carrying method |
| CN106672596B (en) * | 2017-01-26 | 2024-01-05 | 南京凯格信息科技有限责任公司 | Barrel type tobacco bale storage device |
| EP4086202A4 (en) * | 2020-02-04 | 2023-05-03 | Hirata Corporation | Automated warehouse unit and automated warehouse equipment |
| CN111252432A (en) * | 2020-02-13 | 2020-06-09 | 龙岩烟草工业有限责任公司 | Warehousing management method and device, computer readable storage medium and warehousing system |
| CN113682702B (en) * | 2021-08-13 | 2023-03-10 | 红云红河烟草(集团)有限责任公司 | Warehouse system based on double-station stacker and control method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS60236904A (en) * | 1984-05-09 | 1985-11-25 | Nippon Filing Co Ltd | Control device for flowing shelf system |
| EP0530426B1 (en) * | 1991-09-02 | 1993-07-07 | Fabriques De Tabac Reunies S.A. | Grasping and transfer gripper |
| CN1105672C (en) * | 2000-10-28 | 2003-04-16 | 云南昆船设计研究院 | Method and apparatus for automatized high-density warehouse |
| CN2841584Y (en) * | 2005-01-10 | 2006-11-29 | 陆继国 | The intensive counter automatic access device of gravity type boat davit |
| CN101723159B (en) * | 2008-10-31 | 2012-01-18 | 贵阳普天物流技术股份有限公司 | Method and apparatus for piece cigarette storage and distribution |
| CN202022513U (en) * | 2011-01-26 | 2011-11-02 | 山东兰剑物流科技有限公司 | Integrated tobacco logistics warehouse with sorting function |
| CN102862771A (en) * | 2012-08-17 | 2013-01-09 | 无锡杰思物流设备有限公司 | Safe separator for gravity type roller conveyor |
| CN203111911U (en) * | 2013-01-11 | 2013-08-07 | 厦门烟草工业有限责任公司 | Automatic gravity type flue-cured tobacco lamina formula warehouse control system |
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