CN102736571B - Continuous press machine man-machine interface data interaction method based on IAS and system thereof - Google Patents
Continuous press machine man-machine interface data interaction method based on IAS and system thereof Download PDFInfo
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- CN102736571B CN102736571B CN201110092178.XA CN201110092178A CN102736571B CN 102736571 B CN102736571 B CN 102736571B CN 201110092178 A CN201110092178 A CN 201110092178A CN 102736571 B CN102736571 B CN 102736571B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The embodiment of the invention discloses a continuous press machine man-machine interface data interaction method based on IAS and a system thereof. The method is based on an IAS application platform, redundant association between working sections is set by using an IDE engineer station in the platform, data sharing can be carried out to avoid data loss in the event of a failure, field state data of the working sections is stored at a history database in an object form for being used by retrieval and production analysis, a purpose of timely discovery and timely elimination of a working section fault on a huge production line is realized, and disadvantages that the fault can not be timely discovered and history data is lost caused by a point-to-point HMI data interaction form in the prior art are overcome. The embodiment of the invention also discloses the system corresponding to the method, and the system is constructed with an object server as a core and with the working section redundant association as a base.
Description
Technical field
The present invention relates to continuous press control technology field, more particularly, relate to a kind of continuous press man-machine interface data interactive method based on IAS and system.
Background technology
Continuous press is production equipment advanced in industry of artificial boards, has production efficiency high, the advantage of energy-conservation material-saving, applies increasingly extensive.
The existing Human machine interface being applied to continuous press based on be point-to-point application, namely a human-computer interface computer PC connects a PLC, data interaction is carried out by the equipment of bus interface and described continuous press, particularly, the history of each workshop section and alarm logging are on the PC database of this workshop section, and described Human machine interface correspondence is monitored and shows this workshop section situation.
But, because above-mentioned point-to-point HMI data interaction form can only be monitored the equipment of this workshop section and instruction input, then corresponding history and alarm logging can not be caused breaking down to lose and affect the unified control of whole production line and the analysis of historical record by Timeliness coverage when facing huge production line.
Summary of the invention
In view of this, the invention provides a kind of continuous press man-machine interface data interactive method based on IAS and system, to realize Timeliness coverage each workshop section fault, unified production control line and to be convenient to the object that historical record analyzes.
Based on a continuous press man-machine interface data interactive method of IAS, comprising:
The IDE engineer station of described IAS is utilized to set up the redundant associations of specifying between workshop section, and,
The presence state data of the continuous press periodically gathered is sent to the man-machine interface server of each corresponding workshop section, and is stored in the InSQL historical data base of described IAS with object form;
When certain workshop section breaks down, log in the state having with this workshop section workshop section's man-machine interface server of redundant associations to check current failure workshop section according to default access, and extract the status data stored in described InSQL historical data base and carry out fault analysis.
Above-mentioned embodiment utilizes the redundant associations of the IDE engineer station of IAS to arrange, when breaking down, man-machine interface server by the redundant associations workshop section established carries out Treatment Analysis, and presence state data is stored in described historical data base, achieve huge production line workshop section device data and share and accomplish the object of fault Timeliness coverage and eliminating.
Preferably, described method also comprises: when described InSQL historical data base occurs receiving fault, by the unloading of presence state data status data to specifying in workshop section's man-machine interface server and/or being used in the object server of presence state data of the continuous press periodically gathered, and when trouble shooting, the presence state data of unloading is sent to described InSQL historical data base.
What this embodiment embodied is when described InSQL historical data base cannot normally receive and store data, and the unloading of arranging according to system arranges by object server will need the presence state data stored to carry out unloading.
Preferably, described method also comprises: arranging according to fault level has the user of workshop section's man-machine interface server of redundant associations to log in rank with this workshop section.
The rank that this embodiment breaks down for workshop section is different, carries out high-level logging in and carries out fault and check, field conditions and historical record analysis.
Preferably, described method also comprises: utilize the IDE engineer station amendment of IAS and/or delete the redundant associations set up and specify between workshop section.
Preferably, described method also comprises: shown by the InTouch View of presence state data by described IAS.
The data that described InTouch View shows come from the object data that object server is shared on system, certainly also can extract the form of the forms such as the data march report from a liner table in described historical data base, and are not limited to and above-mentionedly enumerate mode.
