CN108722882A - Intelligent sorting packaging system and its sorting packaging method - Google Patents
Intelligent sorting packaging system and its sorting packaging method Download PDFInfo
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- CN108722882A CN108722882A CN201810403031.XA CN201810403031A CN108722882A CN 108722882 A CN108722882 A CN 108722882A CN 201810403031 A CN201810403031 A CN 201810403031A CN 108722882 A CN108722882 A CN 108722882A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims abstract description 44
- 238000012856 packing Methods 0.000 claims abstract description 38
- 238000012546 transfer Methods 0.000 claims description 7
- 230000004044 response Effects 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 7
- 230000006872 improvement Effects 0.000 description 6
- 238000011161 development Methods 0.000 description 5
- 230000007306 turnover Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000003993 interaction Effects 0.000 description 4
- 239000002537 cosmetic Substances 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003252 repetitive effect Effects 0.000 description 2
- 238000013024 troubleshooting Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000012384 transportation and delivery Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/10—Apparatus characterised by the means used for detection ofthe destination
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Discharge Of Articles From Conveyors (AREA)
Abstract
The present invention provides intelligent sorting packaging system, including sorting work station, packing work station and control system, and sorting work station, packing work station are electrically connected with control system；Sorting work station, including sorting sighting device, sorting machine people and barcode scanning equipment, sorting sighting device, barcode scanning equipment are electrically connected with sorting machine people；Control system includes database module and controller, and whether the Item Information that controller is configured to judge to sort sighting device identification sweeps the corresponding Item Information matching of the code taken with barcode scanning equipment and send sorting signal to sorting machine people when such a match occurs；When the two mismatches, alarm signal is generated to background system；It is packaged work station, is configured to carry out stacking, is packaged operation.The sorting packaging method of intelligent sorting packaging system proposed by the present invention realizes the unmanned sorting of article, is packaged operation, improves operating efficiency, reduce error rate and labour cost.
Description
Technical field
The present invention relates to material flows automation technical field more particularly to intelligent sorting packaging system and its sorting packing sides
Method.
Background technology
With the opening of China's retail business, the competition of retail business, the field of competition is also from outside（As shop location,
Consumer etc.）Expand to inside（Such as：Operating management, finance, logistics etc.）.Wherein understanding of the logistics as " Third profit source "
Received more and more widely, some advanced logistlcs technologies and mode of operation are by the practitioner of China's retail logistics
Learn and puts into practice.
External sorting system starting is more early, and at present generally using the sorting system of automation, and China's sorting system is started to walk
Later, the opposite developed country of technology development of sorting system is also relatively backward, still commonplace the case where manual work at present, object
It flows sorting device to fall behind, mostly based on manually, sorting efficiency is low, and error rate is high.Automated Sorting System is World War II
Afterwards, developed country is widely used in megastore, express delivery row to promote a kind of operating type of conveying articles efficiency proposition
Industry.With the development of technology, external sorting system shows that the degree of automation is higher and higher, and accuracy is higher and higher, due to
System disposably puts into larger, and capital recovery is slower, and system structure is complicated, while higher to article appearance requirement, therefore domestic
The development of Sorting Technique is slower.
With the fast development of electric business and logistics distribution industry, sorting is carried out to article and packaging operation has become two weights
The link wanted, and workload is also increasing.Currently, sort and pack in logistic industry at home this two pieces it is main or solely
Vertical operation respectively of coming, manual dispatching is to packing work area after general sorting is completed, and there are great work intensity, production efficiencys
Problem low, operation is lack of standardization and error rate is high；And there is recruitment famine in China in recent years, and hand labor cost is also correspondingly
Increase；In addition, if article code patch mistake or misprint when article stores in vertical library, also need to another before sorting operation
Row increases by one of hand inspection mistake proofing process, increases cost of labor；Article is also susceptible to and picks in sorting, packing process
The problems such as taking, be packaged quantity, the type mistake of article, it is often necessary to be packaged advance row manual confirmation, check mistake proofing, in this way
The problems such as increasing cost of labor, order is otherwise distributed to customers' place, being easy to happen customer complaint, return goods causes business economic
It is lost with reputation.
Invention content
Present invention seek to address that the above problem, a kind of intelligent sorting packaging system and its sorting packaging method are provided, used
Control system, sorting work station and be packaged work station together operation to realize scheduling, sorting, conveying, stacking, the packing to article
Etc. a series of operations, the automatic dispatching of article is realized, and twice automatic decision mistake proofing is increased in sorting, packing process
Process while improving operating efficiency, greatly reduces error rate and hand labor cost.
