CN105891074B - A kind of dust concentration image collecting device and acquisition method - Google Patents
A kind of dust concentration image collecting device and acquisition method Download PDFInfo
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- CN105891074B CN105891074B CN201610222823.8A CN201610222823A CN105891074B CN 105891074 B CN105891074 B CN 105891074B CN 201610222823 A CN201610222823 A CN 201610222823A CN 105891074 B CN105891074 B CN 105891074B
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- 239000000428 dust Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000013307 optical fiber Substances 0.000 claims abstract description 80
- 230000003287 optical effect Effects 0.000 claims abstract description 70
- 239000000835 fiber Substances 0.000 claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 8
- 238000007664 blowing Methods 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 230000008595 infiltration Effects 0.000 claims description 5
- 238000001764 infiltration Methods 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 2
- 238000005259 measurement Methods 0.000 abstract description 24
- 238000013461 design Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000001914 filtration Methods 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000011664 signaling Effects 0.000 description 2
- 241000931526 Acer campestre Species 0.000 description 1
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
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- 238000000691 measurement method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
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- 230000009897 systematic effect Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/06—Investigating concentration of particle suspensions
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/06—Investigating concentration of particle suspensions
- G01N15/075—Investigating concentration of particle suspensions by optical means
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Abstract
The invention discloses a kind of dust concentration incident lights, it scatters light and transmits the image collecting device and acquisition method of optical information, wherein image collecting device includes photophore, optical splitter and optical collector, the detection light that the photophore issues is divided into transmitted light and reflected light by optical splitter, optical collector collects the reflected light and the transmitted light across dust, optical collector includes optical fiber branch, optical fiber main line, fiber coupler, collecting lens and CCD camera, the exit portal of the reflected light is arranged in optical fiber branch, the exit portal of the transmitted light is arranged in optical fiber main line, optical fiber branch and optical fiber main line light-emitting window are connected to the entrance of the fiber coupler, the collecting lens and CCD camera are sequentially connected in the outlet of the fiber coupler.Apparatus of the present invention simplify incident light, scattering light and transmit optical acquisition device design complexity, while improve incident light, scattering light and transmit optical information measurement accuracy, can in real time, acquire measuring signal online.
Description
Technical field
The present invention relates to a kind of dust concentration image collecting device and acquisition methods, belong to powder concentration measurement technology neck
Domain.
Background technique
Optical method is with its high sensitivity, and precision is high, reproducible, undisturbed, can real-time online measuring the advantages that, numerous
It takes the course of its own in powder concentration measurement method, especially light scattering method and optical transmission method, meets the requirement of real-time online measuring, because
This is applied in actual measurement more and more widely.Fig. 1 is existing optical system for collecting, is collected using photodetector
Forward scattering or optical signal transmissive, and photodetector is distributed in around measured zone.By data conversion module by each light
The voltage value of electric explorer is converted into digital quantity signal.Concrete principle is as follows：Laser 1 launches laser, collimated lens group 2
The light beam transmitted again by semi-transparent semi-reflecting lens 3 after collimation is for dust particles scattering light and transmission optical detection, finally by receiving
It is received after collection lens 5 by photodetector 6；The another light beam reflected through semi-transparent semi-reflecting lens 3, by after collecting lens 7 by photoelectricity
Detector 8 receives.
As shown in Figure 1, existing optical information acquisition device requires very high, laser to the concentricity of all optical components
Generating device and reception device are distributed in the two sides of measured zone, it is therefore desirable to which many fixations and clamping device are to guarantee each first device
Part height is coaxial.And photodetector 6 must be with the geometric centers of the components such as laser 1, optical lens 2 in straight line
On, the acquisition for scattering light or transmitted light needs to install multiple photodetectors, and system apparatus arrangements are sufficiently complex.Dust at present is dense
It spends in measuring technique, forward scattering light is especially common in the measurements, and the area of space at actual measurement scene is very big, photodetector
6 layout becomes a problem；If photodetector is too big at a distance from measurement target, scattering optical attenuation must be more, causes
Photodetector 6 does not receive optical signal, thus in existing apparatus photodetector 6 installation difficulty it is very big；Since laser is sent out
Injection device and photodetector 6 under the interference of the factors such as extraneous vibration, are easy to send out laser in the two sides in dust measurement region
Injection device shifts with reception device optical centre, leads to serious measurement error；
In industry spot, for existing optical system for collecting, installment work is completely inconvenient and difficult.This
Outside, live noise, humidity and temperature all generate serious interference to the precision of device measurement；Existing measuring system is difficult
Effectively simultaneously collection of scattered light, transmitted light and incident light, hinder optical method and widely applied in terms of powder concentration measurement；
In addition, existing optical signalling acquisition device is then inconvenient to the adjusting for carrying out optical path, beam quality after installation.