Based on a continuous press man-machine interface data interaction system of IAS, comprising: continuous press workshop section PLC, object server, Human machine interface server, IDE engineer station and InSQL historical database server, wherein:
The IDE engineer station of described IAS is utilized to set up the redundant associations of specifying between workshop section;
Described object server is connected with described continuous press workshop section PLC, the presence state data of the continuous press periodically gathered is sent to the HMI server of each corresponding workshop section, and is stored in the InSQL historical database server of described IAS with object form;
When certain workshop section breaks down, log in the state having with this workshop section workshop section's man-machine interface server of redundant associations to check current failure workshop section according to default access, and extract the status data stored in described InSQL historical database server and carry out fault analysis;
Described historical database server is connected with described object server respectively with described IDE engineer station.
This interactive system is corresponding with described method, this system utilizes described object server for core, build the redundant associations between workshop section, concentrated collection PLC presence state data, be sent to corresponding HMI server and can log in, check and analyze having between the HMI server of redundant associations, achieve data sharing, and reach Timeliness coverage fault, Fault analysis and the unified effect controlled.
Preferably, described object server is the object server group of redundancy each other.
Described object server adopts redundancy to arrange, and when main object server breaks down, with devoting oneself to work from object server of its redundancy, reduces fault-time and ensures system cloud gray model.
Preferably, HMI server is specially InTouch View.
Preferably, described system also comprises: the trend instrument reading described InSQL historical data database data.
Adopt the trend instrument of AF (ActiveFacetory) to read the data of historical data base in the present embodiment, check for the production of quality or fault analysis.
As can be seen from above-mentioned technical scheme, the embodiment of the present invention is based on IAS application platform, utilize the IDE engineer station in this platform that redundant associations between workshop section is set, data sharing can be carried out when breaking down and avoid loss of data, and, the presence state data of workshop section is stored in historical data base with object form, analyze used for retrieval and production, achieve the object that on huge production line, workshop section's fault Timeliness coverage is got rid of in time, overcoming the fault brought due to point-to-point HMI data interaction form in prior art can not Timeliness coverage and the historical data shortcoming of losing, the embodiment of the invention also discloses the system corresponding with described method, this system is that core builds based on workshop section's redundant associations by object server.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is a kind of continuous press man-machine interface data interactive method process flow diagram based on IAS disclosed in the embodiment of the present invention;
Fig. 2 is a kind of continuous press man-machine interface data interactive method process flow diagram based on IAS disclosed in further embodiment of this invention;
Fig. 3 is a kind of continuous press man-machine interface data interactive method process flow diagram based on IAS disclosed in further embodiment of this invention;
Fig. 4 is a kind of continuous press man-machine interface data interaction system system architecture schematic diagram based on IAS disclosed in the embodiment of the present invention.
Embodiment
For the purpose of quoting and know, the technical term hereinafter used, write a Chinese character in simplified form or abridge and be summarized as follows:
IAS:Industrial Application Server, commercial Application server is a kind of host computer Application and Development platform that Wonderware company releases;
HMI:Human Machine Interface, man-machine interface;
PLC:Programmable Logic Controller, programmable logic controller (PLC);
InTouch View:InTouch runs.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Before being described book specific embodiment and describing, it is to be noted:
The embodiment of the invention discloses a kind of continuous press man-machine interface data interactive method based on IAS and system, to realize Timeliness coverage each workshop section fault, unified production control line and to be convenient to the object that historical record analyzes.
Fig. 1 shows a kind of continuous press man-machine interface data interactive method based on IAS, comprising:
Step 11: utilize the IDE engineer station of described IAS to set up the redundant associations of specifying between workshop section;
Redundant associations setting is carried out with described IDE engineer station, when certain workshop section breaks down, according to fault workshop section authority or higher authority login system, the facility information of monitor for faults workshop section, can can Timeliness coverage processing when fault, guarantee that system is normally run continuously.Which workshop section to carry out redundant associations setting as, carry out according to practical condition, be not limited to certain and form is set.
Step 12: the man-machine interface server presence state data of the continuous press periodically gathered being sent to each corresponding workshop section;
More specifically, in the present embodiment, man-machine interface is InTouch View display mode, when carrying out InTouch configuration, adopting remote tag and in conjunction with the tagged object of Galaxy database, carrying out man-machine interface server data object and send and arrange.
Step 13: presence state data is stored in the InSQL historical data base of described IAS with object form;
Described historical data base compression and storage presence state data, for retrieval and production, and carry out workshop section's fault analysis use.
Step 14: when certain workshop section breaks down, logs in the state having workshop section's man-machine interface server of redundant associations to check current failure workshop section with this workshop section according to default access, and extracts the status data stored in described InSQL historical data base and carry out fault analysis.
The redundant associations of the IDE engineer station of IAS is utilized to arrange, when breaking down, carrying out Treatment Analysis by the man-machine interface server of the redundant associations workshop section established and achieving huge production line workshop section device data and share and accomplish the object of fault Timeliness coverage and eliminating.