To reach above-mentioned purpose, the technical solution adopted in the present invention is as follows：
A kind of intelligent sorting packaging system, including sorting work station, packing work station and control system, the sorting work station,
Work station is packaged to be electrically connected with control system, wherein：
The sorting work station, is connect with extraneous memory block by pipeline, including sorting sighting device, sorting machine people and
Barcode scanning equipment, the sorting sighting device, barcode scanning equipment are electrically connected with sorting machine people, wherein：
The sorting sighting device is configured to identify Item Information to be sorted and feeds back to sorting machine people；
The barcode scanning equipment, is configured to sweep and takes the code on article and feed back to sorting machine people；
The sorting machine people be configured to according to sorting sighting device identification Item Information generate sorting coordinate, and according to point
It picks coordinate pair article to be sorted to be picked, the article for picking out is transferred to the working region for being packaged work station；
The Item Information and barcode scanning equipment that the sorting machine people is further configured to that sighting device identification will be sorted are swept the code taken and are led to
It crosses network and is sent to control system；
The control system, including database module and controller, wherein：
The database module is for storage article code and Item Information and its binding relationship；
The controller is configured to sweep this yard of corresponding object stored in the code called data library module taken according to barcode scanning equipment
Product information, judges whether the Item Information for sorting sighting device identification sweeps the corresponding Item Information of the code taken with barcode scanning equipment
Match,
When such a match occurs, sorting signal is sent to sorting machine people；
When the two mismatches, alarm signal is generated to background system；
The packing work station is configured to receive the article come by the transfer of sorting work station, and carries out stacking, packing operation,
It is exported to the external world after the completion of being packaged；
In further embodiment, the packing work station, including stacking sighting device, robot palletizer and baling equipment, institute
State stacking sighting device, baling equipment is electrically connected with robot palletizer, wherein：
The stacking sighting device is configured to identification and is placed on the Item Information for the working region for being packaged work station and feeds back to
Robot palletizer；
The robot palletizer is configured to generate stacking coordinate according to the Item Information that stacking sighting device identifies, according to stacking
Coordinate pair article to be palletized carries out stacking；And stacking Item Information is passed through into network-feedback to control system；
The baling equipment is configured to receive the article to be packaged of robot palletizer stacking, and carries out packing operation.
In further embodiment, the controller is further configured to the article letter identified in response to stacking sighting device
Breath, judge stacking sighting device identification Item Information whether with order demand information matches,
When such a match occurs, packetized signals are sent to baling equipment；
When the two mismatches, alarm signal is generated to background system.
In further embodiment, the intelligent sorting packaging system further includes that the conveying being electrically connected with control system is set
Standby, the conveying equipment has the first conveying equipment and the second conveying equipment, wherein：
First conveying equipment is arranged between extraneous memory block and sorting work station；
The second conveying equipment setting is at sorting work station and between being packaged work station.
In further embodiment, first conveying equipment has sorting target location, the sorting target location packet
Include the first sorting target location and the second sorting target location, the first sorting target location and the second sorting target location pair
Title is laid in the end that the first conveying equipment closes on sorting work station one end.
In further embodiment, the quantity of the sorting sighting device and barcode scanning equipment is at least 2, sorts vision
Device is located at the top of the first sorting target location and the second sorting target location.
In further embodiment, second conveying equipment has stacking target location, stacking target location cloth
It is located at the second conveying equipment and closes on the end for being packaged work station one end.
Improvement according to the present invention, it is also proposed that a kind of sorting packaging method of intelligent sorting packaging system, this method include：
1）Sorting sighting device identifies Item Information to be sorted and feeds back to sorting machine people；Sorting machine people regards according to sorting
Feel that the Item Information of device identification picks article to be sorted；Barcode scanning equipment, which is swept, takes the code picked on article and feedback
To sorting machine people；
The Item Information for sorting sighting device identification and barcode scanning equipment are swept the code taken and are sent to control system by sorting machine people；
2）Control system judges whether the Item Information for sorting sighting device identification sweeps the corresponding article of the code taken with barcode scanning equipment
Information matches send sorting signal to sorting machine people, enter step 3 when such a match occurs）；When the two mismatches, generate
Alarm signal terminates this sorting and is packaged operation to background system；
3）The article picked is placed on the working region for being packaged work station by sorting machine people；
4）It is packaged the order demand information that work station is generated according to system and carries out stacking to sorting the article that work station transfer comes,
And the article completed to stacking carries out packing operation；Article output after the completion of packing terminates this sorting and is packaged operation.
Improvement according to the present invention, it is also proposed that a kind of sorting packaging method of intelligent sorting packaging system, this method include：
1）Sorting sighting device identifies Item Information to be sorted and feeds back to sorting machine people；Sorting machine people regards according to sorting
Feel that the Item Information of device identification picks article to be sorted；Barcode scanning equipment, which is swept, takes the code picked on article and feedback
To sorting machine people；
The Item Information for sorting sighting device identification and barcode scanning equipment are swept the code taken and are sent to control system by sorting machine people；
2）Control system judges whether the Item Information for sorting sighting device identification sweeps the corresponding article of the code taken with barcode scanning equipment
Information matches send sorting signal to sorting machine people, enter step 3 when such a match occurs）；When the two mismatches, generate
Alarm signal terminates this sorting and is packaged operation to background system；
3）The article picked is placed on the working region for being packaged work station by sorting machine people；
4）The identification of stacking sighting device is placed on the Item Information for the working region for being packaged work station and feeds back to robot palletizer；
Robot palletizer carries out stacking according to the Item Information that stacking sighting device identifies to article to be palletized；Stacking task terminates
The Item Information that stacking sighting device identifies in real time is fed back into control system afterwards；
5）Control system judge stacking sighting device identification Item Information whether with order demand information matches,
When such a match occurs, packetized signals are sent to baling equipment, baling equipment carries out packing operation；When the two mismatches,
Alarm signal is generated to background system, terminates this sorting and is packaged.