Summary of the invention
The technical problem to be solved by the present invention is to：For optical information acquisition device in existing powder concentration measurement system
Existing insufficient and defect proposes that one kind can collect incident light information and capture scattering light and transmit the acquisition of optical information
Device and method improves the precision of the dust concentration on-line measurement system based on optical method.
In order to solve the above technical problems, the technical solution adopted by the present invention is that：
A kind of dust concentration incident light, scattering light and the image collecting device for transmiting optical information, including photophore, optical splitter
And the detection light that the photophore issues is divided into transmitted light and reflected light by optical collector, the optical splitter, the optical collector is received
Collect the reflected light and the transmitted light across dust, it is characterised in that：The optical collector includes optical fiber branch, optical fiber main line, light
The exit portal of the reflected light, the optical fiber main line is arranged in fine coupler, collecting lens and CCD camera, the optical fiber branch
The exit portal of the transmitted light is set, and the optical fiber branch and optical fiber main line light-emitting window are connected to entering for the fiber coupler
Mouthful, the collecting lens and CCD camera are sequentially connected in the outlet of the fiber coupler.
The optical fiber main line is arranged in a fibre-optic catheter, which is located in a barrel device, fills in the cylinder
It sets and is connected with air inlet and air trunking, be connected with blowing device in the air inlet, the air trunking includes air outlet
And air inlet hole, the air inlet hole are connected to the inner cavity of the barrel device, the air outlet is in communication with the outside, the optical fiber main line
Fiber end face be located in the air trunking, and fiber end face and air outlet are located at the two sides of the ventilation hole.
It is additionally provided with a laser catheter in the barrel device, the transmitted light is passed through from the laser catheter.
A prism of corner cube that the direction of the transmitted light is reversed, the pyramid are additionally provided in the optical path of the transmitted light
Prism is also disposed in the barrel device.
A kind of dust dust concentration incident light, scattering light and transmitted light information collecting method, which is characterized in that step is：
Step 1：Photophore issues a collimated detection light；
Step 2：Beam intensity ratio 1 is pressed using optical splitter:After 1 beam splitting, wherein transmitted light enters the scattering generated after dusty space
Light and transmitted light are received by optical fiber main line；Reflected light is then collected by optical fiber branch；
Step 3：After being collected after optical fiber branch and the coupling of optical fiber main line by collecting lens, captured by CCD camera.
A kind of dust concentration incident light, scattering light and transmitted light information collecting method, which is characterized in that step is：
Step 1：Photophore issues a collimated detection light；
Step 2：Beam intensity ratio 1 is pressed by semi-transparent semi-reflecting lens:After 1 beam splitting, wherein transmitted light enters the laser in barrel device
Conduit, reflected light is then collected by optical fiber branch；
Step 3：The laser beam opposite direction retroeflection that laser catheter is emitted is entered dusty space, the scattering of generation by prism of corner cube
Light and transmitted light are received by the fiber optic bundle main line in fibre-optic catheter；
Step 4：After being collected after optical fiber branch and the coupling of optical fiber main line by collecting lens, captured by CCD camera；
Step 5：Clean compressed air with certain pressure intensity is sent into air inlet by blowing device, and is full of entire cylinder
Body device space, building positive pressure environment prevents the infiltration of dust particles and the external interference factor in dusty space；
Step 6：Compressed air via venthole as a laminar flow outflow tube device outside, and in venthole exit
One layer of air film of formation on the end face of optical fiber main line, stops the adherency of dust particles, and do not interfere the flow field of dusty space.
The present invention utilizes CCD camera, optical fiber and optical component, designs a set of incident light, scattering light and transmission gloss
Acquisition means are allowed to be able to satisfy the requirements such as stable, quick, the reliable and high-precision of real-time online measuring system.