Fig. 2 shows another continuous press man-machine interface data interactive method based on IAS, comprising:
What this embodiment embodied is the processing mode when described InSQL historical data base occurs receiving fault, and step is as follows:
Step 21: utilize the IDE engineer station of described IAS to set up the redundant associations of specifying between workshop section;
Step 22: the man-machine interface server presence state data of the continuous press periodically gathered being sent to each corresponding workshop section, and be stored in the InSQL historical data base of described IAS with object form;
Step 23: when described InSQL historical data base occurs receiving fault, by the unloading of presence state data status data to specifying in workshop section's man-machine interface server and/or being used in the object server of presence state data of the continuous press periodically gathered;
Step 24: when trouble shooting, is sent to described InSQL historical data base by the presence state data of unloading.
What this embodiment embodied is when described InSQL historical data base cannot normally receive and store data, and the unloading of arranging according to system arranges by object server will need the presence state data stored to carry out unloading, and is not limited to above-mentioned embodiment.
Fig. 3 shows another continuous press man-machine interface data interactive method based on IAS, comprising:
Step 31: utilize the IDE engineer station of described IAS to set up the redundant associations of specifying between workshop section;
Step 32: arrange according to fault level and have the user of workshop section's man-machine interface server of redundant associations to log in rank with this workshop section;
Step 33: the man-machine interface server presence state data of the continuous press periodically gathered being sent to each corresponding workshop section;
Step 34: be stored in the InSQL historical data base of described IAS with object form;
Step 35: when certain workshop section breaks down, logs in the state having workshop section's man-machine interface server of redundant associations to check current failure workshop section with this workshop section according to default access, and extracts the status data stored in described InSQL historical data base and carry out fault analysis;
Step 36: the InTouch View of presence state data by described IAS is shown.
This embodiment disclose the embodiment logging in rank according to fault level setting relative users, such as, certain workshop section (equipment or human-computer interaction interface) breaks down, can with the logon rights of this server on the man-machine interface server of adjacent (built vertical redundant associations), and realize monitor for faults workshop section equipment on that server, or comprise fault workshop section other user of monitoring level login with high level, if any multiple stage, different workshop section breaks down, even can for logging at the most serious man-machine interface server that only has, then need highest weight to limit and carry out user's login, for fault handling and shortening are given security fault-time.
Fig. 4 shows a kind of continuous press man-machine interface data interaction system based on IAS, comprising:
Continuous press workshop section PLC41, object server 42, Human machine interface server 43, IDE engineer station 44 and InSQL historical database server 45, wherein:
IDE slip-stick artist 44 station of described IAS is utilized to set up the redundant associations of specifying between workshop section;
Described object server 42 is connected with described continuous press workshop section PLC41, the presence state data of the continuous press periodically gathered is sent to the HMI server 43 of each corresponding workshop section, and is stored in the InSQL historical database server 45 of described IAS with object form;
When certain workshop section breaks down, log in the state having workshop section's man-machine interface server of redundant associations to check current failure workshop section with this workshop section according to default access, and the status data extracting storage in described InSQL historical database server 45 carries out fault analysis;
Described historical database server 45 is connected with described object server 42 respectively with described IDE engineer station 44.
More specifically, described object server is the object server group of redundancy each other, as shown in Figure 4, indicated with main object server 42 each other redundancy from object server 46, described object server adopts redundancy to arrange, when main object server breaks down, with devoting oneself to work from object server of its redundancy, reduce fault-time and ensure system cloud gray model.
It should be noted that: described HMI server is preferably InTouch View, read the trend instrument of described InSQL historical data database data, adopt the trend instrument of AF (ActiveFacetory) (can embed in described historical data base) to read historical data in the present embodiment, check for the production of quality or fault analysis.
In view of large-scale production line has multiple PLC and multiple HMI, in order to the convenience illustrated, in the drawings, only indicate one of them, other situations are similar, and do not repeat.
In addition, in the drawings, also show the switch for exchanges data, no longer detailed sign and too much explanation.
This interactive system is corresponding with described method, this system utilizes described object server for core, build the redundant associations between workshop section, concentrated collection PLC presence state data, be sent to corresponding HMI server and can log in, check and analyze having between the HMI server of redundant associations, achieve data sharing, and reach Timeliness coverage fault, Fault analysis and the unified effect controlled.