Improvement according to the present invention, it is also proposed that a kind of sorting packaging method of intelligent sorting packaging system, this method include：
1）Sorting sighting device identifies Item Information to be sorted and feeds back to sorting machine people；Sorting machine people regards according to sorting
Feel that the Item Information of device identification picks article to be sorted；Barcode scanning equipment, which is swept, takes the code picked on article and feedback
To sorting machine people；
The Item Information for sorting sighting device identification and barcode scanning equipment are swept the code taken and are sent to control system by sorting machine people；
2）Control system judges whether the Item Information for sorting sighting device identification sweeps the corresponding article of the code taken with barcode scanning equipment
Information matches send sorting signal to sorting machine people, enter step 3 when such a match occurs）；When the two mismatches, generate
Alarm signal terminates this sorting and is packaged operation to background system；
3）The article picked is placed on conveying equipment by sorting machine people, and conveying equipment is by control according to order demand information
Article is delivered to the working region for being packaged work station by the control of system.
4）The identification of stacking sighting device is placed on the Item Information for the working region for being packaged work station and feeds back to stacking machine
Device people；
Robot palletizer carries out stacking according to the Item Information that stacking sighting device identifies to article to be palletized；Stacking task terminates
The Item Information that stacking sighting device identifies in real time is fed back into control system afterwards；
5）Control system judge stacking sighting device identification Item Information whether with order demand information matches,
When such a match occurs, packetized signals are sent to baling equipment, baling equipment carries out packing operation；When the two mismatches,
Alarm signal is generated to background system, terminates this sorting and is packaged.
Intelligent sorting packaging system proposed by the present invention and its sorting packaging method, it is compared with prior art, significant
Advantageous effect is,
1）The repetitive operation of automatic fair speed may be implemented in the system and its sorting packaging method, with far above artificial work
Make beat to carry out unmanned sorting, be packaged operation；And the work of twice automatic decision mistake proofing is increased in sorting, packing process
Sequence while improving operating efficiency, greatly reduces error rate and hand labor cost.
2）The system and its sorting packaging method can be effective by conveying equipment sorting work station and packing work station
Ground links up, and meets the orderly conveying of article, device structure is compact, reduces installation space.
3）The system and its sorting packaging method can complete sorting according to order demand information and be packaged operation, can meet
In the application of the industries such as food, medical treatment, cosmetics, it is widely used.
Description of the drawings
The attached drawing for constituting the part of the present invention is used to provide further understanding of the present invention, and attached drawing is not intended in proportion
It draws.In the accompanying drawings, identical label table can be used by each of showing identical or approximately uniform component part in each figure
Show.For clarity, in each figure, not each component part is labeled.Now, example and refer to the attached drawing will be passed through
The embodiment of various aspects of the invention described, in the accompanying drawings：
Fig. 1 is the structural schematic diagram of the intelligent sorting packaging system of preferred embodiment of the present invention.
Fig. 2 is the equipment mounting arrangement schematic diagram of the intelligent sorting packaging system of preferred embodiment of the present invention.
Fig. 3 is the flow diagram of the sorting packaging method of the intelligent sorting packaging system of preferred embodiment of the present invention.
Fig. 4 is the flow diagram of the sorting packaging method of the intelligent sorting packaging system of preferred embodiment of the present invention.
Specific implementation mode
In order to know more about the technology contents of the present invention, spy lifts specific embodiment and above-mentioned institute's accompanying drawings is coordinated to be described as follows.
As shown in Figures 1 to 4, preferred embodiment according to the present invention, a kind of intelligent sorting packaging system are suitable for food
The unmanned logistics outbound sorting of the industries such as product, medical treatment, cosmetics is packaged operation to adapt to the fast of electric business and logistics distribution industry
Speed development, including sorting work station, be packaged work station and control system 11, the sorting work station, be packaged work station with control
The electrical connection of system 11 processed is to carry out signal interaction.
The sorting work station, is connect with extraneous memory block by pipeline, including sorting sighting device 14, sorter
Device people 15 and barcode scanning equipment 16, the sorting sighting device 14, barcode scanning equipment 16 are electrically connected with sorting machine people 15 to carry out
Signal interaction.
The sorting sighting device 14 is configured to identify Item Information to be sorted（Such as the shape, color, angle of article
Degree, volume etc.）And feed back to sorting machine people 15.The barcode scanning equipment 16 is configured to sweep the code taken on article（Each article
There are unique code, such as Quick Response Code, bar code）And feed back to sorting machine people 15.The sorting machine people 15 is configured to
The Item Information identified according to sorting sighting device 14（Shape, color, angle, the volume of such as article）Sorting coordinate is generated,
And article is picked according to sorting the suitable walking path of coordinate selection and picking posture, the article for picking out directly moves
It send to the working region for being packaged work station.The sorting machine people 15 is further configured to that the article that sighting device 14 identifies will be sorted
Information and barcode scanning equipment 16 sweep the code taken and are sent to control system 11 by network.