The present invention proposes a kind of novel optical signalling acquisition system, utilizes high-precision, highly sensitive CCD camera and height
The fiber optic bundle of resolution ratio can in real-time online acquire the scattering light and optical signal transmissive for carrying dust concentration information, and
Original incident optical signal；By the coupling of optical fiber, scattering optical information, transmission optical information and original incident optical information are collected
Afterwards, it is captured by CCD camera；This system by the design in structure so that laser beam emitting device be in reception device it is same
Side is conducive to the measurement of forward scattering light；This system has blowing device, protects the cleaning of optical window, prevents dust particles
Infiltration and certain cooling effect, therefore the system can adapt to the severe measurement environment of industry spot；This system will be each
A component is highly integrated, and high integration makes system easy for installation, improves systematic survey stability and precision, is suitable for industry
The severe measurement environment in scene；Meanwhile this system is being filtered and is being collimated in component, using fine-tuning clamping device, is
It after system is integrated remains to that optical path, beam quality is adjusted, is conducive to the debugging of device.
In conclusion optical component is integrated in unified mechanical structure by the present invention, system is greatly simplified
Installation difficulty.The laser beam that high quality is obtained after filtering collimator forms two-beam line after the beam splitting of semi-transparent semi-reflecting lens,
It enables a device to obtain incident light information；One prism of corner cube is set, so that laser beam retroeflection, solves light in forward scattering
The difficulty of source emitter and reception device layout, is conducive to integrated, the installation of system, and optical centering problem well solves.
Present invention CCD camera and optical fiber are integrated in incident light, scattering light and transmitted light on one image, greatly
The complexity of simplified original device also improves the precision of luminous intensity measurement, reduces measurement caused by being laid out and installed by device
Error.The use of optical fiber, the distance for also increasing device measurement are effectively protected quick under the adverse circumstances of high temperature and humidity
The measurement component of sense.The optical signal captured by CCD camera can be transferred to analysis meter in computer in real time, online
It calculates.There are also blowing devices simultaneously cleans optical window (optical fiber main line end face and prism of corner cube), and to the guarantor of barrel device
Shield.
Apparatus of the present invention simplify incident light, scattering light and the complexity for transmiting optical acquisition device design, improve simultaneously
Incident light, scattering light and transmit optical information measurement accuracy, can in real time, acquire measuring signal online.
Compared with prior art, the beneficial effects of the invention are as follows：
1) in powder concentration measurement field, CCD camera and optical fiber are used to acquire incident light, scattering light and transmitted light simultaneously
Information collection, and above-mentioned three kinds of optical signals are integrated on an image, so that numerous advanced optical algorithms are able to exist in real time
It is applied in line measuring system；And CCD camera and optical fiber are used for light signal collection, and it is high, more steady than existing photodetector precision
It is qualitative good；
2) device installs a prism of corner cube for that will detect light retroeflection, solves large space measurement light source transmitting and connects
Receive the problem of layout, installation；
3) device has blowing device, after setting air pressure, can not only form stable laminar-flow air film and clean optics
Window, and can also prevent external dust from penetrating into, while also acting certain cooling effect；
4) the device real-time online measuring performance is good, and measurement accuracy is high；
5) this method is influenced small by extraneous factor (such as temperature, humidity, vibration).
Detailed description of the invention
Fig. 1 is existing optical information acquisition device schematic diagram；
Fig. 2 is dust concentration optical pickup functional-block diagram of the present invention；
Fig. 3 is collecting fiber schematic diagram of the present invention；
Fig. 4 is the image after light coupling；
Fig. 5 is collector apparatus structure schematic diagram of the present invention；
Fig. 6 is the structural schematic diagram of air trunking of the present invention.
Specific embodiment
With reference to the accompanying drawing, it elaborates to the present invention：
As shown in Fig. 2, a kind of dust concentration incident light of the present invention, scattering light and the image collecting device for transmiting optical information,
In order to keep apparatus structure succinct, applicable, the present invention uses CCD camera, fiber optic bundle and other optical components.
Apparatus of the present invention include laser 11, collimation lens 12, semi-transparent semi-reflecting lens 13, prism of corner cube 14, dusty space 15,
Blowing device 16, optical fiber 17, collecting lens 18, CCD camera 19, computer 110.Wherein optical fiber 17 includes 171 He of optical fiber branch
Optical fiber main line 172.Bulking block is illustrated below.