In sum:
Embodiments of the invention are based on IAS application platform, utilize the IDE engineer station in this platform that redundant associations between workshop section is set, data sharing can be carried out when breaking down and avoid loss of data, and, the presence state data of workshop section is stored in historical data base with object form, analyze used for retrieval and production, achieve the object that on huge production line, workshop section's fault Timeliness coverage is got rid of in time, overcoming the fault brought due to point-to-point HMI data interaction form in prior art can not Timeliness coverage and the historical data shortcoming of losing; The embodiment of the invention also discloses the system corresponding with described method, this system is that core builds based on workshop section's redundant associations by object server.
In this instructions, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiments, between each embodiment identical similar portion mutually see.For device disclosed in embodiment, because it corresponds to the method disclosed in Example, so description is fairly simple, relevant part illustrates see method part.
It will be understood by those skilled in the art that and any one in much different technique and technology can be used to represent information, message and signal.Such as, the message mentioned in above-mentioned explanation, information can be expressed as voltage, electric current, electromagnetic wave, magnetic field or magnetic particle, light field or more combination in any.
Professional can also recognize further, in conjunction with unit and the algorithm steps of each example of embodiment disclosed herein description, can realize with electronic hardware, computer software or the combination of the two, in order to the interchangeability of hardware and software is clearly described, generally describe composition and the step of each example in the above description according to function.These functions perform with hardware or software mode actually, depend on application-specific and the design constraint of technical scheme.Professional and technical personnel can use distinct methods to realize described function to each specifically should being used for, but this realization should not thought and exceeds scope of the present invention.
The software module that the method described in conjunction with embodiment disclosed herein or the step of algorithm can directly use hardware, processor to perform, or the combination of the two is implemented.Software module can be placed in the storage medium of other form any known in random access memory (RAM), internal memory, ROM (read-only memory) (ROM), electrically programmable ROM, electrically erasable ROM, register, hard disk, moveable magnetic disc, CD-ROM or technical field.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (9)
1., based on a continuous press man-machine interface data interactive method of IAS, it is characterized in that, comprising:
The IDE engineer station of described IAS is utilized to set up the redundant associations of specifying between workshop section, and,
The presence state data of the continuous press periodically gathered is sent to the man-machine interface server of each corresponding workshop section, and is stored in the InSQL historical data base of described IAS with object form, for retrieval, produce and carry out workshop section's fault analysis;
When certain workshop section breaks down, log in the state having with this workshop section workshop section's man-machine interface server of redundant associations to check current failure workshop section according to default access, and extract the status data stored in described InSQL historical data base and carry out fault analysis.
2. method according to claim 1, it is characterized in that, also comprise: when described InSQL historical data base occurs receiving fault, by presence state data unloading to specifying in workshop section's man-machine interface server and/or being used in the object server of presence state data of the continuous press periodically gathered, and when trouble shooting, the presence state data of unloading is sent to described InSQL historical data base.
3. method according to claim 1, is characterized in that, also comprises: arranging according to fault level has the user of workshop section's man-machine interface server of redundant associations to log in rank with this workshop section.
4. method according to claim 1, is characterized in that, also comprises: utilize the IDE engineer station amendment of IAS and/or delete the redundant associations set up and specify between workshop section.
5. method according to claim 1, is characterized in that, also comprises: shown by the InTouch View of presence state data by described IAS.
6. based on a continuous press man-machine interface data interaction system of IAS, it is characterized in that, comprising: continuous press workshop section PLC, object server, Human machine interface server, IDE engineer station and InSQL historical database server, wherein:
The IDE engineer station of described IAS is utilized to set up the redundant associations of specifying between workshop section;
Described object server is connected with described continuous press workshop section PLC, the presence state data of the continuous press periodically gathered is sent to the HMI server of each corresponding workshop section, and be stored in the InSQL historical database server of described IAS with object form, for retrieval, produce and carry out workshop section's fault analysis;
When certain workshop section breaks down, log in the state having with this workshop section workshop section's man-machine interface server of redundant associations to check current failure workshop section according to default access, and extract the status data stored in described InSQL historical database server and carry out fault analysis;
Described historical database server is connected with described object server respectively with described IDE engineer station.
7. system according to claim 6, is characterized in that, described object server is the object server group of redundancy each other.
8. system according to claim 6, is characterized in that, HMI server is specially InTouch View.
9. system according to claim 6, is characterized in that, also comprises: the trend instrument reading described InSQL historical data database data.
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| CN107451165B (en) * | 2016-05-31 | 2020-11-24 | 合肥美亚光电技术股份有限公司 | Recipe searching method and system based on HMI and PLC online data exchange |
| CN108280129A (en) * | 2017-12-20 | 2018-07-13 | 中国原子能科学研究院 | Reactor computer monitoring system historical data base is special to have access to system |
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