The control system 11, including database module and controller.The database module is for prestoring article
Code（Such as Quick Response Code）And Item Information（Shape, color, angle, the volume of such as article）And its binding relationship.The control
Device is configured to sweep this yard of corresponding Item Information stored in the code called data library module taken according to barcode scanning equipment 16, judges
Whether the Item Information that sorting sighting device 14 identifies sweeps the code taken corresponding Item Information matching with barcode scanning equipment 16, works as the two
When matching, then it represents that the code of article and the correspondence of article are errorless, and controller sends sorting signal to sorting machine people 15, divides
It picks robot 15 and the article picked is transferred to the working region for being packaged work station, this is first of inspection mistake proofing process, is avoided
Article code patch is wrong when article stores in vertical library or misprint causes subsequent sort to be packaged wrong problem；When the two not
Timing generates alarm signal to background system 13（WCS systems）, the administrative staff of WCS systems can be right after seeing warning information
This time alarm is recorded, is counted for using for reference, improving in work later；And scene is gone to carry out failure before related personnel can be arranged
Processing, reduces manual time's cost.In certain embodiments, control system 11 is PLC system.
The packing work station is configured to receive the article come by the transfer of sorting work station, and carries out stacking, is packaged work
Industry exports after the completion of being packaged to the external world.
It should be understood that sorting machine people 15 above-mentioned, robot palletizer 18, be packaged work station, database module and
Controller is technology known in the art, and disclosure according to the present invention can use existing, or the following exploitation is any
Structure appropriate.In the present embodiment, sorting machine people 15 and robot palletizer 18 are the six axis machines with a controller respectively
Device people, by sorting sighting device 14, barcode scanning equipment 16, stacking sighting device 17 with sorting machine people 15, robot palletizer 18
Controller carry out signal interaction and realize goods sorting, the palletizing operation of whole system.Certainly, in other embodiments, originally
Those skilled in the art can also select other industrial personal computers according to actual demand and concrete condition.
The operation principle of intelligent sorting packaging system disclosed by the invention is：The system all devices start, and receive backstage
WCS systems issue order demand information（Quantity, type including article etc.）；Article to be sorted is transferred to sorting from vertical library
The working region of work station etc. is to be sorted, and sorting sighting device 14 obtains shape, the angle of article to the article identification that take pictures
The parameters such as degree, color, it is appropriate according to these parameter selections to improve the efficiency picked and reliability, sorting machine people 15
Path picks coordinate and picks posture and picked to article；Barcode scanning equipment 16, which is swept, to be taken by the code that picks on article and feeds back to
Sorting machine people 15；The Item Information that sorting sighting device 14 identifies and barcode scanning equipment 16 are swept the code taken and sent out by sorting machine people 15
It send to control system 11；The controller of control system 11 is swept according to barcode scanning equipment 16 and is deposited in advance in the code called data library module taken
Whether this yard of corresponding Item Information of storage, judge to sort the Item Information that sighting device 14 identifies to sweep with barcode scanning equipment 16 and take
The corresponding Item Information matching of code, when such a match occurs, then it represents that the code of article and the correspondence of article are errorless, controller hair
Send sorting signal to sorting machine people 15, the article picked is transferred to the working region for being packaged work station by sorting machine people 15,
This is first of inspection mistake proofing process, and article code patch is wrong when article being avoided to be stored in vertical library or misprint causes follow-up point
Pick the problem for being packaged mistake（It should be understood that when WCS systems publication order demand information in backstage is that more than one piece is different types of
When article, the quantity on order assigned according to control system 11 one by one picks the different types of article of more than one piece according to abovementioned steps,
It checks mistake proofing, be placed into be packaged work and stand erectly to completing quantity on order and picking）；When the two mismatches, alarm signal is generated
To background system 13（WCS systems）, the administrative staff of WCS systems can record this alarm after seeing warning information,
Statistics in work later for using for reference, improving；And scene is gone to carry out troubleshooting before related personnel can be arranged, when reducing artificial
Between cost.Finally, article automatic stacking, the packing that work station comes to the transfer of sorting work station are packaged；This sorting is completed to beat
Outbound dispatching after last procedure is completed in packet operation.
In certain preferred embodiments, as depicted in figs. 1 and 2, the packing work station, including stacking sighting device
17, robot palletizer 18 and baling equipment 19, the baling equipment 19 be mounted on the places Fig. 2-10, the stacking sighting device 17,
Baling equipment 19 is electrically connected with robot palletizer 18 to carry out signal interaction.The stacking sighting device 17 is configured to identify
It is placed on the Item Information for the working region for being packaged work station（Shape, color, angle, the volume of such as article）And feed back to code
Pile robot 18.The robot palletizer 18 is configured to the Item Information identified according to stacking sighting device 17（Such as article
Shape, color, angle, volume etc.）Stacking coordinate is generated, path appropriate is selected, picks coordinate and pick posture to stacking mesh
Article in cursor position carries out stacking（It should be understood that when backstage WCS systems publication order demand information is more than one piece difference
When the article of type, the quantity on order assigned according to control system 11 is one by one by the different types of article of more than one piece according to abovementioned steps
Stacking is until complete the stacking of quantity on order）.This time after stacking task, stacking sighting device 17 is known in real time again at this time
Other Item Information（The overall shape of such as article, color, volume）Feed back to control system 11；Control system 11 judges stacking
The Item Information that sighting device 17 identifies（The overall shape of such as article, color, volume）Whether with order demand information matches,
When such a match occurs, packetized signals are sent to baling equipment 19, baling equipment 19 carries out packing operation, this is quadratic search mistake proofing
Process, avoid article sorting, occur in palletization picking, the quantity of stacking article, type mistake lead to article outbound when
The problem of leakage goods, hair mistake goods occurs, substantially reduces error rate；When the two mismatches, generation alarm signal to background system 13,
The administrative staff of WCS systems can record this alarm after seeing warning information, count for using for reference, changing in work later
Into；And it goes to scene to carry out troubleshooting before related personnel can be arranged, reduces manual time's cost.