Laser 11, using all solid state laser 11, rated power 5mW, optical maser wavelength 532nm, beam exit diameter
1.5mm；
Space three-dimensional direction can be carried out using split type pin-hole type low-pass filter and collimation lens by filtering collimator 12
The fine tuning of upper displacement improves beam quality, and will swash for filtering out the High frequency scattering light in the laser beam that laser 11 is launched
Beam expander collimation is diameter 4mm；
Semi-transparent semi-reflecting lens 13 will be divided into two-way, splitting ratio 1 by the laser beam of filtering collimator 12:1；
Prism of corner cube 14, the laser beam for semi-transparent semi-reflecting lens 13 to be transmitted, total reflection is gone back in a reverse direction, and
Make the translation of certain distance；
Dusty space 15, laser beam reach dusty space 15, generate scattering light and transmitted light；
Optical fiber 17, using optical fiber image transmission beam 17 for collecting incident light, scattering light and transmitted light, as shown in figure 3, optical fiber passes
Video beam 17 is made of optical fiber branch 171 and 172 two, optical fiber main line branch, and every branch routes thousands of optical fiber composition optical fiber
Beam, and a branch of fiber optic bundle is coupled as at branch node, i.e., the fiber optic bundle arranged distribution in optical fiber branch 171 on optical fiber main line
172 outsides；Optical fiber branch 171 and the difference on optical fiber main line 172 are that the fiber optic bundle that optical fiber main line 172 uses is than optical fiber branch
The diameter on road 171 is smaller, more, thus from structure optical fiber main line 172 should not be bent and optical fiber branch 171 can in compared with
Deep camber bending；Optical fiber branch 171 is responsible for collecting the light beam that semi-transparent semi-reflecting lens 13 reflect, the reference light as incident light
173, optical fiber main line 172 is responsible for collecting the scattering light and transmitted light 174 that dusty space 15 occurs；
Clean air is used to clean prism of corner cube 14 and optical fiber main line end face 172a using air pump by blowing device 16,
So that mirror surface keeps clean cleaning, while internal pressure is higher than external environment pressure, and it is novel to be effectively prevented dust particles infiltration
Inside utility unit；
Collecting lens 18, for collecting the optical signal transmitted by optical fiber 17；
CCD camera 19 is had USB data interface, is passed through using the UI-2220SE series black-white CCD camera of IDS company
Collecting lens 18 capture incident light 173, scattering light and transmitted light 174 on same image, after being illustrated in figure 4 coupling
Image, incident light 173 are distributed in circle ring area, scatter light and transmitted light is distributed in inner circular shaped region；
Computer 110 is connect, for controlling using industrial computer 110 by USB data interface with CCD camera 19
Measuring system starting, data processing, displaying and storage.
Wherein blowing device 16 and computer 110 are peripheral equipments, and other equipment are enclosed in a cabinet-cylinder system
In.Computer 110 passes through USB cable and 19 data interaction of CCD camera.
It is illustrated in figure 5 structure drawing of device, barrel device 111 is the structure for having air inlet and venthole, removes this
Except be closed, and by cylinder shell 1113, laser catheter 1112, fibre-optic catheter 1114, air trunking 1111 and air inlet
1115 compositions, for structural material in addition to air trunking 1111 is aluminum material, remaining is stainless steel；Working principle is as follows：
Step 1：Laser 11 launches the laser beam that a beam diameter is about 1.5mm, after filtering collimator 12, obtains
The laser beam that a branch of no high frequency stray light, diameter are about 4mm；
Step 2：Beam intensity ratio 1 is pressed by semi-transparent semi-reflecting lens 13:After 1 beam splitting, wherein transmitted light enters in barrel device 111
Laser catheter 1112, reflected light is then collected by optical fiber branch 171；
Step 3：The laser beam opposite direction retroeflection that laser catheter 1112 is emitted is entered dusty space 15 by prism of corner cube 14, is produced
Raw scattering light and transmitted light is received by the optical fiber main line 172 in fibre-optic catheter 1114；
Step 4：After optical fiber branch 171 and optical fiber main line 172 are collected after coupling by collecting lens 18, by CCD camera 19
It is captured；
Step 5：Collected incident light, scattering light and transmitted light images are transferred in computer 110 and show, calculate and deposit
Storage, saves data after obtaining dust concentration value；
Step 6：Clean compressed air with certain pressure intensity is sent into air inlet 1115 by blowing device 16, and is full of
Entire 111 space of barrel device, building positive pressure environment prevents the infiltration of dust particles and the external interference factor in dusty space 15
Enter；
Step 7：Laser catheter 1112 and fibre-optic catheter 1114 are for obstructing laser beam, optical fiber main line 172 and barrel device
Compressed air contact in 111 prevents compressed air interference measurement component, while fibre-optic catheter 1114 is also used to fixed optical fiber
The position on main line 172；
Step 8：As shown in fig. 6, arranging 8 venthole 1111a on air trunking 1111, compressed air is via venthole
1111a is as a laminar flow outside outflow tube device 111, and the optical fiber main line end face at the outlet 1111b of venthole 1111a
One layer of air film of formation on 172a, stops the adherency of dust particles, and do not interfere the flow field of dusty space 15.