In some preferred embodiments, as depicted in figs. 1 and 2, it is contemplated that the arrangement space in workshop, the intelligent sorting
Packaging system further includes the conveying equipment 12 being electrically connected with control system 11, according to the order demand information of background system 13（Packet
Include quantity, the type etc. of article）Conveying article is controlled to the sorting target location and/or stacking target position by control system 11
It sets.In the present embodiment, conveying equipment 12 is automatic conveying race and/or automatic conveyor line.In this way, sorting work station and beating
Packet work station is effectively linked up by conveying equipment 12, meets the orderly conveying of article, device structure is compact, reduces
Installation space.It should be understood that conveying equipment 12 above-mentioned is technology known in the art, disclosure according to the present invention can
It is existing to use, or the following any structure appropriate developed.
The conveying equipment 12 has the first conveying equipment and the second conveying equipment.The first conveying equipment setting is outside
Between boundary memory block and sorting work station；The second conveying equipment setting is at sorting work station and between being packaged work station.?
In the present embodiment, the first conveying equipment is conveyer belt, the order demand information handle that extraneous shuttle is assigned according to background system 13
Turnover box and its article of interior packing to be sorted take out from vertical library and put on the belt, and the first conveying equipment is by control system
11 control is by article by order demand information conveyance to sorting work station；Second conveying equipment is race（Such as the places Fig. 2-5）And
And at least 5, in this way, sorting machine people 15 can be according to order demand information（One order may include different types of
Article, stacking order and the mode difference of different types of article）Different types of article is placed on above different races
To facilitate robot palletizer 18 to carry out subsequent stacking, while the utilization rate of race can be improved.
Preferably, to improve the sorting efficiency for being packaged work station, as shown in Fig. 2, first conveying equipment has sorting
Target location, the sorting target location include the first sorting target location and the second sorting target location, first sorting
Target location and the second sorting target location are symmetrically laid in the end that the first conveying equipment closes on sorting work station one end（Such as figure
2-7, at 9）.The quantity of the sorting sighting device 14 and barcode scanning equipment 16 is at least 2, and sorting sighting device 14 distinguishes position
Top in the first sorting target location and the second sorting target location.In this way, sorting machine people 15 is mounted at 1, at 3 and 4
A sorting sighting device 14 is installed in top respectively, for acquiring Item Information to be sorted and Item Information being fed back to sorting
Robot 15.It is the first sorting target location and the second sorting target location respectively at 7 and 9（In the present embodiment, article is to put
It sets in turnover box and is conveyed by the first conveying equipment）, turnover box sorting machine people 15 during being transported at 7
The article to be picked in turnover box at 9 can be arrived with pick-and-place, the turnover box that pick-and-place has been completed shifts to 8 by the first conveying equipment
Place position is transported away from from centre again, and wheel brings the operating efficiency for improving sorting machine people 15 successively, and so on until sorting
Robot 15 grabs the order taking responsibility quantity that host computer is assigned, and sorting machine people 15 just terminates this subtask.
Preferably, to improve the stacking efficiency for being packaged work station, as shown in Fig. 2, second conveying equipment has stacking
Target location, the stacking target location are laid in the second conveying equipment and close on the end for being packaged work station one end（Such as Fig. 2-6
Place）, to facilitate robot palletizer 18（Such as the places Fig. 2-2）Article to be palletized is captured, the activity duration is reduced, improves operating efficiency.
A kind of improvement according to the present invention, such as Fig. 1 combinations Fig. 2, it is also proposed that sorting packing side of intelligent sorting packaging system
Method, this method include：
1）Sorting sighting device 14 identifies Item Information to be sorted and feeds back to sorting machine people 15；15 basis of sorting machine people
The Item Information that sorting sighting device 14 identifies picks article to be sorted；Barcode scanning equipment 16 is swept to take and be picked on article
Code and feed back to sorting machine people 15；
The Item Information that sorting sighting device 14 identifies and barcode scanning equipment 16 are swept the code taken and are sent to control by sorting machine people 15
System 11；
2）It is corresponding that control system 11 judges whether the Item Information for sorting the identification of sighting device 14 sweeps the code taken with barcode scanning equipment 16
Item Information matching, when such a match occurs, send sorting signal to sorting machine people 15, enter step 3）；When the two not
Timing generates alarm signal to background system 13, terminates this sorting and is packaged operation；
3）The article picked is placed on the working region for being packaged work station by sorting machine people 15；
4）It is packaged the order demand information that work station is generated according to system and carries out stacking to sorting the article that work station transfer comes,
And the article completed to stacking carries out packing operation；Article output after the completion of packing terminates this sorting and is packaged operation.
Improvement according to the present invention, as shown in Figure 4, it is also proposed that a kind of sorting packaging method of intelligent sorting packaging system,
This method includes：
1）Sorting sighting device 14 identifies Item Information to be sorted and feeds back to sorting machine people 15；15 basis of sorting machine people
The Item Information that sorting sighting device 14 identifies picks article to be sorted；Barcode scanning equipment 16 is swept to take and be picked on article
Code and feed back to sorting machine people 15；
The Item Information that sorting sighting device 14 identifies and barcode scanning equipment 16 are swept the code taken and are sent to control by sorting machine people 15
System 11；
2）It is corresponding that control system 11 judges whether the Item Information for sorting the identification of sighting device 14 sweeps the code taken with barcode scanning equipment 16
Item Information matching, when such a match occurs, send sorting signal to sorting machine people 15, enter step 3）；When the two not
Timing generates alarm signal to background system 13, terminates this sorting and is packaged operation；
3）The article picked is placed on the working region for being packaged work station by sorting machine people 15；
4）Stacking sighting device 17 identifies the Item Information for being placed on the working region for being packaged work station and feeds back to stacking machine
People 18；
Robot palletizer 18 carries out stacking according to the Item Information that stacking sighting device 17 identifies to article to be palletized；Stacking task
After the Item Information that stacking sighting device 17 identifies in real time fed back into control system 11；
5）Control system 11 judge stacking sighting device 17 identify Item Information whether with order demand information matches,
When such a match occurs, packetized signals are sent to baling equipment 19, baling equipment 19 carries out packing operation；When the two mismatches
When, alarm signal is generated to background system 13, is terminated this sorting and is packaged.
Improvement according to the present invention, as shown in Figure 3, it is also proposed that a kind of sorting packaging method of intelligent sorting packaging system,
This method includes：
1）Sorting sighting device 14 identifies Item Information to be sorted and feeds back to sorting machine people 15；15 basis of sorting machine people
The Item Information that sorting sighting device 14 identifies picks article to be sorted；Barcode scanning equipment 16 is swept to take and be picked on article
Code and feed back to sorting machine people 15；
The Item Information that sorting sighting device 14 identifies and barcode scanning equipment 16 are swept the code taken and are sent to control by sorting machine people 15
System 11；
2）It is corresponding that control system 11 judges whether the Item Information for sorting the identification of sighting device 14 sweeps the code taken with barcode scanning equipment 16
Item Information matching, when such a match occurs, send sorting signal to sorting machine people 15, enter step 3）；When the two not
Timing generates alarm signal to background system 13, terminates this sorting and is packaged operation；
3）The article picked is placed on conveying equipment 12 by sorting machine people 15, conveying equipment 12 according to order demand information by
Article is delivered to the working region for being packaged work station by the control of control system 11.
4）Stacking sighting device 17 identifies the Item Information for being placed on the working region for being packaged work station and feeds back to stacking
Robot 18；
Robot palletizer 18 carries out stacking according to the Item Information that stacking sighting device 17 identifies to article to be palletized；Stacking task
After the Item Information that stacking sighting device 17 identifies in real time fed back into control system 11；
5）Control system 11 judge stacking sighting device 17 identify Item Information whether with order demand information matches,
When such a match occurs, packetized signals are sent to baling equipment 19, baling equipment 19 carries out packing operation；When the two mismatches
When, alarm signal is generated to background system 13, is terminated this sorting and is packaged.
Intelligent sorting packaging system proposed by the present invention and its sorting packaging method, have the following advantages：
1）The repetitive operation of automatic fair speed may be implemented in the system and its sorting packaging method, with far above artificial work
Make beat to carry out unmanned sorting, be packaged operation；And the work of twice automatic decision mistake proofing is increased in sorting, packing process
Sequence while improving operating efficiency, greatly reduces error rate and hand labor cost.
2）The system and its sorting packaging method can be effective by conveying equipment sorting work station and packing work station
Ground links up, and meets the orderly conveying of article, device structure is compact, reduces installation space.
3）The system and its sorting packaging method can complete sorting according to order demand information and be packaged operation, can meet
In the application of the industries such as food, medical treatment, cosmetics, it is widely used.
Although the present invention has been disclosed as a preferred embodiment, however, it is not to limit the invention.Skill belonging to the present invention
Has usually intellectual in art field, without departing from the spirit and scope of the present invention, when can be used for a variety of modifications and variations.Cause
This, the scope of protection of the present invention is defined by those of the claims.