Claims (6)
1. a kind of dust concentration incident light, scattering light and transmit optical information image collecting device, including photophore, optical splitter with
And the detection light that the photophore issues is divided into transmitted light and reflected light by optical collector, the optical splitter, the optical collector is collected
The reflected light and transmitted light across dust, it is characterised in that：The optical collector includes optical fiber branch, optical fiber main line, optical fiber
The exit portal of the reflected light is arranged in coupler, collecting lens and CCD camera, the optical fiber branch, and the optical fiber main line is set
The exit portal in the transmitted light is set, the optical fiber branch and optical fiber main line light-emitting window are connected to entering for the fiber coupler
Mouthful, the collecting lens and CCD camera are sequentially connected in the outlet of the fiber coupler；Fiber optic bundle in the optical fiber branch
Arranged distribution by the incident light collected by optical fiber branch and passes through light by collecting lens in optical fiber main line outside
The scattering light and transmitted light of fine main line acquisition capture on same image, and incident light is distributed in circle ring area, scattering light and thoroughly
Light distribution is penetrated in inner circular shaped region；It is that the direction of the transmitted light is reversed that one is additionally provided in the optical path of the transmitted light
Prism of corner cube.
2. dust concentration incident light according to claim 1, scattering light and the image collecting device for transmiting optical information, special
Sign is：The optical fiber main line is arranged in a fibre-optic catheter, which is located in a barrel device, in the barrel device
On be connected with air inlet and air trunking, be connected with blowing device in the air inlet, the air trunking include air outlet and
Air inlet hole, the air inlet hole are connected to the inner cavity of the barrel device, and the air outlet is in communication with the outside, the optical fiber main line
Fiber end face is located in the air trunking, and fiber end face and air outlet are located at the two sides of the air inlet hole.
3. dust concentration incident light according to claim 2, scattering light and the image collecting device for transmiting optical information, special
Sign is：It is additionally provided with a laser catheter in the barrel device, the transmitted light is passed through from the laser catheter.
4. dust concentration incident light according to claim 3, scattering light and the image collecting device for transmiting optical information, special
Sign is：The prism of corner cube is also disposed in the barrel device.
5. a kind of based on dust concentration incident light described in claim 1, scattering light and the image collecting device for transmiting optical information
Acquisition method, which is characterized in that step is：
Step 1：Photophore issues a collimated detection light；
Step 2：Beam intensity ratio 1 is pressed using optical splitter:After 1 beam splitting, wherein transmitted light enter the scattering light that is generated after dusty space and
Transmitted light is received by optical fiber main line；Reflected light is then collected by optical fiber branch；
Step 3：After being collected after optical fiber branch and the coupling of optical fiber main line by collecting lens, captured by CCD camera.
6. a kind of based on dust concentration incident light as claimed in claim 4, scattering light and the image collecting device for transmiting optical information
Acquisition method, which is characterized in that step is：
Step 1：Photophore issues a collimated detection light；
Step 2：Beam intensity ratio 1 is pressed by semi-transparent semi-reflecting lens:After 1 beam splitting, wherein transmitted light enters the laser catheter in barrel device,
Reflected light is then collected by optical fiber branch；
Step 3：The laser beam opposite direction retroeflection that laser catheter is emitted is entered dusty space by prism of corner cube, the scattering light of generation and
Transmitted light is received by the optical fiber main line in fibre-optic catheter；
Step 4：After being collected after optical fiber branch and the coupling of optical fiber main line by collecting lens, captured by CCD camera；
Step 5：Clean compressed air with certain pressure intensity is sent into air inlet by blowing device, and is filled full of entire cylinder
Between emptying, building positive pressure environment prevents the infiltration of dust particles and the external interference factor in dusty space；
Step 6：Compressed air via venthole as a laminar flow outflow tube device outside, and the optical fiber in air inlet hole exit
One layer of air film is formed on the end face of main line, stops the adherency of dust particles, and do not interfere the flow field of dusty space.
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| CN109946208A (en) * | 2019-01-29 | 2019-06-28 | 深圳市白麓嵩天科技有限责任公司 | A kind of dust measurement lane device |
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