Claims (10)
1. intelligent sorting packaging system, which is characterized in that including sorting work station, it is packaged work station and control system, described point
Pick work station, be packaged work station be electrically connected with control system, wherein：
The sorting work station, is connect with extraneous memory block by pipeline, including sorting sighting device, sorting machine people and
Barcode scanning equipment, the sorting sighting device, barcode scanning equipment are electrically connected with sorting machine people, wherein：
The sorting sighting device is configured to identify Item Information to be sorted and feeds back to sorting machine people；
The barcode scanning equipment, is configured to sweep and takes the code on article and feed back to sorting machine people；
The sorting machine people be configured to according to sorting sighting device identification Item Information generate sorting coordinate, and according to point
It picks coordinate pair article to be sorted to be picked, the article for picking out is transferred to the working region for being packaged work station；
The Item Information and barcode scanning equipment that the sorting machine people is further configured to that sighting device identification will be sorted are swept the code taken and are led to
It crosses network and is sent to control system；
The control system, including database module and controller, wherein：
The database module is for storage article code and Item Information and its binding relationship；
The controller is configured to sweep this yard of corresponding object stored in the code called data library module taken according to barcode scanning equipment
Product information, judges whether the Item Information for sorting sighting device identification sweeps the corresponding Item Information of the code taken with barcode scanning equipment
Match,
When such a match occurs, sorting signal is sent to sorting machine people；
When the two mismatches, alarm signal is generated to background system；
The packing work station is configured to receive the article come by the transfer of sorting work station, and carries out stacking, packing operation,
It is exported to the external world after the completion of being packaged.
2. intelligent sorting packaging system according to claim 1, which is characterized in that the packing work station, including stacking
Sighting device, robot palletizer and baling equipment, the stacking sighting device, baling equipment are electrically connected with robot palletizer,
Wherein：
The stacking sighting device is configured to identification and is placed on the Item Information for the working region for being packaged work station and feeds back to
Robot palletizer；
The robot palletizer is configured to generate stacking coordinate according to the Item Information that stacking sighting device identifies, according to stacking
Coordinate pair article to be palletized carries out stacking；And stacking Item Information is passed through into network-feedback to control system；
The baling equipment is configured to receive the article to be packaged of robot palletizer stacking, and carries out packing operation.
3. intelligent sorting packaging system according to claim 2, which is characterized in that
The controller is further configured to the Item Information identified in response to stacking sighting device, judges that stacking sighting device identifies
Item Information whether with order demand information matches,
When such a match occurs, packetized signals are sent to baling equipment；
When the two mismatches, alarm signal is generated to background system.
4. intelligent sorting packaging system according to claim 3, which is characterized in that the intelligent sorting packaging system also wraps
The conveying equipment being electrically connected with control system is included, the conveying equipment has the first conveying equipment and the second conveying equipment, wherein：
First conveying equipment is arranged between extraneous memory block and sorting work station；
The second conveying equipment setting is at sorting work station and between being packaged work station.
5. intelligent sorting packaging system according to claim 4, which is characterized in that first conveying equipment has sorting
Target location, the sorting target location include the first sorting target location and the second sorting target location, first sorting
Target location and the second sorting target location are symmetrically laid in the end that the first conveying equipment closes on sorting work station one end.
6. intelligent sorting packaging system according to claim 5, which is characterized in that the sorting sighting device and barcode scanning are set
Standby quantity is at least 2, and sorting sighting device is located at the first sorting target location and second and sorts target location
Top.
7. intelligent sorting packaging system according to claim 4, which is characterized in that second conveying equipment has stacking
Target location, the stacking target location are laid in the second conveying equipment and close on the end for being packaged work station one end.
8. the sorting packaging method of intelligent sorting packaging system, based on the intelligence described in any one of described claim 1-7
Packaging system can be sorted, which is characterized in that this method includes：
1）Sorting sighting device identifies Item Information to be sorted and feeds back to sorting machine people；Sorting machine people regards according to sorting
Feel that the Item Information of device identification picks article to be sorted；Barcode scanning equipment, which is swept, takes the code picked on article and feedback
To sorting machine people；
The Item Information for sorting sighting device identification and barcode scanning equipment are swept the code taken and are sent to control system by sorting machine people；
Control system judges whether the Item Information for sorting sighting device identification sweeps the code taken corresponding article letter with barcode scanning equipment
Breath matching sends sorting signal to sorting machine people, enters step 3 when such a match occurs）；When the two mismatches, police is generated
The number of notifying terminates this sorting and is packaged operation to background system；
The article picked is placed on the working region for being packaged work station by sorting machine people；
4）It is packaged the order demand information that work station is generated according to system and carries out stacking to sorting the article that work station transfer comes,
And the article completed to stacking carries out packing operation；Article output after the completion of packing terminates this sorting and is packaged operation.
9. the sorting packaging method of intelligent sorting packaging system, based on the intelligence described in the claim 3-7 any one
Sort packaging system, which is characterized in that this method includes：
1）Sorting sighting device identifies Item Information to be sorted and feeds back to sorting machine people；Sorting machine people regards according to sorting
Feel that the Item Information of device identification picks article to be sorted；Barcode scanning equipment, which is swept, takes the code picked on article and feedback
To sorting machine people；
The Item Information for sorting sighting device identification and barcode scanning equipment are swept the code taken and are sent to control system by sorting machine people；
2）Control system judges whether the Item Information for sorting sighting device identification sweeps the corresponding article of the code taken with barcode scanning equipment
Information matches send sorting signal to sorting machine people, enter step 3 when such a match occurs）；When the two mismatches, generate
Alarm signal terminates this sorting and is packaged operation to background system；
3）The article picked is placed on the working region for being packaged work station by sorting machine people；
4）The identification of stacking sighting device is placed on the Item Information for the working region for being packaged work station and feeds back to robot palletizer；
Robot palletizer carries out stacking according to the Item Information that stacking sighting device identifies to article to be palletized；Stacking task terminates
The Item Information that stacking sighting device identifies in real time is fed back into control system afterwards；
5）Control system judge stacking sighting device identification Item Information whether with order demand information matches,
When such a match occurs, packetized signals are sent to baling equipment, baling equipment carries out packing operation；When the two mismatches,
Alarm signal is generated to background system, terminates this sorting and is packaged.
10. the sorting packaging method of intelligent sorting packaging system, based on the intelligence described in the claim 4-7 any one
Sort packaging system, which is characterized in that this method includes：
1）Sorting sighting device identifies Item Information to be sorted and feeds back to sorting machine people；Sorting machine people regards according to sorting
Feel that the Item Information of device identification picks article to be sorted；Barcode scanning equipment, which is swept, takes the code picked on article and feedback
To sorting machine people；
The Item Information for sorting sighting device identification and barcode scanning equipment are swept the code taken and are sent to control system by sorting machine people；
2）Control system judges whether the Item Information for sorting sighting device identification sweeps the corresponding article of the code taken with barcode scanning equipment
Information matches send sorting signal to sorting machine people, enter step 3 when such a match occurs）；When the two mismatches, generate
Alarm signal terminates this sorting and is packaged operation to background system；
3）The article picked is placed on conveying equipment by sorting machine people, and conveying equipment is by control according to order demand information
Article is delivered to the working region for being packaged work station by the control of system；
4）The identification of stacking sighting device is placed on the Item Information for the working region for being packaged work station and feeds back to robot palletizer；
Robot palletizer carries out stacking according to the Item Information that stacking sighting device identifies to article to be palletized；Stacking task terminates
The Item Information that stacking sighting device identifies in real time is fed back into control system afterwards；
5）Control system judge stacking sighting device identification Item Information whether with order demand information matches,
When such a match occurs, packetized signals are sent to baling equipment, baling equipment carries out packing operation；When the two mismatches,
Alarm signal is generated to background system, terminates this sorting and is packaged.
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| CN109701900B (en) * | 2018-12-30 | 2021-10-15 | 杭州翰融智能科技有限公司 | Article assembly system |
| CN110538803A (en) * | 2019-09-03 | 2019-12-06 | 星光印刷（苏州）有限公司 | Continuous material sorting method |
| CN110949934A (en) * | 2019-11-08 | 2020-04-03 | 青岛海尔电冰箱有限公司 | Packaging accessory distribution system and distribution method |
| CN110949934B (en) * | 2019-11-08 | 2021-08-24 | 青岛海尔电冰箱有限公司 | Packaging accessory distribution system and distribution method |
| CN111099374A (en) * | 2019-12-16 | 2020-05-05 | 意欧斯智能科技股份有限公司 | Automatic storage and sorting system |
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| CN111330867A (en) * | 2020-02-10 | 2020-06-26 | 广东溢达纺织有限公司 | Ready-made clothes sorting method, device and system, computer equipment and storage medium |
| CN111495767A (en) * | 2020-03-24 | 2020-08-07 | 安徽宇升智能装备有限公司 | A intelligent automatic sorting system that is used for intelligent storage's leak protection to examine |
| CN111392108B (en) * | 2020-03-26 | 2021-08-20 | 吉林大学第一医院 | Automatic classification, transmission and packaging robot for instruments in disinfection supply center |
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| CN112093133A (en) * | 2020-09-30 | 2020-12-18 | 晟通科技集团有限公司 | Packing equipment and template packing method |
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| CN113602605A (en) * | 2021-07-08 | 2021-11-05 | 中科元象(常州)智能装备有限公司 | Rectangular material packaging system and working method thereof |
| CN113426711A (en) * | 2021-07-27 | 2021-09-24 | 北京物资学院 | Article sorting method and system |
| CN113428547A (en) * | 2021-07-29 | 2021-09-24 | 湖北物资流通技术研究所(湖北物资流通生产力促进中心) | Goods-to-person holographic image sorting workstation and operation method |
| CN114506611A (en) * | 2022-04-01 | 2022-05-17 | 广东中粤华腾工业设备有限公司 | Intelligent warehousing compensation system |
| CN118642450A (en) * | 2024-08-14 | 2024-09-13 | 珠海博冠软件科技有限公司 | Sorting, stacking and scheduling method and system |
| CN118642450B (en) * | 2024-08-14 | 2024-11-05 | 珠海博冠软件科技有限公司 | Sorting, stacking and scheduling method and system |
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Denomination of invention: Intelligent sorting and packaging system and its sorting and packaging methods Granted publication date: 20200901 Pledgee: Bank of China Limited by Share Ltd. Nanjing Jiangning branch Pledgor: JIANGSU HUAZHANG LOGISTICS TECHNOLOGY Co.,Ltd. Registration number: Y2024980008205 |
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